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Part 5
Service Diagnosis
1. Maintenance Inspection ........................................................................71
1.1 Overview ................................................................................................71
2. Symptom-based Troubleshooting .........................................................73
2.1 Overview ................................................................................................73
2.2 Equipment does not Operate .................................................................74
2.3 Indoor Unit Fan Operates, but Compressor does not Operate ..............75
2.4 Cooling / Heating Operation Starts but Stops Immediately ....................76
2.5 After Unit Shuts Down, It cannot be Restarted for a While ....................77
2.6 Equipment Operates but does not Provide Cooling ...............................79
2.7 Equipment Operates but does not Provide Heating ...............................80
2.8 Equipment Discharges White Mist .........................................................81
2.9 Equipment Produces Loud Noise or Vibration .......................................82
2.10 Equipment Discharges Dust...................................................................84
2.11 Remote Controller LCD Displays "88" ....................................................84
2.12 Swing Flap does not Operate.................................................................85
3. Troubleshooting by Remote Controller .................................................87
3.1 Mode Changeover..................................................................................87
3.2 Procedure of Self-diagnosis by Remote Controller ................................88
3.3 Error Codes and Description ..................................................................91
3.4 Error Codes - Sub Codes .......................................................................92
3.5 Overview of the Outdoor Safety Devices ...............................................95
3.6 Overview of the Indoor Safety Devices ..................................................95
3.7 Indoor Unit PCB Abnormality .................................................................96
3.8 Drain Water Level System Abnormality..................................................97
3.9 Indoor Unit Fan Motor Lock....................................................................99
3.10 Swing Flap Motor Abnormality / Lock...................................................100
3.11 Drain System Abnormality....................................................................102
3.12 Capacity Setting Abnormality ...............................................................103
3.13 Thermistor Abnormality ........................................................................104
3.14 Humidity Sensor System Abnormality ..................................................105
3.15 Room Temperature Thermistor in Remote Controller Abnormality ......106
3.16 Outdoor Unit PCB Abnormality.............................................................107
3.17 High Pressure Abnormality (Detected by the High Pressure Switch)...108
3.18 Pressure Sensor Abnormality...............................................................110
3.19 Compressor Motor Lock .......................................................................112
3.20 Outdoor Unit Fan Motor Abnormality....................................................113
3.21 Electronic Expansion Valve Abnormality..............................................116
3.22 Discharge Pipe Temperature Abnormality ...........................................119
3.23 High Pressure Switch System Abnormality ..........................................121
3.24 Thermistor System Abnormality ...........................................................122
3.25 Pressure Sensor Abnormality...............................................................123
3.26 Outdoor Unit PCB Abnormality.............................................................124
3.27 Radiation Fin Temperature Rise ..........................................................126
3.28 DC Output Overcurrent (Instantaneous) ..............................................128
3.29 Electronic Thermal (Time Lag) .............................................................131
69 Service Diagnosis
SiAU281423E
Service Diagnosis 70
Maintenance Inspection SiAU281423E
1. Maintenance Inspection
1.1 Overview
When performing maintenance, you should at least perform the following inspections:
Indoor unit
Refrigerant piping
Drain piping
Outdoor unit
Earth
Standard conditions
Indoor Outdoor
Cooling Operation 27°C DB/19°C WB 35°C DB
Heating Operation 20°C DB 7°C DB/6°C WB
During or after maintenance, when the power supply is restarted, operation restarts automatically by the “auto
restart function.” Please exercise the proper caution.
71 Service Diagnosis
SiAU281423E Maintenance Inspection
Cooling
Air Conditioner Status Low Pressure High Pressure Running Current
Air filter fouling Lower Lower Lower
Short circuit of indoor unit inlet/outlet Lower Lower Lower
air
Outdoor unit fin fouling Higher Higher Higher
Short circuit of outdoor unit inlet/outlet Higher Higher Higher
air
Air mixed in refrigerant Higher Higher Higher
Water mixed in refrigerant ∗1 Lower Lower Lower
Dirt mixed in refrigerant ∗2 Lower Lower Lower
Refrigerant shortage Lower Lower Lower
Unsatisfactory compression ∗3 Higher Lower Lower
Heating
Air Conditioner Status Low Pressure High Pressure Running Current
Air filter fouling Higher Higher Higher
Short circuit of indoor unit inlet/outlet Higher Higher Higher
air
Outdoor unit fin fouling Lower Lower Lower
Short circuit of outdoor unit inlet/outlet Lower Lower Lower
air
Air mixed in refrigerant Higher Higher Higher
Water mixed in refrigerant ∗1 Lower Lower Lower
Dirt mixed in refrigerant ∗2 Lower Lower Lower
Refrigerant shortage Lower Lower Lower
Unsatisfactory compression ∗3 Higher Lower Lower
Notes:
∗1. Water in the refrigerant freezes inside the capillary tube or electronic expansion valve, and is basically the
same phenomenon as pump down.
∗2. Dirt in the refrigerant clogs filters inside the piping, and is basically the same phenomenon as pump
down.
∗3. Pressure differential between high and low pressure becomes low.
Service Diagnosis 72
Symptom-based Troubleshooting SiAU281423E
2. Symptom-based Troubleshooting
2.1 Overview
Symptom Details of Measures
1 Equipment does not operate. Refer to P.74
2 Indoor unit fan operates, but compressor does Refer to P.75
not operate.
3 Cooling/heating operation starts but stops Refer to P.76
immediately.
4 After unit shuts down, it cannot be restarted for a Refer to P.77
while.
5 Equipment operates but does not provide Refer to P.79
cooling.
6 Equipment operates but does not provide Refer to P.80
heating.
7 Equipment discharges white mist. Refer to P.81
8 Equipment produces loud noise or vibration. Refer to P.82
9 Equipment discharges dust. Refer to P.84
10 Remote controller LCD displays “88”. Refer to P.84
11 Swing flap does not operate. Refer to P.85
12 Equipment emits odor. Room smell and cigarette odors accumulated
inside the indoor unit are discharged with air.
Inside of the indoor unit must be cleaned.
13 Flap operates when power is turned ON. It is normal.
The flap initializes for accurate positioning.
14 Change of operation mode causes flap to move. It is normal.
There is a control function that moves the flap
when operation mode is changed.
15 Fan operates in “M” tap during heating even if It is normal.
remote controller is set to “L” tap. It is caused by the activation of the overload
control (airflow shift control).
16 Flap automatically moves during cooling. It is normal.
It is caused by the activation of the dew
condensation prevention function or ceiling
soiling prevention function.
17 Indoor unit fan operates in “L” tap for 1 minute in It is normal.
“program dry” mode even if compressor is not The monitoring function forcibly operates the fan
operating. for 1 minute.
18 Indoor unit fan operates after heating operation It is normal.
stops. The fan operates in the “LL” tap for 60 to 100
seconds to dissipate the residual heat in the
heater.
