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Ref. No. 220-48
M u n i c i p a l A u t h o r i t y o f the C i t y o f McKeesport
I n s t a l l a t i o n Of A Rotary Press And A n c i l l a r y Equipment
TABLE OF CONTENTS
Section Page
Advertisement A-l
BID FORM
Contract No. 2012-01 C-l
B i d Bond D-1
Technical Specifications
i 2 2 0 / 2 0 1 2 - 0 1 , 02
Section 02050 - Demolition 02050-1
Section 02140 - Dewatering 02140-1
Section 02150 - Shoring 02150-1
Section 02220 - Excavating, B a c k f i l l i n g , and Compacting 02220-1
Section 02280 - S o i l Treatment 02280-1
Section 02500 - P a v i n g and S u r f a c i n g 02500-1
Section 02609 - D e t e c t a b l e M a r k i n g Tape 02609-1
Section 02730 - P i p e d W a s t e w a t e r Sewer 02730-1
Division 3 - Concrete
Division 5 - Metals
S e c t i o n 05120 - S t r u c t u r a l S t e e l 05120-1
S e c t i o n 05331 - A l u m i n u m G r a t i n g 05331-1
S e c t i o n 05520 - A l u m i n u m H a n d r a i l s and R a i l i n g s 05520-1
Division 6 - Wood a n d P l a s t i c s
Division 9 - Finishes
Division 11 - E q u i p m e n t
S e c t i o n 11300 - W a s t e w a t e r T r e a t m e n t E q u i p m e n t 11300-1
S e c t i o n 11301 - E l e c t r i c M o t o r s 11301-1
S e c t i o n 11315 - S l u d g e Pumps 11315-1
S e c t i o n 11333 - Sewage G r i n d e r 11333-1
S e c t i o n 11347 - P o l y m e r P r e p a r a t i o n and D o s i n g U n i t 11347-1
S e c t i o n 11360 - R o t a r y P r e s s 11360-1
ii 2 2 0 / 2 0 1 2 - 0 1 , 02
THIS PAGE LEFT INTENTIONALLY BLANK
iv 2 2 0 / 2 0 1 2 - 0 1 , 02
ADVERTISEMENT
S e a l e d b i d s f o r I n s t a l l a t i o n o f a R o t a r y Press and A n c i l l a r y
E q u i p m e n t CONTRACT NO. 2012-01 G e n e r a l / M e c h a n i c a l C o n s t r u c t i o n and
CONTRACT NO. 2012-02 E l e c t r i c a l C o n s t r u c t i o n w i l l be r e c e i v e d b y
the M u n i c i p a l A u t h o r i t y o f t h e C i t y o f McKeesport, Allegheny
C o u n t y , P e n n s y l v a n i a , a t 100 A t l a n t i c Avenue, M c K e e s p o r t , PA 15132
u n t i l 2:00 P.M. p r e v a i l i n g t i m e , June 20, 2012. B i d s w i l l be opened
and r e a d a l o u d a t 2:00 P.M. a t t h e A u t h o r i t y O f f i c e , 100 A t l a n t i c
A v e n u e , M c K e e s p o r t , PA 15132.
C o p i e s o f t h e p l a n s a n d s p e c i f i c a t i o n s a r e on f i l e f o r review a t a l l
Accu-Copy R e p r o g r a p h i c s l o c a t i o n s .
C o p i e s o f t h e b i d d i n g documents may be p u r c h a s e d a t t h e s e l o c a t i o n s
o r o n l i n e www.accu-copy.com a t a n o n - r e f u n d a b l e c o s t o f $105.00 p e r
set.
A c e r t i f i e d c h e c k , bank d r a f t , o r a B i d Bond e x e c u t e d on t h e
p r e s c r i b e d f o r m b y t h e B i d d e r a n d a S u r e t y Company, i n t h e amount
e q u a l t o t e n p e r c e n t (10%) o f t h e B i d , s h a l l be s u b m i t t e d w i t h each
Bid t o guarantee t h e Bidder's entrance i n t o t h i s Contract i f given
t h e award. No B i d Bond s h a l l be w a i v e d o r r e t u r n e d because t h e B i d d e r
f a i l e d t o o r cannot comply w i t h any r e q u i r e m e n t s s e t f o r t h i n t h e
B i d d i n g Documents o r a n y a p p l i c a b l e s t a t u t e s o f t h e U n i t e d S t a t e s ,
t h e Commonwealth o f P e n n s y l v a n i a a n d / o r a l l l o c a l o r d i n a n c e s .
No B i d may be w i t h d r a w n f o r a p e r i o d o f s i x t y (60) d a y s a f t e r t h e
time o f t h e opening o f t h e b i d s .
The C o n t r a c t o r must i n s u r e t h a t e m p l o y e e s a n d a p p l i c a n t s f o r
employment a r e n o t d i s c r i m i n a t e d a g a i n s t b e c a u s e o f t h e i r r a c e ,
creed, color o r n a t i o n a l o r i g i n .
A-l 2 2 0 / 2 0 1 2 - 0 1 , 02
The M u n i c i p a l A u t h o r i t y o f t h e C i t y o f M c K e e s p o r t r e s e r v e s t h e r i g h t
t o r e j e c t any o r a l l B i d s and t o w a i v e any i n f o r m a l i t y t h e r e i n .
Dale M c C a l l
Secretary
A-2 220/2012-01, 02
Section B
INSTRUCTIONS TO BIDDERS
Bl D e s i g n a t i o n o f Work
The w o r k i n c l u d e d u n d e r t h e s e c o n t r a c t s c o v e r s t h e f u r n i s h i n g o f
all plant l a b o r , m a t e r i a l s , t o o l s and equipment r e q u i r e d t o
c o m p l e t e t h e work a s d e s c r i b e d h e r e i n , a n d shown on t h e C o n t r a c t
Drawings and n e c e s s a r y f o r complete o p e r a t i n g f a c i l i t i e s .
B2 L o c a t i o n o f C o n s t r u c t i o n Work
B3 Copies o f B i d d i n g Documents
C o m p l e t e s e t s o f B i d d i n g Documents s h a l l be u s e d i n p r e p a r i n g
B i d s ; n e i t h e r OWNER n o r ENGINEER assume a n y r e s p o n s i b i l i t y f o r
errors or misinterpretations resulting from t h e use o f
i n c o m p l e t e s e t s o f B i d d i n g Documents.
B4 Q u a l i f i c a t i o n s of Bidders
To d e m o n s t r a t e q u a l i f i c a t i o n s t o p e r f o r m t h e Work, e a c h B i d d e r
must be p r e p a r e d t o s u b m i t , w i t h i n f i v e d a y s o f OWNER'S r e q u e s t ,
w r i t t e n i n f o r m a t i o n such as f i n a n c i a l d a t a , p r e v i o u s experience
and evidence of authority t o conduct business i n the
j u r i s d i c t i o n where t h e P r o j e c t i s l o c a t e d .
B-1 2 2 0 / 2 0 1 2 - 0 1 , 02
B5 Examination o f C o n t r a c t Documents and S i t e
B7 B i d Security
The B i d S e c u r i t y o f t h e S u c c e s s f u l B i d d e r w i l l be r e t a i n e d u n t i l
such Bidder has executed t h e Agreement and f u r n i s h e d t h e
R e q u i r e d C o n t r a c t S e c u r i t y , w h e r e u p o n i t w i l l be r e t u r n e d ; i f
t h e s u c c e s s f u l B i d d e r f a i l s t o e x e c u t e and d e l i v e r t h e Agreement
and f u r n i s h t h e r e q u i r e d C o n t r a c t S e c u r i t y w i t h i n 15 d a y s o f
B-2 2 2 0 / 2 0 1 2 - 0 1 , 02
Notice o f A w a r d , OWNER may a n n u l said Notice and t h e B i d
S e c u r i t y o f t h a t B i d d e r w i l l be f o r f e i t e d . The B i d S e c u r i t y o f
any Bidder whom OWNER believes t o have a reasonable
c o n s i d e r a t i o n f o r r e c e i v i n g t h e a w a r d may be r e t a i n e d b y OWNER
u n t i l a f t e r t h e e f f e c t i v e d a t e o f t h e Agreement.
B8 C o n t r a c t Time
The number o f c a l e n d a r d a y s w i t h i n w h i c h , o r t h e d a t e b y w h i c h ,
the Work i s t o be c o m p l e t e d ( t h e C o n t r a c t Time) i s s e t f o r t h i n
the B i d Form a n d w i l l be i n c l u d e d i n t h e A g r e e m e n t .
B9 L i q u i d a t e d Damages
BIO B i d Forms
B i d s b y P a r t n e r s h i p s must be e x e c u t e d i n t h e p a r t n e r s h i p name
and signed by a partner, whose t i t l e must a p p e a r u n d e r t h e
s i g n a t u r e a n d t h e o f f i c i a l a d d r e s s o f t h e p a r t n e r s h i p must be
shown b e l o w t h e s i g n a t u r e .
The B i d s s h a l l c o n t a i n a n a c k n o w l e d g m e n t o f r e c e i p t o f a l l A d -
denda ( t h e numbers o f w h i c h s h a l l be f i l l e d i n on t h e B i d Form
by t h e B i d d e r ) .
The a d d r e s s t o w h i c h c o m m u n i c a t i o n s regarding t h e B i d a r e t o be
d i r e c t e d must be shown.
B-3 2 2 0 / 2 0 1 2 - 0 1 , 02
Bll Submission o f B i d s
B i d s s h a l l be s u b m i t t e d a t t h e t i m e a n d p l a c e i n d i c a t e d i n t h e
Advertisement and i n a s e a l e d e n v e l o p e , marked w i t h t h e P r o j e c t
c o n t r a c t and t i t l e , t h e name a n d a d d r e s s o f t h e B i d d e r a n d
accompanied b y t h e B i d S e c u r i t y and o t h e r r e q u i r e d documents.
I f t h e B i d i s s e n t b y U. S. M a i l o r o t h e r d e l i v e r y s y s t e m , t h e
s e a l e d e n v e l o p e s h a l l be e n c l o s e d i n a s e p a r a t e e n v e l o p e w i t h
t h e n o t a t i o n "BID ENCLOSED" on t h e f a c e t h e r e o f . A l l b i d s must
be r e c e i v e d b y t h e OWNER a t o r p r i o r t o t h e t i m e i n d i c a t e d i n
the Advertisement.
B i d s r e c e i v e d p r i o r t o t h e a d v e r t i s e d h o u r o f o p e n i n g w i l l be
s e c u r e l y kept s e a l e d . The o f f i c e r whose d u t y i t i s t o open them
w i l l d e c i d e when t h e s p e c i f i e d t i m e h a s a r r i v e d , a n d no B i d
r e c e i v e d t h e r e a f t e r w i l l be c o n s i d e r e d ; e x c e p t t h a t when a B i d
a r r i v e s by m a i l a f t e r t h e time f i x e d f o r opening, b u t b e f o r e t h e
r e a d i n g o f a l l o t h e r b i d s i s c o m p l e t e d , a n d i t i s shown t o t h e
s a t i s f a c t i o n o f t h e OWNER t h a t t h e n o n - a r r i v a l o n t i m e was due
s o l e l y t o delay i n t h e U.S. m a i l o r o t h e r d e l i v e r y s y s t e m
u t i l i z e d f o r w h i c h t h e B i d d e r was n o t r e s p o n s i b l e , s u c h B i d w i l l
be r e c e i v e d and c o n s i d e r e d . Unless specifically authorized,
facsimile transmissions or telegraphic bids will n o t be
considered.
B i d s may be m o d i f i e d o r w i t h d r a w n b y a n a p p r o p r i a t e document
duly executed ( i n t h e manner t h a t a B i d must be e x e c u t e d ) a n d
d e l i v e r e d t o t h e p l a c e where B i d s a r e t o be s u b m i t t e d a t a n y
time p r i o r t o the opening o f B i d s .
B13 Award o f C o n t r a c t
OWNER r e s e r v e s t h e r i g h t t o r e j e c t a n y a n d a l l B i d s f o r what-
soever cause and t o waive any and a l l i n f o r m a l i t i e s i n t h e B i d .
D i s c r e p a n c i e s between words and f i g u r e s w i l l be r e s o l v e d i n
f a v o r o f words. D i s c r e p a n c i e s b e t w e e n t h e i n d i c a t e d sum a n d / o r
t h e p r o d u c t s shown a s a r e s u l t o f e x t e n d i n g u n i t p r i c e s a n d t h e
c o r r e c t sum a n d / o r p r o d u c t s t h e r e o f w i l l be r e s o l v e d i n f a v o r o f
t h e c o r r e c t sum a n d / o r p r o d u c t s .
I n e v a l u a t i n g B i d s , OWNER s h a l l c o n s i d e r t h e q u a l i f i c a t i o n s o f
the B i d d e r s , whether o r n o t t h e B i d s comply w i t h t h e p r e s c r i b e d
requirements and a l t e r n a t e s and u n i t p r i c e s ( i f requested) i n
the B i d forms.
B-4 2 2 0 / 2 0 1 2 - 0 1 , 02
OWNER may c o n d u c t s u c h i n v e s t i g a t i o n s a s he deems n e c e s s a r y t o
assist i n t h e e v a l u a t i o n o f any B i d and t o e s t a b l i s h t h e
r e s p o n s i b i l i t y , q u a l i f i c a t i o n s and f i n a n c i a l a b i l i t y o f any o r a l l
Bidders.
I f t h e c o n t r a c t i s t o be a w a r d e d , i t w i l l be a w a r d e d on t h e Base
B i d o r A l t e r n a t e B i d I t e m s s e l e c t e d b y t h e OWNER w h i c h a r e t h o s e
o f t h e l o w e s t r e s p o n s i v e a n d r e s p o n s i b l e B i d d e r whose e v a l u a t i o n
by OWNER i n d i c a t e s t o OWNER t h a t t h e a w a r d w i l l be i n t h e b e s t
interests of the Project.
B15 S i g n i n g o f Agreement
When OWNER a d v i s e s o f a C o n t r a c t A w a r d t o t h e S u c c e s s f u l B i d d e r ,
i t w i l l be a c c o m p a n i e d b y a t l e a s t f i v e u n s i g n e d c o u n t e r p a r t s o f
t h e A g r e e m e n t a n d a l l o t h e r C o n t r a c t Documents. Within f i f t e e n
(15) d a y s t h e r e a f t e r , CONTRACTOR s h a l l s i g n and d e l i v e r a l l
c o u n t e r p a r t s o f t h e A g r e e m e n t t o OWNER w i t h a l l o t h e r C o n t r a c t
Documents a t t a c h e d . W i t h i n t e n (10) d a y s t h e r e a f t e r OWNER w i l l
d e l i v e r t w o f u l l y s i g n e d c o u n t e r p a r t s t o CONTRACTOR — one e a c h
i n t e n d e d f o r t h e CONTRACTOR a n d t h e CONTRACTOR'S S u r e t y Company.
The times s e t f o r t h h e r e i n a r e o f t h e essence and B i d d e r ' s
f a i l u r e t o c o m p l y h e r e w i t h may, a t t h e d i s c r e t i o n o f t h e OWNER,
result i nforfeiture of the B i d Security.
CONTRACTOR i s d i r e c t e d t o t h e p r o v i s i o n s o f t h e U n d e r g r o u n d
U t i l i t y L i n e P r o t e c t i o n Law A c t 287 ( 1 9 7 4 ) , a s amended b y A c t
181 December 2006, a n d f u l l c o m p l i a n c e t h e r e w i t h i s r e q u i r e d o f
t h e CONTRACTOR.
B-5 2 2 0 / 2 0 1 2 - 0 1 , 02
N e i t h e r t h e OWNER n o r t h e ENGINEER makes a n y w a r r a n t y o r r e p r e -
sentation that t h e information obtained through t h e Pennsylvania
O n e - C a l l s y s t e m i s a c c u r a t e a n d t h e CONTRACTOR assumes a l l r i s k s
that t h e underground s t r u c t u r e s , u t i l i t i e s , materials and/or
s u b s u r f a c e c o n d i t i o n s , a s shown, may be e n c o u n t e r e d . To t h i s
end t h e CONTRACTOR s h a l l p e r f o r m due d i l i g e n c e i n d e t e r m i n i n g
the a c t u a l l o c a t i o n o f t h e r e p u t e d f a c i l i t i e s as r e q u i r e d by A c t
28 7 a s amended.
The CONTRACTOR s h a l l be r e s p o n s i b l e f o r a n d b e a r a l l c o s t s o f
p r o t e c t i n g a l l s t r u c t u r e s and u t i l i t i e s , b o t h above t h e ground
and b e l o w t h e g r o u n d , w i t h i n a n d o u t s i d e t h e r i g h t - o f - w a y , a n d
all costs o f any r e q u i r e d r e l o c a t i o n o f any s t r u c t u r e s o r
utilities and s h a l l r e p a i r a n y damage t o a n y s t r u c t u r e o r
utility to the satisfaction o f t h e owner thereof a t no
a d d i t i o n a l e x p e n s e t o t h e OWNER.
The CONTRACTOR s h a l l h a v e t h e r e s p o n s i b i l i t y t o d e t e r m i n e t h e
l o c a t i o n o f a l l s t r u c t u r e s and u t i l i t i e s , above a n d b e l o w t h e
s u r f a c e o f t h e ground, t h e c h a r a c t e r o f t h e s u b s u r f a c e m a t e r i a l
and t h e c o n d i t i o n s t o b e e n c o u n t e r e d o v e r h e a d , on t h e s u r f a c e ,
and u n d e r g r o u n d , b e f o r e s u b m i t t i n g h i s b i d .
B-6 2 2 0 / 2 0 1 2 - 0 1 , 02
The CONTRACTOR shall have the r e s p o n s i b i l i t y of providing
s p e c i a l means t o b r a c e a n d h o l d t h e u t i l i t y l i n e s , t h e t e l e p h o n e
poles and t h e e l e c t r i c a l power p o l e s i n place during the
construction, and t o r e i n f o r c e and p r o t e c t same f r o m future
displacement, disturbance o r damage a t t r i b u t a b l e t o s e t t l e m e n t
of b a c k f i l l o r s u r f a c e water e r o s i o n o f r e s t o r e d areas.
M a t e r i a l s a n d e q u i p m e n t u t i l i z e d u n d e r t h e c o n t r a c t may o r may
n o t be exempt f r o m P e n n s y l v a n i a s a l e s t a x . The CONTRACTOR s h a l l
make t h e i r own d e t e r m i n a t i o n as t o which, i f any, o f t h e
m a t e r i a l s a n d e q u i p m e n t u t i l i z e d u n d e r t h e c o n t r a c t a r e exempt
from s a l e s t a x . Beyond i s s u i n g a b l a n k e t s a l e s t a x exemption
form, t h e OWNER and/or ENGINEER will provide no further
a s s i s t a n c e i n t h i s d e t e r m i n a t i o n . F a i l u r e o f t h e CONTRACTOR t o
make t h i s determination will n o t be g r o u n d s for additional
compensation under t h e c o n t r a c t .
B19 S t e e l Products
B-7 2 2 0 / 2 0 1 2 - 0 1 , 02
ii. I r o n , s t e e l a n d t h e r e l e v a n t m a n u f a c t u r e d goods a r e
not produced i n t h e U n i t e d S t a t e s i n s u f f i c i e n t and
reasonably a v a i l a b l e q u a n t i t i e s and o f a s a t i s f a c t o r y
quality; or
B i d d e r s may a l s o s u b m i t t h e name a n d r e s p e c t i v e d e d u c t i o n f r o m
t h e lump sum b a s e b i d p r i c e where s p a c e s a r e p r o v i d e d on t h e
p r o p o s a l forms f o r a l t e r n a t e equipment b i d s which they propose
t o be c o n s i d e r e d . Bidders acknowledge t h a t d e d u c t i o n s o f f e r e d
f o r a l t e r n a t e e q u i p m e n t s h a l l be i n d e p e n d e n t v a l u e s t h a t w i l l be
u t i l i z e d t o a d j u s t t h e Lump Sum B i d o r Lump Sum A l t e r n a t e B i d i f
t h e Owner d e s i r e s t o a c c e p t s a i d a l t e r n a t e e q u i p m e n t .
B-8 2 2 0 / 2 0 1 2 - 0 1 , 02
clearly i n d i c a t e any d e v i a t i o n s from t h e requirements ofthe
plans and s p e c i f i c a t i o n s .
The B i d d e r s a n d h i s MANUFACTURER/SUPPLIER s h a l l be r e s p o n s i b l e
to review t h e concepts presented h e r e i n a n d on t h e c o n t r a c t
drawings and agree by t h e b i d submitted t h a t any d e v i a t i o n s ,
adjustments, a l t e r n a t i o n s or replacements from t h e p l a n s o r
s p e c i f i c a t i o n s a s deemed b y h i s MANUFACTURER/SUPPLIER b e a t t h e
e x p e n s e o f t h e b i d d e r o r h i s MANUFACTURER/SUPPLIER.
B22 Salvage
B i d d e r s a r e a d v i s e d t h a t t h e CONTRACTOR s h a l l c o n s u l t t h e OWNER
p r i o r t o b e g i n n i n g d e m o l i t i o n as t o t h e removal and d i s p o s a l o f
any a n d a l l s c r a p m a t e r i a l . The OWNER w i l l d e s i g n a t e a l o c a t i o n
on the site f o r placement of a l l valves, metal piping,
e q u i p m e n t , m o t o r s , w h i c h w i l l be r e t a i n e d b y t h e OWNER.
End o f S e c t i o n B
Instructions to Bidders
B-9 2 2 0 / 2 0 1 2 - 0 1 , 02
THIS PAGE LEFT INTENTIONALLY BLANK
2 2 0 / 2 0 1 2 - 0 1 , 02
FORM SP
The Fabricator shall be herein defined as the firm that assembles the component parts of the item(s) to be
purchased. The O W N E R will accept the certification of firms that are earlier in the chain of purchase (i.e.
manufacturers of components, steel, suppliers) in lieu of the Fabricator. This form must be submitted to the
ENGINEER with the initial shop drawing submission and before the product may be incorporated as provided
above.
TO BE C O M P L E T E D BY THE FABRICATOR:
3. Product:
4. Name of Supplier:
5. Address of Supplier:
7. Total cost of materials in the item listed in Item 3 that were manufactured/produced in the United States
is greater than 75% of total cost of all materials.
YES NO
CERTIFICATION: I, the undersigned Officer of the above named firm, do certify that our firm
assembled/manufactured the components to the steel products listed in Item 3, that the steel in said product is
both foreign and domestically manufactured and that all the facts contained in this document are true. I further
understand that this document is subject to the provisions of the Unsworn Falsification to Authorities Act (18
P.S. S4904) which provide penalties including, but not limited to, debarment from supplying and products for
Commonwealth of Pennsylvania public works projects for a period of five (5) years for violations therein.
WITNESS:
(SEAL)
Secretary or Treasure President or Vice President
(Corporate Seal) (Fabricator's Company)
Date:
B-ll 2 2 0 / 2 0 1 2 - 0 1 , 02
THIS PAGE LEFT INTENTIONALLY BLANK
2 2 0 / 2 0 1 2 - 0 1 , 02
Section C
CI The u n d e r s i g n e d BIDDER p r o p o s e s a n d a g r e e s , i f t h i s B i d i s
a c c e p t e d , t o e n t e r i n t o an A g r e e m e n t w i t h OWNER i n t h e f o r m i n -
c l u d e d i n S e c t i o n J o f t h e C o n t r a c t Documents a n d , t o c o m p l e t e
a l l Work a s S p e c i f i e d a n d w i t h i n t h e C o n t r a c t Time i n d i c a t e d i n
t h i s B i d , i n a c c o r d a n c e w i t h t h e C o n t r a c t Documents.
C2 BIDDER a c c e p t s a l l o f t h e t e r m s a n d c o n d i t i o n s o f t h e I n -
structions t o Bidders and other components o f t h e C o n t r a c t
Documents. T h i s B i d may n o t be w i t h d r a w n f o r s i x t y (60) d a y s
a f t e r t h e day o f B i d opening. BIDDER w i l l s i g n t h e A g r e e m e n t
and s u b m i t t h e C o n t r a c t S e c u r i t y a n d o t h e r d o c u m e n t s r e q u i r e d b y
t h e C o n t r a c t Documents w i t h i n f i f t e e n d a y s a f t e r t h e d a t e o f
OWNER'S N o t i c e o f A w a r d .
C3 I n s u b m i t t i n g t h i s B i d , BIDDER r e p r e s e n t s , a s more f u l l y s e t
f o r t h i n t h e Agreement, t h a t :
C3.1 B i d d e r h a s e x a m i n e d c o p i e s o f a l l C o n t r a c t Documents
i n c l u d i n g S e c t i o n s A through K and a l l Drawings, and t h e
f o l l o w i n g Addenda d e s i g n a t e d as S e c t i o n L ( i f a n y ) :
C-l 220/2012-01
work a n d h a s made s u c h i n d e p e n d e n t i n v e s t i g a t i o n s a s BIDDER
deems n e c e s s a r y . BIDDER h a s s a t i s f i e d i t s e l f as t o t h e
c o n d i t i o n s t o be e n c o u n t e r e d b o t h o v e r h e a d a n d on t h e s u r f a c e
of t h e ground and/or w i t h i n e x i s t i n g s t r u c t u r e s and o f t h e
character, q u a l i t y and q u a n t i t i e s o f work t o be done,
m a t e r i a l s t o be f u r n i s h e d , s e r v i c e s r e q u i r e d a n d a l l o t h e r
terms o f t h e T e c h n i c a l S p e c i f i c a t i o n s and o t h e r Contract
Documents. BIDDER assumes a l l r i s k s i n h e r e n t i n p e r f o r m i n g
t h e work a n d a r i s i n g f r o m a n y d e f i c i e n c i e s i n t h e D r a w i n g s o r
S p e c i f i c a t i o n s o r o t h e r C o n t r a c t Documents a n d w i l l make no
c l a i m a g a i n s t t h e OWNER o r t h e ENGINEER b e c a u s e o f a n y s u c h
alleged deficiency.
C3.3 T h i s B i d i s g e n u i n e a n d n o t made i n t h e i n t e r e s t o f o r
on b e h a l f o f a n y u n d i s c l o s e d p e r s o n , f i r m o r c o r p o r a t i o n a n d
i s n o t s u b m i t t e d i n c o n f o r m i t y w i t h any agreement o r r u l e s o f
any g r o u p , a s s o c i a t i o n , o r g a n i z a t i o n o r c o r p o r a t i o n , BIDDER
has n o t d i r e c t l y o r i n d i r e c t l y i n d u c e d a n y p e r s o n , f i r m o r a
corporation to refrain from b i d d i n g ; a n d BIDDER h a s n o t
sought by c o l l u s i o n t o o b t a i n f o r h i m s e l f any advantage over
any o t h e r B i d d e r o r o v e r OWNER.
Lump Sum C o n t r a c t P r i c e
[Words'
Base B i d
Figures]
C-2 220/2012-01
a l t e r n a t e m a n u f a c t u r e r s ' names i n any one o r more o f t h e s p a c e s
below) ( M u l t i p l e A l t e r n a t e s a r e p e r m i s s i b l e , p h o t o c o p i e s o f t h i s
page may be made and i n c l u d e d ) :
(Words)
(Words)
(Words)
C8 BIDDER u n d e r s t a n d s and a g r e e s t o c o o r d i n a t e h i s c o n s t r u c t i o n
a c t i v i t i e s w i t h t h o s e o f t h e OWNER, t h e ENGINEER and t h e o t h e r
CONTRACTORS .
C9 BIDDER a c c e p t s t h e p r o v i s i o n s s e t f o r t h i n t h e A g r e e m e n t i n
S e c t i o n J o f t h e C o n t r a c t Documents as t o l i q u i d a t e d damages i n
t h e e v e n t o f f a i l u r e t o c o m p l e t e t h e Work on t i m e .
CIO The r e q u i r e d B i d S e c u r i t y s e t f o r t h i n P a r a g r a p h s B7 o f t h e
I n s t r u c t i o n s t o B i d d e r s i n t h e f o r m o f a c e r t i f i e d bank c h e c k ,
o r a B i d Bond, t h e f o r m f o r w h i c h i s i n c l u d e d as S e c t i o n D o f
t h e C o n t r a c t Documents, i s i n t h e amount o f 10% o f t h e Amount o f
the B i d .
C l l C o m m u n i c a t i o n s c o n c e r n i n g t h i s B i d s h a l l be a d d r e s s e d t o t h e
BIDDER a t t h e a d d r e s s s t a t e d on t h e f o l l o w i n g p a g e .
C12 The t e r m s u s e d i n t h i s B i d w h i c h a r e d e f i n e d i n t h e G e n e r a l
C o n d i t i o n s o f t h e C o n s t r u c t i o n C o n t r a c t i n c l u d e d as p a r t o f t h e
C o n t r a c t Documents h a v e t h e m e a n i n g s a s s i g n e d t o them i n t h e
General Conditions.
Submitted on 20
( E x e c u t e t h e B i d Form on t h e f o l l o w i n g page)
C-3 220/2012-01
IF BIDDER i s :
An Individual
By (Seal)
( I n d i v i d u a l ' s Name)
doing business as
A Partnership
By (Seal)
(Firm Name)
(General Partner)
By (Seal)
( C o r p o r a t i o n Name)
(State o f I n c o r p o r a t i o n )
By
(Name o f Person A u t h o r i z e d t o Sign and T i t l e o f same)
(Corporate Seal)
Attest
(Secretary)
A J o i n t Venture
By
(Name)
(Address)
(Name)
(Address)
C-4 220/2012-02
Section C
CI The u n d e r s i g n e d BIDDER p r o p o s e s a n d a g r e e s , i f t h i s B i d i s
a c c e p t e d , t o e n t e r i n t o an A g r e e m e n t w i t h OWNER i n t h e f o r m i n -
c l u d e d i n S e c t i o n J o f t h e C o n t r a c t Documents a n d , t o c o m p l e t e
a l l Work a s S p e c i f i e d a n d w i t h i n t h e C o n t r a c t Time i n d i c a t e d i n
t h i s B i d , i n a c c o r d a n c e w i t h t h e C o n t r a c t Documents.
C2 BIDDER ' a c c e p t s a l l o f t h e t e r m s a n d c o n d i t i o n s o f t h e I n -
structions t o Bidders and o t h e r components o f t h e C o n t r a c t
Documents. T h i s B i d may n o t be w i t h d r a w n f o r s i x t y (60) d a y s
a f t e r t h e day o f B i d opening. BIDDER w i l l s i g n t h e A g r e e m e n t
and s u b m i t t h e C o n t r a c t S e c u r i t y a n d o t h e r d o c u m e n t s r e q u i r e d b y
t h e C o n t r a c t Documents w i t h i n f i f t e e n d a y s a f t e r t h e d a t e o f
OWNER'S N o t i c e o f A w a r d .
