Before using, please read this instruction manual and avoid

damage of machine.
Catalogue

Part 1: DZH-120C Multifunction Boxing Machine.........................................................3

1 Using range.................................................................................................................3

2 Using wrapper...................................................................................................3

3 Main technical parameter.................................................................................4

4 The transportation and installation of the machine..........................................4

5 Normal using state............................................................................................5

6 Main machine structure and working principle.................................................5

7 The necessary adjustment when change the specification of product..........17

8 Correct operation............................................................................................20

9 The malfunction and its removing..................................................................21

10 The maintenance of machine.........................................................................22

Part 2 Paper Folding Machine.....................................................................................23

1 Usage.............................................................................................................23

2 Safety..............................................................................................................23

3 The specification of the description paper......................................................23

4 Technical parameter.......................................................................................24

5 Main structure and working principle..............................................................24

6 Change specification of description................................................................28

 7 Adjustment Method of paper folding machine................................................28

8 The folding method and the shape, position, size of paper-blocking dish.....39

9 The malfunction and its removing..................................................................40

10 The maintenance of machine.........................................................................41

Attached form 1: folding method and paper box adjusting...........................43

Pneumatic driven principle sketch................................................................45

Appendix 1: changing parts list.....................................................................46

Appendix 2: Damageable parts list...............................................................46

Appendix 3: spare parts list of boxing machine............................................47

Packing list....................................................................................................48

Part 3: Electric parts instruction..................................................................................49

1 Working principle............................................................................................49

2 Main control system........................................................................................53

3 Electrical equipment malfunction..........................................................................54

 Part 1: DZH-120C Multifunction Boxing Machine
Multifunction Boxing Machine is the new product which is researched and made

by our company. It has many advantages just like little volume and weight, wild

application range, high productive efficiency, and many using purpose with one same

machine. In the meantime, this machine can be linked with the Aluminum-Aluminum,

Aluminum-Plastic Blister Packing Machine together to get the best effect. The

finished packing stuff can satisfy the requirement of GMP.

1 Using range

DZH-120C Multifunction Boxing Machine can put all kinds of medicine card,

tradition medicine product, little stuff with regular type and some food, cosmetic into

the paper box with specific specification, then seal and sent the box out. The

machine is suitable for the packing of all kinds of medicine, food, cosmetic and the

other little vessel in correlative line. It can change the packed stuff according to

different requirement of user. And the producing period of mould is short, the

assemblage and adjustment is easy, so the machine is not only suitable to pack

single product with large quality, but also suitable to pack many kinds of products with

small quality,

2 Using wrapper

Because the quality of box will influence the quality of final packing directly, the

machine has higher requirement with quality of box. A regular paper box is made of

250g/m2-350g/m2 white paper plate. In the meantime, the boxing machine has some

requirement with making technique of box.

The requirement of description paper for this machine is: 40g/m 2-70g/m2 paper,

and the edge is neat and clear, no burr, no curl, no corrugating, no gain, no hard

lump and no stratification phenomenon without force.

3 Main technical parameter

Main motor power: 1.5 KW

Design max. producing capacity: 120 box/min

Overall dimension: 3180×1050×1650mm (L×W×H)

Weight: about 2400 Kg

The dimension range of paper box: Max. 150×85×50mm (L×W×H)

Min. 80×20×15mm (L×W×H)

The dimension range of description paper: Max. 150×85×50mm (L×W×H)

Min. 80×20×15mm (L×W×H)

Noise: less than 85dB

4 The transportation and installation of the machine

Please check whether the machine keeps in the normal and perfect state or not.

And check whether every part of the machine is good according to the “Packing List”.

If find any damaging part, please contact our company quickly!

Transportation of the machine

Just use rope to fix the machine. Please avoid using iron chain or wire rope. The

rope should cross every projection of machine. Every contact surface must use

stretchy stuff to protect, such as rubber, sponge.

The installation of the machine

1) This machine belongs to outside packing device, and can be installed in

the clean room which has good airiness and illumination.

2) There must be 1.5m working space around the machine, and it is

convenient to operate and repair.

3) Use AC of 380V 50Hz, three phases, and please make sure about the

reliable earthing.

4) The machine has to be installed on the flatter ground. After the

installation, please check whether the machine is horizontal using the

 gradienter. If not, please adjust the four feet of the machine.

5) After the installation, please check whether every part is loose. If some

parts are loose, please fix them. For avoiding the rustiness, the machine

has been covered by grease before transportation. So it is necessary to

get rid of the grease on the surface of the machine. When doing it,

should use cotton cloth and alcohol. After it, please add the oil into every

lubrication point.

5 Normal using state

1) Environment temperature: 20±10℃

2) Compressed air: 0.5 Mpa, flux more than 0.6m3/min

3) Operator quantity: 1-2

6 Main machine structure and working principle (see chart

1: work flowing chart)

The machine adopts a series of complicated transmission and imitates human

action to finish the working procedure automatically such as box-feeding, box-

opening, description-folding, boxing and box-sealing and so on. The work flowing as

follow:

The vacuum air of this machine is made by ZL112 vacuum generator (SMC).

Put the description on the paper folding machine by hand. Then the description

will be sucked into the paper folder by the action of compressed air and vacuum air

together. After folding as user’s requirement, the description will be sent on the

paper-carrying chain through the rotary paper clip. The paper-carrying chain will carry

the description to the medicine-pushing mechanism and wait for pushing. When the

sensor S3 on the front plate detects the description, the signal will be sent to main

machine control center – programmable logic controller (PLC). And PLC will control

the vacuum solenoid valve and make the vacuum air work at the special time. The

box-sucking mechanism will suck out the paper box which is put in the box bank by
hand and put the box on the box-carrying chain. The box will be opened and carried

by the chain to the medicine-pushing mechanism and wait for pushing.

When the paper box is sucked out from the paper bank and falls on the chain,

the sensor S7 under the chain sends no signal. If there is malfunction (just like jam)

happens during the paper box is sucked down, the box-pressing pole turns up, PLC

will send out the control signal and make the main machine stop running. When

malfunction is removed, the machine will start to run again. When the paper box is

sucked down rightly on the box-carrying chain, the sensor S8 on the intermediate

plate will detect the box and send the signal to the PLC. PLC will control the

medicine-pushing device to push the medicine out of the medicine bank at the

special time. When there is no box, PLC will alarm and stop pushing medicine and

make the main machine stop with emergency.

