Sei sulla pagina 1di 19

Kariba South Power Station

Station Automation Project

Signal Wiring Schematics


Issued 14/12/2001

Refurbishment schematics 3.4-/conversion/tmp/scratch/408228061.doc-Page 1 of 19


Digital Inputs 569 24V + Common for DI’s1-16

553 DI1
R1
554 DI2
R2
555 DI3
R3
556 DI4
R4
557 DI5
R5
558 DI6
R6
559 DI7
R7
560 DI8
R8
561 DI9
R9
562 DI10
R10

563 DI11
R11
564 DI12
R12
565 DI13
R13
U1007 U1008 (566) DI14
*
567 DI15

Refurbishment schematics 3.4-/conversion/tmp/scratch/408228061.doc-Page 2 of 19


R15
568 DI16
R16

586 24V + Common for DI’s17-32

570 DI17
R17
571 DI18
R18
1721 1722 (572) DI19
Q62
U1003 U1004 (573) DI20
64F
U1005 U1006 (574) DI21
49x
U1009 U1010 (575) DI22
74ep
U1011 U1012 (576) DI23
58Ax & Bx
U1013 U1014 (577) DI24
74As
U1015 U1016 (578) DI25
74TA
U1021 U1022 (579) DI26
**

U1023 U1024 (580) DI27


74E
U1025 U1026 (581) DI28
58T
U1027 U1028 (582) DI29
***
U1029 U1030 (583) DI30
74D
Refurbishment schematics 3.4-/conversion/tmp/scratch/408228061.doc-Page 3 of 19
U1035 U1036 (584) DI31
40A
U1037 U1038 (585) DI32
40B

603 24V + Common for DI’s33-48

U1039 U1040 (587) DI33


****
U1041 U1042 (588) DI34
*****
Ax21 Ax22 ( 589) DI35
Q42
U1059 U1060 (590) DI36
40C
1719 1720 ( 591) DI37
Q61
U1051 U1052(592) DI38
98F
Ax23 Ax24 ( 593) DI39
Q43
Ax11 Ax12 ( 594) DI40
Q60
Ax13 Ax14 ( 595) DI41
Q33
Ax15 Ax16( 596) DI42
RL65B

Ax17 Ax18 (597) DI43


Q21
Ax19 Ax20 (598) DI44
Q41
1689 1690 (599) DI45
Q45
1691 1692 (600) DI46
Refurbishment schematics 3.4-/conversion/tmp/scratch/408228061.doc-Page 4 of 19
Q46
1693 1694 ( 601) DI47
Q47
1995 1696 (602) DI48
Q48

620 24V + Common for DI’s 49-64

1697 1698 ( 604) DI49


Q49
1699 1700 ( 605) DI50
Q50
1701 1702 ( 606) DI51
Q51
1703 1704 ( 607) DI52
Q52
1705 1706 ( 608) DI53
Q53
1707 1708 ( 609) DI54
Q54
1709 1710 ( 610) DI55
Q55
1711 1712 ( 611) DI56
Q56
1713 1714 ( 612) DI57
Q57
1715 1716( 613) DI58
Q58

1717 1718 ( 614) DI59


Q59
615 DI60
R19
616 DI61
R20
Refurbishment schematics 3.4-/conversion/tmp/scratch/408228061.doc-Page 5 of 19
617 DI62
R21
618 DI63
R22
619 DI64
R23

637 24V + Common for DI’s65-80

621 DI65
R24
622 DI66
R25
623 DI67
R26
624 DI68
R27
625 DI69
R28
626 DI70
R29
627 DI71
R30
628 DI72
R31
629 DI73
R32
630 DI74
R33

631 DI75
R34
632 DI76
R35

Refurbishment schematics 3.4-/conversion/tmp/scratch/408228061.doc-Page 6 of 19


633 DI77
R36
634 DI78
R37
635 DI79
R38
636 DI80
R39
654 Common for DI’s81-96

638 DI81
R40

639 DI82
R41
640 DI83
R42
641 DI84
R43
642 DI85
R44

643 DI86
R45
644 DI87
R46
Ax1 Ax2 (645) DI88
43a
Ax3 Ax4 (646) DI89
43B
(647) DI90
R47

648 DI91
R48
Refurbishment schematics 3.4-/conversion/tmp/scratch/408228061.doc-Page 7 of 19
Ax5 Ax6 649 DI92
TCHWL
Ax7 Ax8 650 DI93
DCF
651 DI94
R50
652 DI95
R51
Z99 Z100 (653) DI96