19 Drain pump operates when equipment is not It is normal.
operating. The drain pump continues to operate for several
minutes after equipment is turned OFF.
20 Horizontal swing sends air to different directions It is normal.
in cooling and heating even if it is set to the same The airflow direction in cooling/dry operation is
position. different from that in heating/fan operation.
21 Flap remains horizontal even if it is set to swing
It is normal.
mode. The flap does not swing in the thermostat OFF
mode.
22 When operating in remote control thermostat, the It is normal.
thermostat turns OFF before temperature of The thermostat may be controlled with the
remote control reaches the set temperature. suction air temperature (body thermostat),
concurrently with the set temperature.
73 Service Diagnosis
SiAU281423E Symptom-based Troubleshooting
Troubleshooting
Caution Be sure to turn off the power switch before connecting or disconnecting connectors, or parts may be damaged.
Is the power
YES
switch OFF or fuse for power Turn ON the power switch or replace
switch blown? the fuse.
If high-harmonics circuit breaker is
NO
not used on the inverter compressor,
replace the circuit breaker.
YES
Is there power failure? Wait until power returns.
NO
Is the
operation lamp on YES
LCD remote controller Diagnose based on error code
blinking? on remote controller.
NO
NO
Service Diagnosis 74
Symptom-based Troubleshooting SiAU281423E
Troubleshooting
Caution Be sure to turn off the power switch before connecting or disconnecting connectors, or parts may be damaged.
Is the
power switch OFF or YES
the fuse for power switch Turn ON the power switch or
blown? replace the fuse.
NO
(1)
Is rated voltage YES
applied at the compressor Replace the compressor.
terminals?
NO
(2)
Is rated
voltage output from the YES
Replace the magnetic switch or
magnetic switch or power
transistor? power transistor.
NO
(3)
Is rated voltage YES
output from the PCB?
Replace the PCB.
NO
75 Service Diagnosis
SiAU281423E Symptom-based Troubleshooting
Troubleshooting
Caution Be sure to turn off the power switch before connecting or disconnecting connectors, or parts may be damaged.
Is the
operation lamp of indoor unit YES
receiver blinking?
Heating: Indoor NO
unit
Cooling: Outdoor
unit
NO
Does the fan rotate? Defective fan motor. Check the
YES magnetic switch and aux. relay
for fan motor.
YES
Is the filter soiled? Cleaning
NO
Service Diagnosis 76
Symptom-based Troubleshooting SiAU281423E
77 Service Diagnosis
SiAU281423E Symptom-based Troubleshooting
Troubleshooting
Caution Be sure to turn off the power switch before connecting or disconnecting connectors, or parts may be damaged.
Does the
YES
unit start operation after 3 Normal. Unit is in 3-minute
minutes? standby mode.
NO
YES
[Electric system]
Power supply
voltage is within ±10 % of NO
Contact the power company.
specified voltage.
YES
YES
[Refrigerant circuit]
After vacuum drying, charge correct
amount of refrigerant. Then, start
operation again.
Is there any
temperature difference NO
between inlet and outlet of Replace the electronic expansion
electronic expansion valve.
valve?
YES
Is there any
temperature difference NO
between suction side and Replace the four way valve.
discharge side of four
way valve?
YES
Service Diagnosis 78
Symptom-based Troubleshooting SiAU281423E
Troubleshooting
Caution Be sure to turn off the power switch before connecting or disconnecting connectors, or parts may be damaged.
79 Service Diagnosis
SiAU281423E Symptom-based Troubleshooting
Troubleshooting
Caution Be sure to turn off the power switch before connecting or disconnecting connectors, or parts may be damaged.
Service Diagnosis 80
Symptom-based Troubleshooting SiAU281423E
Troubleshooting
Caution Be sure to turn off the power switch before connecting or disconnecting connectors, or parts may be damaged.
NO YES
81 Service Diagnosis
SiAU281423E Symptom-based Troubleshooting
Troubleshooting
Caution Be sure to turn off the power switch before connecting or disconnecting connectors, or parts may be damaged.
Does the
noise generate with YES
vibration of unit mounting Insert shock absorber in
section? mounting section, or strengthen
the mounting section.
NO
NO
Is the piping secured? Insert cushion materials to the
[Power supply side] YES pipe support such as saddle.
Does
YES
the fan contact with other Disassemble and remove parts
parts? contact.
NO
Is the noise
flushing sound from YES
pressure reducing valve or Normal
capillary tube?
NO
Service Diagnosis 82
Symptom-based Troubleshooting SiAU281423E
Continuous
slight noise of "shoo..." YES
during cooling or Normal. The sound is flushing
defrosting noise of gas (refrigerant) inside
air conditioning unit.
NO
Sound of
"shoo..." generates
YES
just after operation start or stop, Normal. The noise is a sound
or defrosting start or generated at the time of gas
stop.
(refrigerant) flow change or stop.
NO
Sound of
"shoo..." generates during YES
Normal. Operation sound of
cooling or after operation
stop. draining device
NO
83 Service Diagnosis
SiAU281423E Symptom-based Troubleshooting
Supposed Carpet
Causes Animal hair
Application (cloth shop,...)
Troubleshooting
Caution Be sure to turn off the power switch before connecting or disconnecting connectors, or parts may be damaged.
Does the
trouble generate at the
YES
time of operation start again after Dust collected inside the indoor
extended period of unit are blown out.
operation?
Cleaning for inside of indoor unit
is necessary.
NO
YES
Is the air filter equipped? Dust collected inside the indoor
unit are blown out.
NO Cleaning for inside of indoor unit
is necessary.
Install the air filter.
Troubleshooting
Caution Be sure to turn off the power switch before connecting or disconnecting connectors, or parts may be damaged.
Trouble
generates just after power YES
The unit is checking to confirm
supply ON. that remote controller is normal.
NO Indication appears for short
time.
Is the position of
YES
SS1 on indoor unit PCB at Turn the switch to "Normal", and
"Emergency"? reset power supply.
NO
Service Diagnosis 84
Symptom-based Troubleshooting SiAU281423E
Method of Error Utilizes ON/OFF of the limit switch when the motor turns.
Detection
Error Decision When ON/OFF of the micro switch for positioning cannot be reversed even through the swing
Conditions flap motor for a specified amount of time (about 30 seconds).
Remark Some functions can force the swing flap into a fixed position, although swing mode is selected
on the remote controller. This is not a unit error, but a control function to prevent draft to the
customer.
Before starting the troubleshooting, make sure the swing flap is not forced into such a fixed
position. (e.g. Hot start, defrost operation, thermostat OFF in heating operation or freeze-up
prevention in cooling operation. For details see "Fan and Flap Operations" on P.27)
85 Service Diagnosis
SiAU281423E Symptom-based Troubleshooting
Troubleshooting
Caution Be sure to turn off the power switch before connecting or disconnecting connectors, or parts may be damaged.
