Kao Lite

Report No.
: Silica-001
REFRACTORY LINING REPORT
1 OF 1
Mixing/Test-sampling RECORD
Location : PROCEDURE NO. : P760018-REF-01 Rev. 1 VPE JOB No. : P760018 - GEISMAR 3HyCO PLANT
VPE - Khao Hin Sorn Factory PART NAME / NO. :
Part no/Unit No. Installer's Mixing time Water Temp ( oC ) Thickness
Mixing No. Material Type / Quantity Batch code Sample code Date Refractory Remark
(location) name (s) (minutes.) amount (l.) amb. water (mm)
mix
1 KAOLITE 2500 LI 8086A CBM-001-E-01 PRATEEP K. 6.00 10.5L / BAG 05/08/2018 29 24 25 100 Hot face
2 KAOLITE 2500 LI 8086A CBM-001-E-02 CONVECTION BASE PRATEEP K. 6.00 10.5L / BAG 06/08/2018 28 24 25 100 Hot face
3 KAOLITE 2500 HS 8124A CBM-001-A-07 MODULE CBM-001 PRISON K. 3.00 3L / BAG 15/08/2018 27 22 25 100 Hot face
4 KAOLITE 2500 HS 8124A CBM-001-C-04 PRISON K. 3.00 3L / BAG 17/08/2018 30 23 25 100 Hot face
1 KAOLITE 2000 G 8117A SCR2-001-B-08 PRISON K. 3.00 3L / BAG 19/08/2018 29 24 25 102 1 Layer
2 KAOLITE 2000 HS 8124A SCR2-001-B-07 SCR2-001 THONGDEE S. 3.00 3L / BAG 28/08/2018 30 22 24 102 1 Layer
3 KAOLITE 2000 HS 8124A SCR2-001-A-01 THONGDEE S. 3.00 3L / BAG 04/09/2018 30 24 25 102 1 Layer
1 KAOLITE 2000 HS 8117A SCR1-001-B-06 PRISON K. 3.00 3L / BAG 20/08/2018 29 23 25 102 1 Layer
2 KAOLITE 2000 HS 8117A SCR1-001-B-07 PRISON K. 3.00 3L / BAG 23/08/2018 29 23 25 102 1 Layer
SCR1-001
3 KAOLITE 2000 HS 8124A SCR1-001-B-04 THONGDEE S. 3.00 3L / BAG 28/08/2018 31 24 25 102 1 Layer
4 KAOLITE 2000 HS 8124A SCR1-001-A-04 THONGDEE S. 3.00 3L / BAG 28/08/2018 29 22 24 100 1 Layer
Record By : Reviewed / Witnessed By : Reviewed / Witnessed By : Approve By :

Date : Date : Date : Date :
Sub-Contractor Vatana Phaisal Engineering TechnipFMC Client
Thermal Ceramics
Kaolite® 2200-HS, 2200-HS Gun, 2500-HS, 2500-HS Gun,

