DYE PENETRANT INSPECTION REPORT

ANNEXURE – III
 TECHNICAL SHEET

RLA OF BOILER, U#7, Stage- 3, 500 MW

Project UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)

Report No: DPT/NO.1 Date: 27.11.18 TO 10.12-18

Purchase order No. 40002106710531033 DATED: 22.09.2018

Stage Of Test After service

1.ASME SECTION V, Article 6

Reference Standards And
2.ASME SECTION V, Article 24 SE 165
Procedure
3.ASME SECTION VIII, DIVISION II
Consumables Penetrant Cleaner Developer

Batch no- 17C14 16D01 18K03

Expiry date- 17-10-2020 18-10-2020

Technique Visible Method

Temperature Ambient

Dwell Time 10 minutes

Removal Of Excess
Solvent Removable
Penetrant
10 minutes
Developing Time

Tested By Mr. J.NAGARAJAN (ASNT LEVEL II - PT)

Supervised / Approved By UTILITY POWER TECH LIMITED

 TEST REULTS

01. COMPONENT- STEAM DRUM LOCATION-

S.NO DESCRIPTION OBSERVATION REMARK

1 CS WELDS
2 LS WELDS
3 SAFETY VALVA
STUB
4 DOWNCOMER
STUBS
5 DRUM SUPT STR
No surface indication observed Acceptable
No surface indication observed Acceptable
No surface indication observed Acceptable
No surface indication observed Acceptable
No surface indication observed Acceptable

02. COMPONENT-WATER WALL LOCATION-

S.NO DESCRIPTION OBSERVATION REMARK

1 ATTACHMENT No surface indication observed Acceptable
WELDS(Bz,Tsp)
2 BUCKSTAY ATTMT No surface indication observed Acceptable
3 WIND BOX SUPT No surface indication observed Acceptable

03. COMPONENT-Economizer LOCATION-

S.NO DESCRIPTION OBSERVATION REMARK

1 Header Stub joints No surface indication observed Acceptable

04. COMPONENT-LTSH Coils & terminal tubes LOCATION-Pent House

S.NO DESCRIPTION OBSERVATION REMARK

1 Attachment welds No surface indication observed Acceptable
2 Roof attach welds No surface indication observed Acceptable
3 Crown plate weds No surface indication observed Acceptable

05. COMPONENT-DSH Panels LOCATION-

S.NO DESCRIPTION OBSERVATION REMARK

1 Attachment welds No surface indication observed Acceptable
Roof attach welds No surface indication observed Acceptable
Crown plate weds No surface indication observed Acceptable

06. COMPONENT-PSH Panels LOCATION-

S.NO DESCRIPTION OBSERVATION REMARK
1 Attachment welds No surface indication observed Acceptable
2 Roof attach welds No surface indication observed Acceptable
3 Crown plate weds No surface indication observed Acceptable
4 All dissimilar welds No surface indication observed Acceptable

07. COMPONENT-Screen tubes ,Hanger tubes & Stream cooled Wall

LOCATION-
S.NO DESCRIPTION OBSERVATION REMARK
1 Stub joints of screen tubes No surface indication observed Acceptable
2 Gooseneck support No surface indication observed Acceptable
3 Eco-LTSH intr H tubes No surface indication observed Acceptable

08. COMPONENT-Wall reheater & Reheater I panels LOCATION-

S.NO DESCRIPTION OBSERVATION REMARK
1 Welds near Crown plate in Pent No surface indication observed Acceptable
House
2 Welds near the connectors in No surface indication observed Acceptable
furnace

09. COMPONENT-Final reheater panels LOCATION-

S.NO DESCRIPTION OBSERVATION REMARK
1 Attach welds near cleats No surface indication observed Acceptable

10. COMPONENT-Roof tubes LOCATION-

S.NO DESCRIPTION OBSERVATION REMARK
1 Attachment welds No surface indication observed Acceptable

11. COMPONENT-Economizer In ,Outlet Headers LOCATION-

S.NO DESCRIPTION OBSERVATION REMARK
1 All Butt Welds No surface indication observed Acceptable
2 CS welds No surface indication observed Acceptable
3 LS welds No surface indication observed Acceptable
4 Attachment &Stub weld joints No surface indication observed Acceptable
12. COMPONENT-Water wall outlet, WW hanger & screen outlet, radiant roof headers
LOCATION-
S.NO DESCRIPTION OBSERVATION REMARK
1 All Butt Welds No surface indication observed Acceptable
2 CS welds No surface indication observed Acceptable
3 LS welds No surface indication observed Acceptable
4 Attachment &Stub weld joints No surface indication observed Acceptable

13. COMPONENT-LTSH Inlet &Outlet headers, Stream cooled water wall bottom headers & Intermediate
headers of Eco/LTSH hangers LOCATION-
S.NO DESCRIPTION OBSERVATION REMARK
1 All Butt Welds No surface indication observed Acceptable
2 CS welds No surface indication observed Acceptable
3 LS welds No surface indication observed Acceptable
4 Attachment &Stub weld joints No surface indication observed Acceptable

14. COMPONENT-DSH inlet, outlet headers, PSH inlet, outlet headers & SH,RH De superheating Links
LOCATION-
S.NO DESCRIPTION OBSERVATION REMARK
1 All Butt Welds No surface indication observed Acceptable
2 CS welds No surface indication observed Acceptable
3 LS welds No surface indication observed Acceptable
4 Attachment weld joints No surface indication observed Acceptable
5 Scalloped plate welds No surface indication observed Acceptable

15. COMPONENT-Re heater inlet, outlet headers & wall re heater inlet, outlet headers
LOCATION-
S.NO DESCRIPTION OBSERVATION REMARK
1 All Butt Welds No surface indication observed Acceptable
2 CS welds No surface indication observed Acceptable
3 LS welds No surface indication observed Acceptable
4 Attachment weld joints No surface indication observed Acceptable
5 Scalloped plate & stub welds No surface indication observed Acceptable

16. COMPONENT- a)MS pipes up to boiler stop valve b)CRH &HRH pipes c)PRDS pipes d)Feed water
pipes e) all connecting links/pipes of SH/RH headers LOCATION-
S.NO DESCRIPTION OBSERVATION REMARK
1 Butt Welds No surface indication observed Acceptable
2 CS welds No surface indication observed Acceptable
3 LS welds No surface indication observed Acceptable
4 Attachment weld joints No surface indication observed Acceptable

17. COMPONENT- a)Down comers c) all connecting links /pipings of all headers other than SH/RH
circuits. d) Economizer otletslink up to Drum e) All drains & vents g) CC pump suction manifold
LOCATION-
S.NO DESCRIPTION OBSERVATION REMARK
1 Butt Welds No surface indication observed Acceptable
2 CS welds No surface indication observed Acceptable
3 LS welds No surface indication observed Acceptable
4 Attachment weld joints No surface indication observed Acceptable

18. COMPONENT- Boiler valves &safety valves LOCATION-

S.NO DESCRIPTION OBSERVATION REMARK
1 weld joints No surface indication observed Acceptable
PHOTOGRAPH