Material Estimation using Product Volume and Specific Gravity

Use the table below for finding volume of elements of same specific gravity
No Element and Dimensions Surface Thickness Volume in
shape area in in cm Cu. Cm
sq.cm
1 Top cylindrical 60 cm dia. At bottom,40 cm 17278 1.0 17278
segment dia. At top and 110cm.
length
2 Flange at top 50cm OD and 40 cm ID 706 1.5 1060

3 Flange at bottom 70 cm OD and 60 cm ID 1021 1.5 1531

4 Bottom cylindrical 80 cm dia. At bottom, 60 cm 35185 1.0 35185
segment dia. At top and 160 cm
length
5 Flange at top 70 cm OD and 60 cm ID 1021 1.5 1531
6 Flange at bottom 90 cm OD and 80 cm ID 1335 1.5 2002
Total volume in Cu.cm 58587
Specific gravity 1.535
Weight in Kg. 89.931

Material Unit Onty. Wastage Total Rate Rs. Amount

allowance Qnty Rs.
Lining
Gel coat Resin
Surface mat
Glass fibre CSM 300
Glass fibre CSM 450
Glass fibre UDC
Glass fibre WRM kg 45 5 50 120 6000
Glass fibre rovings
Resin kg 45 5 50 250 12500
Resin
Fillers
Filler
Additives
Pigment
Catalyst
Accelerator
Hardener kg
Foam
Stiffener (steel)
Stiffener (wood)
Other Materials 2000
Total Cost Rs. 20500
509904 Estimation of Labour and Production Cost and Sale Price
To be filled up by the fabricator

Rs. Production Cost Rs. Rs.

Labour Cost Sale Price
Lay up 250 Material cost 20500
Cutting 100 Labour cost 1050
Finishing 100 Design cost
Joining 100 Power used
Painting/ coating 500 Consumable Prod. Cost
Others Mould cost 5000 Pack/ Forward
Total labour cost 1050 Others 2000 Freight
Total Total 28550 Total