2500 EXHS, Super HS Gun
Datasheet Code US: 3-14-102 SDS: 103 / 153
Product Description Instructions for Casting

Kaolite 2200-HS and Kaolite 2200-HS Gun are medium Highest strength is obtained with a monolithic refractory by using
weight monolithics that have high strength and excellent the least amount of clean mixing water that will allow thorough
volume stability. They possess the best thermal conductivity- working of material into place by vibrating. A mechanical mixer is
to-weight ratio in the industry. required for proper placement (paddle-type mortar mixers are
best suited). Mix for 6 minutes to achieve a ball-in-hand
Kaolite 2500-HS and Kaolite 2500-HS Gun are medium consistency. Place material within 30 minutes after mixing.
weight, economical insulating monolithics for use up to
2500°F (1371°C) where high strength and good thermal Precautions
stability are required. Kaolite 2500 EXHS Gun is an extra
high-strength gun grade monolithic designed for Store bagged monolithics in a dry place, off the ground and
temperatures up to 2500°F (1371°C). when possible, on pallets with the original shrink wrapping intact.
Normal shelf life is 12 months from date of manufacture when
Kaolite Super HS Gun is a medium weight, premium properly stored.
insulating monolithic for use up to 2400°F (1371°C). It has
exceptional strength to weight characteristics and is well Watertight forms must be used when placing castable material.
suitable for tough petrochemical F.C.C.U. applications. All porous surfaces that will come in contact with the material
must be waterproofed with a suitable coating or membrane. For
Features maximum strength, cure 24 hours under damp conditions before
initial heat-up. Keep freshly placed monolithic warm during cold
• Light weight and low thermal conductivity reduce both the weather, ideally between 60°F and 80°F until wet curing is
quantity of heat storage and heat transfer producing completed. New monolithic installations must be heated slowly
significant savings in furnace fuel consumption the first time.
• Lower densities reduce the amount of supporting furnace Freshly placed lightweight monolithics are sometimes prone to a
steelwork required and provide more insulation with a deteriorating condition called alkali hydrolysis when they are
thinner lining. kept in a non-dried state for a sustained period of time. Under
Applications these conditions, the monolithics should be force-dried soon
after placement to help retard the possible deterioration effects.
• Backup insulation in two component linings in petrochemical
process units Instructions for Gunning
• Hot face lining in ductwork from waste heat recovery boilers Use suitable gunite equipment. Material should be
and process unit predampened uniformly with approximately
• F.C.C.U. linings - regenerator - Kaolite 2200-HS Gun 7-9%
• Hydrogen or reducing atmosphere linings - Kaolite 2500-HS Gun 5-7%
• Radiant section in steam flood generators - Kaolite 2500 EXHS 6-8%
• Steam flood generator convection sections and target walls - Kaolite Super HS Gun 5-7%
• Cat cracker regenerator linings by weight of clean water in a mechanical mixer before placing
into gunite applications at gun. This will reduce rebound and
dust. Add required water at nozzle for effective placement.
Suggested air pressure at the nozzle is 25 to 35 psi.
www.morganthermalceramics.com
02/2016
Thermal Ceramics

Kaolite 2200-HS Kaolite 2500-HS Kaolite 2500- Kaolite Super HS
Monolithic Product Name Kaolite 2200-HS Kaolite 2500-HS
Gun Gun EXHS Gun
Material Class Crystalline Silica
Material method of installation cast gun cast gun gun gun
Physical Properties
Temperature use limit, °F 2200 2200 2500 2500 2500 2400
Temperature use limit, °C 1204 1204 1371 1371 1371 1315
3
Placement, average lb to place 1 ft 76 76 83 83 86 78
Placement, average kg to place 1 m3 34 34 38 38 39 35
Pounds per bag, lb 50 50 50 50 50 50
Pounds per bag, kg 23 23 23 23 23 23
Shelf life, months 12 12 12 12 12 12
Water, %, recommended
casting by vibrating 38-44 - 29-35 - - -
Density, ASTM C 134, pcf
dried 24 hrs @ 220°F 80-92 80-92 87-98 87-98 89-100 80-91
fired @ 1500°F 70-81 70-81 79-89 79-89 81-91 73-83
Density, ASTM C 134, kg/m3
dried 24 hrs @ 104°C 1282-1474 1282-1474 1394-1570 1394-1570 1426-1603 1281-1458
fired @ 816°C 1121-1298 1121-1298 1265-1425 1265-1425 1298-1458 1154-1330
Modulus of Rupture, MOR, ASTM C 133, psi
dried 24 hrs @ 220°F 225-350 250-400 250-400 250-400 300-550 450-900
fired 5 hrs @ 1500°F 150-300 200-350 225-375 250-500 275-500 350-600
fired 5 hrs @ temperature use limit, °F 200-300 250-500 300-550 350-600 375-650 500-1000
Modulus of Rupture, MOR, ASTM C 133, MPa
dried 24 hrs @ 104°C 1.6-2.4 1.72-2.76 1.72-2.76 1.72-2.76 2.07-3.79 3.10-6.21
fired 5 hrs @ 816°C 1.03-2.07 1.38-2.41 1.38-2.41 1.72-2.76 1.90-3.44 1.38-4.14
fired 5 hrs @ temperature use limit, °C 1.38-2.07 1.72-3.44 2.07-3.79 2.41-4.14 2.59-4.48 3.44-6.9
Cold crushing strength, CCS, ASTM C 133, psi
dried 24 hrs @ 220°F 850-1600 900-1600 900-1500 900-1500 1000-1600 2200-5000
fired 5 hrs @ 1500°F 800-1600 900-1700 850-1600 900-1600 950-1700 1800-3500
Cold crushing strength, CCS, ASTM C 133, MPa
dried 24 hrs @ 104°C 5.86-11.03 6.20-11.03 6.20-10.34 6.20-10.34 6.89-11.03 15.1-34.5
fired 5 hrs @ 816°C 5.52-11.03 6.20-11.72 5.86-11.03 6.20-11.03 6.55-11.72 12.4-24.1
Permanent Linear Shrinkage, ASTM C 113, %
dried 24 hrs @ 220°F (104°C) 0 to -0.2 0 to -0.2 0 to -0.2 0 to -0.2 0 to -0.2 0 to -0.2
fired 5 hrs @ 1500°F (816°C) -0.1 to -0.5 -0.2 to -0.55 -0.1 to -0.4 -0.2 to -0.5 -0.2 to -0.5 -0.1 to -0.4
fired 5 hrs @ temperature use limit, °F
-0.3 to -1.0 -0.5 to -1.5 -1.5 to +1.5 -1.0 to +0.5 -1.0 to +0.5 -0.5 to -1.5
(°C)
Compliance data sheets for specific applications or job requirements are available upon request. The values given herein are typical average values obtained in accordance
with accepted test methods and are subject to normal manufacturing variations. They are supplied as a technical service and are subject to change without notice. The data
contained herein should not be used for specification purposes. Check with your Morgan Advanced Materials office to obtain current information.
Thermal Ceramics

