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Dr.R.Narayanasamy,
Professor,
Department of Production Engineering,
National Institute of Technology, Tiruchirappalli – 620 015.
Tamil Nadu, India
Super Plasticity
• It is a deformation process that produces essentially
neck-free elongations of many hundreds of percent in
metallic materials in tension.
(Or)
• It is a deformation process which produce neck free
high elongation in tension.
For super plasticity, the material should have
a) Stable ultra fine grain size
b) Temperature of deformation greater than or equal to
0.4 Tm (absolute melting point)
Constitutive Relationship
Where t – true
N – nominal or Engineering
Constitutive Relationship
Where K – constant
L- Grain size
A – constant varies from 2 to 3
Q – activation energy
R- Boltzmann’s constant
T – absolute temperature
Constitutive Relationship
For isothermal deformation
For stability
Instability starts when
Plastic instability
For linear Newtonian Viscous material, (N=0 and
m=1)
Where
Plastic instability
For this material the rate of loss of area at any
cross section is dependent only on the load
and is independent of the cross sectional area
Plastic instability
For stability
Stability criterion
Plastic instability
When m >0.5, there is no necking
For super plastic materials m varies from 0.3 to
0.9 and N~0.
We know that,
Plastic instability
When m increases from 0.3 to 0.9, (1-m)/(m)
decreases from 2.33 to 0.11
As m = 1, the dependence of dA/dt on A
decreases.
The extreme elongation for super plastic
materials is the result of the very high
resistance to neck growth.
Plastic instability
The geometry of neck formation
Type 1 – involves the formation of several active necks
during uniform deformation.
Type 2- when a number of active necks are growing
concurrently, one becomes dominant which grows to
produce failure.
Plastic instability
The elongation of super plastic materials
• We know that