Are the
connectors correctly NO
connected to X29A and X14A Connect correctly.
on the PCB?
YES
Is the limit
switch’s transfer NO Connect correctly.
connector correctly
connected?
YES
Service Diagnosis 86
Troubleshooting by Remote Controller SiAU281423E
<Main Menu>
• Set temp. mode changeover
• Airflow direction
• Quick Cool/Heat On/Off
• Ventilation
• Timer setting
• Service Contact/Model Info
• Convenient functions
• Setting status list
Main Menu screen • Clock setting
• Language changeover
<Basic Screen>
• Operation mode changeover
• Fan speed control Press Press Cancel
• Menu display Menu/Enter button once.
• Confirmation of each setting button once.
• On
• Off
• Cancel
• Operation lamp
Press Cancel
button once.
Press Cancel button
for 4 seconds or more.
87 Service Diagnosis
SiAU281423E Troubleshooting by Remote Controller
Screen
Operation lamp
Error code
Applicable
model names
Service Diagnosis 88
Troubleshooting by Remote Controller SiAU281423E
The upper digit of the code changes as shown below when the UP and DOWN
buttons are pressed.
89 Service Diagnosis
SiAU281423E Troubleshooting by Remote Controller
Normal status
Enters inspection mode from normal
status when the INSPECTION/TEST
button is pressed. 2
If no button is pressed
for 1 minute, equipment
returns to normal status.
3
Press
MODE
When MODE selector selector
button is pressed or button.
no button is pressed
for 1 minute,
equipment returns to
normal status.
6 4
If no button is pressed
for 1 minute, equipment
returns to normal status.
Service Diagnosis 90
Troubleshooting by Remote Controller SiAU281423E
91 Service Diagnosis
SiAU281423E Troubleshooting by Remote Controller
Service Diagnosis 92
Troubleshooting by Remote Controller SiAU281423E
Note: ∗1. IGBT: IGBT is a power semiconductor device primarily used as an electronic switch.
∗2. SP: Single Pulse
∗3. MP: Multi Pulse
93 Service Diagnosis
SiAU281423E Troubleshooting by Remote Controller
Troubleshooting
Error code
Description of error Description of diagnosis
U2 - 01 Power supply voltage error This error is supposed to have resulted from under- or over-
voltage of the power supply, or faulty voltage sensor in the
PCB.
U2 - 02 Open phase of power supply Check for any open phase of the power supply.
U2 - 03 Main circuit capacitor charge error There is abnormal circuit current flowing in the PCB. If wire
connections related to the PCB are normal, replace the
outdoor unit PCB.
U2 - 04 SP/MP - PAM overvoltage error There is overvoltage between SP/MP and PAM (Single
phase). If wire connections related to the PCB are normal,
replace the outdoor unit PCB.
UA - 01 Incorrect number of indoor units connected This error will be displayed if the locally-set number of indoor
units is different from the detected number of indoor unit.
UA - 02 Multiple master units detected There are a number of indoor units with a remote controller
connected.
Connect the remote controller to only one indoor unit.
UA - 03 Excess indoor units connected This error will be displayed if five or more indoor units are
connected.
UA - 05 Indoor-Outdoor transmission error between There is an error in transmission between the outdoor unit
slave 1 and outdoor unit and slave indoor unit 1. Check for the connection of the
jumper between the slave indoor unit (with no remote
controller connected) and the outdoor unit.
UA - 07 Indoor-Outdoor transmission error between There is an error in transmission between the outdoor unit
slave 2 and outdoor unit and slave indoor unit 2. Check for the connection of the
jumper between the slave indoor unit (with no remote
controller connected) and the outdoor unit.
UA - 09 Indoor-Outdoor transmission error between There is an error in transmission between the outdoor unit
slave 3 and outdoor unit and slave indoor unit 3. Check for the connection of the
jumper between the slave indoor unit (with no remote
controller connected) and the outdoor unit.
UF - 01 Incorrect wiring There is an error in wire connections for transmission
between indoor and outdoor units (judged with the indoor
unit). Check for the connections of jumpers 1, 2, and 3
between the indoor and outdoor units.
UF - 02 Piping connected the other way round There is an error in operation mode and refrigerant piping
detection temperature. Check for any refrigerant piping
connected the other way round, shortage of refrigerant, etc.
Service Diagnosis 94
Troubleshooting by Remote Controller SiAU281423E
95 Service Diagnosis
SiAU281423E Troubleshooting by Remote Controller
Error Decision The error is generated when the data from the E²PROM is not received correctly.
Conditions
E²PROM (Electrically Erasable Programmable Read Only Memory): A memory chip that holds
its content without power. It can be erased, either within the computer or externally and usually
requires more voltage for erasure than the common +5 volts used in logic circuits. It functions
like non-volatile RAM, but writing to E²PROM is slower than writing to RAM.
Troubleshooting
Caution Be sure to turn off the power switch before connecting or disconnecting connectors, or parts may be damaged.
NO
Normal reset? Replace the indoor unit PCB.
YES
Service Diagnosis 96
Troubleshooting by Remote Controller SiAU281423E
Error Decision The error is generated when the water level reaches its upper limit and when the float switch
Conditions turns OFF.
97 Service Diagnosis
SiAU281423E Troubleshooting by Remote Controller
Troubleshooting
Caution Be sure to turn off the power switch before connecting or disconnecting connectors, or parts may be damaged.
Is the short
circuit connector NO
connected to X15A on the Connect the short circuit
indoor unit PCB? connector.
YES
Check the
continuity of the short NO
circuit connector. Is there Connect the short circuit
continuity? connector.
YES
Replace the indoor unit PCB.
Is a drain pump NO
connected to the indoor unit Connect the drain pump.
PCB?
YES
YES YES
Replace the drain pump.
Is the drain water YES
level abnormally high? There is an error of the drain
system.
NO
YES
Does "A3"
appear on the remote controller NO
Replace the float switch.
display?
YES
Replace the indoor unit PCB.
Note:
If "A3" is detected by a PCB which is not mounted with X15A, the PCB is defective.
Service Diagnosis 98
Troubleshooting by Remote Controller SiAU281423E
Error Generation The error is generated when the fan rotations are not detected while the output voltage to the
fan is at its maximum.
Troubleshooting
Caution Be sure to turn off the power switch before connecting or disconnecting connectors, or parts may be damaged.
Is the
harness from the fan
motor correctly connected to NO
Connect correctly.
X20A connector?
YES
With
transfer connector
between the fan motor and NO
X20A disconnected, can the fan Replace the fan motor.
be easily turned by
hands?
YES
Is the resistance
between each pins above NO
Replace the fan motor.
judgement standard?
YES
Replace the indoor unit PCB.