24V + Common for DI’s97-112

553 DI97

554 DI98

555 DI99

556 DI100

557 DI101

558 DI102

559 DI103

560 DI104

561 DI105

562 DI106

563 DI107
Refurbishment schematics 3.4-/conversion/tmp/scratch/408228061.doc-Page 8 of 19
564 DI108

565 DI109

566 DI110

567 DI111

568 DI112
For the contca marked * comprises the folowing cct

1(*)
U1007 U1008
74RSA

74RSB
U1017 U1018
74VT
U1031 U1032
27FFA

27FFB
U1033 U1034
86V

2(**)

U1021 U1022
44AAF 44BAF

U1019 U1020
Refurbishment schematics 3.4-/conversion/tmp/scratch/408228061.doc-Page 9 of 19
44AAF

44BAF

U1043 U1044
74BFA

74BFB

3(***)

U1027 U2028

74AX 3AX

4(****)
U1039 U1040
74CFTAX

74CFTBX

5(*****)
U1041 U1042
74CFAAX

Refurbishment schematics 3.4-/conversion/tmp/scratch/408228061.doc-Page 10 of 19


74CFABX

DIGITAL OUT PUTS

W1153 655
Sequencer input I06(remote start) DO1
W1155 656

W1157 657
Sequencer Input I07 (Remote Stop) DO2
W1159 658

W1205 659
Sequencer Input I29 ( Unit Synchronise) DO3
W1207 660

663
DO5
` 664

L210 L211

Refurbishment schematics 3.4-/conversion/tmp/scratch/408228061.doc-Page 11 of 19


50VDC+ 50VDC-
661 662
R52
DO4

665 666
R53
DO6
667 668
R54
DO7

669 670
505 DO8
1 S800 I/O.
AI1
Stator Air temp1 2
Analogue Signals
506 3
507 +B16.AI1
AI2
Stator air temp 2 4
508 5
509 AI3
TGB temp 6
510 7
511 AI4
GTB temp 8
512 9
513 AI5
GGB temp 10
514 11
515 AI6
Stator Temp 12
516 13
517 AI7
Rotor Temp 14
518
519 15
Refurbishment schematics 3.4-/conversion/tmp/scratch/408228061.doc-Page 12 of 19
Rotor Current AI8
520 16
1 S800 I/O.
24E50+ AI9
Spiral Casing Pressure 2
522 3
24E50+ AI10
Gov Oil Presssure524 :24E50+ :24E50- 4
24E50+ Relay panel (24V+) 24V(-) +B16.AI2
5
TB…… AI11
Gov Air Vessel Pressure 6
526 7
527 AI12
Stator Current 8
528 9
529 AI13
Volts 10
530 11
531 AI14
Water flow 12
532
533
Lake level AI15
534
535
Refurbishment
Tail race Level 536 schematics 3.4-/conversion/tmp/scratch/408228061.doc-Page 13 of 19 AI16
See Notes on transducer connections

Reference Table

I/ON Description cable Type Wire Com Signal Location Plant wire Remarks
o No mon Source Nos.
S800
1 ACB Closed 1 Ind. 553 569 R1 Relay panel
2 ACB Open 1 Ind. 554 R2 Relay panel
3 isolator g4 closed 1 Ind. 555 R3 Relay panel
4 isolator g4 open 1 Ind. 556 R4 Relay panel
5 E /Switch G1A closed 1 Ind. 557 R5 Relay panel
6 E /Switch G1A open 1 Ind. 558 R6 Relay panel
7 E /Switch G1B closed 1 Ind. 559 R7 Relay panel
8 E /Switch G1B open 1 Ind. 560 R8 Relay panel
9 ACB Low Air pressure 1 Alarm 561 R9 Relay panel
10 ACB trip supply fail 1 Alarm 562 R10 Relay panel
Refurbishment schematics 3.4-/conversion/tmp/scratch/408228061.doc-Page 14 of 19
I/ON Description cable Type Wire Com Signal Location Plant wire Remarks
o No mon Source Nos.
11 Main Protection Operated 2 Alarm 563 R11 Relay panel
12 Backup Protection Operated 2 Alarm 564 R12 Relay panel
13 Unit Tx bucholz 2 Alarm 565 R13 Relay panel
14 VT fail/ Trip to Manual 2 Alarm 566 * Exciter
15 over-volatge 2 Alarm 567 R15 Relay panel
16 Over current 2 Alarm 568 R16 Relay panel
17 Merz price 2 Alarm 570 586 R17 Relay panel
18 Earth fault 2 Alarm 571 R18 Relay panel
19 Excitation Build up failure 3 Alarm 572 Q62 Sequencer 1723 1724
20 Rotor earth fault 3 Alarm 573 64F Exciter U1003 U1004
21 Rotor high temp 3 Alarm 574 49X Exciter U1005 U1006
22 Electronic power pack failure 3 Alarm 575 74EP U1009 U1010
23 Convertor line fuse failed 3 Alarm 576 58AX Exciter U1011 U1012
or
58BX
24 Convertor surge circuit failure 3 Alarm 577 74AS Exciter U1013 U1014
25 Excitation tx high temp 3 Alarm 578 74AT Exciter U1015 U1016
26 Air flow failure 3 Alarm 579 ** Exciter U1021 U1022
27 Electronic power supply failure 3 Alarm 580 74E Exciter U1023 U1024
28 Thyristor fault 3 Alarm 581 58T Exciter U1025 U1026
29 AC standby power sup.failure 3 Alarm 582 *** Exciter U1027 U1028
30 DC auxiliary power sup.failure 3 Alarm 583 74D Exciter U1029 U1030
31 Under excitation limit 3 Alarm 584 40A Exciter U1035 U1036
32 Over excitation limit 3 Alarm 585 40B Exciter U1037 U1038
33 Thyristor high temp. trip 3 Alarm 587 603 **** Exciter U1039 U1040
34 Thyristor high temp.alarm 3 Alarm 588 ***** Exciter U1041 U1042
35 Excitation in Auto 3 Ind. 589 Q42 Sequencer Ax21 Ax22
36 Stator current limit 3 Alarm 590 40C Exciter U1059 U1059
37 Field contactor closed 3 Ind. 591 Q61 Sequencer 1721 1722
38 Power system Stabilizer failed 3 Alarm 592 98F Exciter U1051 U1052
39 Standby control-manual control 3 Ind. 593 Q43 Sequencer Ax23 Ax24

