Installation Instructions TruLight5000 3000

Installation Instructions
TruLight 5000/3000 lighting system

Imprint
TRUMPF Medizin Systeme GmbH + Co. KG

Carl-Zeiss-Straße 7-9
D-07318 Saalfeld
Phone: +49 / 36 71 / 586 - 0
Fax: +49 / 36 71 / 586 - 41 105
E-Mail: med@trumpf.com
www.trumpf.com
www.trumpf-med.com
Note for the Service Personnel
Please read through these Installation Instructions with great care and comply with the
safety notices and installation requirements.
For which devices do these Installation Instructions apply

Device versions TruLight lighting system:
• Available as a single luminaire with a light head as a pedestal, wall-mounted or cei-
ling version.
• Available as a surgical lighting system with a combination of 2 to 3 light heads as
a ceiling version.
• Optional equipment also available such as the light head with camera.
The TruLight 5000 light heads have the following versions

Both large light heads and small light heads are available for the TruLight 5000 light se-
ries. For more detailed information on the corresponding variants, refer to Kapitel 29,
Seite 137.
The TruLight 3000 light heads have the following versions

Both large light heads and small light heads are available for the TruLight 3000 light se-
ries. For more detailed information on the corresponding variants, refer to Kapitel 29,
Seite 137.
For information on the operation of the optional camera system, please refer to the fol-
lowing Operating Instructions:
• TruVidia SD camera system and VidiaPort TFT pendant system;
• TruVidia HD camera system and VidiaPort TFT pendant system.
1528406_07_03 US TruLight 5000/3000 Installation Instructions | 2012.07.01 3

How to Contact Us
Please do not hesitate to contact our aftersales service team

• if you have questions about the device and its installation,
• to reorder spare parts,
• in service or warranty cases.
Manufacturer and marketer

D-07318 Saalfeld
Germany
How to contact us
Benzstraße 26
D-82178 Puchheim
Germany
Sales Phone: +49 / (0)89 / 8 09 07 - 0

Fax: +49 / (0)89 / 8 09 07 - 40 222
Aftersales service Phone: 0 180 / 2 25 41 35

Inquiries from Germany Chargeable phone call:
– 6 ct/call from German landline
– 42 ct/minute (max.) from mobile phones
Fax: +49 / (0) 36 71 / 586 - 41 175
Aftersales service Phone: +49 / 36 71/ 5 86 - 0

Inquiries from abroad Fax: +49 / (0) 36 71 / 586 - 41 175
E-mail service.med@de.trumpf.com
Visit us on the Internet www.trumpf.com

www.trumpf-med.com

Notes on this Documentation
Notes on copyright and property rights

Copyright All rights reserved. These Installation Instructions are protected by copyright law.
• Any other use than those regulated by law must be approved in writing by
TRUMPF Medizin Systeme GmbH + Co. KG, hereinafter referred to as TRUMPF.
• TRUMPF does not take any liability for or in relation to the misuse of this
information in a prohibited manner by any person or company.
Modifications and translations

Modifications to the device Since our products are subject to continuous further development, we reserve the right
to modify the form, equipment and technology of our scope of supply.
Modifications to the • The contents of these Installation Instructions are subject to change without prior
Installation Instructions notice.
• Make sure you keep informed of the current version of these Installation
Instructions at regular intervals, e.g. via the TRUMPF Online Information System
(OIS).
Translations • The German language version of these Installation Instructions shall be binding as
regards translations into foreign languages.
Trademarks
TruLight 5000® and TruLight 3000® are registered trademarks of TRUMPF.
• All trademarks mentioned in these Installation Instructions are the sole and
exclusive property of the corresponding manufacturer.

Table of contents
1 Important Notes on Safe Installation .............................................................................. 12

1.1 Specifications on the identification of the equipment ...................................................................................12
1.2 Specifications on the identification of the Installation Instructions................................................................12
1.3 Delivery ........................................................................................................................................................12
1.3.1 Damage in transit ...............................................................................................................................12
1.4 Labeling the components by serial numbers ................................................................................................13
1.5 Equipment required for installation ...............................................................................................................13
1.6 Location requirements..................................................................................................................................13
1.7 Ambient conditions for operation and storage ..............................................................................................13
1.7.1 Ambient conditions for operation........................................................................................................13
1.7.2 Ambient conditions for storage...........................................................................................................13
1.8 Intended use of the equipment .....................................................................................................................14
1.8.1 Labeling..............................................................................................................................................14
1.8.2 Standards and directives....................................................................................................................14
1.8.3 Proper use..........................................................................................................................................14
1.8.4 Special characteristics .......................................................................................................................15
1.8.5 Improper use ......................................................................................................................................15
1.8.6 Contraindication .................................................................................................................................15
1.9 Combination with other medical devices ......................................................................................................15
1.10 Guarantee ....................................................................................................................................................15
2 Building Requirements .................................................................................................. 17

2.1 Secure attachment to the wall and ceiling ....................................................................................................17
2.2 Regulations on the fixtures for wall and ceiling attachments........................................................................17
2.2.1 Wall attachment .................................................................................................................................17
2.2.2 Ceiling attachment .............................................................................................................................18
2.3 On site electrical installations .......................................................................................................................18
3 Safety Information ......................................................................................................... 19

3.1 Structure of the safety information in these Installation Instructions ............................................................19
3.1.1 Indication of risks of injury ..................................................................................................................19
3.1.2 Indication of damage to property........................................................................................................19
3.1.3 Indication of additional information.....................................................................................................19
3.2 Further symbols relating to safety information .............................................................................................20
3.3 Symbols on the device .................................................................................................................................20
3.4 Overview of the most important safety information ......................................................................................21
4 Labeling with Serial Numbers ........................................................................................ 23

4.1 Use of serial numbers ..................................................................................................................................23
4.1.1 Position of the serial numbers on the ceiling version Standard central column .................................23
4.1.2 Position of the serial numbers on the ceiling version SlimLine central column ..................................24
4.1.3 Position of the serial numbers - wall-mounted version.......................................................................25
4.1.4 Position of the serial numbers on the mobile pedestal version ..........................................................25
5 Installing Ceiling Anchor Plate ....................................................................................... 26

5.1 Installation with heavy load anchors.............................................................................................................26
5.2 Installation with counterplates ......................................................................................................................27
6 Installing Standard Central Column ............................................................................... 28

6.1 Mounting the threaded bolts to the ceiling anchor plate ...............................................................................28
6.2 Mounting the optional distance bolts to the ceiling anchor plate ..................................................................28
6.3 Additional installation work for power supply with control box plates ...........................................................29
6.4 Preparing the installation of the ceiling flange ..............................................................................................29
6.5 Equipping the ceiling flange with electrical components ..............................................................................30

Table of contents
6.5.1 Light head version with/without camera .............................................................................................30

6.5.2 Version with camera on separate support arm ..................................................................................31
6.6 Overview ceiling flange versions ..................................................................................................................32
6.7 Installing the ceiling flange ...........................................................................................................................33
6.7.1 Installation procedure.........................................................................................................................33
6.7.2 Installation ..........................................................................................................................................33
6.8 Shortening the ceiling tube ...........................................................................................................................34
6.9 Installing the interface plate..........................................................................................................................35
6.10 Installing the canopy holder plate .................................................................................................................36
7 Mounting Standard Central Column to Ceiling Tube ....................................................... 37

7.1 Installing the central column for light heads without camera ........................................................................37
7.2 Installing the central column for light heads with camera .............................................................................39
8 Connecting Standard Central Column to Power Supply .................................................. 41

8.1 Connection variations of the light heads without camera .............................................................................41
8.1.1 Connection to the interface plate .......................................................................................................41
8.1.2 Connection via control cabinet plate(s) ..............................................................................................41
8.2 Connection variations of the light heads with camera ..................................................................................41
8.2.2 Connection via control box plate(s) ....................................................................................................42
8.3 Connection variations of the camera on the separate support arm..............................................................42
8.3.2 Connection via control box plate(s) ....................................................................................................43
9 Installing SlimeLine Central Column .............................................................................. 44

9.1 Mounting the threaded bolts to the ceiling anchor plate ...............................................................................45
9.2 Mounting the optional distance bolts to the ceiling anchor plate ..................................................................45
9.3 Preparing the installation of the ceiling tube plate ........................................................................................46
9.4 Shortening the SlimLine ceiling tube, 1-part type .........................................................................................47
9.4.1 Placing the canopy holder plate and the canopy cover, SlimLine, 1-part type...................................48
9.5 Shortening the SlimLine ceiling tube, 2-part type .........................................................................................49
9.5.1 Placing the canopy holder plate and the canopy cover, SlimLine, 2-part type...................................51
9.6 Mounting the SlimLine central column, 1-part type ......................................................................................52
9.6.1 Equipping the ceiling tube flange plate with electrical components ...................................................53
9.6.2 Connecting the SlimLine central column, 1-part type, to the power supply .......................................53
9.6.3 Mounting the extension arm to the SlimLine central column, 1-part type ..........................................54
9.7 Mounting the SlimLine central column, 2-part type ......................................................................................55
9.7.1 Equipping the ceiling tube flange plate with electrical components ...................................................56
9.7.2 Connecting the SlimLine central column, 2-part type, to the power supply .......................................57
9.7.3 Mounting the extension arm to the SlimLine central column, 2-part type ..........................................58
10 Mounting Spring Arms to Extension Arm ........................................................................ 59

10.1 Spring arm equipment ..................................................................................................................................59
10.2 Spring arm fittings ........................................................................................................................................59
10.2.1 Adjustments to the springs arms ........................................................................................................59
10.3 Preparing installation for all spring arm versions..........................................................................................60
10.4 Installing the spring arm for light heads without camera ..............................................................................61
10.5 Installing the spring arm for light heads with camera ...................................................................................62
10.6 Installing the spring arm for VidiaPort flat-screen monitor installations ........................................................63
10.7 Installing the lid.............................................................................................................................................64
11 Installing Wall Bracket ................................................................................................... 65

11.1 Wall bracket versions ...................................................................................................................................65

Table of contents
11.1.1 Power supply variations for the wall-mounted version .......................................................................65

11.1.2 Power supply for the light head or the VidiaPort application ..............................................................65
11.2 Preparing the installation ..............................................................................................................................66
11.3 Installing the wall bracket .............................................................................................................................67
11.3.1 Installation with heavy load anchors ..................................................................................................67
11.3.2 Installation with the counterplate........................................................................................................68
11.4 Routing the supply lines through the wall bracket ........................................................................................69
11.5 Installing optional arm stops .........................................................................................................................70
11.6 Electrical connection of the wall bracket ......................................................................................................71
11.6.1 Electrical connection with power cable and power plug .....................................................................71
11.6.2 Permanent electrical connection ........................................................................................................72
12 Installing Extension Arm to Wall Bearing........................................................................ 73

12.1 Installing the extension arm with the power cable ........................................................................................73
12.2 Installing the extension arm with 3-pole plug-in connector / internal supply cables .....................................74
13 Installing Spring Arm on Wall-Mounted Version ............................................................. 75

13.1 Installing the spring arm for light heads without camera ..............................................................................75
13.2 Installing the spring arm for VidiaPort flat-screen monitor installations ........................................................76
14 Installing Mobile Pedestal .............................................................................................. 77

15 Installing Spring Arm on Mobile Pedestal Version .......................................................... 78
16 Installing Vertical Bracket on the Light Head .................................................................. 79
16.1 Installing the vertical bracket on the light head without camera ...................................................................79
16.2 Installing the vertical bracket on the light head with camera ........................................................................79
17 Installing Light Head ...................................................................................................... 80

17.1 Installing the light head without camera on the AC 2000 spring arm ...........................................................80
17.2 Installing the light head without camera on the AC 2000 NRH spring arm ..................................................81
17.3 Installing the light head with camera on the AC 2000 spring arm ................................................................82
17.4 Installing the light head with camera on the AC 2000 NRH spring arm ....................................................... 83
18 Installing Hand Grip on Light Head ................................................................................ 84

18.1 Installing the single-use hand grip adapter...................................................................................................84
18.2 Installing the ALC / ALC+ vertical hand grip.................................................................................................85
19 Installing Camera on Separate Support Arm .................................................................. 86

20 Attaching / Removing Compensation Weight.................................................................. 87
20.1 Attaching the compensation weight..............................................................................................................87
20.2 Removing the compensation weight ............................................................................................................88
21 Installing VidiaPort Flat Screen Connections.................................................................. 89

21.1 Special features............................................................................................................................................89
21.1.1 Central column, Standard type...........................................................................................................89
21.1.2 Slimline central column ......................................................................................................................89
21.2 VidiaPort versions ........................................................................................................................................90
21.3 Routing the supply cables through the VidiaPort flat-screen monitor attachment ........................................91
21.4 Routing the supply cables through the VESA 100 adapter ...................................................................................93
21.5 Installing the VidiaPort Vesa adapter, VidiaPort Single or Duo on the AC 2000/3000 spring arm ...............94
21.6 Installing the VidiaPort Duo on the AC 5000 spring arm........................................................................................96
21.7 Grounding the AC 5000 spring arm...........................................................................................................................98
21.8 Routing the cables........................................................................................................................................................98
21.9 Installing the rotating canopy........................................................................................................................99

Table of contents
21.9.1 Installing the lower rotating canopy halves ........................................................................................99

21.9.2 Installing the split ring.........................................................................................................................99
21.9.3 Installing the upper rotating canopy halves......................................................................................100
21.10 Installing the cover for the ceiling tube .......................................................................................................100
22 Installing Flat-Screen Monitor ...................................................................................... 101

22.1 Flat-screen monitor sizes and support systems .........................................................................................101
22.2 Safety information for flat-screen monitor installation ..........................................................................................101
22.3 Installing the flat-screen monitor without adapter plate on the VidiaPort Single/Duo/Vesa 100 adapter ...102
22.4 Installing the flat-screen monitor with
adapter plate on VidiaPort Single103
22.4.1 Installing the adapter plate on the flat-screen monitor .....................................................................103
22.4.2 Installing the flat-screen monitor with adapter plate on VidiaPort Single .........................................103
22.5 Installing the flat-screen monitor with power supply unit on VidiaPort Single ............................................104
22.5.1 Installing the fitting plate on the power supply unit...........................................................................104
22.5.2 Installing the power supply unit and adapter plate on the flat-screen monitor .................................104
22.5.3 Connecting the mains supply cable to the power supply unit ..........................................................105
22.5.4 Installing the flat-screen monitor on VidiaPort Single.......................................................................105
22.6 Installing the flat-screen monitor with adapter plate on Position 2 of the VidiaPort Duo flat-screen monitor
attachment..................................................................................................................................................106
22.6.1 Installing the adapter plate on the flat-screen monitor .....................................................................106
22.6.2 Installing the flat-screen monitor with adapter plate on VidiaPort Duo.............................................106
22.7 Installing the flat-screen monitor with power supply unit on Position 2 of the VidiaPort Duo flat-screen monitor
attachment..................................................................................................................................................107
22.7.1 Installing the power supply unit and adapter plate on the flat-screen monitor .................................107
22.7.2 Connecting the mains supply cable to the power supply unit ..........................................................107
22.7.3 Installing the flat-screen monitor on VidiaPort Duo ..........................................................................108
22.8 Installing the hand grip adapter ..................................................................................................................108
23 Installing Single-Use Hand Grip Adapter on VidiaPort .................................................. 109

24 Installing Wall-Mounted Control Panel ......................................................................... 110
24.1 Wall-mounted control panel versions .........................................................................................................110
24.2 Selecting cables .........................................................................................................................................110
24.3 Installing the wall-mounted control panel as a flush-mounted version .......................................................111
24.3.1 Installing the flush-mounted socket..................................................................................................111
24.3.2 Connecting the wall-mounted control panel .....................................................................................111
24.4 Installing the wall-mounted control panel as an surface-mounted version .................................................112
24.4.1 Installing the surface-mounted socket..............................................................................................112
24.4.2 Connecting the wall control panel ....................................................................................................112
25 Adjustments ................................................................................................................ 113

25.1 Adjusting the swiveling range on the AC 2000 LCH spring arm ................................................................113
25.1.1 Disconnecting the lighting system ....................................................................................................113
25.1.2 Removing the cover panels..............................................................................................................113
25.1.3 Adjusting the swiveling range...........................................................................................................113
25.1.4 Installing the cover panels................................................................................................................113
25.2 Adjusting the swiveling range on the AC 2000, AC 3000 spring arms.......................................................114
25.3 Adjusting the swiveling range on the AC 5000 spring arm.........................................................................115

Table of contents
25.3.4 Installing the cover panels and sealing flaps....................................................................................115

25.4 Adjusting the spring force on the AC 2000 LCH spring arm.......................................................................116
25.5 Adjusting the spring force on the AC 2000, AC 3000 spring arms ............................................................ 117
25.6 Adjusting the spring force on the AC 5000 spring arm ...............................................................................118
25.7 Adjusting the brake force on the AC 2000 LCH spring arm .......................................................................119
25.7.3 Installing the cover panels................................................................................................................120
25.8 Adjusting the brake force on the AC 3000 spring arm................................................................................121
25.9 Adjusting the brake force for the light head without camera ......................................................................122
25.9.2 Removing the components ..............................................................................................................122
25.9.3 Adjusting the brake force .................................................................................................................122
25.9.4 Installing the components ................................................................................................................123
25.10 Adjusting the brake force for the light head with ALC+ and SLC ...............................................................124
25.10.2 Dismantling the components ............................................................................................................124
25.10.4 Mounting the components................................................................................................................125
25.11 Adjusting the brake force for the light head with camera ...........................................................................126
25.11.2 Removing the components ..............................................................................................................126
25.11.4 Installing the components ................................................................................................................126
25.12 Adjusting the brake force on the VidiaPort flat-screen monitor attachment ...............................................127
25.13 Setting the brake force on the VESA 100 adapter .....................................................................................127
25.14 Setting the brake force for the separate camera ........................................................................................128
25.15 Adjusting the brake force on the pendant system of the ceiling and wall-mounted version...........................129
26 Installing the Canopy ................................................................................................... 130

26.1 Canopy - Standard central column .............................................................................................................130
26.1.1 Mounting the angle brackets to the interface plate ..........................................................................130
26.1.2 Mounting the angle brackets to the canopy holder plate.................................................................. 131
26.1.3 Fastening the canopy.......................................................................................................................132
26.2 Canopy on the SlimLine central column .....................................................................................................133
26.2.1 Mounting the angle bracket to the canopy holder plate ................................................................... 133
26.2.2 Fastening the canopy.......................................................................................................................134
27 Functional Check and Customer Instruction ................................................................. 135

28 List of Brake Screws.................................................................................................... 136
29 Technical Data ............................................................................................................ 137
29.1 Light Head information ...............................................................................................................................137
29.2 Information about fixtures for wall and ceiling attachments........................................................................140
29.3 EMC information.........................................................................................................................................141
30 Annex ......................................................................................................................... 144

30.1 Interface plate circuit diagram (maximum configuration)............................................................................144
30.1.1 Circuit diagram #1552382 ................................................................................................................144
30.1.2 Circuit diagram #1552384 ................................................................................................................144
30.1.3 Circuit diagram #1552450 ................................................................................................................144
30.1.4 Circuit diagram #1552503 ................................................................................................................144
30.1.5 Circuit diagram #1552549 ................................................................................................................144
30.2 Circuit diagram – Control box plates ..........................................................................................................144

Table of contents
30.2.1 Circuit diagram #1552799 ................................................................................................................144

30.2.2 Circuit diagram #1552798 ................................................................................................................144
30.2.3 Circuit diagram #1552590 ................................................................................................................144
30.2.4 Circuit diagram #1552795 ................................................................................................................144
30.3 Circuit diagram – Supply from control box plate (maximum configuration) ................................................144
30.3.1 Circuit diagram #1557049 ................................................................................................................144
30.4 Circuit diagram – Camera on separate support arm ..................................................................................145
30.4.1 Circuit diagram #1494534 ................................................................................................................145
30.4.2 Circuit diagram #1496579 ................................................................................................................145
30.5 Circuit diagram – System with camera .......................................................................................................145
30.5.1 Circuit diagram #1553130 ................................................................................................................145
30.5.2 Circuit diagram #1553131 ................................................................................................................145
30.6 Circuit diagram – VidiaPort .........................................................................................................................145
30.6.1 Circuit diagram #1576564 ................................................................................................................145
30.6.2 Circuit diagram #1576563 ................................................................................................................145
30.7 Circuit diagram – Wall-mounted control panel............................................................................................145
30.7.1 Circuit diagram #1552218 ................................................................................................................145
30.8 Circuit diagram – Laminar flow ceiling system ...........................................................................................145
30.8.1 Circuit diagram #1565211 ................................................................................................................145
30.9 Drilling template wall bracket......................................................................................................................145

