I

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ll

PRODUCT CATALOGUE

EE

UPVC ULTRADRAIN CONVENTIONAL SYSTEM
FOR SOIL WASTE & RAIN WATER
ASTRAL have been relentless in its commitment to quality
and service. Through the years, Astral have broadened and
enhanced its product line to serve better to the customers.
Astral was first to introduce FlowGuard CPVC pipes and
fittings, Lead Free ASTM uPVC Pipes and Fittings in Indian
market for pressure plumbingapplications and now
completing its product line, ASTRAL is very proud to
introduce uPVC conventional drainage system for soil
waste and rain water under the brand name 'ASTRAL
ULTRADRAIN' for non pressure plumbing applications.
ASTRAL ULTRADRAIN uPVC pipes and fittings are light
weight, easy to install and are made for life time trouble free
service. They are available in full range from 75 mm to 160
mm. The entire range is manufactured as per internationally
accepted quality standards and specifications.
KEY PROPERTIES AND BENEFITS
STRONGER, RESILIENT & LIGHT WEIGHT
ASTRAL ULTRADRAIN system is highly resilient and tough
with good mechanical strength and high impact resistance.
At the same time this system is very light in weight which
gives highest benefit to the end user in terms of
transportation, installation and long service life.
CORROSION RESISTANCE
The inert nature of uPVC drainage system provide complete
corrosion resistance and renders wrapping, coating and
lining unnecessary. lt also ensures that uPVC sewer and
drainage pipes have long operational life compare to
conventional asbestos or cast iron svstems.
NON CONDUCTIVE
uPVC is a non conductor of electricity, and is therefore not
subject to galvanic or electrolytic action.
FLAMMABILITY
uPVC does not support combustion and is inherently difficult
to ignite. lt also stops burning once the source of heat
removed.
CHEMICAL RESISTANCE
ASTRAL ULTRADRAIN uPVC drainage system is
inert to most of the acids, alkalis, effluents,
@
salts, minerals and aggressive soils. The system remains
unaffected by transportation of such type of media and gives
longer life with trouble free service.
UV STABILIZED
ASTRAL ULTRADRAIN system is UV stabilized which gives
protection to the system while being op*erational in direct
sun light.
HIGH FLOW RATES
Extremely smooth bores, precision joints and lack of internal
projections ensure unrivaled hydraulic capacity over the
total life of the system. Flatter gradients can be possible
using ASTRAL ULTRADRAIN uPVC drainage systems over
conventional systems.
VERSATILE AND ELEGANT
The physical properties of PVC allow designers a high
degree of freedom while designing. Superior finished pipes
and fittings add a touch of beauty to the buildings and
keeping far from looking unsightly.
QUICK & EASY INSTALLATIONS
ASTRAL ULTRADRAIN pipes and fittings can be joined
together with rubber ring or solvent weld system. These
techniques are very simple and ensure 100% leak proof
system at a reduced installation time with lower
maintenance. Leakages due to broken and cracked
elements in the system and joint opening within traditional
systems like Cast lron & asbestos are eliminated by
precision joint and sealed access points provided by the
uPVC sewer pipe and fitting system.
ENVIRONMENTAL IMPACT
PVC has a lower feedstock energy especially compared to
other polymers and common building materials. lt is the
least energy intensive of all thermoplastics. In life cycle
analyses and independent studies, PVC's environmental
impact has been found most favorable, so the more usage
is
of PVC will greatly help to keep our global natural resources
intake for longer period of time. lt is not polluting air,
water or land during manufacturing or service life
and can be recycled after prolonged service life.
 ASTRAL
CONVENTIONAL SYSTEM
UPVC ULTRADRAIN CONVENTIONAL SYSTEM
FOR SOIL WASTE & RAIN WATER

PRODUCT SPECIFICATION
ULTRADRAIN PIPES : ASTRAL ULTRADRAIN lSl marked pipes are available in both ringfit & selfit pipes with two different
class of pipe named as "TYPE A. & "ryPE B'. ryPE A pipes are recommended for use in ventilation and rain water application while
TYPE B pipes are recommended for soil and waste discharge applications. Pipes are available in all sizes in different lengths with
single socket and double socket.

