Product manual

PS36
Capacitor Vacuum Switch
Installation, Operation and
Maintenance Manual
Index
PS36 Capacitor Vacuum Switch

1.0 About this manual....................................................................................................................................................... 3

2.0 Safety information....................................................................................................................................................... 3

3.0 Packaging and transport............................................................................................................................................. 3

4.0 Acceptance................................................................................................................................................................ 4

5.0 Quality standards........................................................................................................................................................ 4

6.0 Storage and handling.................................................................................................................................................. 4

7.0 Lifting the PS36.......................................................................................................................................................... 5

8.0 Description of operation.............................................................................................................................................. 6

8.1 Standards. ..................................................................................................................................................... 6

8.2 Capacitor bank application............................................................................................................................. 7

8.3 Anti-condensation heater operation................................................................................................................ 7

9.0 Technical data.. ........................................................................................................................................................... 8

10.0 Dimensions................................................................................................................................................................. 9

11.0 Installation................................................................................................................................................................. 10

11.1 Initial set-up. ................................................................................................................................................ 10

Rating plate, Terminal types.......................................................................................................................... 10

11.2 Mounting..................................................................................................................................................... 11

11.3 High voltage connections............................................................................................................................. 12

Live and/or capacitor connections, Grounding........................................................................................12 - 13

12.0 Control wiring and connections.................................................................................................................................. 14

12.1 Connection plug part numbers . .................................................................................................................... 15

12.2 Controlling / operating the switch ................................................................................................................. 16

DC control operation, Electrically held operation, Auxiliary limit switch operation......................................16 - 17

12.3 Manual trip operation................................................................................................................................... 18

Manual trip lever with vertically/horizontally mounted switches....................................................................... 19

13.0 Operation testing and initial checks............................................................................................................................ 20

13.1 Pre-installation............................................................................................................................................. 20

13.2 Pre-energization. .......................................................................................................................................... 20

13.3 Service Operation........................................................................................................................................ 21

14.0 Maintenance ............................................................................................................................................................ 21

Appendix A: Crate dimensions (sea / air) ................................................................................................................ 22

Appendix B: Control wiring – DC control, AC heater ................................................................................................ 23

2 ABB | PS36 Capacitor Vacuum Switch

1.0 About this manual
This manual relates specifically to the 3-phase PS36 vacuum switch range manufactured by ABB. For specific
information relating to ABB’s range of single phase vacuum switches - including variants of the PS15, PS17 and
PS25, please contact your ABB representative.

Manual revision: 1.3

Revision date: July 2013

2.0 Safety information

Ensure the installation, operation and maintenance of the
PS36 switch is carried out by qualified personnel authorised
to handle high voltage equipment.
Strictly follow the information in this instruction manual.
Check the rated performance of the apparatus is not
exceeded during service.
Read and understand the contents of this instruction manual
and follow all locally approved procedures and safety
practices before installing, operating and maintaining this
equipment.
Pay special attention to the safety issues
represented by the following symbol

Ensure the personnel operating the vacuum switch have

Pay special attention to the important notes
access to and have read this instruction manual.
represented by the following symbol
Incorrect operation, handling or maintenance can result in
death, severe personal injury and equipment damage.

3.0 Packing and transport

Each PS36 switch comes packaged individually in a timber
crate suitable for either sea or air transportation. All timbers
used in packaging are heat treated to ISPM 15 and are
suitable for international shipping. See Appendix A for typical
crate dimensions
The switch should always be transported in the
upright position.
The switches should be stacked no more than
2 units high.
The switch is packed in the CLOSED position; however
the switch may be shipped and transported in the open
or closed position with no detrimental effect to switch
operation.

PS36 Capacitor Vacuum Switch | ABB 3

PS36 Capacitor Vacuum Switch

4.0 Acceptance
Every PS36 vacuum switch comes fully assembled, tested
and packaged at the ABB factory. It is in good condition
when accepted by the carrier for shipment.
On receipt, inspect the switch thoroughly for any damage
and loss of parts incurred during shipping. Should any
damage or loss be discovered, notify the shipping carrier and
ABB immediately. Take photos of supplied condition
as required.
The contents inside of a shipped box include:
−− 1 x 3-phase vacuum switch with nameplate
corresponding to the unit ordered
−− 1 x PS36 installation, operation and maintenance
manual
−− 6 x protective bird caps for the exposed HV terminals
−− NO external HV or LV connection or control cables
are supplied with the switch units unless separately
ordered

