SISHEN SOUTH PROJECT SPECIFICATION @ ee oo@ KUMBA IRON ORE THE DESIGN OF THROUGHED BELT CONVEYORS K0001-A430-M-SPC-0003 REV A APPROVED AND ACCEPTED BY NAME POSITION DATE ‘SIGNATURE LHaemse Project Manager: Sishen South Project NAME ORIGINATOR DATE SIGNATURE Theron Mechanical EngineerSISHEN SOUTH PROJECT SPECIFICATION Doc No: K0001-A430-M-SPC-0003 | Page 2 of 43 ‘THE DESIGN OF THROUGHED BELT Rev No: A 19/10/2007 ‘CONVEYORS. TABLE OF CONTENTS 1 SCOPE 2 GENERAL ssn 24 2.1 SPECIFICATIONS, CODES OF PRACTICE AND DRAWINGS QUOTED IN PART 2 OF THIS ‘SPECIFICATION: 3 SOURCE OF AVAILABILITY OF SPECIFICATIONS QUOTED FROM: 3.1 BS, SABS AND AWS SPECIFICATIONS ARE OBTAINABLE FROM! 3.2 CORPORATE SPECIFICATIONS ARE OBTAINABLE FROM: 4 SPECIFICATION FOR CONVEYOR PULLEYS..... 4.1 GENERAL CONDITIONS...... 42 SHELLDETAILS...... rede 4.3 LAGGING DETAILS concen 4.4 ENDDISC DETAILS. 4.5 SHAFT AND LOCKING ELEMENT DETAILS. 48 WELDING DETAILS 4.7 WELD PROCESSES AND ELECTRODES .... 4.8 — QUALITY ASSURANCE... 5 SELECTION OF PULLEYS. 5.1 GENERAL CONDITIONS... 52 PULLEY FACE WIDTH........ 53 PULLEY SHELL OUTSIDE DIAMETER 5.4 PULLEY SHAFT DIAMETER 5. PULLEY SHAFT LENGTH. 5.6 _ RESULTANT BELT FORCE ON PULLEY 57 PULLEY HUBDIAMETER : 58 PULLEY SHELL THICKNESS 5.9 RATIONALISATION OF PULLEYS 5.10 PREFERRED PULLEY SIZES. 5.11 PULLEY DESIGN AND SELECTION PROCEDURE... 5.12 STANDARD PULLEY DRAWINGS, 6 HOUSING, BEARING AND SEAL ASSEMBLIES... 6.1 GENERAL CONDITIONS... 62 SEALUNITS. 6.3 BEARING HOUSING END COVERS... 64 GREASE AND GREASE NIPPLES 65 6.5 BEARING HOUSING DETAILS 66 TYPE DESIGNATIONS‘SISHEN SOUTH PROJECT SPECIFICATION Doc No: K0001-A430-M-SPC-0003 | Page 3 of 43, ‘THE DESIGN OF THROUGHED BELT Rev No: A 19/10/2007 ‘CONVEYORS, 1 SCOPE 34 This specification covers Kumba Resources requirements for all horizontal and inclined troughed belt conveyors, Part 2 covers the requirements for conveyor pulleys, the selection of pulleys, plummerblocks, housings, bearings and seal assemblies. GENERAL 24 SPECIFICATIONS, CODES OF PRACTICE AND DRAWINGS QUOTED IN PART 2 OF THIS SPECIFICATION: SABS 044 Part Ill The fusion welding of steel (including stainless steel): Test for the approval of welding procedures and production welds. SABS 044 Part V._The fusion welding of steel (including stainless steel): Test for the approval of welders working to approved welding procedures. SABS 145 Solid filler wires for gas-shielded metal-arc welding of mild steel and medium high tensile steel. SABS 455 Covered electrodes for manual arc welding of mild steel and medium: high tensile steel. SABS 1033 Solid filler wires for the submerged are welding of mild steel and medium high tensile steel. BS 970 ‘Wrought steels in the form of blooms, billets, bars and forging, Part 1 Carbon and carbon manganese steels including free cutting steels. BS 1486 Heavy duty lubricating nipples. Part 2 BS 1503 _ Steel forging (including semi-finished forged products) for pressure purposes. BS 2789 ‘Spheroidal graphite or nodular graphite cast iron. BS 4360 Specification for weldable structural steels. BS 5996 Methods of testing and quality grading of ferritic steel plate by ultrasonic methods. SSS/SAZ/000 Specification for lubricants. AWS A5.1-69 American Welding Society specification for welding electrodes. SABS 1669-1996 — Conveyor Belt Pulleys SOURCE OF AVAILABILITY OF SPECIFICATIONS QUOTED FROM: BS, SABS AND AWS SPECIFICATIONS ARE OBTAINABLE FROM: South African Bureau of Standards