1 Important Notes on Safe Installation
1.1 Specifications on the identification of the equipment
These Installation Instructions are intended exclusively for equipment that is identified
by the following specifications on the type plate:
Equipment identification – Equipment designation: Lighting system

– Type designation: TruLight 3000
– Equipment from the serial number: 100789741
– Type designation: TruLight 5000
– Equipment from the serial number: 100789740
1.2 Specifications on the identification of the Installation Instruc-

tions
Actuality of these Installation Instructions To show the actuality of these Installation Instructions, all the pages feature a 7-figure
identity number with a 4-figure version number and a country code:
Labeling of the Installation Instructions – Edition: 1528406_07_03 US

– As on: 2012-07-01
• This labeling is binding for the Installation Instructions to be valid and must not be
removed, irrespective of the type of publication (in printed form, data form or ext-
racts).
1.3 Delivery
Prior to installation, inspect the consignment for damage that may have occurred in
transit.
To inspect the consignment, all components must be unpacked. The components can
be identified by means of the order number indicated on the shipping note and the or-
der-specific dimension sheet. Make sure that the shipping note is always kept together
with the main components (light head or pendant system).
1.3.1 Damage in transit

Damage claims Damage claims can only be considered if TRUMPF is notified immediately. In case of
damage in transit or shortages, a damage report including the following information
must be forwarded to TRUMPF:
Accompanying documents • Damage report providing information on the damage and faults using the Service
Advice Form (F60.M028).
• Main serial number of the lighting system or serial numbers of the damaged
components,
• order number (as specified on the shipping note or order-specific dimension
sheet),
• name and address of customer,
• consignee,
Address for returns To return an item, use the original packaging if possible.
Returns must be sent to the following address:
07318 Saalfeld
Germany

1.4 Labeling the components by serial numbers
The components of the lighting system are labeled by serial numbers:

• The serial numbers define the components of a specific lighting system without any
risk of confusion.
• The components of a lighting system must be installed at the corresponding place
of installation, in accordance with the serial numbers.
• For an overview of the labeling of a lighting system with serial numbers, please refer
to Chapter 4 on page 23.
1.5 Equipment required for installation
• Vermette 512 lifting equipment or a forklift, with an approved load of at least 250
kg.
• The lift must at least correspond to the height of the intermediate ceiling.
• Standard drilling equipment or
a HILTI DD-EC 1 coring tool,
– with the corresponding drill bit,
– and a drilling template (#4019364).
• Spirit level
• Torque wrench
• Calibrated illuminance meter
• Multimeter
• Standard toolset
• Two ladders of the necessary length
1.6 Location requirements
The place of installation must meet the requirements in the planning specification for
the TruLight lighting system.
• The appliance, as a surgical lighting system, may only be installed in rooms for
medical use which were built according to the regulations based on DIN VDE 0100
- 710 or IEC 60364-710.
• The ambient conditions for operation and storage as described in Chapter 1.7 on
page 13 must be observed.
1.7 Ambient conditions for operation and storage
Different ambient conditions apply for the operation and temporary storage of the
equipment.
1.7.1 Ambient conditions for operation

• Ambient temperature: 10 °C to 40 °C;
• Relative humidity: 30 % to 75 %;
• Air pressure: 700 hPa to 1060 hPa.
1.7.2 Ambient conditions for storage

• Ambient temperature: -15 °C to 60 °C;
• Relative humidity: 5% to 95%;
• Air pressure: 500 hPa to 1060 hPa.

1.8 Intended use of the equipment
1.8.1 Labeling
Conformity The manufacturer declares that this product conforms to the fundamental requirements
according to MDD Appendix I and documents this by means of the CE and UL marking.
CE mark: This item of equipment is a Class I medical device as defined by the Euro-
pean Medical Device Directive (MDD 93/42/EEC, 2007, Appendix IX).
UL mark The UL mark confirms that the device has been tested by Underwriter Laboratories Inc.
for use in the USA and Canada with regard to risk of electric shock, fire hazard and me-
chanical hazard.
1.8.2 Standards and directives

The device complies with the safety requirements of the following standards and direc-
tives:
• MDD 93/42/EWG, 2007 - Medical Product Directive;
• EN 60601-1-2:2007 (IEC 60601-1-2: 2007) - Medical Electrical Equipment - Elec-
tromagnetic Compatibility;
• EMC Directive; 2004/108/EC – Electromagnetic compatibility (of electrical and
electronic equipment);
• EN 60601-1:2006 (IEC 60601-1: 2005) - General Requirements for Basic Safety
and Ergonomic Design;
• EN 60601-2-41: 2009 (IEC 60601-2-41: 2009) - Particular Requirements for the
Safety of Surgical Luminaires and Luminaires for Diagnosis;
• IEC 60825-1: 2007 - Safety of Laser Products.
• UL/cUL classification: UL 60601-1, 1st Edition, 2006-04-26
• CAN/CSA C22.2 No. 601.1 - M 90, 2005
Combined use with other medical devices:
• IEC 60601-1
• IEC 60601-1-1
• UL 60601-1
1.8.3 Proper use

Proper use The device is intended to illuminate the area of a patient being investigated or operated
on in a clinic or doctor‘s practice.
Working range • It operates at a distance of 70 - 150 cm from the intervention site.
• The device is suitable for continuous operation.
• Any use other than that described above shall be deemed improper use. The user/
operator shall be solely liable for any damage or loss incurred as a result of such
improper use.
Single luminaire
Definition: Small surgical luminaire • A single luminaire as defined in IEC 60601-2-41 is a small surgical luminaire and
may only be used for operations where any light failure would not pose a risk to the
patient.
Surgical lighting system
Definition: Surgical lighting system • A surgical lighting system with multiple light heads can be used without restrictions.

1.8.4 Special characteristics

High illuminance • The high illuminance of the light heads ensures that surgeons have good visibility.
• Due to its physical characteristics, visible light also creates heat in the surgical
Overlapping luminous fields field. Overlapping luminous fields of multiple light heads produce high irradiance,
which could cause tissue dehydration and, particularly given extended exposure
and reduced circulation, tissue damage. If a patient starts to suffer poor circulation
or tissue dehydration, the level of illuminance must be reduced immediately.
Operations in the facial area • In the case of surgery in the patient's field of vision with unprotected, open eyes,
high local light intensities from OR lamps or direct eye contact with laser radiation
can damage eyesight. The patient's eyes must be closed or protected if required
(e.g. using safety goggles with an optical density of at least 2, or meet the require-
ments of degree of protection 6 in accordance with EN169 standard).
• The laser used for distance measuring on the ALC function is classified as a Class
2 Laser with the following values:
– maximum power 0.95 mW,
– wavelength 620-690 nm,
– beam divergence 0.16 x 0.6 mRad,
– pulse duration 0.4 x 10 ^ -9 s,
– pulse repetition rate 320 MHz.
1.8.5 Improper use

Improper use • The luminaire suspension must not be subjected to additional loads.
• The device is not designed to withstand strong vibrations.
Restrictions • The device is not suitable for operation in potentially explosive atmospheres.
• The device is not suitable for use in rooms or atmospheres in which combustible
mixtures of anesthetics and air, oxygen or N2O (laughing gas) are used.
• If high concentrations of inflammable mixtures of anesthetics with oxygen or nit-
rous oxide occur in the environment of the appliance, there is a risk of ignition
under certain conditions. In accordance with EN 11197, the hazardous zone inclu-
des an area of between 5 cm and 25 cm from the gas leak or exit point.
1.8.6 Contraindication
No contraindications have been found.
1.9 Combination with other medical devices
Read the operating instructions • The system can be equipped with further medical devices from other manufactur-
for combined medical products ers. For the operation of these devices, please refer to the respective operating ins-
tructions.
• Only medical devices approved in accordance with IEC 60601-1 or UL 60601-1
may be attached to the system.
If a medical device is installed afterwards, the installation must be performed as
specified in IEC 60601-1. Compliance with this standard must be ensured by the
service technician responsible.
1.10 Guarantee
Guarantee TRUMPF guarantees the safety and functional efficiency of the equipment only on the
condition that:
• installations, modifications and repairs are carried out by TRUMPF service techni-
cians or persons expressly authorized by TRUMPF;
• the requirements for a secure attachment to the ceiling or wall are fully met;

• the electrical installation of the equipment corresponds to the currently valid regu-
lations;
• only original parts from TRUMPF are used;
• only accessories that have been approved or tested for their usefulness are ins-
talled;
• the equipment is used for its intended purpose;
• a commissioning is carried out and the equipment is approved for operation by a
commissioning declaration.

2 Building Requirements
2.1 Secure attachment to the wall and ceiling
Make sure that all conditions in any given case were considered from a professional
point of view during planning, that the responsible building authority's explicit approval
has been granted and that all installation work is carried out according to the regulati-
ons and using the appropriate tools.
• The structural design of the ceiling and wall must ensure that the loads of the
equipment as well as any other loads are absorbed and distributed safely.
Declaration of acceptance by a structural • The load-bearing capacity of the ceiling and wall must be planned and checked by
engineer a structural engineer and then confirmed by a structural analysis. This structural
analysis of the load-bearing capacity must be carried out and released before the
equipment is installed.
Drilling errors • If an error is made during drilling, for example if you drill into a reinforcement rod,
consult the responsible structural engineer, as the structural load distribution in the
ceiling or wall may be compromised.
Ceiling anchor plate / wall bracket • To ensure proper load distribution, the ceiling anchor plate / wall bracket must be
flush with the ceiling or wall.
Stone walls • The installation should only be carried out with a counterplate (optional) on stone
walls.
Lightweight walls • In the event of lightweight walls which are incapable of bearing loads, a metal con-
struction will have to be used.
Observing building regulations • The applicable national and regional building regulations must be observed.
2.2 Regulations on the fixtures for wall and ceiling attachments
Informations about dimensioning of fixtures
Torsional
Version pendeant system Weight / F
moment / M
Wall version 300 N 400 Nm
Ceiling version: central column Standard / Slim-
1500 N 1500 Nm
Line with 1 extension arm
Ceiling version: central column Standard / Slim-
2000 N 2500 Nm
Line with 2 extension arms
Ceiling version: central column Standard with 3
2500 N 2500 Nm
extension arms
2.2.1 Wall attachment

Reinforced concrete wall as per For reinforced concrete walls that have been built according to professional standards
DIN 1045 using the right materials and tools according to DIN 1045 (or to a better quality), the fol-
lowing fixtures (not included in scope of supply) must be used (see Chapter 9.1 on
page 45):
• 2 heavy load anchors,
• HILTI products,
• Approval document no. ETA-98/0001,
• Type HSL-TZ M10 x 40,
• Maximum dowel extraction force of 2.0KN including the safety factor,
• Minimum wall strength according to manufacturer of fixtures.
Observing information from the fixture For the proper mounting of the equipment to the ceiling, observe the information sup-
manufacturer plied by the fixture manufacturer.

2 Building Requirements
Counterplate set For all other walls, we recommend mounting the equipment to the wall using a coun-
terplate set (see Chapter 9.2 on page 45):
• 1 counterplate with threaded rods,
• 2 hexagonal nuts,
• 2 washers.
2.2.2 Ceiling attachment

Class C20/25 reinforced concrete ceilings For class C20/25 (or better quality) reinforced concrete ceilings that have been built ac-
cording to professional standards using the right materials and tools, the following fix-
tures (not included in scope of supply) must be used (see Chapter 9.1 on page 45):
• 4 stud anchors,
• HILTI products,
• Approval document no. ETA-98/0001,
• Type HST M16/25,
• Minimum thickness of the raw ceiling is 160 mm.
Observing information from the fixture For the proper mounting of the equipment to the ceiling, observe the information sup-
manufacturer plied by the fixture manufacturer.
Counterplate set For all other ceilings, we recommend mounting the equipment to the ceiling using a
counterplate set (see Chapter 9.2 on page 45):
• 4 counterplates with M16 threaded rods (#4021131),
• 4 M16 hexagonal nuts – DIN 934 (#5200031),
• 4 washers 19.00 – DIN 125 (#5301901).
2.3 On site electrical installations
Work carried out by external specialists The on site electrical installations must be carried out according to the TruLight design
regulations by a specialist contractor commissioned by the customer. The following re-
quirements must be met:
Work carried out by electrical installers • The planning, execution and testing of the electrical installation must be carried out
on site by skilled electrical planners and licenced electrical installers.
Observing country-specific regulations • Any applicable regulations in individual countries stating that the equipment must
be connected to the power supply by authorized qualified staff must be observed.
All-pole separation from the power supply • A device must be available on site which ensures that all poles of the power supply
cables can be disconnected from the power network.
• The terminal blocks set must be freely accessible for installation of the equipment
and for carrying out the required electrical safety tests.
• The electrical installations of the room must conform to the national regulations.
DIN VDE 0100, Part 710 is applicable in the Federal Republic of Germany.
• The requirements in NFPA 70 and NFPA 99 are applicable for the USA.

3 Safety Information
3.1 Structure of the safety information in these Installation

Instructions
3.1.1 Indication of risks of injury

Important information is indicated by the use of symbols and signal words in these
Installation Instructions.
Signal words such as DANGER, WARNING or CAUTION describe the severity of a
possible risk of injury. The different triangle symbols emphasize the degree of risk
visually.
1 DANGER DANGER indicates an immediate hazard, which, if not avoided, will cause death or
serious injury.
1 WARNING WARNING indicates a potential hazard, which, if not avoided, may cause death or
serious injury.
1 CAUTION CAUTION indicates a potential hazard, which, if not avoided, may cause minor or slight
injury.
3.1.2 Indication of damage to property
NOTICE indicates a potential hazard, which, if not avoided, may cause damage to
NOTICE
property.
3.1.3 Indication of additional information
NOTE gives you additional information and helpful tips for the safe and efficient use of
NOTE
the appliance.

3.2 Further symbols relating to safety information
Gas explosion: warns of explosive igniting of gas mixtures.
Electric shock hazard: warns of an electric shock hazard which can cause serious
injury or even death.
Sudden release of spring arm: warns of a sudden release of the spring arm when dein-
stalling the light head/flat screen.
Risk of lighting system falling: warns of the lighting system suddenly falling due to extra
loads being added.
Eye damage from laser radiation: warns of the patient's and medical personnel's
eyesight being damaged by laser radiation.
Risk of trapping fingers: warns of fingers being trapped in the equipment.
3.3 Symbols on the device
CE conformity mark: confirms conformity of the device to the guidelines of the Euro-
pean Medical Device Directive (MDD).
Refer to Installation instructions: advises users/operators to refer to these Installation

instructions.
UL mark:confirms that the device has been tested by Underwriter Laboratories Inc. for
use in the USA and Canada. UL/cUL classification regarding electric shock and fire ha-
zard and mechanical hazards only in accordance with UL 60601-1, 2006 and CAN/
CSA C22.2 no. 601.1 – M 90, 2005.
Laser marking: warns of the emission of a laser beam. Indicates the class and specifi-
cations of the laser installed.

3.4 Overview of the most important safety information
Location requirements
1 DANGER
Gasexplosion
The lighting system is not suitable for operation in potentially

explosive atmospheres.
The equipment may not be operated in rooms in which combustible mixtu-
res of anesthetics and air, oxygen or N20 (laughing gas) are used.
Falling parts
1 WARNING
Falling parts
During installation, nobody is allowed to stand under the com-

ponents of the lighting system.
• Cordon off the place of installation.
Hazards from electric shock
1 WARNING
Switching off the mains power supply
Touching live equipment may lead to a life-threatening electric

shock:
• Before carrying out any installation work, disconnect all poles of the wall
power supply and take precautions to prevent it being switched on
again.
• Unplug the power plug of the mobile pedestal version and secure
against reconnection.
Only qualified staff
Electrical connection of the lighting system requires specialist electrotech-

nical knowledge:
• Electrical connections may only be carried out by qualified electricians
or staff with comparable qualifications.

Risk of lighting system falling
1 WARNING
The torques specified for the fastening screws in these Instal-

lation Instructions must be complied with.
• Observe the specified torques.
• Do not place any additional loads on the lighting system.
Contact with laser beams
1 WARNING
Damage to eyesight
Direct eye contact with the laser beam can damage eyesight:
•Do not look directly into the laser beam.
• Obeserve the informations in the operating instructions. Use of controls
or adjustments or performance of procedures other than those specified
in the operating instructions may result in hazardous radiation exposu-
re.
Sudden release of spring arm
1 WARNING
If the light head/flat-screen monitor is dismantled, without

having first put the spring arm in the uppermost limit position,
the spring arm is suddenly released upwards which may cause serious
injuries:
• Dismantle the light head/flat-screen monitor in the uppermost limit posi-
tion only.
Risk of trapping fingers when swiveling the light head
1 CAUTION
Risk of trapping fingers
When swiveling the light head, the distance between the cen-
tral bar and the two light heads is reduced:
• When swiveling the light head, do not place your fingers between the
central bar and the two light heads.
• Only position the light heads from the sterile handle or the non-sterile
handles (outer handles).

4 Labeling with Serial Numbers
Figure 1 4.1 Use of serial numbers
The components of the lighting system are labeled by serial

numbers:
Main serial numbers,
individual serial numbers.
• The serial numbers define the components of a specific
lighting system without any risk of confusion.
• The components of a lighting system must be installed at
the relevant position, in accordance with the serial num-
bers.
4.1.1 Position of the serial numbers on the ceiling

version Standard central column
The central column, Standard type, serves as a pendant sys-
tem for the light heads of the following types:
– TruLight 5000 large
– TruLight 5000 small
• The main serial number 1 is indicated on the top side

of the uppermost extension arm 3 .
• For the positions of the individual serial numbers 2 refer
to Figure 1.

Figure 2 4.1.2 Position of the serial numbers on the ceiling

version SlimLine central column
The central column, serves as a pendant system for the light
heads of the following types:
A: Central column SlimLine type, 1-part variant

of the extension arm 3 .
to Figure 2.
B: Central column SlimLine type, 2-part variant

of the uppermost extension arm 4 .
to Figure 2.

Figure 3 4.1.3 Position of the serial numbers - wall-mounted

version
The wall-mounted version is equipped with a light head of the
following types:

of the extension arm 3 .
to Figure 3/C.
4.1.4 Position of the serial numbers on the mobile

pedestal version
The mobile pedestal version is equipped with a light head of the
following types:
• The main serial number 1 is indicated on the power

supply housing 4 .
to Figure 3/D.

5 Installing Ceiling Anchor Plate
The ceiling anchor plate is suitable for both central column

design types:
• Central column, Standard type
• Central column, SlimLine type
Figure 4 5.1 Installation with heavy load anchors
Check the requirements for a secure ceiling attachment as

described in Chapter 2.1 on page 17.
For information on the fixtures, please refer to Chapter 2.2 on
page 17.
1. Mark the position of the ceiling anchor plate 2 on the

ceiling using the drilling template (#4019364), as shown in
the drawing.
Drilling the holes

2. Drill four holes 3 according to the specifications of the
fixture manufacturer.
• Blow the drill holes completely clean.
3. Drive a heavy load anchor 1 up to the marking in the raw
ceiling, according to the specifications of the fixture manu-
facturer.
Installing the ceiling anchor plate
1 DANGER
Falling parts
During installation, nobody is allowed to

stand under the ceiling anchor plate 2 :
4. Screw the ceiling anchor plate 2 loosely onto the already

installed heavy load anchor 1 .
5. Align the ceiling anchor plate 2 with the other holes 3 .
6. Drive the other three heavy load anchors 1 through the
holes 3 in the ceiling anchor plate 2 up to the marking in
the raw ceiling.
Tightening the heavy load anchors
1 WARNING
Tightening the heavy load anchors 1

according to the specifications of the
7. Uniformly tighten the heavy load anchors 1 according to
the specifications of the fixture manufacturer.
8. Check that the ceiling anchor plate 2 is securely in place.
• The ceiling anchor plate 2 must be flush with the raw ceiling.

5 Installing Ceiling Anchor Plate
Figure 5 5.2 Installation with counterplates
Check the requirements for a secure ceiling attachment as

described in Chapter 2.1 on page 17.
For information on the fixtures, please refer to Chapter 2.2 on
page 17.
1. Mark the position of the ceiling anchor plate 3 on the

ceiling using the drilling template (#4019364), as shown in
the drawing.
Drilling the holes
NOTE
Drillings
Incorrect drilling makes the installation of the ceiling

anchor plate more difficult:
• The holes 4 must be drilled from underneath
the raw ceiling.
2. Drill four holes 4 with a diameter of 20 mm from under-

neath the raw ceiling.
3. Insert four counterplates with threaded bolts 1
(#4021131) from above the raw ceiling through the holes
4.
Installing the ceiling anchor plate
1 DANGER
Falling parts
During installation, nobody is allowed to

stand under the ceiling anchor plate 3 :
4. Position the ceiling anchor plate 3 on a threaded bolt M16

1 and, using a washer and hexagonal nut M16 2 , screw
it in loosely.
5. Insert the remaining three threaded bolts 1 into the ceiling
anchor plate 3 and screw tightly using 1 washer and he-
xagonal nut 2 with each one.
Tightening the hexagonal nuts

6. Ensure that the counterplates 1 do not twist out of positi-
on and uniformly tighten the hexagonal nuts 2 to 195 Nm.
7. Check that the ceiling anchor plate 3 is securely in place.
8. The ceiling anchor plate 3 must be flush with the raw
ceiling.