When the description, paper box and medicine arrive at the medicine-pushing

mechanism rightly, the description and medicine will be pushed into the paper box

together. If the jam is happened during the course, the overload device on the

medicine-pushing pole will work: the sensor S10 will send the signal and PLC will

stop the machine.

When the stuff is pushed into the box rightly, the paper box will move on carried

by the box-carrying chain. The steel type will be typed on box when it is passing the

batch number printing device, and the box will go into the box-sealing position. There

is waster-eliminating device at the exit conveyer belt. The device can eliminate all

wasters which are detected by stuff-checking sensor, and make sure that all boxes

out of the machine are eligible.

Main mechanism and work principle:
Transmission system

The rack and board of machine have enough intensity and rigidity. There are

the main motor and clutch in the rack (see picture 2) and there is transmission

system on the board. The torque overload protector (see picture 3) can separate the

transmission system from the main motor and protect the machine parts from the

damage. The middle board is supported by transmission axis; support axis and three

screw bars, and hung in the center of the machine. The middle board can move

forward or backward. The machine can adjust according to different specification

requirement of paper box. The back end of screw bar links with transmission chain

and drives the middle board move. The box-carrying chain, paper-carrying chain and

exit conveyer belt make intermittently run under the control of one set of Geneva

wheel mechanism. The link space of the box-carrying chain can also adjust

according to the width of paper box. The Geneva mechanism can adjust steplessly

the intermittent motion time.

Picture 2:
Picture 3:

Box-feeding mechanism

The mechanism is composed of paper box bank and box-sucking mechanism.

1) Paper box bank (see picture 4)

It is used to store paper boxes. The box bank is put on the upper frame. Its four

sides are all adjustable. The paper boxes are carried forward by belt. The belt is

pushed to slide forward by cylinder. The rear plate can move forward and backward.

The upper position of obliquity corner adopts adjustable beam, and it makes

changing box easy. There is proximity switch S4 on the beam. When the paper boxes

in the box bank is not enough or oblique, the proximity switch front detecting pole is

moved, the proximity switch sends a signal. PLC controls the solenoid valve to work

and make the cylinder act. The belt will carry the paper box forward. There are two

small stop dogs on the bottom of bank, and they will stop the boxes to fall.

Picture 4:
 2) Box-sucking mechanism (see picture 5)

When folded description arrivals at the paper-clipping chain and is detected by

the detecting switch, the sucker will suck the box down in the special time, through

the shifting sucker and put it on the chain. The box is opening when it is feeding. If

the box can not be opened, the box-opening detector S7 will send one signal, then

PLC will alarm and the machine stops. If the box opens rightly, the box-sucking

detector S8 send one signal, the medicine-pushing device starts to push the

medicine card. When there is no any signal, the machine will stop. The whole box-

sucking mechanism includes two set box-feeding sucker and one set assistant

sucker.

Picture 5:
 Paper folding machine (the part 2 of this manual)

The folded description from the paper folding machine is carried to the paper-

carrying chain by one rotary paper clip. There is a paper-stopping device which is

controlled by one cylinder in front of the conveyor belt to make sure the paper clip

can clip the description on the same position. The cylinder can be adjusted by signal.

(see picture 6).

Picture 6:
 So, when the description is in front of the rotary paper clip, the paper-stopping

device will go up and make the paper clip. The rotary paper clip and paper-carrying

clip is controlled by three cams on the main shaft. The three cams can turn freely.

(see picture 7)

Picture 7:

Medicine feeding mechanism (see picture 8)

The medicine bank consists of two medicine card output and six iron bar.

Because its size can not be adjusted, the right medicine bank should be changed

when user change the medicine. The four sides of medicine bank can be adjusted.

When changing the bank, please loosen two inner hexagon screws on the cross of

medicine bank and linking rod. There are two medicine-feeding pressers and one

detector on the bottom of hope. If the jam happens when the medicine card is

pushed out of the bank, the medicine-feeding presser will turn up and the detector

will make the machine stop. There is one proximity switch on the bottom of the bank.

If the medicine card is not pushed out of the bank or the quantity is not enough, the

PLC will control the eliminate cylinder to reject the waster.

Picture 8

Medicine pushing mechanism (see picture 10)

The device is one of the key mechanisms. The boxing action of medicine card

and description will be finished here. The power of this part comes from the main

shaft directly. The medicine-pushing action is controlled by the belt which is driven by

servo motor. The up-and-down action of pushing rod is finished by the eccentric

wheel which is driven by cam. There is one box-pushing device and overload stop

device in the mechanism. So, when the medicine card is jammed, the overload stop

device will work and main machine stop. There is a medicine card stopping device

which is used to avoid bringing the medicine card back when the pushing plate is

back. When the medicine card is being pushed, the stopping device moves to the

box. When the pushing plate is back, the stopping device starts to back. When the

pushing plate pushes the medicine card to the edge of the platform, the clip on the

paper-carrying chain opens, the description will be pushed into the box with medicine

card.

Picture 10:
Picture 11:
 Box-sealing device

The box-sealing device is composed of two parts:

1) The folding device on the both sides of box (see picture 12)

Picture 12:
 This part is composed of folding paddle and box-carrying orbit. The box-carrying

orbit can make the paper box move in the special range. The power of paddle comes

from the cam of box-sealing device, and makes the paddle move to-and-fro in the

special angle range. The moving time of paddle is same with the time of intermission

chain. The device has two sets. One is at the front; the other is at the back. Their

mechanism and principle are same.

2) The tongue of box sealing device (see picture13)

Picture 13

Two turning cranks drive one connecting plate to move in this part. The

connecting plate makes plane movement. It is classic four-bar linkage. There are

three stainless pieces on the connecting plate. So the box-carrying movement is

separated three parts: folding, tongue inserting, and sealing. (See picture 14)

Picture 14:
 Exit conveyer belt

Exit conveyer belt is an intermission running part. Its function is that speed the

box and avoid the damage when the box-carrying chain runs.

7 The necessary adjustment when change the

specification of product

The instruction will help you to change the paper box specification rapidly.

1. Adjust the box-carrying chain

1) Seal the packing box manually.

