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HOBERTO G, ffiEDINA
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ROBERTO G. MEDITTIA
M,;il',#;"
856 Nicanor R6yo3, Sr. St.
Tel. Nos. 741.{&16 .735.13.64
1977 C.tl. RectoAvenue
Tel. Nos. 73565-27 . 735-55134
Manlla, Phlllpplnes
RBS
Engineering Management
First Edition 1999
rsRN 971-23-2466-4
Classification: Textb o ok
REPRINTED: JUNE 2004
&
Printed by p nrx pnimingcovpqly.'tltc' 84-86 P. Florentino
St., Sta. Mesa Heights, Quezon City, Tels. 7t2-41-08,712-4L-0L;
Fax no. 7LL-54-L2
To ttry wife Estrellita C. Hernandcz,
,n! sotts, Heintje H. Med.ina" Hans
Chrietian H. Medina, ond, Karl Heinz
H. Med,ino
PREFACE
Roberto G. Medina
vl
ACKNOWLEDGMENT
vll
TABLE OF CONTENTS
Chapter Page
7 Motivating.............:.... 133
-- . Controlling ..............
g .. 184
L0 Managing Production and Service
pperations........... ...'....:..-...... 209
11 Managing the Marketing Function........... . 237
INDEX 284
rx
LIST OF CASES
Case page
1 Alma Electronics: I'll Dream of you 1g
2 R. E. Construction: It's Now or Never...... 4L
3 Motorbus Company: Que Sera Sera .......... 64
4 Bits and Pieces International Corp.:
Little Things Mean a Lot........ g4
5 KundimanCommunicationsCorporation:
6 Northern Container Corporation: Time
Management Defined
general
management
skills
required
specialized
level level level
12 3
5
Management Skills Required at Variotrs Levels
Among the types of organizations, the engineer will
have a slim chance of becoming the general manager or
president of level one, unles$ of course, he owns the firm.
The engineer manager may be assigned to head a small
engineering unit ofthe firm, but there will not be too many
firms which will have this unit.
In level two firms, the engineer may be assigned to
head the engineering division. The need for management
skills will now be felt by the engineer manager.
Levei three firms provide the biggest opportunity for
an engineer to become the president or general manager.
In this case, the engineer manager cannot function
effectively without adequate management skills.
GE
PROJECT ENGINEERS
Male, licensed Civil Engineer, with at least 5 years
- experience on steel erection and willing to be assigned
outside Metro Manila
WELDING FOREMAN
Male, at least high school graduate and with at least b
- years experience as Welding Foreman
Apply at:
STEEL CENTRE PHILS., INC.
Amang Rodriguez Ave., Bo. Manggahan, pasig City
Or send comprehensive resume to:
P.O. BOX 3702, MANILA
PRODUCTION MANAGER
GENERAL MANAGER
A very progressive chemical manufacturing company seeks a mature
and highly qualified candidate to assume the above post.
Directly reporting to the Vice President, the ideal candidaie mrist be:
Male, 35-45 years old
Graduate of Chemical Engineering in a prestigious college or
univerisity
Aggressive and result oriented
With leadership and management skills
Excellent communication skills
We offer a courpetitive salary and excellent benefits. Interested
applicants are requested to send their resurne with a recent photo to:
THE HRD DEPABTMENT
BOX 192 - MAIN'96
c/o MANILA BULLETIN
l0
Figure 1.6 An Advertisement for an Engineering Manager
ENGINEERING MANAGER
This person will be responsible for the effective management
of the engineering and maintenance department.
We are looking for a licensed Mechanical Engineer, preferably
with an MBA or graduate school degree.
He must carry with him at least five years experience in the
operation, trouble shooting and preventive maintenance
system of all mechanical, refrigeration and air-conditioning
equipment preferably gained from a food business industry or
in a manufacturing firm in a managerial capacity.
We offer a very competitive compensation package and a car
plan to the qualified candidate.
Interested parties, may send their comprehensive resume'
application letter and a passport sized ID to:
ll
MANAGEMENT DEFINED
Since the engineer manager is presumed to be
technically competent in his specialization, one may now
proceed to describe more thoroughly the remaining
portion of his job, which is management.
Management may be defined ss the'creative pnoblem
solving-process of planning, organizing, leading, and
controlling an organization's resources to achieve its
mission and objectives."T
L2
in engineering or business management is
required;
2. a few years experience in a pure engineering job;
3. training in supervision;
4. special training in engineering management.
These qualifications will be of great help to the
engineer manager in the performance of the various
management functions.
Ability
Managerial ability refers to the capacity of an
engineer manager to achieve organizational objectives
effectively and efficiently.
Effectiveness, according to Higgins, refers to a
description of "whether objectives are accomplished",
while efficiency is a description of the relative amount of
resources used in obtaining effectiveness.'a
l3
To iilustrate:
If a civilengineer was asked by his superiors
to finish a lO0-kilometer road cementing project
within eight months, he is said to be effective if he
frnished the job within the required period. On the
other hand, his efficiency is measured by the inputs
(labor and materials) he poured into the project in
relation to the actual output (the 100 kilometer road).
If the same output is made withless inputs, the more
efficient the civil engineer becomes.
Motivation to Manage
Many people have the desire to work and finish
specifie tasks assigned by superiors, but not many are
motivated to manage other people so that they may con-
tribute to the realization of the organization's objectives.
Amanagement researcher, John B. Miner, developed
a psychometric instrument to measure objectively an
individual's motivation to manage. The test is anchored
to the following dimensions:lo
1. Favorable attitude toward those in positions of
authority, such as superiors.
2. Desire to engage in games or sports competition
with peers.
t4
7. Sense of responsibility in carrying out the rou'
tine duties assoeiated with managerial work.
High scores in the foregoing dimensions are asso-
ciated with high motivation to manage.
Opportunity
Successful managers become possible only if those
havingthe ability and motivation are given the opportunity
to manage. The opportunity for successful management
has two requirements:
1. Obtaining a suitable managerial job, and
2, Finding a supportive climate once on the iob.
