RA 25 802/06.

98

Pressure relief valve, pilot operated, RA

Models DB / DBW / DBWS, Series 5X 25 802/06.98
Sizes 10 to 30 up to 5000 PSI (350 bar) up to 172 GPM (650 L/min) Replaces: 05.94

– Pilot operated pressure relief valve

– Threaded in-line, or subplate mounting
– For subplate mounting:
Mounts on standard ISO 6264-06, 08, or 10,
NFPA/ANSI R 06, R 08, or R 10 interface
Porting pattern to DIN 24 340 form E,
ISO 6264 and CETOP–RP 121 H,
For subplates, see data sheet
RA 45 064 (must be ordered separately)
– Five pressure ranges available, to 5000 PSI
(350 bar)
– Four pressure adjustment options:
• Screw adjustment with locknut and protective cap
• Hand knob K4660-18 K4661-2
• Hand knob with scale Model DB 20 –1–5X/315… Model DBW 20 A3–5X/315–6AG24NZ45
• Key lock hand knob with scale
– Optional solenoid venting with directional control
valve (Model 3 WE 6) Note:
Design tested pressure relief valves model DB../..B, series 5X
– Optional time delay available for unloading Model DBW
(ordering details) see page 6.

Functional description, section, symbols

General “A” acts via control passages (10), (6), (7) and orifices (4), (5) on
DB, DBW and DBWS pressure valves are pilot operated pressure the spring loaded side of main poppet (3) plus pilot poppet (8). In
relief valves. the externally piloted model, pilot pressure may originate from port
They limit the maximum pressure in a system. Additionally, a “X” (15) via passages (6), (7) and orifices (4) and (5).
solenoid venting option (DBW) is available to unload system As pressure exceeds force on spring (9), pilot poppet (8) opens.
pressure. This allows fluid in main poppet spring chamber and pilot
These pressure relief valves consist of main valve housing (1) with passages, to drain via spring chamber (12) and passage (13) to
main poppet assembly (3), and pilot valve (2) with a manually set port “B” (internally drained model) or via port “Y” (14) to tank
pressure adjustment mechanism. (externally drained model). The pilot flow creates a pressure drop
across orifices (4 and 5), allowing main poppet (3) to open. Fluid
Pressure relief valve model DB flows from port A to B and the valve modulates to maintain a
Pressure at port A acts on the lower surface area of main poppet pressure set value.
(3). Simultaneously (internally piloted model), pressure from port The design permits flexibility. Via the “X” port (15), the valve can
be unloaded or remotely set at one or several pressures with a
11 14 8 12 9 stepped pilot circuit. Also the “Y” port (14) permits back pressure
for load sensing.
2

DB.-5X/..–.. DB.-5X/..X..
5 A A

7
1 13
B B X
6 3
DB.-5X/..Y.. DB.-5X/..XY..
4 A A

X B B Y B X Y
15 10 A
1/16
RA 25 802/06.98
Fuctional description, section, symbols

Pressure relief valve model DBW

The function of this valve is basically the same as the valve model
DB. The unloading at the main spool (3) however, is achieved by
actuating the built-on directional valve (16).

16

B T (P)
2

1 13

6 3

X B
A
15 11

DBW.-5X/..–.. DBW.-5X/..X.. DBW.-5X/..Y.. DBW.-5X/..XY..

Normally closed Normally closed Normally closed Normally closed

A A A A
A B 1) A B A B A B

P T X P T P T X P T
B B B B
Y Y
A B 2) A B A B A B

P T P T P T P T
Normally open Normally open Normally open Normally open

1
) Pilot valve normally closed 3WE6A9.6X/…
2
) Pilot valve normally open 3WE6B9.6X…

2/16
 RA 25 802/06.98

Functional description, section, symbols

Pressure relief valve model DBWS

The function of this valve is basically the same as the valve model
DBW. The unloading at the main spool (3) however, is achieved
by actuating the built-on directional poppet valve (17).
By fitting a ball (18) in the actuating element (19) of the poppet
valve the pressure relief valve has a delayed opening. Due to this,
pressure peaks and unloading shocks in the return line are
minimized.