2) Open the upper cover.

3) Put the packing box in the center of the chain.

4) Turn the adjusting handle; move the middle board till the exit conveyer belt

can clip the paper box measurably. During the adjustment, please make

sure the box-carrying chain doesn’t touch any part of the paper box’s fold

or any side orbit back.

5) Loosen the screw of two chain wheels, and adjust the chain board

according to the paper box. (see picture 15)

 6) Put the sealed paper box manually into the box-carrying chain.

7) Tighten the screw of two chain wheels.

8) Adjust the side orbit according to paper box height.

Picture 15:

2. Adjust the paper box bank.

1) Adjust the box bracket according to the weight which is before opening the

box.

2) Adjust the left and right blocking bar according to the length which is before

opening the box. (see picture 16)

Picture 16:
3) Adjust the sucker position of box-sucking mechanism according to the

surface size of packing box.

4) Adjust box-pressing height according to the packing box height.

3. The time and position of paper box both size folding dialing piece: the time

should be confirmed according to the time of intermission chain. They should

be synchronous. Then adjust the dialing piece length according to the length

and height of the paper box.

4. Adjust the orbit height of both side according to the paper box height, and

make it at the center of the paper box.

5. Adjust the height of paper box seal according to the height and width of

paper box, the time should be synchronous with intermission chain.

6. Adjust the bitch number position according to the height and width of paper

box outside sealing piece. Then adjust the bitch number clearance according

to the paper thickness of paper box.

7. Adjust the height of paper box frontal board orbit according to height of paper

box. (see picture 17)

8. Adjust the intermission position of paper-carrying chain according to width

and position of paper box.

9. About adjusting like the size and folding way and so on, please see the part

2: the paper folding manual.

10. After finishing the adjustment of above parts, need to change some special
 parts. See the details of attachment 2 “List of changing kinds”.

11. The adjustment of electric and every sensor position should according to the

machine position. See the details of part 3: “Electric using instruction”.

Picture 17:

8 Correct operation

1. Link the machine air inlet with the pipe of compressed air.

2. Link 380V-50Hz AC power supply.

3. Check operation panel, and put all switches like main motor, description, box-

sucking, medicine-pushing, and sensor on the position “0”.

4. Check whether there is stuff between the moving parts and avoid the damage

of parts.

5. Put the manual and paper box in the bank. The height of paper box in the

bank should be higher than the lower limit. The height of medicine card in the

bank should be higher than the sensor. Check whether the tops lid right or

not. Check whether urgent stop button is on or not and the medicine-feeding

presser switch reset or not.

6. Turn the hand wheel. After that the machine runs normally, turn the main

motor switch on the position “1”. And the green light on the operation panel is
 on.

7. Turn the description, sensor, operation switch on the position “1”. Press the

INCHING button to make the description out of the paper folding machine.

When the sensor S5 detects the first description, turn the description, sensor

switch on the position “0”, and turn the operation switch on the position “2”,

press the START button and make the machine run.

8. When height of paper box in the bank is lower than the lower limit, the paper

box should be put into the bank and the machine need not to stop. When the

height of manual in the paper-folding machine is lower than 10mm, the

manual should be added, but the height should no be higher than 80mm.

9. Please check the wrapper at any moment. For example, if the paper boxes or

manuals stick each other, should separate them in advance. Eliminate the

manual which edge is coarse or frizzy.

10. No removing the shield when the machine is running.

11. The pressure of Regulating Valve has been set according to the user’s card

form and running before leaving the workshop. Don’t change it freely.

9 The malfunction and its removing

If the malfunction belongs to electric control system, the method of analysis and

removing can be found in “Electric parts instruction”. If the malfunction belongs to the

mechanism system, should stop the machine immediately, avoid the unnecessary

damage of transmission system and other parts. Then adjust the hand wheel in the

front of the machine according to direction of the arrow, try to find where the

malfunction is. Don’t turn the hand wheel hardly in any situation. The most reasons

which mechanism system happen malfunction belong to wrong adjustment. There

are reason and removing method of several familiar malfunctions as follow?

1. Paper box malfunction

1) Paper box can not be sucked down

Reason Method of removing

 1. There is jam or Check the air cycle carefully, removing

leak on the air cycle. it.

2. The aging of Change the sucker.

sucker makes it can’t work

3. Wrong Adjust the bank again.

adjustment of paper box bank.

4. The paper boxes Change the paper boxes.

stick each other.

5. Wrong action of Adjust it again according to the

sucker. intermission chain time.

10 The maintenance of machine

1. Keep machine clean. Please wipe the machine often, lubricate running parts.

2. Cam mechanism, transmission chain parts should be lubricated every 15~40

working hour. Suggest using No. 50 machine oil. (the viscosity:

47~53mm2/S50℃). Add the lubricant grease into the tooth of gear every

three month. Suggest using the No. ZG-1 or ZG-2 c calcium-based grease.

3. Synchronization cog belt and transmission adhesive tape should avoid

contacting with oil, avoid reducing its life.

4. Make sure the machine works normally and stably. The machine should stop

one time every three month and check the intension of transmission chain

and fastness of transmission parts. If it’s necessary, please adjust and fasten

again.

5. After the malfunction happens, should analysis carefully, and let the

technician repair it. Don’t open, adjust the machine freely, and avoid damage.
 Part 2 Paper Folding Machine

1 Usage

Paper folding machine is corollary equipment which is special designed for

multifunction boxing machine. It can non-stop run, and provide many kind of folding

style description for multifunction boxing machine.

2 Safety

There is safety shield outside the machine. It covers the transmission part of the

machine and protects the operator safety.

The paper folding machine connects with the main transmission part through the

clutch. The clutch can separate the main machine from the transmission part, and

protect the machine and transmission. In the mean time, it can avoid the unexpected

damage of the machine.

3 The specification of the description paper

The quality of paper should be between 40g/m2 and 70g/m2. The imported white

board paper with 50g/m2 is best choice. The direction which the paper moves inside

the machine should be the fiber direction of the paper. That means the crease mark

should be perpendicular to the fiber direction of the paper. The paper fiber direction

can be judged as follow: tear one little open on the transverse direction and vertical

direction. The direction which the section is smooth is the fiber direction. Please print

the description according to it.