RINGFIT PIPES - (rype A & rype
B) Ringfit pipes are socketed on automatic online socketing machine with
very high degree of a@uracy. The socket has groove inside for rubber
ring. The rubber ring ensures trouble free water tight joint with
allowance to thermal expansion /contraction. One end of the pipe is plain
and the other is self socketed with an integral groove to hold the
rubber gasket. When joined with a rubber ring, the joint formed is a
trouble free, water tight one, ready to take care of thermal expansion /
contraction.

Size: 75 mm,90 mm, 110 mm, 160 mm

SELFIT PIPES - (rype A & rype
B) Selfit pipes are socketed on automatic socketing machine with self
socket length (without groove). Such pipes are to be joined with
solvent cement. One end of the pipe is plain and the other is self
socketed on sophisticated automatic machines for high degree of
accurate diameters. The pipes when joined using solvent cement,
form a permanent water tight joint.
Size: 75 mm,90 mm, 110 mm, 160 mm

All dimensions are in mm and are same for Ringfit and Selfit pipes. Only socket geometry is different.

ULTRADRAIN FITTINGS : Astral Ultradrain lSl marked fittings are available in both grooved ring and pasting type in full
range starting from 75 mm to 160 mm and are fully compatible with Astral Ultradrain Pipes rs 14735

GROOVED RING PASTING TYPE

Grooved ring type fittings are Pasting type fittings are self
self socketed with groove to socketed on highly automatic
hold the rubber ring. The machines. These fittings are
grooves are made on highly to be joined with solvent
accurate online socketing, cement.
machines that give highest
quality and performance
satisfaction.
 tUUOUnnOn /kou
"tlooo
UPVC ULTRADRAIN CONVENTIONAL SYSTEM
FOR SOIL WASTE & RAIN WATER

TESTING REQUIREMENTS
ASTRAL ULTRADRAIN uPVC pipes & fittings are subject to strict and continuous control on raw materials, production, dimensions
& identification. The rigorous testing and quality control throughout the entire process ensures that ASTRAL ULTRADRAIN
System is highly reliable and effective in working.

g Tensile Strength g lmpact Strength

g lmpact Strength V Stress relief test
g Reversion V Vicat Softning temp. test
V Stress relief test V Water tightness of joint
g Vicat softening temp. tesl V Resistance to H,SO.

V Water tightness of joint g Sulohated Ash content

V Exposure to Sunlight

V Resistance to HrSOo

V Axial Shrinkage.

The acceptance criteria for test results obtained are as per widely accepted International
and National Standards.

UNIQUE IDENTIFICATION : Eactr fitting is having unique identification known as "Clock". This system ensures 100%
traceability to every production lot.

THERMAL EXPANSION AND CONTRACTION :

ASTRAL ULTRADRAIN piping system will undergo thermal expansion and contraction like any -
other thermoplastic materials. The thermal expansion & contraction deoends on the co-efficient of
thermal expansion (5.4 x 10-u mm / mm /"C for PVC), length of piping and temperature difference ll
encountered by the piping. Normaly for drainage & sewerage system temperature difference of iT
atmosphere will effect more to thermal movements of piping ratherthan effluent temperatures as full
bore discharges are normally not happened for prolong time and also these discharges are periodic
in nature. Still expansion & contraction issue needs to be addressed. For solvent weld systems, --
change in direction, offset or expansion loops are recommended while for ringfit joining systems
specially designed rubber rings and proper joining of pipes and fittings will take care of length
change. Please refer joining method section of this catalogue for more details.
 ASTRAL@
CONVENTIONAL SYSTEM
ASTRAL ULTRADRAIN GROOVED RING FITTINGS

SINGLE TEE SINGLE TEE WITH DOOR

T T T-
HC
T

I' F- r -_---l
D WT. rr:lA:r:i:a::al rii::::::Fl::t:i:t:ti L D WT. r:::::a::riii:tl ruaa:Hiit:t:il] L :ll:::::C:i:rr:r:.

