Hoval Modul-plus

&DORUL¿HUIRUKHDWLQJZLWKRLORUJDVERLOHU

ŷ Description

Hoval Calorifier
Modul-plus
• &DORUL¿HUPDGHRIVWDLQOHVVVWHHO
• Heating water casing made of steel
• Heat exchanger made of modular elements
made of steel for hot water output up to
10’000 l/h at 60 °C and heating output from
60 - 720 kW
• Thermal insulation
- made of mineral wool mats (50 mm) at the
FDORUL¿HU
- made of polyurethane foam at the front
- made of mineral wool mats (50 mm) at the
casing incl. bottom
• &DVLQJPDGHRIVKHHWVWHHOUHGGDUNUHG
powder-coated
• &RXQWHUÀDQJHVVHDOVDQGVFUHZVRQVLWH
• Normal model: opening for cleaning at the
front side
Special model:
openings for cleaning at the front and back
side

On request
• Loading pump

Delivery
• &DORUL¿HUDQGFDVLQJDUHGHOLYHUHGVHSDUD
tely

Control panel with thermostats

Range &HUWL¿FDWLRQV
7\SH(.
• For installation into the casing of the F (21)
Modul-plus Test number of SVGW * 0009-4304
F (31)
• Incl. thermometer * Swiss Association for Gas and Water Supply
F (41)
• Incl. temperature control from 40 to 80 °C F (51)
• Thermostat 90 °C
F (32)
• Working temperature max. 90 °C
F (42)
7\SH(. F (52)
• For installation in the casing at the
Modul-plus
• Incl. thermometer
• Incl. temperature control 40-80 °C
• Thermostat 95 °C
• Working temperature max. 110 °C

6XEMHFWWRPRGL¿FDWLRQV 433
Hoval Modul-plus

ŷ Part No.

Calorifier Part No.

Modul-plus

+LJKRXWSXWFDORUL¿HUPDGHRIVWDLQOHVVVWHHO
with heating water casing made of steel.

Delivery
&DORUL¿HUDQGFDVLQJGHOLYHUHGVHSDUDWHO\
packed.

Type:
:RUNLQJSUHVVXUHKRWZDWHUEDU
+HDWLQJEDU
)RUGULQNLQJZDWHUXSWRPD[PJOFKOR-
ULGHFRQWHQW2SHQLQJIRUFOHDQLQJLQIURQW

Modul-plus Height
type mm kW 1 NL index 2
F (21) Ι 1615  10 7004 789
 18
F (31) Ι 1615  18 7004 790
 25
 35
F (41) Ι 1800  24 7004 791
 43
 53
F(51) Ι 2160  40 7004 792
 59
 74
F (32) Ι 1615  49 7004 793
 69
 79
 93
F (42) Ι 1800  64 7004 794
 89
 114
F (52) Ι 2160  107 7004 795
 157
 195
1
 N: SRZHULQSXWDWƒ&
ÀRZWHPSHUDWXUHDWƒ&
2
 6HHWHFKQLFDOGDWDIRUPRUHVSHFL¿FLQIRUPD-
tion.

Welding on site

6DPHPRGHODVDERYHWKDWPHDQV
• working pressure hot water 6 bar
• heating 5 bar
for drinking water up to max. 30 mg/l
chloride content
• opening for cleaning in front
but as welding on site (delivered in parts: mod-
XOHHOHPHQWVEDVHUDLODQGFDVLQJ

7KHFKORULGHFRQWHQWRIWKH¿OOLQJDQGUH
placement water for the heating system
PXVWEHPJORWKHUZLVHLWPXVWEH
desalinated.

434 6XEMHFWWRPRGL¿FDWLRQV
Hoval Modul-plus

ŷ Part No.

Calorifier Part No.