During the cause of the description printing, put some tiny paper part between two

papers to avoid adhesion. But the tiny paper part should not be too many. Please

don’t use the dull knife when cut the description, to avoid adhesion of the paper

edge. The finished description should be stored under the condition of RH: 55-60%,
temperature: about 20℃. Use the hard paperboard to cover and press hard both side

of the descriptions. Notice: the description must be loose before put the description

on the machine.

4 Technical parameter

Max. size of description: 260×190mm (L×W)

Min. size of description: 150×70mm (L×W)

Min. folding width: 15mm

Max. folding speed: 200 ppm

Quality of paper: 40g/m2-70g/m2

Power supply: link with multifunction boxing machine with chain

Power: about 0.4 KW

Air flux: about 0.4m3/H

5 Main structure and working principle

The description is stacked on the paper dish of the machine. After a serial action

like sucking, paper-separating, blowing, paper-winding and so on, the bottom piece

will be taken into the machine. After the working of the paper-folding roller and paper-

stopping dish, the description which is folded as requirement will be on the conveyor

belt on the bottom of the machine.

The power of paper folding machine is supplied by multifunction boxing machine.

The paper folding machine is adopted on the left side of multifunction boxing

machine. There is a chain with one overload clutch on the paper folding machine.

The chain linked with the other chain on boxing machine and the power will come to

the paper folding machine synchronously. When the paper folding machine has

malfunction, the overload clutch will work quickly, and separate paper folding

machine from the boxing machine. The paper folding machine stop and operator can

remove the malfunction easily. The operator can remove the little malfunction without

stopping that happens during the normal production cause.

 The paper folding machine consists of basic plate, paper dish, main shaft

transmission system, sucking mechanism, blowing mechanism, paper-winding

mechanism, description folding, transport system and so on. (See picture 1, 2) The

two basic plates support all parts of the machine, and make the machine strong

enough. The linking between the paper folding machine and boxing machine should

be through the basic plate too.

Picture 1:

The paper dish is fixed on the basic plate. It is used to stack the description which

waits for folding. The paper dish includes one platform which is used to put paper,

one stopping rod rack which is able to change direction, one holder which is able to

adjust the angle. Through adjusting the stopping rod rack position and the paper dish

angle, the paper folding machine can fold different specification of description.

All mechanical action of the machine comes from the main shaft turning. The

main shaft is the key part of the paper folding machine. It is the power supply, and the

system support that the description is taken into the machine to fold one by one.

There is a hand wheel on the left end of the main shaft. It can adjust the paper
folding machine manually. When the malfunction happens, the overload clutch

separates paper folding machine from the main machine. The manually adjusting can

help the operator remove the malfunction easily. But pay attention: the turning

direction of the hand wheel must be same with the paper folding machine running.

The chain wheel which links with the overload clutch drives the paper folding

machine and make it run synchronously with main machine. The synchronous gear

which links with the belt drives the description folding and transport system to run

with high speed, and make the paper folding machine finish one paper folding when

the machine turns a round.

There are two paper-winding wheels with open in the middle of main shaft. They

work with the other two paper-winding rollers together and take the description into

the paper-folding system inside the machine. There are three set of cam mechanism

outside the paper-winding wheel. They control separately the paper-separating fork,

vacuum nozzle, blowing nozzle from left to right on the main shaft. There are two

friction wheels which have same diameter with paper-winding wheels on both ends

near the basic plate. They support the paper-winding wheel and provide the power.

There is each one shaft on the front and back direction of the main shaft. They

have function of supporting and fixing. The paper-separating fork, blowing nozzle is

set on the front shaft, and the vacuum nozzle is adopted on the back one. The two

shafts can turn a certain angle driven by cam mechanism which is controlled by main

shaft. All parts on the two shafts will work with the shafts together and finish the job.

Picture 2:
 Sucking mechanism uses vacuum to suck the description on the vacuum nozzle.

The vacuum nozzle turns down and takes the description to through the open of the

paper-sucking wheel. When the vacuum is cut off, the description will be taken to the

next mechanism by paper-winding wheel and paper-winding roller. The sucking

mechanism consists of three vacuum nozzles, the fixing block which is set on the

back upper shaft around the main shaft, and one set of cam mechanism which is set

the main shaft.

The usage of sucking mechanism is putting the paper-separating fork into the

interspace between two papers after that the bottom paper is sucked and taken down

by the vacuum nozzle. The blowing nozzle will enter this position.

The paper-blocking plate on the blowing nozzle stops the upper paper, and the

blowing nozzle blows. Then the last paper will be drawn. The blowing mechanism

consists of two blowing nozzles with paper-blocking plate, the fixing block which is

set on the back upper shaft around the main shaft and two set of cam mechanism

which is set the main shaft.

The usage of paper-winding mechanism is taking the description brought from

last mechanism to the next mechanism. The paper-winding mechanism consists of

the paper-winding wheel on the main shaft, two paper-winding rollers which are

pressed by the paper-winding wheel, the curved guide board between the rollers, the

guide board between the paper-winding roller and the next mechanism.

The paper-folding system consists of six paper-folding rollers and four paper-
blocking dishes. The turning of six paper-folding rollers drives the paper from last

process to finish the folding under the cooperation of four paper-blocking dishes with

different shape and size.

The description transport system consists of two anilox rollers (see picture 3), and

conveyor belt which is driven by the rollers. There are two convey belt on the left and

right side under the paper folding machine.

Picture 3:

6 Change specification of description

The paper folding machine can fold any description which size is inside the range

of 100×100mm ~ 260×190mm, and quality is inside the range of 40g/m2-70g/m2.

Adjust the paper folding machine as follow when change the different specification of

description.

1. According to the size, quality of the description, adjust the position of the

stopping rod and the angle of the paper dish. Adjust the vacuum nozzle too.

2. Confirm the type of paper-blocking dishes according to the folding method,

and adjust the position and size of the blocking rod of the paper-blocking
 dishes.

7 Adjustment Method of paper folding machine

The paper folding machine just works well after strike adjustment, and provide the

folded description for multifunction boxing machine.

There are three set of stopping rods to stop the description stack from left, right

and back side. The front side of the paper stack is against blowing nozzle, and

stopped by paper-blocking plate. When the vacuum nozzle moves up, and removes

the restriction on the front of description. In the mean time, the vacuum solenoid

valve opens and vacuum makes the vacuum nozzle move on and touch the bottom

description, then the vacuum nozzle sucks the paper.