Refurbishment schematics 3.4-/conversion/tmp/scratch/408228061.doc-Page 15 of 19


I/ON Description cable Type Wire Com Signal Location Plant wire Remarks
o No mon Source Nos.
40 sequencer failure 4 Alarm 594 Q60 Sequencer Ax11 Ax12
41 incomplete sequence 4 Alarm 595 Q33 Sequencer Ax13 Ax14
42 Auto synch on 4 Ind. 596 RL65B Sequencer Ax15 Ax16
43 ready to synch 4 Ind. 597 Q21 Sequencer Ax17 Ax18
44 unit in operation 4 Ind. 598 Q41 Sequencer Ax19 Ax20
45 Unit at rest available for Start 4 Ind. 599 Q45 Sequencer 1689 1690
46 Unit start in progress( this includes a 4 Ind. 600 Q46 Sequencer 1691 1692
speed bar gragh)
47 Unit Isolated 4 Ind. 601 Q47 Sequencer 1693 1694
48 Unit start up Auxiliaries(this includes 4 Ind. 602 Q48 Sequencer 1695 1696
a speed bar graph)
49 Unit Start up to speed-no load 4 Ind. 604 620 Q49 Sequencer 1697 1698
50 Commissioning in progress -Do not 4 Ind. 605 Q50 Sequencer 1699 1700
Operate
51 Unit at speed no load 4 Ind. 606 Q51 Sequencer 1701 1702
52 Unit Synchronising sequence 4 Ind. 607 Q52 Sequencer 1703 1704
53 Turbine to governor power setting- 4 Ind. 608 Q53 Sequencer 1705 1706
generator ready to load vars.
54 Unit Stop in progress( Includes 4 Ind. 609 Q54 Sequencer 1707 1708
speed bar graph)
55 Turbine at rest 4 Ind. 610 Q55 Sequencer 1709 1710
56 Speed signal fault 4 Ind. 611 Q56 Sequencer 1711 1712
57 Caution Test mode Enabled 4 Ind. 612 Q57 Sequencer 1713 1714
58 Battery Faulty 4 Ind. 613 Q58 Sequencer 1715 1716
59 Self test 4 Ind. 614 Q59 Sequencer 1717 1718
60 High bearing temp 5 Alarm 615 R19 Relay panel
61 Gov Low oil Pressure 5 Alarm 616 R20 Relay panel
62 Gv fail to close 5 Alarm 617 R21 Relay panel
63 brake air pressure low 5 Alarm 618 R22 Relay panel
64 cooling water failure 5 Alarm 619 R23 Relay panel
65 S/By G.O.P running 5 Alarm 621 637 R24 Relay panel