Modul-plus

6SHFLDOHGLWLRQ
:RUNLQJSUHVVXUHKRWZDWHUEDU
+HDWLQJEDU
)RUGULQNLQJZDWHUXSWRPD[PJO
FKORULGHFRQWHQW2SHQLQJIRUFOHDQLQJLQ
IURQWDQGDWWKHEDFN

Modul-plus Height
type mm kW 1 Flats 2
F (21) ΙΙ 1615  10 7004 796
 18
F (31) ΙΙ 1615  18 7004 797
 25
 35
F (41) ΙΙ 1800  24 7004 798
 43
 43
F(51) ΙΙ 2160  40 7004 799
 59
 74
F (32) ΙΙ 1615  49 7004 800
 69
 79
 93
F (42) ΙΙ 1800  64 7004 801
 89
 114
F (52) ΙΙ 2160  107 7004 802
 157
 195
1
 N: SRZHULQSXWDWƒ&
ÀRZWHPSHUDWXUHƒ&
2
 6HHWHFKQLFDOGDWDIRUPRUHVSHFL¿FLQIRUPD-
tion

6SHFLDOPRGHOIRUKLJKULVHEXLOGLQJV
ZRUNLQJSUHVVXUHKRWZDWHUEDU
KHDWLQJEDU
)RUGULQNLQJZDWHUXSWRPD[PJO
FKORULGHFRQWHQW2SHQLQJIRUFOHDQLQJLQ
IURQWDQGDWWKHEDFN

Modul-plus Height
type mm

F (21) ΙΙ 1615 7004 803

F (31) ΙΙ 1615 7004 804
F (41) ΙΙ 1800 7004 805
F (51) ΙΙ 2160 7004 806
F (32) ΙΙ 1615 7004 807
F (42) ΙΙ 1800 7004 808
F (52) ΙΙ 2160 7004 809

7KHFKORULGHFRQWHQWRIWKH¿OOLQJDQGUH
placement water for the heating system
PXVWEHPJORWKHUZLVHLWPXVWEH
desalinated.

6XEMHFWWRPRGL¿FDWLRQV 435
Hoval Modul-plus

ŷ Part No.

Calorifier Part No.

Modul-plus

6SHFLDOHGLWLRQ
:RUNLQJSUHVVXUHKRWZDWHUEDU
+HDWLQJEDU
)RUGULQNLQJZDWHUXSWRPD[PJO
FKORULGHFRQWHQW2SHQLQJIRUFOHDQLQJLQ
IURQWDQGDWWKHEDFN%XWWZHOGHGZLWK
PDJQHVLXPDQRGH

Modul-plus Height
type mm kW 1 NL index2
F (21) ΙΙΙ 1615  10 7004 810
 18
F (31) ΙΙΙ 1615  18 7004 811
 25
 35
F (41) ΙΙΙ 1800  24 7004 812
 43
 43
F(51) ΙΙΙ 2160  40 7004 813
 59
 74
F (32) ΙΙΙ 1615  49 7004 814
 69
 79
 93
F (42) ΙΙΙ 1800  64 7004 815
 89
 114
F (52) ΙΙΙ 2160  107 7004 816
 157
 195
1
 N: SRZHULQSXWDWƒ&
ÀRZWHPSHUDWXUHƒ&
2
 6HHWHFKQLFDOGDWDIRUPRUHVSHFL¿FLQIRUPD-
tion

6SHFLDOPRGHOIRUKLJKULVHEXLOGLQJV
ZRUNLQJSUHVVXUHKRWZDWHUEDU
KHDWLQJEDU
)RUGULQNLQJZDWHUXSWRPD[PJO
FKORULGHFRQWHQW2SHQLQJIRUFOHDQLQJLQ
IURQWDQGDWWKHEDFN%XWWZHOGHGZLWK
PDJQHVLXPDQRGH

Modul-plus Height
type mm

F (21) ΙΙΙ 1615 7004 817

F (31) ΙΙΙ 1615 7004 818
F (41) ΙΙΙ 1800 7004 819
F (51) ΙΙΙ 2160 7004 820
F (32) ΙΙΙ 1615 7004 821
F (42) ΙΙΙ 1800 7004 822
F (52) ΙΙΙ 2160 7004 823

436 6XEMHFWWRPRGL¿FDWLRQV
Hoval Modul-plus

ŷ Part No.

