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2006-01-1277
even after wheel lift-off and thus can be used in words, the body-fixed co-ordinate frame 1 is obtained by
developing or testing the validity of rollover rotating the co-ordinate frame 2 first through the pitch
prediction/prevention strategies. In other words, even angle T and then through the roll angle I .
though the 14 DOF model has low degrees of freedom
and consequently certain limitations when compared to
a multi-body dynamics model, it can sufficiently express
the vehicle motions that are important in most active
chassis control systems.
Fxgrf Fxtrf x cos G Fytrf x sin G (3) x srf wsrf wurf (12)
F ygrf Fytrf x cos G Fxtrf x sin G (4)
where G is the steering angle at the wheels. The vertical force Fzgrf acting at the tire ground contact
patch in co-ordinate frame 2 can be written in terms of
A Magic Formula [18] tire model has been used in the the tire stiffness ( k tf ) and the instantaneous tire
development of tire forces Fxtrf and F ytrf . The
longitudinal slip and lateral slip used in the tire model deflection ( xtrf ) as
was calculated as follows:
Fzgrf Fztrf xtrf k tf (13)
(rrf Z rf (u grf cos G v grf sin G ))
s rf (5)
(u grf cos G v grf sin G ) The tire deflection xtrf in eqn. (13) is given as
1
D rf tan (v grf / u grf ) G (6)
x trf wuirf cos T ( wurf cos I v urf sin I ) u urf sin T (14)
The longitudinal and lateral velocities at the tire contact
patch, u grf and v grf are given as: where wuirf is the vertical velocity of the wheel center in
the inertial co-ordinate frame. It should be noted that
u grf cos T (u urf Z y x rrf ) even though the tire is assumed to remain at a fixed
(7) angle with the strut, the vertical stiffness of the tire, k tf , is
sin T ( wurf cos I sin I (Z x x rrf vurf ))
always considered to be normal to the ground, between
v grf cos I (vurf Z x x rrf ) wurf sin I (8) the ground and the wheel center (pt C).
where rrf is the instantaneous radius of the tire.
The instantaneous tire radius is then determined as
The longitudinal ( uurf ) and lateral ( vurf ) velocities of the rrf ro xtrf /(cos T cos I ) (15)
unsprung mass in the body-fixed co-ordinate frame used
in the above equations are simply written as
To account for wheel lift-off, when the tire radial
compression becomes less than zero, the tire normal
uurf u srf l srf Z y (9) force Fzgrf is set equal to zero and also the instantaneous
vurf v srf l srf Z x (10) tire radius is considered equal to the nominal tire radius
where l srf is the instantaneous length of the strut as until the tire returns to the road surface.
indicated in figure 3.
If xtrf 0 then Fzgrf 0 and rrf r0 (16)
The unsprung mass vertical velocity wurf represents the
degree of freedom corresponding to the suspension The forces Fxsrf and F ysrf transmitted to the sprung mass
deflection and can be expressed by applying Newton’s along the u and v axes of the body fixed co-ordinate
Law for the vertical motion of the unsprung mass as frame are obtained after subtracting the components of
the unsprung mass weight and inertia forces from the
mu w urf cos I (cos T ( Fzgrf mu g ) sin T Fxgrf ) sin I Fygrf corresponding forces Fxgsrf and Fygsrf acting at the tire
(11)
Fdzrf xsrf x ksf xsrf x bsf mu (vurf x Z x uurf x Z y ) contact patch as
The instantaneous suspension spring deflection x srf is Fzsrf x srf k srf x srf bsrf (19)
given as
Figure 4 shows the forces and velocities in the roll plane
of, for example, the front suspension. Generally, roll
3
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center height is defined with reference to the ground. § F ygsrf rrf F ysrf l srf F ygslf rlf ·
However, for the development of this model, the front ¨ ¸
¨ F yslf l slf ( F ysrf F yslf )hrcf ¸
and rear roll centers are assumed to be fixed at Fdzrf Fdzlf © ¹ (22)
distances hrcf and hrcr respectively, below the sprung cf
mass c.g. along the negative w axis of the body fixed
co-ordinate frame 1. Moreover the roll center is simply The moments M yrf and M zrf transmitted to the sprung
considered to be a point of application of the forces mass at, for example, the right front corner by the
transmitted to the sprung mass through the suspension
suspension along the Z y and Z z directions can be given
links and not as a kinematic constraint.
as
Fig. 4 Forces and velocities in the front suspension roll plane J xZ x ¦ (M xij ) ( Fzslf Fzslr Fzsrf Fzsrr )c / 2 (28)
and the force due to the lateral load transfer through T Z y x cos I Z z x sin I (31)
suspension links, Fdzrf =0.