C3.1 B i d d e r h a s e x a m i n e d c o p i e s o f a l l C o n t r a c t Documents
i n c l u d i n g S e c t i o n s A through K and a l l Drawings, and t h e
f o l l o w i n g Addenda d e s i g n a t e d as S e c t i o n L ( i f a n y ) :
C-5 220/2012-02
w o r k a n d h a s made s u c h i n d e p e n d e n t i n v e s t i g a t i o n s a s BIDDER
deems n e c e s s a r y . BIDDER h a s s a t i s f i e d i t s e l f as t o t h e
c o n d i t i o n s t o be e n c o u n t e r e d b o t h o v e r h e a d a n d on t h e s u r f a c e
of t h e ground and/or w i t h i n e x i s t i n g s t r u c t u r e s and o f t h e
character, quality and q u a n t i t i e s o f work t o be done,
m a t e r i a l s t o be f u r n i s h e d , s e r v i c e s r e q u i r e d a n d a l l o t h e r
terms o f t h e T e c h n i c a l S p e c i f i c a t i o n s and o t h e r C o n t r a c t
Documents. BIDDER assumes a l l r i s k s i n h e r e n t i n p e r f o r m i n g
the work a n d a r i s i n g f r o m any d e f i c i e n c i e s i n t h e Drawings o r
S p e c i f i c a t i o n s o r o t h e r C o n t r a c t Documents a n d w i l l make no
c l a i m a g a i n s t t h e OWNER o r t h e ENGINEER b e c a u s e o f a n y s u c h
alleged deficiency.
C3.3 T h i s B i d i s g e n u i n e a n d n o t made i n t h e i n t e r e s t o f o r
on b e h a l f o f a n y u n d i s c l o s e d p e r s o n , f i r m o r c o r p o r a t i o n a n d
i s n o t s u b m i t t e d i n c o n f o r m i t y w i t h any agreement o r r u l e s o f
any g r o u p , a s s o c i a t i o n , o r g a n i z a t i o n o r c o r p o r a t i o n , BIDDER
has n o t d i r e c t l y o r i n d i r e c t l y i n d u c e d a n y p e r s o n , f i r m o r a
corporation to refrain from b i d d i n g ; a n d BIDDER h a s n o t
sought by c o l l u s i o n t o o b t a i n f o r h i m s e l f any advantage over
any o t h e r B i d d e r o r o v e r OWNER.
$
(Figures)
C6 BIDDER u n d e r s t a n d s a n d a g r e e s t o c o o r d i n a t e h i s c o n s t r u c t i o n
a c t i v i t i e s w i t h t h o s e o f t h e OWNER, t h e ENGINEER a n d t h e o t h e r
CONTRACTORS.
C7 BIDDER a c c e p t s t h e p r o v i s i o n s s e t f o r t h i n t h e A g r e e m e n t i n
S e c t i o n J o f t h e C o n t r a c t Documents a s t o l i q u i d a t e d damages i n
t h e e v e n t o f f a i l u r e t o c o m p l e t e t h e Work on t i m e .
C8 The r e q u i r e d B i d S e c u r i t y s e t f o r t h i n P a r a g r a p h s B7 o f t h e
I n s t r u c t i o n s t o B i d d e r s i n t h e f o r m o f a c e r t i f i e d bank c h e c k ,
o r a B i d Bond, t h e f o r m f o r w h i c h i s i n c l u d e d a s S e c t i o n D o f
t h e C o n t r a c t Documents, i s i n t h e amount o f 10% o f t h e Amount o f
the B i d .
C-6 220/2012-02
C9 C o m m u n i c a t i o n s c o n c e r n i n g t h i s B i d s h a l l be a d d r e s s e d to the
BIDDER a t t h e a d d r e s s s t a t e d on t h e f o l l o w i n g page.
Submitted on 20
C-7 220/2012-02
IF BIDDER i s :
An Individual
by:
(Address and Telephone) (Attest)
( P r i n t e d Name)
A Partnership
(Name o f Firm)
(General P a r t n e r )
by:
(Address and Telephone) (Attest)
( P r i n t e d Name and T i t l e )
A Corporation
(Name o f C o r p o r a t i o n )
by:
(Address and Telephone) (Attest)
( P r i n t e d Name and T i t l e )
(Witness)
( P r i n t e d Name and T i t l e )
A J o i n t Venture
by:
(Address and Telephone) (Attest)
( P r i n t e d Name)
by:
(Address and Telephone) (Attest)
( P r i n t e d Name)
( E a c h j o i n t v e n t u r e r m u s t s i g n . The manner o f s i g n i n g f o r e a c h
individual, partnership and c o r p o r a t i o n that i s a part to the
j o i n t v e n t u r e s h o u l d be i n t h e manner i n d i c a t e d a b o v e . )
C-8 220/2012-01, 02
Section D
BID BOND
as P r i n c i p a l a n d
of , State of ,
a c o r p o r a t i o n e x i s t i n g under t h e laws and t h e S t a t e o f
, and a u t h o r i z e d t o t r a n s a c t b u s i n e s s i n
, a s S u r e t y , a r e h e l d a n d f i r m l y bound u n t o
(OWNER)
(Address)
h e r e i n a f t e r c a l l e d t h e O b l i g e e , i n t h e sum o f
D o l l a r s ($ ) .
l a w f u l money o f t h e U n i t e d S t a t e s o f A m e r i c a , f o r payment o f w h i c h
sum w e l l a n d t r u l y t o be made, we b i n d o u r s e l v e s , o u r h e i r s ,
e x e c u t o r s , a d m i n i s t r a t o r s and s u c c e s s o r s , j o i n t l y and s e v e r a l l y ,
f i r m l y by these p r e s e n t s .
The P r i n c i p a l a n d S u r e t y h e r e b y s t i p u l a t e a n d a g r e e t h a t i f t h e
P r i n c i p a l f a i l s t o p e r f o r m a l l c o n d i t i o n s o f t h i s Bond, t h e y w i l l pay
t h e sum o f t h e Bond t o t h e O b l i g e e a s f i x e d , l i q u i d a t e d damages.
The S u r e t y , f o r v a l u e r e c e i v e d , h e r e b y s t i p u l a t e s a n d a g r e e s t h a t
t h e o b l i g a t i o n s o f s a i d S u r e t y a n d i t s Bond s h a l l be i n no way
i m p a i r e d o r a f f e c t e d by any e x t e n s i o n o f time w i t h i n which t h e
OWNER may a c c e p t s u c h b i d ; a n d s a i d S u r e t y does h e r e b y w a i v e n o t i c e
of any e x t e n s i o n .
D-1 2 2 0 / 2 0 1 2 - 0 1 , 02
IN WITNESS WHEREOF, t h e above b o u n d e d p a r t i e s have e x e c u t e d t h i s
i n s t r u m e n t under t h e i r s e v e r a l s e a l s t h i s day o f ,
20 , t h e name and c o r p o r a t e s e a l o f e a c h c o r p o r a t e p a r t y b e i n g
h e r e t o a f f i x e d a n d t h e s e p r e s e n t s d u l y s i g n e d by i t s u n d e r s i g n e d
and r e p r e s e n t a t i v e , p u r s u a n t t o a u t h o r i t y o f i t s g o v e r n i n g body.
ATTEST: DATE , 20
WITNESS:
Name o f B i d d e r , C o r p o r a t i o n , Firm
or I n d i v i d u a l
By
(Title)
*********************************************************
ATTEST:
Surety
Attorney-in-Fact
D-2 2 2 0 / 2 0 1 2 - 0 1 , 02
Section E
GENERAL CONDITIONS
El Definitions
Addenda
Written or graphic instruments issued p r i o r t o t h e opening o f
b i d s w h i c h c l a r i f y , c o r r e c t o r c h a n g e t h e b i d d i n g documents o r
t h e C o n t r a c t Documents a n d w h i c h w i l l be i n c l u d e d a s S e c t i o n L
o f t h e C o n t r a c t Documents f o r a w a r d a n d c o n s t r u c t i o n .
Advertisement
The legally published and/or distributed notification to
p r o s p e c t i v e B i d d e r s a n d o t h e r s o f t h e P r o j e c t a n d t h e OWNER'S
i n t e n t t o r e c e i v e b i d s on same. The A d v e r t i s e m e n t i s i n c l u d e d
as S e c t i o n A o f t h e s e d o c u m e n t s .
Agreement
The w r i t t e n a g r e e m e n t b e t w e e n OWNER a n d CONTRACTOR c o v e r i n g t h e
Work t o be p e r f o r m e d ; o t h e r C o n t r a c t Documents a r e a t t a c h e d t o
t h e A g r e e m e n t a n d made a p a r t t h e r e o f a s p r o v i d e d t h e r e i n . The
Agreement i s i n c l u d e d as S e c t i o n J of the Bidding/Contract
Documents.
A p p l i c a t i o n f o r Payment
The f o r m a c c e p t e d b y ENGINEER w h i c h i s t o be u s e d b y CONTRACTOR
i n r e q u e s t i n g p r o g r e s s o r f i n a l payments and w h i c h i s t o i n c l u d e
such s u p p o r t i n g documentation as i s r e q u i r e d by t h e C o n t r a c t
Documents, S e c t i o n H.
Bid
The o f f e r o r p r o p o s a l o f t h e b i d d e r s u b m i t t e d on t h e p r e s c r i b e d
B i d Form s e t t i n g f o r t h t h e p r i c e s f o r t h e Work t o be p e r f o r m e d .
B i d Forms a r e S e c t i o n C o f t h e s e d o c u m e n t s .
Bonds
Bid, p e r f o r m a n c e , payment, l a b o r and m a t e r i a l s m e n , m a i n t e n a n c e
and s p e c i a l b o n d s a n d o t h e r i n s t r u m e n t s of security. The B i d
Bond f o r m i s S e c t i o n D; o t h e r S u r e t y Bond f o r m s a r e S e c t i o n K o f
these documents.
E-l
Change O r d e r
A document s i g n e d b y CONTRACTOR a n d OWNER w h i c h a u t h o r i z e s an
a d d i t i o n , d e l e t i o n o r r e v i s i o n i n t h e Work, o r a n a d j u s t m e n t i n
t h e C o n t r a c t P r i c e o r t h e C o n t r a c t Time, i s s u e d on o r a f t e r t h e
E f f e c t i v e Date o f t h e Agreement.
C o n t r a c t Documents
The A d v e r t i s e m e n t , I n s t r u c t i o n s t o B i d d e r s , B i d Form, B i d Bond,
General Conditions, Supplemental General Conditions, Technical
Specifications, Measurement a n d Payment, Agreement, Bonds,
Addenda and Drawings together with a l l m o d i f i c a t i o n s and
s u p p l e m e n t s i s s u e d a s Change O r d e r s on o r a f t e r t h e E f f e c t i v e
Date o f t h e Agreement.
Contract Price
The moneys p a y a b l e b y OWNER t o CONTRACTOR under the Contract
Documents a s s t a t e d i n t h e A g r e e m e n t .
C o n t r a c t Time
The number o f c a l e n d a r d a y s s t a t e d i n t h e B i d Form and i n the
A g r e e m e n t f o r t h e c o m p l e t i o n o f t h e Work.
CONTRACTOR
The person(s), firm(s) or corporation(s) with whom OWNER h a s
e n t e r e d i n t o t h e Agreement.
Drawings
The drawings, plans, d e t a i l s , supplemental d e t a i l s , graphics,
diagrams, photo r e p r o d u c t i o n s and other r e p r e s e n t a t i o n s which
show t h e c h a r a c t e r a n d s c o p e o f t h e Work t o be p e r f o r m e d a n d
w h i c h have been p r e p a r e d o r a p p r o v e d b y ENGINEER a n d / o r t h e
OWNER.
E f f e c t i v e Date o f t h e Agreement
The date i n d i c a t e d i n t h e Agreement on w h i c h i t becomes
e f f e c t i v e , b u t i f no s u c h d a t e i s i n d i c a t e d i t means t h e d a t e on
which t h e Agreement i s s i g n e d and d e l i v e r e d by t h e l a s t o f t h e
p a r t i e s t o s i g n and d e l i v e r .
ENGINEER
KLH Engineers, I n c .
General Conditions
Terms p e r t a i n i n g t o t h e C o n t r a c t a n d t h e p e r f o r m a n c e o f t h e Work
thereunder that are o f frequent and c o n t i n u i n g applicability.
The General Conditions a r e i n c l u d e d as S e c t i o n E o f these
documents.
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Laws a n d R e g u l a t i o n s
Laws, r u l e s , r e g u l a t i o n s , o r d i n a n c e s , c o d e s appertaining to the
c o n d u c t o f a n d / o r l o c a t i o n o f t h e work.
Insurance
P r o t e c t i o n p r o v i d e d t o t h e p a r t i e s t o t h e C o n t r a c t as r e q u i r e d
by the General Conditions and t h e Supplemental General
Conditions and evidenced by e i t h e r insurance policies or
certificates o f insurance coverages. Form o f c e r t i f i c a t e a n d
c o v e r a g e s i s i n c l u d e d u n d e r S e c t i o n K.
M e a s u r e m e n t a n d Payment
The c o n d i t i o n s u n d e r w h i c h p a y m e n t s a r e t o be d e t e r m i n e d a n d
made t o t h e CONTRACTOR f o r Work p e r f o r m e d u n d e r t h e C o n t r a c t o r
as an a d d i t i o n t o o r d e d u c t i o n from the Contract. The
M e a s u r e m e n t a n d Payment p r o v i s i o n s a r e i n c l u d e d a s S e c t i o n H.
N o t i c e o f Award
The w r i t t e n n o t i c e b y t h e OWNER o r ENGINEER t o t h e a p p a r e n t
S u c c e s s f u l B i d d e r s t a t i n g t h a t t h e C o n t r a c t has been awarded t o
it.
N o t i c e t o Proceed
A w r i t t e n n o t i c e g i v e n b y t h e OWNER o r ENGINEER t o CONTRACTOR
f i x i n g t h e d a t e on w h i c h t h e C o n t r a c t Time w i l l commence. When
such N o t i c e t o Proceed i s n o t i s s u e d , t h e C o n t r a c t Time w i l l
commence on t h e d a t e a p p e a r i n g i n t h e A g r e e m e n t ( S e c t i o n J ) .
OWNER
The p r i v a t e o r p u b l i c a g e n c y w i t h whom CONTRACTOR h a s e n t e r e d
i n t o t h e A g r e e m e n t a n d f o r whom t h e Work i s t o be p r o v i d e d .
Partial Utilization
P l a c i n g a p o r t i o n o f t h e Work i n s e r v i c e f o r t h e p u r p o s e f o r
which i t i s intended (or a r e l a t e d purpose) b e f o r e reaching
S u b s t a n t i a l C o m p l e t i o n f o r a l l t h e Work.
Proj ect
The t o t a l c o n s t r u c t i o n o f w h i c h t h e Work t o be p r o v i d e d u n d e r
t h e C o n t r a c t Documents may be t h e w h o l e , o r a p a r t a s i n d i c a t e d
e l s e w h e r e i n t h e C o n t r a c t Documents.
Resident P r o j e c t Representative
The a u t h o r i z e d r e p r e s e n t a t i v e o f t h e ENGINEER o r t h e OWNER who
i s assigned t o t h e s i t e o r any p a r t t h e r e o f , f o r t h e purpose o f
m o n i t o r i n g t h e c o n s t r u c t i o n o f t h e work u n d e r t h i s c o n t r a c t .
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Shop D r a w i n g s
All drawings, diagrams, illustrations, schedules, catalog
information and o t h e r data which a r e s p e c i f i c a l l y p r e p a r e d by
o r f o r CONTRACTOR t o i l l u s t r a t e some p o r t i o n o f t h e Work a n d
w h i c h a r e s u b m i t t e d b y CONTRACTOR f o r r e v i e w a n d / o r a p p r o v a l f o r
i n c o r p o r a t i o n i n t h e Work.
Technical Specifications
T h o s e p o r t i o n s o f t h e C o n t r a c t Documents c o n s i s t i n g o f w r i t t e n
technical descriptions of materials, equipment, construction
s y s t e m s , s t a n d a r d s a n d w o r k m a n s h i p a s a p p l i e d t o t h e Work a n d
certain administrative details applicable thereto. They a r e
S e c t i o n G o f t h e s e documents.
Subcontractor
An i n d i v i d u a l , f i r m o r c o r p o r a t i o n h a v i n g a d i r e c t c o n t r a c t w i t h
CONTRACTOR o r w i t h a n y o t h e r S u b c o n t r a c t o r f o r t h e performance
o f a p a r t o f t h e Work a t t h e s i t e .
Substantial Completion
The Work ( o r a s p e c i f i e d p a r t t h e r e o f ) w h i c h h a s p r o g r e s s e d t o
t h e p o i n t w h e r e , i n t h e o p i n i o n o f t h e OWNER a n d / o r ENGINEER, i t
is sufficiently complete, i n accordance with the Contract
Documents, s o t h a t t h e WORK ( o r s p e c i f i e d p a r t ) c a n be u t i l i z e d
f o r the purposes f o r which i t i s intended.
Supplemental D e t a i l s
Certain drawings, plans, details, characteristic curves,
g r a p h i c s , diagrams, photo r e p r o d u c t i o n s , t a b u l a r data o r other
r e p r e s e n t a t i o n r e s p e c t i v e t o t h e Work a n d w h i c h a r e bound i n t h e
r e a r o f t h e B i d d i n g / C o n t r a c t Documents Book a s S e c t i o n I .
Supplier
A manufacturer, fabricator, supplier, distributor, materialman
or vendor.
Unit P r i c e Work
Work t o be p a i d f o r on t h e b a s i s o f u n i t p r i c e s .
Work
The e n t i r e c o n s t r u c t i o n or the various separately identifiable
parts thereof required t o be f u r n i s h e d under the Contract
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Documents. Work i s the result of performing services,
f u r n i s h i n g l a b o r and f u r n i s h i n g and i n c o r p o r a t i n g m a t e r i a l s and
equipment i n t o t h e c o n s t r u c t i o n , a l l as r e q u i r e d by t h e C o n t r a c t
Documents.
E2 P r e l i m i n a r y Matters
E2.1 D e l i v e r y o f Bonds
When CONTRACTOR d e l i v e r s t h e executed A g r e e m e n t s t o OWNER,
CONTRACTOR s h a l l a l s o d e l i v e r t o OWNER s u c h Bonds a s CONTRACTOR
may be r e q u i r e d t o f u r n i s h i n accordance with the Contract
Documents. The S u r e t y Bond f o r m s a r e a t t a c h e d a s S e c t i o n K o f
t h e s e documents.
E2.2 C o p i e s o f Documents
The CONTRACTOR s h a l l be r e s p o n s i b l e f o r p u r c h a s i n g a l l s e t s o f
C o n t r a c t Documents t o be u s e d i n t h e p r o g r e s s o f t h e work.
Specification documents w i l l be a v a i l a b l e f o r purchase from
Accu-Copy Reprographics at t h e address shown on t h e
Advertisement f o r the cost of reproduction. Unauthorized
reproduction o f t h e drawings or the specifications by t h e
CONTRACTOR s h a l l n o t be p e r m i t t e d .
E2.3 Commencement o f C o n t r a c t T i m e ; N o t i c e t o P r o c e e d
The C o n t r a c t Time w i l l commence o n t h e e f f e c t i v e d a t e o f t h e
Agreement o r , i f a N o t i c e t o P r o c e e d i s g i v e n , on t h e d a t e
i n d i c a t e d i n t h e N o t i c e t o P r o c e e d . A N o t i c e t o P r o c e e d may
f o l l o w c o n t r a c t a w a r d b y OWNER b y no more t h a n 45 d a y s , u n l e s s
o t h e r w i s e s p e c i f i c a l l y n o t e d w i t h i n S e c t i o n B, I n s t r u c t i o n s t o
Bidders.
E2.4 S t a r t i n g t h e P r o j e c t
CONTRACTOR may s t a r t t o p e r f o r m t h e Work on t h e d a t e when t h e
C o n t r a c t Time commences, b u t no Work s h a l l be done a t t h e s i t e
p r i o r t o t h e d a t e o n w h i c h t h e C o n t r a c t Time commences. I f
s c h e d u l e d b y t h e E n g i n e e r , t h e CONTRACTOR w i l l be r e q u i r e d t o
attend a p r e - c o n s t r u c t i o n meeting.
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a s c h e d u l e o f v a l u e s f o r a l l o f t h e Work. This w i l l
i n c l u d e q u a n t i t i e s and p r i c e s o f items a g g r e g a t i n g t h e
Contract Price and w i l l subdivide t h e Work into
component p a r t s i n s u f f i c i e n t d e t a i l t o s e r v e a s t h e
b a s i s f o r p r o g r e s s payments d u r i n g c o n s t r u c t i o n .
B e f o r e a n y Work a t t h e s i t e i s s t a r t e d , CONTRACTOR s h a l l d e l i v e r
to OWNER, w i t h a c o p y t o ENGINEER, c e r t i f i c a t e s , and o t h e r
evidence o f insurance requested b y OWNER w h i c h CONTRACTOR i s
required t o purchase and m a i n t a i n i n accordance with the
C o n t r a c t Documents.
E3 I n t e n t o f the C o n t r a c t Documents
In a d d i t i o n , t h e r e q u i r e m e n t s o f t h e C o n t r a c t Documents may be
s u p p l e m e n t e d , a n d m i n o r v a r i a t i o n s a n d d e v i a t i o n s i n t h e Work
may be a u t h o r i z e d , i n one o r more o f t h e f o l l o w i n g ways:
ENGINEER'S a p p r o v a l o f Shop D r a w i n g ( s ) o r s a m p l e ( s )
ENGINEER'S w r i t t e n i n t e r p r e t a t i o n o r c l a r i f i c a t i o n
E4.1 A v a i l a b i l i t y o f L a n d s
OWNER s h a l l f u r n i s h t h e l a n d s upon w h i c h t h e Work i s t o be
performed and r i g h t s - o f - w a y and easements which, i n t h e o p i n i o n
o f t h e ENGINEER, a r e r e q u i r e d f o r c o n s t r u c t i o n . Easements f o r
permanent structures or permanent changes in existing
facilities will be o b t a i n e d a n d p a i d f o r b y OWNER, u n l e s s
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o t h e r w i s e p r o v i d e d i n t h e C o n t r a c t Documents. CONTRACTOR s h a l l
p r o v i d e f o r a l l a d d i t i o n a l l a n d s a n d a c c e s s t h e r e t o t h a t may be
r e q u i r e d f o r temporary c o n s t r u c t i o n f a c i l i t i e s , s p e c i f i c access
r o u t e s t o t h e s i t e o f t h e work, o r s t o r a g e o f m a t e r i a l s and
equipment.
E4.2 R e p o r t o f D i f f e r i n g C o n d i t i o n s
I f CONTRACTOR b e l i e v e s t h a t a n y p h y s i c a l c o n d i t i o n u n c o v e r e d o r
r e v e a l e d a t t h e s i t e d i f f e r s m a t e r i a l l y from t h a t i n d i c a t e d ,
r e f l e c t e d o r r e f e r r e d t o i n t h e C o n t r a c t Documents, he s h a l l
promptly, a f t e r b e c o m i n g aware t h e r e o f a n d b e f o r e performing
any Work i n c o n n e c t i o n therewith (except i n an emergency),
n o t i f y OWNER a n d ENGINEER i n w r i t i n g a b o u t t h e d i f f e r e n c e .
E4.3 U n d e r g r o u n d F a c i l i t i e s
The i n f o r m a t i o n a n d d a t a shown o r i n d i c a t e d i n t h e C o n t r a c t
Documents with respect to existing underground utilities,
s t r u c t u r e s and/or o t h e r facilities a t o r contiguous to the
s i t e , i s b a s e d on i n f o r m a t i o n a n d d a t a f u r n i s h e d t o OWNER o r
ENGINEER b y t h e o w n e r s o f s u c h u n d e r g r o u n d f a c i l i t i e s o r by
others. CONTRACTOR shall have full responsibility f o r :
reviewing and c h e c k i n g a l l such i n f o r m a t i o n and d a t a ; f o r
l o c a t i n g a l l underground f a c i l i t i e s ; and f o r c o o r d i n a t i o n o f
t h e Work w i t h t h e o w n e r s o f s u c h u n d e r g r o u n d f a c i l i t i e s during
c o n s t r u c t i o n a n d r e p a i r i n g a n y damage t h e r e t o r e s u l t i n g from
t h e Work, t h e c o s t o f a l l o f w h i c h w i l l be c o n s i d e r e d a s h a v i n g
been i n c l u d e d i n t h e C o n t r a c t P r i c e . PA One C a l l r e g u l a t i o n
w i l l be u s e d t o d e t e r m i n e c o m p e n s a t i o n due t o t h e C o n t r a c t o r i f
r e q u i r e d by l a w .
E4.5 R e f e r e n c e P o i n t s
OWNER w i l l provide certain reference points f o r construction
w h i c h i n E N G I N E E R ' S j u d g m e n t a r e a d e q u a t e t o e n a b l e CONTRACTOR
t o p r o c e e d w i t h t h e Work. CONTRACTOR s h a l l be r e s p o n s i b l e f o r
s u r v e y i n g a n d l a y i n g o u t t h e Work, s h a l l p r o t e c t a n d p r e s e r v e
t h e e s t a b l i s h e d r e f e r e n c e p o i n t s a n d s h a l l make no c h a n g e s o r
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relocations without the prior written approval o f OWNER.
CONTRACTOR s h a l l r e p o r t t o ENGINEER w h e n e v e r a n y r e f e r e n c e p o i n t
i s l o s t o r destroyed o r r e q u i r e d r e l o c a t i o n because o f necessary
c h a n g e s i n g r a d e s o r l o c a t i o n s a n d s h a l l be r e s p o n s i b l e f o r t h e
a c c u r a t e replacement o r r e l o c a t i o n o f such r e f e r e n c e p o i n t s by
professionally q u a l i f i e d personnel.
E5.1 P e r f o r m a n c e a n d O t h e r Bonds
CONTRACTOR s h a l l f u r n i s h B o n d s , e a c h i n an amount e q u a l t o t h e
Contract Price as s e c u r i t y f o r t h e f a i t h f u l performance and
payment o f a l l CONTRACTOR'S o b l i g a t i o n s under the Contract
Documents; CONTRACTOR s h a l l a l s o f u r n i s h s u c h o t h e r Bonds a s a r e
r e q u i r e d by t h e C o n t r a c t Documents. A l l Bonds s h a l l be i n t h e
forms prescribed by t h e b i d d i n g documents or Supplemental
G e n e r a l C o n d i t i o n s a n d be e x e c u t e d b y s u c h S u r e t i e s as a r e named
in the current list o f "Companies Holding Certificates of
Authority as A c c e p t a b l e Sureties on F e d e r a l Bonds and as
Acceptable R e i n s u r i n g C o m p a n i e s " a s p u b l i s h e d i n C i r c u l a r 570
(amended) b y t h e A u d i t S t a f f B u r e a u o f A c c o u n t s , U. S. T r e a s u r y
Department. A l l Bonds s i g n e d b y an a g e n t must be a c c o m p a n i e d b y
a c e r t i f i e d copy o f t h e a u t h o r i t y t o a c t .
I f t h e S u r e t y on a n y Bond f u r n i s h e d b y CONTRACTOR i s d e c l a r e d
b a n k r u p t o r becomes i n s o l v e n t o r i t s r i g h t t o do b u s i n e s s i s
t e r m i n a t e d i n a n y s t a t e where a n y p a r t o f t h e P r o j e c t i s l o c a t e d
o r i t c e a s e s t o meet t h e r e q u i r e m e n t s o f t h e above paragraph,
CONTRACTOR s h a l l w i t h i n f i v e d a y s t h e r e a f t e r , s u b s t i t u t e a n o t h e r
Bond a n d S u r e t y , m e e t i n g t h e OWNER'S a p p r o v a l .
The i n s u r a n c e r e q u i r e d s h a l l i n c l u d e t h e s p e c i f i c c o v e r a g e s a n d
be w r i t t e n f o r not less than the l i m i t s o f l i a b i l i t y and
coverages provided i n the Supplemental General C o n d i t i o n s . The
Certificate of Insurance included i n Section K of these
documents shall be r e q u i r e d t o be c o m p l e t e d prior to the
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commencement o f a n y c o n s t r u c t i o n w o r k . A l l of the policies of
i n s u r a n c e r e q u i r e d t o be p u r c h a s e d a n d m a i n t a i n e d s h a l l c o n t a i n
a p r o v i s i o n o r endorsement t h a t t h e coverage a f f o r d e d w i l l n o t
be c a n c e l e d , m a t e r i a l l y changed, o r r e n e w a l r e f u s e d , u n t i l a t
l e a s t t e n d a y s ' p r i o r w r i t t e n n o t i c e h a s b e e n g i v e n t o OWNER a n d
ENGINEER. A l l such i n s u r a n c e s h a l l remain i n e f f e c t u n t i l f i n a l
payment a n d a t a l l t i m e s t h e r e a f t e r when CONTRACTOR may be
correcting, removing, maintaining, repairing or replacing
d e f e c t i v e Work.
E6 C e r t a i n R e s p o n s i b i l i t i e s o f the CONTRACTOR
E6.2 L a b o r , M a t e r i a l s a n d E q u i p m e n t
CONTRACTOR s h a l l p r o v i d e c o m p e t e n t , s u i t a b l y q u a l i f i e d personnel
t o s u r v e y a n d l a y o u t t h e Work a n d p e r f o r m c o n s t r u c t i o n a s
r e q u i r e d by t h e C o n t r a c t Documents. CONTRACTOR s h a l l a t a l l
t i m e s m a i n t a i n good d i s c i p l i n e and o r d e r a t t h e s i t e . Except i n
c o n n e c t i o n w i t h t h e s a f e t y o r p r o t e c t i o n o f p e r s o n s o r t h e Work
or property at t h e s i t e or adjacent thereto, and e x c e p t as
otherwise i n d i c a t e d i n t h e C o n t r a c t Documents, a l l Work a t t h e
site shall be p e r f o r m e d during regular working hours, and
CONTRACTOR w i l l n o t p e r m i t o v e r t i m e w o r k o r t h e p e r f o r m a n c e o f
Work on Sunday o r a n y l e g a l h o l i d a y w i t h o u t OWNER'S w r i t t e n
consent.
E-9
appliances, fuel, power, light, heat, telephone, water and
sanitary f a c i l i t i e s and a l l o t h e r facilities and i n c i d e n t a l s
necessary f o r t h e e x e c u t i o n , t e s t i n g , s t a r t - u p and completion o f
t h e Work.
A l l m a t e r i a l s a n d e q u i p m e n t s h a l l be o f good q u a l i t y a n d new,
e x c e p t as o t h e r w i s e provided i n the Contract Documents. If
required, CONTRACTOR shall furnish satisfactory evidence
( i n c l u d i n g r e p o r t s o f r e q u i r e d t e s t s ) as t o t h e k i n d a n d q u a l i t y
of m a t e r i a l s and equipment.
E6.3 A d j u s t i n g P r o g r e s s S c h e d u l e
CONTRACTOR s h a l l s u b m i t t o ENGINEER a d j u s t m e n t s i n t h e p r o g r e s s
schedule t o r e f l e c t t h e i m p a c t t h e r e o n o f new d e v e l o p m e n t s ;
these w i l l conform g e n e r a l l y t o t h e progress schedule then i n
e f f e c t a n d a d d i t i o n a l l y w i l l c o m p l y w i t h any p r o v i s i o n s o f t h e
C o n t r a c t Documents a p p l i c a b l e t h e r e t o . P r o g r e s s schedules s h a l l
be u p d a t e d on a m o n t h l y b a s i s a n d be s u b m i t t e d f o r r e v i e w and
d i s c u s s i o n at the r e g u l a r l y scheduled progress meetings.