Calorifier Part No.

Modul-plus

Special edition:
Working pressure hot water 10 bar.
Heating 8 bar.
For drinking water up to max. 300 mg/l chloride
content. Opening for cleaning in front and at
the back. Butt-welded with correx anode.

Modul-plus Height
type mm kW 1 NL index2
F (21) ΙΙΙ 1615  10 7007 059
 18
F (31) ΙΙΙ 1615  18 7007 060
 25
 35
F (41) ΙΙΙ 1800  24 7007 061
 43
 43
F(51) ΙΙΙ 2160  40 7007 062
 59
 74
F (32) ΙΙΙ 1615  49 7007 063
 69
 79
 93
F (42) ΙΙΙ 1800  64 7007 064
 89
 114
F (52) ΙΙΙ 2160  107 7007 065
 157
 195
1
 N: SRZHULQSXWDWƒ&
ÀRZWHPSHUDWXUHƒ&
2
 6HHWHFKQLFDOGDWDIRUPRUHVSHFL¿FLQIRUPD-
tion

6XEMHFWWRPRGL¿FDWLRQV 437
Hoval Modul-plus

ŷ Part No.

Necessary accessories Part No.

Electrical box
For installation into the Modul-plus. Incl.
thermometer and temperature control
40-80 °C. Model 110 °C incl. thermostat 95 °C.

Working temperature
Type heating
(. 90 °C 686 677
(. 110 °C 686 678

%OLQGFRYHU 6025 189

for Modul-plus
IRUFRYHULQJLIQRHOHFWULFDOER[
is used.

438 6XEMHFWWRPRGL¿FDWLRQV
Hoval Modul-plus

ŷ Technical data

Modul-plus
Type F (21) F (31) F (41) F (51) F (32) F (42) F (52)
• Module numbers 2 3 4 5 6 8 10

&DORUL¿HU
• Content litres 230 345 460 575 690 920 1150
• Heating surface m2       
• Max. hot water temperature °C 80 80 80 80 80 80 80
• Flow resistance 1 z value   3    
• Stand still loss 2 W 495 495 540 698 712 775 1000
• Working pressure - normal type bar 6 6 6 6 6 6 6
- type high-rise building bar 10 10 10 10 10 10 10
• Test pressure - normal type bar 12 12 12 12 12 12 12
- type high-rise building bar 15 15 15 15 15 15 15
• Weight without casing
- normal type kg 165 215 265 315 370 470 570
- type high-rise building kg 205 275 345 415 490 630 770
• Weight casing kg 104 104 115 140 121 135 160

Heating
• Heating water content litres 30 45 60 75 90 120 150
• Maximal heating water temperature °C 110 110 110 110 110 110 110
• Flow resistance 1 z value 2     1 
• Working pressure - normal type bar 5 5 5 5 5 5 5
- type high-rise building bar 8 8 8 8 8 8 8
• Test pressure - normal type bar       
- type high-rise building bar 12 12 12 12 12 12 12

1
)ORZUHVLVWDQFHPEDU YROXPHÀRZPñK2 x z
2
$WFDORUL¿HUWHPSHUDWXUHƒ&

)ORZUHVLVWDQFHKHDWLQJ )ORZUHVLVWDQFHKRWZDWHU

6XEMHFWWRPRGL¿FDWLRQV 439
Hoval Modul-plus

ŷ Technical data

Hot water output at 70 °C heating flow temperature

+HDWLQJÀRZFRQQHFWHGRQWKHWRSRIWKHFDORUL¿HUFURVVFXUUHQW
Hot water output
Modul- No. of Con- Heating
plus modules tent surface Loading pump Biral dm3/10 min. 2 dm3/h 3