17

18
19

1 13

6 3

X A B
15 11

DBWS.-5X/..–.. DBWS.-5X/..X.. DBWS.-5X/..Y.. DBWS.-5X/..XY..

Normally closed Normally closed Normally closed Normally closed

A A A A
T T T T

P X P Y P X Y P
B B B B
T T T T

P P P P
Normally open Normally open Normally open Normally open

3/16
RA 25 802/06.98

Ordering code

DB 5X

Without directional valve = No code

With built-on directional spool valve =W
With built-in directional poppet valve = WS
Pilot operated valve (complete) = No code
Pilot valve without main spool assembly (Do not enter size) =C
Pilot valve with main spool assembly (enter valve sizes 10 or 30) =C
Pilot valve without main spool assembly for subplate mounting =T 1)

(do not enter size)

Nominal Valve for
size Subplate mounting Threaded connection
“no code” “G”
Ordering details
10 = 10 = 10 (G 1/2)
16 = 15 (G 3/4)
25 = 20 = 20 (G 1)
25 = 25 (G 1 1/4)
32 = 30 = 30 (G 1 1/2)

A B T
a b a b
Normally closed = A 2)
P T P

A B T
a b a b
Normally open = B 2)
P T P

For subplate mounting = No code

For threaded connections =G
Adjustment elements
Rotary knob =1
Sleeve with hexagon and protective cap =2
Lockable rotary knob with scale = 3 3)
Rotary knob with scale =7
With main spool Ø 0.945 inches (24 mm) (only in sizes 10, 15, 25 and model DBC 30) =–
With main spool Ø 1.102 inches (28 mm) (only in size 30; not with model DBC 30) =N
Series 50 to 59 = 5X
(50 to 59: unchanged installation and connection dimensions)
Settable pressure up to 725 PSI (50 bar) = 50
Settable pressure up to 1450 PSI (100 bar) = 100
Settable pressure up to 2901 PSI (200 bar) = 200
Settable pressure up to 4569 PSI (315 bar) = 315
Settable pressure up to 5076 PSI (350 bar) = 350 4)

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 RA 25 802/06.98

Ordering code (continued)

Further details in clear text

Threads for Y Port
no desig. = G (BSP)
12 = SAE (preferred)
No code = NBR seals suitable for petroleum oils (HM, HL, HLP
V= FPM seals (standard) suitable for phosphate ester fluids (HF
(other seals on request)
Attention!
The compatibilty of the seals and pressure
fluid has to be taken into account!
Electrical connections 2)
K4 = Without plug-in connector
Z45 = angled plug
Z55 = large angled plug
Z55L = large angled plug with light
Central solenoid connections
DA = Terminal box with 2 1/2" NPT conduit conn.
DAL = Terminal box with two 1/2" NPT conduit connections and light(s)
DZA = Terminal box with angled plug
DZAL = Terminal box with angled plug and light(s)
No code = Without manual override with rubber boot
N 2) = With manual override with rubber boot
N9 2) = With protected override (not with model DBWS) with rubber boot
AC voltage
W 120-60* = 120 Volts AC 60 Hz
W 110 R 2; 5) = DC solenoid with rectifier for AC operation (only for
voltages ≥ 110 V and with Z55 plug-in connector)
DC voltage
G + voltage 2; 6) = DC solenoid (ex.: 24 V DC = G 24)
* for other available voltages and frequencies see RA 23 177
No code = 2) Without directional valve
6E 2; 4) = With directional spool valve (3WE6…6X/E 7)) settable pressure up to 5076 PSI (350 bar)
1SC 2) = With directional poppet valve settable pressure up to 5076 PSI (350 bar)
S= With switching shock damping (only with model DBWS)
No code = Standard version
U 5; 8) = Valve for minimum opening pressure
Pilot oil supply and drain line
– 9) =
X= Ordering details
Y= to symbols
XY = pages 1 to 3
1) DBT/DBWT are the same as DBC/DBWC, except that the central drilling is closed.
2) Ordering details only required for the version with directional valve (DBW / DBWS).
3) H-key with part no. 008158 is included within the scope of supply.
4) With the version DBW…/350… the high performance directional valve “6E” (RA 23 178) has to be ordered.2
5) DC solenoids only for version with directional poppet valve (DBWS).
6) For the connection to an AC supply a DC solenoid must be used which is controlled via a rectifier (see table below).
For single connections a large plug-in connector
with integrated rectifier can be used (must be ordered AC supply Nominal voltage of the DC
separately, see page 6). (permissible voltage solenoid when used with AC Order
7) Data sheet RA 23 178 tolerance ± 10%) voltage & rectifier code
8) Not possible with the version without the main spool
assembly and cross-line relief! 110 V - 50/60 Hz
96 V G96
9) DBW / DBWS valves with code “U” require external 120 V - 60 Hz
drain “Y”. 220 V - 50/60 Hz 196 V G196