Newspaper advertisements abound with needs for
ongineer managers. It is a littte difficult to determine if
the firms requiring their services provide a supportive
climate for effective and efficient management. A sup-
portive climate is characterized by the recognition of
managerial talent through financial and nonfinancial
rewards.
SUMMARY
Engineers are known for their great contributions
to the development of the world's civilization. There are
many areas where their presence is necessary like
research, design and development, testing, manufac-
turing, construction, sales, consulting, government,
teaching, and manageme4t.
Engineers may be found contributing their share in
the various levels of organizalion.
Engineering activities need to be managed and
engineers are sometimes placed in positions where they
have to learn management skills.
Management is concerned with planning, organizing,
l5
leading, and controlling an organization's resources to
achieve its mission and objectives.
There are certain qualifications required of the
engineer manager.
One may become a successful engineer manager if
the preconditions of ability, motivation to manage, and
opportunity to manage are met.
l6
QUESTIONS FOR HEVIEW AND DISCUSSION
1. Why are engineers considered an important segment
of the society?
2. What are expected of engineers in general?
3. In what current concerns are engineering outputs
needed?
4. In what areas are engineers. currently involved?
5. How may organizafions be classified according to the
engineering jobs performed?
6. Which organization level requires the highest man-
agement skills for engineer managers?
7. What is engineering management?
8. How may one define management?
9. What qualifications must an engineer managerhave?
10. How may one become a successful engineer manager?
t7
Case 1. ALMA ELECTRONICS: I'll Dream of You
Mr. Andy Mallari opened a small shop selling tran-
sistor radios in 1979. His store was located at one corner
(General Luna St.) of the entire stretch of BurgosAvenue,
the main thoroughfare of Cabanatuan City'
The demand for electronic parts made him carry-a
wide assortment of parts that are used in the assembly
and maintenance of radios, tape recorders, amplifiers, and
various related appliances
By 1990, Mr. Mallari was able to save enough money
for the purchase of a 300 square meter lot along DeI Pilar
Street. He constructed a 10 meters x 15 meters two-storey
building on the lot. The ground floor is used as his store
where sales are made to customers which grew in number
month after month. The second floor is used as his
residence.
Mr. Mallari thinks that he can duplicate his feat in
the other big towns of San Jose City, Gapan, and G'uimba'
He has already started operatinghis sfores in those towns
and sales are already picking up. His current operations
cover sales and repair. There are five salesladies in
Cabanatuan attending to the various needs of the
customers. Those who bring their appliances for repair
are served by one ofthe six technicians. The parts used
come from the stocks maintained ai the store.
Those who purchase parts from the store consist of
technicians from the various towns of Nueva Ecija'
Sometimes, the technicians send somebody to do the
purchasing of parts.
Mr. Mallari's perspective has changed drasticaily
after he met his former classmate Estelito Chan in a
class reunion at Araullo University. Mr. Chan has a
well-established appliance assembly plant in Manila.
He indicated that he did not start big but rather as a
subcontractor for a large assembly piant. Slowly, Mr.
l8
Chan's business picked up until he was able to establish
his own factory.
Mr. Mallari thinks that he can follow the footsteps
of his friend. As he is already 47 yearc old and his oldest
child is about ready to enter college, he thinks this is the
best time for him to consider sending his son to an
engineering school. His decision will center on which school
and which engineering course. He feels that his children
are keenly interested in whatever career he will ask them
to take.
Mr. Mallari has three sons, all belonging to the top
ten in their respective classes. He thinks all three have
the potential to help him realize his dream of establishing
his own assembly plant. His immediate concern now is
to identify the right college courses for his children.
l9
DECISION.MAKING
20
Chapter 2
DECISION-MAKING AS A MANAGEMENT
RESPONSIBILITY
Decisions must be made at various levels in the
workplace. They are also made at the various stages in
the management process. If certain resources must be
used, someone must make a decision authorizing certain
persons to appropriate such resources.
Decision-making is a responsibility of the engineer
manager. It is understandable for managers to make
wrong decisions at times. The wise manager will correct
them as soon as they are identified. The bigger issue
is the manager who cannot or do not want to make deci-
sions. Delaney concludes that this type of managers are
2t
dangerous and,,should be removed from their position as
soon as possible'"l
Management must strive to choose a decision option
as correctly as possible- Since they have that power, they
are responsible for whatever outcome their decisions
bring. ih" higfr", the management level is, the biggei and
the more complicated decision-making becomes'
An example may be provided as follows:
The production manager of a certain company
has received a written request from a sdction head
regarding the purchase of an airconditioning unit'
Almost simultaneously, another request from another
section was forwarded to him requiring the purchase
of a forklift. The production manager was informed
by his superior that he gan only buy one of the two
requested items due to budgetary constraints'
The production manager must now make a
decision. His choice, however, must be based on sound
arguments for he will be held responsible, later on,
if he had made the wrong choise.
WHAT IS DECISION.MAKING?
process of
-N'becision-making may be defined as "the
identifying and choosing alternative courses of action in
a manner-appropriate to the demands of the situation'"2
The defrnition indicates that the engineer manager
must adapt a certain procedure designed to determine the
best option available to solve certain problems'
Decisions are made at various management levels
(i.e., top, middle, and lower levels) and at various man-
agement functions (i.e., planning, organizing, directing,
22
and controlling). Decision-making, according to Nickels
and others, "is the heart of all the management functions'"3
Diagnose Problem
If a manager wants to make an intelligent decision,
his first move must be to identify the problem. If the
manager fails in this aspect, it is almost impossible to
succeed in the subsequent steps. An expert once said
"identification of the problem is tantamount to having
the problem half-solved." &
r a What is a Problem? Aproblem exists when there is
a difference between an actual situation and a desired
situation.s For instance, the management of a construction
company entered into a contract with another party for
the construction of a 25-storey building on a certain site.
23
The actual situation of the firm is that it has not yet con-
structed the building. The desired situation is the finished
25-storey building. In this case, the actual situation is
different from the desired situation. The company, there-
fore, has a problem and that is, the construction of the
2S-storey building.