75 5Z 90 186 135 75 JZ 90 186 176 79

3.2 105 z3J 170 90 3.2 '105 z5J 193 92
90
110 32 127 258 193 110 JZ 127 236 224 107
160 4g 182 JOZ 270 160 40 182 502 298 107
Application : Required to connect branch soil / waste line to Application : Same as plain Tee with option of door for
main line at an anole of 87.5"

REDUCING TEE REDUCING TEE WITH DOOR

FA_I FA--I

F- L-l F- L -----l

:::: I i :t: i:l:l:rvlm:rl:r::: A. H: irl:l::ill:]ll:a::::i i:::Di:iid:.:il i:lll:::lfJl:l: L r.ll:i::l:O:iill::l

110 x 75 32 127 x90 zou 175 110 x 75 3Z 127 x90 260 207 107
160 x 75 40 182 x 90 J4J 229 160 x 75 40 182 x 90 343 zao 107
160 x 11( 40 82x12 343 z5c 160 x 11 182 x 12|40343 277 107
Appfication : Required to connect branch line at87 5" 192.5' Application : Same as Reducing Tee with option of door for
cleaning purpose.

SINGLE TEE L.H WITH DOOR SINGLE TEE R.H WITH DOOR

I T
A
T
A
T

i::t ::t:til rt:ua:t:tA::::::t:,1

r::.il]:::r,]:l::]::l H :::r:ii:rL:,:::::il i::i::::::c:l:r:::i:l rr:ta::::E:t:::ri:i:l a:::: ill:l:l H L
75 32 90 186 137 79 75 3.2 90 186 137 79
110 5Z 127 258 185 107 110 32 127 258 185 107

Application : Same as plain Tee with option of L-H door for Application : Same as plain Tee with option of R-H door for
cleaning purpose cleaning purpose.

CROSS TEE CROSS TEE WITH DOOR

T I
A H

t:t:uu aaaa: Ill: t i:

l1:l ::.ll:: H r:::ll:.r|:.lt:::: :::uual

75 5Z 90 187 185 75 32 90 187 185 79

110 5Z 127 257 255 110 32 127 zcI 255 107

Application : Required to connect two adjacent branch line Application : Same as cross Tee with option of door for
at an angle of 87.5'/92.5' cleaning purpose
 ASTR
ASTRAL ULTRADRAIN GROOVED RING FITTINGS

SINGLE 'Y' SINGLE 'Y'WITH

T-
HC

I'
i:iiii:ii;$::iliilu: :i::r$fr:::::: A: H] L] D riirrrA:rl l{ l::illliLlirali.::l: c:
75 JZ 90 217 180 75 5Z 90 217 200 79
90 32 105 258 207 90 J.Z 105 258 zz5 92
110 32 127 294 zoo 110 5Z 127 294 273 107
160 40 182 412 347 160 40 182 412 370 107
Application : Required to connect branch soil/waste pipeline Application : Same as plain 'Y' with option of door for
to the main vertical line at an anole of 45"

REDUCING SINGLE'Y' REDUCING SINGLE'Y' WITH DOOR

T.
HC

tsD-
I' -D-
+L+

t:rll:lrr{,rri:i::rrl WT. : A] H: -L-

Ll :t:::t:ritD::t::t:,1 rr:,::ivlM';::r.i ;A Hl Ll cl
110 x75 5Z 127 X90 250 215 110 x75 J.Z 127 X90 250 242 107

Application : Required to connect branch soil/waste Application : Same as reducing "Y" with option of door for
pipeline to the main vertical line at an angle of 45' with cleaning purpose.
reduction of size

DOUBLE'Y' DOUBLE'Y'WITH DOOR

J n

WT. A rrr:::l{:iiiai:l L :::u:titi:Dut:t:t:l WT. A] Hl t:t:r:r::Lai::rii :::rr::rrcaii:il

75 5Z 90 215 261 75 32 90 215 261 79

110 5Z 127 295 375 110 3.2 127 295 375 107

Application : Required to connect 2 branch soil/waste Application : Same as Double 'Y' with option of door for
pipeline to the main vertical line at an angle of 45' cleaning purpose.

