Specification for Outdoor

Circuit Breaker

Spec No. 380910-ESD-03

Asahi, Patan, Gujarat: MM, Andheri, Mumbai

18 May 2018

Asahi India Glass Ltd.

Mott MacDonald House
44/45
Street No - 14
MIDC Area
Andheri – East
Mumbai 400 093
India

T +91 (0)22 3083 5000

F +91 (0)22 2825 3779
mottmac.com

Unit No. 203-208,

Thribhuvan Complex,
Ishwar Nagar, Mathura
Road,
Specification for Outdoor
New Delhi, India - 110065
Circuit Breaker
380910 ESD-03 0

C:\Users\hin61941\AppData\Roaming\OpenText\OTEdit\EC_mesapims\c46154330\3809
10-ESD-03 Specification for Outdoor Circuit Breaker (R0).docx

Mott MacDonald

Spec No. 380910-ESD-03

Asahi, Patan, Gujarat: MM, Andheri, Mumbai

18 May 2018

Asahi India Glass Ltd.

Mott MacDonald | Specification for Outdoor Circuit Breaker

Issue and revision record

Revision Date Originator Checker Approver Description

P1 06-04-2018 NSH GCB SB Issued for Approval

0 18-05-2018 NSH GCB SB Client’s Comments Incorporated

and Issued for Bidding

Information class: Standard

This document is issued for the party which commissioned it and for specific purposes connected with the above-
captioned project only. It should not be relied upon by any other party or used for any other purpose.

We accept no responsibility for the consequences of this document being relied upon by any other party, or being used
for any other purpose, or containing any error or omission which is due to an error or omission in data supplied to us by
other parties.

This document contains confidential information and proprietary intellectual property. It should not be shown to other
parties without consent from us and from the party which commissioned it.
This report has been pr epared sol el y f or us e by the party whic h c ommissi oned it (t he ‘Client’) i n c onnecti on with the capti oned proj ect. It should not be used for any ot her purpos e. N o person other than t he Client or any party who has expressl y agreed ter ms of r eliance with us (t he ‘Reci pient(s)’) may rel y on the c ont ent, i nformati on or any vi ews express ed i n t he repor t. We acc ept no duty of c are, res ponsi bilit y or liability to any ot her r eci pient of thi s doc ument. T his r eport is confi denti al and c ontains pr opri etar y intell ectual property.

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Mott MacDonald | Specification for Outdoor Circuit Breaker

Contents

1 Scope 1

2 Project Information 2

3 Codes and Standards 3

4 Constructional Features 4

5 Circuit Breakers 5

6 Earthing 7

7 Cubicle Accessories and Wiring for Mechanism Box 8

8 Tests 9

9 Inspection 10

10 Guarantee 11

11 Drawings and Instruction Manuals 12

12 Data Sheet 13

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1 Scope

This specification covers the design, manufacture, testing & supply of Outdoor Circuit Breaker suitable for
EHV/HV as specified in data sheet

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2 Project Information

2.1 General

Sr.No Description
1 Owner / Client M/s. Asahi India Glass Ltd.
Unit no – 203 / 208
Tribhuvan Complex
Ishwar Nagar, Mathura Road,
New Delhi, India- 110056
2 Consultant/ Engineer-in-Charge Mott MacDonald,
Mott MacDonald House,
44/45, Street No - 14, MIDC Area,
Andheri - East, Mumbai 400 093,
India
3 Contractor Selected Bidder
4 Plot No. and Location Dhanodharda, tal- Chansama,
Dist- Patan
Gujarat
5 Nearest Railway Station Mehsana

6 Nearest Airport Ahmedabad

7 Access Roads Available
8 Project Title Green-field project of Auto Glass Manufacturing
9 Geographical & Climatic Data
a) Latitude 23°02’’North
b) Longitude 72° 00' East
c) Altitude 55m above MSL)
d) Annual Rainfall Avg 100 mm / hr
e) Wind Velocity
i) Maximum Max. 6.52 Km / h (As per Latest IS-875–Part 3).
ii) Prevailing direction Southwest and West
f) Seismic Zone Zone IV (as per IS:1893-2002)
10 Weather Data Dry Bulb ºC Wet Bulb ºC RH %
Climatic Max 45 28.7 72.6
Climatic Min 11.5 9 25

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3 Codes and Standards

The equipment shall comply with all currently applicable electricity rules, approval of fire insurance,
association, statutory regulations and safety codes in the locality where the equipment will be
installed.

Unless otherwise specified equipment shall conform to the following latest applicable IS Standards.
Equivalent IEC /BS standards shall be used as applicable.