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RA 25 802/06.98
Ordering details for plug-in connectors (single connection)

Plug-in connector Large plug-in connector

DIN 43 650
ISO 4400

With lamp and

Without With With protective
indicator lamp indicator lamp rectifier circuit
Valve side a, 313923/24V
Order no. 074683 008616 313932 310994
color grey 313926/180-240V

Ordering details for design tested pressure relief valves model DB../..B, series 5X†

Size Description Component code Flow G in Settable over

GPM (L/min) pressure p in PSI (bar)
2 3 4 5
10 DB 10 –5X/ B TÜV.SV.89–851.12.F.G.p 52.8 (200) 435 to 2466 (30 to 170)
1 2 3 4 5 66.0 (250) 2480 to 5076 (171 to 350)
DBW 10 –5X/ 6 * B TÜV.SV.89–851.12.F.G.p
2 3 4 5
25 DB 20 –5X/ B TÜV.SV.89–852.22.F.G.p 66.0 (250) 435 to 870 (30 to 60)
1 2 3 4 5 92.5 (350) 885 to 1595 (61 to 110)
DBW 20 –5X/ 6 * B TÜV.SV.89–852.22.F.G.p 118.9 (450) 1610 to 5076 (111 to 350)
2 3 4 5
158.5 (600) 435 to 870 (30 to 60)
32 DB 30 N5X/ B TÜV.SV.89–853.22.F.G.p
171.7 (650) 885 to 1595 (61 to 110)
1 2 3 4 5
171.7 (650) 1610 to 2466 (111 to 170)
DBW 30 N5X/ 6 * B TÜV.SV.89–853.22.F.G.p
171.7 (650) 2480 to 5076 (171 to 350)
The ordering details of design tested pressure relief valves consists of description and component code.

1
Directional valve, normally closed =A
normally open =B
2
For subplate mounting = No code
For threaded connection =G
3
Adjustment element =1
=2
4
Pressure must be entered by customer, e.g. = 150
5
Pilot oil supply = – 1)
(ordering details to symbols on page 3) =X
=Y
= XY

* Ordering details of electric data (see page 5) e.g. = AG24NK4

1) Ordering details only required for model fitted with directional valve (DBW / DBWS).
† All design tested pressure relief valves are ordered as complete units from factory.
DB…/…B valves are not typical stock.

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 RA 25 802/06.98
Technical data (for applications outside these parameters, please consult us!)
General
Designation pressure relief valve
Symbols see pages 1 to 3
Model code see pages 4 to 6
Mounting style subplate mounting, threaded connections or cartridge valve
Model of connection direct via threads;
indirect via subplate or manifold,
porting parttern to DIN 24 340 form A,
ISO 4401 and CETOP-RP 121 H
Nominal size 10 15 25 30
Weight DB. 10 DB. 15 DB. 20 DB. 25 DB. 30
Subplate mounting DB… lbs (kg) 5.73 (2.6) – 7.71 (3.5) – 9.7 (4.4)
DBW… 1) lbs (kg) 8.98 (4.07) – 10.95 (4.97) – 12.94 (5.87)
DBWS… lbs (kg) 6.17 (2.8) – 8.16 (3.7) – 10.14 (4.6)
DBC… lbs (kg) 2.65 (1.2)
DBWC… 1) lbs (kg) 5.89 (2.67)
DBC10 or 30… lbs (kg) 3.31 (1.5)
DBWC10 or 30… 1) lbs (kg) 6.55 (2.97)
DBWSC… lbs (kg) 3.31 (1.5)
Threaded connection DB..G… lbs (kg) 11.68 (5.3) 11.46 (5.2) 11.24 (5.1) 11.02 (5.0) 10.58 (4.8)
DBW..G… 1) lbs (kg) 14.93 (6.87) 14.71 (6.67) 14.49 (6.57) 14.27 (6.47) 13.82 (6.27)
DBWS..G… lbs (kg) 12.12 (5.5) 11.9 (5.4) 11.68 (5.3) 11.46 (5.2) 11.02 (5.0)
Installation optional
Direction of flow see graphical symbols on pages 1 to 3
Ambient temperature °F (°C) – 22 to + 122 (– 30 to + 50)