5.0 Quality standards

ABB’s switch manufacturing facility is certified to the
following quality and environmental standards:

−− ISO 9001:2000 (Quality)

−− ISO 14001:2004 (Environmental)

6.0 Storage and handling

Upon receipt, the vacuum switch should be carefully
unpacked and checked as described above. The original
packaging material should be used for subsequent shipping
and storage.
Store the vacuum switch in a dry, dust-free, non-corrosive
area. Ensure the vacuum switch is positioned to minimise the
risk of mechanical damage – particularly the insulator sheds.
The switch is delivered affixed to the crate / pallet base with
M12 hex head screws. It is strongly recommended that the
switch is left on the pallet base during any movements, and
that all movements be performed with a forklift or pallet
jack/trolley.

HANDLE WITH CARE.

Do not attempt to move the switch unassisted –
The PS36 weighs approximately 105kg (230lb).

Do not lift the switch using the insulators –

always move using the switch body.

Ensure correct lifting technique is used at all times.

Failure to follow correct handling procedures could
result in personal injury and equipment damage.

4 ABB | PS36 Capacitor Vacuum Switch

7.0 Lifting the PS36
When lifting the switch, avoid any stress to the functional It is recommended that a jib or crane should be used when
insulating parts (poles) and the terminal connections of the lifting the switch as shown in figure 2. Care should be taken
unit. When lifting the switch off the base pallet the integrated to ensure that any ropes or slings used do not interfere with
housing lifting holes should be used (Figure 2). This ensures the switch insulator poles.
the centre of gravity of the unit is maintained and prevents
the switch from swinging around when off the ground.

Centre of
gravity line

Figure 2: Lifting the switch using the integrated lifting points Figure 3: Lifting the switch horizontally using the lifting brackets

If the switch requires mounting either horizontally or vertically

(ie base not on ground), purpose designed lifting brackets
Centre of
gravity line and associated fasteners can be supplied by ABB
(figure 3 and 4).

The brackets are to be bolted to the body of the switch using

1” bolts in the surge arrester mounting holes.

Once the switch is firmly in place using the base mounting

holes/ brackets, the lifting brackets should be removed
before energising the switch or putting into service.
Further information on installation can be found in section 11.

When lifting the switch using the supplied brackets, the

centre of gravity is maintained through the axis lines shown.

Care should be taken when lifting up the switch using

the side lifting brackets. Lifting the switch too quickly
could result in the switch tipping over and damaging the
Figure 4: Lifting the switch vertically using the lifting brackets insulators.

PS36 Capacitor Vacuum Switch | ABB 5

PS36 Capacitor Vacuum Switch

8.0 Description of operation

The PS36 vacuum switch is a solid dielectric, gang operated
3-phase vacuum switch suitable for use in a wide range of
industrial and distribution system applications.
The switch utilizes ABB’s proven vacuum technology that
is specifically designed for switching capacitor loads. Its
design incorporates a fast acting solenoid mechanism,
which provides force-travel characteristics ideal for vacuum
switching. The solenoid mechanism also reduces the number
of parts in the design and reduces the need for routine
maintenance.
The PS36 differs to the single interrupter design of lower
voltage ABB PS switches in that each phase is switched
using a pair of vacuum interrupters connected in series. This
is achieved by connecting together two switching poles with
heavy duty bus connections. The current flow path for a
particular phase is shown in figure 5.
Each vacuum switch consists of:
− − Six single pole vacuum switches with mechanical latching
(separate open and close signals required for operation),
depending on model ordered.
− − A mechanical position indicator signalling OPEN / CLOSED
position state, while doubling as a lever to manually trip the
switch. See figure 5.
− − Various control voltage options.
− − Auxiliary limit switch contact outputs for switch position
indication. Both heavy duty contacts and signal duty volt
free contacts which monitor each pole are provided.
− − Standard 10-pin panel mounted mil-spec connection plug
− − Highly durable, corrosion resistant, grade 304 stainless
steel tank housing
− − Optional ABB CQ900R Smart controller for manual
or automatic switch / capacitor bank operation.

A unique characteristic of the PS36 switch is the two-stage

closing operation. When a close signal is sent to the switch,
the first interrupter of each phase will simultaneously close,
followed 100ms later by the second interrupter of each phase
simultaneously.

Further information on the switch operation can be found in

section 12.