Table 3.1: Insert Table Title here

Sr. Codes & Year of Reaffirmed
No. Standards Publication Year DESCRIPTION
1 IS : 1248 1993 2003 Direct acting indicating analogue electrical
(Part-1) measuring instruments and their accessories:
General requirements.
2 IS : 2147 1962 - Degrees of protection provided by enclosures for
low voltage switchgears & control gear.
3 IS : 3427 1997 2002 A.C. metal enclosed switchgear and control gear for
rated voltages above 1 KV & up to & including
52 KV.
4 IS : 12729 2004 - General requirements for switchgear & control gear
for voltages exceeding 1000 V.
5 IS : 13118 1991 2002 Specification for High Voltage A.C. Circuit Breaker.
6 IS : 5 2007 - Columns for ready mixed paints and enamels.
7 IS: 2099 1986 2003 Bushings for alternating Voltages above 1000 Volts.

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4 Constructional Features

Switchgear shall be an outdoor type for use in HV / EHV Systems. It shall have porcelain – clad
construction, gang operated, triple pole SF6 circuit breakers. Adequate phase clearance and height
shall be provided to meet standard and safety requirements.

Switchgear shall be dust, moisture and vermin proof.

Switchgear shall be suitable for 3 phases, earthed/unearthed A.C system. Supply voltage, rated
current and system fault level shall be as per enclosed data sheet.

All doors, removable covers interpanel coupling shall be gasketed all around with neoprene gaskets
for operating mechanism panel.

Metal enclosed unit shall comprise of rigid welded structural frame enclosed by 2.5 mm thick cold
rolled metal sheets. Structural framework with foundation/fixing holes etc. shall be provided at the
bottom to mount switchgear directly on concrete/ steel channel base.

Separate labels shall be provided for switchgear, cubicles, relays, instrument, switch etc. Danger
board shall also be provided. All component mounted inside the panel shall be provided with
identification nameplate.

Painting shall include emulsion cleaning, pickling with dilute acid, washing and rinsing by water,
phosphatising and oven drying. One (1) coat of stoving type zinc chromate primer and two (2) coats
of synthetic enamel paint or paint as specified in data sheet shall be applied.

Nameplates shall be of anodised aluminium or approved design. Letter shall be in white colour, rear
engraved on black background.

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5 Circuit Breakers

Circuit breaker poles shall be operated by a common shaft. Operation counter shall be provided.

Circuit breaker shall be suitable for SF6 as specified in data sheet.

Circuit breaker with its operating mechanism shall be mounted on a structure.

SF6 circuit Breaker shall have enclosure/bottle containing fixed, moving & arcing contact, individual
for each phase. Suitable arrangement shall be provided to check the contact wear & tear.

Operating mechanism shall be non pumping electrically and mechanically.

When breaker is already closed, failure of any auxiliary spring shall not prevent tripping and shall not
cause damage to the breaker or endanger the operator.

A mechanical OPEN/CLOSE position indicator visible with closed door shall be provided.

Mechanical trip and close devices shall be provided.

Circuit Breaker shall be provided with Motor wound spring charging mechanism, complete with motor.
Spring charging motor shall preferably be an universal motor.

Motor shall be used solely for storing energy in the spring - and not for direct closing of the Breaker.
Limit Switch shall be provided to cut-off the motor power, when the spring is charged fully, with a
contact for spring charged indication lamp on the panel. Also, mechanical indication for spring
charged/Discharged shall be provided.

Breakers shall have facility to charge the spring by the manual spring charging handle. It should be
ensured that whilst manual spring charging is in operation, Electrical power to the spring charging
motor shall be cut off, automatically.

Circuit breakers shall be conforming to IS: 13118 (1991) standard.

Breaker incoming and outgoing terminals shall be suitable for cable / ACSR Conductor/IPS Aluminium
tube as specified in data sheet.

- A closing release & shunt trip releases shall satisfactorily operate of related control supply
voltage.

- Working parts of mechanism shall be of corrosion resisting material.

- Bushing shall conform to the requirements.

- The vacuum circuit breaker shall comprise hermetically sealed single interrupter.
-
- Breaker shall be suitable for related IS / IEC/ BC code.
-
- Necessary interlocks/safety features shall be provided to prevent material operation and to
ensure safety of person.
-

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- For SF6 circuit Breaker each pole shall consist of insulating enclosure, moving and fixed
contacts, breaking chamber, operating mechanism by insulated tie rod, special alloy
enclosure of capability of withstanding area temperature and reduce chopping current
through preventing restriking, voltage surges, Breaker pole chamber filled up with sulphur
Hexaflouride (SF6) gas at desired pressure. SF6 gas pressure switched with contacts shall
be provided to lockout closing or tripping of Circuit Breaker and give alarm in event of the
pressure falling below desired value.

- Gas Pressure shall be 5 kg/cm² @ 20°C.