Chemical Analysis, % weight basis after firing
Alumina, Al2O3 44 41 43 40 42 28
Silica, SiO2 27 31 35 40 38 53.5
Ferric Oxide, Fe2O3 3.2 3 2.2 2.2 2.2 2.6
Titanium Oxide, TiO2 1.8 1.5 1.6 1.4 1.3 1.2
Calcium Oxide, CaO 22 (17) 22 (17) 17 (12) 15 (11) 16 (11) 11.5
Magnesium Oxide, MgO 0.4 0.2 0.2 0.2 0.2 0.7
Alkalies as Na2O and K2O 0.9 0.9 0.7 0.7 0.8 2.3
Thermal Conductivity, BTU•in/hr•ft2, per ASTM C201
Mean Temperature @ 500°F 1.71 1.71 2.8 2.8 2.8 2.7
1000°F 1.83 1.83 3 3 3 2.9
1500°F 2.01 2.01 3.2 3.2 3.2 3
2000°F 2.23 2.23 3.4 3.4 3.4 3.2
2500°F - - 3.5 3.5 3.5 -
Thermal Conductivity, W/m•K, per ASTM C201
Mean temperature @ 260°C 0.25 0.25 0.4 0.4 0.4 0.39
538°C 0.26 0.26 0.43 0.43 0.43 0.42
815°C 0.29 0.29 0.46 0.46 0.46 0.43
1093°C 0.32 0.32 0.51 0.51 0.51 0.46
1371°C - - 0.53 0.53 0.53 -
Thermal Ceramics
Kaolite® 2000, 2000-HS, 2000-HS Gun, 2200, 2200 Gun, 1:2:4

Datasheet Code US: 314-101 SDS: 103 / 153 / 154
Product Description Instructions for Using