Type dm3 m2 m3/h mbar1 Type mWC6 45 °C 60 °C 45 °C kW4 Flats5

3.5 25 A13 2.4 434 640 1520 61.8 7
F (21) 2 230 2.84
8 120 A401 4.2 488 960 2110 86.2 11
4 40 A13 2.0 575 700 2100 85.4 7
F (31) 3 345 4.26 7 120 A401 2.9 600 900 2800 113.9 11
12 450 Modul A 40-10 220 RED 6.1 635 1200 3600 146.5 17
4 55 A13 2.0 814 1100 2700 109.8 15
F (41) 4 460 5.68 8 240 A401 4.2 900 1700 4100 166.8 28
10.5 440 Modul A 40-10 220 RED 7.8 942 2000 4850 197.3 35
4 75 A13 2.0 1028 1250 3750 152.6 17
F (51) 5 575 7.10 8 300 A401 4.2 1137 1900 5200 211.6 32
12 720 Modul A 50-12 270 RED 9.0 1221 2400 6300 256.3 45
8 45 A401 2.0 1151 1400 4200 170.9 20
14 165 Modul A 50-6 240 RED 3.3 1200 1800 5600 227.9 30
F (32) 6 690 8.52
18 300 Modul A 50-12 270 RED 6.2 1234 2100 6200 252.3 38
24 530 Modul A 65-12 340 RED 8.0 1271 2400 7200 293.0 45
8 62 A401 2.0 1628 2200 5400 219.7 40
F (42) 8 920 11.36 12 150 Modul A 50-6 240 RED 3.9 1714 2800 6700 272.6 50
16 260 Modul A 50-12 270 RED 4.1 1800 3400 8200 333.7 >50
8 82 A401 2.0 2057 2500 7500 305.2 >50
F (52) 10 1150 14.20 16 340 Modul A 50-12 270 RED 4.0 2274 3800 104000 423.2 >50
21 610 Modul A 65-12 340 RED 8.1 2391 4500 11800 480.2 >50

Hot water output at 80 °C heating flow temperature

+HDWLQJÀRZFRQQHFWHGRQWKHWRSRIWKHFDORUL¿HUFURVVFXUUHQW
Hot water output
Modul- No. of Con- Heating
plus modules tent surface Loading pump Biral dm3/10 min. 2 dm3/h 3
Type dm3 m2 m3/h mbar1 Type mWC6 45 °C 60 °C 45 °C kW4 Flats5
3.5 25 A13 2.4 478 900 1880 76.5 9
F (21) 2 230 2.84
8 120 A401 4.2 542 1300 2840 115.5 12
4 40 A13 2.0 652 1350 2800 113.9 17
F (31) 3 345 4.26 7 120 A401 2.9 706 1800 3650 148.5 20
12 450 Modul A 40-10 220 RED 6.1 778 2400 4600 187.2 25
4 55 A13 2.0 907 1750 3350 136.3 30
F (41) 4 460 5.68 8 240 A401 4.2 1042 2700 5250 213.6 40
10.5 440 Modul A 40-10 220 RED 7.8 1113 3200 6150 250.2 45
4 75 A13 2.0 1187 2200 4900 199.4 45
F (51) 5 575 7.10 8 300 A401 4.2 1356 3200 6600 268.6 70
12 720 Modul A 50-12 270 RED 9.0 1477 3950 7900 321.5 80
8 45 A401 2.0 1305 2700 5600 227.9 60
14 165 Modul A 50-6 240 RED 3.3 1413 3600 7300 297.0 75
F (32) 6 690 8.52
18 300 Modul A 50-12 270 RED 4.1 1485 4200 8100 329.6 80
24 530 Modul A 65-12 340 RED 8.0 1556 4800 9200 374.4 90
8 62 A401 2.0 1814 3500 6700 272.6 100
F (42) 8 920 11.36 12 150 Modul A 50-6 240 RED 3.9 1970 4600 8700 354.0 >100
16 260 Modul A 50-12 270 RED 4.0 2113 5400 10500 427.3 >100
8 82 A401 2.0 2374 4400 9800 398.8 >100
F (52) 10 1150 14.20 16 340 Modul A 50-12 270 RED 4.0 2713 6400 13200 537.2 >100
21 610 Modul A 65-12 340 RED 8.1 2877 7400 15600 634.8 >100