Hydraulic technical data

Nominal pressure PSI (bar) 5076 (350)
Max. operating pressure at ports A, B, X PSI (bar) 5076 (350)
Max. back pressure at port Y
DB… PSI (bar) 4569 (315)
DBW… PSI (bar) 3046 (210) (high performance DC solenoid) (3WE6…6X/E)
PSI (bar) 2321 (160) (high performance AC solenoid) (3WE6…6X/E)
DBWS… PSI (bar) ≤ pressure at port A or X
Pressure fluid Mineral oil (HL, HLP) to DIN 51 524 2);
Fast bio-degradable pressure fluids to
VDMA 24 568 (also see RA 90 221);
HETG (rape seed oil) 2); HEPG (polyglycol) 3);
3)
HEES (synthetic ester) ; other fluids on request
Pressure fluid - temperature range °F (°C) – 22 to + 176 (– 30 to + 80) with NBR seals
°F (°C) – 4 to + 176 (– 20 to + 80) with FPM seals
Viscosity range SUS (mm2/s) 45 to 3720 (10 to 800)
Max. flow DB. 10 DB. 15 DB. 20 DB. 25 DB. 30
Subplate mounting GPM (L/min) 66 (250) – 132.1 (500) – 171.7 (650)
Threaded connection GPM (L/min) 66 (250) 132.1 (500) 132.1 (500) 132.1 (500) 171.7 (650)
Degree of contamination Maximum permissible degree of contamination of the fluid is
to NAS 1638 class 9. We, therefore, recommend a filter with
a minimum retention rate of ß10≥ 75.
Settable pressure Minimum PSI (bar) flow dependent (see characteristic curves on page 9)
Maximum PSI (bar) 725 (50); 1450 (100); 2901 (200); 4569 (315); 5076 (350)

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RA 25 802/06.98

Technical data (for applications outside these parameters, please consult us!)
Electrical technical data
Design high performance directional valve to RA 23 178
Voltage DC
Nominal voltage V 12; 24; 42; 60; 96; 110; 180; 205; 220
Voltage tolerance % ±10
Nominal power W 30
Protection IP65
Permissible switching frequency 1/h 15000
Connection model plug connection or conduit box

Design high performance directional valve to RA 23 178

Voltage AC
Nominal voltage V 110; 220; 50/60 Hz
Voltage tolerance % ±10
Holding power W 50
Switching power W 220
Protection IP65
Permissible switching frequency 1/h 7200
Connection model plug connection or conduit box

Design 2/2-way poppet valve

Voltage DC
Nominal voltage V 12; 24; 42; 60; 96; 110; 180; 205; 220
Voltage tolerance % ±10
Nominal power W 26
Protection IP65
Permissible switching frequency 1/h 15000
Connection model plug connection (single connection)

1) The values stated refer to the version fitted with directional Supply voltages for high performance directional valves
spool valve "6E" to data sheet RA 23 178. fitted with AC solenoids:
2) suitable for NBR and FPM seals
Ordering details Supply voltages
3) only suitable for FPM seals W110 110 V, 50 Hz
110 V, 60 Hz
120 V, 60 Hz
W222 220 V, 50 Hz
220 V, 60 Hz