24
company made a decision to locate his factory in a
place adjacent to a thickly populated area' Con-
struction of the buildingwas made with precision and
was finished in a short period. When the clearance
for the commencement of operation was sought from
local authorities, this could not be given' It turned
out that the residents opposed the operation of the
firm and made sure that no clearance is given'
The president decided to relocate the factory but
not after much time and money has been lost' This
is a clear example of the cost associated with man-
agement disregarding the environment when
decisions are made. In this case, the president did
not consider what the residents could do'
Components of the Enuironment- Tlhe environment
consists of two major concerns:
f. internal and
2. external.
The internal environment refers to organizational
activities within a firm that surrounds decision-making.G
Shown in Figure 2.L are the important aspects of the
internal environment.
The external environrnent refers to variables that
are outside the organization and not typically within the
short-run control of top management.T Figure 2.2 shows
the forces comprising the external environment of the firm.
2F,
must be considered by management' This is made
pos-
sible by using a procedure with the following steps:
1. Prepare a list of alternative solutions'
2. Determine the viability of each solutions'
3. Revise the list by striking out those which are
not viable
To illustrate:
jnbrea-
An engineering firm has a problem of
sing its output by 307o' This is the result of a new
agriement Letween the frrm and one of its clients'
INTERNAL ENVIRONMENT
Organizational AsPects
like org. structure, Policies,
procedures, rules, abilitY of
management, eitc'
Marketing Aspects
like product strategY,
promotion strategY, etc.
Personnel AsPects
like recruitment Practices,
incentive sYstems, etc.
EXTERNAL
Production AsPects ENVIRONMENT
like plant facilitY laYout,
inventory control, etc.
Financial AsPects
like liquidity, ProfitabilitY,
etc.
26
Figure 2.2 The Engineering Firm and lts External
Environment
YU
Government
I
I
Engineers
\l/
Labor Unions
I
Clients
ENGINEERING
FIRM
(-Suppliers
Compdtitors
Public
27
The list of solutions prepared by the engineering
manager shows the following alternative courses of
action:
1. improve the capacity of the firm by hiring more
workers and building additional facilities;
2. secure the services of subcontractors;
3. buy the needed additional output from another
firm;
4. stop sewing some of the company's customers;
and
5. delay servicing some clients.
The list was revised and only the first three were
deemed to be viable. The last two were deleted because
of adverse effects in the long-run profitability of the firm.
Evaluate Alternatives
After determining the viability of the alternatives
and a revised list has been made, an evaluation of the
remaining alternatives is necessary. This is important
because the next step involves making a choice. Proper
evaluation makes choosing the right solution less difficult.
How the alternatives will be evaluated will depend
on the nature of the problem, the objectives of the firm,
and the nature of alternatives presented. Souder sug-
gests that "each alternative must be analyzed and eva-
luated in terms of its value, cost, and risk characteristics."s
The value of the alternatives refers to benefits that
can be expected. An example may be described as follows:
a net profrt of F10 million per year if the alternative is
chosen.
The cost of the alternative refers to out-of-pocket costs
0ike F100 million for construction offacilities), opportunity
8Wm.E. Souder, Management Decision Methds
for Managers of Enginzering
and Research (New York: Van Nostrad Reinhold Co., 1980) p. 20.
28
costs (like the opportunity to earn interest of P2 million
per year if money is invested elsewhere), and follow-on
costs (like F3 million per year for maintenance of facilities
constructed).
The risk characteristics refer to the likelihood of
achieving the goals of the alternatives. If the probability
of a net profit of F10 miilion is only 10 percent, then the
decision-maker may opt to consider an alternative with
a F5 million profit but with an 80 percent probability of
success.
Another example of an evaluation of alternatives is
shown below:
An engineer manager is faced with a problem
of choosing between three applicants to fill up a lone
vacancy for a junior engineer. He will have to set up
certain criteria for evaluating the applicants' If the
evaluation is not done by a professional human
resources officer, then the engineer manager will be
forced to use a predetermined criteria.
A typical evaluation of job applicants will appear
as follows:
EVALUATION SHEET
Title of Vacant Position: JUNIOR ENGINEER
Date of Evaluation: December 28, 1996
Applicant Education Training Experience Age Total Points
Implement Decision
After a decisipn has been made, implementation
follows. This is necessary, or decision-making will be an
exercise in futility.
if Implementation refers to carrying out the decision
so that the objectives sought will be achieved. To make
implementation effective, a plan must be devised.
At this stage, the resources must be made avail-
able so that the decision may be properly implemented.
Those who will be involved in implemehtation, accord-
ing to Aldag and Stearns, must understand and accept
the solution."lr
Evaluate and Adapt Decision Results
In implementing the decision, the results expected
may or may not happen. It is; therefore, irnportant for the
30
manager to use control and feedback mechanisms to
ensure results and to provide information for future
decisions.
3l
Figure 2.3 Feedback as a Control Mechanism in the Decision'
Making-ProcesS
Step 1
articulate
problem or
opportunity
develop
viable
alternatives
32
1. The problem is fairlY simPle.
2. The problem is familiar.
3. The costs involved are not great.
4. Immediate decisions are needed.ra
An example of an evaluation using the qualitative
approach is as follows:
A factory operates on three shifts with the
following schedule:
First shift - 6:00 A.M. to 2:00 P.M.
Second shift- 2:00 P.M. to 10:00 P.M'
Third shift - 10:00 P.M. to 6:00 A.M.
Each shift consists of 200 workers manning 200
machines. On September 16, 1996, the operations
went smoothly until the factory manager, an indus-
trial engineer, was notified at 1:00 P.M. that five of
the workers assigned to the second shift could not
report for work because of injuries sustained in a
traffic accident while tlrey were on their way to the
factory.
Because of time constraints, the manager made
an instant decision on who among the first shift work-
ers would work overtime'to man the five machines'
Quantitatiue Eualuation. This term refers to the
evaluation of alternatives using any technique in a group
classifred as rational and analytical.