REVERSE CLEANING PIPE

T
c
l_

F- r ----l
:l:ir::D::::::,: t:tl]];:A:iItii:l i:irrlr:Fl:irr:::r:l ll::::::i::Li::l: :::r.:Cliilla:l:
D r:l:rA:i:i l:i:il:lrltl::::::: L
75 5.2 90 187 118 IV
75 JZ 90 221 180
110 5Z 127 258 143 107
160 4 182 345 207 107

Application : Required to connect two branches an angle of Application : Used in between a vertical line to facilitate
45'with socket cleaning.
 ASTRAL @

CONVENTIONAL SYSIEM
ASTRAL ULTRADRAIN GROOVED RING FITTINGS

BEND 87.5' BEND 87.5'WITH DOOR IS

l:irla:a::D:::ri :ili:rAr,:lill ,'::,,,11,,,,: L :'::::::::Duili:: r:::l:l la:l:: :A ':t:i:H:::a::::tl l:li.r.t.!:tit.uul c

75 JZ 90 46 134 75 cz on 146 155 tv
90 JZ 105 74 173 90 5Z 105 174 191 92
110 32 127 198 175 110 JZ 127 198 210 107
160 40 zol 182 zId 160 40 182 276 280 107

Application : Required to connect internal pipeline to main Application : Same as Bend with option of door for cleaning
& also for direction chanee at an anqle of 87.5'. ouroose.

BEND 87.5' L.H WITH DOOR BEND 87.5' R.H WITH DOOR
F- L ---------l

l- D+

t::::t::lEl;r:,::::: :l:::: i:li:i: I Hl l:::::::i:[il:l:::l :t:::tt:q:i:t:::l Dl A ::::::::::Ri:::l :::t:::::tl:

t5 J-Z 90 143 135 79 75 5Z 90 143 135 79
110 32 127 196 185 107 110 3.2 127 196 185 107

Application : Same as Bend with option of L-H door for Application : Same as Bend with option of R-H door for
cleanrng purpose cleaning purpose

45'BEND COUPLER
l_L_-
T I

I T
n D

I
D: i{ H Li l:::::::iD::::::::: :it:::a ::t::l H r:::r::L:t:tata::l

32 90 153 120 75 32 90 105

90 J.Z 105 189 02 140.64 90 JZ 105 116
110 32 127 207 168 110 J.Z 127 130
.)2,'1
160 40 182 260 160 40 180 158
Application : Required to connect two length of pipe.

REDUCER REPAIR COUPLER

TT
rl
J /5 Ht

-l_

i:: tt ]l

90x75 5Z 45 91 137 93
110 x 75 5-Z 58 90 15'l 92
110 x 90 JZ 55 '105 161 105
160 x 11( 40 btt 127 186 117
plpe IO r.5 mm
ASTRAL ULTRADRAIN PASTING TYPE FITTINGS

SINGLE TEE SINGLE TEE WITH

n
T
-L
I' T
I
1'
l:::r::li:D:r:tlil l:trVUrrf,rt:.. :lli,:irriH:lr:: ii:rir:iulfrrir,rirl ,:l:l::lDl:llrl: :]:tlt:A:t:itl r:::::::ltIl::ia:r: i:iit:::trL:ti:::t:l l::.::t:::ig:rrrtl'

75 JZ 82 190 140 JZ 82 190 172 79

90 32 97 250 165 90 J.Z 97 236 198 92
110 32 117 264 195 110 JZ 117 zo4 253 107
160 40 168 368 285 160 40 168 JOat 318 107
Application : Required to connect branch soil / waste line to Application : Same as plain Tee with option of door for
main line at an angle of 87.5" cleaning purpose.

