China Harbour Engineering Co.L.L.C.

METHOD STATEMENT
FOR
ROOF WATERPROOFING WORKS
(M.S. –014–0.0)

REVISION RECORD

R.N Revision Date Prepared by Checked by Approval by

MS-014 0.0 19/10/2013 ZHAO HU ZHANG XIAOLING CHEN ZHIYUAN

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TABLE OF CONTENTS

1. PURPOSE ………………………………………………………………………………………………. 3
2. SCOPE …………………………………………………………………………………………………….. 3
3. REFERENCES …………………………………………………………………………………….. 3
4. DEFINITIONS ……………………………………………………………………………… 3
5. RESPONSIBILITIES …………………………………………………………………………………. 4
6. EQUIPMENT ………………………………………………………………………………………… 5
7. PROCEDURE ………………………………………………………………………………………… 5

7.1 Pre-construction stage …………………………………………………………………………… 5

7.2 Job conditions ……………….………………………………………………………………..…… 6
7.3 Delivery, storage & handling ………………………………………………………………………. 6
7.4 Material inspection …………………………………………………………………………………. 6
7.5 Coordination ………………………..…………………………………………………………..…….. 6
7.6 Laying of lightweight foam concrete …………………….………….………………..…… 6
7.7 Surface preparation and application of primer ………………..….….…………….…. 7
7.8 Membrane installation …………………………………………………………………………….. 7
7.9 Water test ………………………………………………………………………………………….……. 8
7.10 Geo textile fabric and Insulation board installation …………………………………… 8
7.11 Laying of concrete tiles & Gravel filling ……………………………………………………… 9
7.12 Aluminum flashing and Sealant installation ……………………………………………….. 9

8. HEALTH & SAFETY REQUIREMENTS ………………………………………………………….. 9

9. ATTACHMENTS ………………………………………………………………………………………… 10

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 China Harbour Engineering Co.L.L.C.

1. PURPOSE

The purpose of this document is to present in detail the methodology, sequence, sequence
and materials/equipments needed to carry out roof waterproofing works. It includes
preparatory works, setting out, installation of waterproofing system, precautionary measures
to be taken, site safety, inspections and related accessories to complete the works in
accordance with project specifications, shop drawings and materials approved by the
Company.

2. SCOPE

The scope of work described in this method statement is applicable for waterproofing system
for all roof slab areas as per the approved shop drawings by Company.

3. REFERENCES

 Specification Section: 07122, Division 7, Volume 4-Part A – Civil & Architectural Works.
 Specification Section 03532, Division 3, Volume 4-Part A – Civil & Architectural Works.
 Architect Shop Drawings
 Material Approval Requests (MARs) No:
C0008-Rev 00 - Bituminous primer and Bitumen membrane 4mm thick.
C0009-Rev 00 - Thermal insulation board
C0010-Rev 00 - Geo textile fabric
C0099-Rev 00 - Light weight foam concrete
C0063-Rev 00 - Concrete tiles
and other approved materials for aluminum flashing and gravel
 Manufacturer’s Product data sheets and recommendations.

4. DEFINITIONS

Company :
Contractor :
Subcontractor :
MS : Method Statement
HSE : Health, Safety and Environment
ITP : Inspection and Testing Plan
QCP : Quality Control Procedure

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5. RESPONSIBILITIES

The Project Manager shall review and approve the methodology for the execution of the
works, and ensure that the works are implemented in an efficient manner. The Project
Manager is generally responsible for the overall project execution, quality and safety.

The Construction Manager is responsible for the implementation of method statement and
ensures that all involved site construction personnel are aware of this method statement and
shop drawings are followed. He shall ensure that execution of works shall be carried out in
safe manner. He will also be responsible for the monitoring of the work progress on a daily
basis to ensure activities are accomplished as per the construction program.

The Site Engineer/Supervisor shall ensure that the works are carried out according to the
design, approved shop drawings and procedures. He will be responsible on the behalf of the
Contractor to coordinate, check and follow up the work and ensure that proper sequence of
activities are followed in order to achieve target completion. He will ensure that safe work
practices are followed for all works under his care. Coordinates with other trades/ services
and ensure all MEP services are in place and all necessary inspections have been carried out.

