Howerer, the term radioscopy has ot received wide acceptance yet, and this article considers the following two
techniques as radiographic inspection (with xrays or -rays):
«Film or paper radiogroply: A two-dimensional latent image from the projected radiation is produced on
a sheet of film or paper that has been exposed to the unabsorbed radiation passing through the testpiece
This technique requires subsequent development of the exposed film or paper so that the latent image
becomes visible for viewing
+ Real-tine radiography (also known as radioscopy): A two-dimensional image can be immediately
displayed on a viewing screen or television monitor. This technique does not involve the creation of a
Intent image: instead, the unabsorbed radiation is converted into an optical or elecironic signal, which
can be viewed immediately or can be processed in near realtime with electronic and video equipmentUses of Radiography
Radiography is used to detect the features of a component or assembly that exhibit a difference in thickness or physical
density 25 compared to surrounding material. Large differences are more easily detected than small ones. In general,
radiography can detect oaly those features that have an appreciable thickness in a direction parallel to the radiation beam.
This means that the ability of the process to detect planar discontinuities such as cracks depends on proper orientation of
the testprece duning inspection, Discontimuties such as voids and idlusioas, which have measurable thickness in all
dkrections, can be detected as long as they are not too small in relation to section thickness. In general, features that
exhibit a 1% or more difference in absorption compared to the surrounding material can be detected.
Although neither is laited to the detection of intemal flrs, radiography and ultasonics are the two generally used
nondestructive inspection methods that can satisfactorily detect flaws that are completely internal and located well below
the surface of the part. Neither method is limited to the detection of specific types of internal flaws, but radiography is
rote effective wien the flaws are not planar, while ultrasonics is more effective whea the flaws are planar. In comparison
to other generally used nondestructive methods (for example, magnatic particle, liquid penetrant, and eddy current
inspection), radiography has three man advantages:
«The ability to detect intemal flaws
+ The ability to detect significant variations in composition
+ Permanent recording of rav inspection data
Applicability. Radiographic inspection is extensively used on castings and weldments, particularly where there is a
critical need to ensure freedom from intemal flaws. For example, radiography is offen specified for the inspection of
thick-wall castings and weldmerts for steam-power equipment (boiler and tucbine components and assemblies) and other
high-pressure systems. Rackography can also be used on forgings and mechanical assemblies, although with mechanical
assemblies radiography is usually limited to inspection for condition and proper placement of components or for proper
liquid-ill level in sealed systems. Certain special devices are more satisfactorily mspected by cadiography than by other
methods. For example, radiography is well suited to the imspection of semicondhcior devices for voids in the element
mount area in the case seal area, and in plastic molding compounds used to encapsulate some devices. Radiography is
also used to inspect for cracks, brcken wires, foreign material, and misplaced and misaligned elements. High-resolution
real-time imaging with microfocus x-ray sources has made it possible to use radiography as a failure analysis tool for
semiconductors and other electronic components. Real-time imaging allows amalysis from a variety of angles, while
microfocus adds the capability of detecting flaws as small as 0.025 mm (0.001 in) in the major dimension. New uses of
radiography have also occurred with the inspection of composites. In such applications, the sensitivity is maximized with
the use of high-intensity, low-energy radiation
The sensitivity of xray and -ray radiography to various types of flaws depends on many factors, including type of
matenal, type of flaw, and product form, (Type of material inthis context is usually expressed in terms of atomic number
-for example, metals having low atomic numbers are classified 2s light mecals, and those having high atomic numbers are
heavy metals.) Table 1 indicates the general degree of suitability of the three main radiographic methods for the detection
of discontinuities in various product forms and applications.Radiography can be used to inspect most types of solid material, with the possible exception of materials of very high or
very low density. (Neutron radiography, however, can often be used in stich cases, as discussed an the arucle "Neutron
Radiography" in this Volume.) Both ferrous and nonferrous alloys can be radiographed, as can nonmetallic materials and
composites.
There is wide latitude both in the material thickness that can be inspected and in the techniques that can be used.
‘Numerous special techniques and special devices have been developed for the application of radiography to specific
inspection problems, including even the inspection of radioactive materials. Most of these specialized applications are not
discussed in this article, but several can be found in articles in this Volume that deal with the use of radiography in the
inspection of specific product forms.
In some cases, radiography cannot be used even though it appears suitable from Table 1, because the partis accessible
from one side only. Radiography typically involves the transmission of radiation through the tesipiece, in wiiich case both
sides of the part must be accessible. However, radiographic and radiomeic inspection can also be performed with
Compton scattering, in which the scattered photons are used for imaging. With Compton scattering, inspection can be
performed when only one side is accessible. Another method of inspecting 2 region having one inaccessible side is to use
‘probes with a micrefocus x-ray tube (see the section "Microfocus X-Ray Tubes’ in this article).
Limitations. Compared to other nondestructive methods of inspection, radiography is expensive. Relatively large
capital costs and space allocations are required for a radiographic laboratery. although costs can be ceduced when portable
x-ray or Y-ray sources are used in film radiography. Capital costs can be relatively low with porteble units, and space is
requited only for film processing and intespretation. Operating costs can be high: sometimes as much as 60% of the total
inspection time is spent in setting up for radiography. With real-time radiography. operating costs are usually much lower,
because setup times are shorter and there are no extra costs for processing or interpretation of film.
‘The field inspection of thick sections can be a time-consuming process because the effective radiation output of portable
sources may require long exposure times of the radiographic film. Radioactive (-ray) sources are limited in their output
primarily because high-activity sources require heavy shielding for the protection of personnel. This limits field usage to
sources of lower activity that can be transported. The output of portable x-ray sources may also limit the field inspection
of thick sections, particularly if a portable x-rav tube is used. Portable x-ray tubes emit relatively low-energy (300 keV)
radiation and are limited in the radiation output. Both of these characteristics of portable x-ray tubes combine to limit
their application to the inspection of sections having the absorption equivalent of 75 mm (3 in.) of steel. Instead of
portable x-ray tubes, portable linear accelerators and betatrons provide high-energy (>1 MeV) x-rays for the radiographic
field inspection of thicker sections
Certain types of flaws are difficult to detect by sadiographiy. Cracks cannot be detected unless they are essentially parallel
to the radiation beam. Tight cracks in thick sections may not be detected at all, even when properiy oriented. Minute
discontinuities such as inclusions ia wrought material, flakes, microporosity, and microfissures may not be detected
unless they are sufficiently segregated to yield 2 detectable gross effect. Laminations are nearly impossible to detect with
radiography: because of their unfavorable orientation, delaminations do not yield differences in absorption that enable
laminated areas to be distinguished from delaminated areas.
It is well known that large doses of x-rays or Y/-rays can kill human cells, and in massive doses can cause severe
disability or death. Protection of personnel--not only those engaged in radiographic work but also those in the vicinity of
radiographic inspection~is of major importance. Safety requirements impose both economic and operational constraints
onthe use of radiography for inspection.