440 6XEMHFWWRPRGL¿FDWLRQV
Hoval Modul-plus

ŷ Technical data

Hot water output at 90 °C heating flow temperature

8VHRQO\LIKLJKSHUIRUPDQFHLVSHUPDQHQWO\H[SHFWHGHJLQGXVWU\FRPPHUFLDOHQWHUSULVH
+HDWLQJÀRZFRQQHFWHGRQWKHWRSRIWKHFDORUL¿HUFURVVFXUUHQW

Hot water output

Modul- No. of Heat
plus modules Content surface Loading pump Biral dm3/10 min. 2 dm3/h 3
3 2 3 1 6
Type dm m m /h mbar Type mWC 45 °C 60 °C 45 °C kW4

3.5 25 A13 2.4 550 1360 2250 91.5

F (21) 2 230 2.84
8 120 A401 4.2 650 1960 3480 141.6
4 40 A13 2.0 713 1850 3450 140.4
F (31) 3 345 4.26 7 120 A401 2.9 793 2550 4300 175.0
12 450 Modul A 40-10 220 RED 6.1 893 3300 5800 236.0
4 55 A13 2.0 978 2250 4100 166.8
F (41) 4 460 5.68 8 240 A401 4.2 1157 3500 6400 260.4
10.5 440 Modul A 40-10 220 RED 7.8 1250 4150 7500 305.2
4 75 A13 2.0 1329 3050 5650 229.9
F (51) 5 575 7.10 8 300 A401 4.2 1543 4350 7800 317.4
12 720 Modul A 50-12 270 RED 9.0 1692 5250 9100 370.3
8 45 A401 2.0 1426 3700 6900 280.8
14 165 Modul A 50-6 240 RED 3.3 1585 5100 8600 350.0
F (32) 6 690 8.52
18 300 Modul A 50-12 270 RED 6.2 1671 5800 9800 398.8
24 530 Modul A 65-12 340 RED 8.0 1785 6600 11600 472.0
8 62 A401 2.0 1956 4500 8200 333.7
F (42) 8 920 11.36 12 150 Modul A 50-6 240 RED 3.9 2142 5800 10400 423.2
16 260 Modul A 50-12 270 RED 4.1 2314 7000 12800 520.9
8 82 A401 2.0 2658 6100 11300 459.8
F (52) 10 1150 14.20 16 340 Modul A 50-12 270 RED 4.0 3085 8700 15600 634.8
21 610 Modul A 65-12 340 RED 8.1 3316 10 000 17500 712.2

1
mbar ÀRZUHVLVWDQFHLQWKHFDORUL¿HU
1
Litres/10 min. FDORUL¿HUKHDWHGXSWRƒ&
3
Litres/h FRQWLQXDORXWSXWSHUKRXUFROGZDWHUWHPSHUDWXUHƒ&
4
kW power input at 45 °C/ 10 °C
5
Flats QXPEHURIÀDWVZLWKEDWKHDFKZKLFKFDQEHVXSSOLHGZLWKKRWZDWHUEDWKURRPVSHUVRQVSHUÀDW
6
mWC residual overpressure

6XEMHFWWRPRGL¿FDWLRQV 441
Hoval Modul-plus

ŷ Dimensions

Type F (21), F (41), F (42) Type F (21), F (41) Type F (42)

Type F (31), F (51), F (32), F (52) Type F (31), F (51) Type F (32), F (52)

1 +RWZDWHUƎ 2SHUDWLQJSUHVVXUHEDU VWDQGDUGÀDQJHV31

2 &ROGZDWHUƎ F 21-51 DN 50
3 &LUFXODWLRQƎ F 32-52 DN 65
4 +HDWLQJÀRZ
5 Heating return* 2SHUDWLQJSUHVVXUH EDU VSHFLDOÀDQJHV
6 Control panel D N d
7 Electrical connection F 21-51 DN 50 140 110 14
F 32-52 DN 65 160 130 14