Each vacuum switch has insulators made of advanced

‘hydrophobic cycloalaphatic epoxy’ (HCEP) resin. This is
highly chip and crack resistant with insulating properties
similar to silicone. The hydrophobic property lead to less
surface wetting, provides better reliability and improves
life expectancy. It is resistant to ultraviolet light while its
high creepage characteristics ensure suitability in highly
contaminated environments. Mechanical
trip / position
indicator lever

Figure 5: Representative current flow path, phase 1.

8.1 Standards
All ABB PS36 vacuum switches comply with the following All ABB PS36 vacuType test certificates from independent
standards: laboratories are available upon request.

−− IEEE (ANSI) C37.66:2005

−− Class 2 restrike rating (in accordance with IEEE 37.66)

6 ABB | PS36 Capacitor Vacuum Switch

8.2 Capacitor bank application
DANGER HIGH VOLTAGE!
The application engineering of the PS36 vacuum
switch should only be performed by authorised
personnel.
The switch is suitable for a variety of applications including
pole mounted capacitor banks and metal-enclosed capacitor
banks. It is an outdoor device, which can also be applied to
indoor solutions.
It is highly recommended that the vacuum switch is protected
under short-circuit conditions. Fuses and circuit breakers
are typically used. For example, in pole mounted capacitor
banks, expulsion ‘drop-out’ fuses are typically connected
upstream as means of protection. Figure 6 shows a typical
connection diagram for a polemount capacitor bank. For
specific installation recommendations or advice, please
contact ABB.
8.3 Anti-condensation heater
operation
The PS36 contains an integrated thermostat and
heating device to prevent the occurrence and build up of
condensation inside the switch housing.
If the PS36 is installed outdoors it is a requirement that the
anti-condensation heater p ower supply be connected.
For indoor and metal enclosed applications, the heater
connection is generally not required.
The wiring configuration options of the PS36 allows for the
heater to be run from an AC power source regardless of
whether the switch is being operated from an AC or DC
source. This prevents the potential to drain a DC power
source when continual low temperature operation is called
for.
It is also common to connect the VT to its own drop out
fuse so that control power is not lost in the case of a
failed capacitor causing a fuse to blow. This is useful for
troubleshooting purposes, and allows the control circuit
(including the switch) to be tested without connecting the
capacitor bank to the network.
More information on control wiring can be found in
section 12.
The switches need a control signal (pulse) lasting a
minimum of 1 second to fully operate the switch
(open / close).
The vacuum switches can be switched using a variety of
controls. Manual control (ie. push buttons) is the most basic
form. Automatic controls using time, temperature, voltage,
current, VAR, power factor or a combination of the above (ie
CQ900 Smart controller) can also be used.
ABB can provide the complete polemount solution through
integration of its range of outdoor products. ABB’s product
range also includes, but is not limited to power capacitors,
controllers, control voltage transformers, surge arrestors and
fuse cut-outs. Please contact ABB for further information on
related products and solutions.
CONNECTION DIAGRAM
SUPPLY SIDE LOAD SIDE
CT
FUSES
SURGE ARRESTERS
VT
CONTROLLER
VACUUM SWITCHES
CAPACITOR BANK
Figure 6: Typical pole mount capacitor bank connection diagram
The VT in the above diagram is shown with the HV
terminals connected phase-phase. It is also common
to connect the VT phase-neutral with no detrimental
effects to switch or controller operation.
PS36 Capacitor Vacuum Switch | ABB 7
PS36 Capacitor Vacuum Switch

9.0 Technical data

Electrical Accessories / options

Rated Maximum Voltage Junction box

Ungrounded capacitor banks, line-to-line kV rms 38
Wildlife protective covers (additional if required)
Grounded capacitor banks, line-to-line kV rms 66
Capacitor bank controller
Lightning impulse withstand voltage
– ABB CQ900L (local) and CQ900R (remote)
Line to ground kV BIL 200
Open contact kV BIL 200 Connection cables (including connectors)

Power frequency withstand voltage, 60Hz Remote / Low power pack supplies
Dry, 1.0 minutes kV 70
Side lifting brackets
Wet, 10 seconds kV 60

Continuous current (50/60Hz) A 300

Capacitive switching current A 300

Symmetrical fault making current A 5000

Short time withstand current

1.0 second (symmetrical) A 12500

High frequency making current

Transient peak A 15000
Transient in-rush frequency Hz 6,000

Control voltage range

120V AC (50/60Hz) VAC 90….130
120V DC VDC 90….130
240V AC (50 / 60 Hz) VAC 205.…265 General

Nominal current draw Weight kg 105

during close A 30 lb 230
during trip/open A 30
10
Operating temperature range °C −40 to +65
Signal pulse length required S 1.0 °F −40 to +149

Nominal open time msec 100

Mechanical endurance
Nominal close time msec 250
close-open operations 30,000+
Creepage distance
Control wiring requirements
Terminal to terminal mm / inch 1600 / 63
Number of pins 10
Terminal to ground mm / inch 1350 / 53
Wire size mm 2 1.5 to 2.5
Manual trip opening force kg / lb 10 / 22 AWG 16 - 13

Type test certificates from independent testing facilities

are available upon request.