{ sampling theory
I 9. statistical decision theory15
Inventory Models
Inventorymodels consist of several types all designed
to help the engineer manager make decisions regarding
inventory. They are as follows:16
1. Economic order quantity model
- this one is used
to calculate the number of items that should be
ordered at one time to minimize the total yearly
cost of placing orders and carrying the items in
inventory.lT
2. Production order quantity model this is an
-
economic order quantiy technique applied to
production orders.
3. Back order inventory model - this is an
inventory model used for planned shortages.
4. Quantity discount model - an inventory model
used to minimize the total cost when quantity
discounts are offered by suppliers.
Queuing Theory
The queuing theory is one that describes how to
l5Higgins, p. 216.
rGA more thorough discussion is presented by Heizer and Render, pp' 562-
578.
lTFerrell and Hirt, p. G-6.
34
determine the number of service units that will minimize
both customer waiting time and cost of service.
The queuing theory is applicable to companies where
waiting lines are a common situation. Examples are cars
waiting for service at a ear service center, ships and barges
waiting at the harbor for loading and unloading by dock-
workers, programs to be run in a computer system that
processes jobs, etc.
Network Models
These are models where large complex tasks are
broken into smaller segments that can be managed
independently.
The two most prominent network models are:
1. The Program Evaluation Review Technique
/u\ (PERT) a technique which enables engineer
' managers- to schedule, monitor, and control large
and complex projects by employing three time
estimates for each activitY.
4f,
2. The Critical Path Method (CPM) - this is a net-
work technique using only one time factor per
activity that enables engineer managers to
schedule, monitor, and control large and complex
projects.
Forecasting
There are instances when engineer managers make
decisions that will have implications in the future. A
manufacturing firm, for example, must put up a capacity
which is sufficient to produce the demand requirements
of customers within the next 12 months. As such, man-
power and facilities must be procured before the start of
operations. To make decisions on capacity more effective,
the engineer manager must be provided with data on
demand requirements for the next I-2 months. This type
of information may be derived through forecasting.
36
Forecasting may be defined as "the collection of past
and current information to make predictions about the
future."18
Regression Analysis
The regression model is a forecasting method that
examines the association between two or more variables.
It uses data from previous periods to predict future
events.1l)
Regression anaiysis may be simple or multiple depen-
ding on the number of independent variables present.
When one independent variable is involved, it is called
simple regression; when two or more indbpendent var-
iables are invoived, it is called multiple regression.2o
Simulation
Simulation is a model constructed to representreality,
on which conclusions about real-life problems can be
used.21 It is a highty sophisticated tool by means of which
the decision maker develops a mathematical model of the
system under consideration.
Simulation does not guarantee an optimum solution,
but it can evaluate the alternatives fed into the process
by the decision-maker.
Linear Programming
Linear programming is a quantitative technique
that is used to produce an optimum solution within the
bounds imposed by constraints upon the decision.22 Linear
36
programming is very useful as a decision-making tool when
r"ppiy and demand limitatiohs at plants, warehouse, or
market areas are constraints upon the system'
Sampling TheorY
Sampling theory is a quantitative technique where
samples of populations are statistically determined to be
,r."d fot a number of processes, such as quality control
and marketing research.
When data gatheringis expensive, sampling provides
an alternative. Sampling, in effect, saves time and money;
Statistical Decision-Theory
' Decision theoryrefers to the "rational way to concept-'
ualize, analyze, and solve problems in situations in-
volving limited, or partial information about the decision
environment."2s
A more elaborate explanation of decision theory is
the decision making process presented at the beginning
of this chapter. what has not been included in the discus-
sion on the evaluation of alternaiives, but is very impor-
tant, is subjecting the alternatives to Bayesian analysis'
The purpose of Bayesian analysis is to revise and
upd.ate thl inltial assessments of the event probabilities
generated by the aiternative solutions. This is achieved
by the use of additional information.
When the decision-maker is able to assign probabil-
ities to the various events, the use of probabilistic deci-
sion rule, called the Bayes criterion, becomes possible' The
Bayes criterion selects the decision alternative having
the maximum expected payoff, or the minimum expected
ioss if he is working with a loss table.2a
Mahing (Belmont'
"Clr*.oppi A. Fergionne; Quantitatiue Decision
California: Wadsworth Publishing Co., 1986) p. 881'
2aMichaelO.AndersonandR'J.Lievano,QuantitatiueManagement'An
Introd.uction (Boston: Kent Publishing Co., l'986) p' 417'
37
SUMMARY
of the
Decision-making is a very important function
engineer manager. hit otgut'ization will
rise or fall
ali"oairrg on the outco*"" oihit decisions' It is'
therefore'
some skills
,ru""urury for the engineer manager to develop
in decision-making'
The process of identiffing and choosing alternative
to the demands
courses of action in a manner appropriate
of the situation is called decision-making'
It is done at
various management levels and functions'
The decision-making process consists of various
environm-ent'
steps, namely: diagnose problem, analyze
develop viable alter-
articulate problem-or opportunity,
choice, implement
natives, evaluate alternaiives, make a
results'
Ju"i"ion, and evaluate and adapt {ecision
There are two approaches in solving problems'
evalua-
namely: qualitative evaiuation and quantitative.
solving fairly sim-
tion. Qualitative evaluation is used for
to
pf" pt"Uf"*s, while quantitative evaluation is applied
complex ones.
38
QUESTIONS FOR REVIEW AND DISCUSSION
' 1. ment
Can the engineer manager avoid making manage-
decision? Why or whY not?
2. When a problem becomes apparent and the engineer
manager chooses to ignore it, is he making a decision?
Explain your answer.
3. Why is proper diagnosis of the problem important?
4. What are the components of the environment from
the poiut ofview of the decision-maker? What do they
consist of?
39
Case 2. R" E. GONSTRUCTION: lt's Now or Ne'.
When Engineer Romeo Estabillo finished his Civil
Engineering course at Mapua Institute of Technology, he
took the board examination and passed it in 1981. Wanting
to start independently, he went back to his hometown
(Santiago City) to organize his own construction firm. In
his first few years ofoperation, he accepted contracts for
the construction of residential houses. As he gained
experience, his clients grew in number, and even the most
prominent persons in the province of Isabela availed of
his services.