Kaolite 2000, 2000-HS and Kaolite 2000-HS Gun are Casting
general purpose, lightweight monolithics for use up to Highest strength is obtained with monolithic refractory by
2000°F (1093°C). Kaolite 2000 is a gun/cast material for using the least amount of clean mixing water that will allow
use where low thermal conductivity is required. Kaolite thorough working of material into place by vibrating. A
2000-HS and Kaolite 2000-HS Gun maintain excellent mechanical mixer is required for proper placement
volume stability throughout their temperature use range (paddle-type mortar mixers are best suited). Mix for
and are well suited for insulating applications where 6 minutes to achieve a ball-in-hand consistency. Place
strength is also required. material within 30 minutes after mixing.
Kaolite 2200 and Kaolite 2200 Gun are designed for Gunning
temperatures up to 2200°F (1204°C). They have Use suitable gunite equipment. The gun grade materials
excellent volume stability and good strength. These should be pre-dampened uniformly with approximately
general purpose, lightweight monolithics have low 8-12 % by weight of clean water in a mechanical mixer
density, excellent resistance to thermal shock, and low before placing into gun. This will reduce rebound and
thermal conductivity. dust. Add required water at nozzle with needle valve
controls for effective placement. Suggested air pressure
Kaolite 1:2:4 is a general-purpose, cast/gun lightweight at the nozzle is 20 to 30 psi.
monolithic for use up to 2000°F (1093°C). It provides the
advantage of a pre-mixed, controlled formula product Precautions
compared to typical 1:2:4 spec field mixes. Store bagged monolithics in a dry place, off the ground and,
when possible, with the original shrink wrapping intact.
Features Normal shelf life is 12 months if properly stored.
• Light weight and low thermal conductivity reduce both
the quantity of heat storage and heat transfer Watertight forms must be used when placing material. All
producing significant savings in furnace fuel porous surfaces that will come in contact with the material
consumption must be waterproofed with a suitable coating or membrane.
• Lower densities reduce the amount of supporting For maximum strength, cure 24 hours under damp
furnace steelwork required and provide more insulation conditions before initial heat-up. Keep freshly placed
with a thinner lining. monolithic warm during cold weather, ideally between 60°F
and 80°F until wet curing is completed. New monolithic
Applications installations must be heated slowly the first time.
• Backup insulation in two component linings in
petrochemical process units Freshly placed lightweight monolithics are sometimes prone
• Hot face lining in ductwork from waste heat recovery to a deteriorating condition called alkali hydrolysis when
boilers and process unit they are kept in a non-dried state for a sustained period of
• F.C.C.U. linings-regenerator time. Under these conditions, the monolithics should be
• Hydrogen or reducing atmosphere linings force-dried soon after placement to help retard the possible
• Radiant section in steam flood generators deterioration effects.
• Hydrogen or reducing atmosphere linings
• Steam flood generator convection sections and target
walls
02/2016
Thermal Ceramics
Kaolite 2000-HS Kaolite 2200

Monolithic Product Name Kaolite 2000 Kaolite 2000-HS Kaolite 2200 Kaolite 1:2:4
Gun Gun
Material method of installation cast/gun cast gun cast gun cast/gun
Physical Properties
Temperature use limit, °F 2000 2000 2000 2200 2200 2000
Temperature use limit, °C 1093 1093 1093 1204 1204 1093

3 32 61 62 61 62 57
Placement, average lb to place 1 ft
Placement, average kg to place 1 m3 513 977 993 977 993 913
Pounds per bag, lb 20 40 40 40 40 50
Pounds per bag, kg 9 18 18 18 18 23
Shelf life, months 12 12 12 12 12 12
casting by vibrating 110-125 45-53 - 45-53 - 55-65
dried 24 hrs @ 220°F 31-41 61-72 63-74 61-72 63-74 55-66
fired @ 1500°F 27-36 55-66 56-67 55-66 56-67 51-61
dried 24 hrs @ 104°C 496-657 977-1105 1009-1186 977-1105 1009-1186 881-1057
fired @ 816°C 432-577 881-1057 897-1073 881-1057 897-1073 801-961
dried 24 hrs @ 220°F 50-90 90-175 85-150 90-175 90-150 125-200
fired 5 hrs @ 1500°F 55-100 100-225 110-225 100-225 110-225 80-175
dried 24 hrs @ 104°C 0.31-0.62 0.62-1.21 0.59-1.03 0.62-1.21 0.62-1.03 0.86-1.38
fired 5 hrs @ 816°C 0.38-0.76 0.69-1.55 0.76-1.55 0.69-1.55 0.76-1.55 0.55-1.21
dried 24 hrs @ 220°F 95-180 350-750 300-700 350-650 300-500 300-500
fired 5 hrs @ 1500°F 100-185 350-800 350-800 350-800 400-900 250-450
dried 24 hrs @ 104°C 0.65-1.24 2.1-5.2 2.1-4.8 2.4-4.5 2.06-3.5 2.06-3.5
fired 5 hrs @ 816°C 0.69-1.28 2.1-5.2 2.1-5.2 2.4-5.2 2.76-6.2 1.7-3.1
Thermal Ceramics