8 ABB | PS36 Capacitor Vacuum Switch

10.0 Dimensions

812
(32”)

918
(36.2")
400
(15.8") 818
(32.2")

911
(35.9")

307
(12.1")

807
688
(31.8")
(28.1")
874
(34.4")
Figure 7: PS36 dimensions

Note: All dimensions are shown in mm (inches).

PS36 Capacitor Vacuum Switch | ABB 9

PS36 Capacitor Vacuum Switch

11.0 Installation
DANGER HIGH VOLTAGE!
Only personnel trained to handle high voltage
equipment should be authorised to carry out
installation of PS switches.

11.1 Initial set-up

Rating plate

Check the rating plate to ensure the vacuum switch is the

correct unit for the installation being carried out.

The name plate contains the following information:

−− Part number −− High freq transient current level

−− Rated voltage −− Re-strike classification
−− Rated switching current −− Applicable test standard
−− Control voltage −− Manufacture date
−− Lightning impulse withstand level −− Serial number
−− Short time current level

Terminal types

The PS36 is manufactured with heavy duty terminals fitted

for the high voltage connections.

There are two terminal types available – single hole palms

(Figure 8) and double hole (NEMA type) palms (Figure 9).
Due to the continuous current rating of 300A it is not
recommended that stripped / bare cable terminals (Figure 10)
be fitted to the PS36 due to their maximum design rating of
200A.

The orientation of the terminal palms is fixed during Figure 8: Figure 9: Figure 10:
manufacture and cannot be altered once it leaves Single hole palm Double hole NEMA Standard 200A bare
the factory. terminal type terminal cable terminal. NOT
(400A max rating) (400A max rating) AVAILABLE

10 ABB | PS36 Capacitor Vacuum Switch

11.2 Mounting
The standard mounting of the PS36 is with the base fixed to Pre-assembled brackets for mounting the switch to
a floor panel or bracket (insulators pointing up). Alternatively a pole with the switch in either vertical or horizontal
the PS36 can also be mounted vertically or horizontally with orientation are available from ABB.
the base against a wall or upright channel bracket. Figure Please contact ABB for details.
11 outlines the position of the fixing points on the mounting
channels.

700mm (28”)

450mm (18”)
55.5mm 125mm Ø 12mm
(2.2”) (5”)
225mm
(9”)

655mm
(26.2”)

811.5mm (32.5”)

Figure 11: Position of mounting channel holes –

switch in horizontal orientation

It is strongly recommended if the switch is being

mounted horizontally or vertically, that fixing bolts
be fitted in all available holes in the mounting
bracket channels. Mounting fasteners are not
included.

Ensure the mounting arrangement does not reduce

the required insulation level of the switch or
adjacent equipment.

When lifting the switch ensure the correct lifting

methods described in section 7 are followed.

PS36 Capacitor Vacuum Switch | ABB 11

PS36 Capacitor Vacuum Switch

11.3 High voltage connections

ENSURE ALL POWER IS DISCONNECTED AND ISOLATED BEFORE PERFORMING

ANY CONNECTIONS TO THE HV SWITCH TERMINALS

Line and/or capacitor connections

The dual vacuum interrupter design of the PS36 means that

there is no fixed orientation for which side of the switch must
be connected to the source or load side of the switch (Figure
12). The most important consideration is that each phase is
connected across the appropriate terminals.
Lado da
Linha / Fonte
Line /
Source side

Load /
Lado da Carga /
Capacitor side
Capacitor

Figure 12: Correct conductor connections.

Ensure the correct size conductors, lugs and/or terminal
connection palms appropriate for the terminal type and
switching application are used. The holes in both the
single and double hole PS36 terminals can accommodate
cable fitted with lugs up to M12 (1/2”).
If a single insulated conductor is to be used for terminal
connections, it is recommended that no less than
75mm2 (AWG 2/0) conductors are used. Please refer to
local standards and cable manufacturer data for more
information on recommended conductor capacities.
Tighten all terminal bolts using a torque wrench to 20
Nm (15 lb-ft). When tightening the connections take care
not to place undue stress on the terminals which may
compromise their integrity.
The arrangement of high voltage cables should not reduce
the required insulation level of the switch or adjacent
equipment.