\ Z y x sin I / cos T Z z x cos I / cos T (32)
When a roll center is modeled as shown in Figure 4, the I Z x Z y x sin I tan T Z z x cos I tan T (33)
roll moment M xrf transmitted to the sprung mass by the
right front corner suspension is given as The model developed above is a highly complex, non-
linear full vehicle model with 1-dimensional suspension.
M xrf F ysrf hrcf (21) The next section shows the validation of this model with
CARSIM. In the subsequent sections we will consider
the effect of various modeling assumptions and
Thus the inclusion of a roll center reduces the total roll simplifications on the responses of the vehicle model
moment transferred to the sprung mass by the front and understand their applicability and validity.
suspension. The difference between the roll moments in
the absence of the roll center (eqn (20)) and when the
roll center is considered (eqn (21)) acts directly on the VALIDATION
unsprung mass and is responsible for the link load
transfer forces (jacking forces), Fdzlf and Fdzrf .These The 14 DOF full vehicle model is validated with CARSIM
and ADAMS/Car for a J-turn maneuver at 50 kph. Figure
forces can be estimated as 5 shows the steering wheel angle input for the maneuver
and the comparative roll angles, lateral acceleration and
4
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yaw rates. Figure 6 shows the comparative normal due to the suspension geometry in the multi-dynamics
forces at the four tires. It can be seen that the developed model.
model correlates very well with CARSIM untill wheel lift-
off. LINEARIZATION OF TRIGONOMETRIC TERMS
(MODEL 1A)
angle (deg)
0 0
-200
0 1 2
-15
0 1 2 Several equations are simplified due to the linearization
time (sec) time (sec) of the trigonometric terms with the small angle
lateral accn vs time yaw rate vs time assumption. Equation (2), which represents the co-
angular velcoity (deg/s)
0
0
sin T sin I TI 0 .
-0.5 -20
§ Fxgsrf · §1 0 T ·§ Fxgrf ·
-1
-40 ¨ ¸ ¨ ¸¨ ¸
0 1 2 0 1 2 ¨ F ygsrf ¸ ¨0 1 I ¸¨ Fygrf ¸ (2a)
time (sec) time (sec) ¨¨ ¸¸ ¨T I ¨ ¸¸
© Fzgsrf ¹ © 1 ¸¹¨© Fzgrf ¹
Fig. 5 Comparison of vehicle responses among the models
during the J-turn maneuver at a speed of 50 kph
Equations (7) and (8) for the longitudinal and lateral
velocities at the tire ground contact patch are
respectively modified to eqns (7a-1) and (8a-1) below.