There is little interspace between the sucked paper and rest. The paper-

separating fork comes back and enters the interspace. The blowing nozzle and the

paper-blocking plate must enter the interspace before the paper is taken down by

vacuum nozzle, and arrive at the limited position. In this time, the blowing nozzle

blows the clean dry air and the paper-blocking plate stops the rest description. The

nethermost paper is blocked off by the air. The vacuum nozzle can take the paper

into the open of paper-winding wheel smoothly. Then the vacuum solenoid valve

stops work, the paper leaves the vacuum nozzle. The paper-winding wheel put the

paper on the paper-winding roller. Their action will take the paper into the folding

system. According to the folding requirement, two different type of paper-blocking

dishes can be put on the front and back under the paper folding machine. The both of

dishes are necessary, can not miss any one of them. The paper-blocking dish and

paper-folding roller work together and finish the description folding. Then the

description can enter the multifunction boxing machine. The main shaft of paper

folding machine turns a round and one paper will be folded.

The introduction of paper folding machine adjustment as follow:

Adjustment of paper dish

For the description with different thickness, the angle of paper dish is different.
See picture 4, and 5. For the paper of 40g/m2-70g/m2, the angle of paper dish should

be about 30 degree. For very hard paper, the angle should be 10°-25°. The position

shown in the picture 5 is usually OK. When adjusting the paper dish, loosen the

M6×20 inner hexagon screws (both sides), then the paper dish can be turned on the

right position. Tighten the screws. Normally, for the same quality paper, the paper

dish doesn’t need to change again after the adjustment.

Picture 4:

Picture 5:
Adjustment of vacuum nozzle, blowing nozzle, paper-separating fork and

paper-winding wheel

The coordination of vacuum nozzle, blowing nozzle, paper-separating fork and

paper-winding wheel is the key which the description is taken into the paper folding

machine one by one smoothly. The main shaft of paper folding machine drives a pair

of paper-winding wheel with open to turn. The three cams on the main shaft can drive

the vacuum nozzle, blowing nozzle, paper-separating fork to swing with different

angle and order. So, the paper folding machine turn a round, and the vacuum nozzle,

blowing nozzle, paper-separating fork will move one time.

The position of vacuum nozzle is like that the picture 6 shows. First, make the

highest point of cam which controls the vacuum nozzle (the middle one on the main

shaft) to touch the bear on the control rod. Then loosen the fastening screw on the

three vacuum nozzle fixing block. Turn the fixing block to the position shown in the

picture (the extend surface on the paper dish upper flat surface). Three vacuum

nozzle need to be adjusted one by one, and make three of them on the same flat

surface.

Picture 6:

Blowing nozzle is like that the picture 7 shows. Its adjustment is same with
vacuum nozzle. First, make the highest point of cam which controls the blowing

nozzle (the right one on the main shaft) to touch the bear on the control rod. Then

loosen the fastening screw on the two vacuum nozzle fixing block. Turn the fixing

block to right angle, make the front edge of blowing nozzle is on the position of

o0.5~1mm over the paper dish. The upper surface of the two blowing nozzle need to

be on the flat surface which is on the similar parallel paper dish. Fix the blowing

nozzle on the fixing block after adjustment.

Picture 7:

Picture 8:
Picture 9:
Picture 10:

When the vacuum nozzle is on the highest position, the paper-separating fork

should be a little higher over the vacuum nozzle, just like that the picture shows.

Loosen the paper-separating fork fixing screw on the same shaft with blowing nozzle

fixing block, and adjust it.

Many of action of paper folding machine need to strict adjust. On the base of

above adjustment, turn the paper-winding wheel to the position that picture 9 shows,

keep the main shaft not turning. Turn the cam which controls the vacuum nozzle, and

make the cam tighter on the main shaft. At the mean time, adjust the signal cam

position on the multifunction boxing machine signal shaft. Make the vacuum solenoid

valve start to work. Notice: the vacuum nozzle does not arrive at the highest point

yet, and keeps swinging up. Now the cam which controls paper-separating fork can

be adjusted, and make it arrive at the highest point, then fixed on the main shaft.

Turn the main shaft, the vacuum shaft swings to the highest point, the paper-

separating fork swings back, shown on the picture 10. Now the vacuum nozzle will
swing down, the paper-separating fork will swing forward. Adjust the cam which

controls blowing nozzle and make the blowing nozzle swing to the limited position.

Fix the cam. Keep turning the main shaft, the vacuum nozzle starts to swing down,

the paper-separating fork goes forward to the original position, the vacuum nozzle

swings forward. Just like picture 11. Adjust the signal cam position on the

multifunction signal shaft, make the blowing nozzle starts to blow. The vacuum

nozzle keeps swinging to the limited position. Adjust eh signal cam and make the

vacuum solenoid valve stop to work. Now the blowing nozzle is at the limited

position. Adjust the signal cam and make it stop to blow.

Picture 11:

After a serial working, the adjustment of vacuum nozzle, blowing nozzle and

paper-separating fork is finished.

Adjustment of paper-winding mechanism

The paper-winding mechanism does not need to be adjusted too much. It is OK to

confirm that the paper-wining wheel touches paper-winding roller, and both ends of

paper-winding roller touch the friction wheel.

Adjustment of folding system

Folding system can be adjusted as two parts, the interspace of paper-folding

roller, and the paper-blocking dish. The interspace of paper-folding roller can see the

picture 12. Adjust the square head screw on the outside of both basic plates and the

interspace can be adjusted. Turn the screw inward and the interspace will be wider,

or it will be thinner.

Picture 12:

The paper-blocking dish has two basic structures, see picture 13. One can allow

part of description to enter the paper-blocking dish through adjusting the blocking

rod; the other just can block the paper. According to the folding method, there are

different paper-dishes under the paper folding machine (see picture 11) (there is

introduction in the back). There are each two on the front and back. Four dishes must

have. Only the first kind of paper-blocking dish can fold the paper. The blocking rod

position can be set according to the folding method. When adjust the position of

blocking rod, loosen the fixing screw on the blocking rod fixing block under the dish,

move the blocking rod to the right position approximately first, then tighten the fixing

screw. Loosen the knob behind the paper-blocking dish and move the blocking rod
carefully, tighten it when it is OK.