99 Service Diagnosis
SiAU281423E Troubleshooting by Remote Controller
Method of Error Utilizes ON/OFF of the limit switch when the motor turns.
Detection
Error Decision When ON/OFF of the micro-switch for position detection cannot be reversed even though the
Conditions swing flap motor is energized for a specified amount of time (about 30 seconds).
∗ Error code is displayed but the system operates continuously
Troubleshooting
Caution Be sure to turn off the power switch before connecting or disconnecting connectors, or parts may be damaged.
Is the
connector (X36A) NO
Connect correctly.
correctly connected?
YES
Is the limit
switch's transfer connector NO
Connect correctly.
correctly connected?
YES
NO
220-240 VAC? Replace the indoor unit PCB.
YES
Method of Error Water leakage is detected based on float switch ON/OFF operation while the compressor is in
Detection non-operation.
Error Decision The float switch changes from ON to OFF while the compressor is OFF.
Conditions
Troubleshooting
Caution Be sure to turn off the power switch before connecting or disconnecting connectors, or parts may be damaged.
Is drain pump NO
Check the drain pump and drain
normal?
pipe.
YES
Is amount of
circulated drain water YES
excessive after pump Check water drainage system.
stops operation? Check to see if drain-up height
and horizontal pipe length
NO exceed specifications.
NO
Method of Error Capacity is determined according to resistance of the capacity setting adaptor and the memory
Detection inside the IC memory on the indoor unit PCB, and whether the value is normal or abnormal is
determined.
Error Decision When the capacity code is not saved to the PCB, and the capacity setting adaptor is not
Conditions connected.
When a capacity that does not exist for that unit is set.
Troubleshooting
Caution Be sure to turn off the power switch before connecting or disconnecting connectors, or parts may be damaged.
YES
The
capacity setting
adaptor need to be NO
Replace the indoor unit PCB.
installed when
replacing the
PCB.
YES
Install a capacity setting
adaptor.
Error Decision When the thermistor becomes disconnected or shorted while the unit is running.
Conditions
Troubleshooting
Caution Be sure to turn off the power switch before connecting or disconnecting connectors, or parts may be damaged.
NO
Is it connected properly? Correct the connection.
YES
CHECK 1 NO
Is it normal?
Replace the thermistor.
YES
NO
Is the contact OK? Correct the contact.
YES
Error Decision The error is generated when the humidity sensor becomes disconnected or shorted when the
Conditions unit is running.
Troubleshooting
Caution Be sure to turn off the power switch before connecting or disconnecting connectors, or parts may be damaged.
YES
Does it function normally? It is normal.
(Poor connector contact)
NO
Notes:
∗1. To delete the history, the ON/OFF button of the remote controller must be pressed and held for 5 seconds
in the check mode.
∗2. To display the code, the INSPECTION/TEST button of the remote controller must be pressed and held in
the normal mode.
∗3. If "CC" is displayed even after replacing the humidity sensor PCB assy (A2P) and taking the steps ∗1 and
2, replace the indoor unit PCB assy (A1P).
Method of Error Error detection is carried out by temperature detected by room temperature thermistor in remote
Detection controller. (∗1)
Error Decision When the room temperature thermistor in remote controller becomes disconnected or shorted
Conditions while the unit is running.
Troubleshooting
Caution Be sure to turn off the power switch before connecting or disconnecting connectors, or parts may be damaged.
YES
Error is displayed again. Replace the remote
controller.
NO
Note:
∗1. How to delete “the history of error codes”.
Press the “ON/ OFF” button for 4 seconds and more while the error code is displayed in the inspection
mode.
Troubleshooting
Caution Be sure to turn off the power switch before connecting or disconnecting connectors, or parts may be damaged.
YES
Does it return normally? External factors (Noise, etc.)
NO
Method of Error The protection device circuit checks continuity in the high pressure switch.
Detection
High Pressure The table below contains the preset high pressure switch values.
Switch Settings High pressure switch
Open Close
4.0 MPa +0/-0.15 3.0 MPa +/-0.15
Troubleshooting
Caution Be sure to turn off the power switch before connecting or disconnecting connectors, or parts may be damaged.
YES
NO
Is it in cooling operation?
(In heating operation)
YES
(In cooling Is the
operation) intermediate heat
exchanger thermistor
NO
(connector: X12A) properly Connect the connector properly.
connected to the outdoor
unit PCB?
Is the
pressure sensor
NO YES
(connector: X17A) properly Connect the connector properly.
connected to the outdoor
unit PCB?
Remove the thermistor from the
outdoor unit PCB and measure
YES
resistance between the pins (5) and (6).
YES
Is the
relation between low NO
pressure and voltage Replace the pressure sensor.
normal?
YES
Is low pressure
NO
abnormally low? Replace the outdoor unit PCB
CHECK 3 (A1P).
∗ Replace the PCB
YES
equipped with resin case.
Troubleshooting
Caution Be sure to turn off the power switch before connecting or disconnecting connectors, or parts may be damaged.
YES
NO
Is it in cooling operation?
(In heating operation)
YES
(In cooling Is the
operation) intermediate heat
exchanger thermistor
NO
(connector: X12A) properly Connect the connector properly.
connected to the outdoor
unit PCB?
Is the
pressure sensor
NO YES
(connector: X17A) properly Connect the connector properly.
connected to the outdoor
unit PCB?
Remove the thermistor from the
outdoor unit PCB and measure
YES
resistance between the pins (5) and (6).
YES
Is the
relation between low NO
pressure and voltage Replace the pressure sensor.
normal?
YES
Is low pressure
NO
abnormally low? Replace the outdoor unit PCB
CHECK 3 (A1P).
∗ Replace the PCB
YES
equipped with resin case.
Method of Error Detect the motor lock when the compressor is energized.
Detection
Error Decision If the motor rotor does not rotate when the compressor is energized.
Conditions
Troubleshooting
Caution Be sure to turn off the power switch before connecting or disconnecting connectors, or parts may be damaged.
NO
Is the stop valve open? Open the stop valve.
YES
Check and
see whether compressor YES
is short-circuited or Replace the compressor.
ground.
NO
Does low or
high pressure vary even YES
instantaneously when restarting Replace the outdoor unit PCB
compressor? (A1P).
NO
Method of Error Abnormality of fan motor system is detected according to the fan speed detected by hall IC
Detection when the fan motor runs.
Error Decision When the fan runs with speed less than a specified one for 15 seconds or more when the fan
Conditions motor running conditions are met
When connector detecting fan speed is disconnected
When error is generated 4 times, the system shuts down.
Troubleshooting
Caution Be sure to turn off the power switch before connecting or disconnecting connectors, or parts may be damaged.
Is the supply
NO
voltage within the range 180 Ask repair so that the supply
to 220 VAC? voltage will be within the normal
YES range.