12 ABB | PS36 Capacitor Vacuum Switch

Grounding
The PS36 is fitted with a multi-directional cable clamp to
solidly ground the switch housing (figure 13). The grounding
clamp can accept wire sizes up to 75mm2 (2/0 AWG).
Alternatively, a 1” bolt can be used if the ground conductor
is lugged.
Figure 13: Position of grounding point on tank housing.
(Insulators removed for clarity).
If an ungrounded capacitor bank is specified, special
consideration must be given to the connection of
the switches. ABB recommends that the switches be
mounted on suitable insulators (and subsequently
grounded) to prevent damage due to voltage
differential of the potentially energized rack. Please
consult ABB if using ungrounded capacitor banks.
The customer is responsible for grounding the
switch in a safe manner and in accordance with all
applicable standards. Failure to adequately ground
the switch housing can cause damage to the
electronic components inside the switch, and
result in switch failure.
1” threaded grounding point
Solidly ground all equipment. Failure to achieve an
effective ground connection can result in death or
severe personal injury.
PS36 Capacitor Vacuum Switch | ABB 13
PS36 Capacitor Vacuum Switch

12.0 Control wiring and connections

Control of the PS switch is made through a standard
Mil-spec 10 pin male connection plug located on the lower
tank (Figure 14). Identification of the pins in the cable plug
is shown in figure 15.

Several pin-out combinations are available depending on

whether the switch control is AC or DC, whether the heater
supply is AC or DC and what configuration the actuator limit
switches are – see Appendix B for further options. Special
care should be taken to ensure the correct connections are
made for the switch ordered / supplied.

For special connection types not shown in this manual,

please contact ABB
Figure 14: Pin orientation of 10-
pin panel mount plug.

The below table (refer Figure 16) identifies the standard signal
configuration for an AC controlled (and heated) switch.

Wire ID Pin Label Signal Description

1 A Active / heater D E
C J F
2 B Neutral / Common
B I G
3 C Close
A H
4 D Trip / Open

5 E Limit Switch “A” N/O Com

6 F Limit Switch “A” N/O Signal

7 G Limit Switch “B” N/C Signal Figure 15: Pin identification of

cable socket
8 H Limit Switch “B” N/C Com

9 I Limit Switch “C” (Actuator) Com

10 J Limit Switch “C” (Actuator) N/O

It is recommended that control cables containing

cores no smaller than 1.5mm2 (15 AWG) are used.
Complete wiring loom and plug assemblies of various
lengths are available from ABB upon request.

14 ABB | PS36 Capacitor Vacuum Switch

 CONTROL 5
3
PCB

NOTE:
1. Contacts show switch in open state
2. LS “A” and LS “B” contacts rated for 15A, 125/250VAC. 0.5A, 125DVC
3. LS “C” contacts rated for 5A. 125/250VAC. 0.1A, 125DVC Pole group 1
POLE
GROUP 1

POLE
GROUP
Pole group2 2

H A
G B
I
J
F C

E D

CLOSE
DC DC DC
THERMOSTAT HEATER CURRENT
COIL COIL COIL
15°C ON 100-260VAC 1 SIGNAL
POLE 4 1A 2A 3A
40W
2 GROUP 1
HEATER
CONTROL 5
3
PCB
COM TRIP
COMMON CURRENT
SIGNAL
CLOSE
CLOSE
TRIP DC DC DC
TRIP COIL COIL COIL
1 POLE 4 1B 2B 3B
2 GROUP 2
LS “A” N/O COM CONTROL 5
3
PCB
LS “A” N/O

LS “B” N/C NOTE:

1. Contacts show switch in open state
2. LS “A” and LS “B” contacts rated for 15A, 125/250VAC. 0.5A, 125DVC
LS “B” N/C COM 3. LS “C” contacts rated for 5A. 125/250VAC. 0.1A, 125DVC
POLE
GROUP 1
LS “C” ACT COM