E6.4 S u b s t i t u t i o n s
Whenever m a t e r i a l s o r e q u i p m e n t a r e s p e c i f i e d o r d e s c r i b e d i n
t h e C o n t r a c t Documents b y u s i n g t h e name o f a p r o p r i e t a r y i t e m
o r t h e name o f a p a r t i c u l a r S u p p l i e r t h e n a m i n g o f t h e i t e m i s
i n t e n d e d t o e s t a b l i s h t h e t y p e , f u n c t i o n and q u a l i t y r e q u i r e d .
Unless t h e name i s followed b y words i n d i c a t i n g that no
substitution i s permitted, materials o r equipment of other
S u p p l i e r s may be a p p r o v e d i f s u f f i c i e n t i n f o r m a t i o n i s s u b m i t t e d
by CONTRACTOR t o a l l o w ENGINEER t o d e t e r m i n e t h a t t h e m a t e r i a l
o r e q u i p m e n t p r o p o s e d i s e q u i v a l e n t t o t h a t named. The OWNER'S
decision to accept or not accept substitutions (either
c o n d i t i o n a l l y o r o t h e r w i s e ) w i l l be f i n a l .
E6.5 C o n c e r n i n g S u b c o n t r a c t o r s , S u p p l i e r s a n d O t h e r s
CONTRACTOR shall not employ arry Subcontractor, Supplier
( i n c l u d i n g t h o s e who a r e t o f u r n i s h t h e p r i n c i p a l items o f
materials o r equipment) or other person or o r g a n i z a t i o n t o
p e r f o r m o r f u r n i s h a n y o f t h e Work w h e t h e r i n i t i a l l y o r as a
E-10
s u b s t i t u t e , w i t h o u t t h e p r i o r w r i t t e n a p p r o v a l o f t h e OWNER.
Acceptance o f any such S u b c o n t r a c t o r , S u p p l i e r o r o t h e r person
o r o r g a n i z a t i o n b y OWNER o r ENGINEER s h a l l n o t c o n s t i t u t e a
w a i v e r o f a n y r i g h t o f OWNER o r ENGINEER t o r e j e c t d e f e c t i v e
Work o r a n y Work w h i c h may o t h e r w i s e n o t be i n c o n f o r m a n c e w i t h
t h e C o n t r a c t Documents.
A l l Work p e r f o r m e d f o r CONTRACTOR b y a S u b c o n t r a c t o r w i l l be
p u r s u a n t t o a n a p p r o p r i a t e a g r e e m e n t b e t w e e n CONTRACTOR a n d t h e
Subcontractor which s p e c i f i c a l l y binds t h e Subcontractor t o a l l
t e r m s a n d c o n d i t i o n s o f t h e C o n t r a c t Documents.
E6.6 I n d e m n i t y
CONTRACTOR a g r e e s t o p r o t e c t , d e f e n d , i n d e m n i f y , e x o n e r a t e a n d
h o l d OWNER a n d ENGINEER h a r m l e s s from and a g a i n s t any and a l l
suits, claims, l i a b i l i t y , losses, liens a n d demands, fines,
costs, c r i m i n a l and c i v i l penalties, cause o f a c t i o n o r any
o t h e r o b l i g a t i o n s a r i s i n g o u t o f o r i n a n y manner c o n n e c t e d w i t h
i n c i d e n t s i n v o l v e d i n b o d i l y i n j u r y , d e a t h , p r o p e r t y damage o r
any violation or alleged violation o f any f e d e r a l , state,
p r o v i n c i a l o r l o c a l l a w o r r e g u l a t i o n , except as s o l e l y caused
by t h e OWNER a n d / o r ENGINEER.
E6.7 P e r m i t s
Unless otherwise provided i n t h e Supplemental Conditions,
CONTRACTOR s h a l l o b t a i n a n d p a y f o r a l l c o n s t r u c t i o n p e r m i t s a n d
licenses. OWNER s h a l l a s s i s t CONTRACTOR, when n e c e s s a r y , i n
o b t a i n i n g such p e r m i t s and l i c e n s e s . CONTRACTOR s h a l l p a y a l l
governmental charges and i n s p e c t i o n fees necessary f o r the
p r o s e c u t i o n o f t h e Work w h i c h a r e a p p l i c a b l e a t t h e t i m e o f
opening o f B i d s .
E-ll
E6.8 Laws a n d R e g u l a t i o n s
CONTRACTOR s h a l l g i v e a l l n o t i c e s a n d c o m p l y w i t h a l l Laws a n d
R e g u l a t i o n s a p p l i c a b l e t o p e r f o r m a n c e o f t h e Work. E x c e p t where
o t h e r w i s e e x p r e s s l y r e q u i r e d b y a p p l i c a b l e Laws a n d R e g u l a t i o n s ,
n e i t h e r OWNER n o r ENGINEER s h a l l be r e s p o n s i b l e f o r m o n i t o r i n g
CONTRACTOR'S c o m p l i a n c e w i t h a n y Laws o r R e g u l a t i o n s .
I f CONTRACTOR o b s e r v e s t h a t t h e S p e c i f i c a t i o n s o r D r a w i n g s a r e
at v a r i a n c e w i t h a n y Laws o r R e g u l a t i o n s , CONTRACTOR s h a l l g i v e
ENGINEER prompt written notice thereof, and any necessary
c h a n g e s w i l l be a u t h o r i z e d . I f CONTRACTOR p e r f o r m s a n y Work
k n o w i n g o r h a v i n g r e a s o n t o know t h a t i t i s c o n t r a r y t o s u c h
Laws or Regulations, and without such notice t o ENGINEER,
CONTRACTOR s h a l l b e a r a l l c o s t s a r i s i n g t h e r e f r o m .
E6.9 T a x e s
CONTRACTOR s h a l l p a y a l l s a l e s , consumer, u s e , b u s i n e s s and
occupation and other similar taxes r e q u i r e d t o be p a i d b y
CONTRACTOR i n a c c o r d a n c e w i t h t h e Laws a n d R e g u l a t i o n s o f t h e
p l a c e o f t h e P r o j e c t which a r e a p p l i c a b l e during t h e performance
o f t h e Work.
E6.10 Use o f P r e m i s e s
CONTRACTOR s h a l l c o n f i n e i t s work on t h e P r o j e c t s i t e a n d l a n d
and areas t o which t h e OWNER h o l d s title, rights-of-way,
permits, o r easements. Contractor shall not unreasonably
encumber the premises with c o n s t r u c t i o n equipment o r other
materials or equipment. CONTRACTOR shall assume full
r e s p o n s i b i l i t y f o r a n y damage t o a n y s u c h l a n d o r a r e a , o r t o
t h e owner o r o c c u p a n t t h e r e o f o r o f a n y l a n d o r a r e a s contiguous
t h e r e t o , r e s u l t i n g f r o m t h e p e r f o r m a n c e o f t h e Work. S h o u l d any
c l a i m be made a g a i n s t OWNER o r ENGINEER o r r e s u l t i n g f r o m t h e
a c t s a n d / o r d e e d s o f t h e CONTRACTOR, i t s a g e n t a n d / o r e m p l o y e e s ,
or i n v i t e e s , CONTRACTOR s h a l l p r o m p t l y a t t e m p t t o s e t t l e w i t h
such o t h e r p a r t y by agreement o r o t h e r w i s e r e s o l v e t h e c l a i m by
a r b i t r a t i o n o r a t l a w . CONTRACTOR s h a l l , t o t h e f u l l e s t extent
p e r m i t t e d b y Laws a n d R e g u l a t i o n s , i n d e m n i f y a n d h o l d OWNER a n d
ENGINEER h a r m l e s s f r o m a n d a g a i n s t a l l c l a i m s , damages, l o s s e s
and e x p e n s e s ( i n c l u d i n g , b u t n o t l i m i t e d t o , f e e s o f e n g i n e e r s ,
architects, attorneys and other professionals and c o u r t and
arbitration costs) arising directly, indirectly or
c o n s e q u e n t i a l l y out o f any a c t i o n , l e g a l o r e q u i t a b l e , brought
by a n y s u c h o t h e r p a r t y a g a i n s t OWNER o r ENGINEER a r i s i n g i n
w h o l e , o r i n p a r t , o u t o f CONTRACTOR'S p e r f o r m a n c e o f t h e Work.
E-12
Work CONTRACTOR s h a l l remove a l l w a s t e m a t e r i a l s , r u b b i s h a n d
debris from and about t h e premises as w e l l as a l l t o o l s ,
appliances, c o n s t r u c t i o n equipment and machinery and s u r p l u s
materials, and s h a l l leave the site clean and ready f o r
o c c u p a n c y b y OWNER. CONTRACTOR s h a l l restore the original
condition a l l property not designated f o r a l t e r a t i o n by t h e
C o n t r a c t Documents.
CONTRACTOR s h a l l n o t i m p o s e a n y l o a d n o r p e r m i t a n y p a r t o f a n y
s t r u c t u r e o r p i p e l i n e t o be l o a d e d i n a n y manner t h a t will
endanger s a i d structures or pipelines, nor shall CONTRACTOR
s u b j e c t a n y p a r t o f t h e work o r a d j a c e n t p r o p e r t y t o s t r e s s e s o r
p r e s s u r e s t h a t w i l l endanger i t .
E 6 . l l R e c o r d Documents
In a d d i t i o n t o any r e q u i r e m e n t s imposed by l a w o r r e g u l a t i o n s ,
CONTRACTOR s h a l l m a i n t a i n a t t h e s i t e one r e c o r d c o p y o f a l l
D r a w i n g s , S p e c i f i c a t i o n s , A d d e n d a , Change O r d e r s , and w r i t t e n
i n t e r p r e t a t i o n s and c l a r i f i c a t i o n s i n good o r d e r and a n n o t a t e d
t o show a l l c h a n g e s made d u r i n g c o n s t r u c t i o n . S a i d documents
t o g e t h e r w i t h a l l a p p r o v e d Shop D r a w i n g s w i l l be a v a i l a b l e t o
OWNER f o r reference. Upon completion o f t h e Work, t h e
d o c u m e n t s , s a m p l e s a n d Shop D r a w i n g s w i l l be d e l i v e r e d t o t h e
OWNER.
E6.12 S a f e t y a n d P r o t e c t i o n
CONTRACTOR s h a l l be r e s p o n s i b l e f o r i n i t i a t i n g , m a i n t a i n i n g and
s u p e r v i s i n g a l l s a f e t y p r e c a u t i o n s and programs i n c o n n e c t i o n
w i t h t h e Work. CONTRACTOR s h a l l t a k e a l l n e c e s s a r y p r e c a u t i o n s
f o r t h e s a f e t y of, and s h a l l p r o v i d e t h e necessary p r o t e c t i o n t o
p r e v e n t damage, i n j u r y o r l o s s t o :
CONTRACTOR s h a l l c o m p l y w i t h a l l a p p l i c a b l e Laws a n d R e g u l a t i o n s
o f any p u b l i c body h a v i n g j u r i s d i c t i o n f o r t h e s a f e t y o f persons
E-13
o r p r o p e r t y o r t o p r o t e c t them f r o m damage, i n j u r y o r l o s s ; a n d
shall e r e c t and m a i n t a i n a l l n e c e s s a r y safeguards f o r such
safety and p r o t e c t i o n . CONTRACTOR shall notify owners o f
a d j a c e n t p r o p e r t y a n d u t i l i t y o w n e r s when p r o s e c u t i o n o f t h e
Work may a f f e c t them, a n d s h a l l c o o p e r a t e w i t h u t i l i t y o w n e r s i n
the p r o t e c t i o n , removal, r e l o c a t i o n and replacement of their
p r o p e r t y . A l l damage, i n j u r y o r l o s s t o a n y p r o p e r t y c a u s e d ,
d i r e c t l y o r i n d i r e c t l y , i n w h o l e o r i n p a r t , b y CONTRACTOR, a n y
Subcontractor, Supplier or person directly or indirectly
e m p l o y e d b y a n y o f them o r a n y o n e f o r whose a c t s a n y o f them may
be l i a b l e , s h a l l be r e m e d i e d b y CONTRACTOR a t CONTRACTOR'S s o l e
c o s t ( e x c e p t damage o r l o s s c a u s e d s o l e l y b y t h e n e g l i g e n t a c t s
o r o m i s s i o n s o f OWNER o r ENGINEER). N o t h i n g h e r e i n s h a l l be
c o n s t r u e d t o i m p o s e a n y o b l i g a t i o n upon t h e OWNER o r ENGINEER t o
supervise, inspect or otherwise police the CONTRACTOR'S
observance o f these o r any o t h e r s a f e t y standards o r render
e i t h e r o f them l i a b l e t o t h i r d p a r t i e s f o r a n y f a i l u r e o f t h e
CONTRACTOR i n o b s e r v a n c e o f t h e r e q u i r e m e n t s o f t h i s p a r a g r a p h .
E6.13 Emergencies
In emergencies a f f e c t i n g t h e s a f e t y o r p r o t e c t i o n o f persons o r
the Work or property at the site or adjacent thereto,
CONTRACTOR, w i t h o u t s p e c i a l i n s t r u c t i o n o r a u t h o r i z a t i o n from
ENGINEER o r OWNER, i s o b l i g a t e d t o a c t t o p r e v e n t t h r e a t e n e d
damage, i n j u r y o r l o s s . CONTRACTOR s h a l l g i v e ENGINEER p r o m p t
w r i t t e n n o t i c e i f he b e l i e v e s t h a t a n y s i g n i f i c a n t c h a n g e s i n
t h e Work o r v a r i a t i o n s f r o m t h e C o n t r a c t Documents h a v e b e e n
caused thereby. I f OWNER d e t e r m i n e s t h a t a c h a n g e i n t i m e o r
c o n t r a c t sum i s r e q u i r e d b e c a u s e o f t h e a c t i o n t a k e n i n r e s p o n s e
t o a n e m e r g e n c y , a Change O r d e r w i l l be i s s u e d t o document t h e
consequences o f t h e changes.
E6.14 Shop D r a w i n g s a n d S a m p l e s
After checking and v e r i f y i n g a l lfield measurements and
compliance with a p p l i c a b l e procedures s p e c i f i e d i n t h e Contract
d o c u m e n t s CONTRACTOR s h a l l s u b m i t t o ENGINEER f o r r e v i e w a n d
a p p r o v a l o f a l l Shop D r a w i n g s . The d a t a shown on t h e Shop
Drawings shall be complete with respect to quantities,
dimensions, specified performance criteria, m a t e r i a l s and
s i m i l a r d a t a , as w e l l as s p e c i f i c a t i o n e x c e p t i o n s and d e v i a t i o n s
t o e n a b l e ENGINEER t o r e v i e w t h e i n f o r m a t i o n w i t h r e s p e c t t o
r e q u i r e m e n t s o f t h e C o n t r a c t Documents.
CONTRACTOR s h a l l a l s o s u b m i t t o ENGINEER f o r r e v i e w a n d a p p r o v a l
w i t h s u c h p r o m p t n e s s a s t o c a u s e no d e l a y i n Work, a l l s a m p l e s
required b y t h e C o n t r a c t Documents. A l l samples s h a l l be
i d e n t i f i e d c l e a r l y as t o m a t e r i a l , S u p p l i e r , p e r t i n e n t data such
as c a t a l o g numbers a n d t h e u s e f o r w h i c h i n t e n d e d .
E-14
Before submission o f e a c h Shop D r a w i n g o r s a m p l e , CONTRACTOR
s h a l l have d e t e r m i n e d and v e r i f i e d a l l q u a n t i t i e s , dimensions,
specified performance criteria, installation requirements,
m a t e r i a l s , c a t a l o g numbers a n d s i m i l a r d a t a w i t h r e s p e c t t h e r e t o
and r e v i e w e d o r c o o r d i n a t e d e a c h Shop D r a w i n g o r s a m p l e w i t h
o t h e r Shop D r a w i n g s a n d s a m p l e s a n d w i t h t h e r e q u i r e m e n t s o f t h e
Work a n d t h e C o n t r a c t Documents.
ENGINEER w i l l r e v i e w a n d r e t u r n w i t h i n t w e n t y - o n e c a l e n d a r d a y s
of the receipt thereof a l l Shop D r a w i n g s and samples, b u t
E N G I N E E R ' S r e v i e w a n d a p p r o v a l w i l l be o n l y f o r c o n f o r m a n c e w i t h
the d e s i g n concept o f t h e P r o j e c t and f o r compliance with the
i n f o r m a t i o n g i v e n i n t h e C o n t r a c t Documents a n d s h a l l n o t e x t e n d
to means, methods, techniques, sequences o r procedures of
c o n s t r u c t i o n ( e x c e p t w h e r e a s p e c i f i c means, m e t h o d , t e c h n i q u e ,
sequence, o r procedure of construction i s indicated i n or
r e q u i r e d b y t h e C o n t r a c t Documents) o r t o s a f e t y p r e c a u t i o n s o r
programs incident thereto. The r e v i e w and a p p r o v a l of a
s e p a r a t e i t e m as such w i l l n o t i n d i c a t e a p p r o v a l o f t h e assembly
i n w h i c h t h e i t e m f u n c t i o n s . CONTRACTOR s h a l l make c o r r e c t i o n s
r e q u i r e d b y ENGINEER a n d s h a l l r e t u r n t h e r e q u i r e d number o f
c o r r e c t e d c o p i e s o f Shop D r a w i n g s a n d s u b m i t new s a m p l e s a s
required f o r review and a p p r o v a l . CONTRACTOR shall direct
specific attention i n writing to revisions other than t h e
c o r r e c t i o n s c a l l e d f o r b y ENGINEER on p r e v i o u s s u b m i t t a l s .
E N G I N E E R ' S r e v i e w a n d a p p r o v a l o f Shop D r a w i n g s o r s a m p l e s s h a l l
not r e l i e v e CONTRACTOR f r o m r e s p o n s i b i l i t y f o r any v a r i a t i o n
from the requirements of the Contract Documents unless
CONTRACTOR h a s i n w r i t i n g c a l l e d E N G I N E E R ' S a t t e n t i o n t o e a c h
such v a r i a t i o n a t t h e time of submission. Any a p p r o v a l by
ENGINEER s h a l l n o t r e l i e v e CONTRACTOR f r o m r e s p o n s i b i l i t y f o r
e r r o r s o r o m i s s i o n s i n t h e Shop D r a w i n g s o r c o o r d i n a t i o n w i t h
t h e d e t a i l e d p l a n s a n d / o r o t h e r Shop D r a w i n g s .
E6.15 C o n t i n u i n g t h e Work
CONTRACTOR s h a l l c a r r y on t h e Work a n d a d h e r e t o t h e p r o g r e s s
schedule during a l l d i s p u t e s or disagreements w i t h OWNER. No
Work s h a l l be d e l a y e d o r p o s t p o n e d p e n d i n g r e s o l u t i o n o f a n y
disputes or disagreements.
E-15
E7 Other Work
E7.1 R e l a t e d Work a t S i t e
OWNER may p e r f o r m o t h e r work r e l a t e d t o t h e P r o j e c t a t t h e s i t e
b y OWNER'S own f o r c e s , have o t h e r work p e r f o r m e d b y u t i l i t y
owners o r l e t o t h e r direct contracts therefore which shall
contain General Conditions s i m i l a r t o these. I f the fact that
s u c h o t h e r w o r k i s t o be p e r f o r m e d was n o t n o t e d i n t h e C o n t r a c t
D o c u m e n t s , n o t i c e t h e r e o f w i l l be g i v e n t o CONTRACTOR b y t h e
OWNER o r h i s r e p r e s e n t a t i v e p r i o r t o s t a r t i n g a n y s u c h other
w o r k ; a n d , i f CONTRACTOR b e l i e v e s t h a t s u c h p e r f o r m a n c e will
i n v o l v e a d d i t i o n a l e x p e n s e t o CONTRACTOR o r r e q u i r e d a d d i t i o n a l
t i m e and t h e p a r t i e s a r e u n a b l e t o agree as t o t h e e x t e n t
t h e r e o f , CONTRACTOR may make a c l a i m t h e r e f o r e .
CONTRACTOR s h a l l a f f o r d e a c h u t i l i t y owner a n d o t h e r c o n t r a c t o r
who i s a p a r t y t o s u c h a d i r e c t c o n t r a c t ( o r OWNER, i f OWNER i s
performing t h e a d d i t i o n a l work w i t h OWNER'S e m p l o y e e s ) , p r o p e r
and s a f e a c c e s s t o t h e s i t e a n d a r e a s o n a b l e o p p o r t u n i t y f o r t h e
introduction and storage o f m a t e r i a l s and equipment and t h e
execution o f such work, and s h a l l properly connect and
coordinate t h e Work w i t h theirs. CONTRACTOR s h a l l do a l l
c u t t i n g , f i t t i n g a n d p a t c h i n g o f t h e Work t h a t may be r e q u i r e d
t o make i t s s e v e r a l p a r t s come t o g e t h e r p r o p e r l y a n d i n t e g r a t e
w i t h s u c h o t h e r work. CONTRACTOR s h a l l n o t e n d a n g e r a n y work o f
o t h e r s b y c u t t i n g , e x c a v a t i n g o r o t h e r w i s e a l t e r i n g t h e i r work
and w i l l o n l y c u t o r a l t e r t h e i r work w i t h t h e w r i t t e n c o n s e n t
o f ENGINEER a n d t h e o t h e r s whose w o r k w i l l be a f f e c t e d .
E7.2 C o o r d i n a t i o n
I f OWNER c o n t r a c t s w i t h o t h e r s f o r t h e p e r f o r m a n c e o f o t h e r work
on t h e P r o j e c t a t t h e s i t e , t h e p e r s o n o r o r g a n i z a t i o n who w i l l
have authority and r e s p o n s i b i l i t y f o r coordination of the
activities among the various prime contractors (the
" C o o r d i n a t i n g C o n t r a c t o r " ) may be i d e n t i f i e d i n t h e S u p p l e m e n t a l
General C o n d i t i o n s , a n d t h e s p e c i f i c m a t t e r s t o be c o v e r e d b y
such a u t h o r i t y and r e s p o n s i b i l i t y will be i t e m i z e d and t h e
E-16
e x t e n t o f s u c h a u t h o r i t y a n d r e s p o n s i b i l i t i e s w i l l be p r o v i d e d
in t h e Supplemental General Conditions. N o t w i t h s t a n d i n g any o f
the above, n e i t h e r t h e OWNER n o r t h e ENGINEER assumes a n y
responsibility f o r the coordination of the a c t i v i t i e s orthe
work among t h e v a r i o u s p r i m e c o n t r a c t o r s . I n t h e event t h a t any
contractor i s d e l a y e d by t h e c o o r d i n a t i n g c o n t r a c t o r o r any
o t h e r c o n t r a c t o r , i t s h a l l h a v e no c l a i m o r c a u s e o f a c t i o n
a g a i n s t t h e OWNER o r ENGINEER a n d i t s e x c l u s i v e remedy f o r s u c h
d e l a y s h a l l b e a g a i n s t t h e CONTRACTOR o r c o o r d i n a t i n g c o n t r a c t o r
responsible f o r the delay. The E N G I N E E R ' S i n t e r p r e t a t i o n s h a l l
be f i n a l a n d b i n d i n g upon a l l i n t e r e s t e d p a r t i e s .
E7.3 C l a r i f i c a t i o n s a n d I n t e r p r e t a t i o n s
ENGINEER w i l l issue with r e a s o n a b l e promptness such written
clarifications or i n t e r p r e t a t i o n s o f the requirements of the
C o n t r a c t Documents ( i n t h e form o f Drawings o r o t h e r w i s e ) as
ENGINEER may d e t e r m i n e n e c e s s a r y , w h i c h s h a l l be c o n s i s t e n t w i t h
or r e a s o n a b l y i n f e r a b l e from t h e o v e r a l l i n t e n t o f t h e C o n t r a c t
Documents.
E8.1 W i t h o u t i n v a l i d a t i n g t h e A g r e e m e n t a n d w i t h o u t n o t i c e t o
any s u r e t y , OWNER may, a t a n y t i m e o r d e r a d d i t i o n s , d e l e t i o n s o r
r e v i s i o n s i n t h e Work; t h e s e w i l l be a u t h o r i z e d b y a Change
Order. Upon receipt o f any such document, CONTRACTOR shall
p r o m p t l y p r o c e e d w i t h t h e c h a n g e s i n t h e Work i n v o l v e d which
will be p e r f o r m e d under the applicable conditions of the
C o n t r a c t Documents ( e x c e p t a s o t h e r w i s e s p e c i f i c a l l y p r o v i d e d ) .
c h a n g e s i n t h e C o n t r a c t P r i c e o r C o n t r a c t Time which
are a g r e e d t o by t h e p a r t i e s ; and
c h a n g e s i n t h e C o n t r a c t P r i c e o r C o n t r a c t Time w h i c h
embody t h e s u b s t a n c e o f a n y w r i t t e n d e c i s i o n r e n d e r e d
b y ENGINEER; p r o v i d e d t h a t , i n l i e u o f e x e c u t i n g a n y
s u c h Change O r d e r , a n a p p e a l may be t a k e n f r o m a n y
such d e c i s i o n i n accordance w i t h t h e p r o v i s i o n s o f t h e
C o n t r a c t Documents a n d a p p l i c a b l e l a w , b u t d u r i n g a n y
E-17
s u c h a p p e a l , CONTRACTOR s h a l l c a r r y on t h e Work a n d
adhere t o t h e p r o g r e s s s c h e d u l e .
E9 Change o f C o n t r a c t Price
Where t h e Work i s c o v e r e d b y u n i t p r i c e s c o n t a i n e d i n
t h e C o n t r a c t Documents, v a l u e s h a l l be d e t e r m i n e d b y
application of unit prices t o the quantities of the
items i n v o l v e d .
By m u t u a l a c c e p t a n c e o f an a g r e e d price, i f work i s
not c o v e r e d by u n i t p r i c e s .
I f t h e Work i s n o t c o v e r e d b y u n i t p r i c e s a n d t h e
p a r t i e s a r e u n a b l e t o a g r e e upon a p r i c e , t h e v a l u e
s h a l l be d e t e r m i n e d on t h e b a s i s o f t h e C o s t o f t h e
Work, p l u s a C o n t r a c t o r ' s Fee f o r o v e r h e a d a n d p r o f i t ,
t h e t o t a l amount o f w h i c h s h a l l be d e t e r m i n e d on t h e
b a s i s o f t h e sum o f t h e f o l l o w i n g i t e m s (1) t h r o u g h
(6) :
E-18
labor, including foremen (but not including
superintendence), said cost to include Base
Wages, S o c i a l S e c u r i t y (FICA) p a y m e n t s , Federal
and S t a t e Unemployment C o m p e n s a t i o n p a y m e n t s and
Workmen's C o m p e n s a t i o n p a y m e n t s ;
(c) The r e s u l t a n t o b t a i n e d by m u l t i p l y i n g t h e c o s t of
e x t r a work i f p e r f o r m e d by s u b c o n t r a c t o r times a
f a c t o r of 0.02.
E-19
E10 Change o f C o n t r a c t Time
E l l . 2 A c c e s s t o Work
ENGINEER a n d E N G I N E E R ' S r e p r e s e n t a t i v e s , o t h e r representatives
of OWNER, testing agencies and g o v e r n m e n t a l agencies with
jurisdictional interests will have access t o t h e Work a t
reasonable times f o r t h e i r o b s e r v a t i o n , i n s p e c t i o n and t e s t i n g .
CONTRACTOR s h a l l p r o v i d e proper and s a f e c o n d i t i o n s f o r such
access.
E l l . 3 Tests and I n s p e c t i o n s
CONTRACTOR s h a l l g i v e ENGINEER t i m e l y n o t i c e o f r e a d i n e s s of the
Work f o r a l l r e q u i r e d i n s p e c t i o n s , t e s t s o r a p p r o v a l s .
I f Laws a n d R e g u l a t i o n s o f a n y p u b l i c b o d y h a v i n g jurisdiction
r e q u i r e a n y Work ( o r p a r t t h e r e o f ) t o s p e c i f i c a l l y be i n s p e c t e d ,
t e s t e d o r a p p r o v e d , CONTRACTOR s h a l l assume f u l l responsibility
therefore, pay a l l costs i n connection t h e r e w i t h and f u r n i s h
OWNER the required certificates of inspection, testing or
E-20
a p p r o v a l . CONTRACTOR s h a l l a l s o be r e s p o n s i b l e f o r a n d s h a l l p a y
a l l c o s t s i n c o n n e c t i o n w i t h any i n s p e c t i o n o r t e s t i n g r e q u i r e d
in connection with OWNER'S o r ENGINEER'S acceptance of a
S u p p l i e r o f m a t e r i a l s o r e q u i p m e n t p r o p o s e d t o be i n c o r p o r a t e d
i n t h e Work, o r o f m a t e r i a l s o r e q u i p m e n t s u b m i t t e d f o r a p p r o v a l
p r i o r t o CONTRACTOR'S p u r c h a s e t h e r e o f f o r i n c o r p o r a t i o n i n t h e
Work.
E l l . 5 C o r r e c t i o n o r R e m o v a l o f D e f e c t i v e Work
I f r e q u i r e d b y ENGINEER, CONTRACTOR s h a l l , a s d i r e c t e d , e i t h e r
c o r r e c t a l l d e f e c t i v e Work, o r w o r k t h a t d o e s n o t c o m p l y w i t h
t h e C o n t r a c t Documents, o r remove i t f r o m t h e s i t e a n d r e p l a c e
i t w i t h n o n d e f e c t i v e Work o r Work t h a t d o e s c o m p l y w i t h t h e
C o n t r a c t Documents. CONTRACTOR s h a l l b e a r a l l d i r e c t , indirect
and c o n s e q u e n t i a l c o s t s o f s u c h c o r r e c t i o n o r r e m o v a l ( i n c l u d i n g
but n o t l i m i t e d t o fees and charges o f engineers, architects,
a t t o r n e y s a n d o t h e r p r o f e s s i o n a l s ) made n e c e s s a r y thereby.
E l l . 6 E i g h t e e n Month C o r r e c t i o n P e r i o d
I f w i t h i n 18 months a f t e r t h e d a t e o f S u b s t a n t i a l C o m p l e t i o n ,
any Work i s f o u n d t o be d e f e c t i v e , o r n o t i n c o m p l i a n c e w i t h t h e
C o n t r a c t Documents, CONTRACTOR s h a l l p r o m p t l y , w i t h o u t c o s t t o
OWNER a n d i n a c c o r d a n c e with OWNER'S written instructions,
e i t h e r c o r r e c t s u c h d e f e c t i v e Work o r work t h a t d o e s n o t c o m p l y
w i t h t h e c o n t r a c t d o c u m e n t s o r remove i t f r o m t h e s i t e a n d
r e p l a c e i t w i t h n o n d e f e c t i v e Work o r work t h a t d o e s c o m p l y w i t h
t h e C o n t r a c t Documents. I f CONTRACTOR does n o t c o m p l y w i t h t h e
t e r m s o f s u c h i n s t r u c t i o n s , o r i n a n e m e r g e n c y where d e l a y w o u l d
cause serious risk o f l o s s o r damage, OWNER may have t h e
defective Work corrected o r t h e r e j e c t e d Work removed a n d
r e p l a c e d , and a l l d i r e c t , i n d i r e c t and c o n s e q u e n t i a l c o s t s o f
such removal and replacement ( i n c l u d i n g but n o t l i m i t e d t o fees
and charges o f engineers, architects, attorneys and o t h e r
professionals) will be p a i d b y CONTRACTOR. In special
circumstances where a p a r t i c u l a r i t e m o f equipment i s p l a c e d i n
continuous service before S u b s t a n t i a l completion of a l l the
E-21
Work, t h e c o r r e c t i o n p e r i o d f o r t h a t i t e m may b e g i n f r o m a n
e a r l i e r date i f so p r o v i d e d i n t h e T e c h n i c a l Specifications.
