SMDS WAX PLANT EXPANSION PROJECT

JOB HAZARD ANALYSIS

(GENERIC JHA FOR BLASTING & PAINTING WORKS – T 7502 HOT SLOPS STORAGE TANK)
FACILITY / EQUIPMENT NO. : T-7502 HOT SLOPS STORAGE TANK
JOB TASK NO. S-0346-02 REVISION : 1
LOCATION U-8400

JOB TASK NAME : JHA TEAM MEMBERS : COMPILED & PREPARED BY REVIEWED & APPROVED BY
BLASTING & PAINTING WORKS NAME COM INITIAL NAME COM INITIAL MEMBERS
T-7504 HOT SLOPS STORAGE TANK THOMAS LEE SMDS BEAVEN ONADIA AMAL DATE 13th June 2011

THIAN CHIN YAP SMDS MATIUS JOK AMAL JHA MEETING TIME 13:00 hours

STEPHEN GITA SMDS JAMRY WAN DING AMAL VENUE CONST. SITE
AMAL-
GENE YEE JSGP RUDI LIAI DISTRIBUTION OFFICE - LAY
KGJ
AMAL-
THAN TUNG NAI JSGP TAN BEE SENG ALL ATTENDEES DOWN AREA
KGJ
TAIN TIMBAN JSGP

IND JOB STEPS / S E Q U E N C E L I S T I N G OF A C T I V I T I E S

1. Transportation / Mobilization of Material & Equipment
2. Preparatory Works – Manual Loading & Unloading for Paint Cans
3. General Facilities Works – Blasting & Painting Equipment
4. Blasting & Painting Activities
5. Cleaning of steel plate with water
6. Housekeeping

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 SMDS WAX PLANT EXPANSION PROJECT

JOB HAZARD ANALYSIS

(GENERIC JHA FOR BLASTING & PAINTING WORKS – T 7502 HOT SLOPS STORAGE TANK)

RAM RATING
JOB S P R
DESCRIPTIONS OF RESP. RECOVERY ACTION /
STEP HAZARDS / THREAT E R A BARRIER / CONTROL MEASURE CONSEQUENCES
JOB TASK PARTY MEASURES RESP. PARTY
NO. V O N
E B K

1.0. Transportation of 1.1 Vehicle - Material / 2 B L  Do not overload SMDS Physical Injury / Inform SMDS SMDS
Material & goods falling off  Secure all materials during transportation JSGP Damage to Property PMT & Operations
Equipment during loading, AMAL Operations JSGP
transporting & AMAL
unloading

1.2 Vehicle entry into  Notify operation before entry

tank farm  Ensure vehicle entry under PTW
 Carry gas test by operation

2.0. Preparatory 2.1. Manual Material 3 C M  Wear proper hand gloves “ Hand & Finger Injury “ “
Works – Manual Handling – Hand /
Loading & Fingers Caught in
Unloading for Between
Paint Cans

Confined Space 2.2 Presence of toxic 3 C M  Continuous ventilation during entry “ Unconscious / Stop Work & “
Entry when Power gases / CO Lack of  Continuous monitoring using gas detector Overcome by gas inform
Brush Roof oxygen  Subsequence gas test by AGT Operations
Underside

2.3 Heat stress  Rotation of painters and blasters Fainted /

 Provide drinking water at resting shade unconscious

2.4 Poor Visibility/ 2 B L  Provide lighting with low voltage explosion “ Tripping hazards / Inform SMDS “
illumination proof lighting personal injury PMT &
 Sufficient lighting to be provided. To be Operations
verified to the acceptance of painting and
JSGP inspector.