At the start, he hired two assistants to help him in
his daily routine as a contractor. One of the two assistants,
Mr. Silvino Santiago, was a third year civil engineering
student who had stopped schooling due to financial
difficulties. His main task was as draftsman. His duty
was to produce all documents relating to the physical
requirements of the various contracts entered into by his
boss. Among these documents are the building plan,
specifications, bill of materials, building permit, etc. His
additional duty was to assist Engineer Estabillo in
supervising the foremen and workers at the various
construction sites.
The second assistant, Mr. Romulo Mamaril, was
assigned to coordinate purchasing, bookkeeping, and other
related administrative activities.
At the third year of operations, Engineer Estabillo
was already directing operations in his newly constructed
office inside his residential compound. By this time, two
more female employees were hired to assist in the various
tasks performed in the offrce.
By 1994, Engineer Estabillo reviewed his company's
payroll. It indicated that he has in his employ six full-
time civii engineers, two draftsmen, ten administrative
personnel, one messenger and one security guard. The
40
foremen and laborers working at the various projects were
contractual.
By June 1996, Engineer Estabillo felt that business
was continuously growing, so he will have to secure the
services of four additional civil engineers on a full-time
basis. As he was directly supervising all operations, he
now feels that he may not be able to perform his functions
effectively ifhe will push through with the plan. He wants
to make a decision, but he is apprehensive. He thinks
operations are now more complex that decision-making
must be a little scientific. With this thoughts, he pondered
on how he will go about solving the problem.
al
PLANNING TECHMCAL
ACTTVITIES
Planning Defined
Types of Plans
42
Chapter 3
PLANNING DEFINED
' Various experts define planning in various ways, all
of which are desig.ned to suit specifrc purposes.
Planning, according to *?.t"t" and others, refers to
"the management function that involves anticipating
future trends and determining the best strategies and
tactics to achieve organizational objectives."l This defi-
nition is useful because it relates the future to what could
be decided now.
Aldag and Stearns, on the other hand, define plan-
ning as "the selection and sequential ordering of tasks
required to achieve an organizational goal."z This defini-
tion centers on the activity required to accomplish the
goals. t0 q
The definition of Cole and Hamilton provides a better
guide on how to effectively perform this vital activity.
Planning, according to them is "deciding what will be
44
done, who will do it, where, when and how it will be done,
and the standards to which it will be done."3
For our purpose, it will.suffice to define planning as
selecting the best course ofaction so that the desired result
may be achieved. It must be stressed that the desired result
takes first priority and the course ofaction chosen is the
means to realize the goal.
Strategic Planning
The term strategic planning refers to the process of
determining the major goals of the organization and the
policies and strategies for obtaining and using resources
to achieve those goals.a The top management of any firm
is involved in this type of planning.
In strategic planning, the whole company is con-
sidered, specifically its objectives and current resources.
45
The output of strategic planning is the strategic phin which
speils out "the decision about long-range goals and the
course of action to achieve these goals""5
Intermediate Planning
Intermediate planning refers to "the process of deter-
mining the contributions that subunits can make with
allocated resources."6 This type ofplanning is undertaken
by middle management.
Under intermediate planning, the $oals of a subunit
are determined and a plan is prepared to provide a guide
to the realization of the goals. The intermediate plan is
designed to support the strategic plan.
Chief
Executive
ToP
Officet Strategic planning
."
\' Management
President, (one to ten years)
Vice Presidents,
General Manager,
Division Heads
Functional Managers,
!. Middle lntermediate planning
Product Line Managers,
Management (six months to two years)
Department Heads
46
Figure 3.2 The Organization and Types ol Planning
Undertaken
PRESIDENT/
GENERAL MANAGER
responsible for
STRATEGIC PLANNING
INDUSTRIAL
ENG!NEEBING
MANAGER
47
Operational Planning
Pfh" term operational planning refers to "the pro-
cess of determining how specific tasks can best be ae-
complished on time with available resources."T This type
of planning is a responsibility of lower management. It
must be performed in support of the strategic plan and
the intermediate plan.
,18
Figure 3.3 Examples of Goals, By Organizational Level
To attain a return
on investmenl ol 25o/"
Buenavista
Construction
Corporation
Project
Management
Division
Personnel
Seruices
Unit
49
Developing Strategies or Tactics to Reach Goals
After determining the goals, the next task is to devise
some meas to realize them. The ways to realize the goals
are called strategies and these will be the concern of top
management. The middle and lower management will
adapt their own tactics to implement their p1ans.
A stratery may be defined as "a course of action aimed
at ensuring that the organization will achieve its object-
ives."e
An example of a strategy is as follows:
The decision of a construction firm's manage-
ment to diversiff its.business by engaging also in the
trading of construction materials and suppplies.
When the above mentioned strategy is implemented,
it may help the construction firm realize substantial
savings in the material and supply requirements used
in their construction activities. The firm will also have
greater control in the timing of deliveries of materials
and supplies.
A tactic is a short-term action taken by management
to adjust to negative internal or external influences.lo They
are formulated and implemented in support of the firm's
strategies. The decision about short-term goals and the
courses of action are indicated in the tactical plan.
An example of a tactic is the hiring of contractual
workers to augment the company's current workforce.
50
been devised, the engineer manager will, then, determine
the human and nonhuman resources required by such
strategies or tactics. Even if the resource requirements
are currently available, they must be specified.
The quality and quantity of resources needed must
be correctly determined. Tloo much resources in terms of
either quality or quantity will be wasteful. Too little will
mean loss of opportunities for maximizing income.
To satisfy strategic requirements, a general state-
ment of needed resources will suffice. The specific require-
ments will be determined by the different units of the
company.
Tb illustrate:
Suppose the management of a construction firm
has decided, in addition to its current undertakings,
to engage in the trading of construction materials
and supplies.
