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Received 6 March 2007; received in revised form 3 June 2007; accepted 27 July 2007
Abstract
Statistical method was employed to study and describe the structure characteristics of natural fibers in this paper due to their non-
uniform, irregular and composite structures. Two types of fiber surface treatment methods, namely chemical bonding and oxidization
were used to improve the interfacial bonding properties of natural fiber reinforced polymeric composites. Interfacial properties were eval-
uated and analyzed by single fiber pull-out test and the theoretical model. The interfacial shear strength (IFSS) was obtained by the sta-
tistical parameters. The results were compared with those obtained by traditional ways. Based on this study, an improved method which
could more accurately evaluate the interfacial properties between natural fiber and polymeric matrices was proposed.
2007 Elsevier Ltd. All rights reserved.
1359-835X/$ - see front matter 2007 Elsevier Ltd. All rights reserved.
doi:10.1016/j.compositesa.2007.07.005
Y. Li et al. / Composites: Part A 39 (2008) 570–578 571
Fig. 1. (a) Cross-section and (b) surface morphology of a sisal fiber [1].
2.1. Materials
20
Fig. 3. Distribution of sisal fiber tensile strength [7]. 2.2.1. Chemical coupling
Two kinds of silanes, i.e. 3-aminopropyltriethoxy silane
(silane 1) and gamma-methacryloxypropyltrimethoxy
normally have round and uniform structures. Therefore, it silane (silane 2), were used as coupling agents to modify
is not appropriate to apply those conventional methods the surface of the sisal fibers. They were diluted to a 6%
which usually used to evaluate the interfacial properties concentration in acetone before use. The sisal fibers were
of man-made fibers reinforced composites directly to the immersed into silane solution for 24 h and then cleaned
interfacial study of natural fiber reinforced composites. by acetone and dried in the oven at 60 C for 4 h to remove
In this paper, sisal fiber reinforced high density polyeth- the excessive solvent. The chemical formulae of the silanes
ylene (HDPE) composites were made to study the interfa- are:
cial properties of natural fiber reinforced composites.
Two types of fiber surface treatment methods, namely, Silane1: 3-aminopropyltriethoxy silane,
chemical bonding and oxidization were employed to H2N–(CH2)3–Si(OC2H5)3.
572 Y. Li et al. / Composites: Part A 39 (2008) 570–578
Table 1
Basic properties of sisal fiber and HDPE
Fiber diameter Density (g/cm3) Water content (%) Tensile strength Tensile modulus Elongation at break
(lm) (MPa) (GPa) (%)
Sisal fiber 100–300 1.4 9.8 100–700 25–50 3–6
HDPEa – 0.96 – 26 1.1 –
a
Data obtained from Hoechst Australia Limited.
Then silanol reacts with the hydroxyl groups attached to Folding line
Fibre Polyamide film
the glucose units, G, of the cellulose molecules in the fiber
cell-wall, thereby bonding itself to the cell-wall, further Fig. 4. Schematic drawing of sample preparation for sisal/HDPE single
rejecting water: fiber pull-out test [1].
sides of the paper frame were cut along the cutting line sisal fiber bundle was broken down into many small fibers,
(Fig. 5), and the fiber was then loaded until it was pulled increasing the effective surface area available for contact
out from the matrix. The gauge length was 10 mm with a with the matrix resin. The nature of the bonding is mainly
cross-head speed of 1 mm/min. mechanical interlocking with little chemical bonding. So,
the linear increase in load represents primarily the fric-
tional shear stress transfer across the interface without vir-
3. Results and discussion tual debonding until the frictional resistance over the entire
embedded fiber length is overcome. The decreasing portion
3.1. Interfacial bonding mechanisms of the load–displacement curve is self-explanatory as the
fiber is pulled out from the matrix.
The load–displacement curves obtained for the treated However, silane treated sisal fibers show a totally unsta-
and untreated sisal fibers with the HDPE matrix during ble debonding process from their load–displacement curves
single fiber pull-out tests are given in Fig. 6. Two different obtained from single fiber pull-out tests (Fig. 6). The initial
types of load–displacement curves have been observed. The debond leads immediately to complete debonding. The
load–displacement curves of untreated, the DCP and load–displacement curve shows a monotonic increase in
KMnO4 treated sisal fibers are typical of ‘stable’ pull-out load until debonding is initiated, followed by an instanta-
for a mainly mechanically bonded interface as described neous load drop, indicating complete debonding. The
by Zhou et al. [10]. The rising portion of the debond load slowly load decreasing part followed by the complete deb-
versus displacement curve is typically linear without appar- onding was the fiber pulled out from the matrix.