6 Installing Standard Central Column
6.1 Mounting the threaded bolts to the ceiling

anchor plate
Figure 6 1. Screw the hexagonal nuts 2 in a distance of at least 25

mm onto the threaded bolts 3 (length: 110 mm).
1 WARNING
If the threaded bolts are not comple-

tely screwed in they may strip and
cause the lighting system to fall:
• Screw the threaded bolts 3 fully into the ceiling
anchor plate 1 .
2. Screw six threaded bolts 3 as far as they will go into the

ceiling anchor plate 1 .
3. Uniformly tighten the hexagonal nuts 2 .
Tightening torque: 195 Nm
4. Check that the threaded bolts 3 are securely in place.
6.2 Mounting the optional distance bolts to the

ceiling anchor plate
Figure 7 The six distance bolts for mounting the intermediate ceiling de-
sign types have an order-specific length.
1 WARNING

anchor plate 1 .
1. Screw six threaded bolts 5 as far as they will go into the

ceiling anchor plate 1 .
2. Attach the spacers 2 to the threaded bolts 5 and fit 1
washer 3 and hexagonal nut 4 to each one.
3. Screw in and tighten the hexagonal nuts 4 .
4. Check that the distance bolts 2 are securely in place.

6.3 Additional installation work for power sup-

ply with control box plates
Figure 8 If no interface plate 3 is installed to the ceiling tube 2 of the

ceiling flange 1 , additional components must be installed to the
ceiling flange 1 depending on the individual version of the
Leuchtensystems (e.g. light head with/without camera or came-
ra on a separate support arm).
Pre-install the components as described in Chapter 6.5 on

page 30 on the floor and then install the ceiling flange as de-
scribed in Chapter 6.5 on page 30.
6.4 Preparing the installation of the ceiling

flange
Figure 9 Independently of the version of the fixing elements as descri-

bed in Chapter 6 on page 28 the following settings are always
the same:
1. Screw three hexagonal nuts 1 , staggered by 120° and 50

mm apart, into 3 threaded bolts 5 .
• Screw in the remaining 3 hexagonal nuts 1 slightly higher,
e.g. 60 mm.
Aligning the hexagonal nuts in a horizontal position

2. Align the three lower hexagonal nuts 1 (50 mm apart) in a
horizontal position using a spirit level.
Installing the upper insulations

3. Plug the washer 2 and the plastic insulation disk 3 onto
the threaded bolt 5 and secure them using an O ring 4 .
4. Repeat these steps for the remaining 5 threaded bolts 5 .

6.5 Equipping the ceiling flange with electrical

components
6.5.1 Light head version with/without camera

Figure 10
Components to be installed
• 1 top hat rail and 1 connecting terminal
• 1 top hat rail and 1 filter board with optional additional Pow-
erline board per light head
Installing top hat rails 2

1. Using two Allen cylinder screws M5 x 16mm 3 screw one
top hat rail 2 each onto the ceiling flange 1 for:
– the terminal 4 ,
– the filter board 6 with optional additional Powerline
board 5 per light head.
Installing the connecting terminal 4

2. Slide the connecting terminal 4 onto the top hat rail 2 and
check that it is securely in place.
Installing the filter board(s) 6
NOTE
Function of the filter board
The filter board 6 with the optional additional

Powerline board 5 serves to secure the signal
quality.
Installing the filter board with the optional additional board

3. For each light head slide a filter board 6 with the optional
additional Powerline board 5 onto the top hat rail 2 and
Electrical connection for the light heads without camera

• Route the cables to the control box plate in the control box
and connect them as shown in circuit diagram #1557049.
Electrical connection for the light heads with camera
• Route the cables to the control box plate in the control box
and connect them as shown in circuit diagram #1553130.

6.5.2 Version with camera on separate support arm

Figure 11
Components to be installed
– 1 top hat rail and 1 connecting terminal
– 1 top hat rail and 1 power supply pack
– 1 top hat rail and 1 filter board with additional Powerline
board per camera
Installing top hat rails 2

1. Using the two Allen cylinder screws M5 x 16mm 3 screw
one top hat rail each onto the ceiling flange 1 for:
– the terminal 4 ,
– the power supply pack 5 ,
– the filter board 7 with additional Powerline board 6 per
camera.
Installing the connecting terminal 4

2. Slide the connecting terminal 4 onto the top hat rail 2 and
Installing the power supply pack 5 for the 230 V building

supply
3. Slide the power supply pack 5 for the camera onto the top
hat rail 2 and check that it is securely in place.
Installing the filter board(s) 6
NOTE
Function of the filter board
The filter board 7 with the additional Powerline

board 6 serves to secure the signal quality.
4. Slide a filter board 7 with additional Powerline board 6 for

connecting the camera onto the top hat rail 2 and check
that it is securely in place.
Electrical connection for 230 V

• Connect the cables for the 230 V building supply as speci-
fied in circuit diagram #1494534.
Electrical connection for 24 V

• Connect the cables for the 24 V building supply as speci-
fied in circuit diagram #1496579.

6.6 Overview ceiling flange versions
Figure 12 Ceiling flanges are available in three different versions:

• For a central column with one extension arm, 1,300 mm to
1,750 mm in length
or
• for a central column with up to four extension arms,
700 mm to 1,150 mm in length, the following ceiling flanges
are used:
– A: Ceiling flange 1 with welded ceiling tube 2 ,
– B: Ceiling flange 3 with connector for
screw-on ceiling tube 4 ,
The central column 5 is plugged and screwed into the
ceiling tube.
• For a central column with up to two extension arms,
1,300 mm to 1,750 mm in length, the following ceiling
flange is used:
– C: Ceiling flange 6 with one ceiling tube flange 7 for
a central column 9 with counter flange 8 .
The central column counter flange is screwed onto the
ceiling tube flange.
Aligning the ceiling tube
NOTE
Modifying the tube length
The ceiling tube length can only be adapted for

version B (screw-on ceiling tube 4 ), see Chapter
6.8 on page 34.
For all other variants, the ceiling flange with the
pre-fabricated ceiling tube must be installed.
Maximum load capacities of the individual pendant systems
1 WARNING
Lighting system dropping
Make sure that the maximum load

capacities of the individual pendant
systems (extension arm with spring arm) indicated
on the order-specific dimension sheet are obser-
ved when installing the end devices.

6.7 Installing the ceiling flange
6.7.1 Installation procedure

Figure 13 The ceiling flange 2 /6 is aligned in 3 steps:
1. Provisionally secure the ceiling flange 2 using 3 hexago-
nal nuts.
2. Align the ceiling flange 2 with the 3 hexagonal nuts in a
horizontal position.
3. Use the remaining hexagonal nuts to fix and secure the
ceiling flange 2 .
6.7.2 Installation
1 WARNING
Ceiling flange falling
Completely screw the provisionally

screwed hexagonal nuts 6 onto the
threaded bolts 1 .
1. Slide the ceiling flange 2 onto the 6 threaded bolts 1

and fully screw three hexagonal nuts 6 at the position of
the 3 non-aligned threaded bolts 7 (60mm apart).
Installing the lower insulations

2. On each of the 3 aligned threaded bolts 1 (50 mm apart),
install a plastic insulation disk 3 , a washer 4 and a self-
locking hexagonal nut 5 .
3. Slightly tighten the three hexagonal nuts 5 .
Checking the horizontal alignment

4. Check the horizontal alignment of the ceiling flange 2
and tighten the 3 self-locking hexagonal nuts 5 to 70 Nm.
5. Screw down the 3 upper hexagonal nuts 8 (60 mm apart)
as far as they will go.
6. Twist off the 3 previously screwed hexagonal nuts 6 from
the 3 non-aligned threaded bolts 7 (60mm apart), and fit
them as described in Point 2 and then tighten them to
70 Nm.
7. Check that the ceiling flange 2 is securely in place.

6.8 Shortening the ceiling tube
Figure 14 The ceiling tube is delivered with a standing dimension of

1000 mm and must be cut locally to the specific length required
at the individual installation site.
NOTICE
Linear dimension
The linear dimension is indicated on the order-spe-

cific dimension sheet.
The pass line height - from the spring arm bottom
edge (in horizontal position) to the finished floor
level - must be 2200 mm.
The ceiling tube must be at least 260 mm long. The
use of a shorter ceiling tube is not permitted.
In order to avoid a beveled hem on the ceiling tube
flange plate, the saw cut must be absolutely plane-
parallel.
Shortening the ceiling tube

1. Unscrew six Allen cylinder screws 3 M10 x 25 mm and
keep them in a safe place together with the serrated
washers 2 .
2. Remove the ceiling tube 5 from the ceiling flange pivot
1
3. Saw off and debur the ceiling tube plane-parallel in
accordance with the specified length on the flange end
(and not on the end with the drill hole 6 ).
Drilling new holes

4. Place the drilling template (see Annex) around the upper
edge (flange end) of the ceiling tube 5 and mark out six
holes 4 .
5. Drill and debur six holes 4 , Ø11 mm.
Installing the ceiling tube

6. Slide a correctly dimensioned ceiling tube 5 onto the
pivot of the ceiling tube flange plate and fasten it using six
Allen cylinder screws 3 M10 x 25 mm and serrated
washers.
7. Check that the ceiling tube is securely in place.

6.9 Installing the interface plate
Figure 15 If no interface plate is installed, the canopy holder plate must be

installed as described in Chapter 6.10 on page 36.
Preparing the installation of the split rings 5 / 6

1. Prepare two split rings 5 /6 by screwing 2 Allen cylinder
screws and retaining washers M8 x 40mm 5 into each.
Setting the height of the interface plate

2. Slide the split ring 6 onto the ceiling tube 1 .
3. Set the height at the bottom edge of the upper split ring 6
on the ceiling tube 1 :
• With canopy:
– Canopy 300 = 136 mm
– Canopy 200 = 36 mm
– Canopy 100 = 147 mm
• With ceiling cover:

– Ceiling cover = 167 mm
4. Tighten the M8 x 40mm Allen cylinder screws 4 on the

split ring 6 .
Installing the interface plate 2

5. Slide the interface plate 2 and the second split ring 5
onto the ceiling tube 1 and align in accordance with the
ceiling recess.
6. Tighten the M8 x 40mm Allen cylinder screws 4 on the
split ring 5 .
7. Check that the interface plate 2 is securely in place.
Installing the canopy cover 3

8. Slide the canopy cover 3 onto the ceiling tube 1 .
9. Prevent the canopy cover 3 from falling until the canopy
and/or ceiling cover is installed.

6.10 Installing the canopy holder plate
Figure 16 The canopy holder plate must be installed for the subsequent
installation of the canopy and/or ceiling cover.
Preparing the installation of the split rings 5 /6

1. Prepare two split rings 5 /6 by screwing 2 Allen cylinder
screws and retaining washers M8 x 40mm 5 into each.
Setting the height of the canopy holder plate 2

2. Slide the split ring 6 onto the ceiling tube 1 .
3. Set the height at the bottom edge of the upper split ring 6
on the ceiling tube 1 .
• With canopy:
– Canopy 200 = 116 mm
• With ceiling cover:

– Ceiling cover height = 102 mm
4. Tighten the M8 x 40 mm Allen cylinder screws 4 on the

split ring 6 .
Installing the canopy holder plate 2

5. Slide the canopy holder plate 2 and the second split ring
5 onto the ceiling tube 1 and align in accordance with
the ceiling recess.
6. Tighten the M8 x 40 mm Allen cylinder screws 4 on the
split ring 5 .
7. Check that the canopy holder plate 2 is securely in place.
Installing the canopy cover 3

9. Prevent the canopy cover 3 from falling until the canopy
and/or ceiling cover is installed.

7 Mounting Standard Central Column to Ceiling Tube
7.1 Installing the central column for light heads

without camera
Figure 17 Routing the 3-pole cable through the ceiling tube

The 3-pole cable 1 for the light heads without camera must
first be routed from the central column 5 or 6 through the cei-
ling tube to the terminal on the interface plate or the ceiling flan-
ge.
The 3-pole cable 1 must be labeled in order to avoid confusion
when connecting the light heads without camera.
1. Mark the 3-pole cable 1 with numbers (according to the

number of light heads without camera) on the cable ends.
NOTICE
Do not damage the three-pole cable.
Route the 3-pole cable 1 carefully and without

using a great deal of force through the ceiling
tube 4 .
2. Route the 3-pole cable 1 through the ceiling tube 4 and

then to the terminal (X201) 2 on the interface plate or di-
rectly onto the filter board (X9) 7 with optional additional
Powerline board on the ceiling flange 3 (connection see
Chapter 8 on page 41).

Figure 18 Installing the central column with assembly connection
NOTICE
Do not tilt the central column
It must be possible to insert the central column into

the ceiling tube shaft without using excessive
force.
Make sure you do not damage the 3-pole cable.
1. Lift the central column 5 using a lifting device.

2. Insert the central column into the ceiling tube 1 . Guide
the eight countersunk Allen screws 2 (M6 x 10 mm/with
toothed washers) through the holes 3 in the ceiling tube
on the two shouldered central column sides 4 and then
screw them in place.
3. Tighten the countersunk screws.
Tightening torque: 10 Nm.
4. Check that the central column 5 is securely in place.
5. Cover the holes of the countersunk screws with plastic
caps B .
Installing the central column with flange connection

1. Lift the central column A using a lifting device.
2. Guide six Allen cylinder screws 7 (M10 x 25 mm – 12.9/
with toothed washers) from the top through the holes in
the ceiling tube flange 8 into the threads of the central
column counter flange 9 and then screw them in place
and tighten them:
3. Check that the central column A is securely in place on
the ceiling tube 6 .

7.2 Installing the central column for light heads

with camera
Figure 19 The 7-pole cable 1 for the light heads with camera must first
be routed from the central column 4 or 5 through the ceiling
tube to the interface plate or the ceiling flange.
The 7-pole cable 1 from the central column must be marked
in order to avoid confusion when connecting the light heads
with camera.
1. Mark the 7-pole cables 1 with numbers (according to the

number of light heads with camera) on the cable ends.
NOTICE
Do not damage the 7-pole cable
• Route the 7-pole cable 1 carefully and without

using a great deal of force through the ceiling tu-
be 3 .
2. Route the 7-pole cable 1 through the ceiling tube 3 to the

interface plate 2 or the terminal 6 on the ceiling flange 2
(for connection see Chapter 8 on page 41).

Figure 20 Installing the central column with assembly connection
NOTICE
Do not tilt the central column
It must be possible to insert the central column into

the ceiling tube shaft without using excessive
force.
Make sure you do not damage the 7-pole cable.
1. Lift the central column 5 using a lifting device.

2. Insert the central column into the ceiling tube 1 . Guide
the eight countersunk Allen screws 2 (M6 x 10 mm/with
toothed washers) through the holes 3 in the ceiling tube
on the two shouldered central column sides 4 and then
screw them in place.
3. Tighten the countersunk screws.
4. Check that the central column 5 is securely in place.
5. Cover the holes of the countersunk screws with plastic
caps B .
Installing the central column with flange connection

1. Lift the central column A using a lifting device.
2. Guide six Allen cylinder screws 7 (M10 x 25 mm – 12.9/
with toothed washers) from the top through the holes in
the ceiling tube flange 8 into the threads of the central
column counter flange 9 and then screw them in place
and tighten them:
3. Check that the central column A is securely in place on

8 Connecting Standard Central Column to Power Supply
8.1 Connection variations of the light heads

without camera
Figure 21 8.1.1 Connection to the interface plate

1. Unplug the cables 1 .
2. Connect the plugs of the cables 1 to the terminal 2 in
accordance with your cable labeling in Chapter 7.1 on
page 37 and the circuit diagrams:
– 230/24 V supply voltage #1552382,
– 24 V supply voltage #1552450,
– 230/230 V supply voltage #1552549.
3. Connect the cables (to be laid by the customer) to the ter-
minals 2 .
8.1.2 Connection via control cabinet plate(s)

Figure 22 1. Connect the plugs of the cables 1 to the filterboard(s) 4
on the ceiling flange in accordance with your cable labe-
ling in Chapter 7.1 on page 37 and the circuit diagram
#1557049.
2. Connect the ground conductor to the terminal 2 .
3. For each light head, connect a supplied cable (W15) 3 to
the terminal 2 and connect the plug to the corresponding
filterboard(s) 4
4. Connect the cables (to be laid by the customer) from the
control box plate(s) to the terminals 2 .
8.2 Connection variations of the light heads

with camera

1. Connect the plugs of the cables 1 to the filterboard 3 of
the interface plate in accordance with your cable labeling
in Chapter 7.2 on page 39 and the circuit diagram
#1553131.
minals 2 .
3. Connect the camera’s video signal cable to the filterboard
3.
4. Connect the connecting cable (Type RJ45) from the con-
trol unit (TruVidia) to the filterboard 3 .

8.2.2 Connection via control box plate(s)

Figure 24 1. Connect the plugs of the cables 1 to the filterboard 4 on
the ceiling flange in accordance with your cable labeling in
Chapter 7.2 on page 39 and the circuit diagram
#1553130.
minals 2 .
3. For each light head, connect a supplied cable (W15) 3 to
the terminal 2 and connect the plug to the corresponding
filterboard 4 .
4.
5. Connect the connecting cable (Type RJ 45) from the con-
8.3 Connection variations of the camera on the

separate support arm

1. Connect the plugs of the cables 1 to the filterboard 3 on
the interface plate in accordance with your cable labeling
in Chapter 7.2 on page 39 and the circuit diagrams:
– 230 V camera on separate support arm
# 1494534,
– 24 V camera on separate support arm
# 1496579,
– 230/230 V supply voltage #1552549.
2. Connect the customer’s connecting cables to the terminals
2.
3.

8.3.2 Connection via control box plate(s)

Figure 26 1. Connect the plugs of the cables 1 to the filterboard 6 on
the ceiling flange in accordance with your cable labeling in
Chapter 7.2 on page 39 and the circuit diagrams:
– 230 V camera on separate support arm #1494534,
– 24 V camera on separate support arm #1496579,
– supply from control box plates #1553130.
2. With 24 V building power supply: Connect the supplied
cable (W15) 3 to the terminal 2 and connect the plug to
the corresponding filterboard 5 .
3. With 230 V building power supply: Connect the power sup-
ply unit 4 with the cable (W24) to the terminal 2 .
4. Connect the filterboard 5 with the cable (W25) to the pow-
er supply unit 4 .
6.

9 Installing SlimeLine Central Column
Figure 27 Ceiling tube flange plate

For the SlimLine 1-part design type (one extension arm with
one spring arm), a star-shaped ceiling tube flange plate 5 is
used for ceiling mounting;
for the SlimLine 2-part design type (two extension arms with
one spring arm each), a triangular-shaped ceiling tube flange
plate 6 is used for ceiling mounting.
Fastening of the ceiling tube flange plate

Both ceiling tube flange plate design types are fastened to the
three threaded holes with a hole circle diameter of 270 mm on
the ceiling anchor plate 1 .
Length of the threaded bolts and optional distance bolts

To fasten the SlimLine central column to the raw ceiling or an
intermediate ceiling construction, various fastening elements
are included in the scope of delivery:
• three threaded bolts 2 , 110 mm long, for mounting to the
raw ceiling,
• three threaded rods 4 with distance bolts arranged on top
3, cut to the order-specific dimension required at the
installation site, for mounting with an intermediate ceiling
construction.

9.1 Mounting the threaded bolts to the ceiling

anchor plate
Figure 28 1. Screw the hexagonal nuts 2 at a distance of at least 25

mm onto the three threaded bolts 3 (110 mm long).
1 WARNING
Lighting system falling

anchor plate 1 .
2. Screw three threaded bolts 3 fully into the ceiling anchor

plate 1 as far as they will go.
4. Check that the threaded bolts 3 are securely in place.
9.2 Mounting the optional distance bolts to the

ceiling anchor plate
Figure 29 The three distance bolts for mounting the intermediate ceiling
designs have an order-specific length.
1 WARNING
Lighting system falling

anchor plate 1 .
1. Screw three threaded bolts 5 fully into the ceiling anchor

plate 1 as far as they will go.
2. Plug on the distance bolts 2 first and then place one flat
washer 3 each onto the threaded bolts 5 .
3. Screw in and tighten the hexagonal nuts 4 .
4. Check that the distance bolts 2 are securely in place.