8/16
 RA 25 802/06.98

Characteristic curves measured at ν = 190 SUS (41 mm2/s) and t = 122 °F (50 °C)
The characteristic curves were measured with external, zero pressure pilot oil drain.
With internal pilot oil drain in inlet pressure increases by the outlet pressure present at port B.
Inlet pressure in relation to the flow
9428 (650)

5076 (350)

4569 (315)
Inlet pressure in PSI (bar) →

4351 (300)
1 2 3
3626 (250)

2901 (200)

2176 (150)

1450 (100)
1 Size 10
725 (50)
2 Size 20
3 Size 30
0
0 (100) (200) (250) (300) (400) (500) (600) (650)

26.4 52.8 66 79.3 106 132 159 172

Flow in GPM (L/min) →
Minimum settable pressure and bypass pressure in relation to the flow 1)
Standard version
174 (12)
1 2 4
bypass pressure in PSI (bar) →

145 (10)
Min. settable pressure,

116 (8)
3

87 (6)
1 Size 10
58 (4) 2 Size 20
3 Size 30
29 (2)
4 DBC 30/
DBW(S)C 30
0
0 (100) (200) (250) (300) (400) (500) (600) (650)

26.4 52.8 66 79.3 106 132 159 172

Flow in GPM (L/min) →
Minimum settable pressure and bypass pressure in relation to the flow 1)
Version “U” (not possible for versions with directional poppet valve "DBWS")
174 (12)
1 2 4
bypass pressure in PSI (bar) →

145 (10)
Min. settable pressure,

116 (8)

87 (6)
3
1 Size 10
58 (4) 2 Size 20
3 Size 30
29 (2)
4 DBC 30/
DBWC 30
0
0 (100) (200) (250) (300) (400) (500) (600) (650)

26.4 52.8 66 79.3 106

Flow in GPM (L/min) →
1) The characteristic curves are valid for pB = 0 (0 outlet pressure) over the entire flow range

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RA 25 802/06.98

Unit dimensions: model DB/DBW for subplate mounting: dimensions in inches (millimeters)
L6
L8 L5 Ø D1
12
L7
1 0.0004/4.0 in
0.01/100 mm
32
X B (Rmax 4)
B1
B2

A
Required surface finish of
mating piece

For item descriptions, see page 15

L4 L3
L2 11
0.197 (5) L1

6.58 (167)

0.591 (15)
0.591 (15)
5.97 (151.5) 0.61 (15.5)

20 20

16

3.504 (89)
3.68 (93.5)
3.445 (87.5)
3.27 (83)
1/2” NPT
or conduit

13
0.079 (2)

5 14 9 15 4 18 19 17 6; 7 18 19

Ø 1.26 (32)
Ø 1.555 (39.5)
Ø 1.378 (35)

9 8
0.787 (20)

0
3
3.86 (98)

2 1
3.07 (78)

G 1/4; SAE 4;
0.472 (12) 7/16-20
3
0.63 (16)

1.024 (26)

21

X A B
0.197 (5)

M8 x 1; Ø0.236 (6)
0.394 (10)
2 0.197 (5) 1.929 (49)
L9 4.8 (122)
10
5.236 (133)
5.709 (145)
6.654 (169) 0.709 (18)

Model L1 L2 L3 L4 L5 L6 L7 L8 L9 B1 B2 Ø D1 R-ring R-ring

ports A, B port X
DB/DBW 10 3.58 2.12 0.87 1.08 0.87 1.87 0 25.5 0.079 3.07 2.12 0.55 0.69x0.1x0.103 0.386x0.06x0.07
(91) (53.8) (22.1) (27.5) (22.1) (47.5) (0) (25.5) (2) (78) (53.8) (14) (17.56x2.4x2.62) (9.81x1.5x1.78)
DB/DBW 20 4.57 2.63 1.32 1.31 0.44 2.19 0.94 22.8 0.41 3.94 2.76 0.71 1.12x0.134x0.139 0.386x0.06x0.07
(116) (66.7) (33.4) (33.3) (11.1) (55.6) (23.8) (22.8) (10.5) (100) (70) (18) (28.43x3.4x3.53) (9.81x1.5x1.78)
DB/DBW 30 5.81 3.5 1.75 1.61 0.5 3 1.25 20 0.83 4.53 3.25 0.79 1.36x0.139x0.139 0.386x0.06x0.07
(147.5) (88.9) (44.5) (41) (12.7) (76.2) (31.8) (20) (21) (115) (82.6) (20) (34.52x3.53x3.53) (9.81x1.5x1.78)