REDUCING TEE REDUCING TEE WITH DOOR

t-- L ------l

t,i :: :;::
iii:D. :iliui :il::lrlr.tl::::i|i D dl l
:

110 x 75 32 117 x82 zoa 179 110 x75 3.2 117 x82 265 211 107
160 x 75 40 168 x 82 350 zJ5 160 x 75 40 168 x 82 350 270 107
160 x 11 40 168 x 11 350 240 160 x 11 40
168 x 11 350 277 107
Appf ication : Required to connect branch line at87.5" | 92.5' Application : Same as Reducing Tee with option of door for
cleaning purpose.

SINGLE TEE L.H WITH DOOR SINGLE TEE R.H WITH DOOR

T
H
T
A
I
T
i I

Application : Same as plain Tee with option of L-H door for Application : Same as plain Tee with option of R-H door for
cleaning purpose. cleaning purpose.

CROSS TEE TEE DOOR

T
-A-

,T
'l
AH

FD -+

-L+

Application : Required to connect two adjacent branch line Application : Same as cross Tee with option of door for
at an angle of 87.5"192.5" cleaning purpose.
 ASTRAL@
CONVENTIONAL SYSTEM
ASTRAL ULTRADRAIN PASTING TYPE FITTINGS

SINGLE'Y' SINGLE'Y'WITH DOOR

T

lr
I

HC
lr
I

I
-D-
=!-+t '

D ra:l::IUt: A t{ L D lrAlr::::::: H L c
75 32 82 220 175 TJ 3.2 82 220 202 tu
90 5.2 97 260 207 90 5-Z 97 260 225 92
110 JZ 117 298 253 '110 JZ 117 298 290 107
160 40. 168 417 348 160 40 168 417 382 107
Application : Required to connect branch soil/waste pipeline Application : Same as plain 'Y' with option of door for
to the main vertical line at an anole of 45'. cleaning purpose

REDUCING SINGLE'Y' REDUCING SINGLE'Y' WITH DOOR

-A-

,tsD+,
I'
ll:l:ilDii:liiii t:i:::::At:::t:: t:t:::i::H::ttttl ::t:t:::L:::: D rriiriArl:l H ttaa::t:L:i:::l :rriCrtrrr:

110 x 63 5Z 117 X70 253 202 110 x 63 3.2 117 X 70 253 zJ+ 107
110 x75 5Z 117 X 82 253 210 110 x 75 JZ 117 X 82 253 107
Application : Required to connect branch soil/waste
pipeline to the main vertical line at an angle of 45" with Application : Same as reducing "Y" with option of door for
reduction of size. cleaning purpose

DOUBLE'Y' DOUBLE'Y'WITH DOOR

r- A ---r F-A--r

:llrlla:li:Dilia:ii:l r::ri::ulmri::l Al lii::::::l{l::a::l :iuLtI::tt:, ,i:::ii,i,Dll,iu...:l iiili:ll:lj.!ir.:i:.:.l. H i:.:itit']i:i..iit:rrtl

75 JZ 82 220 268 75 JZ 82 220 268 79

110 32 117 300 390 110 JZ 117 300 390 107

Application : Required to connect 2 branch soil/waste Application : Same as Double 'Y' with option of door for
pipeline to the main vertical line at an angle of 45'. cleaning purpose

REVERSE'Y' CLEANING PIPE

F- L ----l

Dl Al Hi ii:r:i:ii:L:ri,rr.]