dried 24 hrs @ 220°F (104°C) 0 to -0.3 0 to -0.2 0 to -0.2 0 to -0.2 0 to -0.2 0 to -0.2
fired 5 hrs @ 1500°F (816°C) -0.6 to -1.5 -0.2 to -0.55 -0.2 to -0.65 -0.2 to -0.55 -0.2 to -0.65 -0.4 to -1.0
fired 5 hrs @ temperature use limit, °F (°C) -1.5 to -2.5 -0.3 to -1.0 -0.3 to -0.8 -0.3 to -1.0 -0.3 to -0.8 -
Alumina, Al2O3 33 37 36 37 36 26
Silica, SiO2 35 38 42 38 42 38
Ferric Oxide, Fe2O3 4.0 2.2 1.6 2.2 1.6 11
Titanium Oxide, TiO2 1.7 1.5 1.4 1.5 1.4 1.4
Calcium Oxide, CaO 18 19 (12) 17 (10) 19 (12) 17 (10) 17
Magnesium Oxide, MgO 4.6 0.2 0.2 0.2 0.2 3.4
Alkalies as Na2O and K2O 3.1 1.2 1.4 1.2 1.4 2.6
Mean Temperature @ 500°F 0.73 1.48 1.48 1.48 1.48 1.3
1000°F 0.88 1.63 1.63 1.63 1.63 1.55
1500°F 0.98 1.79 1.79 1.79 1.79 1.9
2000°F - 1.96 1.96 1.96 1.96 -
Mean temperature @ 260°C 0.11 0.21 0.21 0.21 0.21 0.14
538°C 0.13 0.23 0.23 0.23 0.23 0.22
815°C 0.14 0.26 0.26 0.26 0.26 0.27
1093°C - 0.28 0.28 0.28 0.28 -
Thermal Ceramics
Kaolite® LI Monolithics up to 2600°F (1427°C)

Datasheet Code US: 3-14-103 SDS: 103 / 153
Product Description Instructions for Using