Type B H Type B H

F (21)/1615 530 1615 F (32)/1615 885 1615

F (31)/1615 530 1615 F (42)/1800 885 1800
F (41)/1800 530 1800 F (52)/2160 885 2160
F (51)/2160 530 2160

Variation because of the production toler-

ance possible
Dimension +/- 10 mm

442 6XEMHFWWRPRGL¿FDWLRQV
Hoval Modul-plus

ŷ Engineering
Installation on site

Installation on site Modul-plus

F (31-52)

If it is not possible to install the complete calori-

¿HUORFDOO\DQRQVLWHLQVWDOODWLRQLVSRVVLEOH

- 7KHFDORUL¿HULVGHOLYHUHGLQVHSDUDWHSDUWV
PRGXOHHOHPHQWVEDVHUDLODQGFDVLQJ

- ,QVWDOODWLRQRIWKHFDORUL¿HULQWRWKHDSSURSUL-
ate room on site.

- Welding together by Hoval.

1
- The element welding on site incl. pressure
test has to be acquired from Hoval.

1 Modular elements
2 Base rail with saddles

Dimensions of the separate parts

Modul-plus A B C D E F
type
F31 395
330 877 738 1905 1766
F32 790
F41 395
330 877 923 1905 1766
F42 790
F51 395
330 877 1283 1905 1766
F52 790

6XEMHFWWRPRGL¿FDWLRQV 443
Hoval Modul-plus

ŷ Engineering
Installation on site

Planning information

Important preparations Preparation of the heating room

• )RUPHUFDORUL¿HUKDVWREHUHPRYHGDOUHDG\ 1HFHVVDU\VSDFH
There has to be enough space available for the
• 7KHKHDWLQJURRPLIQHFHVVDU\ZLWKDEDVH LQVWDOODWLRQRIWKHFDORUL¿HULQWKHKHDWLQJURRP
has to be ready at the beginning of work. (see list required space).

Calorifier material :DWHUFRQQHFWLRQ

There has to be a water connection with fresh
• The material will be delivered in different ZDWHUôƎ'1LQWKHKHDWLQJURRPIRUWKH
parts and has to be installed RQVLWH. ¿OOLQJDQGSUHVVXUHWHVWRIWKHZHOGHGFDORUL¿HU

• ,IWKHLQVWDOODWLRQRIWKHFDORUL¿HUZLOOQRWEH Electrical connection

GRQHLPPHGLDWHO\DIWHUGHOLYHU\WKHGLIIHU- There has to be available a 5 pole electric con-
ent parts have to be stored protected from QHFWLRQ[9IRUWKHZHOGLQJPDFKLQH
weather.

Schedule
Installation RQVLWH ½ day
Welding incl. pressure test ½ day
CasingRQVLWH ¼ day

Required space for installation and welding in the heating room

Minimal dimensions in the heating room in m

F (31/32) F (41/42) F (51/52)

Length   

Width   
Height   

444 6XEMHFWWRPRGL¿FDWLRQV
Hoval Modul-plus

ŷ Examples

P&I diagram Modul-plus single boiler system

DHW

CW
C

280
240 250
220

+RYDO

230
190

80 70
60

+RYDO
100

160

170

180

130
90

10
T0.2/2.2

110

120
40

140

150
0.5%

50

270

6XEMHFWWRPRGL¿FDWLRQV 445
 446

P&I diagram Modul-plus double boiler system

ŷ Examples

Hoval Modul-plus
DHW

40 U3.1/3.2 40 U3.1/3.2

0.5% 90 0.5% 90
60 60 260 260

100 100
50 50

6) 6)

10 10

190 190

CW
110 110

120 120
C
240 250 240 250
80 70 80 70
270
+RYDO 270
+RYDO +RYDO +RYDO
280 280

230 230
160 160

170 170

180 180

130 130

140 140

150 150
6XEMHFWWRPRGL¿FDWLRQV