The r i g h t s a n d r e m e d i e s o f t h e OWNER h e r e u n d e r a r e i n a d d i t i o n
to and n o t i n l i m i t a t i o n o f a l l o t h e r r i g h t s and remedies o f t h e
OWNER f o r a n y b r e a c h b y t h e CONTRACTOR o f a n y p r o v i s i o n o f t h e
C o n t r a c t Documents r e g a r d l e s s o f when d e t e c t e d .
E12 T e r m i n a t i o n
E-22
S t a t e s Code) , a s now o r h e r e a f t e r i n e f f e c t , o r i f
CONTRACTOR t a k e s a n y e q u i v a l e n t o r s i m i l a r a c t i o n b y
f i l i n g a p e t i t i o n o r o t h e r w i s e under any o t h e r f e d e r a l
or s t a t e l a w i n e f f e c t a t such t i m e r e l a t i n g t o t h e
bankruptcy or insolvency a n d t h e OWNER does n o t
r e c e i v e a d e q u a t e a s s u r a n c e s f r o m t h e CONTRACTOR, a n d
Trustee i n Bankruptcy, a n d t h e CONTRACTOR'S surety
that t h e CONTRACTOR w i l l complete the Contract i n
accordance w i t h t h e terms t h e r e o f and a t t h e time
s p e c i f i e d t h e r e i n w i t h i n 20 d a y s o f t h e f i l i n g o f s u c h
petition;
(b) i f a p e t i t i o n i s f i l e d a g a i n s t CONTRACTOR u n d e r a n y
c h a p t e r o f The B a n k r u p t c y Code a s now o r h e r e a f t e r i n
e f f e c t a t t h e time o f f i l i n g , o r i f a p e t i t i o n i s
filed s e e k i n g any such e q u i v a l e n t o r s i m i l a r relief
a g a i n s t CONTRACTOR u n d e r a n y o t h e r f e d e r a l o r s t a t e
law i n e f f e c t a t t h e t i m e r e l a t i n g t o b a n k r u p t c y o r
i n s o l v e n c y a n d t h e OWNER d o e s n o t r e c e i v e adequate
assurances from t h e CONTRACTOR, any T r u s t e e i n
Bankruptcy a n d t h e CONTRACTOR'S Surety that the
CONTRACTOR w i l l complete t h e C o n t r a c t i n accordance
with t h e terms t h e r e o f and a t t h e time specified
t h e r e i n w i t h i n 20 d a y s o f t h e f i l i n g o f s u c h p e t i t i o n ;
E-23
(g) i f CONTRACTOR d i s r e g a r d s Laws o r R e g u l a t i o n s o f any
p u b l i c body h a v i n g j u r i s d i c t i o n .
No payment w i l l be p a i d t o CONTRACTOR f o r p r o f i t s a p p l i c a b l e t o
t h e u n c o m p l e t e d w o r k o r f o r damages o f a n y k i n d r e g a r d l e s s o f
whether t h e t e r m i n a t i o n i s a t e r m i n a t i o n f o r convenience o r a
termination f o r fault. I f t h e OWNER t e r m i n a t e s t h e CONTRACTOR
for fault and a c o u r t , arbitrator, or other body having
E-24
j u r i s d i c t i o n over t h i s C o n t r a c t determines t h a t such t e r m i n a t i o n
was w r o n g f u l , t h e t e r m i n a t i o n w i l l b e deemed a t e r m i n a t i o n f o r
c o n v e n i e n c e a n d t h e r i g h t s a n d r e m e d i e s o f t h e CONTRACTOR w i l l
be l i m i t e d t o s u c h r i g h t s a n d r e m e d i e s he w o u l d have h a d i f t h e
Contract had been terminated f o r t h e OWNER'S convenience
p u r s u a n t t o S e c t i o n E12.2 h e r e o f .
E-25
E13 M i s c e l l a n e o u s
E13.1 G i v i n g N o t i c e
Whenever a n y p r o v i s i o n o f t h e C o n t r a c t Documents r e q u i r e s t h e
g i v i n g o f w r i t t e n n o t i c e , i t w i l l be deemed t o h a v e b e e n v a l i d l y
g i v e n i f d e l i v e r e d i n p e r s o n t o t h e i n d i v i d u a l o r t o a member o f
t h e f i r m o r t o an o f f i c e r o f t h e c o r p o r a t i o n f o r whom i t i s
i n t e n d e d , o r i f d e l i v e r e d a t o r sent by r e g i s t e r e d o r c e r t i f i e d
m a i l , p o s t a g e p r e p a i d , t o t h e l a s t b u s i n e s s a d d r e s s known t o t h e
giver of the notice.
E13.2 A c c e p t a n c e o f F i n a l Payment C o n s t i t u t e s R e l e a s e
The a c c e p t a n c e b y t h e CONTRACTOR o f f i n a l payment s h a l l be a n d
s h a l l o p e r a t e a s a r e l e a s e t o t h e OWNER o f a l l c l a i m s a n d a l l
l i a b i l i t y t o t h e C o n t r a c t o r f o r a l l t h i n g s done o r f u r n i s h e d i n
c o n n e c t i o n w i t h t h i s work a n d f o r e v e r y a c t a n d n e g l e c t o f t h e
OWNER a n d t h e ENGINEER a n d o t h e r s r e l a t i n g t o o r a r i s i n g o u t o f
this work. No payment, h o w e v e r f i n a l or otherwise, shall
o p e r a t e t o r e l e a s e t h e CONTRACTOR o r h i s S u r e t i e s f r o m a n y
o b l i g a t i o n s u n d e r t h i s C o n t r a c t , u n d e r t h e P e r f o r m a n c e Bond, o r
Payment Bond.
E13.3 Payments b y C o n t r a c t o r
The CONTRACTOR s h a l l p a y : (a) f o r a l l t r a n s p o r t a t i o n a n d u t i l i t y
s e r v i c e s n o t l a t e r than t h e 1 5 t h day o f t h e c a l e n d a r month
following that i n which s e r v i c e s a r e rendered; (b) f o r a l l
m a t e r i a l s , t o o l s , and equipment n o t l a t e r t h a n t h e 28th day o f
t h e c a l e n d a r month f o l l o w i n g t h a t i n w h i c h s u c h m a t e r i a l s , t o o l s
and e q u i p m e n t a r e d e l i v e r e d a t t h e s i t e o f t h e p r o j e c t a n d t h e
balance of t h e cost thereof, not l a t e r than t h e 30th day
following the completion of installation, a n d t e s t i n g where
applicable, of that part o f t h e work i n o r on w h i c h such
m a t e r i a l s , t o o l s and equipment a r e i n c o r p o r a t e d o r used, and;
(c) t o e a c h o f h i s S u b c o n t r a c t o r s , n o t l a t e r than t h e 14th day
following each p r o g r e s s , periodic, or final payment t o t h e
CONTRACTOR, t h e r e s p e c t i v e amounts a l l o w e d t h e CONTRACTOR on
a c c o u n t o f t h e work p e r f o r m e d b y h i s S u b c o n t r a c t o r s to the
extent o f each S u b c o n t r a c t o r ' s interest therein.
E13.4 Assignments
The CONTRACTOR s h a l l n o t a s s i g n t h e w h o l e o r a n y p a r t o f t h i s
C o n t r a c t o r moneys due t o become due h e r e u n d e r w i t h o u t w r i t t e n
c o n s e n t o f t h e OWNER. I n c a s e t h e CONTRACTOR a s s i g n s a l l o r a n y
p a r t o f t h e moneys due o r t o become due u n d e r t h i s C o n t r a c t , t h e
instrument o f assignment s h a l l c o n t a i n a clause s u b s t a n t i a l l y t o
the e f f e c t t h a t i t i s agreed t h a t t h e r i g h t o f t h e assignee i n
and t o a n y moneys due o r t o become due t o t h e CONTRACTOR s h a l l
E-26
be subject to prior claims of a l l persons, f i r m s and
corporations f o r services rendered or m a t e r i a l s s u p p l i e d f o r the
p e r f o r m a n c e o f t h e work c a l l e d f o r i n t h i s C o n t r a c t .
E13.5 E n g i n e e r ' s D e c i s i o n s
W h i l e t h e ENGINEER w i l l e n d e a v o r t o i n t e r p r e t t h e C o n t r a c t a n d
r e n d e r h i s d e c i s i o n s i n a f a i r a n d u n b i a s e d manner, h i s e x e r c i s e
of such interpretation shall not give r i s e t o any duty o r
r e s p o n s i b i l i t y t o t h e CONTRACTOR o r t o a n y S u b c o n t r a c t o r a n d he
s h a l l n o t be l i a b l e t o t h e CONTRACTOR o r a n y S u b c o n t r a c t o r f o r
any interpretation, d e c i s i o n o r measurement made p u r s u a n t t o
Paragraph E 3 . 1 , E6.4 o r a n y o t h e r p r o v i s i o n o f t h e C o n t r a c t
Documents.
E13.6 Work H o u r s / S c h e d u l e
The CONTRACTOR must p r o v i d e t h e OWNER/ENGINEER w i t h a w r i t t e n
schedule o f proposed a c t i v i t i e s p r i o r t o commencement o f a n y
work on t h e p r o j e c t . The w r i t t e n schedule shall include
a d e q u a t e d e t a i l t o a l l o w d e t e r m i n a t i o n o f work t o be c o m p l e t e d
w i t h i n a n y g i v e n week. The s c h e d u l e s h a l l be u p d a t e d on a
m o n t h l y b a s i s t h r o u g h o u t t h e l e n g t h o f t h e c o n t r a c t i f work i s
not p r o g r e s s i n g as o u t l i n e d i n the original schedule. The
s c h e d u l e s h a l l i n c l u d e t h e number o f d a y s p e r week a n d h o u r s p e r
day t h e CONTRACTOR p r o p o s e s t o work. The OWNER/ENGINEER s h a l l
be g i v e n a one week n o t i c e o f a n y work s c h e d u l e c h a n g e s .
End o f S e c t i o n E
General Conditions
E-27
THIS PAGE LEFT INTENTIONALLY BLANK
E-28
Section F
FI R e q u i r e d C o n t r a c t o r s Insurance Coverages
U n d e r S e c t i o n E5 o f t h e G e n e r a l C o n d i t i o n s c e r t a i n s t i p u l a t i o n s
are set forth regarding Contractor's Liability Insurance,
Property Insurance, Receipt and A p p l i c a t i o n o f Proceeds and
Partial Utilization — Property Insurance. A l lpolicies of
i n s u r a n c e s h a l l name t h e CONTRACTOR a s t h e i n s u r e d p a r t y . The
CONTRACTOR a n d h i s i n s u r a n c e a g e n t s h a l l b e r e q u i r e d t o c o m p l e t e
the Certificate o f Insurance appended i n S e c t i o n K o f t h e
C o n t r a c t Documents p r i o r t o , o r a t t h e t i m e t h a t t h e A g r e e m e n t
i s e x e c u t e d a n d t h e s u r e t y bonds a r e p o s t e d b y t h e CONTRACTOR.
OWNER a n d KLH E n g i n e e r s , I n c . s h a l l be a n a d d i t i o n a l i n s u r e d
with respect t o l i a b i l i t y a r i s i n g o u t o f a n d f r o m t h e work
p e r f o r m e d b y CONTRACTOR f o r OWNER. Insurer waives a l l r i g h t o f
s u b r o g a t i o n a g a i n s t OWNER, i t s c l i e n t s , o r i t s e m p l o y e e s . The
i n s u r a n c e coverage under t h e insurance c o n t r a c t i s primary t o
any c o m p a r a b l e l i a b i l i t y i n s u r a n c e c a r r i e d b y t h e OWNER o r i t s
agent. The s p e c i f i c c o v e r a g e s r e q u i r e d t o be p r o v i d e d p r i o r
t o commencement o f c o n s t r u c t i o n b y t h e CONTRACTOR a n d a n y a n d
a l l s u b c o n t r a c t o r s on t h i s p r o j e c t s h a l l be a s f o l l o w s :
F. INSURANCE
CONTRACTOR s h a l l obtain insurance of t h e types and i n t h e
amounts d e s c r i b e d b e l o w . The i n s u r a n c e shall be w r i t t e n b y
i n s u r a n c e c o m p a n i e s w i t h a n A. M. B e s t r a t i n g o f A- o r b e t t e r
and on f o r m s a c c e p t a b l e b y OWNER.
F . l . l CGL i n s u r a n c e s h a l l be w r i t t e n o n ISO o c c u r r e n c e f o r m
CG 00 01 ( o r a s u b s t i t u t e form providing equivalent
coverage) and s h a l l cover l i a b i l i t y a r i s i n g from premises,
operations, independent contractors, products-completed
o p e r a t i o n s , and p e r s o n a l i n j u r y and a d v e r t i s i n g i n j u r y .
F-1 2 2 0 / 2 0 1 2 - 0 1 , 02
i f any, s h a l l a p p l y as p r i m a r y i n s u r a n c e w i t h r e s p e c t t o
any o t h e r i n s u r a n c e o r s e l f - i n s u r a n c e programs p r o v i d i n g
c o v e r a g e t o Owner a n d / o r KLH E n g i n e e r s , I n c . a n d s h a l l a t a
minimum p r o v i d e t o Owner a n d KLH E n g i n e e r s , I n c . t h e same
coverage, as that provided to Contractor, including
c o m p l e t e d o p e r a t i o n s c o v e r a g e and s h a l l p r o v i d e c o v e r a g e t o
Owner a n d KLH E n g i n e e r s , I n c . f o r any l i a b i l i t y arising
f r o m o r i n a n y way r e l a t e d t o C o n t r a c t o r ' s work, r e g a r d l e s s
of any a l l e g e d o r a c t u a l a p p o r t i o n m e n t o f n e g l i g e n c e o r
liability.
F . l . 3 T h e r e s h a l l be no e n d o r s e m e n t o r m o d i f i c a t i o n o f t h e
CGL l i m i t i n g t h e s c o p e o f c o v e r a g e f o r l i a b i l i t y arising
from pollution, explosion, collapse, or underground
p r o p e r t y damage.
F . l . 5 C o n t i n u i n g CGL C o v e r a g e . C o n t r a c t o r s h a l l maintain
commercial general liability (CGL) a n d , i f n e c e s s a r y ,
commercial umbrella l i a b i l i t y insurance, with a l i m i t of
n o t l e s s t h a n $2, 000,000 e a c h o c c u r r e n c e f o r at least 3
y e a r s f o l l o w i n g s u b s t a n t i a l c o m p l e t i o n o f t h e Work.
F . l . 5 . 1 C o n t i n u i n g CGL i n s u r a n c e s h a l l be w r i t t e n on ISO
occurrence f o r m CG 00 01 ( o r s u b s t i t u t e f o r m p r o v i d i n g
e q u i v a l e n t c o v e r a g e ) a n d s h a l l , a t minimum, c o v e r liability
arising from p r o d u c t s - c o m p l e t e d o p e r a t i o n s and liability
assumed u n d e r an i n s u r e d c o n t r a c t .
F . l . 5 . 2 C o n t i n u i n g CGL i n s u r a n c e s h a l l h a v e a p r o d u c t s -
completed operations aggregate o f a l e a s t two t i m e s i t s
each occurrence limit or provide aggregate l i m i t s per
1ocation/proj ect.
F-2 2 2 0 / 2 0 1 2 - 0 1 , 02
F.2 OWNERS AND CONTRACTORS PROTECTIVE L I A B I L I T Y INSURANCE
A t t h e Owners r e q u e s t , t h e C o n t r a c t o r s h a l l m a i n t a i n Owners and
Contractors Protective L i a b i l i t y (OCP) i n s u r a n c e on b e h a l f o f
Owner, as named i n s u r e d , w i t h a l i m i t o f $ 2 , 0 0 0 , 0 0 0 .
F.3.1. Such i n s u r a n c e s h a l l c o v e r l i a b i l i t y a r i s i n g o u t of
any a u t o ( i n c l u d i n g owned, h i r e d and non-owned a u t o s ) .
F.3.2 B u s i n e s s a u t o c o v e r a g e s h a l l be w r i t t e n on ISO f o r m
CA 00 01, CA 00 05, CA 00 12, CA 00 20, o r a s u b s t i t u t e
form p r o v i d i n g e q u i v a l e n t l i a b i l i t y coverage. I f necessary,
the policy shall be endorsed to provide contractual
l i a b i l i t y c o v e r a g e e q u i v a l e n t t o t h a t p r o v i d e d i n t h e 1990
and l a t e r e d i t i o n s o f CA 00 01.
F.3.4 W a i v e r o f S u b r o g a t i o n . C o n t r a c t o r w a i v e s a l l r i g h t s
against Owner a n d i t s agents, officers, directors and
employees f o r r e c o v e r y o f damages t o t h e e x t e n t t h e s e
damages a r e c o v e r e d by t h e b u s i n e s s a u t o l i a b i l i t y or
commercial umbrella liability insurance obtained by
C o n t r a c t o r p u r s u a n t t o P a r a g r a p h F.4 o f t h i s A g r e e m e n t o r
u n d e r any a p p l i c a b l e a u t o p h y s i c a l damage c o v e r a g e .
F-3 220/2012-01, 02
F.4.2 Where a p p l i c a b l e , U.S. Longshore and H a r b o r w o r k e r s
compensation A c t Endorsement shall be a t t a c h e d t o the
policy.
F-4 2 2 0 / 2 0 1 2 - 0 1 , 02
F.5.5 The i n s u r a n c e as r e q u i r e d b y p a r a g r a p h F.5 s h a l l be
w r i t t e n t o cover a l l r i s k s of p h y s i c a l l o s s except those
specifically e x c l u d e d i n t h e p o l i c y , and s h a l l i n u r e a t
least against the p e r i l s of f i r e , lightning, explosion,
windstorm or h a i l , smoke, a i r c r a f t o r v e h i c l e s , r i o t o r
c i v i l commotion, t h e f t , v a n d a l i s m , m a l i c i o u s m i s c h i e f , and
collapse.
F.5.6 A n y d e d u c t i b l e a p p l i c a b l e t o t h e i n s u r a n c e p u r c h a s e d
i n c o m p l i a n c e w i t h t h i s P a r a g r a p h 5.6 s h a l l be p a i d b y
Contractor.
F.5.11 P a r t i a l o c c u p a n c y o r u s e o f t h e Work s h a l l n o t
commence u n t i l t h e i n s u r a n c e company o r c o m p a n i e s p r o v i d i n g
i n s u r a n c e a s r e q u i r e d i n t h i s P a r a g r a p h F. 6 have c o n s e n t e d
F-5 2 2 0 / 2 0 1 2 - 0 1 , 02
to s u c h p a r t i a l o c c u p a n c y o r u s e . Owner a n d C o n t r a c t o r
shall take reasonable steps t o o b t a i n consent of the
insurance company o r c o m p a n i e s , and agree t o take no
action, other than upon m u t u a l w r i t t e n consent, with
r e s p e c t t o o c c u p a n c y o r u s e o f t h e Work t h a t c o u l d l e a d t o
cancellation, lapse, or reduction of insurance.
F.6.2 A l l c e r t i f i c a t e s s h a l l p r o v i d e f o r 30 days w r i t t e n
notice t o Owner p r i o r to the c a n c e l l a t i o n or material
change o f any i n s u r a n c e r e f e r r e d t o t h e r e i n .
F.6.5 Owner s h a l l h a v e t h e r i g h t , b u t n o t t h e o b l i g a t i o n ,
t o p r o h i b i t C o n t r a c t o r o r any s u b c o n t r a c t o r from e n t e r i n g
the P r o j e c t s i t e u n t i l such c e r t i f i c a t e s o r o t h e r evidence
t h a t i n s u r a n c e has been p l a c e d i n complete c o m p l i a n c e with
t h e s e r e q u i r e m e n t s i s r e c e i v e d a n d a p p r o v e d b y Owner.
F.6.6 F a i l u r e t o m a i n t a i n t h e i n s u r a n c e a s s p e c i f i e d s h a l l
c o n s t i t u t e an e v e n t o f d e f a u l t p u r s u a n t t o t h e terms o f
t h i s Agreement and s h a l l a l l o w Owner t o t e r m i n a t e this
Agreement a t Owner's option. I f Contractor fails to
m a i n t a i n t h e i n s u r a n c e a s s e t f o r t h h e r e i n , Owner s h a l l
F-6 2 2 0 / 2 0 1 2 - 0 1 , 02
have t h e r i g h t , b u t n o t t h e o b l i g a t i o n , t o purchase said
i n s u r a n c e a t C o n t r a c t o r ' s expense.
F2 Construction Inspection
The d a y - t o - d a y i n s p e c t i o n work on t h i s p r o j e c t w i l l be p e r f o r m e d
by a Project Representative d i r e c t l y e m p l o y e d b y t h e OWNER
a n d / o r t h e ENGINEER. Each c o n t r a c t o r ' s s u p e r i n t e n d e n t shall
c o o r d i n a t e a l l c o n s t r u c t i o n a c t i v i t i e s w i t h t h a t i n d i v i d u a l who
s h a l l r e f e r s u c h m a t t e r s a s he deems n e c e s s a r y t o t h e OWNER a n d
t h e ENGINEER, o r o t h e r s , a s c i r c u m s t a n c e s may be r e q u i r e d .
F-7 2 2 0 / 2 0 1 2 - 0 1 , 02
F3 Progress Meetings on the Job S i t e
P e r i o d i c j o b p r o g r e s s m e e t i n g s w i l l be s c h e d u l e d on a t l e a s t a
m o n t h l y b a s i s f o r t h e p u r p o s e o f c o o r d i n a t i n g t h e work o f a l l
c o n t r a c t o r s , r e c o n c i l i n g c o n s t r u c t i o n problems and/or d i s c u s s i n g
any o t h e r p r o j e c t r e l a t e d m a t t e r s . The ENGINEER w i l l c a l l t h o s e
meetings with advance notification of several days.
CONTRACTOR'S superintendents and/or other authorized
a d m i n i s t r a t i v e p e r s o n n e l w i l l be e x p e c t e d t o be p r e s e n t .
F4 P r e v a i l i n g Minimum Wage P r e d e t e r m i n a t i o n
The P e n n s y l v a n i a S t a t e D e p a r t m e n t o f L a b o r a n d I n d u s t r y h a s made
a minimum wage d e t e r m i n a t i o n a p p l i c a b l e t o a l l c o n s t r u c t i o n work
performed under t h i s p r o j e c t . The " D e c i s i o n o f t h e S e c r e t a r y " ;
the C o n t r a c t o r ' s o r S u b c o n t r a c t o r ' s Weekly P a y r o l l C e r t i f i c a t i o n
for P u b l i c Works P r o j e c t s " f o r m ( w h i c h w i l l be r e q u i r e d t o be
p r o p e r l y s w o r n a n d s u b m i t t e d w e e k l y t o t h e OWNER d u r i n g t h e
Progress o f t h e work); and t h e " P r e v a i l i n g Minimum Wage
P r e d e t e r m i n a t i o n " d a t e d May 10, 2012 f o l l o w s on Pages F-17 t h r u
F-27 .
A l l C i t y o f M c K e e s p o r t t a x e s a n d p e r m i t f e e s s h a l l be s a t i s f i e d
p r i o r t o commencing c o n s t r u c t i o n . The g e n e r a l CONTRACTOR s h a l l
be r e s p o n s i b l e f o r p a y i n g , a n d o b t a i n i n g t h e b u i l d i n g p e r m i t .
The OWNER a n d ENGINEER w i l l p r o v i d e a n y i n f o r m a t i o n n e c e s s a r y
for completion o f the permit a p p l i c a t i o n .
F6 C o n t r a c t C l o s e - o u t Documents
Upon completion of the contract, t h e CONTRACTOR and/or
C o n t r a c t o r ' s s u r e t y s h a l l be r e q u i r e d t o c o m p l e t e t h e f o l l o w i n g
d o c u m e n t s a p p e n d e d on P a g e s F - l l t h r u F-15:
A f f i d a v i t o f Payment a n d R e l e a s e o f L i e n s
A c c e p t a n c e o f F i n a l Payment a n d G e n e r a l R e l e a s e
C o n s e n t o f S u r e t y Company t o F i n a l Payment
F-8 2 2 0 / 2 0 1 2 - 0 1 , 02
F7 Claims f o r Damages
U n d e r t h i s C o n t r a c t , t h e CONTRACTOR s h a l l n o t be e n t i t l e d t o
seek a d d i t i o n a l compensation f o r d e l a y s , l o s s o f a n t i c i p a t o r y
p r o f i t s , o r c o n s e q u e n t i a l damages.
F8 OWNER'S R i g h t o f A u d i t
I f a c l a i m a r i s e s b y t h e CONTRACTOR a g a i n s t t h e OWNER, t h e OWNER
s h a l l h a v e a c c e s s t o a l l o f t h e CONTRACTOR'S b o o k s a n d r e c o r d s
for auditing. The CONTRACTOR s h a l l be r e q u i r e d t o m a i n t a i n
a c c u r a t e books and r e c o r d s r e g a r d l e s s o f whether any c l a i m s
arise.
F9 S u b s t a n t i a l Completion
The CONTRACTOR i s h e r e b y n o t i f i e d and a l e r t e d the Contract
Technical Specifications are specific to construction of the
work s p e c i f i e d h e r e i n and t o t h a t end, t h e i n t e r p r e t a t i o n f o r
Substantial Completion f o r t h i s Contract i s s p e c i f i e d i n Section
01800.
F10 C o o r d i n a t i o n and I n t e r f a c e s
The i n d i v i d u a l Contractors s h a l l not unload o r s t o r e m a t e r i a l
where i t w i l l i n t e r f e r e with t h e progress of the Project to
cause delays o r t o prevent o t h e r C o n t r a c t o r s from proceeding
w i t h t h e i r work.
Work I n t e r f e r e n c e s : E a c h CONTRACTOR s h a l l c o n s t r u c t i t s S y s t e m s ,
and i n s t a l l t h e s p e c i f i e d p r o d u c t s o f i t s C o n t r a c t i n a manner
not t o d e l a y o r i n t e r f e r e w i t h o t h e r o p e r a t i o n s o f work o f o t h e r
Contracts i nthe Project.
Contract Interface:
1. Work I n t e r f a c i n g W i t h O t h e r C o n t r a c t s : E a c h CONTRACTOR
i s r e s p o n s i b l e f o r p e r f o r m i n g t h e i n t e r f a c e Work o f
its Contract i n cooperation with Work of other
Contracts.
End of Section F
Supplemental G e n e r a l C o n d i t i o n s
F-9 2 2 0 / 2 0 1 2 - 0 1 , 02
THIS PAGE LEFT INTENTIONALLY BLANK
F-10 220/2012-01, 02
A F F I D A V I T OF P A Y M E N T
AND
R E L E A S E OF LIENS
TO:
ATTEST: CONTRACTOR:
By
Title
F-ll 2 2 0 / 2 0 1 2 - 0 1 , 02
Commonwealth o f Pennsylvania)
) SS:
County of )
Notary Public
My C o m m i s s i o n Expires:
Commonwealth o f Pennsylvania)
) SS:
County of )
, being duly sworn according to law,
deposes and says that he/she i s the of
Notary Public
My C o m m i s s i o n Expires:
F-12 220/2012-01, 02
A C C E P T A N C E O F FINAL P A Y M E N T
AND
GENERAL RELEASE
By
(SEAL) Title
F-13 2 2 0 / 2 0 1 2 - 0 1 , 02
Commonwealth o f Pennsylvania)
) SS:
County of )
Notary Public
My C o m m i s s i o n Expires:
Commonwealth o f Pennsylvania)
) SS:
County of )
_ , a
Pennsylvania Corporation, and that he/she makes this Affidavit on
its behalf, being authorized t o do s o ; and t h a t t h e f a c t s set forth
in the foregoing Affidavit and Release are true and c o r r e c t t o the
best of his/her information, knowledge and b e l i e f .
Notary Public
My C o m m i s s i o n Expires:
F-14 220/2012-01, 02
CONSENT OF SURETY COMPANY TO FINAL PAYMENT
Bond No.
Proj ect
OWNER:
CONTRACTOR:
, S u r e t y Company, on bond o f
IN WITNESS WHEREOF,
the S u r e t y Company has hereunto s e t i t s hand t h i s day o f 20
S u r e t y Company
ATTEST:
(SEAL) Title
F-15 2 2 0 / 2 0 1 0 - 0 1 , 02
THIS PAGE LEFT INTENTIONALLY BLANK
F-16 2 2 0 / 2 0 1 0 - 0 1 , 02
Pennsylvania
DEPARTMENT OF LABOR & INDUSTRY
B U R E A U OF LABOR LAW C O M P L I A N C E
Allegheny County
Page 1 of 11 05/10/2012
F-17 2 2 0 / 2 0 1 2 - 0 1 , 02
PREVAILING WAGES PROJECT RATES
Effective Expiration Hourly Fringe
Building Total
Date Date Rate Benefits
Cement Finishers 6/1/2010 $26.79 $12.27 $39.06
B iuilding
Effective Expiration Hourly Fringe
Total
Date Date Rate Benefits
Terrazzo Finisher 6/1/2011 $27.06 $13.49 $40.55
F-22 2 2 0 / 2 0 1 2 - 0 1 , 02
PREVAILING WAGES PROJECT RATES
Effective Expiration Hourly Fringe
Building Total
Date Date Rate Benefits
Truckdriver class 2 (see notes) 1/1/2013 $26.40 $14.29 $40.69
F-23 2 2 0 / 2 0 1 2 - 0 1 , 02
PREVAILING WAGES PROJECT RATES
Effective Expiration Hourly Fringe
Heavy/Highway Total
Date Date Rate Benefits
Carpenter Welder 1/1/2009 $28.23 $12.16 $40.39
Notes:
If you can not find a classification under Heavy/Highway please refer to the Building classifications.
For further information on construction types review the "Notes as Referenced in Predeterminations"
on the Labor and Industry Website. Go to www.dli.state.pa.us, scroll down to the picture labeled "Labor Law Compliance'
and click the picture. Then scroll down on the left menu and click on the "Prevailing Wage" link.
SECTION 01000
SCOPE
PART 1: GENERAL
A. Work u n d e r t h i s C o n t r a c t c o v e r s t h e f u r n i s h i n g o f a l l
labor, material, plant, utilities, and s e r v i c e s
required f o r r e p l a c e m e n t o f d e w a t e r i n g equipment a t
the Municipal Authority of the City o f McKeesport
(MACM) WWTP C & I B u i l d i n g . The p r o j e c t i s l o c a t e d i n
C i t y o f M c K e e s p o r t , A l l e g h e n y C o u n t y . The work u n d e r
Contracts 2012-01 i s G e n e r a l / M e c h a n i c a l Construction
and 2012-02 i s E l e c t r i c a l Construction.