I3 5Z 82 zzo 175

Application : Required to connect two branches an angle of

45'with socket. Application : Used in between a vertical line to facilitate
cleaning
ASTRAL ULTRADRAIN PASTING TYPE FITTINGS

BEND 87.5" BEND 87.5'WITH DOOR (TS

t- L -----------l t-L

D WT. :A H L D A H I:
75 32 82 142 140 75 JZ 82 142 168 tu
90 5Z 97 171 174 90 32 97 171 194 92
110 5Z 117 195 188 110 32 117 195 217 107
160 40 168 270 271 160 40 168 270 282 107
: same as tsend with option
& also for direction chanoe at an anole of 87.5'.

BEND 87.5" L.H WITH DOOR BEND 87.5'R.H WITH DOOR

D: l:i::i:t:A:::t:rl l::::::rFIlirrl:rl: t::ri::laL::rrril :it::lC::l::l r:r::t::iDri:::t:r: H: :i:i:::i.iL::i:1.:::l ::i::]:]:t:Gr::i::::l

JZ 82 137 139 79 tc JZ 82 137 139 79

110 JZ 117 192 '195 107 110 J.Z 117 192 195 107

Application : Same as Bend with option of L-H door for Application : Same as Bend with option of R-H door for
cleaning purpose. cleaning purpose.

COUPLER
l-L-l
T I T
I I

H D

Application : Required to connect two length of pipe

REDUCER REPAIR COUPLER

t-- L----------l
l-L-l
T T I

I
H D

l--C-----J-A--l J-

110 x 75
110 x 90

l: | 1,::::'.r,::iii :,, : i:il::liii:i'lr: : i i:::li:i: :;ai::i:'li::::: : :::11 i ::aii:: iiii: :::li :llllll:::,i:.
 @

CONVENTIONAL SYSTEM
ASTRAL ULTRADRAIN ACGESSORIES

4", 5",7" FLOOR TRAP NAHANI TRAP & JALI

D H L A
?tr 7A 85 256 128
D wT. A
JALI '110 AA 119
: For'multiole drainino i.e. Bathroom/ Washbasin/ Application : For draining waste from bathroom / wash basin
Washing machine / Bathtub etc Provided with 3 additional
out to the main line.
inlets that can be ooened as an when reouired.

W.C. CONNECTOR (BEND)

W.C. CONNECTOR (STRAIGHT)

i
D rlii::::r:L:l:l:r: H
D :]L:,:::: H
110 450 122
110 192 197
Application : To connect W C. pans to soil
Application

W.C. CONNECTOR srRAlcHT (Reducer Type) ECCENTRIC REDUCING BUSH

t- L-{
:t::tt:t:itDi:t:::: wT. i::Airl c L
125 x 11 JZ 125 110 103 110 x75
Appf ication : 125 x 110 Reducer with W C ring can be joined 110 x 63
to required length of pipe to take the line out

VENT COWL PIPE CLIP

':lt:Da:::.:: WT. H L
r:r:rrrD::rrii tiilltr:tl{rtr:l
:
75 JZ 110 112
32 or 110 32 143 140
110 5.2 90 160 40 210 180
Application : Used as a cap on the top of the vertical line. Application : To flx / secure the pipeline to the wall or flat surface
Also helos in release of foul oases.

RUBBER SEAL RING

SOCKET PLUG

WT. ::t::Lit:tt:
D H
75 5Z 95 48
110 5.2 130 60
Application : Used as a blind plug to terminate the pipeline

i:lti::::illllilll::::ll:llllll:lll:i:::li .i:::i:::lli::: l
 TNNOVATION {tur}r
UPVC ULTRADRAIN CONVENTIONAL SYSTEM
FOR SOIL WASTE & RAIN WATER

UPVCTRAPS
Traps are very important parts of drainage and sewerage system and are most critical to ensure efficient working of the system. Traps
prevent foul'gases or air to enter back in passage and at a same time allow waste to flow through them.

Conventional Cast lron or cement traps are suspectible to bacterial growth due to its structure and material as they are not able to
withstand the attack of salts, acidic or alkali nature of effluent. This will lead to cracks in masonry and ultimately inefficient working and
unsatisfactory results of the system.