LS “C” ACT N/O

ACT1A ACT1B ACT2A ACT2B ACT3A ACT3B

Figure 16: Control block diagram

12.1 Connection plug part numbers H A

G B
Part Number (Standard Mil-Spec)
I

10 pin male plug on switch MS 3102R 18S-10P J

F C

10 pin female cable socket MS 3106F 18-1S+EBL44+10CE D

PS36 Capacitor Vacuum Switch | ABB 15

PS36 Capacitor Vacuum Switch
12.2 Controlling / operating the switch
Operation of the PS36 switch requires a control signal of
at least 1 second be applied for each TRIP (OPEN) and
CLOSE operation. Signals are to be supplied between the
active pin (open or close) and the neutral pin.
The dual pole design of the PS36 switch requires
a two-stage closing operation. This results in the
highest restrike classification being achieved and
excellent withstand capabilities. When a close
signal is sent to the switch, the first interrupters
of each phase will close simultaneously, followed
100ms later by the second interrupter of each phase
simultaneously. The resultant “clunk clunk” noise
heard during a PS36 closing operation is a unique
operating characteristic of the switch and is no cause
for concern.
The electronics inside the switch ensure power is only drawn
for the time required to actuate the switch (approx 100ms).
Leaving the control signal permanently on to the switch
(latched signal) has no detrimental effect on switch operation.
The pin assignment for the neutral (B), close (C) and open (D)
remains the same for each variant of the PS36 (Figure 16).
An electronic manual or automatic controller is
recommended for operating PS vacuum switches. The
controller contacts should have a transient inrush rating of
greater than 10A per switch (30A total). It is recommended
that a controller operating a PS36 switch should contain a
“Slow Blow” 10 to 12 amp switch fuse.
DC Control Operation
The rapid current draw that takes place when the switch
operates requires that the DC power source be chosen
carefully to match.
If 48V DC control operation is required, please contact ABB
for application advice specific to 48V DC operation. It is
recommended that a capacitor discharge power supply be
utilised for 48VDC control applications.
16 ABB | PS36 Capacitor Vacuum Switch
The ABB CQ900 series capacitor controller is ideal for
control of the entire range of PS series vacuum switches.
The CQ900L is a standalone automatic smart controller while
the CQ900R is a fully featured remote controllable device
utilizing DNP3.0 as the communications protocol. Other
features include a 4-line LCD screen, user friendly interface,
neutral current sensing, ABB CapLink short range wireless
communications, and intuitive programming software.
Please contact your ABB representative for more information.
Due to the current draw from the switch during the
OPEN / CLOSE operation (up to 30A), it is recommended
that no more than one PS36 switch be actuated
simultaneously on the same supply.
It is recommended that a VT no smaller than 1.5KVA be
used for controlling the PS36 (particularly for polemount
operation).
Using an undersized power supply can cause an
instantaneous voltage drop during switching and
prevent the switch from completing its operation.
Continued operation under this condition can damage
the switch’s control circuit board leading to switch
failure. Please contact ABB for more information if
unsure.
It is common that many UPS / inverter style power
supplies will not be able to handle the high inrush
currents required to drive the switch. Continued
attempts to operate the switch with an underpowered
supply can damage the switch controls.
It is recommended that a high capacity battery pack
be used if DC is the preferred operating voltage type.
Electrically held operation

Electrically held / contactor type operation is NOT available

with the PS36. Please contact ABB if electrically held
operation is a requirement for your application.

Auxiliary limit switch operation

Each PS36 switch is fitted with internal limit switches to
indicate the position of the switch HV contacts. The output
from the volt-free contacts can be connected to a relay
or control system to monitor the operation of the switch
remotely.
An example of the connections of each of these is shown
in figure 16.
N/O or N/C is based on whether the switch
is in the open position.

There are two types of limit switches in the PS36 – a N/O

and N/C (changeover) heavy duty contact, and lighter duty
contacts which measure the position of each actuator pole
individually with the outputs being connected in series. The
following table outlines the ratings of each type:

Rated current – Rated current – Given the internal limit switch is controlled by the
AC 125/250VAC) DC (125VDC) movement of the DC solenoid within the switch, if
the switch is damaged (due to excess wear, external
Limit switch output “A” 15 A 0.5 A
physical force, welding of the HV contacts etc.)
– Heavy duty
the limit switch may not give a true indication of
Limit switch output “B” 15 A 0.5 A the position of the HV contacts inside the vacuum
– Heavy duty interrupter.

Limit switch output “C” 5A 0.1 A The limit switch output should not be used as the
- Actuator sole indication of the status of the switch especially
where live voltages and personnel are involved.
Proper isolation and earthing procedures should
always be used where live equipment is concerned
to ensure a true visual break.