A general statement of required resources will
be as follows: A new business unit wiil be organized
to deal with the buying and selling of construction
materials and supplies. The amount of F50 million
shall be set aside to finance the activity. Qualified
persons shall be recruited for the purpose.
Setting Standards
The standards for measuring performance may be
set at the planning stage. When actual performance does
not match with the planned performance, corrections
may be made or reinforcements given.11
A standard may be defined as "a quantitative or: qua-
litative measuring device designed to help monitor the
performances of people, capital goods, or processes."12.
6t
An example of a standard is the minimum number
of units that must be produced by a worker per day in
a given work situation.
TYPES OF PLANS
Plans are of different types. They may be classified
in terms of functional areas, time horizon, and frequency
of use.13
62
Plans With Time Horizon
{Plurrs with time horizon consist of the following:
1. Short-range plans these are plans intended
6 -
to cover a period of less than one year. First-line
supervisors are mostly concerned with these
plans.
2. Long-range plans these are plans covering
- than one year" These are
a time span of more
mostly undertaken by middle and top manage-
ment.
63
Single-Use Plans. These plans are specifically deve-
loped to implement courses of action that are relatively
unique and are unlikely to be repeated.
S Single-use plans may be further classifi'ed as foll6ws:
1. budgets
2. programs, and
3. projects.
toA budget, according to Weston and Brigham, is "a
plan which sets forth the projected expenditure for a
certain activity and explains where the required funds
will come from."zo
A program is a single-use plan designed to coordinate
a large set of activities.zl
A project is a single-use plan that is usually more
limited in scope than a program and is sometirnes pre-
pared to support a program.22
20J. Fred Weston and Eugene F. Brigham, Esse ntials of Managerial Finance,
Ninth Edition (Chicago: The Dryden Press, 1990) p. 362.
2lAldag and Stearns, p. G-17.
22loc. cit.
54
Figure 3.4 Types of Plans
TYPES OF PLANS
human
resource
plan
them. William Cohen maintains that the following must
be included in the marketiag plan:23
1. The Executive Summary
- which
overall view .of the marketing
presents an
project and its
potential.
2. Table of Contents
3. Situational Analysis and Target Market
4. Marketing Objectives and Goals
5. MarketingStrategies
6. Marketing Tactics
7. Schedules and Budgets
8. Financial Data and Control
66
Figure 3.5 An Example of a Marketing Plan Schedule
PRODUCT B
January 34,000 F 69,900
February 41,000 84,500
March 45,000 92,600
57
Figure 3.6 An Example of a Production Plan Schedule
PRODUCT A
January 85,000 225,000 310,000 240,000 70,000
February go,ooo 2i 5,000 305,000 225,OOO 80,000
March 95,000 200,000 295,000 215,000 80,000
68
3. The capital budget
4. The cash budget
5. A set of pro forma (or projected) financial state-
ments
6. The external financing plan
59
.9, Planning may be made successful if the following
are observed:
1. recognize the planning barriers
2- use of aids to planning
The planning
barriers, according to Plunkett and
b Attner, are as follows:28
._1. manager's inability to plan
improper planning process
3. lack of commitment to the planning process
4. improper information
5. focusing on the present at the expense of the
future
6. too much reliance on the planning department
7. concentrating on only the controllable variables
Among the aids to planning that may be used are:
1. Gather as much information as possible
2. Develop multiple sources of information
3. Involve others in the planning process
SUMMARY
Technical activities, like other activities, require
effective planning, i.e., if objectives and goals are to be
realized.
A plan is a methodological way of achieving results.
Planning is undertaken atvarious management levels.
Various steps are required in the planning process
depending on the management level.
60
Plans may be classifred in terms of functional areas,
time horizon, and frequency bf use.
Plans consist of various parts that the engineer
manager must be familiar with.
Plans can be made effective by recognizing the
planning barriers and making use of aids to planning'
6l
QUESTIONS FOR REVIEW AND DTSCUSSTON
1. Why is planning an important activity for engineer
managers?
2. How may l'planning" be defined?
3. What planning activities are undertaken at various
management levels?
4. What are the steps in the planning process?
5. What are the types of plans? How may they be clas-
sifred?
6. What is a production plan? What are its components?
7. What is a budget?
8. What is meant by "company mission',?
9. What are the barriers to planning?
10. What may be used as aids in planning?
62
Case 3. MOTORBUS COMPANY: Que Sera Sera
Engineer Hermogenes Ancheta has just received his
appointment papers from his new immediate superior,
the Vice President for Operations. he has beeir promoted
from Assistant Manager to Manager of the Maintenance
Department. After congratulating him, his boss gave him
a verbal directive that he should put some order in his
department and make it work in the most effective and
efflrcient manner possible.
Engineer Ancheta has just passed the board exam-
ination for Mechanical Engineering when he joined
Motorbus Company in 1993. By June 1995, he informed
his former classmates at the University of Santo Tomas
that he was promoted as Assistant Manager for Main-
tenance.
The former manager of the department, Engineer
Gaudencio Inductivo, joined the company since it started
operations in 1989. Atotal often buses began plying the
Manila-Isabela route. A maintenance unit was put up at
the Manila terminal in Sampaloc.Another unit serves the
Ilagan, Isabela terminal. Each unit has a full-time
mechanic and one assistant.
When a company bus comes in for repair, the mech-
anic diagnoses the various automotive systems in the bus
and later produces a list of parts needing replacement.
The mechanic sends the list to Engineer Inductivo, who,
in turn, forwards the same to the company accountant
for approval of the purchase request. Oftentimes, Engi-
neer Inductivo performs the actual purchasing himself.
Later, he sends the purchased items to the mechanic who
made the request.
The maintenance units were operating normally
until 40 new buses were procured by the company in 1993.
Since then, every maintenance personnel was so busy
that they threatened to quit their jobs unless additional
63
mechanics and assistants were recruited. By the end of
1993, each unit has a personnel complement of 5 mechanics
and 5 assistants.
Even with current developments, the old method of
purchasing was not improved. Purchase requests started
to pile up. Mechanics and drivers began complaining to
the VP for Operations about delays in the delivery of
needed parts.