The MEP coordinator/Engineer will coordinate with the Construction Manager or Site
Engineer in advance in all MEP installation works interfacing in line with work schedules and
progress. He will coordinate with MEP subcontractor and ensure that all MEP
services/openings identified and located are completed in roof areas. He will submit
separate ITR to the Company Engineer for MEP services/installations where shown in the
approved shop drawings. A copy to be forwarded to the QA/QC Engineer for all submitted
ITRs and copy of approvals.

The QA/QC Engineer shall ensure that works are carried out in accordance to the
requirement of quality control. He shall ensure that all ITP requirements are met. The QA/QC
Engineer shall ensure that all necessary ITR and Checklists for inspection and testing are
processed and put forward to the Company Engineer for notification. He shall ensure that
materials being used are in accordance with project specifications and approved by the
Company.

The Surveyor in conjunction with Site Engineer shall be responsible for setting-out the lines,
levels and alignment for the works and other dimensional requirements in accordance with
approved shop drawings.

The HSE Engineer will monitor and implement all HSE related issues. He shall ensure that all
necessary requirements regarding health, safety and environment concerns, risk assessment
are met and adhered to. The HSE Engineer shall ensure that all permits and authorization are

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 China Harbour Engineering Co.L.L.C.

on hand prior to starting any site operation (if required).

The Foreman/Supervisor will be responsible to carry out the work in safe manner and to
supervise the work force together with the proper execution and monitoring of works, and
all appropriate checks will be carried out during progressive and completion stage of roof
waterproofing works.

The Project Middle East LLC is responsible for the installation of roof waterproofing works in
strict compliance with the project specifications, shop drawing, materials and method
statement and manufacturer instructions.

6.0 EQUIPMENT

 Propane gas cylinder and torch

 Rollers and Brushes
 Electric hand mixer
 Knife to cut membrane
 Trowels
 Wire brush
 Mixing cans
 Spatulas
 Carpenters saw for cutting insulation
 Drilling machine for fixing aluminum flashing
 Screw driver set
 Caulking gun for sealant application
 Mixer machine for mixing foam concrete

7. PROCEDURE

7.1 Pre-Construction Stage

Prior to start of roof waterproofing work, ensure that this document together with the
following documents are submitted and approved by the Company.

 Shop drawings and finishing schedule.

 QCP, ITP, Safety Risk Assessment and Check Sheets.
 Material Approvals
 Acceptance of materials by the Company upon delivery at site (Material Verification
Records)
 Sequence of works
 Check the area is ready for installation of roof waterproofing works and ensure that all

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necessary materials, accessories, tools and equipment is available.

7.2 Job Conditions

 Roof waterproofing work shall commence only when weather conditions will permit
materials to be applied in accordance with manufacturer’s instructions.
 Concrete surface should be practically dry and ready to receive the waterproofing as per
manufacturer’s recommendation.
 Concrete should be free from ridges and indentations and should be to a true and even
surface. Do not apply membrane primer to damp or wet surfaces.

7.3 Delivery, Storage and Handling

Materials delivered at site should be of the same type, category and similar to the approved
samples and materials selected by the Company as per MAR no. C0008-Rev00, C0009-Rev00,
C0010-Rev00, C0099-Rev00, C0063-Rev00.

 Delivery, storage and handling of all materials forming the part of roof waterproofing
system shall be in strict compliance with the manufacture’s written instructions for each
material and as mentioned in the specifications.
 Materials shall be delivered at site in sealed containers. Membrane, flashing, and
adhesives shall be stored at site in clean and dry areas.
 Protection boards shall be stored flat and above the ground surface.

7.4 Material Inspection

Upon delivery of waterproofing membrane and other materials of the roof waterproofing
system to the site, the Contractor shall notify to Company in advance for inspection and
acceptance of the materials.

7.5 Coordination

Prior to commencement of roof waterproofing works, Coordinate with MEP works and
ensure that all the related MEP services/pipe penetrations/pads completed and inspected
for approval by the Company.