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 RA 25 802/06.98

Unit dimensions: model DBWS for subplate mounting: dimensions in inches (millimeters)
L6
L8 L5 Ø D1
12
L7

0.0004/4.0 in
0.01/100 mm
32
B (Rmax 4)
B1
B2

A
X
Required surface finish of
mating piece

L4 L3 For item descriptions, see page 15

L2 11
0.197 (5) L1
20 32
0.591 (15) 2.441 (62)
1/2” NPT
or conduit

17
0.709 (18)
1/2” NPT
or conduit

16
20
0.591 (15) 1 5 9 4 6; 7
7.402 (188)

Ø 1.555 (39.5)

Ø 1.26 (32)
Ø 1.38 (35)

9 8
0.787 (20)

0
3

2 1
3.86 (98)

3.071 (78)

SAE 4 SAE 4
7/16-20 7/16-20
3
1.024 (26)
0.63 (16)

21

X A B
0.197 (5)

M8 x 1;
2 0.394 (10)
Ø0.236 (6)
0.197 (5) 1.929 (49)
L9 4.803 (122)
5.236 (133) 10
5.709 (145)
6.654 (169) 0.709 (18)

Model L1 L2 L3 L4 L5 L6 L7 L8 L9 B1 B2 Ø D1 R-ring R-ring

ports A, B port X
DBWS 10 3.58 2.12 0.87 1.08 0.87 1.87 0 25.5 0.079 3.07 2.12 0.55 0.69x0.1x0.103 0.386x0.06x0.07
(91) (53.8) (22.1) (27.5) (22.1) (47.5) (0) (25.5) (2) (78) (53.8) (14) (17.56x2.4x2.62) (9.81x1.5x1.78)
DBWS 20 4.57 2.63 1.32 1.31 0.44 2.19 0.94 22.8 0.41 3.94 2.76 0.71 1.12x0.134x0.139 0.386x0.06x0.07
(116) (66.7) (33.4) (33.3) (11.1) (55.6) (23.8) (22.8) (10.5) (100) (70) (18) (28.43x3.4x3.53) (9.81x1.5x1.78)
DBWS 30 5.81 3.5 1.75 1.61 0.5 3 1.25 20 0.83 4.53 3.25 0.79 1.36x0.139x0.139 0.386x0.06x0.07
(147.5) (88.9) (44.5) (41) (12.7) (76.2) (31.8) (20) (21) (115) (82.6) (20) (34.52x3.53x3.53) (9.81x1.5x1.78)

11/16
RA 25 802/06.98

Unit dimensions: for threaded connections: dimensions in inches (millimeters)

12 Dimensions for built-on directional spool valve see page 10,

for built-on directional poppet valve see page 11.
For item explanation see page 15
1
3.15 (80)

Ø 2.84 (72)
10
6.65 (169) 0.709 (18)
5.71 (145)
0.197 (5) 5.24 (133)
SAE 4 4.803 (122)
7/16-20
0.079 (2)

1.929 (49)
3 5 9 4 6; 7

Ø 1.26 (32)
Ø 1.555 (39.5)
Ø 1.38 (35)

9 8
0.787 (20)

0
3

2 1
Y
5.28 (134)

21
4.488 (114)

Ø 0.984 0.217 (5.5)

(25)
Ø D2
D1

SAE 4
7/16-20
X B
1.85 (47)
2.205 (56)
1.73 (44)

T1 0.039
(1)
T1

A
0.039

0.433 (11) D1
(1)

Ø D2
2 2.835 (72)
0.158
(4) 3.54 (90) 0.669 (17)