3. A l l temporary c o n s t r u c t i o n measures r e q u i r e d t o
f a c i l i t a t e theconstruction and o p e r a t i o n o f t h e
proposed improvements.
4. A l l t e m p o r a r y pumps, p i p e s , e t c . , required t o
maintain piped process and u t i l i t y systems
r e q u i r e d t o m a i n t a i n o p e r a t i o n o f t h e WWTP.
5. D e m o l i t i o n o f t h e e x i s t i n g 1.5 m e t e r B e l t F i l t e r
Press, Lime Post Treatment Unit, Reversing
Conveyor, Pug Mill, Controls, cables and
conduits.
01000-1 2 2 0 / 2 0 1 2 - 0 1 , 02
8. I n s t a l l a t i o n o f a l l s u p p o r t s and a c c e s s p l a t f o r m s
r e q u i r e d t o f a c i l i t a t e t h e new e q u i p m e n t .
PART 2: PRODUCTS
A. Not used.
PART 3: EXECUTION
A. Not used.
End o f S e c t i o n
01000-2 2 2 0 / 2 0 1 2 - 0 1 , 02
SECTION 01010
DRAWINGS INDEX
PART 1: GENERAL
1.01 DRAWINGS
1.01 DRAWINGS
A. The f o l l o w i n g d r a w i n g s d a t e d May 2 0 1 2 , p r e p a r e d
by t h e KLH E n g i n e e r s , I n c . accompany these
specifications and a r e a part thereof. The
drawings are the property o f t h e ENGINEER a n d
s h a l l n o t be u s e d f o r a n y p u r p o s e o t h e r t h a n t h a t
intended by t h e s p e c i f i c a t i o n s . The CONTRACTOR
s h a l l be r e s p o n s i b l e f o r p u r c h a s i n g a l l s e t s o f
d r a w i n g s a n d s p e c i f i c a t i o n s t o be u s e d i n t h e
progress o f t h e work. Specification documents
will be a v a i l a b l e f o r p u r c h a s e f r o m A c c u - C o p y
Reprographics at the address shown on t h e
Advertisement f o r the cost of reproduction.
Unauthorized reproduction o f t h e drawings or the
specifications b y t h e CONTRACTOR s h a l l n o t be
permitted.
M u n i c i p a l A u t h o r i t y Of The C i t y Of McKeesport
I n s t a l l a t i o n o f a Rotary Press and A n c i l l a r y
Equipment C o n t r a c t No. 2012-01, 02
01010-1 2 2 0 / 2 0 1 2 - 0 1 , 02
15 o f 20 220-349 Press Structural Plan, Sections and
Details
16 o f 20 220-350 Press Structural Plan, Sections and
Details
17 o f 20 220-351 Floor EL. 745.00 Rotary Press
E l e c t r i c a l Plan
18 o f 20 220-352 F l o o r E l . 730.00 E l e c t r i c a l P l a n
19 o f 20 220-353 E l e c t r i c a l Schematic Sheet 1 o f 2
20 o f 20 220-354 E l e c t r i c a l Schematic Sheet 2 o f 2
PART 2: PRODUCTS
A. Not used.
PART 3: EXECUTION
A. Not used.
End of S e c t i o n
01010-2 220/2012-01, 02
SECTION 01020
SUMMARY OF WORK
PART 1: GENERAL
1.02 PROJECT I D E N T I F I C A T I O N
A. The p r o j e c t c o n s i s t s o f t h e i n s t a l l a t i o n o f a R o t a r y
Press and A n c i l l a r y Equipment at the Municipal
Authority of the City McKeesport Water Pollution
Control Plant i n t h e C i t y o f McKeesport, Allegheny
County, PA. The work i s shown on t h e C o n t r a c t
Documents p r e p a r e d b y KLH E n g i n e e r s , I n c .
PART 2: PRODUCTS
A. Not used.
PART 3: EXECUTION
A. A l l work s h a l l be p e r f o r m e d i n a c c o r d a n c e w i t h t h e
r e q u i r e m e n t s o f t h e C o n t r a c t Documents. A l l m a t e r i a l s
and equipment furnished shall conform to the
d e s c r i p t i o n s a n d r e q u i r e m e n t s a n d a l l work s h a l l be
constructed complete i n order t o provide t h e OWNER
with an o p e r a b l e installation which i s ready f o r
service.
01020-1 2 2 0 / 2 0 1 2 - 0 1 , 02
C. Work u n d e r C o n t r a c t No. 2012-02 s h a l l i n c l u d e a l l work
shown on the drawings and defined in Contract
Specifications, Division 1, Summary o f Work, a n d
D i v i s i o n 16, E l e c t r i c a l .
D. E a c h CONTRACTOR s h a l l c o n s u l t t h e r e q u i r e m e n t s o f a l l
D i v i s i o n s and a l l c o n t r a c t d r a w i n g s i n d e t e r m i n i n g t h e
scope.
F. The t o t a l b i d p r i c e f o r t h e M u n i c i p a l A u t h o r i t y Of The
C i t y Of M c K e e s p o r t I n s t a l l a t i o n o f a R o t a r y P r e s s a n d
Ancillary Eguipment Contract No. 2012-01, 02 i s
inclusive o f a l l work identified i n the Contract
Drawings and Specifications inclusive of the
A d m i n i s t r a t i o n B u i l d i n g E x p a n s i o n C o n s t r u c t i o n and t h e
Laboratory Construction.
A. T h i s C o n t r a c t i n c l u d e s m e c h a n i c a l , and s t r u c t u r a l work
and other activities traditionally recognized as
general construction. I t also includes administrative
and c o o r d i n a t i o n r e s p o n s i b i l i t i e s .
1. Temporary E l e c t r i c
2. Identification
3. Support S t r u c t u r e s
01020-2 220/2012-01, 02
4. Demolition
5. Raceway
6. Wire
7. Boxes
8. Wiring Devices
9. Safety Disconnect Switches
10. U t i l i t y Service Entrances
11. Grounding
12. Transformers
13. Panelboards
14. Main Switchboard
15. Instrumentation
16. C o n t r o l Panels - Furnished With Equipment
C. The work s h a l l be g e n e r a l l y s e q u e n c e d a s f o l l o w s :
01020-3 2 2 0 / 2 0 1 2 - 0 1 , 02
c. Demolition of the e x i s t i n g inline sludge
g r i n d e r u n i t a n d p r i m a r y s l u d g e pumps a n d
c o n c r e t e equipment pads.
d. I n s t a l l a t i o n o f a new i n l i n e s l u d g e g r i n d e r
u n i t a n d new s l u d g e pumps, e q u i p m e n t p a d s
and a s s o c i a t e d p i p e a n d v a l v e s .
4. S t a r t - u p a n d t e s t i n g o f new e q u i p m e n t .
End o f S e c t i o n
01020-4 2 2 0 / 2 0 1 2 - 0 1 , 02
SECTION 01040
COORDINATION
PART 1: GENERAL
A. The CONTRACTOR s h a l l n o t h a v e e x c l u s i v e o c c u p a n c y o f
t h e s i t e o f t h e work. O t h e r c o n t r a c t o r s a r e i n v o l v e d
i n t h i s p r o j e c t , a s w e l l a s t h e OWNER'S e m p l o y e e s i n
order to maintain operation of the treatment
f a c i l i t i e s a t a l l t i m e s may e n t e r a n d p e r f o r m their
d u t i e s on t h e s i t e . The CONTRACTOR w i l l c o n d u c t h i s
w o r k i n s u c h manner a s n o t t o p r e v e n t t h e o p e r a t i o n o f
the treatment p l a n t .
PART 2: PRODUCTS
A. Not used.
PART 3: EXECUTION
A. Not used.
End o f S e c t i o n
01040-1 2 2 0 / 2 0 1 2 - 0 1 , 02
THIS PAGE LEFT INTENTIONALLY BLANK
01040-2 2 2 0 / 2 0 1 2 - 0 1 , 02
SECTION 01041
PART 1: GENERAL
A. Accessibility
A l l w o r k s h a l l be i n s t a l l e d s o a s t o be a c c e s s i b l e f o r
o p e r a t i o n , maintenance and r e p a i r w i t h p a r t i c u l a r a t t e n t i o n
g i v e n t o l o c a t i n g v a l v e s , c o n t r o l s and equipment r e q u i r i n g
periodic operation, lubrication, cleaning, adjusting or
s e r v i c i n g o f any k i n d . A c c e s s p a n e l s s h a l l be p r o v i d e d a s
s p e c i f i e d a n d l o c a t e d on t h e D r a w i n g s when work i s b u i l t i n o r
concealed.
B. Field Measurements
C. Equipment Guards
E q u i p m e n t s u p p o r t s s h a l l be p r o v i d e d where s a i d e q u i p m e n t i s
shown on t h e D r a w i n g s . W h e r e v e r p o s s i b l e , s u p p o r t saddles,
support legs and b a s e p l a t e s shall be f u r n i s h e d by t h e
01041-1 2 2 0 / 2 0 1 2 - 0 1 , 02
e q u i p m e n t m a n u f a c t u r e r . The CONTRACTOR s h a l l c o o r d i n a t e t h e
s e t t i n g o f s u c h i t e m s t h a t may be c o n c r e t e - i m b e d d e d .
E. Grouting
E q u i p m e n t s h a l l be g r o u t e d t o p a d s . G r o u t s h a l l be M a s t e r
B u i l d e r s "EMBECO® 8 8 5 " p r e m i x e d , n o n s h r i n k g r o u t , m i x e d a n d
a p p l i e d a s recommended b y t h e m a n u f a c t u r e r .
F. Lifting Attachments
H. L u b r i c a t i o n and T o o l s
On a l l e q u i p m e n t , ample means o f l u b r i c a t i o n s h a l l be p r o v i d e d
f o r b e a r i n g s and any o t h e r m e t a l l i c p a r t s i n s l i d i n g c o n t a c t .
A l e m i t e i n d u s t r i a l t y p e f i t t i n g s , o r a p p r o v e d e q u a l , s h a l l be
u s e d f o r g r e a s e l u b r i c a t i o n e x c e p t as o t h e r w i s e n o t e d h e r e i n .
I. Nameplates
A l l e q u i p m e n t s h a l l have f a c t o r y a p p l i e d p e r m a n e n t n a m e p l a t e s
i n d i c a t i n g t h e m a n u f a c t u r e r ' s name, m o d e l a n d s e r i a l numbers,
t e m p e r a t u r e and p r e s s u r e d e s i g n and any o t h e r d a t a n e c e s s a r y
to conform w i t h s p e c i f i e d r e q u i r e m e n t s .
The m e t h o d s o f a t t a c h i n g o r f a s t e n i n g e q u i p m e n t o r e q u i p m e n t
s u p p o r t s o r h a n g e r s t o s t r u c t u r e s s h a l l be s u b j e c t t o a p p r o v a l
by t h e ENGINEER. Shop d r a w i n g s i n d i c a t i n g s u c h s u p p o r t s a n d
a t t a c h m e n t s s h a l l be s u b m i t t e d b e f o r e p r o c e e d i n g w i t h t h e
work.
01041-2 2 2 0 / 2 0 1 2 - 0 1 , 02
D r i l l i n g , w e l d i n g o r t h e use o f e x p l o s i v e d r i v e n f a s t e n e r s on
b u i l d i n g s t r u c t u r e s s h a l l r e q u i r e p r i o r a p p r o v a l f o r each type
o f a p p l i c a t i o n u n l e s s s p e c i f i c a l l y shown on t h e d r a w i n g s .
K. Motors
U n l e s s o t h e r w i s e n o t e d , a l l m o t o r s 1/2 h o r s e p o w e r and l a r g e r
s h a l l be 3 p h a s e , s q u i r r e l c a g e i n d u c t i o n t y p e d e s i g n e d f o r
s e r v i c e on a 460 v o l t , 60 H e r t z .
E a c h m o t o r s h a l l h a v e a c a s t i r o n f r a m e and l a r g e c a s t i r o n
c o n d u i t box w i t h c a s t c o v e r . Neoprene g a s k e t s shall be
p r o v i d e d between t h e c o n d u i t box and frame and between t h e box
and i t s c o v e r . A g r o u n d i n g l u g s h a l l be p r o v i d e d i n s i d e e a c h
c o n d u i t box.
E a c h m o t o r s h a l l be e q u i p p e d w i t h a t l e a s t one l i f t i n g e y e .
A l l h a r d w a r e s h a l l be c o r r o s i o n r e s i s t a n t , and m o t o r s s h a l l be
p a i n t e d i n accordance w i t h the P a i n t i n g S e c t i o n of these
Specifications.
M o t o r f r a m e s 213T and l a r g e r s h a l l be d r i p p r o o f o r s p l a s h
proof unless otherwise s p e c i f i e d . V e n t i l a t i o n openings s h a l l
be a r r a n g e d t o p r e v e n t t h e e n t r a n c e o f l i q u i d a t any a n g l e n o t
g r e a t e r t h a n 90 d e g r e e s downward f r o m t h e v e r t i c a l . Motors
s m a l l e r t h a n frame 213T s h a l l be t o t a l l y e n c l o s e d and s h a l l be
p r o v i d e d w i t h two 1/4 i n c h weep h o l e s d r i l l e d i n t h e b o t t o m o f
the frame.
M o t o r s i n s t a l l e d i n a r e a s n o t e d as " c l a s s i f i e d " s h a l l b e a r t h e
UL label for Class I, D i v i s i o n 1 hazardous l o c a t i o n s .
E x p l o s i o n p r o o f m o t o r s s h a l l be e q u i p p e d w i t h a b r e a t h e r d r a i n
a p p r o v e d f o r t h e a b o v e h a z a r d o u s l o c a t i o n i n l i e u o f weep
holes.
01041-3 220/2012-01, 02
shock. L e a d s s h a l l be s e a l e d w i t h a n o n w i c k i n g i n s u l a t i o n o f
s i l i c o n e elastomer.
M o t o r i n s u l a t i o n r e s i s t a n c e may be c h e c k e d a t any t i m e d u r i n g
c o n s t r u c t i o n o r d u r i n g the warranty p e r i o d i n accordance with
the E l e c t r i c a l S e c t i o n o f these S p e c i f i c a t i o n s . Any m o t o r n o t
m e e t i n g t h e r e q u i r e m e n t s s p e c i f i e d t h e r e i n w i l l be r e j e c t e d .
A l l r a t i n g s s h a l l be b a s e d on o p e r a t i o n i n a 40 d e g r e e s C
ambient t e m p e r a t u r e . The t e m p e r a t u r e r i s e o f t h e m o t o r w i n d -
i n g s w i l l n o t e x c e e d 80 d e g r e e s C b y r e s i s t a n c e when o p e r a t e d
c o n t i n u o u s l y a t r a t e d horsepower. M o t o r s s h a l l be s u i t a b l e
for operation a t r a t e d l o a d w i t h v o l t a g e and frequency
v a r i a t i o n s i n a c c o r d a n c e w i t h AGMA-12.43-12.46. S t a r t i n g KVA
o f m o t o r s 15 h o r s e p o w e r a n d l a r g e r s h a l l n o t e x c e e d 5.59 KVA
p e r h o r s e p o w e r (Code L e t t e r F) e x c e p t b y s p e c i f i c p e r m i s s i o n
o f t h e ENGINEER.
01041-4 2 2 0 / 2 0 1 2 - 0 1 , 02
M o t o r D a t a : The CONTRACTOR s h a l l f u r n i s h m o t o r d a t a f r o m each
equipment s u p p l i e r and s h a l l s u b m i t s i x (6) c o p i e s o f
t a b u l a t i o n o f a l l m o t o r s t o be f u r n i s h e d u n d e r t h i s C o n t r a c t .
The t a b u l a t i o n s h a l l i n c l u d e :
1. Name o f m o t o r d r i v e n e q u i p m e n t
2. Horsepower
3. Voltage
4. F u l l load current
5. Hertz
6. L o c k e d r o t o r KVA l e t t e r
7. Enclosure type
8. Motor manufacturer
9. Temperature r i s e i n degrees C
L. P a i n t i n g and F i n i s h i n g
A l l p u r c h a s e d equipment s h a l l have a f a c t o r y a p p l i e d g l o s s
enamel f i n i s h o f t h e m a n u f a c t u r e r ' s s t a n d a r d color unless
o t h e r w i s e s p e c i f i e d o r u n l e s s a r r a n g e m e n t s a r e made t o f u r n i s h
t h e e q u i p m e n t w i t h a f a c t o r y a p p l i e d p r i m e r w h i c h w i l l be com-
patible with the f i n i s h s p e c i f i e d i n the painting section of
these s p e c i f i c a t i o n s .
E q u i p m e n t w h i c h w i l l be s u b j e c t t o a b n o r m a l c o n d i t i o n s o f h i g h
t e m p e r a t u r e , c o r r o s i v e e n v i r o n m e n t , e t c . , s h a l l have f i n i s h e d
and/or p r o t e c t i v e c o a t i n g s s u i t a b l e f o r t h e s e r v i c e as n o t e d
on t h e D r a w i n g s a n d / o r i n t h e S p e c i f i c a t i o n s .
A l l f i n i s h e s on a l l d e l i v e r e d equipment ( w i t h t h e e x c e p t i o n o f
e l e c t r i c a l p a n e l s ) s h a l l be p a i n t e d i n t h e f i e l d w i t h a f i n a l
c o a t o f a c o l o r s e l e c t e d b y t h e OWNER.
01041-5 2 2 0 / 2 0 1 2 - 0 1 , 02
M. Night Work
Work a f t e r d a r k w i l l n o t be p e r m i t t e d e x c e p t u n d e r e x t r e m e
emergency, o r o n l y under s p e c i a l d i r e c t i o n s , o r i f s t a t e d i n
the S p e c i a l Requirements. The p l a c i n g o f c o n c r e t e s h a l l be
started early enough i n the daylight hours t o insure
c o m p l e t i o n o f t h e s e c t i o n under c o n s t r u c t i o n b e f o r e dark.
Whenever t h e CONTRACTOR f i n d s i t n e c e s s a r y o r e x p e d i e n t t o do
w o r k a t n i g h t , s u c h n i g h t work s h a l l be p e r f o r m e d b y t h e
CONTRACTOR w i t h o u t a d d i t i o n a l o r e x t r a c o s t t o t h e OWNER, a n d
o n l y w i t h t h e OWNER'S a p p r o v a l . The CONTRACTOR s h a l l p r o v i d e
a l l l i g h t s r e q u i r e d f o r t h e p r o p e r a n d e x p e d i t i o u s c a r r y i n g on
o f a n y work.
The CONTRACTOR s h a l l p r o v i d e a l l o p e n i n g s , c h a s e s , e t c . , i n
his work t o f i t h i s own work a n d t h a t of the other
CONTRACTORS. A l l s u c h o p e n i n g s o r c h a s e s shown on t h e
Contract Drawings, o r reasonably i m p l i e d thereby, o r as
c o n f i r m e d o r m o d i f i e d by shop, s e t t i n g o r e r e c t i n g d r a w i n g s
a p p r o v e d b y t h e ENGINEER, s h a l l be p r o v i d e d .
Where p i p e s o r c o n d u i t s a r e t o p a s s t h r o u g h s l a b s o r w a l l s , o r
where e q u i p m e n t f r a m e s o r s u p p o r t s a r e t o be i n s t a l l e d a s
i n t e g r a l p a r t o f an o p e n i n g , t h e s l e e v e s o p e n i n g forms o r
f r a m e s s h a l l be f u r n i s h e d b y t h e i n s t a l l e r o f t h e p i p e s ,
c o n d u i t s o r e q u i p m e n t . Where h a n g e r i n s e r t s a n d s i m i l a r i t e m s
a r e t o be i n s t a l l e d as an i n t e g r a l p a r t o f a s l a b o r w a l l ,
t h e y s h a l l be f u r n i s h e d b y t h e i n s t a l l e r o f t h e p i p e o r o t h e r
equipment r e q u i r i n g t h e hanger. The CONTRACTOR s h a l l f u r n i s h
all hardware, sleeves, wall pieces, e t c . required f o r
p e n e t r a t i o n t h r o u g h proposed and e x i s t i n g s t r u c t u r e w a l l s and
for connection t o outside piping.
The i n s t a l l e r o f t h e c o n d u i t o r e q u i p m e n t s h a l l f u r n i s h a l l
n e c e s s a r y i n f o r m a t i o n , i n s t r u c t i o n s and m a t e r i a l s t o e f f e c t
accurate installation of the required openings, chases,
s l e e v e s , frames, i n s e r t s , e t c . When s u c h i t e m s a r e s e c u r e d i n
p o s i t i o n and j u s t p r i o r t o c o n s t r u c t i o n o f t h e surrounding
slab or wall, t h e CONTRACTOR s h a l l a s c e r t a i n t h e p r o p e r
number, l o c a t i o n s a n d s e t t i n g s t h e r e o f , s h a l l s c h e d u l e h i s
o p e r a t i o n s so as t o p r o v i d e a r e a s o n a b l e o p p o r t u n i t y and time
i n t e r v a l f o r such i n s p e c t i o n .
Any c o s t r e s u l t i n g f r o m c o r r e c t i o n o f d e f e c t i v e , i l l timed or
mislocated work, or f o r subsequent work w h i c h becomes
necessary because o f omitted openings, chases, sleeves,
frames, i n s e r t s , e t c . , s h a l l be b o r n e b y t h e CONTRACTOR.
01041-6 2 2 0 / 2 0 1 2 - 0 1 , 02
0. P e r i o d i c C l e a n Up; B a s i c Site Restoration
D u r i n g c o n s t r u c t i o n t h e CONTRACTORS s h a l l r e g u l a r l y remove
f r o m t h e s i t e o f t h e work a l l a c c u m u l a t e d d e b r i s a n d s u r p l u s
m a t e r i a l s o f any k i n d which r e s u l t from t h e i r operations.
Unused e q u i p m e n t a n d t o o l s s h a l l be r e a s o n a b l y stored.
Upon f a i l u r e o f t h e CONTRACTOR t o p e r f o r m p e r i o d i c c l e a n up
and basic restoration of the site t o t h e ENGINEER'S
s a t i s f a c t i o n , t h e OWNER may, upon f i v e (5) d a y s p r i o r w r i t t e n
n o t i c e t o t h e CONTRACTOR, w i t h o u t p r e j u d i c e t o any o t h e r
r i g h t s o r r e m e d i e s o f t h e OWNER, c a u s e s u c h work f o r w h i c h t h e
CONTRACTOR i s r e s p o n s i b l e t o be a c c o m p l i s h e d t o t h e e x t e n t
deemed n e c e s s a r y b y t h e ENGINEER, a n d a l l c o s t s r e s u l t i n g
t h e r e f r o m s h a l l be c h a r g e d t o t h e CONTRACTOR a n d d e d u c t e d f r o m
t h e amounts o f money t h a t may be due h i m .
The OWNER r e s e r v e s t h e r i g h t a n d i s r e q u i r e d t o e n t e r a n d u s e
c e r t a i n portions o f t h e constructed f a c i l i t i e s before final
c o m p l e t i o n o f t h e w h o l e work t o be done u n d e r t h e s e c o n t r a c t s .
However, o n l y t h o s e p o r t i o n s o f t h e f a c i l i t i e s w h i c h have been
c o m p l e t e d t o t h e ENGINEER'S s a t i s f a c t i o n s h a l l be p l a c e d i n
service.
Q. Codes a n d O r d i n a n c e s
01041-7 2 2 0 / 2 0 1 2 - 0 1 , 02
The CONTRACTOR a g r e e s t o c o n f o r m t o , comply w i t h a n d a b i d e b y ,
any a n d a l l l a w s , o r d i n a n c e s , r u l e s a n d r e g u l a t i o n s o f t h e
F e d e r a l Government, S t a t e o r l o c a l government w h i c h p e r t a i n t o
o r i n a n y way e f f e c t t h e work t o be done b y t h e CONTRACTOR,
any a n d a l l i n s t r u c t i o n s a n d r e g u l a t i o n s o f t h e A u t h o r i t y
p e r t a i n i n g t h e r e t o , i n c l u d i n g any laws, o r d i n a n c e s , rules,
r e g u l a t i o n s and i n s t r u c t i o n s r e g a r d i n g s i g n s , a d v e r t i s i n g ,
f i r e and/or smoking.
R. Safety Regulations
N o t h i n g i n any p a r a g r a p h s o f t h e s e C o n t r a c t Documents s h a l l be
c o n s t r u e d as r e l i e v i n g t h e CONTRACTOR f r o m f u l l r e s p o n s i b i l i t y
f o r s a f e p r o s e c u t i o n o f t h e work a t a l l t i m e s .
T. P o t e n t i a l Of E x p o s u r e To Raw W a s t e w a t e r
U. Hazardous M a t e r i a l s a t Job S i t e
01041-8 2 2 0 / 2 0 1 2 - 0 1 , 02
198 6, t h e OWNER h e r e b y n o t i f i e s t h e CONTRACTOR t h a t work i s t o
be p e r f o r m e d on p r o p e r t y where t h e CONTRACTOR'S e m p l o y e e s may
be e x p o s e d t o h a z a r d o u s m a t e r i a l s e x i s t i n g on t h e p r e m i s e s .
C h e m i c a l s known t o be u s e d o r s t o r e d b y t h e owner i n c l u d e t h e
f o l l o w i n g : C h l o r i n e , Polymer and Lime.
CONTRACTOR s h a l l t a k e a l l m e a s u r e s t o p r e v e n t t h e r e l e a s e ,
s p i l l a g e o r improper d i s p o s a l o f any hazardous substance o r
c o n s t r u c t i o n o r w a s t e m a t e r i a l s w h i c h may c o n t a m i n a t e t h e
wastewater t r e a t m e n t process, equipment, tanks o r p i p i n g , and
t h e OWNER'S o r a d j a c e n t p r o p e r t i e s o r t h e environment o r
s u b s t a n t i a l l y e n d a n g e r human h e a l t h . The t r a n s p o r t a t i o n ,
h a n d l i n g , storage and use o f g a s o l i n e , o i l s , p a i n t s , r e s i d u a l
cleaning solvents and other hazardous substances or
contaminating m a t e r i a l s b y CONTRACTOR o r a n y s u b c o n t r a c t o r
s h a l l be i n s u c h a manner t o p r e v e n t r e l e a s e , s p i l l a g e o r
improper d i s p o s a l . Should any such hazardous substances o r
contaminating m a t e r i a l s be r e l e a s e d , s p i l l e d o r i m p r o p e r l y
disposed o f b y t h e CONTRACTOR o r a n y s u b c o n t r a c t o r s , t h e
CONTRACTOR s h a l l i m m e d i a t e l y n o t i f y t h e OWNER, n o t i f y a n y
a p p l i c a b l e e n v i r o n m e n t a l agency as r e q u i r e d by law, and
i m m e d i a t e l y remedy o r remove s u c h s u b s t a n c e s o r m a t e r i a l s , a n d
c l e a n and r e s t o r e t h e a f f e c t e d areas t o a safe c o n d i t i o n and
to the satisfaction o f t h e OWNER a n d a n y a p p l i c a b l e
e n v i r o n m e n t a l a g e n c y . The CONTRACTOR s h a l l p a y a l l c o s t s f o r
t h e remedy o r r e m o v a l o f c o n t a m i n a t e d m a t e r i a l s and t h e p r o p e r
d i s p o s a l o f them a t an a p p r o v e d a n d p e r m i t t e d s i t e a n d t h e
r e s t o r a t i o n o f t h ea f f e c t e d area. The CONTRACTOR s h a l l a l s o
be r e s p o n s i b l e f o r t h e p a y m e n t s o f a n d s h a l l i n d e m n i f y , hold
harmless a n d d e f e n d t h e OWNER, ENGINEER a n d ENGINEER'S
Consultants f r o m a l l p e n a l t i e s , f i n e s a n d damage claims
r e s u l t i n g from t h e r e l e a s e , s p i l l a g e o r improper d i s p o s a l by
CONTRACTOR o r any s u b c o n t r a c t o r o f any such hazardous
substances o r contaminating m a t e r i a l .
01041-9 2 2 0 / 2 0 1 2 - 0 1 , 02
PART 2: PRODUCTS
A. Not used.
PART 3: EXECUTION
A. Not used.
End o f Section
SECTION 01090
REFERENCES
PART 1 GENERAL
A. Where r e f e r e n c e i s made i n t h e s e d o c u m e n t s t o G o v e r n -
ment Specifications or to those of recognized
organizations s u c h as ASTM, ASME, e t c . the latest
e d i t i o n s s h a l l be u s e d .
PART 2 PRODUCTS
A. Not used.
PART 3: EXECUTION
A. Not used.
End o f Section
01090-1 2 2 0 / 2 0 1 2 - 0 1 , 02
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01090-2 2 2 0 / 2 0 1 2 - 0 1 , 02
SECTION 01200
PROJECT MEETINGS
PART 1: GENERAL
PART 2: PRODUCTS
A. Not used.
PART 3: EXECUTION
A. Not used.
End o f S e c t i o n
01200-1 2 2 0 / 2 0 1 2 - 0 1 , 02
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01200-2 2 2 0 / 2 0 1 2 - 0 1 , 02
SECTION 01300
SUBMITTALS
PART 1: GENERAL
A. Shop D r a w i n g s
3. A l l s u b m i t t a l s must be c o m p l e t e , a c c u r a t e and
provide sufficient detail to indicate i t e m by
i t e m c o m p l i a n c e w i t h t h e C o n t r a c t Documents. The
ENGINEER will receive any s u b m i t t a l that the
CONTRACTOR c a r e s t o p r e s e n t .
01300-1 2 2 0 / 2 0 1 2 - 0 1 , 02
To f a c i l i t a t e r e v i e w , t h e CONTRACTOR s h a l l number
consecutively each submittal. This numbering
system should be i n o r d e r o f s u b m i t t a l . Any
r e s u b m i t t a l r e q u i r e d s h a l l h a v e t h e same number
as t h e o r i g i n a l s u b m i t t a l , f o l l o w e d b y n o t a t i o n
s i g n i f y i n g t h a t i t i s a second (or t h i r d , e t c . )
s u b m i t t a l , e . g . #14 ( 2 n d s u b . ) . I n a d d i t i o n , a l l
s u b m i t t a l s s h a l l have t h e f o l l o w i n g i n f o r m a t i o n
p l a c e d on them b y t h e CONTRACTOR, a n d r e v i e w o f a
p a r t i c u l a r s u b m i t t a l w i l l be u n d e r t a k e n o n l y i f
such i n f o r m a t i o n i s p r o v i d e d :
a. Shop S u b m i t t a l Number
b. D e v i a t i o n s : None : As L i s t e d :
c. R e f e r e n c e S p e c i f i c a t i o n Number
d. R e f e r e n c e D r a w i n g Number
e. S p a c e R e q u i r e m e n t : As D e s i g n e d
D i f f e r e n t , as L i s t e d
f. Contractor has r e v i e w e d and s u b m i t t e d for
review
Signature
Date
Make t h e c o r r e c t i o n s i n d i c a t e d on t h e r e t u r n e d
shop d r a w i n g s and r e s u b m i t f o r f i n a l approval,
f u r n i s h i n g s u c h o t h e r c o p i e s t h a t may be n e e d e d .