ASTRAL uPVC Traps are immune to attack of bacteria and having very good resistance to chemicals which makeihem most suitable
for drainage system. These traps have very smooth inside surface which ensures efficient flushing of system.

Traps are available in "P", "Q" & "S" depending on the outlet angle required.

All traps have water seal well above 50 mm (normally accepted in most of the national, international and municipal guidelines) which
ensu re best functicjnal ity of traps.

P.TRAP S.TRAP

T
c

l-L
I

I ll B
125X110 215 365 40e lzJ 110
'110X110 215 355 193 110 110 110X110

Application : To provide water seal & efficient functioning of Application : Where inlet and outlet are parallel to each
the drainage system. other.

Q.TRAP LIP RING FOR P/Q/S TRAP

125X110
110X110

Application : Where the outlet is ai 45'to inlet

RUBBER RING FOR WC CONNECTOR & BEND

 ASTRAL@
CONVENTIONAL SYSIEM
UPVC ULTRADRAIN CONVENTIONAL SYSTEM
FOR SOIL WASTE & RAIN WATER
INSTALLATION OF TRAPS
. Select right type of trap from 'P" / "O' i "S" traps as per . Apply rubber lubricant on W.C. connector ring and on outer
the outlet angle required. Place the trap on firm base, pour side of W.C. pan. Join W.C. pan to trap by pushing W.C.
with concrete on a slab and set it relative to the level pan to 125 mm socketoftrap.
of finished floor.
. Solvent cement can be used to make joints when
. Concrete can be poured around "P" / "Q" / "S" trap but 11 0x 11 0 mm traps are being used to join connectors other
outlettothe trap must be leftopen clearto concrete. than W.C. Pan connection.

. Place ASTRAL W.C. connector ring to the socketed end In such cases, outlet of traps can be inserted in the socketed
of trap. end of pipe or fittings which ever is applicable and joint can be
solvent cemented.

TYPE OF COMMON INSTALLATION

JOINING METHODS :

RINGFIT JOINING METHOD : SOLVENT WELD JOINING METHOD :

1. CUT PIPE : Gut pipe square. As joints are sealed at the 1. CUT PIPE : Cut pipe square. As joints are sealed at the
base of the fitting socket. An angled cut may result in base of the fitting socket. An angled cut may result in
joint failure. joint failure.

2. REMOVE BURR AND BEVEL : Remove all burr from 2. REMOVE BURR AND BEVEL : Remove all burr from
inside and outside of a
pipe with knife-edge, file, inside and outside of pipe with a knife-edge file,
or deburring tool. Chamfer (bevel) the end of the or deburring tool. Chamfer (bevel) the end of the
pipe 10' -15" pipe 10' -15"

CLEAN : Remove surface dirt, grease, or moisture with CLEAN : Remove surface dirt, grease, or moisture with
a clean dry cloth. a clean dry cloth.

3. INSERT PIPE : Insert the pipe in to the socket without 3. DRY FIT : With light pressure, pipe should go one third to
the seal ring and mark along the pipe, when it is fully one half of the way into the fitting socket. Pipes and
inserted. fittings that are too tight or too loose should not be used.

4. FIX RUBBER RING l Fix the rubber ring in the groove
without twisting it.
5. APPLY LUBRICANT : Apply jointing lubricant to the
chamfered end of the pipe & on rubber ring up to the
mark made on spigot or to the socket end of fitting.
6. JOIN PIPE AND FITTINGS : Push the pipe firmly into the
socket till the gap between the mark on the spigot and
the socket is about 10 mm to allow thermal exoansion.
4. CEMENT : Apply a full even layer of cement to the
outside of a pipe and medium layer of cement to the
inside of a fitting.
5. JOIN PIPE AND FITTINGS : Assemble pipe and fitting
socket till it contacts socket bottom. Hold pipe and fitting
together until the pipe does not back out. Remove
excessive cement from the exterior. A properly made
joint will show a continuous bead of cement around the
oerimeter.
UPVC ULTRADRAIN CONVENTIONAL SYSTEM
FOR SOIL WASTE & RAIN WATER
GOOD SITE PRACTICE
HANDLING ON.SITESTORAGE
. Take all- reasonable care when handling ASTRAL . Stack pipe lengths:
ULTRADRAIN uPVC pipes particularly in very cold - eitheron a flat base
conditions when the impact strength of the material is - oron level ground
reduced. - or on 75mm x 75mm timber at 1 metre maximum centres
. Do not throw or drop pipes, or drag them along hard . Provide side support with 75mm wide battens at 1m centres
surfaces. (as show in figure).