9.3 Preparing the installation of the ceiling tube

plate
Figure 30 Independently of the version of the fixing elements (threaded

bolts or distance bolts) the following settings are always the sa-
me:
1. Screw one hexagonal nut 1 each at a distance of 50 mm
from the bottom edge of the threaded bolt onto the three th-
readed bolts 5 .
2. Using a spirit level, align the hexagonal nuts 1 in a hori-
zontal position.
3. Plug one flat washer 2 and one plastic insulation disk 3
each onto the threaded bolts 5 and provisionally fix them
using an O ring 4 .

9.4 Shortening the SlimLine ceiling tube, 1-part

type
Figure 31 The ceiling tube is delivered with a standard length of 1000 mm

and must be cut locally to the specific length M required at the
installation site.
NOTICE
Linear dimension
The linear dimension M is indicated on the order-

specific dimension sheet.
The ceiling tube must be at least 260 mm long.
The use of a shorter ceiling tube is not permitted.
In order to avoid a beveled hem on the ceiling tube
flange plate, the saw cut must be absolutely plane-
parallel.
Shortening the ceiling tube

1. Unscrew the six Allen cylinder screws 3 M10 x 25 mm
and keep them in a safe place together with the serrated
washers 2 .
2. Remove the ceiling tube 5 from the pivot 1 of the ceiling
tube flange plate.
3. Saw off and debur the ceiling tube plane-parallel in ac-
cordance with the specified length on the flange end.
Drilling new holes

edge (flange end) of the ceiling tube 5 and mark out six
holes 4 .
5. Drill and debur six holes 4 , Ø11 mm.
Installing the ceiling tube

6. Slide a correctly dimensioned ceiling tube 5 onto the pi-
vot of the ceiling tube flange plate and fasten it using six
Allen cylinder screws 3 M10 x 25 mm and serrated
washers.

Figure 32 9.4.1 Placing the canopy holder plate and the canopy
cover, SlimLine, 1-part type
For the subsequent installation of the canopy or a ceiling cover,
the two-part canopy holder plate and the canopy cover must be
placed onto the ceiling tube. The canopy holder plate is at-
tached to the ceiling tube using two split rings 6 and 7 .
NOTE
Height position of the canopy holder plate
The final height position of the canopy holder plate

can be adjusted after the installation of the electric
components.
Adjusting the height position of the canopy holder plate

1. Slide the upper split ring 7 onto the ceiling tube 1 .
2. To adjust the height position on the bottom edge of the up-
per split ring 7 on the ceiling tube 1 :
– For canopy 200 = 116 mm (from the bottom edge of the
prefabricated ceiling)
– For ceiling cover = 102 mm (above the bottom edge of
the prefabricated ceiling).
3. Tighten the Allen cylinder screws 5 (M8 x 40 mm) on the
split ring 7 .
Placing the canopy holder plate

4. Slide the canopy holder plate 2 and the lower split ring 6
onto the ceiling tube 1 and align the canopy holder plate
with the ceiling recess.
lower split ring 6 .
6. Connect both canopy holder plates 2 using 2 countersunk
screws 3 (M5 x10 mm).
Placing the canopy cover

9. Prevent the canopy cover from falling until the canopy or
ceiling cover is installed.

9.5 Shortening the SlimLine ceiling tube, 2-part

type
Figure 33 The ceiling tube is delivered with a standing dimension of 1000

mmm and must be cut locally to the specific length M (bottom
edge of the ceiling tube flange plate) required at the individual
installation site. Final longitudinal dimension of the ceiling tube:
M + 25mm.
NOTICE
Linear dimension
The linear dimension M is indicated on the order-

specific dimension sheet.
The ceiling tube must be at least 260 mm long. The
use of a shorter ceiling tube is not permitted.

Figure 34 Shortening the ceiling tube

1. To relieve the stress of the two upper clamping collars 5
and the two lower clamping collars 2 , loosen the three fi-
xing screws 3 on each clamping collar.
2. Tap the grooved pin 7 out of the holes 6 in the ceiling
tube. To do this, slightly push the ceiling tube against the
ceiling tube flange plate in order to ensure that the
grooved pin is removed from the groove 8 .
3. Remove the ceiling tube flange plate 1 from the ceiling
tube 4 .
4. Saw off and debur the ceiling tube plane-parallel on the
flange end in accordance with the length M specified in the
order-specific dimension sheet.
Drilling new holes

edge (flange end) of the ceiling tube 4 and mark out the
two holes 6 for the grooved pin.
– The holes are located in the center of the ceiling tube
cross section;
– the distance between the ceiling tube cutting edge and
the hole center is 25 mm.
6. Drill and debur two holes, Ø10.2 mm.
Fixing the ceiling tube to the ceiling tube flange plate

7. Connect the two parts of the canopy holder plate 2 using 2
countersunk screws M5 x10; place them onto the ceiling tu-
be together with the canopy cover.
8. Place the ceiling tube flange plate 1 onto the ceiling tube
4 and slightly push downwards.
9. Tap the grooved pin 7 through the two holes 6 .
10. Push the ceiling tube against the ceiling tube plate in such
a way that the grooved pin 7 sits in the groove 8 of the
upper clamping collar.
11. To stretch the four clamping collars at the top and bottom,
tighten the three fixing screws on each clamping collar.

Figure 35 9.5.1 Placing the canopy holder plate and the canopy
cover, SlimLine, 2-part type
For the subsequent installation of the canopy or a ceiling cover,
the two-part canopy holder plate and the canopy cover must be
placed onto the ceiling tube.
The canopy holder plate is attached to the ceiling tube using
two split rings 7 and 8 .
NOTE
Height position of the canopy holder plate
The final height position of the canopy holder plate

can be adjusted after the installation of the electric
components.
Adjusting the height position of the canopy holder plate

1. Slide the upper split ring 8 onto the ceiling tube 2
2. To adjust the height position on the bottom edge of the up-
per split ring 8 on the ceiling tube 2 :
– For canopy 200 = 116 mm (from the bottom edge of the
prefabricated ceiling)
– For ceiling cover = 102 mm (above the bottom edge of
the prefabricated ceiling).
split ring 8 .
Placing the canopy holder plate

4. Push the two-part canopy holder plate 3 and the lower
split ring 7 onto the ceiling tube 2 and align the canopy
holder plate with the ceiling recess.
lower split ring 7 .
6. Connect both canopy holder plates 3 using 2 countersunk
screws 4 (M5 x10 mm).
Placing the canopy cover

9. Prevent the canopy cover from falling until the canopy or
ceiling cover is installed.

9.6 Mounting the SlimLine central column,

1-part type
Figure 36 The SlimLine central column A with the ceiling tube flange pla-
te 5 is fastened to the three threaded bolts 1 which are scre-
wed into the ceiling anchor plate.
1. Slide the central column with the ceiling tube flange plate
5 onto the three threaded bolts 1 and provisionally fix
them to two threaded bolts using hexagonal nuts 5 .
2. On the two threaded bolts, first plug on the lower plastic
insulation disk 7 and the lower flat washer 8 and then
screw on the self-securing hexagonal nuts 9 .
3. Remove the O rings for fixing the upper washers.
4. Gently screw in the lower three hexagonal nuts 9 cross-
wise against the upper hexagonal nuts 2 as far as they
will go.
Make sure that the upper insulation disks 4 and the
lower insulation disks 7 sit properly in the clearance
holes 6 (Ø12) of the ceiling tube flange plate.
6. Check that the ceiling tube flange plate is securely in
place.

9.6.1 Equipping the ceiling tube flange plate with elec-

trical components
Figure 37 The electrical components are mounted at the bottom of the
ceiling tube flange plate 1 :
• Using two Allen cylinder screws (M5 x 16mm) each, screw
the top hat rails 2 and 4 onto the ceiling tube flange plate
for:
– terminal block 6
– filter board 9
• Plug the individual terminals of the terminal block 6 onto
the top hat rail 4 .
• Plug the filter board 9 onto the top hat rail 2 .
• Screw the power supply pack 8 onto the two angular hol-
ders 7 in the threaded holes 5 of the ceiling tube flange
plate.
9.6.2 Connecting the SlimLine central column, 1-part

type, to the power supply
The device-internal cabling 2 is laid in the central column at
the factory.
Power supply
• Input voltage 100 V to 240 V 50/60 Hz
• Supply voltage 24 V DC
• Connect the cables provided at the installation site and the
device-internal cables to the terminal block 6 and to the
electrical components in accordance with the circuit dia-
grams attached to this document:
– Lighting system consisting of one or two light heads,
circuit diagram: #1552503.
– Lighting system consisting of a light head with camera,
Mounting the canopy, SlimLine, 1-part type

Chapter 9.4.1 on page 48

9.6.3 Mounting the extension arm to the

SlimLine central column, 1-part type
Figure 38 The cover of the two joint bearings 3 and 8 of the extension
arm 5 consists of two-part shells 4 .
The shells are only plugged together.
• Using a suitable screwdriver, gently push the shells 4
apart and remove them.
Device-internal power supply

The device-internal power supply from the central column 1 to
the extension arm 5 and from the extension arm to the spring
arm E is established by means of two 3-pole plug connections.
• Remove the plug 6 from the rear joint bearing 8 and then
remove the plug 7 from the front joint bearing 3 of the
extension arm.
Greasing the bearings

1. Remove the securing ring D , lug ring C and the disk B
from the pivot shaft 2 of the central column.
NOTICE
Wear and tear of the bearing
The pivot shaft is pre-greased at the factory. Do

not remove the grease film. An non-greased pivot
shaft is subject to increased wear and tear.
Fastening the extension arm

2. Slide the joint bearing 3 of the extension arm onto the pi-
vot shaft 2 of the central column.
3. Attach the fastening elements to the pivot shaft in the fol-
lowing order:
– Push on the flat washer B ,
– place the lug ring C with the lug into the hole 9 on the
pivot shaft,
– place the securing ring D into the groove B on the
pivot shaft.
4. Check that the extension arm is securely in place on the
central column.
Mounting the spring arm

To mount the spring arm E to the extension arm:
Chapter 10 on page 59

9.7 Mounting the SlimLine central column,

2-part type
Figure 39 The SlimLine central column A with the ceiling tube flange pla-
te 5 is fastened to the three threaded bolts 1 which are scre-
wed into the ceiling anchor plate.
1. Slide the central column with the ceiling tube flange plate
5 onto the three threaded bolts 1 and provisionally fix
them to two threaded bolts using hexagonal nuts 5 .
2. On the two threaded bolts, first plug on the lower plastic
insulation disk 7 and the lower flat washer 8 and then
screw on the self-securing hexagonal nuts 9 .
3. Remove the O rings for fixing the upper washers.
4. Gently screw in the lower three hexagonal nuts 9 cross-
wise against the upper hexagonal nuts 2 as far as they
will go.
Make sure that the upper insulation disks 4 and the
lower insulation disks 7 sit properly in the clearance
holes 6 (Ø12) of the ceiling tube flange plate.
5. Uniformly tighten the hexagonal nuts 9 :
6. Check that the ceiling tube flange plate is securely in
place.

9.7.1 Equipping the ceiling tube flange plate with elec-

trical components
Figure 40 The electrical components to be mounted vary depending on
the end devices (light head, flat screen) which are installed on
the corresponding spring arms.
Two light heads

– 2 power supply packs
– 2 filter boards
Light head with camera combined with flat screen

– 1 power supply pack
– 1 filter board for light head
The electrical components are mounted at the bottom of the

ceiling tube flange plate 7 :
• Using two Allen cylinder screws (M5 x 16 mm) each, screw
the top hat rails 5 , A and B onto the ceiling tube flange
plate for:
– terminal block C
– filter boards 6 and 9
• Plug the individual terminals of the terminal
block C onto the top hat rail B .
• Plug the filter boards 6 and 9 onto the top hat rails 5
and A .
• Screw the power supply pack 1 and 4 onto the holding
plate 2 in the threaded holes 3 on the ceiling tube flange
plate 7 .

9.7.2 Connecting the SlimLine central column, 2-part

type, to the power supply
Figure 41 The device-internal cabling 8 is laid in the central column at
the factory.
Power supply
• Input voltage 100 V to 240 V 50/60 Hz
• Supply voltage 24 V DC
• Connect the cables provided at the installation site and the
device-internal cables to the terminal
block C and to the electrical components in accordance
with the circuit diagrams attached to this document:
Mounting the canopy, SlimLine, 2-part type

Chapter 9.5.1 on page 51

9.7.3 Mounting the extension arm to the

SlimLine central column, 2-part type
Figure 42 The central column is screwed to with the counterflange 7 of
the extension arm pair on the ceiling tube flange 4 .
1. Lift the extension arm 2 using a lifting device.
2. Connect the device-internal connecting cables 5 of the
ceiling tube with the connecting cables 6 of the extension
arms in accordance with the circuit diagrams attached to
this document:
3. Screw six Allen cylinder screws 3 (M10 x 25 mm – 12.9/
with serrated washers) from above through the holes of
the ceiling tube flange 4 into the threads of the counter-
flange 7 and tighten them:
4. Check that the extension arms 2 are securely in place on
Mounting the spring arms

To mount the spring arms 8 and 9 to the extension arms:
Chapter 10 on page 59
NOTE
Pre-assembly
The spring arm of light heads with camera is pre-

assembled at the factory. The connecting cables
are laid through both support arms.

10 Mounting Spring Arms to Extension Arm
10.1 Spring arm equipment
Figure 43 The mounting of the spring arm version depends on the design
type of the central column.
The following spring arm versions can be mounted to the Stan-
dard central column for installation of the end devices:
• Light head (with or without camera) on the
AC 2000 or AC 2000 NRH (Niedrige Raum-Höhe - low cei-
ling height) spring arm,
• the camera on the separate support arm on the
AC 2000 spring arm,
• the VidiaPort VESA 100, VidiaPort Single and VidiaPort
Duo flat screen attachments on the
AC 2000, AC 3000 or AC 5000 spring arms.
The following spring arm versions can be mounted to the Slim-

Line central column for installation of the end devices:
• light head (with or without camera) on the AC 2000 spring
arm,
• VidiaPort VESA 100 and VidiaPort Single flat screen
attachments on the AC 2000 spring arm.
10.2 Spring arm fittings
The spring arms have different fittings for the various versions
of the lighting system, e.g., light heads with/without camera,
and for the VidiaPort flat-screen monitor installations.
The simplest way to differentiate between the applications is to
take a look at the connecting spigots of the spring arm:
1. The spring arm contains a 3-pole plug-in connector 1 for

the installation of light heads (see Chapter 10.4 on
page 61).
2. The spring arm contains a 7-pole plug-in connector 2 for
the installation of light heads with a camera or of the ca-
mera on the separate support arm (see Chapter 10.5 on
page 62).
3. The spring arm without a plug-in connector 3 to allow sup-
ply cables to be routed for flat-screen monitor installations
such as the VidiaPort (see Chapter 10.6 on page 63).
• The spring arm without a plug-in connector 3 can only be
rotated through a maximum of approx. 330 degrees in
order to prevent the supply cables which have been routed
through from being twisted.
10.2.1 Adjustments to the springs arms

For information on the spring force to compensate for the
weight of the light head or flat-screen monitor, the brake force
and the adjustments to the swiveling range of the spring arms,
please refer to Chapter 25 on page 113.

10.3 Preparing installation for all spring arm

versions
Figure 44 1. Unscrew two screws 1 and remove the lid 2 on the ex-
tension arm 3 .
1 WARNING
An overextended circlip 4 can cause

the lighting system to fall:
• Do not overextend the circlip 4 when dismant-
ling.
2. Remove the circlip 4 from the spring arm 6 .

3. Remove the washer 5 from the spring arm 6 .

10.4 Installing the spring arm for light heads

without camera
Figure 45 Feature of the spring arms

• A 3-pole plug-in connector 6 in the connection spigot of the
spring arm 8 (see Chapter 10.2 on page 59).
Installing the spring arm

1. Carefully pull the 3-pole plug 3 out of the extension arm
4.
NOTICE
Damage to the cover panels:
• Only raise the spring arm 8 at the point illustra-

ted by the arrow as per Figure 45.
• Do not raise the spring arm 8 by the cover pa-
nels 7 .
2. Lift the spring arm 8 at the point illustrated by the arrow

and guide it into the extension arm 4 .
1 WARNING
An overextended or incorrectly ins-

talled circlip 1 can cause the lighting
system to fall:
• Only install the circlip 1 once.
• Install the circlip 1 so that it sits fully and secu-
rely in the groove of the spring arm spigot.
• Observe the order of installation.
3. Connect the washer (1 piece) 2 and install the circlip 1 .

4. Check that the spring arm 8 in the extension arm 4 is se-
curely in place.
Connecting the plug

5. Insert the 3-pole plug 3 exactly axially into the 3-pole
plug-in connector 6 so that they are properly connected.
6. Check that the 3-pole connector 6 is securely in place.
7. Install the lid as described in Chapter 10.7 on page 64.


with camera

• A 7-pole plug-in connector 3 comprising three threaded
connectors and a 6-pole plug in the connection spigot of
the spring arm 7 (see Chapter 10.2 on page 59).

1. Carefully pull the 7-pole plug-in connector 3 out of the ex-
tension arm 4 .
NOTICE
Damage to the cover panels
Only lift the spring arm 7 at the point illustrated by

the arrow.
• Do not lift the spring arm by the cover panels 6 .

1 WARNING

system to fall:

curely in place.
Connecting the plug

5. Screw together the three threaded connectors 9 accor-
ding to the color code.
6. Connect the 6-pole plug 8 .
7. Carefully slide the threaded connectors 9 and 6-pole plug
8 back into the extension arm 4 from above.
8. Install the lid as described in Chapter 10.7 on page 64.

10.6 Installing the spring arm for VidiaPort

flat-screen monitor installations

• No plug-in connector in the connection spigot of the spring
arm 6 for supply cables to be routed through (see
Chapter 10.2 on page 59).
1 WARNING
Sudden release of the spring arm
If the locking device 7 is unlocked

without the flat-screen monitor having
been installed, the AC 5000 spring arm is suddenly
released upwards which may cause serious inju-
ries:
• Do not pull out the locking device 7 (only
AC 5000 spring arm) before the installation of
the flat-screen monitor is complete.
NOTICE

the arrow.

1 WARNING

system to fall:

curely in place.
4. Install the lid as described in Chapter 10.7 on page 64

10.7 Installing the lid
Figure 48 Only with spring arms for VidiaPort flat-screen monitor

installations
• Before installing the lid 2 , route the supply cables through
the spring arm and extension arm.
Only for spring arms with a 3-pole plug

The set screws 3 in the lid 2 keep the 3-pole plug 5 in place.
1 WARNING
Electric shock hazard
If the internal power supply cables are

damaged, the lighting system may be
live.
• When installing the lid 2 , ensure that the set
screws 3 do not damage the internal power
supply cables!
1. Put on the lid 2 so that the two set screws 3 are located
in the cut-outs 4 in the 3-pole plug 5 .
Only for spring arms with a 3-pole plug

• Carefully turn the lid 2 with 3-pole plug 5 until the two
screws 1 can be screwed in.
2. Screw on the lid 2 with two screws 1 .

3. Check that the lid 2 is securely in place.

11 Installing Wall Bracket
11.1 Wall bracket versions
Figure 49 The wall bracket is delivered in 2 versions

1. A wall bracket without plug-in connector 1 for the installati-
on of a VidiaPort flat-screen monitor application.
2. A wall bracket with 3-pole plug-in connector 2 for the ins-
tallation of a light head.
11.1.1 Power supply variations for the wall-mounted

version
The power supply to the wall-mounted version is provided by a
properly grounded socket, not more than approx. 1.6 meters
from the wall bracket, or by a properly grounded cable to the
wall bracket, provided by the customer.
11.1.2 Power supply for the light head or the VidiaPort

application
The power supply for the light head is provided by the 3-pole
plug-in connector 1 .
The power supply for the VidiaPort flat-screen monitor applica-
tion is provided by internal supply cables 2 which are installed
through the wall bracket, the extension arm and the spring arm.

11.2 Preparing the installation
Figure 50 Check the requirements for a secure wall attachment as descri-

bed in Chapter 2.1 on page 17.
Removing the cover panels

1. Insert a suitable slot-head screwdriver from above into the
slot between the two cover panels 1 /3 and carefully loo-
sen and remove cover panel 1 .
2. Remove cover panel 3 .
Marking out the wall bracket position

3. Check that there are no power/gas cables or water pipes
running through the wall on which the bracket is to be
mounted.
1 WARNING
Drilling into power cables may lead to a

life-threatening electric shock:
• Disconnect all the poles of the mains power sup-
ply and secure against reconnection.
NOTE
Ensure ease of positioning
Precise vertical alignment of the wall bracket 2 is

essential to ensure that the lighting system can be
moved easily and positioned reliably.
• Mark out the holes vertically.
20.5 4. Mark out the position of the wall bracket 2 on the wall ver-
tically using the enclosed drilling template.
• For a clearance height of 2050 mm, the lower hole must be
drilled at 2070 mm.
5. Install the wall bracket as described in Chapter 11.3 on
page 67.