3.0 General Facilities 3.1 Spillage of diesel 1 B L  Provide drip tray and appropriate facility all “ Soil contamination “ “
Works – Blasting during refueling of diesel driven machine
& Painting equipment  All contaminated material to clean spill to
Equipment be dispose at waste station

Page 2 Of 7
 SMDS WAX PLANT EXPANSION PROJECT

JOB HAZARD ANALYSIS

(GENERIC JHA FOR BLASTING & PAINTING WORKS – T 7502 HOT SLOPS STORAGE TANK)

RAM RATING
JOB S P R
DESCRIPTIONS OF RESP. RECOVERY ACTION /
STEP HAZARDS / THREAT E R A BARRIER / CONTROL MEASURE CONSEQUENCES
JOB TASK PARTY MEASURES RESP. PARTY
NO. V O N
E B K

3.2 Emission of black 1 B L  Station at up wind direction at all time “ Air pollution “ “
smoke & source of  Station equipment at least 15m from the
ignition ventilation point

3.3 Generation of 1 B L  Wear ear plug /muff “ Noise pollution “ SMDS

Noise from Project Team
Running Equipment &
SMDS
Operations

4.0 Blasting / Painting 4.1 Exposure to toxic 3 C M  To use proper PPE as required for blasting & “ Personnel injury / “ SMDS
Activities fumes / dust painting activities – Full dispose Coverall, Unconscious Operations
gloves, visor, dust mask, fume mask, goggle, /suffocation/ skin JSGP
etc irritation/ Eye AMAL
 Unauthorized personnel to keep clear from Irritation
the area of painting / blasting
 Only experience painter/ blaster shall carry
out the works
 Only bring sufficient painting materials at
site for the days work
 Practise personal hygiene at all time
(drinking water only at resting shed – along
road 4
 Produce manufacturer data and to ensure
compatible and new filters are installed and
valid for use verified by AMAL/JSGP safety.
 Gas detector to be provided at all time
during operation

Page 3 Of 7
 SMDS WAX PLANT EXPANSION PROJECT

JOB HAZARD ANALYSIS

(GENERIC JHA FOR BLASTING & PAINTING WORKS – T 7502 HOT SLOPS STORAGE TANK)

RAM RATING
JOB S P R
DESCRIPTIONS OF RESP. RECOVERY ACTION /
STEP HAZARDS / THREAT E R A BARRIER / CONTROL MEASURE CONSEQUENCES
JOB TASK PARTY MEASURES RESP. PARTY
NO. V O N
E B K

4.2 High speed grit 3 C M  To wear safety glasses and face shield / Personal Injury First aid trained SMDS
blast blasting hood person to attend Operations
 All hoses are to be fitted with whip lash to the injured JSGP
 Dead mans trigger not to tempered (illegal person and to AMAL
tying of trigger) contact
 Nozzle of blast gun should not be pointed to Operations or call
any direction of common access/ladders/ SMDS Clinic
potential presence of personnel

4.3 Working at heights  Full body harness to be used when working

at height except for blasterer to be
reviewed and advise
 Ensure scaffold ladders access openings are
guarded

4.4 Hearing damaged 2 B L  To wear ear plug/muff while carried out the Hearing loss Contact SMDS
work Operations or call Operations
 Install warning sign at worksite/ manhole SMDS Clinic JSGP
entrance. AMAL

4.5 Exposed to 2 C L  All pressured equipment //hoses to Personal Injury First aid trained SMDS
Compressed Air inspected at SMDS workshop person to attend Operations
 All connecter must attached with whip to the injured JSGP
check person and to AMAL
 Pre-use inspection of equipment daily by contact
AMAL-KGJ approved personnel Operations or call
 Fire watcher available at site SMDS Clinic
 No using of compressed air for body
cleaning

Performing 4.6 Accidental being  Ensure safe distance by maintaining the

multiple (2) shot / blast by following movement
blaster (due to another blaster o Maintained diagonally opposite
time element) direction movement
o Maintained clockwise direction
movement only
o Maintained same direction elevation of
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 SMDS WAX PLANT EXPANSION PROJECT

JOB HAZARD ANALYSIS

(GENERIC JHA FOR BLASTING & PAINTING WORKS – T 7502 HOT SLOPS STORAGE TANK)

RAM RATING
JOB S P R
DESCRIPTIONS OF RESP. RECOVERY ACTION /
STEP HAZARDS / THREAT E R A BARRIER / CONTROL MEASURE CONSEQUENCES
JOB TASK PARTY MEASURES RESP. PARTY
NO. V O N
E B K

area to blast

 Barrier tape to be installed assuring no

crossing over between blasterer
 Only one blaster is required when
performing blasting at manhole (bottom)
level
 Cut off blasting line (by fire watcher) to
communicate with blasterer during
emergency