Caution: can not be converse when set the paper-blocking dish in the

machine.

Picture 13:

Adjustment of transport system

The transport system does not need to be adjusted too much. Check the

conveyor belt. Make it not too tighter and not too loose. The left and right conveyor

belt should be aligned. Loosen the tension pully and make the conveyor belt run on

the same line.

After finishing the above basic adjustment, put the description to debug. See

picture 14, 15, turn the main shaft and make the vacuum nozzle at the highest point.

Put the description on the paper dish. Push the paper forward and make the

description front edge over the vacuum-hole 2-3mm. The height of description stack

should be 40mm ~ 150mm (according to the size of description). When the

description can not cover all vacuum-holes, the rest holes should be blocked.

Turn the main shaft by hand wheel, the nethermost description will be taken into

the paper folding machine, and be sent out after folding. If the machine can not work

well, the paper folding machine needs to be adjusted more. Please adjust the
machine as the instruction above until the machine can work well.

Picture 14:
Picture 15:

8 The folding method and the shape, position, size of

paper-blocking dish

The paper folding machine can put different paper-blocking dish on the different

position which is on the bottom of the machine. Under the cooperation of blocking rod

adjustment, lots of folding method will be finished. See picture 16.

Picture 16:

T1, T2, T3, T4 and L2, L3, L4 represent two different types of paper-blocking

dishes. According to different folding method, the L2, L3, L4 which are just able to

block the paper can replace the T1, T2, T3, T4 which are able to fold the paper. See

the attached form for the adjusting details. The 1/2, 1/3, 1/4, 1/5, 2/3 of the size of

paper-blocking dish in the form means the part which the paper-blocking dish allow

the description to enter.

9 The malfunction and its removing

After the paper folding machine works some time, its parts maybe loose because

of vibration which comes from main machine, and the paper folding machine will not

work normally. Then the machine needs to be adjusted partly according to the

phenomenon. There is the removing method of several kinds of familiar malfunction

in the form 1. If the other malfunction happens, operator can observe and analyze the

problem according to the adjusting method the paper folding machine, then will find

the solution.
10 The maintenance of machine

The paper folding machine is precise. The folding system and transport system

run with high speed for synchronization with main machine. The action of sucking,

blowing, paper-separating is controlled by three set of precise cam mechanism. All of

these need frequent maintenance.

For stable working of the paper folding machine, it should stop to examine and

repair every three month. Check transport parts and find the loose phenomenon.

Tighten all loose joint parts. Oil the moving parts with lubricant oils. The moving parts

include the three set of cam mechanism, gear of folding and transport system, every

chain, and so on.

The recommended lubricant oil: machine oil 20#, the moving viscosity

17~23mm2/s 50℃.
Phenomenon Reason Removing method

Vacuum nozzle doesn’t Adjust the position and angle of vacuum

touch the paper nozzle and paper dish

Adjust the signal cam on the main machine

There is no vacuum when according to the adjustment method of

vacuum nozzle touch the vacuum making time and instruction of

Vacuum nozzle paper electric parts, change the working time of

can not suck vacuum generator

the paper down Adjust the reducing valve on the vacuum

The suction is not enough
generator pipe, add the air flux up

Paper-separating fork and

Adjust the action of paper-separating fork,
blowing nozzle don’t
blowing nozzle and vacuum nozzle, make
separate the nethermost
them act be coordinated.
paper

Adjust the angle of paper dish and position

Paper dish angle is wrong
of vacuum nozzle according to paper quality
Vacuum nozzle
Paper-separating fork and
sucks more Adjust the action of paper-separating fork,
blowing nozzle don’t
than one paper blowing nozzle and vacuum nozzle, make
separate the nethermost
them act be coordinated.
paper

Adjust the position of paper-winding wheel

The paper-winding wheel open, make it coordinated with vacuum

Paper is
breaks the paper nozzle, paper-separating fork and blowing
jammed in the
nozzle
machine
The interspace in the Adjust the interspace between the paper-

folding system is wrong folding rollers.

Paper can not There is no paper-blocking Insert the paper-blocking dish according to

stop from the dish requirement

 Paper-blocking dish is not
machine Insert the paper-blocking dish completely
inserted completely

The type of paper-blocking

Choose the right paper-blocking dish
dish is wrong
The folded
The position of paper- Insert the paper-blocking dish according to
paper meets no
blocking dish is wrong folding requirement
requirement
The size of paper-blocking Adjust the blocking rod position in paper-

dish is wrong blocking dish

Description is not put Adjust the stopping rod position in paper

The position of rightly in paper dish dish, and put the description rightly

folded paper is
There is error about the
wrong Adjust both conveyor belt
transport system

Attached form 1: folding method and paper box adjusting

Paper box adjusting and size of

Folding method
edgefold

1) Single
LS T1=1/2

Insert L2, L3, L4

1)a) Single
LS
Same like 1; the edgefold is not same

2) Twice
T1=1/2; T2=1/3;
“Z” shape
6S
Insert L3 and L4

2)a) Twice
6S
“Z”shape Same like 2; the edgefold is not same
3) Twice
T1=1/3;T3=2/3; or
“W” shape
T1=2/3; T2=1/3;
6S
Same length
Insert L3 and L4

3) a) Twice
6S
“W” shape Same like 3; the edgefold is not same

Length is not same T2=1/3; T4=1/3;

4) Twice
6S T1=1/2;
Parallel each other
T2=1/4;

Insert L3 and L4
 Paper box adjusting and size of
Folding method
edgefold

4)a)

Same like 4; the edgefold is not same

5)

T1, T2, T3 are 1/4,

Insert L4

6)

T1, T2, T3 and T4 are 1/5

7)
T1=1/3; T2=1/3;

T4=1/2 of T2,

Insert L3

8)

T1=2/3; T2=1/3; T4=1/2 of T2, insert L3

or T1=1/2;

T2=1/3; T4=1/3; insert L3

9) T1=1/2; T2=1/4; T4=1/2 of T2,

insert L3

T1=1/2; T2=1/4;