11.3 Installing the wall bracket
Figure 51 11.3.1 Installation with heavy load anchors

1. Prepare the installation as described in Chapter 11.2 on
page 66.
Fixtures
2. For information on the fixtures, please refer to Chapter
2.2.1 on page 17.
Drilling the holes

3. Drill two holes 1 according to the specifications of the fix-
ture manufacturer.
4. Clean the holes 1 thoroughly.
5. Drive a heavy load anchor 2 up to the marking in the wall,
according to the specifications of the fixture manufacturer.
6. Where necessary, route building power cable 4 into the
wall bracket 3 .
NOTE
Ensure ease of positioning:

7. Loosely screw in the wall bracket 3 and align it vertically.
Tightening the heavy load anchors
1 WARNING
Tightening the heavy load anchors 2

according to the specifications of the
8. Uniformly tighten the heavy load anchors 2 according to

the specifications of the fixture manufacturer.
9. Check that the wall bracket 3 is securely in place.
• The wall bracket 3 must be flush with the wall.
Only for the VidiaPort flat-screen monitor application

10. Route the supply cables through the wall bracket 1 accor-
ding to Chapter Figure 53 on page 69.

11.3.2 Installation with the counterplate

Figure 52 1. Prepare the installation as described in Chapter 11.2 on
page 66.
Fixtures
2. For information on the fixtures refer to Chapter 2.2.1 on
page 17.
Drilling the holes

3. Drill two through holes.
Shortening the threaded bolts

4. Shorten the threaded bolts 2 of the counterplate 1 accor-
ding to the wall thickness and counterplate thickness of
the wall bracket 3 .
5. Insert the counterplate 1 through the through holes and
loosely screw in the wall bracket 3 using two washers and
hexagonal nuts 4 .
NOTE
Ensure ease of positioning:

6. Align the wall bracket 3 vertically and tighten the hexago-

nal nuts according to the specifications of the fixture ma-
nufacturer.
7. Check that the wall bracket 3 is securely in place.
• The wall bracket 3 must be flush with the wall.
Only with the VidiaPort flat-screen monitor application

8. Route the supply lines through the wall bracket 3 accor-
ding to Chapter 11.4 on page 69.

Figure 53 11.4 Routing the supply lines through the wall

bracket
For VidiaPort flat-screen monitor applications, the supply lines

must be routed through the wall bracket.
1 WARNING
Electric shock – Danger
If the supply lines with 230 V (120 V)

are damaged, the lighting system is
live:
• Pull in the power cables without twisting them,
• Do not damage the cable insulation.
Maximum cable cross sections

A maximum of 3 supply cables may be installed:
• 2 cables with a cross section of dia. 10 mm,
• 1 cable with a cross section of dia. 8 mm.
Installation
1. Undo the M3 set screw 2 and remove the protective cap
3 from the bearing journal.
2. Route the supply cables 1 through the installation opening
5/6 into the wall bracket and out of the bearing journal.
3. When routing the cables through the installation opening
5, install the lid 4 .

11.5 Installing optional arm stops
Figure 54 The arm stop 3 is delivered in 2 versions:

• arm stop with 140 degree rotation,
• arm stop with 174 degree rotation.
Installing the arm stop

1. Insert the wall arm stop 3 all the way into the two grooves
4 from above.
NOTE
New cover panel
After making the electrical connection, install the

new, supplied cover panel 1 with the side cut-
outs 2 .
2. Check that the arm stop 3 is securely in place.

11.6 Electrical connection of the wall bracket
Figure 55 11.6.1 Electrical connection with power cable and power

plug
Requirement for a residual current circuit breaker (RCCB)

The power supply must be protected by the customer with an
automatic circuit-breaker with the correct fuse link.
Electrical connection
1. Check that the mains power socket is properly grounded.
2. Install the two cover panels 1 /4 .
Protecting the place of installation
1 WARNING
When the power plug is inserted or the

mains power supply is switched on,
the 3-pole plug-in connector or internal supply
cables on the wall bracket are live. To avoid an
electric shock, cordon off the place of installation:
For a 3-pole plug-in connector
• Install the protective cap 6 .
For internal supply cables
• Label the mains power supply with a sign.

• WARNING – Electric shock hazard: Do not
switch on the mains power supply.
Installing the protective cap

1. Fit the protective cap 2 onto the bearing journal and
screw in the M3 set screw 3 .
2. Check that the protective cap 2 is securely in place.
3. Install the extension arm as described in Chapter 12 on
page 73.

11.6.2 Permanent electrical connection

Figure 56
Requirement for a residual current circuit breaker (RCCB)
automatic circuit-breaker with the correct fuse link.
Electrical connection
1. Check that the mains supply cable is properly grounded.
2. Route the mains supply cable through the installation ope-
ning 3 /4 into the wall bracket.
3. Connect the mains supply cable to the terminal block 2 or
route it through the extension arm and spring arm.
4. Connect the ground conductor to the ground terminal 1
marked with the ground symbol.
5. Install the two cover panels 5 /8 .
Protecting the place of installation
1 WARNING
When the power plug is inserted or the

mains power supply is switched on,
the 3-pole plug-in connector or internal supply
cables on the wall bracket are live. To avoid an
electric shock, cordon off the place of installation:
For a 3-pole plug-in connector
• Install the protective cap 6.
For internal supply cables
• Label the mains power supply with a sign.

• WARNING – Electric shock hazard: Do not
switch on the mains power supply.
Installing the protective cap

1. Fit the protective cap 6 onto the bearing journal and
screw in the M3 set screw 7 .
2. Check that the protective cap 6 is securely in place.
3. Install the extension arm as described in
Chapter 12 on page 73.

12 Installing Extension Arm to Wall Bearing
12.1 Installing the extension arm with the power

cable
Figure 57 Requirement for a residual current circuit breaker (RCCB)

at the installation site
automatic circuit-breaker with the correct fuse-link.
The power cable 8 with grounding plug is installed directly on
the extension arm 1 .
Preparing the installation

1. Unscrew the setscrew M3 2 and remove the protective
cap 3 from the pivot shaft.
2. Remove the two cover panels 9 /A as described in
Chapter 11.2 on page 66.
3. Remove the cover 7 from the bottom of the wall bearing.
Installing the extension arm

4. Pull out the power cable 4 through the wall bearing to-
wards the grounding contact (Schuko) socket up to the
desired length.
• Push the remaining cable back into the wall bearing.
5. Place the cover 7 .
6. Install the two cover panels 9 /A on the wall bearing.
NOTICE
Damage to the appliance
A non-greased wall bearing pivot 5 leads to pre-

mature wearing and failure of the Leuchtensys-
tems.
• Grease the wall bearing pivot 5 (type of
grease: Optimol-Optipit).
7. Before sliding on the extension arm 1 , check that the

washer (Ø48 mm) 6 has been placed on the wall bearing
pivot 5 .
8. Fit the extension arm 1 onto the wall bearing pivot 5 ,
keeping it precisely axially aligned.
9. Check that the extension arm 1 is securely in place.
10. Check that the length of the power cable 8 is sufficient to
reach the grounding contact (Schuko) socket.
11. Install the spring arm as described in Chapter 13 on
page 75.

12 Installing Extension Arm to Wall Bearing
12.2 Installing the extension arm with 3-pole

plug-in connector / internal supply cables
Figure 58 Preparing the installation

1. Unscrew the setscrew M3 2 and remove the protective
cap 3 from the pivot shaft.
Installing the extension arm
NOTICE
Damage to the appliance
A non-greased bearing journal 5 leads to prema-

ture wearing and failure of the Leuchtensystems.
• Grease the wall bearing pivot 5 (type of
grease: Optimol-Optipit).
2. Before sliding on the extension arm 1 , check that the

washer (Ø48 mm) 6 has been placed on the wall bearing
pivot 5 .
Only for extension arms with internal supply cables

• Route the internal supply cables 7 through the extension
arm and spring arm as described in Chapter 21 on
page 89.
Only for the extension arm with 3-pole plug coupling

• Fit the extension arm 1 on the wall bearing pivot 5,
keeping it precisely axially aligned, so that the plug
contacts 4 are connected.
3. Check that the extension arm 1 is securely in place.

4. Install the spring arm as described in Chapter 13 on
page 75.

13 Installing Spring Arm on Wall-Mounted Version

without camera

• 3-pole plug coupling 6 in the connecting pivot of the spring
arm 8 (see Chapter 10.2 on page 59).

1. Carefully pull the 3-pole plug 3 out of the extension arm
4.
NOTICE
• Only lift the spring arm 8 at the point illustrated

by the arrow in Figure 59.
• Do not lift the spring arm 8 by the cover panels
7.

1 WARNING
An overstretched or improperly moun-

ted securing ring 1 can cause the
lighting system to fall:
• Use the securing ring 1 only once for installati-
on.
• Install the securing ring 1 in such a way that it
sits entirely and securely in the groove of the
spring arm pivot.
• Follow the correct order of installation.
3. Place the washer (1 piece) 2 and install the securing ring

1.
4. Check that the spring arm 8 is securely in place in the ex-
tension arm 4 .
Connecting the plug

5. Plug the 3-pole plug 3 into the 3-pole plug coupling 6 ,
keeping it precisely axially aligned, so that they are prop-
erly connected..
6. SCheck that the 3-pole plug 6 is securely in place.
7. Install the cover as described in Chapter 10.7 on
page 64.
8. Install the light head as described in Chapter 17.1 on
page 80.

13 Installing Spring Arm on Wall-Mounted Version
13.2 Installing the spring arm for VidiaPort

flat-screen monitor installations
Figure 60 Feature of the spring arm

• No 3-pole plug coupling in the connecting pivot of the
spring arm 6 for supply cables to be routed through (see
Chapter 10.2 on page 59).
NOTICE

the arrow.

1 WARNING
Lighting system crashing
An overstretched or improperly moun-

ted securing ring 1 can cause the
lighting system to fall:
• Use the securing ring 1 only once for installati-
on.
• Install the securing ring 1 in such a way that it
sits entirely and securely in the groove of the
spring arm pivot.
• Follow the correct order of installation.
2. Place the washer (1 piece) 2 and install the securing ring

1.
3. Check that the spring arm 6 is securely in place in the ex-
tension arm 3 .
4. Install the cover as described in Chapter 10.7 on
page 64.

14 Installing Mobile Pedestal
Figure 61 1. Insert the pedestal tube base 4 with the power supply
housing into the pedestal foot 6 .
2. Rotate the pedestal tube base 4 with the power supply
housing until the anti-twist lock 5 snaps into place in the
pedestal tube base 4 .
➥ The pedestal tube base 4 with the power supply housing
can no longer be rotated.
3. Screw in the Allen cylinder screw M12 x 35 mm 7 and
tighten it to 120 Nm.
4. Check that the pedestal tube base 4 is securely in place.
5. Route the connecting cable with 3-pole connector 1

through the upper part of the pedestal
tube 2 and fasten it with crepe tape.
6. Insert the upper part of the pedestal tube 2 into the pe-
destal tube base 4 and then screw in and tighten 3 coun-
tersunk head screws M5 x 8mm 3 .
7. Check that the upper part of the pedestal tube 2 is se-
curely in place in the pedestal tube base 4 .

15 Installing Spring Arm on Mobile Pedestal Version
Figure 62 1. Carefully pull the 3-pole plug 5 /6 out of the pedestal tu-
be 6 and spring arm 2 .
NOTICE

the arrow .
2. Lift the spring arm 2 at the point illustrated by the arrow,

hold it over the pedestal tube 7 and connect the 3-pole
plug 5 /6 .
3. Carefully slide the 3-pole plug 5 /6 into the pedestal tube
7 from above.
4. Insert the spring arm 2 into the pedestal tube 7 and
screw in 2 countersunk Allen screws M5 x 8 mm 3 .
5. Screw in the M8 x 12 mm set screw 4 on the
opposite side of the pedestal tube 7 .
• The M8 x 12 mm set screw 4 acts as a limit stop for the
swiveling range.
6. Test the limit stop of the spring arm 2 by turning it to the
right and left.
• The swiveling range must be limited to 10 degrees on both
sides.
7. Check that the spring arm 2 is securely in place.
8. Install the light head as described in Chapter 17.2 on
page 81.

16 Installing Vertical Bracket on the Light Head
16.1 Installing the vertical bracket on the light

head without camera

1. Unscrew one securing screw 3 .
2. Unscrew two brake screws 2 /4 .
Installing the vertical bracket

3. Fit the vertical bracket 1 , keeping it precisely axially alig-
ned, on the spigot of the light head 6 so that the plug
1 WARNING
Risk of light head falling
The securing screw 3 secures the

light head 7 :
• Install the securing screw 3 .
4. Screw in one securing screw 3 .

5. Screw in two brake screws 2 /4 .
6. Check that the vertical bracket 1 is securely in place.
16.2 Installing the vertical bracket on the light

head with camera

1. Unscrew one securing screw 3 .
2. Unscrew two brake screws 2 /4 .
Installing the vertical bracket

5. Gently slide the 6-pole plug 5 and the plug adapter 6 into
the vertical bracket 1 .
6. Plug the vertical bracket 1 onto the spigot of the light head
7, keeping it precisely axially aligned.
1 WARNING
The securing screw 3 secures the

light head 7 :
• Install the securing screw 3 .
7. Screw in one securing screw 3 .

8. Screw in two brake screws 2 /4 .
9. Check that the vertical bracket 1 is securely in place.

17 Installing Light Head
17.1 Installing the light head without camera on

the AC 2000 spring arm

1. Undo the M3 x 8mm countersunk screw 3 and push up
the sleeve 2 .
2. Screw in the M3 x 8mm countersunk screw 3 again to
secure the sleeve 2 .
3. Remove the securing segment 6 .
• Take the protective sleeve out of the spring arm attach-
ment.
Installing the light head

4. Fit the spigots of the vertical bracket 5 in the spring arm
1, keeping it precisely axially aligned, so that the plug
1 WARNING
If an incorrect securing segment 6 is

used, the light head 5 might fall:
• Only use the OEM securing segment 6 .
5. Insert the securing segment 6 , unscrew the M3 x 8mm

countersunk screw 3 and slide the sleeve 2 down.
1 WARNING
The sleeve 2 secures the securing

segment 6 and thus ensures that the
light head 5 is properly in place in the
spring arm 1 :
• Make sure that the sleeve 2 covers the secu-
ring segment 6 .
• Take great care to secure the sleeve 2 with the
M3 x 8mm countersunk
screw 3 .
6. Screw in the M3 x 8mm countersunk screw 3 .

7. Check that the light head 5 is securely in place.
8. Adjust the spring arm 1 as described in Chapter 25 on
page 113.
Single-use- or comfort-use hand grip

9. If necessary, install the single-use hand grip as described
in Chapter 18.1 on page 84.
10. If necessary, install the comfort-use hand grip as de-
scribed in Chapter 18.2 on page 85 (for TruLight 5520
and 5320 only).

17.2 Installing the light head without camera on

the AC 2000 NRH spring arm

1. Unscrew two cross recessed raised cheese head screws
M3 x 4 mm 4 and remove the locking washer 2 .
2. Take the securing segment 3 out of the spring arm at-
tachment.
3. Slightly unscrew two opposing brake screws 5 .
ment.

4. Fit the spigot of the light head 7 in the spring arm 1 ,
keeping it precisely axially aligned, so that the plug con-
tacts 6 are connected.
1 WARNING

• Only use the OEM securing
segment 3 .
5. Insert the securing segment 3 .

6. Place the locking washer 2 and screw in two cross re-
cessed raised cheese head screws M3 x 4 mm 4 .
7. Check that the locking washer 2 is securely in place.
8. Screw in two brake screws 5 .
page 113.
Installing the cover panes

11. Fit two cover panels 9 and press then in until the four
straps 8 snap into place.
12. Check that the cover panels 9 are securely in place.
Single-use- or comfort-use hand grip

13. If necessary, install the single-use hand grip as described
in Chapter 18.1 on page 84.
14. If necessary, install the comfort-use hand grip as descri-
bed in Chapter 18.2 on page 85 (for TruLight 5520 and
5320 only).

17.3 Installing the light head with camera on the

AC 2000 spring arm

the sleeve 2 .
ment.
Connecting the plug

the spring arm 1 .
1 WARNING


1 WARNING

light head 4 is properly in place in the spring arm
1:
• Make sure that the sleeve 2 covers the secur-
ing segment 7 .
M3 x 8mm countersunk screw 3 .

page 113.
Fitting a compensation weight for the camera

11. Attach the compensation weight for the camera as descri-
bed in Chapter 20.1 on page 87.

17.4 Installing the light head with camera on the

AC 2000 NRH spring arm

1. Unscrew two cross recessed raised cheese head screws
M3 x 4 mm 4 and remove the locking washer 2 .
2. Take the securing segment 3 out of the spring arm at-
tachment.
3. Slightly unscrew two opposing brake screws 5 .
ment.
Connecting the plug

the spring arm 1 .
1 WARNING

• Only use the OEM securing
segment 3 .
7. Insert the securing segment 3 .

8. Place the locking washer 2 and screw in two cross re-
cessed raised cheese head screws
M3 x 4 mm 4 .
9. Check that the locking washer 2 is securely in place.
10. Screw in two brake screws 5 .
page 113.
Installing the cover panels

13. Fit two cover panels A and press them in until the four
straps 9 snap into place.
14. Check that the cover panels A are securely in place.

15. Attach the compensation weight for the camera as de-

18 Installing Hand Grip on Light Head
18.1 Installing the single-use hand grip adapter
Figure 69 Uninstalling the hand grip support

1. Undo the M2.5 x 6 mm cross-recessed head screw 2
and remove the hand grip mount 3 .
Installing the single-use hand grip adapter

2. Fit the single-use hand grip mount 5 on the grip attach-
ment 1 so that the ball retainer 4 audibly snaps into
place.
3. Check that the single-use hand grip adapter 5 is securely
in place.
➥ The single-use hand grip adapter 5 can no longer be
pulled down.
4. Screw the single-use hand grip adapter 7 in the thread
6 of the single-use hand grip support 5 .
Customized single-use hand grip

• The customized single-use hand grip (not included in
scope of supply) is fitted to the single-use hand grip
adapter 7 .

18 Installing Hand Grip on Light Head
18.2 Installing the ALC / ALC+ vertical hand grip
Figure 70 TruLight 5520 and 5320 only
1 WARNING
Damage to eyesight
With the light head switched on and

direct eye contact with the laser beam
in the ALC+ vertical hand grip, there is a risk of
damage to eyesight:
• Do not look directly into the laser beam.
NOTICE
To mount the ALC / ALC+ vertical hand grip

disconnect all the poles of the mains power supply
and secure against reconnection.
1. Unscrew the set screw 2 (M6 x 20 mm) from the grip at-
tachment 1 .
2. Establish the plug-in connections of the connecting cables
4.
3. Check that the plug-in connections 4 are securely in
place.
Placing the laser module 5

4. Gently push the connecting cables 4 back into the grip
attachment 1 .
5. Place the ALC+ vertical hand grip 5 and then turn it 15
degrees clockwise up to the limit stop.
➥ If the laser module 6 has been correctly positioned, it is
aligned with the ball locking device 3 .
6. Screw in and tighten the set screw 2 (M6 x 20 mm) in the
grip attachment 1 .
7. Check that the ALC+ vertical hand grip 5 is
securely in place on the grip attachment 1 .

19 Installing Camera on Separate Support Arm

the sleeve 2 .
ment.
Connecting the plug

the spring arm 1 .
Installing the camera
1 WARNING
Risk of camera falling

used, the separate camera 4 might
fall:

1 WARNING
Risk of camera falling

separate camera 4 is properly in place in the
spring arm 1 :
• Make sure that the sleeve 2 covers the secu-
ring segment 7 .
M3 x 8mm countersunk screw 3 .

9. Check that the separate camera 4 is securely in place.
page 113.

11. Attach the compensation weight for the camera as de-

20 Attaching / Removing Compensation Weight
20.1 Attaching the compensation weight
Figure 72 The spring arm balances out the weight of the light head with
camera or of the camera on the separate support arm, thus en-
suring that the camera remains stationary in any set position.
To balance out the changes to the weight when the camera is
removed, a compensation weight must be attached.
1. Press the locking device on the bayonet lock into position

1 to release the three closable openings 3 on the base
plate 2 .
2. Align the compensation weight 7 so that the arrange-
ment of the three bayonet pins 6 and the two centering
pins 5 on the camera mount 4 corresponds to the
closable openings 3 in the base plate 2 .
• The alignment of the camera’s plug connector will then also
be correct.
3. Put the compensation weight 7 on the camera mount 4
and secure it by pressing the locking device on the bayo-
net lock into position 8 .
• Align the two red marker points.
4. Check that the compensation weight 7 is securely in
place.