No work shown on shop drawings s h a l l be s t a r t e d
u n t i l same has been r e t u r n e d approved.
Submittal Processing
01300-2 2 2 0 / 2 0 1 2 - 0 1 , 02
b. The GENERAL CONTRACTOR shall allocate
$225.00 p e r month f o r t h e use o f A E C - S y n c
w i t h i n t h e c o n t r a c t b i d . The f e e s h a l l be
calculated from t h e s t a r t of c o n s t r u c t i o n
through the ' f i n a l c o m p l e t i o n ' date. There
i s no s e p a r a t e u s e r l i c e n s e as t h e monthly
project fee covers unlimited users per
project. The OWNER, ENGINEER and a l l
CONTRACTORS s h a l l u t i l i z e t h i s s y s t e m .
d. PDF mark-up s o f t w a r e i s i n c l u d e d w i t h t h e
A E C - S y n c s o f t w a r e f o r a l l u s e r s . No other
shop d r a w i n g markup p r o c e d u r e s h a l l be u s e d .
f. V i s i t www.AEC-Sync.com o r c a l l 800-303-4650
f o r a d d i t i o n a l i n f o r m a t i o n on A E C - S y n c .
B. Instruction Manuals
b. C o n t r o l and w i r i n g diagrams.
01300-3 220/2012-01, 02
d. Manufacturer's recommended spare parts
lists.
Record Drawings
2. A l l r e c o r d s s h a l l be k e p t b y t h e CONTRACTOR f o r
a l l d e v i a t i o n s i n l o c a t i o n o r e l e v a t i o n o f any
installation from that shown on t h e C o n t r a c t
Drawings. Record Drawings s h a l l i n c l u d e b u t n o t
be limited to the following: structural
l o c a t i o n s , p i p i n g l o c a t i o n s , equipment locations,
revisions t o schematic diagrams, e t c . Records
shall a l s o be k e p t o f a n y s i g n i f i c a n t changes
f r o m a p p r o v e d shop d r a w i n g s o r C o n t r a c t D r a w i n g s .
R e c o r d s s h a l l c o n s i s t o f m a r k e d shop o r C o n t r a c t
D r a w i n g s a n d s h a l l be s u b m i t t e d t o t h e OWNER a t
any t i m e upon r e q u e s t .
3. E a c h r e c o r d d r a w i n g s h a l l be c e r t i f i e d by t h e
CONTRACTOR a s a n a c c u r a t e r e p r e s e n t a t i o n of the
c o m p l e t e d work.
Photographs/Video Tape
1. The CONTRACTOR s h a l l p h o t o g r a p h a n d v i d e o t a p e
all work areas of the project. The still
photographs and v i d e o tape shall be dated
( m o n t h / d a y / y e a r / t i m e ) . The v i d e o s h a l l be VHS o r
DVD f o r m a t , c o l o r a n d v o i c e n a r r a t e d t o i n d i c a t e
the a c t i v i t y and/or f a c i l i t i e s b e i n g c o n s t r u c t e d .
01300-4 2 2 0 / 2 0 1 2 - 0 1 , 02
Two (2) c o p i e s o f t h e p h o t o g r a p h s a n d v i d e o t a p e
s h a l l be s u b m i t t e d m o n t h l y t o t h e ENGINEER a n d
will become t h e p r o p e r t y o f t h e OWNER. Still
p h o t o g r a p h s may be d i g i t a l , a n d a t l e a s t one (1)
hard copy shall be supplied i f digital
photographs a r e submitted.
PART 2 PRODUCTS
A. Not used.
PART 3: EXECUTION
01300-5 2 2 0 / 2 0 1 2 - 0 1 , 02
24. Custom C o n t r o l P a n e l s .
25. Instrumentation.
End o f S e c t i o n
01300-6 220/2012-01, 02
SECTION 01501
CONSTRUCTION F A C I L I T I E S
PART 1: GENERAL
PART 2: PRODUCT
A. Not used.
PART 3: EXECUTION
A. Not used.
End o f S e c t i o n
01501-1 220/2012-01, 02
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01501-2 220/2012-01, 02
SECTION 01551
PART 1: GENERAL
1.01 CONTRACTOR s h a l l p r o v i d e a l l r e q u i r e d w a r n i n g s i g n s ,
lights and barricades during the course of
c o n s t r u c t i o n a n d s a i d f a c i l i t i e s s h a l l be maintained
by t h e CONTRACTOR a t a l l t i m e s d u r i n g t h e c o u r s e o f
t h e c o n s t r u c t i o n work t o c l e a r l y c a u t i o n a n d p r o t e c t
traffic and pedestrians from open excavations,
u n s t a b l e f i l l e d a r e a s , o b s t r u c t i o n s and o t h e r h a z a r d s
directly or i n d i r e c t l y resulting from construction
a c t i v i t i e s . Warning s i g n s , b a r r i c a d e s and hand rails
shall be e r e c t e d and a s u f f i c i e n t number o f h i g h
intensity warning lights shall be appropriately
l o c a t e d f o r u s e a t n i g h t a n d a t t i m e s when v i s i b i l i t y
i s poor.
1.02 T r e n c h e s a t a n y a n d a l l l o c a t i o n s where p e d e s t r i a n o r
v e h i c u l a r t r a f f i c hazards would r e s u l t , s h a l l n o t be
l e f t open d u r i n g non c o n s t r u c t i o n h o u r s , u n l e s s they
are suitably covered with a steel p l a t e which i s
adequately a n c h o r e d and r e i n f o r c e d t o s u s t a i n t r a f f i c
l o a d s w h i c h may be i m p o s e d . A l l excavations within
r o a d r i g h t s o f way s h a l l be c l o s e d o v e r n i g h t a n d o v e r
weekends a n d m a r k e d w i t h a f l a s h i n g t r a f f i c m a r k e r t o
warn m o t o r i s t s and p e d e s t r i a n s . Except i n cases of
e m e r g e n c i e s , no r o a d w a y s s t r e e t s , a l l e y o r d r i v e w a y s
s h a l l be l e f t i m p a s s a b l e o v e r n i g h t .
PART 2: PRODUCTS
A. Not used.
PART 3: EXECUTION
A. Not used.
End o f S e c t i o n
01551-1 2 2 0 / 2 0 1 2 - 0 1 , 02
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SECTION 01570
PART 1: GENERAL
1.01 DESCRIPTION
01570-1 2 2 0 / 2 0 1 2 - 0 1 , 02
1.02 APPROVED PLAN
E. CONTRACTOR s h a l l s e c u r e a p p r o v e d E r o s i o n Sedimentation
Control Plans f o r work o u t s i d e i n d i c a t e d r i g h t s o f
ways, c o n s t r u c t i o n s t r i p s , CONTRACTOR dump s i t e s , e t c
or other environmental permits.
PART 2: PRODUCTS
01570-2 2 2 0 / 2 0 1 2 - 0 1 , 02
PART 3: EXECUTION
E. The CONTRACTOR s h a l l a s s u r e t h a t t h e a p p r o v e d e r o s i o n
and s e d i m e n t c o n t r o l p l a n i s p r o p e r l y a n d c o m p l e t e l y
implemented.
G. I m m e d i a t e l y upon d i s c o v e r i n g u n f o r e s e e n c i r c u m s t a n c e s
posing the p o t e n t i a l f o r accelerated erosion and/or
sediment pollution, t h e CONTRACTOR shall implement
appropriate best management p r a c t i c e s to eliminate
potential f o r accelerated erosion and/or sediment
pollution.
01570-3 2 2 0 / 2 0 1 2 - 0 1 , 02
o t h e r p l a n s w h i c h may a f f e c t t h e e f f e c t i v e n e s s o f t h e
a p p r o v e d E&S C o n t r o l P l a n , t h e o p e r a t o r must r e c e i v e
a p p r o v a l of the r e v i s i o n s from the l o c a l Conservation
District. A l l pumping o f s e d i m e n t l a d e n w a t e r s h a l l
be t h r o u g h a s e d i m e n t c o n t r o l BMP, s u c h as a pumped
w a t e r f i l t e r bag d i s c h a r g e d o v e r n o n - d i s t u r b e d a r e a s .
An a r e a s h a l l be c o n s i d e r e d t o have a c h i e v e d final
stabilization when i t has a minimum uniform 70%
p e r e n n i a l v e g e t a t i v e cover or o t h e r permanent non-
v e g e t a t i v e cover w i t h a d e n s i t y s u f f i c i e n t to r e s i s t
s l i d i n g and o t h e r movements.
01570-4 220/2012-01, 02
P. Mulch w i t h mulch c o n t r o l n e t t i n g o r e r o s i o n c o n t r o l
blankets must be i n s t a l l e d on a l l s l o p e s 3:1 a n d
steeper.
R. U n t i l t h e s i t e i s s t a b i l i z e d , a l l e r o s i o n and sediment
BMP's must be m a i n t a i n e d properly. M a i n t e n a n c e must
include inspections of a l l erosion and sediment
c o n t r o l BMP's a f t e r e a c h r u n o f f e v e n t a n d on a w e e k l y
b a s i s . A l l p r e v e n t a t i v e a n d r e m e d i a l m a i n t e n a n c e work,
i n c l u d i n g clean out, r e p a i r , replacement, regarding,
reseeding, remulching, and renetting, must be
performed immediately. I f e r o s i o n and sediment c o n t r o l
BMP's f a i l t o p e r f o r m a s e x p e c t e d , r e p l a c e m e n t BMP's
o r m o d i f i c a t i o n s o f t h o s e i n s t a l l e d w i l l be r e q u i r e d .
S. S e d i m e n t r e m o v e d f r o m BMP's s h a l l be d i s p o s e d o f i n
landscaped areas outside of steep slopes, wetlands,
floodplains or drainage swales and immediately
stabilized, or place i n topsoil stockpiles.
B. Stabilization:
01570-5 2 2 0 / 2 0 1 2 - 0 1 , 02
3.03 EROSION AND SEDIMENT CONTROL DEVICES
B. Silt Fence
2. P r o m p t l y r e p a i r o r r e p l a c e damaged o r
otherwise i n e f f e c t i v e s i l t fence.
b. A r e a s where c o n s t r u c t i o n a c t i v i t i e s have n o t
changed n a t u r a l contour and d r a i n a g e r u n o f f :
Periodically, i n s p e c t a n d r e p a i r damage t o
s i l t fence t o ensure e f f e c t i v e n e s s
01570-6 2 2 0 / 2 0 1 2 - 0 1 , 02
Super S i l t Fence
1. D e f i n i t i o n : T e m p o r a r y b a s i n f o r m e d by e x c a v a t i n g
a depression i n ground o r by b u i l d i n g earth
embankment o r d i k e t h a t c o l l e c t s r u n o f f a n d t r a p s
sediment a l l o w i n g f i l t e r e d r u n o f f t o leave site
through stone o u t l e t .
Stone O u t l e t Structure
1. D e f i n i t i o n : S t o n e berm u s e d i n c o n j u n c t i o n w i t h
earth or straw bale dike to provide sediment
f i l t e r i n g device f o r r u n o f f and d i s c h a r g e onto
w e l l s t a b i l i z e d area.
01570-7 2 2 0 / 2 0 1 2 - 0 1 , 02
2. Construction and maintenance shall be in
a c c o r d a n c e w i t h t h e E r o s i o n C o n t r o l P l a n and t h e
p r o v i s i o n s o f C h a p t e r 102 E r o s i o n a n d S e d i m e n t
Control.
2. L o c a t i o n : I n s t a l l a t l o c a t i o n s where c o n s t r u c t i o n
t r a f f i c e n t e r s and l e a v e s c o n s t r u c t i o n s i t e from
or onto paved s t r e e t o r paved area.
H. Inlet Protection
B. Do n o t v i o l a t e r e q u i r e m e n t s o f E r o s i o n a n d S e d i m e n t
C o n t r o l Permit during c o n s t r u c t i o n operations.
01570-8 2 2 0 / 2 0 1 2 - 0 1 , 02
3.05 F I E L D CONDITIONS
End o f S e c t i o n
01570-9 2 2 0 / 2 0 1 2 - 0 1 , 02
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01570-10 2 2 0 / 2 0 1 2 - 0 1 , 02
SECTION 01650
FACILITY STARTUP/COMMISSIONING
PART 1: GENERAL
A. The CONTRACTOR s h a l l p r o v i d e , c o m p l e t e a n d r e a d y f o r
use, a l l o f t h e equipment, machinery, apparatus,
motors, drives, tools, charts, p i p e l i n e system and
appurtenances and other a c c e s s o r i e s and s h a l l p e r f o r m
such o p e r a t i o n s and t e s t s , a l l as s p e c i f i e d h e r e i n and
as i n d i c a t e d o n t h e d r a w i n g s .
B. A l l e q u i p m e n t s h a l l be i n s t a l l e d b y s k i l l e d m e c h a n i c a l
erection labor i n accordance with manufacturer's
i n s t r u c t i o n s . The i n s t a l l a t i o n o f e a c h e q u i p m e n t item
l i s t e d s h a l l be i n s p e c t e d , a d j u s t e d , t e s t e d , a p p r o v e d ,
and certified as satisfactory by manufacturer's
representative. Manufacturer's c e r t i f i c a t e s regarding
e q u i p m e n t i n s t a l l a t i o n s h a l l be f u r n i s h e d t o t h e OWNER
p r i o r t o i n i t i a l t r e a t m e n t f a c i l i t y o p e r a t i o n s and t h e
conduct o f mechanical performance t e s t s described.
PART 2: PRODUCTS
A. Not used.
PART 3: EXECUTION
3.01 INSTALLATION
A. Inspection And T e s t s
1. T e s t s s h a l l be p e r f o r m e d on a l l p i p i n g , e q u i p m e n t
and complete systems. The CONTRACTOR shall
provide labor, materials, tools, a i r , water,
power and s u p p l i e s o f any k i n d required f o r
t e s t i n g and a d j u s t i n g o f equipment and systems.
Each CONTRACTOR i s responsible f o r testing
e q u i p m e n t a n d / o r m a t e r i a l w h i c h he h a s f u r n i s h e d .
01650-1 2 2 0 / 2 0 1 2 - 0 1 , 02
3. A l l t e s t s s h a l l be made o n l y a f t e r notification
t o a n d i n t h e p r e s e n c e o f t h e OWNER.
4. R e c o r d s s h a l l be k e p t f o r e a c h t e s t s h o w i n g t h e
d a t e , s y s t e m o r e q u i p m e n t t e s t e d method o f t e s t ,
t e s t r e s u l t s a n d a p p r o v a l s i g n a t u r e o f t h e OWNER.
Three c o p i e s o f t h e t e s t r e c o r d s , a l o n g w i t h any
certificates of final inspection or approval
i s s u e d by t h e a u t h o r i t i e s having jurisdiction,
s h a l l be f u r n i s h e d t o t h e OWNER a t t h e s u c c e s s f u l
c o m p l e t i o n o f each t e s t .
B. S t a r t Up
1. Before s t a r t i n g up a n y s y s t e m , each p i e c e o f
equipment c o m p r i s i n g a p a r t o f t h e system s h a l l
be checked f o r proper lubrication, drive
r o t a t i o n , b e l t t e n s i o n and any o t h e r c o n d i t i o n
w h i c h may c a u s e damage t o e q u i p m e n t o r e n d a n g e r
personnel. A competent service representative
trained i n servicing the respective equipment
s h a l l be p r e s e n t t o s u p e r v i s e t h e s t a r t - u p a n d
test runs of equipment f o r which he i s
responsible.
2. T e s t r u n s s h a l l be made o v e r t h e f u l l d e s i g n l o a d
range where p o s s i b l e and c o n t i n u e f o r as l o n g as
necessary t o demonstrate that systems will
operate as designed. During this period a l l
necessary adjustments shall be made, controls
checked f o r proper o p e r a t i o n , motors checked f o r
p o s s i b l e o v e r l o a d and t h e e n t i r e system checked
f o r any abnormal c o n d i t i o n .
4. A f t e r t e s t r u n s have b e e n c o n c l u d e d a n d s y s t e m s
have been d e m o n s t r a t e d t o be s a t i s f a c t o r y a n d
ready f o r permanent operation, a l l pipeline
strainers and f i l t e r s shall be c l e a n e d , a i r
filters cleaned or replaced, valve a n d pump
packings properly adjusted, belt tensions
01650-2 2 2 0 / 2 0 1 2 - 0 1 , 02
adjusted, drive guards secured in place,
l u b r i c a t i o n checked and r e p l e n i s h e d , i f r e q u i r e d .
1. The CONTRACTOR s h a l l be t h e c o o r d i n a t o r o f t h e
s t a r t up a n d p e r f o r m a n c e t e s t a c t i v i t i e s . Upon
completion of a l l work as well as t h e
installation and adjustment o f equipment, t h e
t e s t i n g o f e a c h s y s t e m i n a manner s a t i s f a c t o r y
to t h e OWNER, t h e CONTRACTOR, with h i s own
forces, including such equipment manufacturers
and other experts as may be necessary
(hereinafter collectively referred to as
CONTRACTOR'S "Personnel"), shall place the
facilities i n operation. Operating procedures
d u r i n g s a i d p e r i o d s h a l l be s u b j e c t t o a p p r o v a l
o f t h e OWNER.
2. On a d a t e m u t u a l l y a g r e e a b l e t o t h e CONTRACTOR
and t h e OWNER, p e r f o r m a n c e t e s t s s h a l l be r u n .
P e r f o r m a n c e t e s t s s h a l l i n c l u d e a one d a y i n i t i a l
t e s t on e a c h s y s t e m a n d a two d a y f i n a l test
d e s c r i b e d as f o l l o w s :
1) . On t h e d a y d e s i g n a t e d b y t h e CONTRACTOR
and approved b y t h e OWNER for the
Initial P e r f o r m a n c e T e s t , CONTRACTOR'S
P e r s o n n e l w i t h p e r s o n n e l o f t h e OWNER
observing, shall demonstrate the
p e r f o r m a n c e o f each i t e m o f equipment
when o p e r a t e d i n a c c o r d a n c e w i t h t h e
design intent as i n d i c a t e d by t h e
Drawings and/or described by t h e
applicable Specification. I f the
demonstrations are s a t i s f a c t o r y t o the
OWNER ( o r i f e q u i p m e n t d e f i c i e n c i e s a r e
found as a result of the
demonstrations, then after correction
o f t h e d e f i c i e n c i e s b y t h e CONTRACTOR),
the CONTRACTOR s h a l l i n f o r m t h e OWNER
01650-3 2 2 0 / 2 0 1 2 - 0 1 , 02
that the f a c i l i t i e s are substantially
complete and ready f o r o p e r a t i o n F i n a l
Performance Tests.
1). F i n a l P e r f o r m a n c e T e s t s s h a l l c o v e r two
c o n s e c u t i v e days w h i l e t h e f a c i l i t y i s
in continuous, round-the-clock, normal
operation. P e r s o n n e l o f t h e CONTRACTOR
s h a l l o p e r a t e t h e equipment d u r i n g t h e
F i n a l Performance Tests. A l l subsequent
01650-4 2 2 0 / 2 0 1 2 - 0 1 , 02
operations o f t h e treatment p l a n t by
the OWNER'S personnel, until
s a t i s f a c t o r y completion o f f a c i l i t y t h e
F i n a l Performance Tests, s h a l l l i k e w i s e
be supervised by CONTRACTOR'S
p e r s o n n e l , a f t e r w h i c h t h e CONTRACTOR'S
r e s p o n s i b i l i t i e s r e l a t i v e t o operations
shall terminate. During the Final
Performance Tests, CONTRACTOR'S
Personnel shall demonstrate to the
satisfaction o f t h e OWNER that a l l
equipment i s operating p r o p e r l y ; and
that installed equipment complies i n
all respects w i t h a p p l i c a b l e Drawings
and s p e c i f i c a t i o n s .
D. Manufacturer's Services
01650-5 2 2 0 / 2 0 1 2 - 0 1 , 02
ENGINEER w i l l a l l s i g n p r e p a r e d forms a g r e e i n g on
the c o m p l e t i o n o f t h e t r a i n i n g .
F i n a l C l e a n Up; S i t e R e h a b i l i t a t i o n
1. B e f o r e f i n a l l y l e a v i n g t h e s i t e , t h e CONTRACTOR
s h a l l wash a n d c l e a n a l l e x p o s e d s u r f a c e s which
have become s o i l e d o r m a r k e d . CONTRACTOR shall
remove f r o m t h e s i t e o f t h e work a l l a c c u m u l a t e d
d e b r i s and s u r p l u s m a t e r i a l s o f any k i n d which
result from his operations, including
construction equipment, t o o l s , sheds, sanitary
enclosures, e t c . CONTRACTOR shall leave a l l
equipment, fixtures a n d work, which he h a s
installed, i n a c l e a n c o n d i t i o n . The c o m p l e t e d
p r o j e c t s h a l l be t u r n e d o v e r t o t h e OWNER i n a
neat and o r d e r l y c o n d i t i o n .
2. The s i t e o f t h e work s h a l l be r e h a b i l i t a t e d o r
developed i n accordance with other Sections of
the specifications and t h e Drawings. In the
absence o f any p o r t i o n o f these requirements,
CONTRACTOR s h a l l c o m p l e t e l y r e h a b i l i t a t e t h e s i t e
t o a c o n d i t i o n and appearance equal o r s u p e r i o r
to that which e x i s t e d j u s t p r i o r t o c o n s t r u c t i o n ,
e x c e p t f o r t h o s e i t e m s whose p e r m a n e n t r e m o v a l o r
r e l o c a t i o n was r e q u i r e d i n t h e C o n t r a c t Documents
o r o r d e r e d b y t h e OWNER.
Final Inspection
1. F i n a l c l e a n i n g a n d r e p a i r i n g s h a l l be s o a r r a n g e d
as t o be finished upon completion of the
c o n s t r u c t i o n work.
01650-6 2 2 0 / 2 0 1 2 - 0 1 , 02
t h e r e u p o n i n s p e c t t h e work. I f t h e work i s not
found satisfactory, t h e ENGINEER will order
f u r t h e r cleaning, r e p a i r s or replacement.
End o f S e c t i o n
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01650-8 2 2 0 / 2 0 1 2 - 0 1 , 02
SECTION 01740
CLEAN UP OF WORK S I T E
PART 1: GENERAL
PART 2: PRODUCTS
A. Not used.
PART 3: EXECUTION
A. Not used.
End o f S e c t i o n
01740-1 2 2 0 / 2 0 1 2 - 0 1 , 02
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01740-2 2 2 0 / 2 0 1 2 - 0 1 , 02
SECTION 01741
PART 1: GENERAL
1.01 D u s t c o n t r o l p a l l i a t i v e s s h a l l be u t i l i z e d where a n d
when necessary to satisfactorily maintain roads,
streets, alleys, berms a n d o t h e r t r a v e l e d ways f o r
vehicular t r a f f i c . In addition, the accumulation of
mud a n d / o r d i r t from t h e e x c a v a t i o n , b a c k f i l l and
t r e n c h i n g o p e r a t i o n s s h a l l be c l e a n e d o f f t h e s u r f a c e s
o f t r a v e l e d ways b y m a c h i n e s a n d / o r h a n d l a b o r as
f r e q u e n t l y as i s n e c e s s a r y t o p r o p e r l y m a i n t a i n t h e
roadways and minimize construction nuisance and
t r a f f i c s a f e t y problems.
PART 2: PRODUCTS
A. Not used.
PART 3: EXECUTION
A. Not used.
End o f S e c t i o n
01741-1 2 2 0 / 2 0 1 2 - 0 1 , 02
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01741-2 2 2 0 / 2 0 1 2 - 0 1 , 02
SECTION 01800
SUBSTANTIAL COMPLETION
PART 1: GENERAL
PART 2: PRODUCTS
A. Not used.
PART 3: EXECUTION
A. Not used.
End o f S e c t i o n
01800-1 2 2 0 / 2 0 1 2 - 0 1 , 02
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01800-2 2 2 0 / 2 0 1 2 - 0 1 , 02
DIVISION 2 - SITE WORK
SECTION 02000
S I T E WORK
PART 1 GENERAL
A. A l l work s h a l l be p e r f o r m e d i n a c c o r d a n c e w i t h t h e
r e q u i r e m e n t s o f t h e C o n t r a c t Documents a n d t h e G e n e r a l
C o n d i t i o n s o f t h e s p e c i f i c a t i o n s and a l l m a t e r i a l s and
equipment furnished shall conform to those
descriptions and requirements. A l l work shall be
constructed complete.
B. The CONTRACTOR s h a l l be r e s p o n s i b l e a n d l i a b l e f o r a l l
p r o p e r t y damage a n d b o d i l y i n j u r y t h a t may r e s u l t f r o m
h i s damaging o r d i s t u r b i n g any s t r u c t u r e s , facilities,
utility or process pipe lines, electric conduits,
s e w e r s , e t c . , a n d f o r a l l damages i n c u r r e d a s a r e s u l t
o f h i s c o n s t r u c t i o n a c t i v i t i e s . He s h a l l r e s t o r e same
t o t h e i r o r i g i n a l c o n d i t i o n as soon as i s r e a s o n a b l y
p o s s i b l e a f t e r s u c h damage i s i n c u r r e d .
PART 2: PRODUCTS
A. Not used.
PART 3: EXECUTION
A. Not used.
End o f S e c t i o n
02000-1 2 2 0 / 2 0 1 2 - 0 1 , 02
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02000-2 2 2 0 / 2 0 1 2 - 0 1 , 02
SECTION 02040
S I T E PREPARATION
PART 1: GENERAL
PART 2: GENERAL
A. Not used.
PART 3: EXECUTION
A. Not used.
End of Section
02040-1 220/2012-01, 02
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02040-2 2 2 0 / 2 0 1 2 - 0 1 , 02
SECTION 02050
DEMOLITION
GENERAL
01 WORK INCLUDED
U n l e s s s p e c i f i c a l l y n o t e d o t h e r w i s e , a l l work s h a l l be
performed i n accordance with t h e requirements o f t h e
C o n t r a c t Documents, i n c l u d i n g t h e G e n e r a l C o n d i t i o n s
of t h e s e s p e c i f i c a t i o n s .
PRODUCTS
Not used.
EXECUTION
01 SCOPE OF WORK
1. D e m o l i t i o n o f t h e e x i s t i n g 1.5 m e t e r B e l t F i l t e r
Press, Lime Post Treatment Unit, Reversing
Conveyor, Pug Mill, Controls, cables and
conduits.
02050-1 2 2 0 / 2 0 1 2 - 0 1 , 02
2. Demolition of the Belt Filter Press concrete
basin.
A l l d e m o l i t i o n work s h a l l be s e q u e n c e d t o o c c u r i n an
a p p r o p r i a t e manner. F o r e x a m p l e v a l v e s s h a l l n o t be
removed unless a replacement i s on s i t e and t h e
i n s t a l l a t i o n must be c o m p l e t e d e x p e d i t i o u s l y .
02050-2 2 2 0 / 2 0 1 2 - 0 1 , 02
G. The CONTRACTOR s h a l l c o n s u l t t h e d r a w i n g s a n d make a n y
n e c e s s a r y p r e - b i d f i e l d v i s i t s t o determine t h e scope
o f t h e d e m o l i t i o n a n d r e m o v a l work. No b l a s t i n g w i l l
be p e r m i t t e d u n d e r t h i s C o n t r a c t .
End of Section
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02050-4 2 2 0 / 2 0 1 2 - 0 1 , 02
SECTION 02140
DEWATERING
PART 1: GENERAL
A. The CONTRACTOR s h a l l p r o v i d e a n d m a i n t a i n i n o p e r a t i o n
suitable and a d e q u a t e pumping and/or well point
equipment f o r completely dewatering any and a l l
excavations i n such a manner a s t o p e r m i t the
s u c c e s s f u l i n s t a l l a t i o n o f t h e proposed improvements.
No i m p r o v e m e n t s h a l l be p e r m i t t e d t o be c o n s t r u c t e d o r
i n s t a l l e d i n an e x c a v a t i o n i n w h i c h w a t e r f l o w s o r i s
pooled.
PART 2: PRODUCTS
A. Not used.
PART 3: EXECUTION
A. Not used.
End of Section
02140-1 2 2 0 / 2 0 1 2 - 0 1 , 02
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02140-2 2 2 0 / 2 0 1 2 - 0 1 , 02
SECTION 02150
SHORING
PART 1: GENERAL
A. The CONTRACTOR s h a l l be r e s p o n s i b l e f o r t h e a d e q u a t e
s h e e t i n g , s h o r i n g , and/or b r a c i n g o f any e x c a v a t i o n
r e q u i r e d f o r t h e c o m p l e t i o n o f h i s work.
B. Shoring, s h e e t i n g a n d b r a c i n g s h a l l be a c c o r d i n g t o
a l l OSHA S t a n d a r d s a n d be d e s i g n e d by a r e g i s t e r e d
professional engineer to withstand a l l loads
superimposed thereon t o p r o t e c t e x i s t i n g o r proposed
structures, p i p e l i n e s , or other f a c i l i t i e s , o r where
required t o prevent i n j u r y t o personnel working i n the
e x c a v a t i o n . A l l excavations which present a hazard t o
personnel working in the trench because of
embankments, s t o c k p i l i n g o f e x c a v a t e d m a t e r i a l s a l o n g
t h e t o p o f t h e t r e n c h , e t c . , s h a l l be p r o v i d e d with
adequate s h e e t i n g , s h o r i n g and b r a c i n g .
PART 2: PRODUCTS
A. Not used.
PART 3: EXECUTION
A. Not used.
End of Section
02150-1 2 2 0 / 2 0 1 2 - 0 1 , 02
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02150-2 2 2 0 / 2 0 1 2 - 0 1 , 02
SECTION 02220
PART 1: GENERAL
C. A l l open e x c a v a t i o n w h i c h p r e s e n t s a h a z a r d t o personnel
o r e q u i p m e n t on t h e c o n s t r u c t i o n a r e a s h a l l be adequately
barricaded and posted with b a t t e r y operated warning
l i g h t s , s i g n s , e t c . , as r e q u i r e d by any l o c a l , state or
f e d e r a l r e g u l a t i o n s g o v e r n i n g same, o r b y a n y published
company p o l i c y o r r e g u l a t i o n o f t h e OWNER.
D. S h o u l d t h e CONTRACTOR'S o p e r a t i o n s i m p a i r f o u n d a t i o n s f o r
new o r e x i s t i n g s t r u c t u r e s , he s h a l l p r o v i d e C l a s s C
concrete underpinning piers o r supports f o r such
s t r u c t u r e s a t no a d d i t i o n a l c o s t t o t h e OWNER.