PS36 Capacitor Vacuum Switch | ABB 17

PS36 Capacitor Vacuum Switch
12.3 Manual trip operation
As with all models in the PS switch range, the PS36 has a
combined manual trip lever / switch position indicator.
The switch can be manually opened by pulling down on the
manual trip lever, typically with a hook-stick. The manual trip
lever requires approx 10kg (22lb) of force to open.
Figure 17: Indicator lever arm in switch closed position.
The trip lever can only be used to open the switch.
The switches internal mechanisms will not allow the
switch to be closed manually using the indicator/trip
lever. Trying to force the switch to close this way can
result in damage to the switch.
18 ABB | PS36 Capacitor Vacuum Switch
When the switch is in the closed position, the indicator lever
arm will be sitting in the horizontal position (parallel to the
base) (Figure 17). When tripped or open the lever will hang
down approx 45deg from its closed position (Figure 18).
Figure 18: Indicator lever arm in switch open position.
(Label removed for clarity)
Excessive force used to manually trip the switch can pull the
indicator lever out of its locating mechanism resulting in non-
indication of switch operations. It can also stress or damage
the lever, reducing its operational life.
Where possible, it is better to use electrical control signals to
operate the switch.
Manual trip lever with vertically / horizontally
mounted switches
When the switch is in its standard (upright) configuration
the manual trip function is performed by pulling down on
the manual trip lever. If the switch is mounted vertically or
horizontally (as per figures 3 and 4) the manual trip lever
can be mounted in a way that still allows manual tripping by
pulling down on the lever. See figures 19 and 20.
Figure 19: Indicator lever arm in closed position.
To modify the position of the indicator lever:
−− Remove the housing indicator lever label
−− Loosen the lever fixing screw using a 5mm hex
wrench / Allen key, until the lever is able to move
freely from its locating slot.
−− Rotate the lever arm 90 degrees so that the lever
is horizontal in the closed position. Take care to
ensure the lever sits back in the locating slot.
−− Place some loctite on the thread and re-tighten the
M5 hex head screw
−− Replace the housing indicator label.
Figure 20: Indicator lever arm in open position.
PS36 Capacitor Vacuum Switch | ABB 19
PS36 Capacitor Vacuum Switch

13.0 Operation testing and initial checks

Before operation, the following inspections / tests should be
performed:
−− Insulators are free from damage and chips
−− Tank housing is free from dents and obvious damage
− − HV terminals are solidly fixed. Terminals do not twist
with hand force
− − Position indicator / manual trip lever is not jammed
− − If in the closed position, pull down on the manual
trip lever to open the switch manually.

13.1 Pre-installation
Before connection of the HV conductors the following
operation tests should be performed (test bench or
workshop operation):
−− Operate the switch using the electrical control
signals. This can either be from an automatic
capacitor controller, manual test box or custom
source.
−− E
nsure that the position indicator lever transitions from the
open to closed position with the appropriate signal.
−− Ensure that when the close signal is sent that the double clunk
noise characteristic of the dual interrupter operation is noted.
−− It is recommended that a meter be used to confirm the
continuity or open state across the terminals of each phase.
−− I f being monitored, check that the state of the limit switch
contacts transitions with each operation as expected.

The PS36 can only be closed using an electrical

control signal. There is no manual close function.

13.2 Pre-energization
DANGER HIGH VOLTAGE!
Ensure authorised personnel perform the installation It is recommended that the fuse links (or similar) be removed
and operation of high voltage equipment. Failure before the below steps to ensure a physical barrier between the
to execute safe work practices can result in death, switch and the system.
severe personal injury and equipment damage.

Once installed (before HV is turned on) the following

operation checks / tests should be performed:

−− The switch mounting points are mechanically secure and − − Ensure that the position indicator lever transitions from the
the switch is solidly in place. open to closed position with the appropriate signal.
−− The earth cable has been installed in the switches − − Ensure that when the close signal is sent that the double
earth point. clunk noise characteristic of the dual interrupter operation
−− The control cable has been firmly screwed into place using is noted.
the correct Mil-Spec mating connector. − − If being monitored, check that the state of the limit switch
−− Electrical clearances between the switch and other contacts transitions with each operation as expected.
apparatus is maintained.
−− All terminal connections are tight and fit for purpose. The switch is now ready for service operation.
−− Operate the switch using the electrical control signals.
This can either be from an automatic capacitor controller
or manual test box. If available at this point it is best to
use the control device (and power source) that will be
controlling the switch when in general operation.