T3=1/2 of T2, T4=1/2 of T3。

Pneumatic driven principle sketch
Appendix 1: changing parts list

No Name Material Sketch no. Remark

1 Material-pushing plate Nylon 1010 ZHJ80-03-8-14

2 Outlet 1Cr18Ni9Ti ZHJ80-03-38-4

Medicine-pushing
3 1Cr18Ni9Ti ZHJ80-03-05
guide plate

4 Stopping plate 1Cr18Ni9Ti ZHJ80-03-07

Medicine-pushing
5 1Cr18Ni9Ti ZHJ80-03-41
platform

6 Material-carrying plate Q235A ZHJ80-03-37

Appendix 2: Damageable parts list

No Name specification Sketch no. Remark

1 Spring 17×170×3 ZHJ80-05-1-27

2 Spring 17×260×3 ZHJ80-05-1-49

3 Spring 12.5×41×1.5 ZHJ80-05-1-65

4 Spring 14×26×2 ZHJ80-05-1-66

5 Spring 10×410×2 ZHJ80-03-25

6 Spring 12×50×2 ZHJ80-02-02

Purchased
7 Paper clip
from outside

Purchased
8 Conveyor belt 13×250
from outside

Purchased
9 Conveyor belt 13×350
from outside

10 Conveyor belt 30×460 Purchased

 from outside

ZPU20S or Purchased
11 Vacuum sucker
ZPU25S from SMC

Purchased
12 Diode ￠6 with cap
from outside

Purchased
13 Travel switch
from outside

Appendix 3: spare parts list of boxing machine

No Name specification Quantity. Remark

Purchased
1 Paper clip 5
from outside

Purchased
2 Conveyor belt 13×250 2
from outside

Purchased
3 Conveyor belt 13×350 2
from outside

Purchased
4 Conveyor belt 30×460 2
from outside

ZPU20S 或 Purchased
5 Vacuum sucker 4
ZPU25S from SMC

Purchased
6 Steel type 10 套
from outside

Remark: Sorry for not telling if the changing happens because the machine is

modified.
 Model DZH-120C Multi function boxing machine

Packing list

No. Name & specification Unit Quantity Remark

DZH-120C Multi function boxing

1 set 1
machine

2 Steel type from 0 to 9 pcs Each 10

Crossed screwdriver and Slotted

3 pcs Each 1
screwdriver

4 Paper clamp pcs 5

5 Allen key 4, 5, 6, 8, 10mm pcs Each 1

6 Double open end wrench: 14-17mm pcs 1

7 Vacuum sucker pcs 4

8 Strap pcs 6

9 Synchronization cog belt 244L075 pcs 1

10 Oil can with force pcs 1

11 Double open end wrench: 27-30mm pcs 2

12 Nipper pcs 1

Technical files

1 Product instruction manul pcs 1

2 Quality certificate pcs 1

3 Transducer instruction pcs 1

4 Program control instrction pcs 1
 Part 3: Electric parts instruction

The whole machine control system adopts machine-human interface, PLC,

frequency conversion speed-shift device. During the working, the machine can run

stably and safely according to the program, can change the running speed according

to the medicine boxing and device running situation. For guarantee of working

normally, the machine adopts the malfunction alarm. When something wrong during

working, operator can get the alarm and indication in time. The machine adopts

encoder to synchronize. Operator can set the synchronization position of machine

running on the machine-human interface directly.

1 Working principle

1) Pwer supply

A. Close the auto switch QF1, QF1 is the master switch.

B. Close the auto switch QF2. Turn on the emergency stop switch SA1, the

contactor KM1 starts to work. The whole machine starts to supply the

power

C. Close the auto switch QF3, supply the power for transducer.

D. The auto switch QF4 is for backup

E. Close the auto switch QF5 to supply the power for controller.

F. The controller supplies DC 24V for whole machine through the switch

power supply.

G. The controller outputs the electric 127V for PLC through transformer TC1.

The power supply inside PLC can provide the power 24V for touch screen.

The touch screen starts to work, and shows “English main menu”.

2) “Operation menu”

The machine’s machine-human interface has 8 menus, includes 4 Chinese

menus, 4 English menus.

Menus: MATN MENU、DEBUE、OUTO、SET。

The changing between the operation menu (see picture 1):

Press “Chinese”
MAIN MENU 中文主界面
Press “English”
Press “ 设置”
Press Press
“STATE” “ 开始”

Press“MAIN
MENU” Press “ 主界面”
Press “ 设置”
DEBUE 中文调试界面

Press Press
“DEBUE” “ 自动”

Press Press
“OUTO” “ 调试”

Press “ 设置”
“OUTO” 中文自动界面

Press“SET”
Press “ 设置”

Press Press
“OUTO” “ 自动”

Press “ 主界面”
“SET” 中文设置界面
Press“DEBUE” Press“ 调试”

Picture 1

Remark: The following menus are English menu.

3) Synchronization set

Open “Synchronization set” menu (see picture 2)

 Set the whole machine working cycle as 360 degree. The “Real time degree” is

the degree that shows the machine real time working position. All the names in the

form are the items which need to be adjust. The (Degree) is range which will be set.

“Particular spot stop” synchronization set

A. Start position: press “Inching”, the machine starts to run. When the

machine arrives at the position where we want to stop, press left number

and show the number keyboard, enter the “Real time degree”.

B. Stop position: then press the right number and show the number keyboard,

enter the “Real time degree”.

(The synchronization set is main part that the machine works normally, do not

debug it if not the professional.)

“Rejecting” synchronization set

Run the machine to the position where we want to reject.

Press the “Rejecting” and turn it off. Press left number and show the number

keyboard, enter the degree. Press “Rejecting” and turn it on. The rejecting function

begins to work (the rejecting function must be closed when the degree is modifying).

4) Start the main motor

A. On the “DEBUG” menu, press “POWER”, and press “START”, the indicator

lights Y14, Y15 are on. The relays KA2, KA3 start to work. KA1 makes the

transducer to work. The power starts the main motor through the

transducer. KA2 starts the main machine clutch. When need to stop the

machine, press “STOP”. And the main motor will keep running but the

clutch cuts off. The main machine will stop. When press “Inching”, the

indicator lights Y1, Y2 are on. The relays KA2, KA3 start to work. KA1

makes the transducer to work. The power starts the main motor through the

transducer. KA2 starts the main machine clutch. Loosen the “Inching” and

the machine will stop immediately.