Is the fan
motor connector correctly NO
connected to the outdoor
Properly connect the connector.
unit PCB?
YES
Is there any NO
foreign matter around the Remove the foreign matter.
fan?
YES
YES
Is the
resistance value of the fan NO
Replace the fan motor.
motor normal?
YES
YES
Does "E7" appear again? Replace the outdoor unit PCB
NO
(A1P).
Method of Error Detect errors based on check of continuity of the electronic expansion valve.
Detection Detect errors by suction pipe superheated degree, discharge pipe superheated degree and
electronic expansion valve opening degree.
Troubleshooting
Caution Be sure to turn off the power switch before connecting or disconnecting connectors, or parts may be damaged.
YES
Is the
electronic expansion
valve connector properly NO
Connect properly.
connected to the outdoor
unit PCB? (∗1)
YES
Is the coil
resistance of the electronic NO
expansion valve normal?
Replace the coil of the
(∗2) electronic expansion valve.
YES
Is the
temperature
sensor of each
thermistor (suction pipe,
discharge pipe, intermediate NO
heat exchanger and heat Mount properly.
exchanger distribution pipe
thermistors) mounted
properly?
YES
Are the
NO
characteristics of each thermistor Replace the abnormal
normal? (∗3) thermistor.
YES
Are the
pressure sensor characteristics NO
Replace the pressure sensor.
normal? (∗4)
YES
1 White
Measurement point Judgement
2 Yellow 1-6
3 Orange 2-6
40~50Ω
3-6
4 Blue
4-6
5—
6 Red
RZQ100-140LV1
1 Orange
Measurement point Judgement
2 Red 1-5
3 Yellow 3-5
40~50Ω
2-6
4 Black
4-6
5 Gray
6 White
Method of Error Abnormality is detected according to the temperature detected by the discharge pipe thermistor.
Detection
Error Decision When the discharge pipe temperature rises to an abnormally high level
Conditions When the discharge pipe temperature rises suddenly
After operation start, the discharge pipe temperature does not rise.
Troubleshooting
Caution Be sure to turn off the power switch before connecting or disconnecting connectors, or parts may be damaged.
Is the
discharge pipe thermistor NO
correctly connected to Connect correctly, and operate
PCB (A1P)? the unit again.
YES
Is the
discharge pipe thermistor NO
attached to the discharge Attach the thermistor, and
pipe? operate the unit again.
YES
CHECK 1
Is the discharge pipe NO
Replace the discharge pipe
thermistor characteristic
normal? (∗2) thermistor.
YES
Note:
∗1. Temperature varies depending on model type.
Model Temperature
RZQ71LV1 125°C or 110°C for 15 continuous minutes
RZQ100-140LV1 135°C or 115°C for 10 continuous minutes
Method of Error The protection device circuit checks continuity in the high pressure switch.
Detection
Error Decision When there is no continuity in the high pressure switch during compressor stops operating.
Conditions
Troubleshooting
Caution Be sure to turn off the power switch before connecting or disconnecting connectors, or parts may be damaged.
Is protection high
pressure switch connector NO
(X32A) correctly connected to Connect correctly.
outdoor unit PCB?
YES
Is there
continuity in each protection high NO
Replace the high pressure
pressure switch?
switch with no continuity.
YES Resistance in normal operation:
10Ω or less
Is
there continuity in NO
Replace the lead wire.
lead wire?
YES
Method of Error Abnormality is detected according to the temperature detected by each thermistor.
Detection For the radiation fin thermistor (R10T), refer to P.136
Troubleshooting
Caution Be sure to turn off the power switch before connecting or disconnecting connectors, or parts may be damaged.
NO
Normal? Connect correctly.
YES
CHECK 1 NO
Replace the thermistor.
Normal?
YES
Method of Error The error is detected by the pressure measured with pressure sensor (S1NPH)
Detection
Troubleshooting
Caution Be sure to turn off the power switch before connecting or disconnecting connectors, or parts may be damaged.
Is it connected NO
Connect correctly.
correctly?
YES
Is the
relation between the NO
pressure and the voltage Replace the pressure sensor
normal? (S1NPH).
YES
Method of Error Detect errors by current value during waveform output before compressor startup.
Detection Detect errors by current sensor value during synchronized operation at the time of startup.
Detect errors using an SP-PAM series capacitor overvoltage sensor.
Error Decision When overcurrent is detected at the time of waveform output before operating the
Conditions compressor
When the current sensor abnormality during synchronized operation
When overvoltage occurs in SP-PAM
In case of IGBT (∗1) abnormality
In case of defective jumper setting
Note: ∗1. IGBT: IGBT is a power semiconductor device primarily used as an electronic switch.
∗2. IPM: IPM is a semiconductor device for electric power incorporating the drive circuit and
self-protection feature of the power device which controls electric power.
Troubleshooting
Caution Be sure to turn off the power switch before connecting or disconnecting connectors, or parts may be damaged.
Is the power
supply voltage between 180 NO
Request an improvement to
and 220 VAC? make the power supply voltage
fall within the standard range.
YES
Is the lead
wire for compressor
NO
connected to PCB and compressor Connect tightly and correctly.
without becoming
loose?
YES
Is the
resistance value of the fan NO
Replace the fan motor.
motor normal?
YES
Power ON again.
Method of Error Fin temperature is detected by the thermistor of the radiation fin.
Detection
Error Decision When the temperature of the inverter radiation fin increases abnormally due to abnormal heat
Conditions dissipation.
Troubleshooting
Caution Be sure to turn off the power switch before connecting or disconnecting connectors, or parts may be damaged.
Can it
be considered that YES
the fin temperature was Eliminate the cause.
high? (∗1)
NO
Is the
connector of the
radiation fin thermistor correctly NO
Connect correctly.
connected to the outdoor
unit PCB? (∗1)
YES
NO
Is it normally? Go to Service Diagnosis "P4".
YES
Does the
error code "L4" recur YES
when the unit starts Replace the outdoor unit PCB
operation? (A1P).
NO
Method of Error Error is detected by converting the current flowing to power transistor into voltage with CT1 (DC
Detection current sensor).
Troubleshooting
Caution Be sure to turn off the power switch before connecting or disconnecting connectors, or parts may be damaged.
NO
Is the stop valve open? Open the stop valve.
YES
Is the
compressor
coil disconnected or is YES
Replace the compressor.
the insulation
defective?
NO
CHECK 4
Continuity check in the power NO
Replace the outdoor unit PCB
transistor (IGBT (∗1)). Is the
continuity normal? (A1P).
YES
Is the
inverter output
voltage generated
approximately at the same NO
increasing speed for each phase Replace the outdoor unit PCB
∗2 When operating compressor with (A1P).
after turning ON again? compressor output line disconnected,
(∗2) (U-V, V-W, the compressor stops due to error after
W-U) elapsed time of 5 seconds. Therefore,
check the voltage increase for 5
YES seconds.