Model D1 ØD2 T1
DB 10 G SAE-8; 3/4-16 UNC 1.338 0.551
(1/2"BSP) (34) (14)
DB 15 G SAE-12; 1-1/16-12 UNC 1.653 0.630
(3/4"BSP) (42) (16)
DB 20 G SAE-16; 1-5/16-12 UNC 1.850 0.708
(1"BSP) (47) (18)
DB 25 G SAE-20; 1-5/8-12 UNC 2.283 0.787
(1 1/4"BSP) (58) (20)
DB 30 G SAE-24; 1-7/8-12 UNC 2.559 0.866
(1 1/2"BSP) (65) (22)
BSP pipe thread to ISO 228/1

12/16
 RA 25 802/06.98

Unit dimensions: Pilot valve with (DBC 10 or 30) or without (DBC, DBT) main spool cartridges:
dimensions in inches

6.654 0.709
5.709
0.197 5.236
SAE 4 4.803
7/16-20
1.929
0.079

3 5 9 4 6; 7 10

9 8

Ø 1.26
Ø 1.38

Ø 1.555
1.58

0.787
1.14

0
3

2 1
Y
22 29
23 30
31 27
28 0.0004/4.0 in
Ø 1.38 0.01/100 mm
32
2.402 (Rmax 4)
0.453 2.01 Ø0.331
12
1.102
Required surface finish of
mating piece
1.142

Dimensions for built-on directional spool valve see page 10,

Y
1.26

1.73

for built-on directional poppet valve see page 11.

X
1.221

For item descriptions see page 15.

0.236
1
0.158

1.476

“Z”
View “Z”
A
1.14±0.0079 1.024±0.0079
Y

3.94 mm
0.00039/

Ø 1.772 M6 2.008
0.63
2 x 30°

Ø 0.165 Ø 1.26+0.00098 4 x M8; 12

Ø 1.122+0.0039
0.00079 A
2 x 45°

X Y X
1.004

0.00032
+0.0039
1.58+0.0039
1.654 +0,002

Ø0.02 B
1.339

X Y
1.89

B
Ø 1.26
0.669

1.26

Y Z
1.73

Z
B Z
2 x 45°

18
01 2.402
0. A
.R
ax Ø 0.976+0.0079
m Ø 0.236 x
= Rmax 4
M4;0.236 Ø 1.26
y
26 25 24 = Rz 8

z
= Rz 16

13/16
RA 25 802/06.98
Unit dimensions: Pilot valve with (DBC 10 or 30) or without (DBC, DBT) main spool cartridges:
dimensions in millimeters

169 18
145
5 133
G 1/4; 12 122
49
3 5 9 4 6; 7 10
2

9 8
Ø 39,5
Ø 35

Ø 32
40

0
29

3
20

2 1
Y
22 29
23 30
31 27
28
35
61 0.0004/4.0 in
11,5 51 Ø 8,4 0.01/100 mm
12 32
28 (Rmax 4)
29

Required surface finish of

Y mating piece
32

44

X
Dimensions for built-on directional spool valve see page 10,
31

for built-on directional poppet valve see page 11.