6.0 Cleaning of steel 6.1 sudden increase of 2 B L  All pressured equipment //hoses to Personal Injury First aid trained SMDS
plate using Water pressure from fire inspected at SMDS workshop person to attend Operations
Cleaning hydrant  All connecter must attached with whip to the injured JSGP
check person and to AMAL
 Pre-use inspection of equipment daily contact
 Fire watcher available at site Operations or
call SMDS Clinic

6.2 Handling water 2 B L  Wear proper hand gloves SMDS Hand injury First aid trained JSGP
hose with slippery JSGP person to attend AMAL
surface AMAL to the injured SMDS
person and to Operations
contact
Operations or
call SMDS Clinic

6.3 Polluted Waste 2 B L  Send water sample to SMDS Laboratory SMDS Environmental
Water  Depending on the laboratory result, JSGP Pollution
dispose the waste water accordingly AMAL

6.4 

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 SMDS WAX PLANT EXPANSION PROJECT

JOB HAZARD ANALYSIS

(GENERIC JHA FOR BLASTING & PAINTING WORKS – T 7502 HOT SLOPS STORAGE TANK)

RAM RATING
JOB S P R
DESCRIPTIONS OF RESP. RECOVERY ACTION /
STEP HAZARDS / THREAT E R A BARRIER / CONTROL MEASURE CONSEQUENCES
JOB TASK PARTY MEASURES RESP. PARTY
NO. V O N
E B K

6.0 Housekeeping 6.1 Handling object 2 B L  Wear proper hand gloves SMDS Hand injury First aid trained JSGP
with slippery JSGP person to attend AMAL
surface AMAL to the injured SMDS
person and to Operations
contact
Operations or call
SMDS Clinic

6.2 Sharp object / 3 C M  Wear proper hand gloves “ Hand injury Inform SMDS “
Pinch point PMT &
Operations
JGC /Contractor
to provide
assistant when
needed by
respond team

6.3 Waste 1 A L  Segregate all waste accordingly “ Wrongly disposed of Notify JGC / “
 Spent metal grits to be disposed to AMAL- material SMDS Project
KGJ workshop Team for further
respond

6.4 Heavy Objects 2 B L  Do not do manual lifting more that 25 kg, “ Muscle strained. Contact Control “
use mechanical support/lifting Lower back injury room for medical
assistant / First
aid trained
person

GENERAL NOTES

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 SMDS WAX PLANT EXPANSION PROJECT

JOB HAZARD ANALYSIS

(GENERIC JHA FOR BLASTING & PAINTING WORKS – T 7502 HOT SLOPS STORAGE TANK)

A. PPE shall be worn at all times.

B. Set up barricades around work area and display warning signs.
C. All equipment inspected by SMDS must have a valid inspection stickers attached on the equipment
D. All PTW and supporting permits must be valid before any work begins.
E. All jobs must be closely supervised and contractor’s PTW HOLDER must be on site at all times.
F. Valid vehicle entry permit is required for entering into restricted area. Only SMDS operations can open road barrier to allow entry into restricted area.
G. On hearing fire alarm siren, stop all works, machinery & source of ignition and walk on foot to the nearest muster point.
H. Vehicle to exit immediately to designated parking area after delivery of material.
I. No eating and resting on site. Use designated eating and resting area.
J. All pressure gauges used must be calibrated and tagged with valid calibration sticker.
K. All scaffolding must have a green “safe to use” tag before put into service.
L. Maintain good housekeeping daily at all the work places.
M. Tool box talk specific on work instruction and briefing on hazards and control measures to be conducted before start of work.

Personnel to be briefed with respond and hazards from the plant as follows :
Hazardous (toxic and flammable) Gas – Potential released of hazardous gas Contact control for any emergency cases All workers need to be familiar with emergency facilities
Noisy Surrounding and work location Hearing protection need to be worn at all times
Protection against possible contact with hot pipe surface The use of hand protection is required when entering the process area.

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