force (N)
8000
left rear tire normal force
6000
right rear tire normal force
v grf v srf Z x x (l srf rrf ) (8a)
6000
4000 Equation (11) for the vertical motion of the unsprung
force (N)
force (N)
The forces Fxsrf and F ysrf transmitted to the body by the roll angle vs time - (60 deg step steer, 50 kph)
0
0 0.5 1 1.5 2 2.5 3 3.5 4 4.5
The equations of motion for the three translational time (sec)
degrees of freedom of the sprung mass model are front tire normal forces rear tire normal forces
modified as 8000 6000
5000
6000
m(u Z y w Z z v) ¦ (F xsbij ) mgT 4000
force (N)
force (N)
(25a)
3000
m(v Z z u Z x w) ¦ (F ysbij ) mgI (26a) 4000
2000
I Z x Z zT (33a)
force (N)
4000
T and I , remain less than 8-10 degrees. The pitch angle 5000
T is unlikely to reach such values except in very hard 2000
braking scenarios and, in most cases, the vehicle would
0 0
already have seen wheel lift-off by the time the roll angle 0 2 4 0 2 4
I reaches 8-10 degrees. Thus we can conclude that the time (sec) time (sec)
small angle assumption is significant only for studies of Fig. 8 Comparative responses – step ramp – Effect of the small
vehicle behavior after wheel lift-off has occurred. angle assumption and ignoring lateral and longitudinal
inertia forces of unsprung masses
THE UNSPRUNG MASS EFFECT: IGNORING
will also add several off-diagonal terms to the A - matrix
THE LATERAL AND LONGITUDINAL INERTIA
in the form AX BX C . Therefore for the sake of
(MODEL 1B)
simplicity, in addition to the small angle assumption, the
terms mu (u urf Z z vurf Z y wurf ) and
The terms u urf and vurf in eqns (17a) and (18a), which
are required to compute the inertia forces of the mu (vurf Z x wurf Z z u urf ) representing the inertia forces
unsprung masses, can be determined either by of the unsprung mass are dropped from eqns (17a) and
differentiation of the velocities u urf and vurf respectively (18a) respectively to yield the simplified equations
below.
or by the equations below.
Fxsrf Fxgsrf mu gT (17b)
u urf u lsrf Z y Z y l srf (34)
Fysrf Fygsrf mu gI (18b)
vurf v aZ z lsrf Z x Z x l srf (35)
Also eqn (11a) for the unsprung mass vertical velocity
Differentiation is not desirable as it slows down the can be simplified to eqn (11b) by dropping the
computation time and it is also not suitable for term mu (vurf Z x u urf Z y ) without any significant effect
development of control logic. Using the equations above
prior to wheel to lift-off.
6
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It can be seen from the step steer responses in Fig. 7 roll angle vs time - (60 deg step steer, 50 kph)
that ignoring the unsprung mass inertia forces increases
6
the net transient roll moment acting on the sprung mass.
force (N)
force (N)
lumped with the sprung mass in the equation (25a) and
(26a). Doing so causes deviation in the responses. 3000
4000
2000
2000 1000
EFFECT OF FURTHER SIMPLIFICATIONS TO 0 1 2 3 4 0 1 2 3 4
THE 14 DOF FULL VEHICLE MODEL time (sec) time (sec)
Even after the small angle assumption and ignoring the Fig. 9 Comparative responses – step steer – Effect of
inertia forces of the unsprung masses, the equations for simplifications indicated in Model 1c-i and Model 1c-ii
the 14 DOF model are fairly complex. In this section
certain additional simplifications and their effect on the roll angle vs time - (60 deg step steer, 50 kph)
vehicle roll response is studied. 15
roll angle (deg)
0
The equations ((2a),(17b)~(18b)) for the lateral and 0 0.5 1 1.5 2 2.5 3 3.5 4 4.5 5 5.5
longitudinal forces transmitted to the sprung mass can time (sec)
front tire normal forces rear tire normal forces
be simplified by dropping the terms containing I and T
10000
as 6000
force (N)
force (N)
4000
§ Fxsrf · § Fxgsrf · § Fxgrf · 5000
¨ ¸ ¨ ¸ ¨ ¸ (2c-i)
¨ F ysrf ¸ ¨ F ygsrf ¸ ¨ F ygrf ¸ 2000
© ¹ © ¹ © ¹
0 0
0 2 4 0 2 4
This simplification reduces the roll moment on the time (sec) time (sec)
sprung mass, which reduces the predicted transient as
well as steady state roll angles as seen in the step steer Fig. 10 Comparative responses – ramp steer – Effect of
simplifications indicated in Model 1c-i and Model 1c-ii
responses in Fig. 9. There is also a consequent
reduction in the lateral load transfer at the tires. For Dropping the term I Fygrf causes an increase in the
small roll angles this effect is not significant and may be
vertical acceleration of the unsprung mass and a
deemed acceptable, but as seen in the ramp steer
consequent decrease in the tire compression. This
responses in Fig. 10, at higher roll angles there are
reduces the predicted transient and steady state tire
considerable errors which in this particular case, make
normal forces as is clearly seen in both the step steer
the difference between vehicle rollover and stability.
and ramp steer responses in Figs. 9 and 10 respectively.