7.6 Laying Of Lightweight Foam Concrete

 Concrete surface preparation and laying of foam concrete shall be laid as per the
manufacturer written instructions and installer’s method statement as attached in

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annexure-1
 Sloping ribs using sand/cement mix are formed on the roof based on minimum 1% slope
toward the drains. Minimum thickness (50mm) is assumed at the lowest levels i.e. near
drains with thickness increasing away from drains.
 Cleaning and brushing of existing concrete surface shall be done prior to laying of foam
concrete.
 All pipes and drains penetrating the slab shall be fixed and clearance to be taken for all
MEP works.
 The light weight foam concrete shall consist of cement and foaming agent, mixed in the
ratios as specified in the manufacturer recommendations.
 The machine mixed light weight foam concrete will be pumped and placed between the
guide slopes and leveled using aluminum/wooden floats to achieve the required slope.
 The light weight concrete shall be cured for three days and then shall be kept open to sun
for a full day to make the surface dry enough for subsequent applications.

7.7 Surface Preparation and Application of Primer

 Concrete surfaces to be waterproofed must be clean, dry, smooth and free of any oil,
grease, protruding nails, wires or sharp edges.
 All internal angles must be smoothly finished with cement sand fillet and external angles
to be chamfered.
 Any protruding portion of ribs (made for lightweight concrete) shall also be leveled to
obtain smooth surface.
 Apply the approved Duprime Bitumen primer as per MAR no. C0008-Rev00 over the
surface of foam concrete in strict adherence to manufacturer’s recommendation. Cold
applied solvent based bituminous primer “Duprime” is applied on the lightweight
concrete surface at the rate of 5-6 m² per liter per coat depending on the porosity of the
substrate.
 Primer is applied evenly on the substrate using roller or brush.
 Primer is allowed to dry for about 6-12hrs as per manufacturer’s instructions “tack-free”
dry before installing the bitumen membrane.

7.8 Membrane Installation

 One layer of “Dulas PG”, 4mm thick torch applied bitumen waterproofing membrane is
applied on the primed concrete surface as per manufacturer recommendations.
 Reinforcing strips of membrane shall be torch applied over the corner fillets; changes of
direction around pipe penetrations/roof drain outlets and fully bonded to the substrate
prior to installation of membrane.
 Apply membrane free of wrinkles and free of wavy edges. Before fixing the membrane,
unroll the membrane on the areas where it will be fixed and then check whether it is
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matching with the profile of the area, including the overlaps.

 All lap joints of sheets shall be torched and welded with 100mm side laps and 125mm
end laps. Apply heat to both sides of overlaps in proper order and immediately press the
overlaps.
 A separate operation will then proceed by sealing all the overlaps by running down a
heated spatula along the edge of the top layer.
 On up-stand areas the membrane is extended over the corner strips installed earlier,
taken above and tucked in to the groove formed in up stand concrete.
 The membrane is fully heat sealed at all side and end laps. All seems must be heat sealed
from the top to ensure watertight laps.
 A final inspection will be carried out after the membrane has been laid, torched and
seamed by Sub contractor/Contractor and company.

7.9 Water Test

 After the final inspection, any visible damage shall be repaired by welding a patch of
same membrane extending at least 100mm from the edge of the damaged area. The
roof will be flooded with water for a depth of 25mm minimum at highest point and
100mm maximum for a period of 24 hours. Roof drains shall be plugged prior to the
flooding.
 The soffit of the roof slab shall be checked for any seepage or dampness. If there is any
seepage/dampness, then the repair works shall be carried out and again the leak test
shall be repeated for the repaired portion as per the above procedure.
 Upon successful completion of the water test, then water shall be drained off from roof
and the membrane allowed for drying before subsequent materials are placed on it.

7.10 Geo Textile Fabric and Insulation Board Installation

 A layer of non woven geo textile separation layer shall be laid immediately above the
installed waterproofing membrane.
 The geo textile fabric GT-16 shall be laid by tack bonded overlaps of 30-50mm and shall
have 100g/m² thickness.
 A layer of 50mm thick extruded polystyrene thermal insulation board (“Isoboard”, 32-35
Kg/m3 density) shall be loosely laid above the geo textile layer as per manufacturer
recommendations.
 Over the insulation board, one layer of geo textile fabric GT-20 shall be laid as a
separation layer in the same manner as stated above.