ent ‘stick-slips’ and there is no significant load drop after
complete debonding. Due to the oxidization function of
the permanganate and DCP, the sisal fiber surface was 3.2. Evaluating interfacial characteristics by theoretical
etched and became quite rough, as shown in Fig. 7. The model
rPd ¼ r0d þ ð
r r0d Þf1 exp½kðL zÞg ð1Þ
25 40
*
p σd
σd
Applied stress [MPa]
20
0
σd 30
15
σfr
σ fr [MPa]
20
10
5
10
0
0 1 2 3 4 5
0
Displacement [mm] 0 1 2 3 4
Fig. 8. Typical load–displacement curve during single fiber pull-out test Embedded fibre length [mm]
(r0d is the initial debond stress, rpd is partial debond stress, rd is the
Fig. 9. Initial friction pullout stress versus embedded fiber length of
complete debond stress and rfr is the frictional stress).
untreated sisal fiber reinforced HDPE.
Table 3
Interfacial properties of sisal fiber reinforced HDPE matrix
ðMPaÞ
r r0d ðMPaÞ k (mm1) A (MPa) K q0 (MPa) l sf (MPa)
Sisal/HDPE 5.36 – 1.50 13.36 0.011 0.15 4.02 0.60
Probability [%]
4 350-450
were randomly selected and the dimensional parameters, 40 5 450-550
32.9
including diameters, perimeters and cross-sectional areas, 6 550-650
were measured with the aid of microscopy and image anal-
ysis technique and the results are shown in Fig. 10. It is 20
confirmed again that sisal fibers are very non-uniform.
For example, the diameters of sisal fiber vary from 50 lm 5.7 5.7 4.3 4.3
to 650 lm. The distribution of fiber perimeters was from
600 lm to 2400 lm. While the cross-sectional areas were 0
in the range of 2.5 · 104 to 1.45 · 105 lm2. Therefore, it 1 2 3 4 5 6
Diameter [μm]
is quite inappropriate to use a specific value, such as the
average diameter to describe the dimensions of natural
45
fibers. A statistical method has to be applied to describe
1 600-900
and analyze the dimensions of natural fibers. From the 35.7
32.6 2 900-1200
two-parameter Weibull model, the cumulative failure prob- 3 1200-1500
Probability [%]
4 85000-105000
measured. In practice, a plot of ln[ln(1 P)] versus ln(t) 30 5 105000-125000
is often used for a given numbers of specimens to deter- 22.9 6 125000-145000
mine the Weibull shape parameter, m, and scale parame-
ter, t0. Fig. 11 shows plots of ln[ln(1 P)] versus ln(t) 20
for the diameter, perimeter and cross-sectional area of si-
sal fibers, which are all in close agreements with the Wei- 10
4.3
bull equation. The Weibull parameters, m and t0, were 1.4 1.4
calculated from Fig. 11 and listed in Table 4. The m is 0
a measure of the variability of the fiber dimensions, with 1 2 3 4 5 6
2
a large value of m corresponding to small scatter in Cross-sectional area [μ m ]
dimension.
Fig. 10. Distribution of (a) diameters, (b) perimeters and (c) cross-
It can be seen that the Weibull shape parameter for the sectional areas of sisal fibers.
perimeters of sisal fibers is the largest, which means the
smallest scatter among fiber diameters, perimeters and
cross-sectional areas. Therefore, instead of using diameter
in the conventional method to calculate the interfacial ites, using perimeter to do the calculation might lead to a
shear strength of sisal fiber reinforced polymeric compos- more authentic result.
576 Y. Li et al. / Composites: Part A 39 (2008) 570–578
0
0 2 4 6 8 IFSS ¼ P =ð2prlÞ ð18Þ
-2
where r is the fiber radius, P is the maximum pull-out load
and l is the embedded fiber length.
-4 y = 3.2844x - 18.642
2
From the above statistical analysis of the dimensions for
R = 0.8641
sisal fibers, it was found that the scatter for the distribution
-6 of fiber perimeter is smaller than the other dimensions, like
ln (t) diameters or cross-sectional areas. Therefore, the above
equation can be modified by replacing diameter by fiber
4
perimeter:
2 P P
s¼ ¼ ð19Þ
le C le EX
ln (-ln(1-p))
-2
4
-4 y = 3.3033x - 36.496 Conventional
2.9
2
R = 0.9225 Modified 3.2
3 2.9
-6 2.7
IFSS [MPa]
ln (t)
Fig. 11. Welbull distribution of sisal fiber (a) diameters, (b) perimeters 1.6 1.5 2.0
and (c) cross-sectional areas.