20 Attaching / Removing Compensation Weight
20.2 Removing the compensation weight
Figure 73 1. Press the locking device on the bayonet lock into position
1 to release the three closable openings 3 on the base
plate 2 .
1 WARNING
The light head automatically moves
upwards
When removing the compensation

weight 4 , the light head/separate camera might
automatically move upwards:
• Hold the light head / separate camera when re-
moving the compensation weight 4 .
• Then slowly raise the light head / separate ca-
mera and let go.
2. Hold the light head/separate camera and remove the com-

pensation weight 4 from the light head/separate camera.
3. Then slowly raise the light head / separate camera and let
go.

21 Installing VidiaPort Flat Screen Connections
21.1 Special features
Figure 74 The mounting of the flat screen connections depends on the

design type of the central column.
21.1.1 Central column, Standard type

The following flat screen attachments can be mounted to
the central column, Standard type:
• AC 2000 spring arm, maximum load capacity 18 kg incl. flat
screen attachment:
– VidiaPort VESA 100,
– VidiaPort Single and VidiaPort Duo.
screen attachment:
screen attachment:
21.1.2 Slimline central column

The following flat screen attachments can be mounted to the
central column, Slimline type:
screen attachment:
– VidiaPort Single.
Cable conduit
When installing the VidiaPort flat screen connections, the flat
screen supply cables must always be routed through the pen-
dant system (spring arm, extension arm and ceiling tube).
Extension arm position - flat screen connection

Central column, Standard type: The VidiaPort flat screen
connections are exclusively installed at the lowermost and
/ or uppermost extension arm position (Pos. 1 or Pos. 3
illustrated in the Figure).
Central column, SlimLine type, 2-part: The VidiaPort flat
screen connections are exclusively installed at the upper-
most extension arm position (Pos. 1 or Pos. 3 illustrated in
the Figure).
Arm stop
In order to prevent the supply cables twisting off, the extension
arms, Pos. 1 or Pos. 3, must be equipped with an arm stop
which restricts the swivel range of the extension arm to approx.
330 degrees.

21.2 VidiaPort versions
Figure 75 The different VidiaPort versions can be mounted on different

spring arms with different load capacities. The selection of the
spring arm on which to install the VidiaPort version depends on
the weight of the flat-screen monitor, the weight of the VidiaPort
flat-screen attachment and the required cross section for the
cable duct.
The following list shows the features of the individual spring

arms
• AC 2000:
– Load capacity = up to max. 21kg (flat-screen monitor
attachment + flat-screen)
– Cable duct = max. 2 x 9mm
– Narrowest point in the cross section = 160 mm2
• AC 3000:
– Load capacity = up to max. 30 kg (flat-screen monitor
– Cable duct = max.1 x 9mm + 1 x 6 mm + 2 x 5 mm
• AC 5000:
– Load capacity = up to max. 40 kg ( flat-screen monitor
– at the extension arm length 1150 mm = 34 kg
(flat-screen monitor attachment + flat-screen)
– Cable duct = max. 2 x 12mm + 2 x 6.5mm
Net weights of the VidiaPort flat-screen attachments

• VESA 100 Adapter = 2 kg
• VidiaPort Single = 4 kg
• VidiaPort Duo = 10 kg
Duct for supply cables

The duct for supply cables can also be limited by the VidiaPort
flat-screen monitor attachment, the hole in the ceiling tube or
the duct cross section of the central column, and must be che-
cked on an individual basis.
Observe the installation of the various flat-screen monitor sizes
as described in Chapter 22 on page 101.

21.3 Routing the supply cables through the

VidiaPort flat-screen monitor attachment
Figure 76 To facilitate the insertion of the supply, data and potential equa-
lization cables, the VidiaPort flat screen connections Single and
Duo can be dismantled at the tilting joint.
Disconnecting the tilting joint

1. Loosen the M4 x 10mm set screw D .
2. Hold the flat-screen monitor mount C , undo the M8 x
45mm countersunk head screw 9 and remove the flat-
screen monitor mount C .
• Keep the M8 x 45mm countersunk head screw 9 , pressure
disk 8 , two anti-friction disks B and sleeve A .
Routing the supply cables

The supply, data and potential equalization cables used must
comply with the applicable regulations for their specific applica-
tion. For the maximum cable duct openings, please refer to
Chapter 21.2 on page 90.
1 WARNING
If the supply cables with 230 V (120 V)

live:
• All the supply cables must be installed at the
swivel joint in the supplied spiral wrap,
Power ratings
Rated voltage (related to specification):
230 V
120 V
24 V
Rated frequency:
50 Hz at 230 V
60 Hz at 120 V
Rated current:
3 A at 230 V
12 A at 120 V
15 A at 24 V

Figure 77 3. Cut two 3.5 mm² potential equalization cables 6 (not sup-
plied) to length and fit with ground shoes:
• Cable 1: from the grounding point of the spring arm to the
connection point 4 .
• Cable 2: from the connection point 5 to the connection
point 7 .
4. Install and connect the potential equalization cables 6 as
described in Figure 76.
5. Check that the potential equalization cables 6 are securely
in place.
6. Route the supply cables through the spigots 1 and
through the support tube 2 .
7. Route the supply cables through the flat-screen monitor
mount E and out of the side opening 3 .
8. Insert all the supply cables at the swivel joint into the sup-
plied spiral wrap.
9. When arranging the spiral wrap with the supply cables in
the tilting joint, ensure that the supply cables cannot fray
or get pinched.
Installing the swivel joint

10. Insert two anti-friction disks B into the side of the sleeve
A.
11. Insert the flat-screen monitor mount E into the support tube
2.
12. Slide the pressure disk 8 onto the M8 x45 mm counter-
sunk head screw 9 .
13. Slightly tighten the M8 x 45mm countersunk head screw
9.
14. Tighten the M4 x 10mm set screw D in order to protect the
M8 x 45mm countersunk head screw 9 from loosening.
15. Check that the swivel joint is securely in place.

21.4 Routing the supply cables through the

VESA 100 adapter
1 WARNING

live:
Figure 78
1. Insert the supply cables 4 from below through the installa-
tion opening 3 in the Vesa 100 Adapter 2 .
2. Route the supply cables 4 out of the spigot 1 of the Vesa
100 adapter 2 .
3. Install the flat-screen monitor as described in Chapter 22
on page 101.

21.5 Installing the VidiaPort Vesa adapter,

VidiaPort Single or Duo on the AC 2000/
3000 spring arm
Figure 79 Only the AC 3000 spring arm

• Undo the M10 x 8.6mm slotted brake screw 8 .
Preparing the installation

the sleeve 3 .
2. Screw in the M3 x 8mm countersunk screw 4 again to se-
cure the sleeve 3 .
3. Remove the locking segment 7 .
4. Remove the two cover panels 1 .
1 WARNING

live:
5. Route the supply cables 5 as shown in Figure 79 through

the spring arm attachment to the parallel guide 9 .
Installing the VidiaPort flat-screen monitor attachment

6. Insert the VidiaPort flat-screen monitor attachment 6 ex-
actly axially into the spring arm 2 .
1 WARNING
Risk of flat-screen monitor attachment
falling
If an incorrect locking segment 7 is

used, the flat-screen monitor attachment 6 might
fall:
• Only use the OEM locking segment 7 .
7. Insert the locking segment 7 , unscrew the M3 x 8mm


Figure 80
1 WARNING
falling
The sleeve 3 secures the locking

segment 7 and therefore ensures that the flat-
screen monitor attachment 6 in the spring arm 1
is properly in place:
• Ensure that the sleeve 3 covers the locking
segment 7 .
M3 x 8 mm countersunk screw 4 .
Only for the AC 3000 spring arm

• Screw in the M10 x 8.6mm slotted brake screw 8 .
9. Check that the flat-screen monitor attachment 6 is secure-

ly in place.
10. Secure the supply cables 5 in the parallel guide 1 of the
spring arm 2 with 5 cable binders.
11. Install the two cover panels 1 .
on page 101.

21.6 Installing the VidiaPort Duo on the

AC 5000 spring arm
1 WARNING
Sudden release of the spring arm
If the locking device 5 is unlocked

without the flat-screen monitor having
been installed, the AC 5000 spring arm 2 is sud-
denly released upwards which may cause serious
injuries:
• Do not pull out the locking device 5 on the AC
5000 spring arm 2 before the installation of the
flat-screen monitor is complete.

1. Undo the two M4 Torx screws (Allen screws) 8 and remo-
ve the spring plate 7 .
2. Remove the locking segment 6 .
1 WARNING

live:
4. Route the supply cables 3 as shown in Figure 81 through

the spring arm attachment to the tube 9 .
Installing the VidiaPort flat-screen monitor attachment

5. Insert the flat-screen monitor attachment 4 exactly axially
into the spring arm 2 .
1 WARNING
falling
If an incorrect locking segment 6 is

used, the flat-screen monitor attachment 4 might
fall:
• Only use the OEM locking segment 6 .
6. Insert the locking segment 4 .

Figure 82
1 WARNING
falling
The spring plate 7 secures the

locking segment 6 and therefore ensures that the
flat-screen monitor attachment 4 in the spring
arm 2 is properly in place:
• Ensure that the spring plate 7 is firmly screwed
in with two M4 Torx screws (Allen screws) 8 .
7. Fit the spring plate 7 and secure into place using two M4
Torx screws (Allen screws) 8 .
8. Check that the flat-screen monitor attachment 4 is secure-
ly in place.
on page 101.

21.7 Grounding the AC 5000 spring arm
1 WARNING
If the insulation is defective, the ligh-

ting system may be live:
• Ground the AC 5000 spring arm.
Figure 83 1. Strip the 2.5 mm² ground conductor 4 and connect it to the
grounding point 1 in the extension arm 2 .
2. Route the 2.5 mm² ground conductor 4 through the spring
arm 3 and out of the installation opening 8 , cut it to
length, strip it and connect it to the grounding point 7 in
the spring arm.
3. Secure the supply cables and 2.5 mm² ground conductor 4
on the underside of the tube 6 at a distance of 20 cm to
the cable binders 5 .
4. Do not install the cover panels 9 until all the adjustments
are complete.
5. Route the cables as described in Chapter 21.8 on
page 98.
21.8 Routing the cables
1 WARNING

live:
Figure 84 1. Using a wire pull, route the supply cables 3 through the
extension arm 4 ccording to Figure 84.
2. Route the supply cables 3 out through the extension arm
2 according to Figure 84 :
• Position 1 on the underside of the extension arm,
• Position 3 on the top of the extension arm.
3. Route the supply cables 3 through the ceiling tube 1 .
• Take care not to damage any other supply cables in the
central column.
4. Connect the supply cables 3 to the terminals on the inter-
face plate and/or on the ceiling flange.
5. Adjust the spring arm as described in Chapter 25 on
page 113.

21.9 Installing the rotating canopy
21.9.1 Installing the lower rotating canopy halves

Figure 85 1. Place the two rotating canopy halves 2 onto the top ex-
tension arm 9 in such a way that:
• the supply lines 1 are located in the cut-outs 5 ,
• the 4 holes 3 in the rotating canopy halves 2 sit on the 4
pins 4 in the head of the extension arm A .
2. Connect up the rotating canopy halves 2 using the clips
6.
3. Screw together the rotating canopy halves 2 using two M4
x 8 mm countersunk screws 8 and two M4 cap nuts 7 .
• The rounded M4 cap nuts 7 must sit inside the rotating
canopy halves 2 to prevent damage to the supply cables
1.
4. Check that the rotating canopy halves 2 are securely in
place.
5. Loop the supply lines 1 inside the rotating canopy halves
2 so that when the uppermost extension arm 9 is
swiveled, the supply cables 1 are not strained.
6. Check that the supply cables 1 swivel freely.
21.9.2 Installing the split ring

Figure 86 7. Place the split ring 2 around the ceiling tube A so that the
4 threaded inserts 3 are facing upwards.
8. Screw together the split ring 2 using two M5 x 12 mm Al-
len cylinder screws 1 .
9. Tighten the two M5 x 12 mm Allen cylinder screws 1 so
that the split ring 2 can barely be moved axially on the
ceiling tube A .

21.9.3 Installing the upper rotating canopy halves

Figure 87 10. Place the two rotating canopy halves 2 around the ceiling
tube A and screw them together using two M4 x 8 mm
countersunk screws 4 and two M4 cap nuts 5 .
• The rounded M4 cap nuts 5 must sit inside the rotating
canopy halves 2 to prevent damage to the supply cables
6.
11. Screw the upper rotating canopy halves 2 onto the split
ring 3 using four M5 x 10 mm round head cap screws 1 .
12. Slide down the rotating canopy halves 2 until the upper
and lower rotating canopy halves interlock.
13. Perform a functional test by swiveling the upper extension
arm 9 .
• The interlocking, rotating canopy halves must swivel
smoothly, without any resistance.
21.10 Installing the cover for the ceiling tube
Figure 88 1. Put two springs 3 on the 2 pins 4 .

2. Insert the two pins 4 into the holes 2 in the extension
arm 1 .
3. Put the cover 5 on the two pins 4 .
• The sealing lip in the cover 5 must sit in the groove 6 of
the extension arm1 .
4. Check that the cover 5 is securely in place.
Removing the cover

• To remove the cover 5 , press it in at the point where the
two pins 4 are located and pull downwards and off.

22 Installing Flat-Screen Monitor
Figure 89 22.1 Flat-screen monitor sizes and support

systems
A range of support systems on the VidiaPort Single and Duo

flat-screen monitor mounts are available for the various flat-
screen monitor sizes.
The following list shows the max. flat-screen monitor width in
mm with the available support version.
VidiaPort Single Adapter plate Max. flat-screen monitor width [mm] Section
without 480 Kap. 22.3
with adapter plate in position 700 (with slope equalizer) Kap. 22.4
power supply unit with adapter plate in posi-
700 (with slope equalizer) Kap. 22.5
tion
VidiaPort Duo Adapter plate Max. flat-screen monitor width [mm] Section
Position 1 without 495 Kap. 22.3
Position 2 without 480 Kap. 22.3
Position 2 with adapter plate 700 (with slope equalizer)
Figure 90 22.2 Safety information for flat-screen monitor

installation
1 WARNING
A sudden removal of weight can cause

the spring arm to jump upwards and
lead to serious injuries:
• Before installing the flat-screen monitor, put the
spring arm in the uppermost position.
1 WARNING
Risk of flat-screen monitor falling
The limit load of the spring arms is dif-

ferent according to the type of spring
arm:
• Do not exceed the maximum limit load for the
spring arm specified in Chapter 21.2 on
page 90.

22.3 Installing the flat-screen monitor without

adapter plate on the VidiaPort Single/Duo/
Vesa 100 adapter
Figure 91 For the maximum widths of the flat-screen monitors that do not
use an adapter plate, please refer to the table in Chapter 22.1
on page 101.
1. Comply with the safety instructions in Chapter 22.2 on

page 101.
2. Install the flat-screen monitor 4 with four M4 x 8 mm Allen
cylinder screws on the VESA 100 interface plate 2 of the
VidiaPort flat-screen monitor attachment 1
3. Check that the flat-screen monitor 4 is securely in place.
4. Connect the cables 3 to the flat-screen monitor 4 .
5. Check that the cables 3 are securely in place.
6. Install the hand grip as described in Chapter 22.8 on
page 108.


adapter plate on VidiaPort Single
22.4.1 Installing the adapter plate on the flat-screen

monitor
Figure 92 Width of the flat-screen monitor
The adapter plate is required if the width of the flat-screen mo-
nitor is greater than 480 mm.
1. Screw the adapter plate 1 into the corresponding counter-
sunk holes on the flat-screen monitor 3 using four M4 x 10
mm countersunk Allen screws 2 :
Flat-screen monitor sizes:
• Countersunk holes on the left = 580/630 mm
• Countersunk holes on the right = 530 mm
2. Check that the adapter plate 1 is securely in place.
22.4.2 Installing the flat-screen monitor with adapter

plate on VidiaPort Single
Figure 93 3. Comply with the safety instructions in Chapter 22.2 on
page 101.
4. Put the spring arm into the uppermost limit position.
5. Install the flat-screen monitor 1 with adapter plate 2 on
the Vesa interface 4 using four M4 x 10 mm fillister-head
screws 3 .
Width of the flat-screen monitor

page 108.


power supply unit on VidiaPort Single
22.5.1 Installing the fitting plate on the power supply unit

Figure 94 1. Screw the fitting plate 2 onto the power supply unit 1
using four M5 x 16 mm countersunk Allen screws 3 .
• The 4 spacers 4 must point away from the power supply
unit 1 .
2. Check that the fitting plate 2 is securely in place.
22.5.2 Installing the power supply unit and adapter plate

on the flat-screen monitor
Figure 95 Width of the flat-screen monitor
3. Place the power supply unit 1 with the 4 spacers 3 facing
down on the flat-screen monitor 2 .
4. Screw in the adapter plate 4 using four M4 x
25 mm countersunk Allen screws 5 .
5. Check that the power supply unit 1 and the adapter plate
4 are securely in place.

22.5.3 Connecting the mains supply cable to the power

supply unit
Figure 96 1. Route and electrically connect the mains supply cable 2
(from the VidiaPort flat-screen monitor attachment) into the
lower installation hole 6 of the power supply unit 1 .
2. Electrically connect the mains supply cable with IEC con-
nector 3 in the power supply unit 1 and route it out of the
upper installation hole 5 .
3. The video cable 4 comes directly out of the VidiaPort flat-
screen monitor attachment.
22.5.4 Installing the flat-screen monitor on VidiaPort

Single
page 101.
screws 3 .
Width of the flat-screen monitor

page 108.

22.6 Installing the flat-screen monitor with adap-

ter plate on Position 2 of the VidiaPort Duo
flat-screen monitor attachment
22.6.1 Installing the adapter plate on the flat-screen

monitor
Figure 98 The adapter plate is required if the width of the flat-screen mo-
1. Screw the adapter plate 1 into the 4 slots on the flat-
screen monitor 3 using four M4 x
12 mm Allen cylinder screws and washers 2 :
2. Check that the adapter plate 1 is securely in place.
22.6.2 Installing the flat-screen monitor with adapter

plate on VidiaPort Duo
page 101.
screws 3 .
Aligning the flat-screen monitor

6. Align the flat-screen monitor 1 in the slots on the adapter
plate 2 horizontally and tighten the four M4 x 12 mm Allen
cylinder screws and washers 5 .
8.
page 108.

Figure 100 22.7 Installing the flat-screen monitor with power

supply unit on Position 2 of the VidiaPort Duo
1. Install the fitting plate on the power supply unit as descri-

bed in Chapter 22.5.1 on page 104.
22.7.1 Installing the power supply unit and adapter plate

on the flat-screen monitor
1. Place the power supply unit 1 with the four spacers 3 fa-
cing down on the flat-screen monitor 2 .
2. Tightly screw in the adapter plate 4 using four M4 x 25
mm countersunk Allen screws and washers5 .
3. Check that the power supply unit 1 and the adapter plate
4 are securely in place.
Figure 101 22.7.2 Connecting the mains supply cable to the power
supply unit
1. Route and electrically connect the mains supply cable 2
(from the VidiaPort flat-screen monitor attachment) into the
lower installation hole 6 of the power supply unit 1 .
2. Electrically connect the mains supply cable with IEC con-
nector 3 in the power supply unit 1 and route it out of the
upper installation hole 5 .
3. The video cable 4 comes directly out of the VidiaPort flat-
screen monitor attachment.

22.7.3 Installing the flat-screen monitor on VidiaPort Duo

page 101.
screws 3 .
Aligning the flat-screen monitor

7. Align the flat-screen monitor 1 in the slots on the adapter
plate 2 horizontally and tighten the four M4 x 12 mm Allen
cylinder screws and washers 5 .

page 108.
22.8 Installing the hand grip adapter
Figure 103 1. Mount the bottom part of the fixture 1 to the VidiaPort flat-
screen monitor attachment 2 .
2. Mount the top part of the fixture 3 , position it and tightly
screw in the hand grip adapter 6 using two M6 x 16 mm Al-
len cylinder screws 5 .
3. Turn the hand grip adapter 6 into the desired inclination
and tighten 2 set screws 4 as anti-rotation protection.
4. Check that the hand grip adapter 6 is securely in place.
• When positioning the flat-screen monitor, the hand grip
adapter 6 must not be able to rotate on the VidiaPort flat-
screen monitor attachment 2 .
Single-use hand grip adapter

• If necessary, install the single-use hand grip adapter as
described in Chapter 23 on page 109.