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7.11 Laying of Concrete Tiles & Gravel Filling

 The approved concrete tiles shall be laid on top of geo textile fabric covered over the
insulation boards.
 Gravel shall be filled around the rain water pipes with 70-80mm thick crushed gravel and
leveled.

7.12 Aluminum Flashing And Sealant Installation

 After the termination of membrane, the skirting system shall be fixed with approved
aluminum flashing as per the details shown in the drawing.
 Flashing on vertical surface shall be fixed with screws at a distance of minimum 300mm
centre to centre.
 Membrane termination should extend a minimum of 150mm above top level of gravel /
tiles and shall be covered with strips of protection boards at exposed surface as per the
details shown in the drawing.
 Aluminum flashing shall be pointed with suitable sealant as per the approved material.

8. HEALTH & SAFETY REQUIREMENTS

 All works shall be performed in accordance with the Company HSE Guidelines and
Contractor HSE plan and procedures.
 Site engineer/Supervisor will ensure that Personal Protective Equipment is worn by site
personnel at all times during construction activities.
 Prior to commencement of any activity, all operatives will be given a general site safety
induction by Safety Officer; the site Engineer/Supervisors will also conduct Tool Box talks
and method statement briefings to the personnel involved in operation. Attendance
records will be regularly updated.
 General PPE for all operatives will consist of safety footwear, safety helmets and high
visibility vest. Specific PPE will be issued as necessary. Operatives working with roof
water proofing will wear protective cover all, hand gloves. Other PPE requirements will
be addressed as the work proceeds and other hazards become a factor i.e. working at
height and leading edge of a structure.
 Any lifting equipment used for lifting operation should have a valid certificated by a third
party agency.
 As the work proceeds, adequate work platform and scaffolding to be provided where
necessary.
 Proper edge protection shall be provided, if it is not practicable to provide edge
protection, safety harnesses will be worn, fixed to suitable anchor points.
 Specific Safety risk assessment plan is made and refer to a separate document (doc ref:

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 China Harbour Engineering Co.L.L.C.

RA-5986-056 Rev00- Status A)

9.0 ATTACHMENTS

 QCP.........................
 ITP............................
 Checklist..................

--------------------------------------------------END----------------------------------------------

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 China Harbour Engineering Co.L.L.C.

QUALITY CONTROL PROCEDURE

FOR
ROOF WATERPROOFING WORKS

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 China Harbour Engineering Co.L.L.C.

TABLE OF CONTENTS

1. PURPOSE ………………………………………………………………………………………………………………….………… 13

2. SCOPE ………………………………………………………………………………………………………….…. 13

3. REFERENCES ……………………………………………………………………………………………….. 13

4. DEFINITIONS ……………….……………………………………………………………………………………..... ….. 13

5. RESPONSIBILITIES …………………………………………………………………………………………………. …… 14

6. PROCEDURE ………………………………………………………………………………………………........ 15

6.1 Preliminary Checks …………………………………………………………………………………………… 15

6.2 Job Conditions ……………………………………………………………………………………….…… …… 15
6.3 Quality Control ……………………………………………………………………………………………... …… 16
6.3.1 Delivery, storage &handling ………………………..……………………………………………… … 16
6.3.2 Coordination ………………………………………………………………………………………………… 16
6.3.3 Laying of Foam Concrete ……………………………………………………………………………………. 16
6.3.4 Surface preparation and primer application ………………………………………………………… 16
6.3.5 Membrane Installation ………………………………………………………………………………….. 17
6.3.6 Fixing of geo textile fabric and insulation board …………………………………………………….. 17
6.3.7 Concrete tiles & gravel ………………………………………………………………………………………………………… 17
6.3.8 Aluminum flashing & sealant application …………………….…………………………….. … 17

7. ATTACHMENTS ……………………………………………………………………………………….…….. 18

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 China Harbour Engineering Co.L.L.C.

1. PURPOSE

The purpose of this procedure is to ensure that quality control is achieved during installation
of roof waterproofing system and to ensure that documentation is produced to recording the
fundamental checks at each stages of installation in compliance with the manufacturer’s
product data sheet, method statement, specifications and approved shop drawing
requirements.

2. SCOPE

The scope of work described in this method statement is applicable for waterproofing system
for all roof slab areas as per the approved shop drawings by the company.