The VP for Operations immediately sent a note to
Engineer Inductivo ordering that the problem should
be resolved immediately. Engineer Inductivo was hard
pressed and he could not offer an immediate solution. The
next day, Engineer Inductivo informed the VP for Opera-
tions that he is requesting for the approvatr of his appli-
cation for retirement as he is already 62 years old.
Ttre VP forwarded the request to the President with
an endorsement justifying the request. On the same
day, the request for retirement was approved. The next
day, Engineer Ancheta received his appointment papers
promoting him to Manager.
One of the first things Engineer Ancheta did was to
inspect the storage room for parts. He found out that the
room was full of an uneven supply of parts. Some parts
were of excessive quantities, while some important ones
were inadequately stocked. Acorner of the room contains
a big volume of obsolete parts.
At the end of the day, EngineerAncheta was informed
by the VP that the company will be fielding an additional
50 new buses within 30 days. Tl:is will mean that by next
month, about 100 buses will be servicing the various
routes assigned to Motorbus Company.
Engineer Ancheta is now mulling over how he will
make the operations of his department as efficieqt and
effective as possible
u
ORGAMZING TECHMCAL
ACTTVTIIES
Organizing Defined
lnformat Groups
-_
Types of Organizational Structures
a Types of Authority
a The Purpose of Committees
66
Ghapter 4
66
mentation of plans. In effective organizing, steps are
undertaken to breakdown the total job into more man-
ageable man-size jobs. Doing these will make it possible
to assign particular tasks to particular persons. In turn,
these will help facilitate the assignment of authority,
responsibility, and accountability for certain functions
and tasks.
ORGANIZING DEFINED
Organizing is a management function which refers
to "the structuring of resources and activities to accomplish
objectives in an efficient and effective manner."z
The arrangement or relationship of positions within
an organization is called the structure. The result of the
organizing process is the structure.
67
Division of labor
- determining the scope of work
1.
and how it is combined in a job.
Delegation of authority
- the process of author-
2. assign-
ing various degrees of decision-making
ity to subordinates.
3. Departmentation the grouping of related jobs,
-
activities, or processes into major organizational
subunits.
4. Span of control the nurnber of people who
-
report directly to a given manager.
5. Coordination -- the iinking of activities in the
organization that serves to achieve a common goal
or objective.
68
The organization chart is a diagram of the organ-
ization's official positions and formal lines of authority'
The organizationai manual provides written des-
criptions of authority relationships, details the func-
tions of major organizational units, and describes job
procedures.
The policy manual describes personnel activities
and company policies.
INFORMAL GROT.IPS
Formal organizations require the formation of formal
groups which will be assigned to perform specific tasks
airned at achieving organizational objectives. The formal
group is a part of the organization structure.
There are instances when members of an organiza-
tion spontaneously form a group with friendship as a
principal reason for belonging. This group is called an
informal group. It is not a part of the formal organization
and it does not have a formal performance purpose'
Informal groups are oftentimes very useful in the
accomplishment of major tasks, especially if these tasks
conform with the expectations of the members of the
informal group.
The informal organization, useful as it is, is "vulne-
rable to expediency, manipulation, and opportunism,"
according to Valentine.6 Its low visibility, Valentine added,
makes it "difficult for management to detect these
perversions, and considerable harm can be done to the
company."
The engineer manager is, therefore, warned that he
must be on the lookout for the possible difficulties that
cRaymond F. Valentine, "Dangers of the Informal Organization",World's
Executiue Djgesf, March 1982, p. 77.
69
the informal groups may do to the organization. It will
be to his best
interest ifhe could make the informal groups
work for the organization.
TYPES OF ORGANIZATIONAL
STRUCTURES
Before the commencement of activities, the decision-
makers in an organization will have to decide on what
structure to adapt. Depending on the size and type of
operations, a certain structural type may best fit the
requirements.
t. Functional organization
- this
partmentalization in which
is a form of de-
everyone engaged
in one functional activity, such as engineering
or marketing, is grouped into one unit.
70
Figure 4.1 Reasons or Factors for Joining or Forming a
Group
NEED
SATISFACTION
COLLECTIVE INFORMAL
POWER GROUP
which is derived
from unions,
fraternities, etc.
GROUP GOALS
which attract
individuals like:
consumer society,
sports club, etc.
7t
Figure 4.2 A Typical Functional Organization Chart of a
Construction Company
Functional Organization
Functional organization structures are very effect-
ive in smaller firrns,-especially "single-business firms
where key activities revolve around well-defined skills
and areas of specialization."s
Functional organizations have certain advantages.
They are the following:
1. The grouping of employees who perform a com-
mon task permit economies of scale and efficient
resource use.
2. Since the chain of command converges at the top
of the organization, decision-making is central-
ized, providing a unified direction from the top.
3. Communication and coordination among em-
ployees within each department are excellent.
4. The structure promotes high-qualit;r technical
problem-solving.
5. The organization is provided with in depth skill
specialization and development.
8Arthur A. Thompson, Jr. and A.J.
Strickland, Ill, Strategy Formulation
and Inrplementation, Tasks of the General Manager, Fifth Edition (Homewood,
Illinois: Irwin, 1992) p. 223.
72
6. Employees are provided with career progress
within functional departments.t)
The disadvantages of the functional organization
are the following:
1. Communication and coordination between the
departments are often poor.
2. Decisions involving more than one department
pile up at the top management level and are often
delayed.
3. Work specialization and division of labor, which
are stressed in a functional organization, produce
routine, nonmotivating employeb tasks.
4. It is difficult to identify which section or group
is responsible for certain problems.
5. There is limited view of organizational goals by
employees.
.
6. There is limited general management training
for employees.
78
3. The organization provides excellent coordina_
tion across functional departments.
4. There is easy pinpointing of responsibility for
product problems.
5. There is emphasis on overall product and division
goals.
6. The opportunity for the development of general
management skills is provided.
The disadvantages of the product or market organi_
zation are as follows:
1. There is a high possibility of rluplication of
resources across divisions.