NO
Note:
∗1. IGBT: IGBT is a power semiconductor device primarily used as an electronic switch.
∗2. Approximate value
Model Instantaneous overcurrent detection value
RZQ71LV1 37.0A
RZQ100·125LV1 51.6A
RZQ140LV1 51.6A
Method of Error Error is detected by converting the current flowing to power transistor into voltage with CT1 (DC
Detection current sensor).
Outdoor unit PCB detects the disorder of position signal.
Error Decision When compressor overload (except for when startup) is detected.
Conditions
Troubleshooting
Caution Be sure to turn off the power switch before connecting or disconnecting connectors, or parts may be damaged.
Is the
secondary current
of the inverter higher than ∗A YES
Compressor overload.
(see below) for each
Inspection of the compressor
phase?
and refrigerant system is
NO required.
CHECK 4
Continuity check in the power NO
Replace the outdoor unit PCB
transistor (IGBT (∗1)). Is the
continuity normal? (A1P).
YES
Is the
inverter output
voltage generated
approximately at the same NO
increasing speed on each phase Replace the outdoor unit PCB
∗2 When operating compressor with (A1P).
after turning ON again? compressor output line disconnected,
(∗2) (U-V, V-W, the compressor stops due to error after
W-U) elapsed time of 5 seconds. Therefore,
check the voltage increase for 5
seconds.
YES
Note:
∗1. IGBT: IGBT is a power semiconductor device primarily used as an electronic switch.
∗2. Electronic thermal detection value
Model Detection value
RZQ71LV1 13.7A × 260 seconds
RZQ100LV1 13.7A × 260 seconds
RZQ125LV1 17.6A × 260 seconds
RZQ140LV1 20.0A × 260 seconds
Method of Error Error is detected from the current flowing to power transistor into voltage with CT1 (DC current
Detection sensor).
Inverter PCB detects the disorder of position signal.
Troubleshooting
Caution Be sure to turn off the power switch before connecting or disconnecting connectors, or parts may be damaged.
NO
Is the stop valve open? Open the stop valve.
YES
Is the
difference between
NO
high and low pressure before Insufficient pressure
startup not more than equalization.
0.2 MPa?
Check the refrigerant system.
YES
CHECK 4
Continuity check in the NO
power transistor (IGBT (∗1)). Is Replace the outdoor unit PCB
the continuity normal? (A1P).
YES
NO
Compressor inspection.
Inspect according to the
diagnosis procedure for
abnormal noises, vibration,
operating status, etc. of the
compressor.
Note:
∗1. IGBT: IGBT is a power semiconductor device primarily used as an electronic switch.
Method of Error Error is detected according to the voltage waveform of main circuit capacitor built in inverter.
Detection
Error Decision When the aforementioned voltage waveform becomes identical with the waveform of the power
Conditions supply open phase.
Troubleshooting
Caution Be sure to turn off the power switch before connecting or disconnecting connectors, or parts may be damaged.
YES
NO
Is the voltage
imbalance between YES
Field factors
phases large?
NO
Note:
Target : ±10V between phases, R-S, S-T, T-R
Method of Error Detection by open or short circuit of the radiation fin thermistor during the compressor stops
Detection operating.
Error Decision When open or short circuit of the radiation fin thermistor is detected during the compressor
Conditions stops operating
Troubleshooting
Caution Be sure to turn off the power switch before connecting or disconnecting connectors, or parts may be damaged.
CHECK 1 NO
Normal? Replace the outdoor unit PCB
(A1P).
YES
NO
Is reset possible? Replace the outdoor unit PCB
YES (A1P).
Reset
Note:
∗1. Connector
Model Connector PCB
RZQ X111A A1P
Method of Error Check whether set value written in E2PROM (at factory) or set value of capacity setting adaptor
Detection (for replacement) is the same as outdoor unit capacity.
Error Decision When the set value on E2PROM differs from the outdoor unit capacity or a capacity setting
Conditions adaptor except for PCB applicable models is installed. (Error decision is made only when
turning the power supply ON.)
Troubleshooting
Caution Be sure to turn off the power switch before connecting or disconnecting connectors, or parts may be damaged.
Is the capacity
setting adaptor NO
connected to outdoor Connect the adaptor for the
unit PCB? (∗1) applicable model.
YES
Note:
∗1. Capacity setting adaptor is not connected at factory. (Capacity is written in E²PROM.) Capacity setting
adaptor is required only when the PCB was replaced with a spare PCB.
(In heating)
Detection based on difference in temperature between set temperature by remote controller and
suction air temperature for indoor unit, electronic expansion valve opening degree during the
control of suction air superheating, high pressure, indoor heat exchanger temperature and
indoor suction air temperature.
(In heating)
When suction gas superheated degree is large, compressor frequency is low and the electronic
expansion valve is opened to the fullest extent even though heat load is heavy
[If high pressure is lower than saturated pressure for indoor heat exchanger temperature (or
indoor suction air temperature), error is confirmed.]
Troubleshooting
Caution Be sure to turn off the power switch before connecting or disconnecting connectors, or parts may be damaged.
Is wiring
NO
and piping connection Match wiring and piping
matched? connection.
YES
CHECK 7
Check the refrigerant piping
system for clogging.
Method of Error The error is detected according to the voltage of main circuit capacitor built in the inverter and
Detection power supply voltage.
Error Decision When the voltage of main circuit capacitor built in the inverter and power supply voltage drop or
Conditions when the power failure of several tens of ms or more is generated.
Troubleshooting
Caution Be sure to turn off the power switch before connecting or disconnecting connectors, or parts may be damaged.
Is the
power supply voltage NO
between 200±10% VAC?
Field factors
YES
"U2" is displayed? NO
YES
CHECK 8
NO
Is the resistance valve Replace the fan motor.
is above the criteria?
YES
NO
Is the wiring correct? Correct the wiring
YES
Is the
measured voltage YES
Monitor the voltage
220 VDC or more?
(Instantaneous voltage drop)
NO
Method of Error The error is generated when the micro-processor detects that the transmission between the
Detection indoor and the outdoor unit is not normal over a certain amount of time.
Error Decision When the normal transmission is not conducted for a given period of time or more.
Conditions
Troubleshooting
Diagnosis of incorrect or broken/disconnected wiring. If the LEDs on the indoor unit PCB are OFF, it indicates
that the transmission wiring between indoor and outdoor units may be incorrect or broken/disconnected.
Caution Be sure to turn off the power switch before connecting or disconnecting connectors, or parts may be damaged.
Is the power
supply voltage between 180 NO
Field factor
and 220 VAC?
YES
Does
HAP on the outdoor
unit PCB continue blinking at NO
Connect correctly/Repair the
a short interval (∗1) for 1
minute or more? wire breaking.