Kaolite 2000-LI is a lower density cast/gun 2000°F (1093°C) Casting
monolithic traditionally used to reduce the amount of
supporting furnace steel work required and provide more Highest strength is obtained with monolithic refractory by
insulation with a thinner lining. using the least amount of clean mixing water that will allow
thorough working of material into place by vibrating. A
Kaolite 2300-LI and Kaolite 2300-LI Gun are 2300°F mechanical mixer is required for proper placement (paddle-
(1260°C) low iron, lightweight monolithics which type mortar mixers are best suited). Mix for 6 minutes to
incorporates a high-purity binder for applications where achieve a good ball-in-hand consistency. Place material
hydrogen or reducing atmospheres are present. Kaolite within 30 minutes after mixing.
2300-LI AHR Gun has additional alkali hydrolysis resistance
Gunning
capability due to its special high purity formulation.
Kaolite 2500-LI and Kaolite 2500-LI Gun are low iron, Use suitable gunite equipment. The gun grade material
lightweight monolithics that contains intermediate purity should be pre-dampened uniformly with approximately:
calcium- aluminate cement. Total iron oxide contents of Kaolite 2000-LI Gun 9-12%
0.9% enables use where hydrogen or reducing
atmospheres are present. Its low thermal conductivity and Kaolite 2300-LI Gun 7-9%
density produces the most economical 2500°F (1371°C) Kaolite 2300-LI AHR Gun 5-7%
insulating monolithic on a per cubic foot basis.
Kaolite 2500-LI Gun 6-8%
Kaolite 2600-LI and Kaolite 2600-LI Gun are low iron
2600°F (1427°C) designed especially for use in petrochemical Kaolite 2600-LI Gun 6-8%
applications. They incorporate a cement of sufficient purity for
by weight of clean water in a mechanical mixer before
low iron content and high-intermediate temperature strengths.
placing into gun. This will reduce rebound and dust. Add
Features required water at nozzle for effective placement. Suggested
air pressure at the nozzle is 20 to 35 psi.
• Light weight and low thermal conductivity reduce both
the quantity of heat storage and heat transfer producing Precautions
significant savings in furnace fuel consumption
Store bagged monolithics in a dry place, off the ground and
• Lower densities reduce the amount of supporting when possible with the original shrink wrapping intact.
furnace steelwork required and provide more insulation Normal shelf life is 12 months if properly stored.
with a thinner lining
Watertight forms must be used when placing material. All
Applications porous surfaces that will come in contact with the material
must be waterproofed with a suitable coating or membrane.
• Backup insulation in two component linings in For maximum strength, cure 24 hours under damp
petrochemical process units conditions before initial heat-up. Keep freshly placed
• Hot face lining in ductwork from waste heat recovery monolithic warm during cold weather, ideally between 50°F
boilers and process unit and 80°F until wet curing is completed. New monolithic
installation must be heated slowly the first time.
• F.C.C.U. linings - regenerator.
Freshly placed lightweight monolithic are prone to a
• Hydrogen or reducing atmosphere linings deteriorating condition called alkali hydrolysis when they are
• Radiant section in steam flood generators. kept in a non-dried state for a sustained period of time.
Under these conditions, the monolithic should be force-dried
• Hydrogen or reducing atmosphere linings. soon after placement to help retard the possible
deterioration effects. Kaolite 2300-LI AHR Gun has special
• Steam flood generator convection sections and target alkali hydrolysis resistance, especially when used in
walls combination with Kaoseal AHR Blue coating in place of a
typical curing compound.
02/2016
Thermal Ceramics

Kaolite Kaolite Kaolite Kaolite Kaolite Kaolite Kaolite
Monolithic Product Name
2000-LI 2300-LI 2300-LI Gun 2500-LI 2500-LI Gun 2600-LI 2600-LI Gun
Material method of installation cast/gun cast gun cast gun cast gun
Physical Properties
Temperature use limit, °F 2000 2300 2300 2500 2500 2600 2600
Temperature use limit, °C 1093 1260 1260 1371 1371 1427 1427
Placement, average lb to place 1 ft3 38 61 62 70 71 83 84
Placement, average kg to place 1 m3 18 28 29 31 32 38 38
Pounds per bag, lb 20 40 40 50 50 50 50
Pounds per bag, kg 9 18 18 23 23 23 23
Shelf life, months 12 12 12 12 12 12 12
casting by vibrating 78-90 46-54 - 38-47 - 29-35 -
dried 24 hrs @ 220°F 36-47 62-73 63-74 72-83 72-83 85-96 85-96
fired @ 1500°F 31-42 55-66 56-67 65-76 65-76 79-89 79-89
dried 24 hrs @ 104°C 577-753 993-1169 1010-1186 1154-1330 1154-1330 1362-1538 1362-1538
fired @ 816°C 513-657 881-1057 897-1073 1041-1218 1041-1218 1250-1410 1250-1410
dried 24 hrs @ 220°F 60-120 120-200 120-200 175-275 175-275 250-400 300-500
fired 5 hrs @ 1500°F 55-110 110-200 110-225 125-250 125-250 250-350 225-400
fired 5 hrs @ temperature use limit, °F 75-150 150-250 150-300 200-350 250-400 400-800 500-900
dried 24 hrs @ 104°C 0.41-0.83 0.83-1.38 0.83-1.38 1.21-1.90 1.21-1.90 2.07-3.45 2.07-3.44
fired 5 hrs @ 816°C 0.38-0.76 0.80-1.38 0.80-1.55 0.86-1.72 0.86-1.72 1.38-2.41 1.72-2.76
fired 5 hrs @ temperature use limit, °C 0.52-1.03 1.03-1.72 1.03-2.07 1.38-2.41 1.72-2.75 2.75-5.52 3.45-6.21
dried 24 hrs @ 220°F 225-400 350-600 350-600 600-1200 600-1200 850-1600 950-1700
fired 5 hrs @ 1500°F 175-350 350-900 350-900 550-1100 550-1100 900-1600 950-1700
fired 5 hrs @ temperature use limit, °F 200-375 400-1000 400-1000 800-1400 700-1300 1200-2000 1100-2000
dried 24 hrs @ 104°C 1.55-2.76 2.41-4.13 2.41-4.13 4.14-8.28 4.14-8.28 5.86-11.03 6.55-11.7
fired 5 hrs @ 816°C 1.21-2.41 2.41-6.21 2.41-6.21 3.79-7.59 3.79-7.59 6.20-11.0 6.55-11.7
fired 5 hrs @ temperature use limit, °C 1.38-2.59 2.76-6.89 2.76-6.89 5.52-9.65 4.83-8.97 8.28-13.79 7.58-13.79
dried 24 hrs @ 220°F (104°C) 0 to -0.2 0 to -0.2 0 to -0.2 0 to -0.2 0 to -0.2 0 to -0.2 0 to -0.2
fired 5 hrs @ 1500°F (816°C) -0.6 to -1.3 -0.1 to -0.55 -0.2 to -0.6 -0.1 to -0.4 -0.2 to -0.5 -0.1 to -0.4 -0.2 to -0.5
fired 5 hrs @ temperature use limit, °F (°C) -1.5 to -3.0 -1.0 to -2.0 -1.0 to -2.0 -0.5 to -1.5 -0.5 to -1.5 -0.5 to -1.5 -0.5 to -1.5
Thermal Ceramics