The procedure covers the quality control inspection to verify the specified requirements are
met in accordance with the specification, drawings and manufacturer instructions,
preparatory works for surface preparation, foam concrete, primer application, membrane
installation, thermal insulation boards, separation layer, concrete tiles flashing and gravel
works.

3. REFERENCES

 Specification Section 07122, Division 7, Volume 4-Part A – Civil & Architectural Works.
 Specification Section 03532, Division 3, Volume 4-Part A – Civil & Architectural Works
 Architectural shop drawings
 Material Approval Request (MAR’s) No:

C0008 Rev 00, Bituminous primer and Bitumen membrane 4mm thick.
C0009 Rev 00, Thermal insulation board
C0010 Rev 00, Geo textile fabric
C0099 Rev 00, Lightweight foam concrete
C0063 Rev 00, Concrete tiles
And other approved materials for aluminum flashing and gravel

 Manufacturer’s Product data sheet and recommendations.

4. DEFINITIONS
MS : Method Statement
ITP : Inspection and Testing Plan
RA : Risk Assessment
HSE : Health Safety & Environment
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 China Harbour Engineering Co.L.L.C.

FM : Check Sheet Form

QC : Quality Control
QCP : Quality Control Procedure
ITR : Inspection and Testing Request for Approval

5. RESPONSIBILITIES

The Project Manager shall review and approve the methodology for the execution of the
works, and ensure that the works are implemented in an efficient manner. The Project
Manager is generally responsible for the overall project execution, quality and safety.

The Construction Manager is responsible for the implementation of method statement and
relevant procedures. He will ensure that all involved site personnel are aware of the method
statement, relevant procedures and shop drawings are followed at site. He will be
responsible for the monitoring of the work progress on daily basis to ensure activities are
accomplished as per the construction program.

The Project/Site Engineer shall ensure that the works are carried out according to design,
approved shop drawings and procedures. He will be responsible to coordinate, check and
follow up the work and ensure that proper sequence of activities are followed in order to
achieve target completion. He will ensure that safe work practices are followed for all works
under his care. Coordinates with other trades/ MEP services and ensure all MEP services are
in place and all necessary inspections have been carried out.

The MEP coordinator/Engineer will coordinate with the Construction Manager/ or Site
Engineer in advance of all MEP installation works interfacing in line with roof waterproofing
works and progress. He will coordinate with the MEP subcontractor and ensure that all MEP
services/openings identified and located are completed where indicated in the drawings. He
will submit separate ITR to the Company Engineer for MEP services/installations where
shown in the approved drawings. A copy to be forwarded to the QA/QC Engineer for all
submitted ITRs and copy of approvals.

The QA/QC Engineer shall ensure that the works are carried out in accordance to the
requirement of quality control. He shall ensure that all ITP requirements are met. The QA/QC
Engineer shall ensure that all necessary ITR and Checklist for inspection and testing are
processed and put forward to the Company Engineer for notification. He shall ensure that all
relevant materials are being inspected and approved of the Company prior to use at site and
all related records are maintained.

The Surveyor is responsible for setting-out the location, lines and levels for roof
waterproofing works and other dimensional requirements in accordance with approved shop
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 China Harbour Engineering Co.L.L.C.

drawings.

The HSE Engineer will monitor and implement all HSE related issues. He shall ensure that all
necessary requirements regarding health, safety and environment concerns, risk assessment
are met and adhered to. The HSE Engineer shall ensure that all permits and authorization are
on hand prior to starting any site operation (if required).

The Foreman/Supervisor will be responsible to carry out the work in safe manner and to
supervise the work force together with the proper execution and monitoring of works, and
all appropriate checks will be carried out during progressive and completion stage of works.

The Project Middle East LLC is responsible for the installation of roof waterproofing works in
strict compliance with the project specifications, shop drawing, materials and method
statement and manufacturer instructions.

6. PROCEDURE

6.1 Preliminary Checks

Prior to start of roof waterproofing work, ensure that this document together with the
following documents are submitted and approved by the Company.

 Shop drawings and finishing schedule.