The reduced tire normal forces result in lower lateral
SIMPLIFYING THE EQUATION FOR THE UNSPRUNG
force generated at the tires and consequently reduced
MASS VERTICAL VELOCITY (MODEL 1C-II):
roll moment acting on the sprung mass. However as the
normal forces on the loaded tire are more affected by
The terms containing T and I are dropped from the
the simplification in eqn (11c-ii) the effective roll stiffness
equation for the vertical motion of the unsprung mass to of the model is also reduced. Thus the change in roll
yield eqn (11c-ii) below angle is not as significant as the change in the tire
normal forces. However, it should be noted that this
simplification will also affect the response of the vehicle
7
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to any normal force inputs at the suspension corners roll angle vs time - (60 deg step steer, 50 kph)
from an active suspension system.
6
force (N)
force (N)
the equations for the angles of the sprung mass as 3000
4000
2000
T Z y (31c-iii) 2000 1000
0 1 2 3 4 0 1 2 3 4
\ Zz (32c-iii) time (sec) time (sec)
I Z x (33c-iii) Fig.11 Comparative responses – step steer - Effect of
simplifications indicated in Model 1c-iii and Model 1c-iv
The removal of the term vurf I from eqn (14a) results in v grf v srf (8c-iv)
increased tire compression prediction. As can be seen in
the step steer and ramp steer responses in Figs. 11 and As can be seen from the step steer responses in Fig. 11,
12, this results in significantly greater tire normal forces this simplification changes the roll frequency response of
at high roll angles. Moreover, the model can no longer the model entirely. However there is no change in the
predict wheel lift-off and rollover as is apparent from the steady state roll angles or tire forces and the ramp steer
ramp steer outputs. responses in Fig. 12 are identical. The change in the roll
frequency is very important when considering the
SIMPLIFYING THE EQUATIONS FOR VELOCITIES AT response of the vehicle in non-steady state maneuvers
THE TIRE-GROUND CONTACT PATCH (MODEL 1C- such as a double lane change test and also in
IV): development of control logic for active steer or active
normal force controls.
The longitudinal and lateral velocities at the tire are
taken to be the same as those at the corresponding However, eqns (7a) and (8a) can be simplified by using
sprung mass corner. Thus eqns (7a) and (8a) are the static c.g. height of the sprung mass h in place of
simplified as shown below. the instantaneous lengths l srf rrf without introducing
u grf u srf (7c-iv) any errors either in the steady state or transient
responses prior to wheel lift-off. Similarly, the initial strut
length l sif can be used in place of the instantaneous
10
corner velocities to further simplify the equations.
However, this results in a slight difference in the roll
5
frequency response of the model. This error is very
small and can generally be ignored.
0
0 0.5 1 1.5 2 2.5 3 3.5 4 4.5 5 5.5
time (sec)
front tire normal forces rear tire normal forces
LIMITATIONS OF THE 14 DOF MODEL
10000
6000
There can be differences between the responses of the
14 DOF vehicle model developed as compared to an
force (N)
force (N)
4000
5000 actual vehicle or a multi-body dynamics based vehicle
2000 model. These errors are due to several effects that exist
in an actual vehicle suspension but are not represented
0
0 2 4
0
0 2 4 in the vehicle model.
time (sec) time (sec)
tire is considered to remain normal to the sprung mass. Metric”, Proc. of ASME International Mechanical
In an actual vehicle, the camber angle variation with Engineering Congress and Exposition, Nashville,
wheel travel will affect the tire force generation and roll TN, November 1999.
behavior. 3. Hyun, D. and Langari, R. “Modeling to Predict
Rollover Threat of Tractor-Semitrailers”, Vehicle
The vertical and lateral movement of the roll center in an System Dynamics, 39 (6), 401-414, 2003.
actual vehicle affects the net roll moment acting on the 4. Furleigh, D.D., Vanderploeg, M.J., and Oh, C.Y.