6
1 For item descriptions see page 15.
4

37,5

“Z”
0,01/100 mm

A
View “Z”
29±0,2 26±0,2
Y

Ø 45 M6 51
2 x 30°

Ø 4,2 Ø 32H7 16 4 x M8; 12

Ø 28,5+0,1
0,02 A
2 x 45°

X Y X
25,5

0,008
42 +0,05
40+0,1

Ø0,05 B
34

+0,1

B X Y
Ø 32
17

32

Z
48

Y
44

Z
B Z
2 x 45°

3
0, 61
ax.
R A
m
Ø6 Ø 24,8+0,2
x
M4; 6 Ø 32 = Rmax 4

26 25 24 y
= Rz 8

z
= Rz 16

14/16
 RA 25 802/06.98

Item descriptions

1 Name plate 30 Back-up ring 8–024 1.14 in x 0.053 in

(29.03 mm x 1.35 mm)
2 Port X for pilot oil supply external
31 Back-up ring 1.12 in x 1.26 in x 0.028 in
3 Port Y for pilot oil drain external
(28.4 mm x 32 mm x 0.7 mm)
4 Adjustment element “1”
32 Pulling action hand override; actuating force is pressure
5 Adjustment element “2” dependent, Fmax = 44.96 lbs (200 N)
(only with version DBWS.A…)
6 Adjustment element “3”
7 Adjustment element “7”
SHCS SAE Grade 8 or better
9 Hexagon 10 A/F
Subplates to data sheet RA 45 064 and valve mounting bolts
10 Space required to remove key
must be ordered separately.
11 Locating pin
Subplates for:
12 Valve mounting holes
DB/DBW(S) 10 G 545/01 (G 3/8), G 545/12 (SAE-6; 9/16-18)
13 Directional spool valve size 6 G546/01 (G 1/2), G 546/12 (SAE-8; 3/4-16)
(see RA 23 177 1)/RA 23 178 2))
DB/DBW(S) 20 G 408/01 (G 3/4), G 408/12 (SAE-12; 1-1/16-12)
14 Solenoid "a" with hand override "N" G 409/01 (G 1), G 409/12 (SAE-16; 1-5/16-12)
15 Solenoid without hand override, optional DB/DBW(S) 30 G 410/01 (G 1 1/4), G 410/12 (SAE-20; 1-5/8-12)
3)
G 411/01 (G 1 1/2), G 411/12 (SAE-24; 1-7/8-12)
16 Plug-in connector to DIN 43 650
DBT/DBW(S) T G 51/01 (G 1/4), G 51/12 (SAE-4; 7/16-20)
17 Large plug-in connector 3)
18 Dimensions for standard valve "6A"
Valve mounting bolts for:
19 Dimensions () for high performance valve "6E"
DB/DBW(S) 10
20 Space required to remove plug-in connector (4) M12 x 1.97 (50) DIN 912–10.9;
21 Omittted with pilot oil drain internal (4) 1/2"-13 x 2" UNC
MA = 95.9 lb-ft (130 Nm)
22 R-ring 0.386 in x 0.059 in x 0.07 in
(9.81 mm x 1.5 mm x 1.78 mm) DB/DBW(S) 20
(4) M16 x 1.97 (50) DIN 912–10.9;
23 Main spool assembly (4) 5/8"-11 x 2" UNC
24 Bore Ø 1.26 in (32 mm) may connect the Ø 1.77 in MA = 229 lb-ft (310 Nm)
(45 mm) bore at any position. Please take are that the DB/DBW(S) 30
connection hole X and the mounting holes are not (4) M18 x 1.97 (50) DIN 912–10.9;
damaged. (4) 3/4"-10 x 2" UNC
25 Back-up ring and O-ring must be inserted into this bore MA = 317 lb-ft (430 Nm)
before assembling the main spool. DBC/DBW(S)C and Model DBC 30/DBW(S)C 30
26 Orifice must be ordered separately (4) M8 x 1.58 (40) DIN 912–10.9;
(4) 5/16"-18 x 1-1/2" UNC
27 O-ring 1.11 in x 0.07 in (28.3 mm x 1.78 mm) MA = 27.3 lb-ft (37 Nm)
28 O-ring 1.08 in x 0.10 mm (27.3 mm x 2.4 mm) DBT/DBW(S)T
29 O-ring 1.112 in x 0.103 in (28.24 mm x 2.62 mm) (4) M8 x 1.58 (40) DIN 912–10.9;
(4) 5/16"-18 x 1-1/2" UNC
MA = 27.3 lb-ft (37 Nm)

1) Standard valve "6A"

2) High perfaormance valve "6E"
3) Must be ordered separately, see page 6.

15/16
RA 25 802/06.98

Notes

Mannesmann Rexroth Corporation

Rexroth Hydraulics Div., Industrial, 2315 City Line Road, Bethlehem, PA 18017-2131 Tel. (610) 694-8300 Fax: (610) 694-8467
Rexroth Hydraulics Div., Mobile, 1700 Old Mansfield Road, Wooster, OH 44691-0394 Tel. (330) 263-3400 Fax: (330) 263-3333
16/16 All rights reserved – Subject to revision
Printed in U.S.A.