YES
Is
there wrong
wiring, a wrong wire
type, loose terminal or contact NO
failure in the transmission wiring Wire correctly and securely
between the indoor and fasten the terminal screws.
outdoor units?
YES
Is any
NO optional accessory (∗2)
connected?
YES
Is the
power for the
optional accessory supplied NO
from between 1 and 2 on Wire correctly.
terminal block
X1M?
YES
Is HAP on the
outdoor unit PCB blinking? YES
B
(Outdoor unit PCB)
NO
Turn OFF the power supply and
disconnect the connector of the
outdoor unit fan motor.
Then power ON again.
Is the
resistance value of the NO
outdoor unit fan motor Replace the outdoor unit fan
normal? motor.
YES
YES
CHECK 8 Check the fan output
voltage.
Is the output NO
voltage normal? Replace the outdoor unit PCB
(A1P).
YES
After turning OFF the power supply,
correctly insert the connector of the
fan motor and then restore the power.
NO
There is no problem with the
unit. An external factor (noise,
etc.) other than unit failure may
be the cause.
Notes:
∗1: 0.2 second ON, 0.2 second OFF (approx. 25 blinks in 10 seconds)
(Normal: 0.4 second ON, 0.4 second OFF (approx. 12 blinks in 10 seconds))
∗2: Optional accessories refer to wire adaptor, auto grill and other accessories.
Method of Error Micro-computer checks if transmission between indoor unit and remote controller is normal.
Detection
Error Decision When transmission is not carried out normally for a certain amount of time
Conditions
Troubleshooting
Caution Be sure to turn off the power switch before connecting or disconnecting connectors, or parts may be damaged.
YES YES
Error could be produced by
noise.
Check the surrounding area and
Using restart operation.
multi-core transmission YES
wiring between indoor unit and Change to double-core
remote controller independent cable.
NO
Replace the remote controller and
restart operation.
YES It is normal.
Does it operate normally?
NO
Replace the indoor unit PCB and
restart operation.
YES It is normal.
Does it operate normally?
NO
There is a possibility of error
caused by noise. Check
peripherals and restart
operation.
Method of Error In case of controlling with 2- remote controller, check the system using micro-computer if signal
Detection transmission between indoor unit and remote controller (main and sub) is normal.
Error Decision Normal transmission does not continue for specified period.
Conditions
Supposed Transmission error between main remote controller and sub remote controller
Causes Connection among “Sub” remote controllers
Defective remote controller PCB
Troubleshooting
Caution Be sure to turn off the power switch before connecting or disconnecting connectors, or parts may be damaged.
Both
SS-1 switches NO Is the continuity in YES
on remote controllers are remote control wire? Turn OFF the power once and
turned to "Sub" restart operation.
Replace the remote controller
YES NO
PCB if any error is generated.
Error Decision The error is generated when incorrect field settings have been set for pair.
Conditions
Troubleshooting
Caution Be sure to turn off the power switch before connecting or disconnecting connectors, or parts may be damaged.
Are the
Is the indoor-
micro-computer
NO outdoor jumper NO
normal monitors (HAP) of all Connect correctly.
correctly
indoor unit PCB
connected?
flashing?
YES YES
Is the power
NO
supply PCB correctly Connect correctly.
connected?
YES
YES
YES
Operates normally.
Method of Error Indoor unit micro-computer detects and judges the centralized address signal according to the
Detection transmission between indoor units.
Error Decision When the micro-computer judges that the centralized address signal is duplicated
Conditions
Troubleshooting
Caution Be sure to turn off the power switch before connecting or disconnecting connectors, or parts may be damaged.
Method of Error Check the transmission between the indoor and outdoor units with a micro-computer when the
Detection power turned ON.
Detect by checking the following temperature differences during compressor operation.
A: Difference in temperature detected by the indoor heat exchanger thermistor (R2T) and
the indoor suction air thermistor (R1T)
B: Difference in evaporating temperature (Te) (or condensing temperature (Tc) during
heating operation) detected by the indoor heat exchanger thermistor (R2T) and the
compressor sensor
Error Decision When the transmission wiring between the indoor and outdoor units is incorrect
Conditions When the following conditions continue for 20 minutes during compressor operation
A: R2T – R1T < 4ºC, and
B: R2T – Te (or Tc during heating operation) > 14ºC (24ºC during heating operation)
Supposed Defective transmission wiring between the indoor and outdoor units
Causes Mismatching of wiring and piping
Refrigerant shortage
Clogged refrigerant piping system
Troubleshooting
Caution Be sure to turn off the power switch before connecting or disconnecting connectors, or parts may be damaged.
Does "UF"
YES
appear when the power is Correctly connect transmission
turned ON?
wiring between the indoor and
outdoor units.
NO
Is the
connection of
transmission wiring and piping NO Match the connection of the
between the indoor and
outdoor units transmission wiring and piping
matched? between the indoor and outdoor
units.
YES
Overview of Thermistors
The table below contains an overview of the thermistors:
Indoor
FCQ Thermistor Table (on following page)
R1T Suction air thermistor 2
R2T Liquid pipe thermistor 2
R3T Heat exchanger thermistor 3
Outdoor
RZQ71-140LV1 Thermistor Table (on following page)
R1T Outdoor air thermistor 2
R2T Discharge pipe thermistor 3
R3T Suction pipe thermistor 2
R4T Heat exchanger distributor pipe thermistor 2
R5T Heat exchanger intermediate thermistor 2
R6T Liquid pipe thermistor 2
R10T Radiation fin thermistor 1
Checking
To check the thermistors, proceed as follows:
Step Action
1 Disconnect the thermistor from the PCB
2 Read the temperature and the resistance value.
3 Check if the measured values correspond with the values in the table on the next pages.
In Cooling
Check items (Possible causes) Judgement
Does the outdoor unit fan run normally? Visual inspection
Is the outdoor unit heat exchanger clogged? Visual inspection
Is there clogging before or after the EV (capillary)? Check if there is a temperature difference before and
after EV (capillary).
Check if the main valve unit of EV operates
(by noise, vibration).
Is the check valve clogged? Check if there is a temperature difference before and
after check valve.
→ If YES, the check valve is caught.
Is the HPS normal? Check continuity by using a tester.
Is the outdoor unit installed under such conditions that Visual inspection
short circuit easily occurs?
Is the piping length 5 meters or less? Visual inspection
Does air enter the refrigerant system? Conduct refrigerant collection and vacuum drying, and
then add proper amount refrigerant.
Is the refrigerant overcharged? Conduct refrigerant collection and vacuum drying, and
then add proper amount refrigerant.
In Heating
Check items (Possible causes) Judgement
Does the indoor unit fan run normally? Visual inspection
Is the indoor unit heat exchanger clogged? Visual inspection
Is the indoor unit installed under such conditions that Visual inspection
short circuit easily occurs?