23 Installing Single-Use Hand Grip Adapter on VidiaPort
Figure 104 Removing the hand grip mount

1. Undo the two opposing M6 x 8mm set screws 1 and re-
move the hand grip mount 2 .
Installing the single-use hand grip adapter

2. Screw in the single-use hand grip mount 3 with the 2 op-
posing M6 x 8mm set screws 1 .
3. Check that the single-use hand grip mount 3 is securely in
place.
➥ The single-use hand grip mount 3 can no longer be pulled
down.
4. Screw the single-use hand grip adapter 4 in the thread of
the single-use hand grip mount 3 .
Customized single-use hand grip

5. The customized single-use hand grip 5 (not supplied) is
fitted onto the single-use hand grip adapter 4 .

24 Installing Wall-Mounted Control Panel
Figure 105 24.1 Wall-mounted control panel versions
Adjust the swiveling range to ensure that there can be no colli-

sions with other components (the swiveling range can be limi-
ted to the horizontal).
Versions
The wall-mounted control panels are available as a flush-moun-
ted version 1 or as a surface-mounted version 2 .
Based on the number of light heads, the wall-mounted control

panels have 1 to 3 PCBs 3 with the same number of control pa-
nels 4 .
Figure 105 shows the version for the control of 3 light heads.
24.2 Selecting cables
Only for an external power supply

To avoid any installation problems, e. g., when drilling through
fireproof walls, we recommend the installation of additional fil-
terboards on the ceiling flange to connect the wall control pa-
nels.
Specification of the supplied cables

Select the cable according to the following points:
The connections of the supplied cables 2 x 2 x

0.5 mm²
• #4024903 (15 m in length)
• #0376098 (20 m in length)
• #0376099 (25 m in length)
are as follows:
• 1 = white = + (VDC)
• 2 = brown = – (GND)
• 3 = green = ext A
• 4 = yellow = ext B
• Shield = PE (ground conductor symbol)
(see circuit diagram #1552218).
Using other cables

• The color code may change when using other cables.
• The cable used must have at least 2 twisted pairs of wires
with a minimum cross section of 0.5mm².
• The shield is connected to the ground conductor connec-
tion.

24.3 Installing the wall-mounted control panel as

a flush-mounted version
24.3.1 Installing the flush-mounted socket

Figure 106 1. Insert the cables through one of the openings 4 in the
flush-mounted socket 2 .
2. Arrange the remaining length of the cables in the wall re-
cess 1 so that they cannot be damaged when installing
the flush-mounted socket 2 .
3. Insert the flush-mounted socket 2 into the wall recess 1
so that the holder-ups 6 are behind the wall and tighten
the 4 M3 x 45 mm coutersunk screws 5 .
4. Check that the flush-mounted socket 2 in the wall recess
1 is securely in place.
• The rim 3 of the flush-mounted socket 2 must be flush
with the wall.
24.3.2 Connecting the wall-mounted control panel

Figure 107 5. Connect the wall-mounted control panel in accordance
with the circuit diagram #1552218.
6. Connect the cables’ ground conductor to the grounding
point 4 .
7. Connect the ground conductor of the wall-mounted control
panel lid 2 to the grounding point 5 .
8. Relieve the strain on the cables in the strain relief device
3.
9. Mount the seal 1 and panel 2 and tighten using four M4
x 12mm countersunk screws 6 .
10. Check that the wall control panel is securely in place.
11. Perform a functional test.

24.4 Installing the wall-mounted control panel as

an surface-mounted version
24.4.1 Installing the surface-mounted socket
1 WARNING
Drilling into power cables may lead to a

life-threatening electric shock:
• Disconnect all the poles of the mains power sup-
ply and secure against reconnection.
Figure 108
1. Check that there are no power/gas cables or water pipes
running through the wall on which the panel is to be moun-
ted.
2. Drill four holes for securing into the wall as per the hole
pattern in the surface-mounted socket 1 .
3. Insert the cables through one of the openings in the back
panel of the surface-mounted socket 1 .
4. Screw the surface-mounted socket 1 onto the wall.
5. Check that the surface-mounted socket 1 is securely in
place.
24.4.2 Connecting the wall control panel

Figure 109 6. Connect the wall-mounted control panel in accordance
with the circuit diagram #1552218.
7. Connect the cables’ ground conductor to the grounding
point 3 .
8. Connect the ground conductor of the wall-mounted control
panel lid 2 to the grounding point 4 .
9. Relieve the strain on the cables in the strain relief 5 .
10. Mount the seal 1 and panel 2 and tighten using four M4
x 12mm countersunk screws 6 .
11. Check that the wall-mounted control panel is securely in
place.

25 Adjustments
Figure 110 25.1 Adjusting the swiveling range on the

AC 2000 LCH spring arm

Before adjusting the swivelling range make shure that the
spring arm is not under load.
25.1.1 Disconnecting the lighting system

Ceiling version
1. Turn off the power switch in the OR.
➥ The lighting system is disconnected.
2. Prevent the power switch from being accidentally turned
on.
Mobile pedestal version
1. Remove the plug.
2. Prevent the plug from being accidentally plugged in again.
25.1.2 Removing the cover panels

3. Carefully press in and release the two cover panels 2 on
the four flaps 1 using a suitable slot-head screwdriver.
25.1.3 Adjusting the swiveling range

5. Insert the supplied pin ( dia. 4 mm x 110 mm) into the per-
forated adjusting nut in the hole provided 3 .
To reduce the swiveling range

• Screw the adjusting nut inside in the + direction.
To increase the swiveling range
• Screw the adjusting nut inside in the – direction.
25.1.4 Installing the cover panels

6. Fit the two cover panels 2 .
7. Press the cover panels 2 into the four flaps 1 until they
snap into place.

25 Adjustments

AC 2000, AC 3000 spring arms

Before adjusting the swivelling range make shure that the
spring arm is not under load.

Ceiling and wall-mounted version
on.
wall-mounted version with plug
1. Remove the plug.

3. Place the Allen key, size 5 into the opening 1 .
• Pull the springarm down a little to relieve the adjusting
screw in the spring arm.
To reduce the swiveling range

• Screw the Allen key, size 5 in the – direction.
To increase the swiveling range

• Screw the Allen key, size 5 in the + direction.

25 Adjustments

AC 5000 spring arm


on.

3. Undo the four M4 x 6mm cross-recessed head screws 2
and remove the cover panel halves 1 .

4. Release the locking pin 3 .
5. Take off the circlip 6 and remove the stop pin 7 .
6. Insert the stop pin 7 into the required hole (20°) or hole
(40°) 4 and secure using the circlip 6 .
7. Check that the circlip 6 is securely in place.
25.3.4 Installing the cover panels and sealing flaps

8. Insert the sealing flaps 5 into the guideway of the cover
panel halves 2 .
9. Screw the cover panel 2 halves 1 tight using four M4 x 6
mm cross-recessed head screws 2 .
10. Check that the cover panel halves 1 are securely in place.

25 Adjustments
Figure 113 25.4 Adjusting the spring force on the

AC 2000 LCH spring arm
To compensate for the weight of the light head, the spring arm
is fitted with a spring. If the spring arm with the light head does
not remain in the set position, the spring force must be reset.
Adjust the spring force so that the spring arm with the light head
remains stationary in any desired position.
1. Place the Allen key, size 5 into the hole provided 1 .

2. Move the spring arm approx. 10° up or down to relieve the
adjusting screw in the spring arm.
If the spring arm falls, the spring force is too low

If the spring arm rises, the spring force is too high


25 Adjustments
Figure 114 25.5 Adjusting the spring force on the AC 2000,

AC 3000 spring arms
To compensate for the weight of the light head / flat-screen mo-

nitor, the spring arm is fitted with a spring. If the spring arm with
the light head does not remain in the set position, the spring
force must be reset.

2. Move the spring arm up approx. 10° to relieve the adjus-
ting screw in the spring arm.



25 Adjustments
Figure 115 25.6 Adjusting the spring force on the AC 5000

spring arm
To compensate for the weight of the light head / flat-screen mo-

nitor, the spring arm is fitted with a spring. If the spring arm with
the light head does not remain in the set position, the spring
force must be reset.

2. Move the spring arm up approx. 10° to relieve the adjus-
ting screw in the spring arm.



25 Adjustments
Figure 116 25.7 Adjusting the brake force on the AC 2000

LCH spring arm
If the light head does not automatically remain stationary in any

position, the brake force on the spring arm must be reset.

Ceiling version
on.
Mobile pedestal version

1. Remove the plug.

3. Carefully press in and release the two cover panels 2 on
the four flaps 1 using a suitable slot-head screwdriver.
5. Continue the adjustments as described on the next page.
To increase the brake force

• Screw the brake screws 3 alternately with the same num-
ber of turns in the + direction.

25 Adjustments
Figure 117
1 WARNING
The brake screws are designed like

slotted screws:
• All other screw types must not be undone.

• Screw the brake screw 3 alternately with the same num-
ber of turns in the + direction.
To reduce the brake force

• Screw the brake screws 3 alternately with the same num-
ber of turns in the – direction.
25.7.3 Installing the cover panels

6. Fit the two cover panels 2 .
7. Press the over panels 2 into the four flaps 1 until they
snap into place.
Brake screws used

• Two slotted brake screws 3
(See Chapter 28 on page 136).

25 Adjustments
Figure 118 25.8 Adjusting the brake force on the AC 3000

spring arm
If the light head / flat-screen monitor does not automatically re-

main stationary in any position, the brake force on the spring
arm must be reset.

1. Screw the brake screw 1 in the spring arm in the + direc-
tion using a suitable slot-head screwdriver.
To reduce the brake force

2. Screw the brake screw 1 in the spring arm in the – direc-
tion using a suitable slot-head screwdriver.
Brake screw used

• Slotted brake screw 1

25 Adjustments
Figure 119 25.9 Adjusting the brake force for the light head
without camera

position, the brake force on the light head must be reset.
If the brakes can no longer be reset, a service technician must
replace an internal brake bar.

on.
Mobile pedestal version and wall-mounted version with

plug
1. Remove the plug.
➥ Prevent the plug from being accidentally plugged in again.
25.9.2 Removing the components

1. Press in the ball retainer 1 on the hand grip 2 and pull off
the hand grip.
2. Undo the M2.5 x 6 mm cross-recessed head screw 8 and
remove the hand grip mount 7 .
3. Undo the four M4 x 30 mm Allen cylinder screws 6 and re-
move the grip attachment 5 .
4. Remove the grip cover 4 .
25.9.3 Adjusting the brake force

5. Screw the two M6 set screws uniformly in the holes provi-
ded 3 using an Allen key, size 3 in the + direction to incre-
ase the brake force.

25 Adjustments
25.9.4 Installing the components

Figure 120 8. Mount the grip cover 4 , mount the grip attachment 5 and
screw them in using four M4 x 30 mm socket head cap
screws 6 .
• Check that the components are securely in place.
9. Mount the hand grip mount 7 and screw in the M2.5 x 6
mm cross-recessed head screw 8 .
• Check that the hand grip mount 7 is securely in place.
Brake screws used

• 3 M6 set screws

25 Adjustments
with ALC+ and SLC

1 WARNING
Damage to eyesight
With the light head switched on and

direct eye contact with the laser beam
in the ALC+ vertical hand grip, there is a risk of
damage to eyesight:
• Do not look directly into the laser beam,
• To perform adjustments, the light head must be
switched off.

on.

plug
1. Remove the plug.
25.10.2 Dismantling the components

1. Push the ball locking device 1 on the hand grip 2 and re-
move the hand grip.
2. Unscrew the four Allen cylinder screws M4 x 15mm 6 .
3. Remove the retaining ring 5 .
4. Next, remove the grip cover 4 .

25 Adjustments

Figure 122 6. Screw the two M6 set screws uniformly in the holes provi-
25.10.4 Mounting the components

8. Mount the grip cover 4 .
9. Place the regaining ring 5 in position.
10. Using the four Allen cylinder screws M4 x 15mm 6 , tighten
the retaining ring.
11. Check that the components are securely in place.
12. Place the hand grip 2 on the grip adapter ALC+/SLC and
push it upwards until the ball lokking device 1 audibly
snaps into place in the hole.
Brake screws used

• 3 M6 set screws

25 Adjustments
with camera


on.

plug
1. Remove the plug.
25.11.2 Removing the components

1. Press in the ball retainer 1 on the hand grip 2 and pull off
the hand grip.
2. Unscrew the 4 recessed countersunk head screws 5 and
take off the grip cover 4 .

3. Screw the two M6 set screws uniformly in the holes provi-
25.11.4 Installing the components

5. Mount the grip cover 4 and screw in 4 recessed counter-
sunk head screws 5 .
• Check that the grip cover 4 is securely in place.
Brake screws used

• 3 M6 set screws

25 Adjustments
Figure 124 25.12 Adjusting the brake force on the VidiaPort

The brake force is adjusted at the joint 2 for the stable positi-
oning of the flat-screen monitor 1 .
1. Loosen the M4 x 10mm set screw 3 .
Increasing the brake force

2. Screw in the M8 x 45mm Allen screw 4 clockwise using a
key with max. 20 Nm.
Reducing the brake force

3. Unscrew the M8 x 45mm Allen screw 4 anticlockwise
using a key.
4. Tighten the M4 x 10mm set screw 3 with max. 4 Nm.
Figure 125 25.13 Setting the brake force on the VESA 100
adapter
The brake force is adjusted at the joint 2 for the stable positio-
ning of the flat-screen monitor 1 .
1. Loosen the M4 x 10mm set screw 4 .

2. Screw in the M8 x 45mm Allen screw 3 clockwise using
a key with max. 20 Nm.

3. Unscrew the M8 x 45mm Allen screw 3 anticlockwise
using a key.
4. Tighten the M4 x 10mm set screw 4 with max. 4 Nm.

25 Adjustments
Figure 126 25.14 Setting the brake force for the separate
camera
The brake force is adjusted at the brake shaft in the housing 3

of the gimbal joint for the stable positioning of the camera 1 .
This adjustment must only be carried out when the camera
(with sterile hand grip) is installed.
1. Unscrew the three screws 8 and remove the housing lid

2.
2. The adjusting screw 4 for the brake is secured by a serra-
ted washer. Bend the tooth 6 out of the securing groove
7 so that the adjusting screw is free to move.

3. Screw the adjusting screw 4 on the brake shaft 5 clock-
wise using a fork wrench, size 27.

4. Screw the adjusting screw 4 on the brake shaft 5 antic-
lockwise using a fork wrench, size 27.
5. Secure the adjusting screw 4 again by bending a tooth on
the serrated washer into the securing groove 7 (if there is
no other possibility due to the position of rotation, tilt the
tooth to the adjusting screw).
6. Fit the housing lid 2 and secure it using the three screws
8.
7. Check that the housing lid 2 is securely in place.

25 Adjustments
Figure 127 25.15 Adjusting the brake force on the pendant

system of the ceiling and wall-mounted
version
1 WARNING
Risk of pendant system falling
The brake screws are designed like

slotted screws:
• All other screw types must not be undone.
The brake screws 1 -5 are slotted screws. Adjust the brakes

in the order of the numbers 1 -5 .
Brakes on the extension arm and spring arm

1. To increase the brake force, screw the brake screws 1
and 2 in the + direction using a suitable slot-head
screwdriver.
Brake on the Acrobat 3000 spring arm

2. Adjust the brake screw 3 as described in Chapter Figure
118 on page 121.
Brakes on the vertical bracket

3. To increase the brake force, screw two brake screws 4 in
the + direction using a suitable slot-head screwdriver.
Brakes on the light head

4. Adjust the brake screws 5 as described in Chapter
Figure 119 on page 122, Chapter Figure 123 on
page 126 and Chapter Figure 124 on page 127.
Brake screws used

• 1 -4 Slotted brake screws
• 5 M6 set screws

26 Installing the Canopy
Figure 128 26.1 Canopy - Standard central column
The angle brackets of the guide rails for supporting the canopy
are either attached to the interface plate or a separate canopy
holder plate.
26.1.1 Mounting the angle brackets to the interface plate

1. Using two countersunk head screws M4 x 8mm 3 each,
screw the two angle brackets 2 onto the interface plate
1.
2. Check that the 2 angle brackets 2 are securely in place.
Installing the guide rails

3. Using one Allen cylinder screw M6 x 30mm 4 each,
screw the two guide rails 5 onto the angle brackets 2 .
NOTE
Canopy cover
In order to be able to mount the canopy 7 , the

canopy plate 6 must be slided onto the ceiling
tube.
Canopy extension
Depending on the installation type, the canopy 7

must be extended by a canopy extension 8 .

Figure 129 26.1.2 Mounting the angle brackets to the canopy holder
plate
If no interface has been mounted, the angle brackets must be
mounted to the canopy holder plate 1 .
screw the two angle brackets 2 onto the canopy holder
plate 1 .
2. Check that the angle brackets 2 are securely in place.

NOTE
Canopy cover

tube.
Canopy extension

must be extended by a canopy extension 8
or
a ceiling cover 9 if required.
Position of the canopy holder plate
Before mounting the canopy 7 , adjust the position

of the canopy holder plate on the ceiling tube to the
height of the canopy.

Figure 130 26.1.3 Fastening the canopy

Depending on the installation type, the canopy must be comple-
mented by a canopy extension.
Mounting the canopy extension

1. Using the guide clips 3 , place the two canopy extension
halves A onto the guide bar 4 surrounding the canopy
9.
2. Fix the canopy extensions. Route the fixing screws 6
through the drill holes 7 , screw them into the nut 5 and
tighten them manually.
Assembling the canopy

3. Place the rubber seal 8 onto the canopy halves 9 or on
the canopy extension A and cut it to the required length.
4. Slide the two canopy halves onto the guide rails and then
push them together in such a way that the two canopy
halves are locked in position by the holding clips.
5. Route the two cylinder screws B through the holes on the
canopy and tighten them until the canopy is flush with the
ceiling.
6. Check that the canopy is securely in place.
7. Push the protective caps C into the holes.
8. Slide the canopy cover 2 on the distance tube upwards
and then push it into the canopy halves 5 .
9. Check that the canopy cover 6 is securely in place.
Mounting the ceiling cover

10. To mount the ceiling cover, proceed as described for the
canopy fixing. However, longer fixing screws B must be
used.

Figure 131 26.2 Canopy on the SlimLine central column
The angle brackets of the guide rails for holding the canopy are
only fastened to the canopy holder plate.
26.2.1 Mounting the angle bracket to the canopy holder

plate
screw the two angle brackets 2 onto the canopy holder
plate 1 .
2. Check that the angle brackets 2 are securely in place.

NOTE
Canopy cover

tube.
Canopy extension

must be extended by a canopy extension 8
or
a ceiling cover 9 if required.
Position of the canopy holder plate
Before mounting the canopy 7 , adjust the position

of the canopy holder plate on the ceiling tube to the
height of the canopy.

Figure 132 26.2.2 Fastening the canopy

Depending on the installation type, the canopy must be comple-
mented by a canopy extension.
Mounting the canopy extension

1. Next, using the guide clips 3 , place the two canopy
extension halves A onto the guide bar 4 surrounding
the canopy 9 .
2. Fix the canopy extensions. Push the fixing screws 6
through the drill holes 7 , screw them into the nut 5 and
tighten them manually.
Assembling the canopy

3. Place the rubber seal 8 onto the canopy halves 9 or on
the canopy extension A and cut it to the required length.
4. Push the two canopy halves onto the guide rails and then
push them together in such a way that the two canopy
halves are locked in position by the holding clips.
5. Route the two cylinder screws B through the holes on the
canopy and tighten them until the canopy is flush with the
ceiling.
6. Check that the canopy is securely in place.
7. Push the protective caps C into the holes.
8. Slide the canopy cover 2 upwards on the distance tube and
push it into the canopy halves 5 .
9. Check that the canopy cover 6 is securely in place.
Mounting the ceiling cover

To mount the ceiling cover, proceed as described for the cano-
py fixing. However, longer fixing screws B must be used.

27 Functional Check and Customer Instruction
1 WARNING
Malfunction
Before the commissioning of the lighting system, the electrical supply must
be inspected and approved by qualified staff.
1 WARNING
Damage to eyesight
Direct eye contact with the laser beam can damage eyesight:
•Do not look directly into the laser beam.
• Obeserve the informations in the operating instructions. Use of controls
or adjustments or performance of procedures other than those specified
in the operating instructions may result in hazardous radiation exposu-
re.
A functional check must be carried out after the installation is complete.