Alumina, Al2O3 30 40 37 44 41 47 45
Silica, SiO2 46 38 42 36 39 36 38
Ferric Oxide, Fe2O3 1.4 0.9 0.9 0.9 0.9 1 1
Titanium Oxide, TiO2 1 1.4 1.4 1.4 1.4 1.5 1.8
Calcium Oxide, CaO 16 18 (10) 17 (9) 17 (11) 16 (11) 13 (10) 13 (10)
Magnesium Oxide, MgO 0.5 0.2 0.2 0.2 0.2 0.2 0.2
Alkalies as Na2O and K2O 4.5 1.2 1.2 1 1 0.8 0.8
Mean Temperature @ 500°F 1.1 1.48 1.48 1.76 1.76 2.7 2.9
1000°F 1.3 1.62 1.62 1.95 1.95 2.9 2.9
1500°F 1.5 1.77 1.77 2.15 2.15 3 3
2000°F - 1.90 1.90 2.36 2.36 3.2 3.2
Mean temperature @ 260°C 0.14 0.21 0.21 0.25 0.25 0.39 0.42
538°C 0.19 0.23 0.23 0.28 0.28 0.42 0.42
815°C 0.22 0.26 0.26 0.31 0.31 0.43 0.43
1093°C - 0.28 0.28 0.34 0.34 0.46 0.46

Kao Lite

Caricato da

Informazioni sul documento

Copyright

Condividi questo documento

Condividi o incorpora il documento

Opzioni di condivisione

Hai trovato utile questo documento?

Questo contenuto è inappropriato?

Copyright:

Kao Lite

Caricato da

Copyright:

Report No.

Record By : Reviewed / Witnessed By : Reviewed / Witnessed By : Approve By :