B. The outside button “START” SB1, “STOP” SB2.

On the “DEGUG” menu, press the outside button “START” SB1 and the machine

will start. Press the outside button “STOP” SB2 and machine will stop at the fixed-
point. When the machine stops, press SB2, the machine will be inched.

5) Particular spot stop

Enter the “Synchronization set” menu; press “Inching” to set the range of

particular spot stop. Then back to the “DEBUG” menu, press “START”. When the

machine is running, press “STOP”, the machine will run to the range of particular spot

stop. The indicator lights Y14, Y15 are off. The transducer will be stop to work and

the machine will stop.

6) The box-sucking function

Enter the “Synchronization set” menu; press “Inching” to set the range of box-

sucking. Then back to the “DEBUG” menu, press “Box-sucking” button. Start the

machine. When the machine runs into the set range of box-sucking, the indicator

lights Y13 is on. The solenoid valve YA1 works and box-sucking function will start.

When the machine is out of the set range of box-sucking, the box-sucking function

will stop. The indicator lights Y13 is off.

7) Description function

Enter the “Synchronization set” menu; press “Inching” to set the range of paper-

sucking, paper-blowing, paper-blocking.

Back to the “DEBUG” menu, press “Description” button. Start the machine. Start

the machine. When the machine runs into the set range of paper-sucking, paper-

blowing, paper-blocking, the indicator lights Y12, Y6, Y7 is on. The solenoid valve

YV6, YV, YV3 work and paper-sucking, paper-blowing, paper-blocking function will

start. When close the “Description” button, the solenoid valve YV6, YV, YV3 will stop.

The paper-sucking, paper-blowing, paper-blocking function stops, and the machine

will alarm.

8) Medicine feeding function

Press “Online”, the “Online” is on. The indicator lights Y14 is on, the feeding

motor will start to feed.

9) Malfunction and alarm

The box-jamming proximity switch S1, box-entering proximity switch S2, big-

open switch ST1, small-open switch ST2, medicine-jamming switch S3 are all kinds
of malfunction detecting switch. The relative PLC input point is X6, X7, X14, X15,

X16, and X11.

When the touch screen shows the “DEBUG” menu, stop the machine if the

malfunction happens. The touch screen will alarm and indicate where malfunction

has. After removing the malfunction, press reset, the machine will be back to normal.

10) Auto function

Open the “Auto” menu, and press “POWER”. Press “START” and the machine

will run stably according to the set program. When show the malfunction “box-

jamming, boxing-entering, big-open, medicine-jamming”, stop the machine

immediately. After removing the malfunction, press reset, the machine will be back to

normal.

2 Main control system

The set function parameter of transducer

Function Set
Function name Remark
display parameter

Man frequency input set Pr-00 d-03

Running signal source

Pr-01 d-01
set

The highest operation

Pr-03 d-50
frequency set

Max. voltage frequency

Pr-04 d-50
set

Middle frequency set Pr-06 d-13

Middle voltage set Pr-07 d-12

The lowest output

Pr-08 d-1.3
frequency set

The lowest output

Pr-09 d-12
voltage set
First accelerating time
Pr-10 d-1.0
set

First reducing time set Pr-11 d-0.2

Torque compensating set Pr-54 d-6

Slip compensating set Pr-55 d-5

Baud rate set Pr-89 d-01

Contact address set Pr-88 d-01

Contact format set Pr-92 d-00

d-00 readable, writeable

Parameter lock / reset
Pr-76 d-01 d-01 readable, not writeable
set
d-10 restore factory defaults

Remark: the other function set will be decided according to the working station

3 Electrical equipment malfunction

Problem Possible reason Removing method

The power supply is wrong

Emergency stop button SA1 Make sure the power is right

is broken Check the emergency stop

The touch screen Contactor KM1 don’t work button SA1

don’t display Transformer is broken Replace transformer

There is no DC 24V out of Check PLC

PLC Replace touch screen

Touch screen is broken

 The transducer does not Make sure the breaker QF2 is

display closed

PLC indicator lights Y0, Y1 is Check the power supply of

Main machine is not on transducer

not able to start Reply KA1, KA2 is broken Check the PLC

Clutch is broken Replace relay

There is no voltage out of Replace clutch

transducer Replace transducer

Malfunction alarm Alarm proximity switch or Check and replace the relative
does not work alarm switch is broken switch according to the error

The box-sucking proximity

switch S7 is broken Replace the proximity switch

The PLC input point Y3 has S7

Don’t suck the box
no output voltage Replace PLC

The box-sucking solenoid Replace solenoid valve 更

valve is broken
 ZHEJIANG HIGHNOW MACHINERY CO. LTD

DZH-120C Boxing Machine

Electric Parts List

No Name Specification Original QTY

1 Main motor YZ-90L-4-MT17 OMATE 1 pcs

2 PLC FXZN-48MT-001 MITSUBISHI 1 pcs

Communication
3 FXZN-485-BD MITSUBISHI 1 pcs
module

4 Transducer FR-D700-1.5KW MITSUBISHI 1 pcs

5 Touch screen MT4400T WENINVIEW 1 pcs

6 Vacuum generator VTM20-C KIREAN 2 pcs

7 Intermediate relay MY2NJ-DC24V OMRON 9 pcs

8 Encoder E6B2-CWZ6C.DC24V OMRON 2 pcs

9 Proximity switch E3E-X3D1-N OMRON 2 pcs

E3Z-D61 OMRON 5 pcs

10 Photoelectric switch
ES18-D01NK-MB CHINA 1 pcs

Power supply of
11 S-50-24 TAIWAN 1 pcs
switch

NP2-BA31, BA41, BA21

12 Button switch SCHNEIDER 1 pcs
green, red, black

3P×20A SCHNEIDER 1 pcs

2P×10A SCHNEIDER 1 pcs

13 Air breaker
1P×10A SCHNEIDER 1 pcs

1P×5A SCHNEIDER 1 pcs

14 Button with ZB2-BS54C SCHNEIDER 1 pcs

 emergency stop

15 Solenoid valve SY5120-5G-01 SMC 6 pcs

16 Combination switch GLD11-25A GREEN 1 pcs

17 Transformer BK-50VA 220V/127V-24V CHINA 1 pcs

18 Travel switch JLXK1A-411 CHINA 2 pcs