E. No f r o z e n o r e x c e s s i v e l y wet m a t e r i a l w i l l be p e r m i t t e d
t o be u s e d a s b a c k f i l l . Suitable or selected b a c k f i l l
m a t e r i a l s h a l l be k e p t s e p a r a t e d from t h e u n s u i t a b l e
types. I f t h e CONTRACTOR a l l o w s suitable backfill
m a t e r i a l f r o m h i s e x c a v a t i o n t o become f r o z e n o r e x c e s -
s i v e l y w e t o r m i x e d w i t h u n s u i t a b l e m a t e r i a l , he s h a l l
n o t be a l l o w e d t o u s e i t a s b a c k f i l l m a t e r i a l a n d he w i l l
be r e q u i r e d t o b r i n g i n m a t e r i a l f r o m a n o u t s i d e s o u r c e
a t no a d d i t i o n a l c o s t t o t h e OWNER.
F. A l l e x c a v a t i o n m a t e r i a l s n o t used i n b a c k f i l l , o r f i n a l
g r a d i n g o p e r a t i o n s s h a l l be h a u l e d f r o m t h e s i t e a n d
d i s p o s e d o f b y t h e CONTRACTOR a t h i s own e x p e n s e . He
s h a l l n o t d i s p o s e o f s u c h m a t e r i a l on t h e s i t e o f t h e
work w i t h o u t t h e p e r m i s s i o n o f t h e OWNER.
02220-1 2 2 0 / 2 0 1 2 - 0 1 , 02
PART 2: PRODUCTS
A. Not used.
PART 3: EXECUTION
A. E x c a v a t i o n f o r a l l s t r u c t u r e s s h a l l be made t o t h e l i n e s
and g r a d e s as shown on t h e p l a n s , and i n t h e c a s e o f
c o n c r e t e s t r u c t u r e s , t h e e x c a v a t i o n s h a l l be made f a r
enough from the f i n a l l i n e s o f the s t r u c t u r e t o a f f o r d
ample room f o r s e t t i n g and r e m o v i n g f o r m s f o r d e w a t e r i n g
p u r p o s e s and f o r o t h e r c o n s t r u c t i o n n e e d s .
B. M a c h i n e e x c a v a t i o n s h a l l be p e r m i t t e d t o w i t h i n 3 i n c h e s
o f t h e b o t t o m o f f o o t i n g s , f l o o r s and f o u n d a t i o n s b u t t h e
f i n a l 3 i n c h e s s h a l l be s h a p e d w i t h hand s h o v e l t o i n s u r e
attainment of c o r r e c t f i n a l grades which are f r e e from
loose, shattered, spongy, or other unsatisfactory
foundation conditions. Any f o u n d a t i o n a r e a s w h i c h a r e
o v e r c u t o r d i s t u r b e d by t h e CONTRACTOR'S o p e r a t i o n s s h a l l
be cleaned and b a c k f i l l e d t o f o u n d a t i o n grade w i t h
concrete conforming to these s p e c i f i c a t i o n s .
C. E x c a v a t i o n f o r m a n h o l e s o r s i m i l a r s t r u c t u r e s may be
performed w i t h n o n - v e r t i c a l banks except where s u c h
excavation will undermine adjacent facilities or
s t r u c t u r e s , o r where s u c h e x c a v a t i o n w i l l v i o l a t e p r i v a t e
p r o p e r t y outside the property l i n e s e s t a b l i s h e d f o r t h i s
work. A l l i n l e t s and d i s c h a r g e p i p i n g w i t h i n t h e a r e a o f
t h e m a n h o l e e x c a v a t i o n s h a l l be i n s t a l l e d i n c o n c r e t e
c r a d l e and t h e c r a d l e s h a l l e x t e n d a minimum o f t h r e e
f e e t and as f a r i n t o t h e p i p e t r e n c h as n e c e s s a r y t o
p r o t e c t t h e p i p e t o where s t a n d a r d t r e n c h c o n d i t i o n s a r e
reached.
D. B a c k f i l l a r o u n d s t r u c t u r e s s h a l l n o t be p l a c e d u n t i l
a p p r o v a l i s r e c e i v e d f r o m t h e OWNER'S r e p r e s e n t a t i v e a t
the s i t e . No b a c k f i l l w i l l be p e r m i t t e d t o be p l a c e d
a g a i n s t newly poured c o n c r e t e w a l l s u n t i l the c o n c r e t e
has a t t a i n e d t h e s p e c i f i e d 2 8 - d a y s t r e n g t h . Backfill
a r o u n d s t r u c t u r e s s h a l l be p l a c e d u n i f o r m l y i n s u c c e s s i v e
l a y e r s around the e n t i r e s t r u c t u r e to p r e c l u d e the
p o s s i b i l i t y of nonuniform l o a d i n g f o r the e x t e r i o r w a l l .
I n t h i s r e g a r d , t h e maximum p e r m i s s i b l e d i f f e r e n t i a l
e l e v a t i o n o f b a c k f i l l a t any one t i m e w i l l be f o u r f e e t .
02220-2 220/2012-01, 02
E. B a c k f i l l around a l l s t r u c t u r e s and i n a l l t r e n c h e s s h a l l
be c a r r i e d t o t h e g r a d e i n d i c a t e d on t h e d r a w i n g s o r t o
t h a t g r a d e i n d i c a t e d on t h e d r a w i n g s o r t o t h a t g r a d e
e x i s t i n g b e f o r e t h e i n s t a l l a t i o n o f t h e improvement,
u n l e s s o t h e r w i s e i n d i c a t e d on t h e d r a w i n g s o r s p e c i f i e d
hereafter.
F. C o m p a c t i o n o f t h e b a c k f i l l a r o u n d s t r u c t u r e s s h a l l be
accomplished by t h e use o f adequately weighted r o l l e r s
e x c e p t t h a t w i t h i n t h r e e f e e t o f any b u i l d i n g w a l l , o n l y
a p p r o v e d m e c h a n i c a l t a m p e r s s h a l l be u s e d . Backfill
m a t e r i a l w h i c h i s t o be r o l l e d s h a l l be s p r e a d a n d
compacted i n l a y e r s n o t t o e x c e e d e i g h t i n c h e s (compacted
thickness). R o l l e r s s h a l l be o f a d e s i g n a p p r o v e d by t h e
OWNER'S r e p r e s e n t a t i v e a t t h e s i t e . The t h i c k n e s s o f t h e
l a y e r s o f b a c k f i l l m a t e r i a l which a r e spread by b u l l d o z e r
and c o m p a c t e d by t h e b u l l d o z e r t r a c k s , o r w h i c h a r e t o be
tamped i n p l a c e s h a l l n o t e x c e e d f o u r i n c h e s . No s t o n e s
larger i n any dimension than the thickness of the
c o m p a c t e d l a y e r s s p e c i f i e d w i l l be p e r m i t t e d i n t h e
b a c k f i l l m a t e r i a l . F i l l a r e a s a n d t r e n c h b a c k f i l l under
r o a d w a y s s h a l l be c o m p a c t e d t o P r o c t o r D e n s i t y o f 9 5 % .
A. E x c e p t where o t h e r w i s e shown on t h e p l a n s , a l l p i p e l i n e s
s h a l l be c o n s t r u c t e d i n open t r e n c h e s . A l l excavation
s h a l l be u n c l a s s i f i e d a n d no e x t r a payment w i l l be made
for rock, boulders, shale, timbers, logs, o l d
f o u n d a t i o n s , masonry, o r o t h e r n a t u r a l o r a r t i f i c i a l
materials encountered i n the trenching operations.
B. The d e p t h o f t r e n c h e s s h a l l be s u c h t h a t t h e l o c a t i o n o f
the p r o p o s e d p i p e s w i l l conform w i t h t h e l i n e s and grades
shown on t h e p l a n s o r a s r e v i s e d a n d e s t a b l i s h e d b y t h e
OWNER'S r e p r e s e n t a t i v e i n t h e f i e l d d u r i n g c o n s t r u c t i o n .
The s h a p e o f a l l t r e n c h e s a b o v e t h e p i p e z o n e , t r e n c h
s i d e w a l l s u p p o r t s b o t h a b o v e a n d w i t h i n t h e p i p e zone,
t h e c o n s t r u c t i o n methods e m p l o y e d , t h e g e n e r a l p r o t e c t i o n
requirements, the general excavation requirements, the
general trenching requirements, a n d t h e minimum
requirements f o r t r e n c h s h o r i n g , s h a l l conform w i t h t h e
r e g u l a t i o n s s e t f o r t h u n d e r S u b p a r t P, " E x c a v a t i o n ,
T r e n c h i n g and S h o r i n g " p u b l i s h e d as p a r t o f t h e S a f e t y
and H e a l t h R e g u l a t i o n s f o r C o n s t r u c t i o n b y t h e U. S.
Department o f L a b o r , a s amended. No t r e n c h i n g e x c a v a t i o n
work s h a l l be p e r f o r m e d w h i c h i s n o t i n a c c o r d a n c e w i t h
those r e g u l a t i o n s .
02220-3 2 2 0 / 2 0 1 2 - 0 1 , 02
C. The shape o f t h e t r e n c h e s i n t h e " p i p e zone" (which s h a l l
be c o n s t r u e d t o be t h a t p o r t i o n o f t h e t r e n c h between t h e
t r e n c h b o t t o m and an e l e v a t i o n 1 f o o t above t h e t o p o f
the p i p e ) , s h a l l conform t o t h e c o n f i g u r a t i o n i d e n t i f i e d
as " T y p i c a l B e d d i n g " on t h e c o n t r a c t d r a w i n g . The
CONTRACTOR i s h e r e i n a d v i s e d t h a t i f t r e n c h w i d t h s i n t h e
p i p e zone e x c e e d t h e o u t s i d e d i a m e t e r o f t h e p i p e p l u s
two f e e t , a n d i f t h e OWNER'S r e p r e s e n t a t i v e d e t e r m i n e s
t h a t such e x c e s s i v e w i d t h s w i l l r e s u l t i n s t r u c t u r a l
l o a d i n g s f o r w h i c h t h e p i p e i s n o t d e s i g n e d , he s h a l l be
r e q u i r e d t o b e d t h e p i p e on c o n c r e t e c r a d l e a s d i r e c t e d
by t h e OWNER'S r e p r e s e n t a t i v e a t no a d d i t i o n a l c o s t t o
t h e OWNER.
D. The CONTRACTOR s h a l l s h a p e t r e n c h e s w h i c h a r e l o c a t e d
adjacent t o e x i s t i n g aboveground o r underground s t r u c -
t u r e s and/or f a c i l i t i e s o r i n o t h e r c o n f i n e d a r e a s , so
that such structures and f a c i l i t i e s are properly
p r o t e c t e d a g a i n s t damage o r d i s t u r b a n c e f r o m s e t t l e m e n t
or displacement. Adequate s h e e t i n g , shoring and/or
b r a c i n g s h a l l be i n s t a l l e d a n d m a i n t a i n e d t o p r o v i d e such
p r o t e c t i o n a n d t h e CONTRACTOR s h a l l be r e s p o n s i b l e f o r
a l l damages r e s u l t i n g t o s u c h p r o p o s e d a n d e x i s t i n g
s t r u c t u r e s , p i p e l i n e s , and/or f a c i l i t i e s as t h e r e s u l t o f
his f a i l u r e t o use and m a i n t a i n adequate t r e n c h w a l l
s u p p o r t s , as w e l l as a r e s u l t o f any o t h e r c o n s t r u c t i o n
activities. The b o t t o m s o f a l l t r e n c h e s s h a l l be
e x c a v a t e d t o a d e p t h o f 0.5 f t . b e l o w t h e b o t t o m o f t h e
p r o p o s e d l i n e s t o accommodate t h e b e d d i n g h e r e i n a f t e r
specified.
02220-4 2 2 0 / 2 0 1 2 - 0 1 , 02
r e i m b u r s e d on t h e b a s i s o f t h e i n v o i c e d u n i t c o s t o f t h e
d e l i v e r e d m a t e r i a l t i m e s t h e a c t u a l measured u n i t quan-
t i t y i n s t a l l e d t i m e s a m u l t i p l i e r o f 1.15.
H. The d e p t h o f t r e n c h f o r p i p e l i n e s s h a l l be s u c h t h a t p i p e
i n i t s i n s t a l l e d p o s i t i o n w i l l c o m p l y w i t h t h e l i n e s and
g r a d e s shown on t h e p l a n s , o r a s r e v i s e d a n d e s t a b l i s h e d
by t h e OWNER'S r e p r e s e n t a t i v e i n t h e f i e l d during
construction.
A. Where r o c k i s e n c o u n t e r e d a t t h e b o t t o m o f t h e t r e n c h and
where d u c t i l e i r o n a n d f l e x i b l e m a t e r i a l p i p e l i n e s a r e
installed, p i p i n g s h a l l be s u p p o r t e d on a g r a n u l a r
m a t e r i a l s u c h a s 2B l i m e s t o n e o r 2B g r a v e l c o m p l y i n g w i t h
the g r a d a t i o n and c l a s s i f i c a t i o n o f t h e Pennsylvania
Department o f T r a n s p o r t a t i o n o r s i m i l a r m a t e r i a l a p p r o v e d
by t h e OWNER'S r e p r e s e n t a t i v e w i t h a minimum d e p t h o f 0.5
f t . below t h e bottom o f t h e p i p e i n s t a l l e d f o r t h e f u l l
width of the trench. For f l e x i b l e pipe, said material
s h a l l f u r t h e r be r e q u i r e d t o be p l a c e d i n t h e e n t i r e p i p e
zone a r e a o f t h e t r e n c h t o a n e l e v a t i o n 1 f t . a b o v e t h e
top o f t h e p i p e . F o r d u c t i l e i r o n pipe t h e bedding
m a t e r i a l s h a l l e x t e n d t o t h e p i p e s p r i n g l i n e . No s l a g
m a t e r i a l i s p e r m i t t e d . The b e d d i n g a n d b a c k f i l l m a t e r i a l
shall then be c h o k e d a s r e q u i r e d b y t h e OWNER'S
r e p r e s e n t a t i v e w i t h approved m a t e r i a l i n s u f f i c i e n t
q u a n t i t i e s t o prevent the migration of surrounding s o i l s
i n t o t h e bedding and b a c k f i l l . The m a t e r i a l s h a l l be
p l a c e d i n t h e p i p e zone i n s u c h a manner a s t o n o t
disturb, d i s p l a c e , or otherwise misalign the i n s t a l l e d
l i n e s . B e d d i n g m a t e r i a l s h a l l be i n s t a l l e d t o s u p p o r t
p r e c a s t c o n c r e t e manholes and p r e c a s t c o n c r e t e v a u l t s .
02220-5 2 2 0 / 2 0 1 2 - 0 1 , 02
3.04 B A C K F I L L MATERIAL ABOVE THE P I P E ZONE
B. The CONTRACTOR s h a l l l i m i t d a i l y t r e n c h e x c a v a t i o n t o a
l e n g t h o f p i p e p l a c e m e n t a n d b a c k f i l l i n g t h a t c a n be
c o m p l e t e d t h e same d a y .
c
- The w i d t h o f a l l t r e n c h e s s h a l l n o t e x c e e d t h e maximum o f
f o u r f e e t o r t h e p i p e d i a m e t e r p l u s two f e e t , as measured
from t h e bottom o f t h e r e s p e c t i v e p i p e t r e n c h t o a
h o r i z o n t a l p l a n e l o c a t e d one f o o t above t h e t o p o f p i p e .
In t h e event that t h e CONTRACTOR'S construction
m e t h o d s / a c t i v i t i e s r e s u l t i n a t r e n c h wider than the pipe
d i a m e t e r p l u s two f e e t w i t h i n t h a t p i p e zone, he s h a l l
i n s t a l l c o n c r e t e b e d d i n g o r encasement o r s h a l l make such
o t h e r p r o v i s i o n s as may be d i r e c t e d b y t h e ENGINEER t o
assure the s t r u c t u r a l i n t e g r i t y of the pipe. Where
e x c a v a t i o n e x p o s e s t h e b o t t o m o f p r o p o s e d t r e n c h e s where
very soft or other unstable pipe foundation materials
exist, t h e CONTRACTOR w i l l be d i r e c t e d t o o v e r c u t o r
s t a b i l i z e / o v e r c u t a n d t h e CONTRACTOR s h a l l be compensated
f o r t h e a d d i t i o n a l e x c a v a t i o n i n accordance with the
provisions specified in the General Conditions.
P o l y v i n y l c h l o r i d e sewer p i p e s and d u c t i l e i r o n p i p e h a v i n g
r e s t r a i n e d j o i n t s s h a l l be i n s t a l l e d a t t h e l o c a t i o n s
i d e n t i f i e d i n t h e c o n t r a c t d r a w i n g s on b e d d i n g m a t e r i a l
w i t h a minimum d e p t h o f 6", w h i c h m a t e r i a l s h a l l conform t o
the s p e c i f i c a t i o n s s e t f o r t h h e r e i n a f t e r .
02220-6 2 2 0 / 2 0 1 2 - 0 1 , 02
m a t e r i a l ( s e l e c t b a c k f i l l i s r e q u i r e d i n trenches under
e x i s t i n g s t r e e t s , a l l e y s , r o a d s , t r a v e l e d ways, r o a d
s h o u l d e r s o r berms a n d d r i v e w a y s . I n t h e e v e n t t h a t t h e
CONTRACTOR d e s i r e s t o employ t h e u s e o f s p e c i a l v i b r a t o r y
and/or heavy duty machinery f o r t h a t purpose, such
m e t h o d s w i l l be a p p r o v e d b y t h e OWNER'S r e p r e s e n t a t i v e ,
subject t o demonstration b y t h e CONTRACTOR that
s a t i s f a c t o r y e n d r e s u l t s c a n be a t t a i n e d .
A. F I L L PROCEDURES
1. Embankments a n d f i l l s t o be i n c l u d e d i n t h i s w o r k
s h a l l be c o n s t r u c t e d t o t h e l i n e s a n d g r a d e s shown
on t h e p l a n s .
2. Where n e w l y p l a c e d m a t e r i a l a b u t s o l d m a t e r i a l i n t h e
embankment, t h e o l d m a t e r i a l s h a l l be c u t o r b r o k e n
by d i s c i n g , p l o w i n g , s c a r i f y i n g o r b u l l d o z i n g u n t i l
it shows the characteristic colors of undried
material. The b u l l d o z e r s h a l l t h e n work on b o t h o l d
and new m a t e r i a l i n s u c h a manner as t o t h o r o u g h l y
bond them t o g e t h e r .
3. D u r i n g t h e dumping and s p r e a d i n g o p e r a t i o n s o f t h e
materials f o r t h e embankment or f i l l , the
CONTRACTOR s h a l l m a i n t a i n a t a l l t i m e s a f o r c e o f
men s u f f i c i e n t t o remove r o o t s , g r a s s , t r a s h a n d
branches from t h e r o l l e d f i l l s e c t i o n and t h e s e
m a t e r i a l s s h a l l be r e m o v e d f r o m t h e embankment a n d
burned or otherwise disposed o f i n a manner
s a t i s f a c t o r y t o t h e ENGINEER.
4. The s u r f a c e o f t h e f i l l o r embankment s h a l l h a v e
the optimum w a t e r c o n t e n t r e q u i r e d f o r c o m p a c t i o n ,
as d e t e r m i n e d b y t h e CONTRACTOR'S s o i l s e x p e r t .
5. The f i l l a n d / o r embankment s h a l l be b u i l t up i n a p -
proximate horizontal layers o f t h e maximum
t h i c k n e s s i n d i c a t e d i n t h e c o m p a c t i o n method o r
method h e r e a f t e r s p e c i f i e d a c r o s s i t s f u l l l e n g t h
and w i d t h . The l a y e r s s h a l l be s p r e a d u n i f o r m l y
02220-7 2 2 0 / 2 0 1 2 - 0 1 , 02
and s h a l l h a v e a s l o p e o f a p p r o x i m a t e l y 1% t o t h e
o u t s i d e o f t h e embankment t o f a c i l i t a t e s u r f a c e
drainage d u r i n g placement o p e r a t i o n s .
6. The e n t i r e s u r f a c e o f t h e embankment o r f i l l s h a l l
be m a i n t a i n e d a t a l l t i m e s i n s u c h a c o n d i t i o n t h a t
c o n s t r u c t i o n e q u i p m e n t c a n t r a v e l o v e r any p a r t and
a t no t i m e s h a l l s e p a r a t e p i e c e s o f e q u i p m e n t t r a c k
each o t h e r .
7. Compaction s h a l l be a c c o m p l i s h e d b y one o f t h e
f o l l o w i n g methods, t h e f i r s t o f w h i c h s h a l l be u s e d
where p r a c t i c a l a n d p o s s i b l e .
1. F i l l m a t e r i a l s h a l l be s p r e a d i n u n i f o r m l a y e r s n o t
t o e x c e e d 6" a f t e r c o m p a c t i o n .
2. Tamping r o l l e r s h a v i n g s t a g g e r e d , u n i f o r m l y spaced
knobs and e q u i p p e d w i t h s u i t a b l e c l e a n e r s , s h a l l be
used f o r compacting each l a y e r . The p r o j e c t i n g
f a c e a r e a o f e a c h row and t h e number and s p a c i n g o f
t h e knobs s h a l l be s u c h t h a t t h e t o t a l w e i g h t i n
pounds o f t h e r o l l e r and b a l l a s t , i f d i s t r i b u t e d
o v e r t h e e q u i v a l e n t a r e a o f one row o f knobs
p a r a l l e l t o t h e a x i s , w i l l n o t be l e s s t h a n 250
pounds p e r s q u a r e i n c h and p r e f e r a b l y n o t more t h a n
500 pounds p e r s q u a r e i n c h . Each l a y e r o f m a t e r i a l
s h a l l be c o m p a c t e d b y p a s s i n g t h e s p e c i f i e d r o l l e r
over the entire s u r f a c e t h e number o f t i m e s
r e q u i r e d t o o b t a i n 50% c o v e r a g e a s d e t e r m i n e d b y
t h e s i z e a n d s p a c i n g o f t h e r o l l e r f e e t o r knobs,
and a s s u m i n g t h a t no p a r t o f t h e l a y e r b e i n g
c o m p a c t e d i s c o v e r e d b y a r o l l e r knob more t h a n
once.
3. I f , i n t h e o p i n i o n o f t h e ENGINEER, additional
r o l l i n g i s r e q u i r e d t o o b t a i n optimum c o m p a c t i o n ,
the CONTRACTOR s h a l l perform t h e same a t no
a d d i t i o n a l c o s t t o t h e OWNER. The d e s i g n and
o p e r a t i o n o f t a m p i n g r o l l e r s s h a l l be s u b j e c t t o
t h e a p p r o v a l o f t h e ENGINEER a n d he s h a l l have t h e
r i g h t a t any t i m e d u r i n g t h e p r o s e c u t i o n o f t h e
work t o d i r e c t s u c h a l t e r a t i o n s o r r e p a i r s as may
be f o u n d n e c e s s a r y t o s e c u r e t h e optimum c o m p a c t i o n
of t h e e a r t h f i l l m a t e r i a l s .
02220-8 2 2 0 / 2 0 1 2 - 0 1 , 02
C. COMPACTION METHOD NO. 2
1. F i l l m a t e r i a l s h a l l be s p r e a d i n u n i f o r m l a y e r s n o t
to exceed 4 inches after compaction. The
CONTRACTOR w i l l be p e r m i t t e d t o e m p l o y a h e a v y
bulldozer f o r spreading such material. The
b u l l d o z e r s h a l l w e i g h n o t l e s s t h a n 10 t o n s a n d be
equipped w i t h c l e a t e d t r a c k s . I n compacting t h e
embankment, t h e b u l l d o z e r t r a c k s o r t r e a d s s h a l l
cover t h e e n t i r e s u r f a c e o f each l a y e r a t l e a s t
once. Compaction o f t h e embankment w i t h t h e
bulldozer shall continue until t h e maximum
c o m p a c t i o n has been s e c u r e d .
1. T h i s method i s i n t e n d e d f o r u s e o n l y i n c o n f i n e d
areas t o o s m a l l f o r t h e use o f tamping r o l l e r s o r
bulldozers. M a t e r i a l s h a l l be s p r e a d i n l a y e r s n o t
to exceed 4" d e p t h b e f o r e c o m p a c t i o n and then
thoroughly compacted b y means of mechanical
tamping. Hand t a m p i n g w i l l n o t be a p p r o v e d a s a
s u b s t i t u t e f o r mechanical tamping.
2. I t i s c o n t e m p l a t e d t h a t t h i s method s h a l l be u s e d
i n p i p e t r e n c h e s , under and around p i p e p a s s i n g
t h r o u g h embankments a n d t o h e i g h t s o f 2 f e e t a b o v e
such p i p e , and a d j a c e n t t o manholes and s t r u c t u r e s .
P a r t i c u l a r c a r e s h a l l be t a k e n i n t h e s e a r e a s t o
o b t a i n compaction a t l e a s t equal t o that obtained
by M e t h o d No. 1 o f t h e p r e v i o u s l y specified
methods.
End of Section
02220-9 2 2 0 / 2 0 1 2 - 0 1 , 02
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02220-10 2 2 0 / 2 0 1 2 - 0 1 , 02
SECTION 02280
SOIL TREATMENT
PART 1: GENERAL
A. Not used.
PART 2: PRODUCTS
A. Not used.
PART 3: EXECUTION
A. A l l a r e a s d i s t u r b e d by t h e CONTRACTOR'S o p e r a t i o n , i n -
cluding those areas used f o r storage of excavated
material, equipment, etc., shall be b r o u g h t up t o
w i t h i n 4 i n c h e s o f t h e f i n a l g r a d e i n d i c a t e d on t h e
d r a w i n g s by t h e m e t h o d s t h e r e i n b e f o r e s p e c i f i e d . In
g e n e r a l , t h e g r a d e s h a l l s l o p e away f r o m t h e i n s t a l l e d
or existing structures to drainage ditches or
culverts. Those a r e a s w h i c h a r e n o t o c c u p i e d by
s t r u c t u r e s o r p a v e m e n t s h a l l be t h o r o u g h l y l o o s e n e d by
h a r r o w i n g o r d i s c i n g a n d t h e n r a k e d b y hand and a l l
stones, over 1 inch, rubbish or debris shall be
removed. T o p s o i l s h a l l t h e n be u n i f o r m l y s p a c e d i n
p i l e s a n d d i s t r i b u t e d b y an a p p r o v e d m e t h o d .
02280-1 2 2 0 / 2 0 1 2 - 0 1 , 02
q u a l i t y . The c o s t o f f u r n i s h i n g and p l a c i n g a l l s u c h
t o p s o i l s h a l l be i n c l u d e d i n t h e p r i c e b i d f o r t h e
r e s p e c t i v e pipe items.
3 . 03 SEEDING
B. A f t e r t h e t o p s o i l has been p r o p e r l y d i s t r i b u t e d , l i m e
i n t h e f o r m o f raw g r o u n d l i m e s t o n e s h a l l be a p p l i e d
i n a n amount t o be d e t e r m i n e d f r o m an a n a l y s i s o f t h e
s o i l by a q u a l i f i e d s o i l s a m p l i n g s e r v i c e ; t h e n one
week a f t e r t h e l i m e h a s b e e n s p r e a d , f e r t i l i z e r shall
be added. Fertilizer i n t h e amount of 5-10-5,
n i t r o g e n p h o s p h o r u s a n d p o t a s h , r e s p e c t i v e l y , s h a l l be
s p r e a d a t t h e r a t e o f 30 l b . p e r 1000 s q . f t . a f t e r
w h i c h a 1/4 i n . l a y e r o f p e a t moss o r mushroom manure
shall be a d d e d . The e n t i r e area shall then be
properly tilled and hand-raked t o a smooth, even
grade. A l l s t o n e s and d i r t c l o d s over 1 i n . d i a m e t e r
s h a l l be r e m o v e d f r o m t h e t o p s o i l .
C. P e r m a n e n t s e e d i n g s h a l l c o n s i s t o f a m i x t u r e o f 88%
K e n t u c k y 31 t a l l f e s c u e a n d 12% r e d t o p , sown a t t h e
r a t e o f 2 p o u n d s p e r 1000 s q u a r e f o o t . The a r e a s h a l l
t h e n be l i g h t l y b r u s h e d o r r a k e d t o p r o v i d e s l i g h t
covering over t h e seed, after which i t shall be
l i g h t l y r o l l e d i n two d i r e c t i o n s .
D. A l l s e e d e d a r e a s s h a l l be k e p t c o n s t a n t l y wet t o a
d e p t h o f 3 i n . f o r 10 d a y s i m m e d i a t e l y a f t e r s e e d i n g .
All a r e a s w h i c h do n o t show prompt c a t c h o f g r a s s
s h a l l t h e n be r e s e e d e d a s r e q u i r e d . I n any e v e n t , t h e
02280-2 2 2 0 / 2 0 1 2 - 0 1 , 02
CONTRACTOR s h a l l i n s u r e a good f i n a l s t a n d o f g r a s s a s
specified a b o v e , a n d he s h a l l m a i n t a i n t h e seeded
areas u n t i l t h e lawn, as such, i s f r e e from bare s p o t s
and o f f c o l o r a r e a s a n d u n t i l f i n a l a c c e p t a n c e o f t h e
entire project.
End of Section
02280-3 2 2 0 / 2 0 1 2 - 0 1 , 02
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02280-4 220/2012-01, 02
SECTION 02500
PART 1: GENERAL
A. CONTRACTOR s h a l l f u r n i s h a l l e q u i p m e n t , p l a n t , l a b o r , and
m a t e r i a l s r e q u i r e d f o r t h e c o n s t r u c t i o n o f paving and
surfacing required of the Contract and s h a l l include
f u r n i s h i n g and i n s t a l l i n g a l l m a t e r i a l s required t o
complete t h e p r o j e c t as d e s c r i b e d i n t h e Plans and
S p e c i f i c a t i o n s . Contract drawings i d e n t i f y e x i s t i n g and
p r o p o s e d p a v i n g . A t p r o p o s e d p a v i n g a r e a s t h e CONTRACTOR
shall construct new p a v e d roads and driveways i n
accordance with a l l a p p l i c a b l e s p e c i f i c a t i o n s . I t i s
anticipated the construction a c t i v i t i e s w i l l ultimately
r e s u l t i n t h e e x i s t i n g p a v i n g d e t e r i o r a t i o n and t h e r e f o r e
t h e e x i s t i n g p a v i n g a r e a s s h a l l be r e s t o r e d w i t h new
p a v i n g e i t h e r by m i l l i n g and t o p p i n g , r e s t o r i n g t h e base
a t e x c a v a t e d a r e a s a n d r e s u r f a c i n g , o r c o n s t r u c t i n g new
r o a d p a v i n g a t l o c a t i o n s where t h e t o t a l r o a d b e d h a s
been d e s t r o y e d .
B. The CONTRACTOR a n d h i s s u r e t y w i l l c o n t i n u e t o be l i a b l e
f o r a l l l a t e n t d e f e c t s . However, t h e s u r e t y i s l i a b l e
o n l y u n t i l t h e p e r f o r m a n c e / m a i n t e n a n c e bond i s r e l e a s e d .
The ENGINEER w i l l d e t e r m i n e when a d e f e c t i s a l a t e n t
defect. The CONTRACTOR s h a l l s a t i s f a c t o r i l y r e p a i r o r
c o r r e c t l a t e n t d e f e c t s , a t no e x p e n s e t o t h e OWNER. I f
the defects cannot be s a t i s f a c t o r i l y repaired or
corrected, provide reimbursement f o r any expenses o r
damages i n c u r r e d b y t h e OWNER b e c a u s e o f t h e d e f e c t s .