Refurbishment schematics 3.4-/conversion/tmp/scratch/408228061.doc-Page 16 of 19


I/ON Description cable Type Wire Com Signal Location Plant wire Remarks
o No mon Source Nos.
66 Gv fail to open 5 Alarm 622 R25 Relay panel
67 shear-pin failure 5 Alarm 623 R26 Relay panel
68 Stator air temp 5 Alarm 624 R27 Relay panel
69 Gov oil level low 5 Alarm 625 R28 Relay panel
70 Brakes fail to operate 5 Alarm 626 R29 Relay panel
71 co2 released 5 Alarm 627 R30 Relay panel
72 fail to start 5 Alarm 628 R31 Relay panel
73 overspeed 5 Alarm 629 R32 Relay panel
74 Exciter trip to Stand by manual 3 Alarm 630 R33 Relay panel
75 gen guide bearing oil level 5 Alarm 631 R34 Relay panel
76 TGB and GTB oil level 5 Alarm 632 R35 Relay panel
77 filters clogged/gov problem 5 Alarm 633 R36 Relay panel
78 TURBINE TO COVER HWL trip 5 Alarm 634 R37 Relay panel
79 Brake interlock failure 5 Alarm 635 R38 Relay panel
80 Urgent Excitation trouble 5 Alarm 636 R39 Relay panel
81 Tcw/Stn Drain sump hwl * Tcw 5 Alarm 638 654 R40 Relay panel
(2,4,6) Stn-(1,3,5)
82 governor failure 5 Alarm 639 R41 Relay panel
83 governor fault 5 Alarm 640 R42 Relay panel
84 C/S supply avail 5 Ind. 641 R43 Relay panel
85 Unit Tx supply avail 5 Ind. 642 R44 Relay panel
86 C/S supply on 5 Ind. 643 R45 Relay panel
87 Unit Tx supply on 5 Ind. 644 R46 Relay panel
88 Auto/manual 5 Ind. 645 43A Turbine panel Ax1 Ax2
89 remote/local 5 Ind. 646 43B Turbine panel Ax3 Ax4
90 Intake gate closed 5 Ind. 647 R47 Relay panel
91 Intake gate Open 5 Ind. 648 R48 Relay panel
92 Top cover hwl alarm 5 Alarm 649 TchWL Turbine panel Ax5 Ax6
93 Alarm supply fail 6 Alarm 650 DCF Annaciator Ax7 Ax8
94 unit tx Co2 released 6 Alarm 651 R50 Relay panel
95 Unit Tx 380v earth fault 6 Alarm 652 R51 Relay panel

Refurbishment schematics 3.4-/conversion/tmp/scratch/408228061.doc-Page 17 of 19


I/ON Description cable Type Wire Com Signal Location Plant wire Remarks
o No mon Source Nos.
96 shutdown relay operated 6 Alarm 653 86 Annanciator Z99 Z100
97 Unit Txco2 isolated Future Future
98 EDP running (Unit 6 only) 6 Alarm Future Future
99 To be allocated
100 To be allocated
101 To be allocated
102 To be allocated
103 To be allocated
104 To be allocated
105 To be allocated
106 To be allocated
107 To be allocated
108 To be allocated
109 To be allocated
110 To be allocated
111 To be allocated
112 To be allocated

Digital out puts

No Description cable Destinatio


n
1 Unit Start 4 655 656 N/A I06 Sequencer W1153 W1155
2 Unit Stop 4 657 658 N/A I07 Sequencer W1157 W1159
3 Unit Sycnronise 4 659 660 N/A I29 Sequencer W1205 W1207
Refurbishment schematics 3.4-/conversion/tmp/scratch/408228061.doc-Page 18 of 19
I/ON Description cable Type Wire Com Signal Location Plant wire Remarks
o No mon Source Nos.
4 Reset Auto Synch 4 661 662 N/A R54 Relay panel
S800
5 Not In use 4 663 664 N/A
6 Open ACB 4 665 666 N/A R52 Relay Panel
7 intake gate trip 4 667 668 N/A R53 Relay panel

Anal
ogu
1 Stator air temp1 505 506 Temp Ind. Turbine Panel
2 Stator air temp2 507 508 Temp Ind. Turbine Pane
3 TGB temp 509 510 Temp Ind. Turbine Pane
4 GTB temp 511 512 Temp Ind. Turbine Panel
5 GGB temp 513 514 Temp Ind. Turbine Pane
6 Stator temp 515 516 Temp Ind. Turbine Pane
7 Rotor temp 517 518 Rotor Guard Exciter
8 Rotor Current 519 520 Rotor Guard Exciter
9 Spiral casing press 521 522 Transducer Turbine Pane
10 Gov oil press 523 524 Transducer Turbine Panel
11 Gov.air vess press 525 526 Transducer Gov Air Vessel
12 Stator current 527 528 Transducer Turbine Panel Currently calculated
from MW, MV& volts
13 Kilo Volts 529 530 Transducer Turbine Panel
14 water flow 531 532 Turbine Pane
15 Lake Level Connected to Unit 1 533 534 Transducer Intakes
16 Tail water Level Connected to Unit 1 535 536 Transducer Tail-races

Refurbishment schematics 3.4-/conversion/tmp/scratch/408228061.doc-Page 19 of 19

Potrebbero piacerti anche