2
1.6
1.3 1.4
1
Table 4
Welbull parameters for the dimensions of sisal fibers
Diameter Perimeter Cross-sectional
areas 0
Weibull shape 3.28 4.78 3.30 Untreated Silane 1 Silane 2 DCP KMnO4
parameter
Fig. 12. Interfacial shear strength of sisal fiber reinforced HDPE
Weibull scale parameter 291.76 lm 1293.52 lm 62839.91 lm2
composites.
Y. Li et al. / Composites: Part A 39 (2008) 570–578 577
matrix can be improved considerably by appropriate fiber the matrix. This is identified to be the major contribution
surface treatments. For example, after permanganate treat- to the interface bonding between permanganate and DCP
ment, the IFSS has been improved from 1.6 MPa to treated sisal fibers reinforced HDPE composites. Van der
3.2 MPa. Silane 2 can also improve the IFSS to 2.9 MPa. Waals force can be set up between gamma-methacryloxy-
As we all know, permanganate and DCP are oxidates. propyltrimethoxy silane (silane 2) treated sisal fibers and
They can etch the sisal fiber surface and make it rougher, the HDPE matrix. Therefore, the IFSS can be improved
so that mechanical interlocking can be introduced between greatly. 3-aminopropyltriethoxy silane (silane 1) can only
the sisal fiber and the HDPE matrix. This has been react with the sisal fibers but not with the HDPE, so the
explained in the section discussing the bonding mechanisms IFSS is almost the same as that of the untreated
in the previous part. The lignin which acts as the bonding composites.
material between thousands of microfibers was etched out Statistical method is a proper way to describe the
so that the contact surface for the fiber to the matrix was dimensional characteristics of sisal fibers. The perimeter
dramatically increased. However, silanes are normally used of sisal fibers shows the smallest scatter and is used to cal-
as coupling agents. Silane 2 has a carbon main chain, which culate the IFSS. The comparison to the results obtained
could set up van der Waals bonds with the HDPE matrix by conventional method indicates that the IFSS calculated
because of their similar chemical structures. The presence by the proposed method show a smaller standard
of Si atoms on the silane 2 treated sisal fibers has been deviation.
detected by SEM-EDAX analysis [18]. Though van der Two kinds of debonding processes of the treated and
Waals bonds are not as strong as other primary bonds, untreated sisal fiber reinforced HDPE are observed. Per-
they could still improve the bonding property between sisal manganate and DCP treated sisal fiber reinforced HDPE
fiber and the HDPE matrix. In this context, it should be show a stable debonding process. Silane treated sisal fiber
noted that HDPE is non-polar and sisal is poorly polar, reinforced HDPE show an unstable debonding process.
thus leading to generally weak bonding between them. Inherent interfacial parameters can be calculated by
Silane 1 does not have a long carbon chain structure, so Gao–Mai–Cotterell’s model.
no chemical bonding can occur between HDPE and sisal
fiber. Hence, IFSS between silane 1 treated sisal fiber and Acknowledgements
HDPE is similar to that of the untreated fiber. IFSS of
treated and untreated sisal fibers with HDPE are ranked The project is financially supported by the National
as follows: permanganate treated sisal/HDPE > silane 2 Natural Science Foundation (Project No. 10602040) and
treated sisal/HDPE > DCP treated sisal/HDPE > un- Science and Technology Commission of Shanghai munici-
treated sisal/HDPE > silane 1 treated sisal/HDPE. pality (Project No. 05PJ14095) of P.R. China. Y. Li would
From the above study, it can be concluded that though also like to thank Prof. Y-W Mai and Prof. L. Ye at the
both two types of fiber surface treatment methods can Center for Advanced Materials Technology (CAMT),
improve the IFSS of sisal fiber reinforced HDPE matrix, School of Aerospace, Mechanical and Mechatronic Engi-
the improving mechanisms are quite different. These corre- neering, University of Sydney, for their guidance, encour-
sponded very well to the two distinct types of pull-out agement and valuable suggestions for this work.
load–displacement curves presented in the previous section.
From Fig. 12, it also clearly indicates that the IFSS cal-
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