In case of mechanical handling, use protective slings and ldeally, stacks should contain one diameter pipe size only.
padded supports. Metal chains and hooks should not make Where this is not possible, stack largest diameter pipes at
direct contact with the pipe. base of stack. Small pipes may be nested inside larger
pipes.

Store all materials in wellventilated, shady conditions.

lf stored in the open for lgng periods or exposed to strong

sunlight, cover the stack with opaque sheeting.

Store fittings under cover. Do not remove from cartons or

packaging until required.

Store solvent cement and cleaning fluid in a cool place out of

direct sunlight and away from any heat source.

DO'S & DON'TS

DO'S DON'TS
. Always insist to use ASTRAL ULTRADRAIN rubber . Do not insert the pipe into socket of fitting without
lubricant and solvent cement for making joints. chamfering. This can leads.to misplacing of rubber rings
and finally leakage in piping.
. Cut the pipe straight, as improper cut may lead to leakage.

. . Nevermixsoil andwaste linewithout puttingwatersealtrap

Use test plug i socket plug for testing the lines. Try to avoid
in between.
smoketest.
. . Never remove rubber rings from pipes and fittings to make
Avoid over tightening of door caps. Make sure that door
solvent weld joint from the same pipe or fittings. This will
gaskets are placed properly before tightening.
lead to heavy leakage orfailure of system.

. Do not install pipeline without properly placed pipe clips.

This is required to ensure efficientworking of the system.
 . CPVC PIPING SYSTEM FOR INDUSTRIES . CPVC PIPING SYSTEM FOR FIRE SPRINKLERS . ASTM UPVC PIPING
SYSTEM
. CPVC PLUMBING SYSTEM FOR HOT & COLD WATER . DRAINAGE SYSTEMS . LIGHT WEIGHT FOAMCORE
UPVC PIPES
. LEAD FREE & HEAVY METAL FREE COLUMN PIPES FOR SUBMERSIBLE PUMPS . MULTI-LAYER COMPOSITE
PIPE
. LEAK PROOF UPVC DRATN WASTE & VENT SYSTEM
. uPVC PIPES FOR DRATNAGE & SEWERAGE AppLtCATtONS
. THE LEADING SOUNDPROOF SOIL & WASTE SYSTEM . BATHROOM WITHOUT COMPROMISE

Authorised Distributor :

ASTRAL POLY TECHNIK LIMITED

Registered & Corporate Ottice : 20711, Astral House, Bih Rajpath Club, Off. S G Highway, Ahmedabad-380
059. India
Phone : +91 79 6621 2000 Fax : +91 79 6621 2121 E-mail : info@astralcpvc com Website : www
astratcpvc.com
Follow us on : https://wwwfacebookcom/pages/Astrafpoty.Technik-Ltd/18687393803988a

Phone 022-26862227 Ielelax:022'2686 2397 E-mail : mumbai @ astralcpvc com Telefax : 040 - 2790 0023 E-mai : hyderabad @astralcpvc com

Phone:011-26169461 Telefax:011.26168156 E.mail:delhi@astralcpvc.com phone:044-43506384 E_mail:chennai@astralcpvccom

;
Telefax:080-26617236 E-mait:bgtoffice@astratcpvc,com E
phone:0141 .2360236 E-mait:jaipur@astratcpvccom
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