2. There is less technical depth and specialization
indivisions.
3. There is poor coordination across divisions.
4. There is less top management control.
5. There is competition for corporate resources.
Matrix Organization t
^ l matrix
strickland,
organization, accord.ing to Thompson and
"is a structure with two -(or more) channers
ofcommand, two lines ofbudget authority, and two sources
of performance and reward.',11 Higgins declared that,,the
matrix structure was designed to keep employees in a cen_
tral pool and to allocate them to various projects in the
firm according to the length of time they were needed.,,r2
. The matrix organization is afforded with the follow_
ing advantages:
1. There is more efficient use of resources than the
divisional structure.
74
Figure 4.3 A Typical Product/Market Organization for a
Construction Company
PRESIDENT
Marketing
Construction
Human
Resources
76
2. There is flexibility and adaptability to changing
environment.
3. The development of both general and functional
management skills are present.
4. There is interdisciplinary ccoperation and any
expertise is available to all divisions.
5. There are enlarged tasks for employees which
motivate them better.
The matrix organization has some disadvantages,
however. They are the following:
1. There is frustration and confusion from dual
chain of command.
2. There is high conflict between divisional and
functional interests.
3. There are many meetings and more discussion
than action.
4. There is a need for human relations training for
key employees and managers.
5. There is a tendency for power dominance by one
side of the matrix.
TYPES OF AUTHORITY
?Y The delegation of authority is a requisite
for effect-
ive organizing. lt consists of three types. They are as
follows:tJ
1. Line authority a manager's right to tell subor-
dinates what to- do and then see that they do it.
2. Staff authority
- a staff specialist,s $ght to give
advice to a superior.
76
Figure 4.4 A Typical Matrix Organization of a Construction
Firm
PRESIDENT
Contract
Administration
Manager
Project X Purchasing
Manager Specialist
I Project Y Purchasing
I Manager Specialist
77
3. Functional authority - a specialist's right to
oversee lower level personnel involved in that
specialty, regardless ofwhere the personnel are
in the organization.
Line departments perform tasks that reflect the
organization's primary goal and mission. In a construction
firm, the department that negotiates and secures con-
tracts for the firm is a line department. The construction
division is also a line function.
Staff departments include all those that provide
specialized skills in support of line departments. Exam-
ples of staff departments include those which perform
strategic planning, labor relations, research, accounting,
and personnel.
Staff officers may be classified into the following:-
1. Personal staff
- thoseto individuals assigned
to a specific manager provide needed staff
serrices.
2. Specialized staff
- those individuals providing
. needed staff services for the whole organization.
Functional authority is one given to a person or a
work group to make decisions related to their expertise
even if these decisions concern other departments. This
authority is given to most budget officers of organiza-
tions, as well as other officers.
78
Figure 4.5 A Line and Staff Organization
lndustrial
Engineering
Manager
SUMMARY
The proper management of engineering actrvities,
whether at the unit, department, or firm level, requires
effective organizing. The organizing function is undertaken
to facilitate the implementation of plans.
Organizing refers to.the structuring of resources and
activities to accomplish objectives. The structure serves
as a way to reach the organization,s goals.
80
The formal organization is the structure that will
carry out the plan. It is described through the organiza-
tion chart, the organization manual, and the policy
manual.
Informai groups oftentimes find their way to exist
side by side with formal organizations. These groups
may make it easy or make it hard for the organization
to achieve its objectives.
Organizations may he classified into: (1) functional,
(2) product or market, or (3) matrix.
Authority delegated to the members of the orga-
nization may be classified into: (1) line authority, (2) staff
authority, and (3) functional authority.
Committees are used as a supplement to the existing
formal organization. Committees are formed to perform
specific tasks. Committees are classified into: (1) ad hoc,
and (2) standing.
8l
QUESTIONS FOR REVIEW AT{D DISCUSSION
{. Why is it important for the engineer manager to
acquire skills in organizing?
2. How may organizing be defrned?
,3. What purpose do organizational structures serve?
82
Case 4. BITSANDPIECES INTERNATIONALCORPORATION:
Little Things Mean a Lot
The Bits and Pieces International Corporation (BPIC)
is one company that appears to be succeeding and growth
has become a part of its agenda for the next few years.
This is quite unusual for a company whose certificate of
incorporation has only been approved by the Securities
and Exchange Commission four years ago.
BPIC is maintaining an offrce at Makati Avenue in
Makati and a plant at Sta. Rosa, Laguna. The company
is producing various injection molded plastic products
classified as consumer and industrial.
The key officers of the company are as follows:
President and Chairman of the Board: Engineer
Rodrigo Reyes
Vice President and General Manager: EngineerJesus
Ualat
Corporate Secretary: Mrs. Mildred Salazar
Treasurer: Ms. Purita Toquilar
Auditor: Ms. Elsa Marzo
Engineering Manager: Engineer Silvino Santiago
Production Manager: Engineer Severo Lagayan
The organization chart of BPIC is shown in Exhibit
1.
8i|
The company's average sales per month are as follows:
Product Average Sales Per Month
Ball Pen Tips P 340,000
Sputum Cups 900,000
Grease Cups 100,000
Bottle Caps 100,000
PVC Fittings 200,000
Tbtal P1,640,000
u
The company rnade provisions for improving its
facilities including land, building, machinery, and equip-
ment. The hiring of additional manpower was also pro-
posed.
The following constitute the positions proposed:
Position Quantity
Finance Manager 1
Senior Machinist 1
Junior Machinist 2
Helpers 2
85
Exhibit 1. Bits and Pieces lnternational corporation current
Organization Chart
PRESIDENT/
CHAIRMAN
OF THE
BOARD
Warehouseman
86
Exhibit 2" Bits and Pieces lnternational Corporation Proposed
Organization Chart
PRESIDENT/
CHAIRMAN
OF THE
Vice PresidenU
General Manager
Engineering
Quality Control,
f.,lanager
R & D Manager
new position new position
Senior
Machinist
new position
l-
l--l Utitityman
l-
1-l operator
I
shi,t
Supervisor
new position
new position
87