20 ABB | PS36 Capacitor Vacuum Switch

13.3 Service operation
−− Ensure switch is in the OPEN position The capacitor bank requires several minutes
before replacing fuse links (upstream protection)
back into service. Failure to do so can damage
the capacitors, blow the fuses and trip upstream
protection devices.
−− If not already done so, energise the high voltage
lines as per your company’s standard operating
procedures.
14.0 Maintenance
DANGER HIGH VOLTAGE!
Ensure authorised personnel perform the
maintenance of high voltage equipment in
accordance with standard operating procedures.
Failure to execute safe work practices can result
in death, severe personal injury and equipment
damage.
to discharge prior to, and between successive
operations. If the waiting time is not specified
on the capacitor unit rating plate, contact the
manufacturer. Standard discharge levels are 50V in
5 minutes (AS and IEEE) or 75V in 10 minutes (IEC):
−− A
ssuming the minimum reclose block period has
been satisfied, the switch can be operated with
the capacitor bank online.
−− The switch can now be left to operate as required
via manual, automatic or remote means and in
accordance with your company’s procedures for
safe capacitor bank control.
The PS36 vacuum switch has been designed with a
mechanical life of over 30,000 close-open operations without
the need for routine maintenance. The switches do however
require routine inspection to check for physical damage and
to verify their operation.
The frequency of inspection depends on the service
conditions. The switches are designed for widely varying
applications and climatic conditions and thus service
intervals are best determined by the operator based on site
conditions and operating experience.
PS36 Capacitor Vacuum Switch | ABB 21
 858mm
Appendix A: Crate dimensions (sea / air) (33.8”)

1100mm
(43.3”)

29mm

1200mm
(47.2”)

1042mm
29mm 29mm 800mm
(41”)
(31.5”)

858mm
(33.8”)

29mm

22 ABB | PS36 Capacitor Vacuum Switch

1200mm
 SIGNAL
CLOSE

TRIP DC DC DC
COIL COIL COIL
Appendix B: Control
1 POLE
wiring
4 – DC control, AC heater 1B 2B 3B
2 GROUP 2
CONTROL 5
3
PCB

NOTE:
1. Contacts show switch in open state
2. LS “A” and LS “B” contacts rated for 15A, 125/250VAC. 0.5A, 125VDC
3. LS “C” contacts rated for 5A. 125/250VAC. 0.1A, 125VDC
POLE
Pole
Wire ID Pin Label Signal GROUP 1
group 1
v A AC Active (for heater)

2 B Neutral / Common
B ACT3A ACT3B
3 C Close

4 D Trip
POLE
5 E Limit Switch “A” N/C GROUP
Pole 2
6 F Limit Switch A/B COM group 2

7 G Limit Switch “B” N/O

8 HH A AC Heater COM
G B
9 I I Limit switch “C” Actuator Common
J
10 F J C Limit switch “C” Actuator N/O
E D

CLOSE
DC DC DC
THERMOSTAT HEATER CURRENT
COIL COIL COIL
15°C ON 100-260VAC 1 SIGNAL
POLE 4 1A 2A 3A
40W
2 GROUP 1
AC HEATER
CONTROL 5
3
PCB
COM TRIP
COMMON CURRENT
SIGNAL
CLOSE
CLOSE
TRIP DC DC DC
TRIP COIL COIL COIL
1 POLE 4 1B 2B 3B
2 GROUP 2
LS “A” N/O CONTROL 5
3
PCB
LS A/B COM

LS “B” N/C NOTE:

1. Contacts show switch in open state
2. LS “A” and LS “B” contacts rated for 15A, 125/250VAC. 0.5A, 125VDC
AC HEATER COM 3. LS “C” contacts rated for 5A. 125/250VAC. 0.1A, 125VDC
POLE
GROUP 1
LS “C” ACT COM

LS “C” ACT N/O

ACT1A ACT1B ACT2A ACT2B ACT3A ACT3B

H A
G B
I
J
F C

E D

PS36 Capacitor Vacuum Switch | ABB 23

Contact us
For further information please contact:
ABB Australia Pty Limited
88 Beresford Road
Lilydale Vic 3140 Australia
Phone +61 (0) 3 9735 7333
Fax +61 (0) 3 9735 3863
www.abbaustralia.com
ABB Australia_DPD 3000 JULY 2013
Note
While care has been taken to ensure that the
information contained in this document is
correct, no responsibility can be accepted for
any inaccuracy. We reserve the right to alter
or modify the information contained herein
at any time in the light of technical or other
developments. Technical specifications are valid
under normal operating conditions only. We do
not accept any responsibility for any misuse
of the product and cannot be held liable for
indirect or consequential damages. Technical
data and design can be subject to change and
should be confirmed prior to ordering.