sprung mass and also affects the load transfer at the “Multiple Steered Axles for Reducing the Rollover
tires. Since the roll center is also the instantaneous Risks of Heavy Articulated Trucks”, SAE Paper No.
center of rotation of the sprung mass w.r.t. the ground, 881866, 1988.
the roll center movement also affects the location, 5. Watanabe, Y. and Sharp, R.S. “Mechanical and
velocity and acceleration of the sprung mass c.g. In Control Design of a Variable Geometry Active
extreme maneuvers, these phenomena can significantly Suspension System”, Vehicle System Dynamics, 32,
affect the vehicle roll response and the tire normal 217-235, 1999.
forces. A vehicle model that includes a moving roll 6. Konik, D., Bartz, R., Barnthol, F., Bruns, H., and
centre that acts not just as a point of application of Wimmer, D. “Dynamic Drive-the New Active Roll
forces but also as a kinematic link will be needed to Stabilization System from the BMW Group-System
model these effects. However, there are many practical Description and Functional Improvements”, AVEC
difficulties in this approach. For example, the roll center 2000.
movement both with respect to the sprung mass and 7. Chen, B. and Peng, H. “Differential-Braking-Based
with respect to the ground wil be needed as inputs to the Rollover Prevention for Sport Utility Vehicles with
model. Human-in-the loop Evaluations”, Vehicle System
Dynamics, 36 (4-5), 359~389, 2001.
In spite of the limitations described above, the 14 DOF 8. Dixon, John C. “Tires, Suspension and Handling”.
model developed is a fairly good representation of the 2nd Edition. Society of Automotive Engineers Inc.,
vehicle roll and handling behavior in most cases. It can Warrandale, PA, 1996.
be used to anticipate vehicle rollover and for the 9. Hac, A. “Rollover Stability Index Including Effects of
development of integrated chassis control that includes Suspension Design”, SAE Paper No. 2002-01-0965,
active suspension/active roll control systems and to 2002.
active steering and throttle/brake control. 10. Gillespie, T. Fundamentals of Vehicle Dynamics,
Society of Automotive Engineers, Warrendale, PA,
CONCLUSIONS 1992.
11. The National Highway Traffic Safety Administration’s
A complex, non-linear 14 degree-of-freedom full vehicle Rating System for Rollover Resistance: An
model that can simulate vehicle rollover was developed Assessment, Transportation Research Board,
and validated. From this model, various simplified Special Report 265, 2002.
vehicle models employing different assumptions were 12. Song, J., “Performance evaluation of a hybrid
introduced and assessed through simulation for their electric brake system with a sliding mode controller”,
limitations and validity, particularly for vehicle roll Mechatronics, 15,339–358, 2005.
dynamics studies. The possible limitations of the 14 13. Cooper, N., Manning, W., Crolla, D. and Levesley
DOF model as compared to an actual suspension are M., “Integration of Active Suspension and Active
also discussed. Driveline to Ensure Stability while Improving Vehicle
Dynamics”, SAE 2005-01-0414.
It is expected that the results presented here can be 14. Shim, T. and Toomey, D., “Investigation of Active
useful for the selection or development of a suitable Steering/Wheel Torque Control At the Rollover Limit
vehicle model for vehicle roll control systems. Maneuver”, SAE 2004-01-2097.
15. Shim, T. and Margolis, D., “Dynamic Normal Force
Control for Vehicle Stability Enhancement”, Intl. J. of
ACKNOWLEDGEMENTS
Vehicle Autonomous System, 3(1), 1-14, 2005.
16. Mechanical Simulation Corporation
The authors wish to acknowledge the financial support
http://www.carsim.com
of Center for Engineering Education and Practice
17. ADAMS/Car http://www.mscsoftware.com/
(CEEP) at University of Michigan-Dearborn.
18. Bakker, E., Nyborg, L., Pacejka, H.B., Tyre modeling
for use in vehicle dynamic studies, SAE Technical
Paper 870421
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Rollover Threshold of Commercial Vehicles”, SAE
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2. Chen, B. and Peng, H. “Rollover Warning for
Articulated Vehicles Based on a Time-To-Rollover
9
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