Is there clogging before or after the EV (capillary)? Check if there is a temperature difference before and
after EV (capillary).
Check if the main valve unit of EV operates
(by noise, vibration).
Is the check valve clogged? Check if there is a temperature difference before and
after check valve.
→ If YES, the check valve is caught.
Is the HPS normal? Check continuity using a tester.
Is the piping length 5 meters or less? Visual inspection
Does air enter the refrigerant system? Conduct refrigerant collection and vacuum drying, and
then add proper amount refrigerant.
Is the refrigerant overcharged? Conduct refrigerant collection and vacuum drying, and
then add proper amount refrigerant.
In Cooling
Check items (Possible causes) Judgement
Does the outdoor unit fan run normally? Visual inspection
Is the indoor unit filter clogged? Visual inspection
Is there clogging before or after the EV (capillary)? Check if there is a temperature difference before and
after EV (capillary).
Check if the main valve unit of EV operates (by noise,
vibration).
Is the check valve clogged? Check if there is a temperature difference before and
after check valve.
→ If YES, the check valve is caught.
Is the indoor unit installed under such conditions that Visual inspection
short circuit easily occurs?
Is the refrigerant shortage? Conduct refrigerant collection and vacuum drying, and
then add proper amount refrigerant.
In Heating
Check items (Possible causes) Judgement
Does the outdoor unit fan run normally? Visual inspection
Is the outdoor unit heat exchanger clogged? Visual inspection
Is the outdoor unit installed under such conditions that Visual inspection
short circuit easily occurs?
Is there clogging before or after the EV (capillary)? Check if there is a temperature difference before and
after EV (capillary).
Check if the main valve unit of EV operates (by noise,
vibration).
Is the check valve clogged? Check if there is a temperature difference before and
after check valve.
→ If YES, the check valve is caught.
Is the refrigerant shortage? Conduct refrigerant collection and vacuum drying, and
then add proper amount refrigerant.
C+ — U Continuity C- — U ∞
C+ — V Continuity ∗ C- — V ∞
C+ — W Continuity C- — W ∞
U — C+ ∞ U — C- Continuity
V — C+ ∞ V — C- Continuity ∗
W — C+ ∞ W — C- Continuity
Note:
∗ If there is continuity, the resistance should be the same as each phase.
∗ If a digital tester is used for the measurement of continuity, ∞ and continuity may be reversed.
FCQ
(1) Turn the power supply OFF.
(2) With the fan motor connector disconnected, measure the resistance between each pin, then make sure
that the resistance is more than the value mentioned in the following table.
1 White
Measurement point Judgement
2 Orange
1-4 1MΩ or more
3 Brown
2-4 100kΩ or more
GND 4 Blue 3-4 100Ω or more
5 4-7 100kΩ or more
6
7 Red
Referring to the Fault Tree Analysis (FTA) shown below, identify the defective points.
Defective control Defective suction pipe thermistor ← Is the connector properly connected?
Wet operation Are the thermistor resistance
Defective outdoor unit PCB
characteristics normal?
← Is the pressure value checked with
the Service Checker corresponding
to the measurement of the sensor?
Dirty evaporator ← Is the heat exchanger clogged?
Decreased
evaporating Defective fan motor ← Can the fan motor be
capacity rotated with hands?
Decreased Decreased Are the motor coil
fan airflow fan output Defective outdoor resistance and insulation
rate
unit PCB (including normal?
capacity setting)
Note:
∗:Reference values for superheated degree to be used in the judgement of wet operation
1 Suction pipe superheated degree: 4°C or more 2 Discharge pipe superheated degree: 5°C or less
(The values above must be used only for reference purposes. Even it is operated within the range above,
operation may be normal in other conditions.)
3 3
4 5
ACC COMP
5 Stop valve Temperature z The stop valve is not fully open. Open the stop valve fully.
difference
(1) Set operation OFF and power OFF. Disconnect the connector (∗1).
(2) Check that the voltage between the pins 3 - 4 is about 15 VDC.
(3) Check that the voltage between the pins 1 - 4 is about 5 VDC.
(4) Keep operation OFF and power OFF. Connect the connector (∗1).
(5) Check whether 2 pulses (0 and 5 VDC) are output 4 times at the pins 1 - 4 when the fan motor is rotated 1
turn by hand.
Check Measure
If NG in steps 2 and 3 Defective PCB
Replace the outdoor unit PCB.
If NG in step 5 Defective Hall IC
Replace the outdoor unit fan motor.
If OK in steps 2, 3 and 5 Replace the outdoor unit PCB.
PCB
(∗1)
1 Rotation command pulse input (0 and 5 VDC)
2 0 VDC
3 15 VDC
4
5
6
7 250~320 VDC
Note:
∗1. Connector and outdoor unit PCB
Model Connector for fan motor (∗1) PCB
RZQ71/100LV1 X106A A1P
Cooling Cooling
As compressor
frequency decreases,
Model RZQ
High pressure
low pressure rises.
(∗1) ∗1 Intermediate heat
High exchanger thermistor
Low pressure Pressure (∗3)
Compressor frequency
(∗2) Maximum frequency decreases due to high
Compressor
pressure protection control ∗2 Pressure sensor
frequency Compressor frequency Minimum frequency
Low
increases in order to Pressure
maintain low pressure.
Electronic expansion valve
opening degree decreases
due to wet protection control
Electronic
expansion valve
Minimum opening degree
Suction
superheated
Suction superheated degree is approx. 0 deg.
degree
Discharge
superheated
degree
(Degree of excessive refrigerant charging)
Adequate level Excessive charge
Heating
Heating
Model RZQ
High pressure ∗1 Pressure sensor
(∗1) High
Pressure
Low pressure
(∗2) As compressor ∗2 Intermediate heat
frequency decreases,
Compressor low pressure rises. Low exchanger thermistor
frequency Pressure (∗3)
Minimum frequency
Compressor frequency
decreases in order to
maintain high pressure. Electronic expansion valve
opening degree decreases
Electronic due to wet protection control
expansion valve
Discharge
superheated
degree
(Degree of excessive refrigerant charging)
Adequate level Excessive charge
∗3 This measured temperature is used to calculate the equivalent saturation pressure of the refrigerant.
Connector Red
Red
Pressure sensor
GND Black
Micro-computer White
A/D input
Detected Pressure
PH
(kg/cm²) MPa
51.0 5.0
45.9 4.5
40.8 4.0
35.7 3.5
30.6 3.0
PH
25.5 2.5
20.4 2.0
15.3 1.5
10.2 1.0
5.1 0.5
0 0 PH = 1.38VH – 0.69
PH : Detected pressure (MPa)
-5.1 -0.5 VH : Output voltage (V)
-0.5 0 0.5 1 1.5 2 2.5 3 3.5 4
Output voltage (VH) VDC