• The lighting system must be tested before handover to the customer.
• Make a written record of the handover and have this record confirmed in writing by
the customer.
• At the time of handover, the customer must be given instruction in the cleaning and
care of the lighting system.
• At the time of handover, the customer must be given instruction in making appro-
ved adjustments to the equipment in accordance with the accompanying Operating
Instructions.
An installation protocol can be requested from Customer Service.

28 List of Brake Screws
Brake screws
Brake screws See illustration #

Sterilizable hand grips for light head; See Figure 122 on page 125;
0337642
Plastic (pack of 3) Pos. 2 .
Sterilizable hand grips for camera; See Figure 126 on page 128;
0337643
Plastic (pack of 3) Pos. 2 .
See Figure 124 on page 127;
Sterilizable hand grips for Adaptive Light Control Plus (pack of 3) 1612088
Pos. 2 .
Brake screws See illustration #

Slotted brake screw;
on AC 2000 LCH spring arm; (light head brake); M10 x 1 mm, 9 mm 1378868
in length (x 2)
Pos. 1 .

on the AC 3000 spring arm; (flat-screen monitor brake); M10 x 1 mm, 1378868
Pos. 1 .
9 mm in length (x 2)
Brake bar with M6 set screws 12 mm in length on the light head (x 2);
(light head brake)
Pos. 3 and Figure 126 on page 128; 1506935
Pos. 3 .
on the extension arm (extension arm brake); 1378864
Pos. 1 .
M12 x 1 mm, 30 mm in length (x 2)
on the extension arm (spring arm brake); 1378857
Pos. 2 .

on the vertical bracket (light head brake); 4025239
Pos. 3 .

29 Technical Data
29.1 Light Head information
Equipment variants - additional functions
Wall-mounted control
Identification Designation Camera Illuminated hand grips
panel
TruLight 3300 1578758 — — —
TruLight 3500 1578757 — — —
TruLight 3310 1612508 X — —
TruLight 3510 1612507 X — —
TruLight 5300 1506756 — — X
TruLight 5300 1537324 — X X
TruLight 5310 1506758 X X X
TruLight 5320 1583715 — X X
TruLight 5500 1506754 — — X
TruLight 5500 1537325 — X X
TruLight 5520 1583714 — X X
TruLight 3300 1578758 — — —
Equipment variants - Sterile Light Control / Adaptive Light Control
Identification Designation SLC ALC ALC+

TruLight 3300 1578758 — — —
TruLight 3500 1578757 — — —
TruLight 3310 1612507 — — —
TruLight 3510 1506756 — — —
TruLight 5300 1506756 — X —
TruLight 5300 1537324 — X —
TruLight 5310 1506758 — X X
TruLight 5500 1506754 — X —
TruLight 5500 1537325 — X —
TruLight 5510 1506757 — X X
TruLight 3300 1578758 — — —

29 Technical Data
Types 3000 lighting data
Lighting data TruLight 33x0 TruLight 35x0

Central illuminance at defined distance (1m) 100.000 Lux 140.000 Lux
Dimmable from/to 5 - 100% 5 - 100%
Focusable luminous field size d10 at 1m distance approx. 200 mm approx. 200 mm
Relation d50/d10 0.53 0.55
Color temperature 4.500 K 4.500 K
Color rendering index Ra 94 Ra 93
2
Total irradiance at 100.000 lux 356 W/m 365 W/m2
Remaining illuminance with 1 shutter 55.000 Lux/55% 99.000 Lux/64%
Remaining illuminance with 2 shutters 44.000 Lux/44% 63.000 Lux/45%
Remaining illuminance with tube 99.000 Lux/99% 136.000 Lux/97%
Remaining illuminance with tube and 1 shutter 55.000 Lux/55% 85.500 Lux/61%
Remaining illuminance with tube and 2 shutters 44.000 Lux/44% 62.000 Lux/44%
Illumination level L1 + L2 970 mm 890 mm
Types 5000 lighting data
Lighting data TruLight 53x0 TruLight 55x0

Central illuminance at defined distance (1m) 130.000 Lux 160.000 Lux
Dimmable from/to 5 - 100% 5 - 100%
Focusable luminous field size d10 at 1m distance approx. 200 mm approx. 200 mm
Relation d50/d10 0.53 0.55
Color temperature 4.500 K 4.500 K
Color rendering index Ra 94 Ra 93
Total irradiance at 100.000 lux 356 W/m2 365 W/m2
Remaining illuminance with 1 shutter 71.500 Lux/55% 102.000 Lux/64%
Remaining illuminance with 2 shutters 57.000 Lux/44% 72.000 Lux/45%
Remaining illuminance with tube 129.000 Lux/99% 155.000 Lux/97%
Remaining illuminance with tube and 1 shutter 71.500 Lux/55% 98.000 Lux/61%
Remaining illuminance with tube and 2 shutters 57.000 Lux/44% 70.500 Lux/44%
Illumination level L1 + L2 970 mm 890 mm

29 Technical Data
Electrical data 3300 / 3500 / 3310 / 3510
Electrical data TruLight 3300 TruLight 3500 TruLight 3310 TruLight 3510
100 - 240 VAC 100 - 240 VAC 100 - 240 VAC 100 - 240 VAC
Supply voltage at the Power supply unit
50/60 Hz 50/60 Hz 50/60 Hz 50/60 Hz
19 - 36 V DC 19 - 36 V DC 19 - 36 V DC 19 - 36 V DC
Supply voltage at the DC-DC converter
21.6 - 26.4 V AC 21.6 - 26.4 V AC 21.6 - 26.4 V AC 21.6 - 26.4 V AC
Power input of light head, 1m distance 57 VA 62 VA 72 VA 77 VA
Max. power input of total system 90 VA 110 VA 100 VA 120 VA
Voltage at ceiling fixture point 48 V 48 V 48 V 48 V
Effective service life of light element > 25.000 h > 25.000 h > 25.000 h > 25.000 h
Classification according to the German
Medical 1 1 1 1
Devices Act (MPG)
Electrical data 5300 / 5500 / 5310 / 5510 / 5320 / 5520
Electrical data TruLight 5300 TruLight 53x0 TruLight 5500 TruLight 55x0
100 - 240 VAC 100 - 240 VAC 100 - 240 VAC 100 - 240 VAC
Supply voltage at the power supply unit
50/60 Hz 50/60 Hz 50/60 Hz 50/60 Hz
19 - 36 V DC 19 - 36 V DC 19 - 36 V DC 19 - 36 V DC
Supply voltage at the DC-DC converter
21.6 - 26.4 V AC 21.6 - 26.4 V AC 21.6 - 26.4 V AC 21.6 - 26.4 V AC
Power input of light head, 1m distance 60 VA 72 VA 65 VA 77 VA
Max. power input of total system 130 VA 150 VA 120 VA 180 VA
Voltage at ceiling fixture point 48 V 48 V 48 V 48 V
Effective service life of light element > 30.000 h > 30.000 h > 30.000 h > 30.000 h
Classification according to the German
Medical 1 1 1 1
Devices Act (MPG)
Mechanical data 3000
Mechanical data TruLight 33x0 TruLight 35x0

Diameter of light head 640 mm 730 mm
2
Flow surface of light head 2100 cm 3100 cm2
Light exit field 1332 cm² 1892 cm²
Weight of light head (incl. horizontal and central bar) 12.75 kg 17.5 kg
Mechanical data 5000
Mechanical data TruLight 53x0 TruLight 55x0

Diameter of light head 640 mm 730 mm
Flow surface of light head 2100 cm2 3100 cm2
Light exit field 1332 cm² 1892 cm²
Weight of light head (incl. horizontal and central bar) 12.75 kg 17.5 kg

29 Technical Data
Specifications Laser 5520/5320
Parameter TruLight 5520 TruLight 5320

Maximum power 0,95 mW 0,95 mW
Wavelength 620-690 nm 620-690 nm
Beam divergence 0,16 x 0,6 mRad 0,16 x 0,6 mRad
pulse duration 0,4 x 10 ^ -9 s 0,4 x 10 ^ -9 s
Pulse repetition rate 320 MHz 320 MHz
Laser marking: Warns of the emission of a laser beam. Indicates the class and speci-
fications of the laser installed.
The label with the marking is attached to the light head housing near the suspension
unit.
29.2 Information about fixtures for wall and ceiling attachments
Informations about dimensioning of fixtures (anchors) for wall and ceiling attachments
Version pendant system Weight / F Torsional moment / M

Wall version 300 N 400 Nm
Ceiling version: central column Standard / SlimLine with 1 extension arm 1500 N 1500 Nm
Ceiling version: central column Standard / SlimLine with 2 extension arms 2000 N 2500 Nm
Ceiling version: central column Standard with 3 extension arms 2500 N 2500 Nm

29 Technical Data
29.3 EMC information
Notes on EMC
The lighting system has been designed for operation in one of the environments described below. The customer or user of the
device should ensure that it is operated in such an environment.
Emitted interference measurements Compliance Comment

The lighting system uses RF energy only
for its internal FUNCTIONING. Its RF
RF emissions in accordance with CISPR 11 Group 1 emission is therefore very low and inter-
ference with adjacent devices it rather
improbable.
RF emissions in accordance with CISPR 11 Class A The lighting system is suitable for opera-
tion in other facilities than private homes
Harmonic emissions in accordance with
Class A provided that these facilities are connec-
IEC 61000-3-2
ted to the PUBLIC POWER SUPPLY
Voltage fluctuation/flicker emissions in NETWORK which also supplies buil-
Complies
accordance with IEC 61000-3-3 dings used for residential purposes.
Guidelines and manufacturer's declaration - electromagnetic immunity

The lighting system has been designed for operation in one of the environments described below. The customer or user of the
device should ensure that it is operated in such an environment. The pendant system must not carry out unintentional movements
when exposed to interference. Major EMC characteristics of the lighting system:
Interference immunity test IEC 60601 immunity test level Compliance level Environment/guidelines
Floors should be made from
wood or concrete or covered
Electrostatic discharge in
±6 kV contact discharge ±6 kV contact discharge with ceramic tiles. If a floor is
accordance with
±8 kV air discharge ±8 kV air discharge covered with synthetic mate-
IEC 61000-4-2
rial, the relative humidity must
be at least 30 %.
The supply voltage quality
Electrical fast transient/burst ±2 kV for power lines ±2 kV for power lines
should correspond to the one
in accordance with ±1 kV for input and output ±1 kV for input and output
in a typical business or hospi-
IEC 61000-4-4 lines lines
tal environment.
The supply voltage quality
±1 kV differential mode ±1 kV differential mode vol-
Surges in accordance with should correspond to the one
voltage tage
IEC 61000-4-5 in a typical business or hospi-
±2 kV common mode voltage ±2 kV common mode voltage
tal environment.
100 % dip of UN for 1 period 100 % dip of UN for 1 period The supply voltage quality
60 % dip of UN 60 % dip of UN should correspond to the one
for 5 periods for 5 periods in a typical business or hospi-
30 % dip of UN 30 % dip of UN tal environment. If the lighting
Voltage dips, short interrup-
for 25 periods for 25 periods system user requires uninter-
tions and voltage variations in
100 % dip of UN for 250 peri- 100 % dip of UN for 250 peri- rupted functioning even in
accordance with
ods ods case of voltage interruptions,
IEC 61000-4-11
we recommend to supply the
Note: Note: lighting system via the unin-
UN is the AC supply voltage UN is the AC supply voltage terruptible power supply
prior to applying the test levels prior to applying the test levels. (UPS) or a battery.
Power frequency magnetic
Power frequency magnetic
fields should correspond to
field (50/60 Hz) in accordance 3 A/m 3 A/m
the typical values in a busi-
with IEC 61000-4-8
ness or hospital environment.

29 Technical Data
Guidelines and manufacturer's declaration - electromagnetic immunity / portable and mobile radio units
Portable and mobile radio units must not be used at a distance to the lighting system, including cables, less than the recommended
protection ratio calculated on the basis of the transmission frequency equation.
Recommended protection ratio:
Interference immunity test IEC 60601 immunity test level Compliance level Environment/guidelines
Conducted RF in accordance
3 Veff 150 kHz to 80 MHz 3 Veff D = 1.2 P
with IEC 61000-4-6
D=1.2 P at:
Conducted RF in accordance 80 MHz to 800 MHz *
3 V/m 80 MHz to 2.5 GHz 3 V/m
with IEC 61000-4-3 D=2.3 P at
800 MHz to 2.5 GHz *
* P represents the nominal power of the transmitter in Watt (W) in accordance with the transmitter manufacturer's specifications,
and D indicates the recommended protection ratio in meters (m). In accordance with an on-site inspectiona, the field strength of sta-
tionary radio transmitters at all frequencies must be less than the compliance level.
b Interferences are possible in the environment of devices marked with the following graphic symbol:
Explanation re a and b:
a The field strength of stationary transmitters - including the base stations of mobile phones and mobile land mobile radios, amateur
radio stations, AM and FM radio and TV broadcasting transmitters - theoretically cannot be precisely predetermined. In order to
determine the electromagnetic environment with regard to stationary transmitters, a study of the location should be considered. If
the field strength measured at the location where the above-mentioned equipment is used exceeds the above-mentioned compli-
ance levels, the lighting system should be monitored because additional measures might be required such as adapting the orien-
tation or positioning at a different location.
b The field strength in the 150 kHz to 80 MHz frequency range should be less than 3 V/m.
Notes:
For 80 MHz and 800 MHz the higher value applies.
These guidelines might not be applicable in all cases. The propagation of electromagnetic quantities is influenced by the absorption
and reflection of buildings, items and human beings.
Controlled RF
The lighting system has been designed for operation in an electromagnetic environment in which RF emissions are controlled. The
customer or user of the above-mentioned device can contribute towards avoiding electromagnetic interference by observing the
minimum distance between portable and mobile RF telecommunication devices (transmitters) and the above-mentioned device
depending on the output power of the communication device as indicated below.
Protection ratio depending on the transmitter frequency

Rated power - transmitter/W
Environment / guidelines
150 kHz to 80 MHz 80 MHz to 800 MHz 800 MHz to 2.5 GHz
D = 1.2 P D = 1.2 P D = 2.3 P
0.01 0.12 0.12 0.23
0.1 0.38 0.38 0.73
1 1.2 1.2 2.3
10 3.8 3.8 7.3
100 12 12 23
For transmitters whose maximum rated power is not indicated in the table above, the recommended protection ratio D in meters
(m) can be determined by means of the equation assigned to the corresponding column; P represents the maximum rated power
of the transmitter in Watt (W) in accordance with the transmitter manufacturer's specifications.

29 Technical Data
Notes:
For 80 MHz and 800 Hz, the higher frequency range applies. These guidelines might not be applicable in all cases. The propaga-
tion of electromagnetic quantities is influenced by the absorption and reflection of buildings, items and human beings.

30 Annex
Additional information on how to install the device is listed in the Annex.
30.1 Interface plate circuit diagram (maximum configuration)
30.1.1 Circuit diagram #1552382

• 230 V, 60 Hz input voltage,
24 V DC operating voltage.

• 24 V input voltage,

• 24 V DC input voltage.

• 230 V, 60 Hz input voltage, AC.

30.2 Circuit diagram – Control box plates


• 24 V input voltage,

• 24 V DC input voltage.

• 230 V, 60 Hz input voltage, AC.230 V, 60 Hz input voltage,
30.3 Circuit diagram – Supply from control box plate (maximum

configuration)

• PWR + filter

30 Annex
30.4 Circuit diagram – Camera on separate support arm

• TruVidia, 230 V

• TruVidia, 24 V
30.5 Circuit diagram – System with camera

• TruLight, 5 x 10 cameras

• TruLight, 5 x 10 cameras + interface
30.6 Circuit diagram – VidiaPort

• complete camera (TruLight 5000), SVHS

• complete camera (TruLight 5000), BNC
30.7 Circuit diagram – Wall-mounted control panel
30.8 Circuit diagram – Laminar flow ceiling system

• Camera
30.9 Drilling template wall bracket

30.1.1 Circuit diagram – Interface plate (maximum configuration)
30.2.1 Circuit diagram – Control box plates
30.3.1 Circuit diagram – Supply from control box plate
30.4.1 Circuit diagram – Camera on separate pendant system
30.4.2 Circuit diagram – Camera on separate pendant system
30.5.1 Circuit diagram – System with camera
30.5.2 Circuit diagram – System with camera
30.6.1 Circuit diagram – vidiaPort
30.6.2 Circuit diagram – vidiaPort
30.7.1 Circuit diagram – Wall-mounted control panel
30.8.1 Circuit diagram – Laminar flow ceiling system
TruLight 5000/3000
Drilling template wall bracket
1528406_07_03 US TruLight 5000/3000 Installation Instructions | 2012.07.01

D-07318 Saalfeld
Phone: +49 / 36 71 / 586 - 0
Fax: +49 / 36 71 / 586 - 41 105
E-Mail: med@trumpf.com
www.trumpf.com
www.trumpf-med.com

Installation Instructions TruLight5000 3000

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Installation Instructions TruLight5000 3000

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Installation Instructions

TruLight 5000/3000 lighting system

TRUMPF Medizin Systeme GmbH + Co. KG

For which devices do these Installation Instructions apply

The TruLight 5000 light heads have the following versions

The TruLight 3000 light heads have the following versions

1528406_07_03 US TruLight 5000/3000 Installation Instructions | 2012.07.01 3

Please do not hesitate to contact our aftersales service team

Manufacturer and marketer

Sales Phone: +49 / (0)89 / 8 09 07 - 0

Aftersales service Phone: 0 180 / 2 25 41 35

Aftersales service Phone: +49 / 36 71/ 5 86 - 0

Visit us on the Internet www.trumpf.com

1528406_07_03 US TruLight 5000/3000 Installation Instructions | 2012.07.01 4

Notes on copyright and property rights

Modifications and translations

1528406_07_03 US TruLight 5000/3000 Installation Instructions | 2012.07.01 5

1 Important Notes on Safe Installation .............................................................................. 12

2 Building Requirements .................................................................................................. 17

3 Safety Information ......................................................................................................... 19

4 Labeling with Serial Numbers ........................................................................................ 23

5 Installing Ceiling Anchor Plate ....................................................................................... 26

6 Installing Standard Central Column ............................................................................... 28

1528406_07_03 US TruLight 5000/3000 Installation Instructions | 2012.07.01 6

6.5.1 Light head version with/without camera .............................................................................................30

7 Mounting Standard Central Column to Ceiling Tube ....................................................... 37

8 Connecting Standard Central Column to Power Supply .................................................. 41

9 Installing SlimeLine Central Column .............................................................................. 44

10 Mounting Spring Arms to Extension Arm ........................................................................ 59

11 Installing Wall Bracket ................................................................................................... 65

1528406_07_03 US TruLight 5000/3000 Installation Instructions | 2012.07.01 7

11.1.1 Power supply variations for the wall-mounted version .......................................................................65

12 Installing Extension Arm to Wall Bearing........................................................................ 73

13 Installing Spring Arm on Wall-Mounted Version ............................................................. 75

14 Installing Mobile Pedestal .............................................................................................. 77

17 Installing Light Head ...................................................................................................... 80

18 Installing Hand Grip on Light Head ................................................................................ 84

19 Installing Camera on Separate Support Arm .................................................................. 86

21 Installing VidiaPort Flat Screen Connections.................................................................. 89

1528406_07_03 US TruLight 5000/3000 Installation Instructions | 2012.07.01 8

21.9.1 Installing the lower rotating canopy halves ........................................................................................99

22 Installing Flat-Screen Monitor ...................................................................................... 101

23 Installing Single-Use Hand Grip Adapter on VidiaPort .................................................. 109

25 Adjustments ................................................................................................................ 113

1528406_07_03 US TruLight 5000/3000 Installation Instructions | 2012.07.01 9

25.3.4 Installing the cover panels and sealing flaps....................................................................................115

26 Installing the Canopy ................................................................................................... 130

27 Functional Check and Customer Instruction ................................................................. 135

30 Annex ......................................................................................................................... 144

1528406_07_03 US TruLight 5000/3000 Installation Instructions | 2012.07.01 10

30.2.1 Circuit diagram #1552799 ................................................................................................................144

1528406_07_03 US TruLight 5000/3000 Installation Instructions | 2012.07.01 11

1.1 Specifications on the identification of the equipment

Equipment identification – Equipment designation: Lighting system

1.2 Specifications on the identification of the Installation Instruc-

Labeling of the Installation Instructions – Edition: 1528406_07_03 US

1.3.1 Damage in transit

1528406_07_03 US TruLight 5000/3000 Installation Instructions | 2012.07.01 12

1.4 Labeling the components by serial numbers

The components of the lighting system are labeled by serial numbers:

1.5 Equipment required for installation

1.6 Location requirements

1.7 Ambient conditions for operation and storage

1.7.1 Ambient conditions for operation