Kaolite® 2200-HS, 2200-HS Gun, 2500-HS, 2500-HS Gun,

Product Description Instructions for Casting

• F.C.C.U. linings - regenerator - Kaolite 2200-HS Gun 7-9%

• Hydrogen or reducing atmosphere linings - Kaolite 2500-HS Gun 5-7%

• Radiant section in steam flood generators - Kaolite 2500 EXHS 6-8%

Kaolite® 2200-HS, 2200-HS Gun, 2500-HS, 2500-HS Gun,

Kaolite® 2200-HS, 2200-HS Gun, 2500-HS, 2500-HS Gun,

Kaolite® 2000, 2000-HS, 2000-HS Gun, 2200, 2200 Gun, 1:2:4

Product Description Instructions for Using

Kaolite® 2000, 2000-HS, 2000-HS Gun, 2200, 2200 Gun, 1:2:4

Kaolite 2000-HS Kaolite 2200

Material Class Crystalline Silica

Material method of installation cast/gun cast gun cast gun cast/gun

Temperature use limit, °F 2000 2000 2000 2200 2200 2000

Temperature use limit, °C 1093 1093 1093 1204 1204 1093

Placement, average kg to place 1 m3 513 977 993 977 993 913

Pounds per bag, lb 20 40 40 40 40 50

Pounds per bag, kg 9 18 18 18 18 23

Shelf life, months 12 12 12 12 12 12

casting by vibrating 110-125 45-53 - 45-53 - 55-65

Density, ASTM C 134, pcf

dried 24 hrs @ 220°F 31-41 61-72 63-74 61-72 63-74 55-66

fired @ 1500°F 27-36 55-66 56-67 55-66 56-67 51-61

Density, ASTM C 134, kg/m3

dried 24 hrs @ 104°C 496-657 977-1105 1009-1186 977-1105 1009-1186 881-1057

fired @ 816°C 432-577 881-1057 897-1073 881-1057 897-1073 801-961

Modulus of Rupture, MOR, ASTM C 133, psi

dried 24 hrs @ 220°F 50-90 90-175 85-150 90-175 90-150 125-200

fired 5 hrs @ 1500°F 55-100 100-225 110-225 100-225 110-225 80-175

Modulus of Rupture, MOR, ASTM C 133, MPa

dried 24 hrs @ 104°C 0.31-0.62 0.62-1.21 0.59-1.03 0.62-1.21 0.62-1.03 0.86-1.38

fired 5 hrs @ 816°C 0.38-0.76 0.69-1.55 0.76-1.55 0.69-1.55 0.76-1.55 0.55-1.21

Cold crushing strength, CCS, ASTM C 133, psi

dried 24 hrs @ 220°F 95-180 350-750 300-700 350-650 300-500 300-500

fired 5 hrs @ 1500°F 100-185 350-800 350-800 350-800 400-900 250-450

Cold crushing strength, CCS, ASTM C 133, MPa

dried 24 hrs @ 104°C 0.65-1.24 2.1-5.2 2.1-4.8 2.4-4.5 2.06-3.5 2.06-3.5

fired 5 hrs @ 816°C 0.69-1.28 2.1-5.2 2.1-5.2 2.4-5.2 2.76-6.2 1.7-3.1

Kaolite® 2000, 2000-HS, 2000-HS Gun, 2200, 2200 Gun, 1:2:4

Chemical Analysis, % weight basis after firing

Ferric Oxide, Fe2O3 4.0 2.2 1.6 2.2 1.6 11

Titanium Oxide, TiO2 1.7 1.5 1.4 1.5 1.4 1.4

Calcium Oxide, CaO 18 19 (12) 17 (10) 19 (12) 17 (10) 17

Magnesium Oxide, MgO 4.6 0.2 0.2 0.2 0.2 3.4

Thermal Conductivity, BTU•in/hr•ft2, per ASTM C201

Mean Temperature @ 500°F 0.73 1.48 1.48 1.48 1.48 1.3

1000°F 0.88 1.63 1.63 1.63 1.63 1.55

1500°F 0.98 1.79 1.79 1.79 1.79 1.9

2000°F - 1.96 1.96 1.96 1.96 -

Thermal Conductivity, W/m•K, per ASTM C201

Mean temperature @ 260°C 0.11 0.21 0.21 0.21 0.21 0.14

538°C 0.13 0.23 0.23 0.23 0.23 0.22

815°C 0.14 0.26 0.26 0.26 0.26 0.27

1093°C - 0.28 0.28 0.28 0.28 -

Kaolite® LI Monolithics up to 2600°F (1427°C)

Product Description Instructions for Using

Kaolite® LI Monolithics up to 2600°F (1427°C)

Kaolite® LI Monolithics up to 2600°F (1427°C)

Potrebbero piacerti anche