 QCP, ITP, Safety Risk Assessment and Check Sheets.
 Material Approvals
 Acceptance of materials by the Company upon delivery at site (Material Verification
Records)
 Sequence of works
 Check the area is ready for installation of roof waterproofing works and ensure that all
necessary materials, accessories, tools and equipment is available.

6.2 Job conditions

 Check the Roof waterproofing work shall commence only when weather conditions will
permit materials to be applied in accordance with manufacturer’s instructions.
 Check the Concrete surface should be practically dry and ready to receive the
waterproofing as per manufacturer’s recommendation.
 Check the Concrete should be free from ridges and indentations and should be to a true
and even surface. Do not apply membrane primer to damp or wet surface

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 China Harbour Engineering Co.L.L.C.

6.3 Quality Control

6.3.1 Delivery, storage & handling

Check and ensure the following upon delivery materials at site.

 Materials delivered at site should be of the same type, category and similar to the
approved samples and materials selected by Company.
 Delivery, storage and handling of all materials forming the part of roof waterproofing
system shall be in strict compliance with the manufacture’s written instruction for each
material and as mentioned in the specifications.
 Materials shall be delivered at site in sealed containers. Membrane, flashing, and
adhesive shall be stored at site in clean dry areas.
 Protection boards shall be stored flat and above the ground surface.
 Contractor shall notify to company though MVR in advance for inspection and
acceptance of the materials delivered to site prior to incorporate into works.

6.3.2 Coordination

Prior to commencement of roof waterproofing works, Coordinate with MEP works and
ensure that all the related MEP services/pipe penetration/pads completed and inspected
for approval by the Company.

6.3.3 Laying of foam concrete

 Check the surface preparation of concrete surface and laying of foam concrete shall be
laid as per manufacturer written instructions and installer’s method statement as
attached in annexure-1.
 Check and ensure that sloping ribs are provided as per level requirements shown in
approved drawings.
 Check the foam concrete materials are mixed in ratios as specified in the manufacturer
recommendation.
 Check and ensure that the foam concrete is laid, leveled and slope required as described
in the method statement.
 Check that the light weight foam concrete is cured for 3 days for subsequent applications.

6.3.4 Surface preparation and printer application

 Check and ensure that the surface is dry enough for primer application
 Ensure that the concrete surface is prepared as stated in clause 7.7 of method statement.
 Check that the primer is applied evenly and dried enough prior to membrane installation

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 China Harbour Engineering Co.L.L.C.

as per manufacturer recommendations.

6.3.5 Membrane installation

 Check membrane is free of wrinkles and free of wavy edges and the membrane is initially
loosely laid to ensure proper alignment and lap lengths
 Check and ensure that the membrane installation is in strict accordance with
manufacturer recommendation and method statement.
 Check sufficient lapping is provided for sides (100mm) and end (125mm) joints of the
membrane.
 Check all joints overlapped are properly are torched and welded to ensure water tights
laps.
 Check and ensure that proper termination is done for membrane at vertical walls / up
stands and around pipe drain outlets, as detailed in shop drawings and as per method
statement.
 Carry out water flood test for the installed membrane to ensure that there are no
leakages in the roof waterproofing system. If leakage is observed, ensure that
rectification is done for the particular area and retest is done until no more leakages are
observed.

6.3.6 Fixing of geo textile fabric and insulation board

 Check that the geo textile gt-16 separation layer is laid over the membrane by tack
bonded and overlapped to 30-50mm as per the manufacturer recommendations.
 Check the 50mm thick insulation boards are laid above the geo textile fabric as per the
manufacturer recommendations.
 Over the insulation board, check one layer of geo textile GT-20 shall be laid as a
separation layer in the same manner as stated above.

6.3.7 Concrete tiles & Gravel

 Check the concrete tiles laid on top of geo textile fabric covered over the insulation
boards.
 Check gravel materials filled around the rain water pipes with 70-80mm thick with
crushed gravel and leveled.

6.3.8 Aluminum flashing & sealant application

 Check aluminum flashing on vertical surface shall be fixed with screws at a distance of
minimum 300mm center to center.

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 China Harbour Engineering Co.L.L.C.

 Check that the aluminum flashing is pointed and finished neatly with approved sealant
material.

7. ATTACHMENTS

 ITP...................
 checklist...........

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