- Minimum Creepage distance shall be 1810mm

- Minimum distance from plinth level to live part shall be 4000mm.

- Additional dedicated pressure switch with 4 poles for Normal, Low Gas, Lockout etc. shall be
provided for SCADA remote operation.

- Local/Remote switch shall have spare contacts.

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6 Earthing

The earth bus bar shall be of sufficient cross section to carry safely momentary short circuit current
for 1 sec. or as specified in data sheet.

All non current carrying metal parts shall be effectively bonded to the earth bus.

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7 Cubicle Accessories and Wiring for

Mechanism Box

Cubicle internal wiring and inter panel wiring shall be carried out with 2.5mm2 flexible PVC insulated
stranded copper conductor for control circuits and with 2.5mm2 copper conductor wires for CT
circuits. Wiring of AC & DC shall be colour coded.

The following shall be provided:-

1. MCB of suitable rating shall be provided for A.C. & D.C. supply.

 650 V grade terminal blocks of Polycarbonate type including 20% spare terminal or
minimum 4 Nos. whichever is higher, shall be provided.

 Cubicle space heater along with MCB /switch fuse & thermostat control.

 Plug point with switch.

 Cubicle illuminating lamp CFL/FL with control switch and door limit switch in the instrument
chamber.

 All spare contact of Breaker, Aux. contacts etc. shall be wired up to the Terminal Block,
such that same can be used as and when required.

 Local / Remote Selector Switch shall be provided.

 Relays and Remote control is provided on Control & Relay Panel supplied by other.
Provision shall be made to provide D. C and A.C supply to Remote Control and Relay
Panel.

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8 Tests

Vendor shall test each cubicle as per relevant standards with all components assembled and fully
wired.

Routine tests shall be carried out on all components as per relevant standards

Seven (7) copies of test certificate shall be submitted for Owner’s approval before despatch of
switchgear.

Vendor shall also submit 7 - sets of Test certificates of all bought out items supplied along with the
operating panel.

Owner reserves the right to witness the following routine test on switchgear/components mounted
in switchgear:-

Operational Test (Electrical & Mechanical) of Circuit Breaker.

Simulating actual operational conditions to check the operation of circuit breaker, indicating lamp,
interlocks etc.

Pick-up & Drop-off voltage test for shunt trip and closing coil.

Insulation Resistance Test of Power & Control Circuit, Before and after High Voltage Test.

High Voltage Test on Power and Control Circuit.

Earth continuity Test, with low voltage tester.

Physical dimensional check as per the approved drawing and visual inspection of the switchgear.

Circuit Breakers contact opening & closing time at rated voltage, at 70 to 110% of rated voltage and
also synchronous operation test.

Millivolt drop test of circuit breaker.

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9 Inspection

Inspection including witnessing tests will be carried out by Owner or his authorised representatives.

Vendor shall notify Owner or his authorised representatives in writing at least fifteen (15) days prior
to scheduled date of inspections.

All apparatus, instruments etc. required for test shall be provided by the vendor’s and shall have
been checked and tested for accuracy during the twelve month, prior to the test, bearing tag No. of
competent authority.

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10 Guarantee

Vendor shall guarantee design materials/workmanship and performance for a period of twelve (12)
months from the date of initial operation or eighteen (18) months after delivery at job site of all goods
to be supplied under order, whichever date shall first occur.

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11 Drawings and Instruction Manuals

11.1 Vendor shall submit for (4) sets of the following drawings for approval after award of contract.

a) Complete assembly drawing of Switchgear showing plan, elevation, typical section with
dimensions and location of terminal blocks for external connections.
b) Schematic diagrams with terminal and ferrule numbers.
c) Foundation drawing of circuit breaker.
d) Final list of apparatus for each type, fuse, thermal overload relays.
e) Characteristic curves for relays of each type, fuse, thermal overload relays.
f) Manufacturer’s descriptive literature on various components used in switchboard.

11.2 One print of each drawing will be returned to vendor after making all necessary corrections, changes
and required clarifications. Vendor shall incorporate these and send within fifteen days, four (4)
prints of each drawing marked “Certified for record and use”.

11.3 Vendor shall submit four (4) copies of “Installation & Instruction” manual.

11.4 Four (4) copies of type test and routine test certificates shall be submitted for customers approval
before despatch of circuit breaker.

11.5 List of recommended spares for 2 (two) years operation of switchgear shall be submitted along with
the bid.

11.6 Vendor shall also submit one (1) set of CDs each to owner and consultant containing all drawings
in CAD and data in MS office 2013/ WIN Ent. 7.

11.7 Vendor shall furnish G.A. Drawing data sheet and catalogues along with bid.

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12 Data Sheet

The attached data sheet indicates detailed technical requirements.

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