02500-1 2 2 0 / 2 0 1 2 - 0 1 , 02
E. The CONTRACTOR s h a l l f u r n i s h a l l p l a n t , l a b o r , t o o l s
equipment, b a r r i c a d e s , w a r n i n g and p r o t e c t i v e d e v i c e s
r e q u i r e d t o p r o t e c t t h e p a v i n g c o u r s e s by e r e c t i n g and
maintaining s a i d barricades to prevent v e h i c u l a r t r a f f i c
f r o m t h e new s u r f a c e c o u r s e s a f t e r p l a c e m e n t o f m a t e r i a l s
to permit adequate stability and a d h e s i o n of the
aggregate.
G. M i x i n g P l a n t , h a u l i n g equipment, p a v e r s and r o l l e r s s h a l l
be s u i t a b l e t o c o m p l e t e a l l r e q u i r e d w o r k i n a c c o r d a n c e
with the requirements of Pennsylvania Department o f
T r a n s p o r t a t i o n S e c t i o n 400 o f P u b l i c a t i o n 408, c u r r e n t
e d i t i o n , a s amended.
H. CONTRACTOR s h a l l p r o v i d e a l l h a u l i n g equipment r e q u i r e d
or necessary t o move pavers, rollers or chipping
equipment from s t r e e t t o s t r e e t as a p a r t o f t h o s e i t e m s
s p e c i f i e d i n the form of proposal.
PART 2: PRODUCTS
A. A l l m a t e r i a l s f u r n i s h e d , s u p p l i e d , d e l i v e r e d or used
u n d e r t h i s c o n t r a c t s h a l l be i n a c c o r d a n c e w i t h PennDOT
P u b l i c a t i o n 408, c u r r e n t e d i t i o n , a s amended, o r as
s p e c i f i e d h e r e i n a n d t h e CONTRACTOR w i l l be r e q u i r e d t o
c e r t i f y t h a t t h e m a t e r i a l used under t h e s e c o n t r a c t s
s h a l l meet t h e s e s p e c i f i c a t i o n s .
02500-2 2 2 0 / 2 0 1 2 - 0 1 , 02
D. B i t u m i n o u s m a t e r i a l s h a l l be m a n u f a c t u r e d f r o m a p p r o v e d
s o u r c e s a n d meet t h e r e q u i r e m e n t s o f B u l l e t i n No. 25,
( P u b l i c a t i o n No. 3 7 ) , " S p e c i f i c a t i o n s f o r B i t u m i n o u s
Materials" current edition.
E. B i t u m i n o u s c o n c r e t e m i x t u r e s s h a l l be m a n u f a c t u r e d a s
a p p r o v e d a n d s p e c i f i e d i n B u l l e t i n No. 27, ( P u b l i c a t i o n
No. 27), "Design Procedures/Specifications, Special
Bituminous Mixtures" current edition, a n d be from
approved sources as listed in Bulletin No. 41,
( P u b l i c a t i o n No. 4 1 ) , " P r o d u c e r s o f B i t u m i n o u s M i x t u r e s "
current edition.
G. A l l m a t e r i a l f u r n i s h e d , d e l i v e r e d o r a p p l i e d s h a l l comply
with the requirements o f S e c t i o n 106 " C o n t r o l of
M a t e r i a l " o f P u b l i c a t i o n 408 d a t e d 2007 as amended.
H. M a t e r i a l s r e q u i r e d t o meet PennDOT's s p e c i f i c a t i o n s s h a l l
be tested i n accordance with the requirements of
P u b l i c a t i o n 408 d a t e d 2007 a s amended.
2. I n s t a l l C l a s s 4 G e o t e x t i l e m a t e r i a l as s p e c i f i e d i n
P u b l i c a t i o n 408, S e c t i o n 212.
3. I n s t a l l an 8" a g g r e g a t e b a s e c o n s i s t i n g o f 5 V
c o m p a c t e d No. 3 s t o n e , 2" c o m p a c t e d No. 57 s t o n e
and H" c h o k e c o u r s e No. 8 s t o n e . Aggregate s h a l l
meet t h e r e q u i r e m e n t s o f PennDOT P u b l i c a t i o n 408.
2. B r o o m i n g a n d c l e a n i n g s h a l l be as s p e c i f i e d i n
P u b l i c a t i o n 408, S e c t i o n 400 " F l e x i b l e P a v e m e n t s " .
02500-3 2 2 0 / 2 0 1 2 - 0 1 , 02
A l l u n s u i t a b l e m a t e r i a l s h a l l be d i s p o s e d o f b y t h e
CONTRACTOR a t a s i t e s e c u r e d b y t h e CONTRACTOR.
3. The b i t u m i n o u s t a c k c o a t s h a l l be f u r n i s h e d a n d
a p p l i e d t o e x i s t i n g wearing surfaces i n l o c a t i o n s
r e q u i r i n g subsequent l e v e l i n g , b i n d e r , o r wearing
courses.
4. The b i t u m i n o u s t a c k c o a t s h a l l be a p p l i e d w i t h a n
approved d i s t r i b u t o r as s p e c i f i e d i n P u b l i c a t i o n
408, S e c t i o n 460 " B i t u m i n o u s T a c k C o a t " .
6. The b i t u m i n o u s t a c k c o a t s h a l l be a p p l i e d a t t h e
r a t e o f 0.07 t o 0.10 g a l l o n s p e r s q u a r e y a r d on a l l
s u r f a c e s o f t h e e x i s t i n g b i t u m i n o u s pavement t o be
resurfaced.
S u p e r p a v e 25.0mm B a s e C o u r s e
1. The S u p e r p a v e 25.0mm B a s e C o u r s e m a t e r i a l s h a l l be
f u r n i s h e d and p l a c e d i n l o c a t i o n s as s p e c i f i e d
h e r e i n a n d b y t h e ENGINEER/OWNER's R e p r e s e n t a t i v e .
2. Keyways s h a l l b e c u t a t l i m i t s o f work.
1. The S u p e r p a v e 9.5mm F i n e - G r a d e W e a r i n g C o u r s e s h a l l
be f u r n i s h e d a n d p l a c e d a s s p e c i f i e d h e r e i n a n d b y
t h e ENGINEER/OWNER'S R e p r e s e n t a t i v e .
2. CONTRACTOR s h a l l f u r n i s h a n d p l a c e , a n d r o l l a
Wearing Course a s p h a l t mix design as f o l l o w s :
S u p e r p a v e 9.5mm F i n e - G r a d e W e a r i n g C o u r s e 0.3 t o
3.0 m i l l i o n E S A L ' s , PG 64-22, SRL H, r o l l e d a n d
02500-4 2 2 0 / 2 0 1 2 - 0 1 , 02
c o m p a c t e d t o a f i n i s h e d d e p t h o f one a n d o n e - h a l f
inch (IV), as m e a s u r e d a f t e r c o m p a c t i o n . The
S u p e r p a v e 9.5 mm F i n e - G r a d e W e a r i n g C o u r s e m a t e r i a l
s h a l l c o n f o r m t o PennDOT P u b l i c a t i o n 408, 2007
e d i t i o n a s amended, S e c t i o n 409. M a t e r i a l s h a l l be
p l a c e d on t h e p r e p a r e d r o a d w a y / f o r m e d c u r b s u r f a c e
as specified and meeting the requirements of
P u b l i c a t i o n 408.
1. A t l o c a t i o n s where t h e e x i s t i n g p a v i n g h a s been
d i s t u r b e d and a f t e r c o n s t r u c t i o n o f a l l f a c i l i t i e s
and appurtenances the Asphalt Road Paving
Restoration shall include a l l plant, labor,
m a t e r i a l , equipment and u t i l i t y r e q u i r e d t o prepare
t h e e x i s t i n g P l a n t Roads f o r a s p h a l t r e s u r f a c i n g .
The r e s t o r a t i o n s h a l l i n c l u d e t h e m i l l i n g o f t h e
e x i s t i n g a s p h a l t s u r f a c e a d e p t h o f 1-1/2" a n d t h e
removal o f t h e m i l l i n g r e f u s e from t h e s i t e t o t h e
c o n t r a c t o r s dump s i t e . The r e s t o r a t i o n s h a l l a l s o
i n c l u d e a l l p l a n t , l a b o r , m a t e r i a l , equipment and
u t i l i t y r e q u i r e d t o i n s t a l l a 1-1/2" t h i c k a s p h a l t
w e a r i n g c o u r s e c o n s i s t i n g o f S u p e r p a v e 9.5 mm. A l l
keying and p r e p a r a t i o n s o f e x i s t i n g a s p h a l t paving
adjacent the project s i t e required t o t r a n s i t i o n
t h e new w e a r i n g c o u r s e w i t h t h e e x i s t i n g pavement
s h a l l be i n c l u d e d i n t h e r e s t o r a t i o n .
02500-5 2 2 0 / 2 0 1 2 - 0 1 , 02
PART 3: EXECUTION
A. Where c o n s t r u c t i o n a c t i v i t i e s damage o r d i s t u r b c a r t w a y ,
berms a n d / o r s h o u l d e r s a l o n g M u n i c i p a l , and P l a n t Roads,
t h e work s h a l l be c o n d u c t e d and t h e c a r t w a y and berms
s h a l l be r e s t o r e d i n a manner as i s d e s c r i b e d herein.
A t t e n t i o n i s d i r e c t e d t o t h e f a c t , however, t h a t a l l
b a c k f i l l b e t w e e n t h e t o p e l e v a t i o n o f t h e p i p e zone and
t h e s u r f a c e o f t h e r o a d a n d / o r berm a l o n g S t a t e Roadways
s h a l l be w e l l c o m p a c t e d 2RC m a t e r i a l i n a c c o r d a n c e w i t h
t h e r e q u i r e m e n t o f t h e PA D e p a r t m e n t o f T r a n s p o r t a t i o n
r e g a r d l e s s o f t h e d i s t a n c e between t h e edge o f p a v i n g and
t h e s i d e o f d i t c h . A l l b a c k f i l l between t h e t o p e l e v a t i o n
o f t h e p i p e zone and t h e s u r f a c e o f P l a n t Roads a n d / o r
berms s h a l l be w e l l c o m p a c t e d 2RC m a t e r i a l . Where open
t r e n c h e s c r o s s P l a n t Roads, 2RC m a t e r i a l b a c k f i l l o r
a g g r e g a t e b a c k f i l l s h a l l be p l a c e d f o r t h e f u l l trench
w i d t h , f o r t h e f u l l d e p t h o f b a c k f i l l on b o t h s i d e s o f t h e
edge o f p a v i n g , i n a d d i t i o n t o b e i n g p l a c e d u n d e r t h e
pavement.
B. A t l o c a t i o n s where c o n s t r u c t i o n i s on p l a n t p r o p e r t i e s
and a d j a c e n t t o c i t y r i g h t o f ways s t o c k p i l i n g o f
e x c a v a t e d m a t e r i a l w i t h i n t h e above r i g h t s o f ways i s
prohibited.
E. P r i o r t o t h e p l a c i n g o f any new b i t u m i n o u s m a t e r i a l , a l l
e x p o s e d v e r t i c a l j o i n t s must be c l e a n e d and p r i m e d w i t h a
u n i f o r m c o a t i n g o f b i t u m i n o u s m a t e r i a l , C l a s s E-6 (AASHTO
SS-1 o r C S S - 1 ) , E-8 (AASHTO S S - l h ) , C l a s s AE-T a p p l i e d i n
two o r more a p p l i c a t i o n s , o r o f t h e c l a s s and t y p e
designated f o r bituminous course.
F. A l l b i t u m i n o u s m a t e r i a l s h a l l be i n s t a l l e d and c o m p a c t e d
by methods and with equipment approved by the
P e n n s y l v a n i a Department o f T r a n s p o r t a t i o n .
02500-6 220/2012-01, 02
G. When a l l p a v i n g a n d c o m p a c t i o n i s c o m p l e t e d a l l j o i n t s
s h a l l be s e a l e d u s i n g AC-20 A s p h a l t Cement o r w i t h
E m u l s i o n s E l , E6 o r E8. T h i s a p p l i c a t i o n s h a l l be a
minimum o f s i x i n c h e s i n w i d t h . A l l b i t u m i n o u s m a t e r i a l
s h a l l be i n s t a l l e d a n d c o m p a c t e d b y m e t h o d s a n d w i t h
equipment approved by t h e P e n n s y l v a n i a Department o f
Transportation.
H. The CONTRACTOR s h a l l p r o t e c t n e w l y p a v e d a r e a s k e e p i n g
traffic o f f o f t h e area until adequate c u r i n g and
s t a b i l i t y i s a t t a i n e d a n d a s d i r e c t e d b y t h e ENGINEER.
I. A l l p a i n t e d p a r k i n g l i n e s and m a r k i n g s d e s t r o y e d d u r i n g
t h e c o n s t r u c t i o n o f t h i s p r o j e c t s h a l l be r e p l a c e d . A l l
p a i n t e d l i n e s and m a r k i n g s s h a l l be i n s t a l l e d a c c o r d i n g t o
the Commonwealth of Pennsylvania Department of
T r a n s p o r t a t i o n S p e c i f i c a t i o n s , S e c t i o n 962, and a l l o t h e r
a p p l i c a b l e s e c t i o n s . S t o p b a r s s h a l l be p a i n t e d e a c h s i d e
of t h e entrance gate.
End o f S e c t i o n
02500-7 2 2 0 / 2 0 1 2 - 0 1 , 02
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02500-8 2 2 0 / 2 0 1 2 - 0 1 , 02
SECTION 02609
PART 1: GENERAL
1.03 M a r k i n g t a p e s h a l l be v i v i d l y c o l o r e d i n a c c o r d a n c e w i t h
standard i n d u s t r y color standards. Tape s h a l l be marked
" G r a v i t y Sewer L i n e " a t g r a v i t y s e w e r s , " I n t e r m i t t e n t
P r e s s u r e S e w e r " a t f o r c e M a i n s and " W a t e r l i n e " a t w a t e r
l i n e s , s t o r m sewer, gas, or e l e c t r i c above t h o s e b u r i e d
lines.
PART 2: PRODUCTS
2.01 M a r k i n g t a p e s h a l l be as m a n u f a c t u r e d by t h e T e r r a Tape
o r an a p p r o v e d e q u a l .
PART 3: EXECUTION
A. Not used.
End of Section
02609-1 220/2012-01, 02
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02609-2 2 2 0 / 2 0 1 2 - 0 1 , 02
SECTION 02730
PART 1: GENERAL
B. Manholes: S e c t i o n 02731
A. Design Criteria:
1. Use one t y p e a n d c l a s s o f p i p e i n c o n t i n u o u s l i n e
of sewer between s t r u c t u r e s , unless otherwise
i n d i c a t e d on t h e D r a w i n g s .
1.03 SUBMITTALS
1. Sewer P i p e a n d F i t t i n g s
2. Piping Specialties
3. S e r v i c e Connection Pipe and F i t t i n g s
B. Certificates:
1. C e r t i f i e d r e c o r d s o r r e p o r t s o f r e s u l t s o f shop
t e s t s , such r e c o r d s o r r e p o r t s t o c o n t a i n a sworn
statement t h a t shop t e s t h a v e b e e n p e r f o r m e d a s
specified.
2. M a n u f a c t u r e r ' s sworn c e r t i f i c a t i o n t h a t p i p e w i l l
be manufactured i n accordance with specified
r e f e r e n c e standards f o r each p i p e type.
02730-1 220/2012-01, 2
1.04 PRODUCT DELIEVERY, STORAGE AND HANDLING
A. Environmental Requirements:
PART 2: PRODUCTS
3. J o i n t s s h a l l g e n e r a l l y be o f t h e p u s h - o n type.
The m a n u f a c t u r e r s h a l l f u r n i s h a s w o r n s t a t e m e n t
that the i n s p e c t i o n and a l l of the specified
t e s t s h a v e b e e n made and t h a t t h e r e s u l t s c o m p l y
w i t h the above s t a t e d s p e c i f i c a t i o n standards.
02730-2 220/2012-01, 2
4. A l l p i p e a n d f i t t i n g s s h a l l be c o a t e d and s h a l l
be p r o v i d e d w i t h a cement l i n i n g i n accordance
with the latest revision of the ANSI/AWWA
C104/A21.4 s p e c i f i c a t i o n .
5. The p u s h - o n t y p e j o i n t s s h a l l be o f t h e s i n g l e
rubber gasket molded t o be p o s i t i o n e d i n an
a n n u l a r r e c e s s i n t h e p i p e o r f i t t i n g and s h a l l
compress r a d i c a l l y t o form a p o s i t i v e s e a l and
s h a l l be s h a p e d so t h a t t h e g a s k e t i s l o c k e d i n
p l a c e a g a i n s t displacement. J o i n t s s h a l l conform
to those provisions set forth in the
ANSI/AWWA/C111/A21.11 s p e c i f i c a t i o n s , which are
a p p l i c a b l e t o t h e push-on type. A l l lubricants
and g a s k e t s a n d a n y r e q u i r e d s p e c i a l t o o l s f o r
c o n s t r u c t i o n o f t h e p i p e l i n e s h a l l be f u r n i s h e d
by t h e p i p e m a n u f a c t u r e r .
7. P i p e and f i t t i n g s s h a l l be s i m i l a r a n d e q u a l t o
those products manufactured by A t l a n t i c States
Cast Iron Pipe Co., A m e r i c a n Cast Iron Pipe
Company o r U.S. P i p e a n d F o u n d r y Company.
PART 3: EXECUTION
3 . 01 INSPECTION
B. Remove r e j e c t e d p r o d u c t s from t h e p r o j e c t s i t e .
3.02 PREPARATION
A. General Requirements:
02730-3 220/2012-01, 2
and d e b r i s from washing i n t o t h e p i p e .
2. E x e r c i s e c a r e t o i n s u r e t h a t each l e n g t h abuts
a g a i n s t t h e n e x t i n s u c h manner t h a t no s h o u l d e r
or unevenness o f any k i n d occurs a l o n g inside
bottom h a l f o f pipe l i n e .
3. No w e d g i n g o r b l o c k i n g p e r m i t t e d i n l a y i n g pipe
u n l e s s b y w r i t t e n o r d e r o f ENGINEER.
4. B e f o r e j o i n t s a r e made, b e d e a c h s e c t i o n o f p i p e
f u l l l e n g t h o f b a r r e l w i t h r e c e s s e x c a v a t e d so
p i p e i n v e r t forms c o n t i n u o u s grade w i t h i n v e r t o f
pipe previously l a i d . Do n o t b r i n g succeeding
pipe into p o s i t i o n u n t i l the preceding length i s
embedded a n d s e c u r e l y i n p l a c e .
6. W a l k i n g o r w o r k i n g on c o m p l e t e d p i p e l i n e , except
as n e c e s s a r y i n t a m p i n g a n d b a c k f i l l i n g , i s n o t
permitted until trench i s backfilled one-foot
deep o v e r t o p o f p i p e s .
7. Take up a n d r e l a y p i p e t h a t i s o u t o f a l i g n m e n t
or grade, o r pipe having d i s t u r b e d j o i n t s a f t e r
laying.
02730-4 220/2012-01, 2
8. Take up and r e p l a c e w i t h new, such i n p l a c e p i p e
s e c t i o n s f o u n d t o be d e f e c t i v e . No additional
c o m p e n s a t i o n p a i d f o r r e p l a c e m e n t work.
M a n h o l e O u t s i d e Drop C o n n e c t i o n : Make d r o p c o n n e c t i o n
where i n d i c a t e d on t h e C o n t r a c t D r a w i n g s and where t h e
d r o p i n i n v e r t i s two f e e t o r more a b o v e t h e m a n h o l e
bottom.
2. C o n s t r u c t o u t s i d e Drop C o n n e c t i o n in accordance
w i t h KLH S t a n d a r d D e t a i l SD-2-009.
04 F I E L D QUALITY CONTROL
02730-5 220/2012-01, 2
2. Conduct t e s t s i n the presence of and to the
s a t i s f a c t i o n o f t h e ENGINEER.
3. A testing schedule.
6. M a i n t a i n t e s t i n g r e c o r d s on a f o r m p r o v i d e d b y
the ENGINEER and t h e CONTRACTOR, shall be
r e q u i r e d t o c e r t i f y t h a t a l l such t e s t i n g has
conformed w i t h t h e s p e c i f i e d t e s t c o n d i t i o n s and
requirements.
B. T e s t i n g Equipment:
2. P r o v i d e an e x t r a p r e s s u r e gauge o f known a c c u r a c y
t o f r e q u e n t l y c h e c k t e s t e q u i p m e n t and a p p a r a t u s .
a. C y l i n d r i c a l i n shape w i t h n o t l e s s t h a n nine
arms s p a c e d e v e n l y a r o u n d t h e m a n d r e l .
b. Minimum c o n t r a c t l e n g t h o f m a n d r e l arms w i t h
p i p e w a l l not l e s s than t h e nominal diameter
of t h e pipe being t e s t e d .
02730-6 220/2012-01, 2
c. Mandrel diameter 95 p e r c e n t of inside pipe
diameter.
3. CONTRACTOR s h a l l be r e s p o n s i b l e t o remove a n d
dispose of a l l flushing water, debris, dirt,
e t c . , f r o m t h e new sewer s y s t e m .
1. Where s e w e r s a r e c o n s t r u c t e d i n a l o c a t i o n a n d a t
an e l e v a t i o n where t h e g r o u n d w a t e r e l e v a t i o n i s
4 feet ( v e r t i c a l l y ) higher than the t e s t section
o f p i p e , s a i d c o n s t r u c t e d sewer p i p e ( s ) s h a l l be
hydrostatically tested by measuring the rates
and/or volume o f f l o w o f i n f i l t r a t i o n i n t o t h e
pipeline through the pipe joints and/or pipe
walls.
02730-7 220/2012-01, 2
shall be r e q u i r e d t o c o m p l y with such test
r e s u l t s which i n d i c a t e t h a t those r a t e s a r e l e s s
t h a n a f l o w o f 100 g a l l o n s p e r i n c h d i a m e t e r o f
sewer l i n e p e r m i l e o f p i p e p e r day. Those
sewers which admit i n f i l t r a t i o n o f ground water
at r a t e s i n excess o f t h e parameter, regardless
of the d i f f e r e n t i a l i n elevation between t h e
sewer pipe and t h e ground water, shall be
reconstructed or shall be s e a l e d i n a manner
s a t i s f a c t o r y t o t h e ENGINEER.
3. A l l sewer p i p e s n o t s u b j e c t e d t o l a t e n t e x t e r n a l
h y d r o s t a t i c g r o u n d w a t e r p r e s s u r e s h a l l be t e s t e d
by i n c l u d i n g l o w p r e s s u r e a i r , i n t e r n a l l y , into
the pipe. S a i d t e s t s h a l l n o t be p e r f o r m e d u n t i l
t h e b a c k f i l l h a s b e e n i n p l a c e a t l e a s t 10 d a y s .
A i r s h a l l be s l o w l y i n t r o d u c e d i n t o t h e s e c t i o n
o f p i p e t o be t e s t e d , u n t i l t h e a i r p r e s s u r e i s
r a i s e d t o a p p r o x i m a t e l y 4.0 p s i a n d t h e t e s t p i p e
s e c t i o n i s s t a b i l i z e d f o r 2 minutes w i t h o u t drop.
The p r e s s u r e s h a l l t h e n be s l o w l y d e c r e a s e d t o
3.5 p s i t o 3.0 p s i s h a l l be c o m p a r e d t o t h e
r e q u i r e d time t o decide i f t h e r a t e o f a i r l o s s
is allowable. Minimum h o l d i n g t i m e s r e q u i r e d b y
t h e p i p e d i a m e t e r a r e shown i n G r a v i t y P i p e A i r
Test Requirements, T a b l e 1, E x h i b i t "A". In the
event l o s s d o e s o c c u r b e f o r e t h e minimum time
d i s p l a c e d i n t h e t a b l e b e l o w o r more t h a n 0.5
psig, appropriate repairs or reconstruction shall
be made a n d , t h e t e s t p r o c e d u r e s h a l l be r e r u n
until the test criteria as d i s p l a y e d i n t h e
Gravity Pipe A i r Test Requirements, Table I ,
a p p e n d e d t o o f S e c t i o n 02730, i s s u c c e s s f u l l y
accomplished.
02730-8 220/2012-01, 2
during l a m p i n g , s h a l l be r e j e c t e d .
6. A l l g r a v i t y s e w e r p i p e s s h a l l a l s o be t e s t e d f o r
pipe deflection. Said tests shall n o t be
p e r f o r m e d u n t i l t h e b a c k f i l l has been i n p l a c e
f o r a t l e a s t t h i r t y (30) d a y s ; maximum a c c e p t a b l e
d e f l e c t i o n s h a l l be 5% o f t h e v e r t i c a l i n t e r n a l
diameter. S a i d t e s t i n g may be p e r f o r m e d w i t h a
d e f l e c t o m e t e r , o r an ASTM a p p r o v e d m a n d r e l f o r
the s p e c i f i e d pipe diameter. Deflection testing
e q u i p m e n t s h a l l be r e q u i r e d t o r e c e i v e t h e p r i o r
a p p r o v a l o f t h e ENGINEER.
3. Take up a n d r e l a y p i p e s e w e r l i n e s e c t i o n t h a t
has more t h a n t h e maximum a l l o w a b l e d e f l e c t i o n .
4. Conduct a d d i t i o n a l t e s t r e q u i r e d t o demonstrate
that sewer line meets specified test
requirements.
The OWNER r e s e r v e s t h e r i g h t t o r e t e s t a t h i s e x p e n s e ,
any p i p i n g t h r o u g h o u t t h e d u r a t i o n o f t h e C o n s t r u c t i o n
Period.
02730-9 220/2012-01, 2
Table 1 Minimum Specified Time Requirement for a 0.5 psig Pressure Drop for Size and Length of Pipe
End o f S e c t i o n
02730-10 220/2012-01, 2
DIVISION 3 - CONCRETE
SECTION 03010
CONCRETE WORK
PART 1: GENERAL
C. The CONTRACTOR s h a l l be r e s p o n s i b l e t o f u r n i s h a n d
utilize an i n d e p e n d e n t commercial concrete testing
laboratory. The i n d e p e n d e n t laboratory shall be
approved b y t h e ENGINEER d u r i n g t h e shop drawing
approval process prior t o t h e need f o r concrete
testing. The CONTRACTOR shall be required to
c o o r d i n a t e w i t h t h e approved l a b o r a t o r y , t h e making
and t e s t i n g o f a l l c o n c r e t e c y l i n d e r s r e q u i r e d . A l l
c o s t s f o r t e s t i n g s h a l l be b o r n e b y t h e CONTRACTOR.
D. The CONTRACTOR s h a l l n o t i f y t h e i n d e p e n d e n t c o m m e r c i a l
t e s t i n g l a b o r a t o r y a n d t h e OWNER'S r e p r e s e n t a t i v e a t
l e a s t 24 h o u r s i n a d v a n c e o f e a c h c o n c r e t e p o u r a n d no
c o n c r e t e s h a l l be p l a c e d u n t i l t h e d e s i g n m i x , shop
drawings and r e i n f o r c e m e n t have been r e v i e w e d and
approved.
03010-1 2 2 0 / 2 0 1 2 - 0 1 , 02
a n c h o r b o l t s s h a l l be i n s t a l l e d i n s u b s t a n t i a l accord
w i t h t h e d e t a i l s shown on t h e d r a w i n g s .
I . 02 S P E C I A L CONDITIONS
A. Any change i n c o n f i g u r a t i o n o r d e s i g n o f t h e c o n c r e t e
foundations and/or structural elements which i s
r e q u i r e d t o accommodate a n y c o n s t r u c t i o n p r o c e d u r e o r
operation shall be done only on a p p r o v a l of the
ENGINEER, a n d a t no a d d i t i o n a l c o s t t o t h e OWNER. The
CONTRACTOR s h a l l accompany a n y r e q u e s t f o r a d e s i g n
change, with calculations prepared by a qualified
r e g i s t e r e d p r o f e s s i o n a l ENGINEER w h i c h s h a l l show t h e
e f f e c t o f t h e proposed c h a n g e s on t h e e l e m e n t s t o be
r e v i s e d a n d on a l l s u p p o r t i n g e l e m e n t s .
B. I f d i r e c t e d b y t h e OWNER, i n l i e u o f t h e t e s t i n g l a b
m a k i n g s l u m p t e s t , a s l u m p t e s t s h a l l be made by t h e
CONTRACTOR i n t h e presence of and under t h e
s u p e r v i s i o n o f t h e OWNER'S r e p r e s e n t a t i v e a t t h e s i t e .
03010-2 2 2 0 / 2 0 1 2 - 0 1 , 02
for approval at that time i f so requested by the
CONTRACTOR.
E. C o n s t r u c t i o n j o i n t s i n f l o o r s s h a l l be l o c a t e d n e a r
t h e m i d d l e s p a n o f s l a b s , beams, o r g i r d e r s u n l e s s a
beam i n t e r s e c t s a g i r d e r a t t h i s p o i n t , i n w h i c h c a s e
t h e j o i n t s i n t h e g i r d e r s h a l l be o f f s e t a d i s t a n c e
e q u a l t o t w i c e t h e w i d t h o f t h e beam. I n t h i s last
case p r o v i s i o n s h a l l be made f o r s h e a r by u s e o f
inclined reinforcement.
F. I n t h e e v e n t t h e CONTRACTOR d e s i r e s t o p l a c e c o n s t r u c -
t i o n j o i n t s i n l o c a t i o n s o t h e r t h a n t h o s e shown on t h e
drawings, he shall show the location of a l l
construction joints on the reinforcing supplier's
submitted drawings at which time they will be
c o n s i d e r e d f o r a p p r o v a l . A l l keyways s h a l l be as shown
on KLH SD-3-003 as a p p l i c a b l e .
G. Where a h o r i z o n t a l c o n s t r u c t i o n j o i n t i s t o be made,
any e x c e s s w a t e r o r l a i t a n c e s h a l l be removed f r o m t h e
surface after the concrete i s deposited. Before
d e p o s i t i n g o f c o n c r e t e i s resumed t h e hardened s u r f a c e
s h a l l be removed, and cement g r o u t d e p o s i t e d t o a
t h i c k n e s s o f one i n c h (1") on t o p o f t h e c o n c r e t e t o
be b o n d e d .
A. General
1. T h i s work i s i n t e n d e d t o c o v e r a l l p h a s e s o f
concrete control, testing and inspection
n e c e s s a r y t o a s s u r e an i n - p l a c e c o n c r e t e o f h i g h
s t r u c t u r a l q u a l i t y and d u r a b i l i t y . The concrete
t o be u s e d i n t h i s p r o j e c t s h a l l be r e a d y - m i x e d
c o n c r e t e i n c o n f o r m i t y w i t h ASTM D e s i g n a t i o n C94
(latest r e v i s i o n ) except as r e v i s e d o r amended
hereinafter.
03010-3 220/2012-01, 02
P r e p a r a t i o n Of F i e l d Specimens
2. A s e t o f c o n c r e t e f i e l d specimens s h a l l consist
o f f o u r (4) 6" d i a m e t e r x 12" l o n g c y l i n d e r s made
and cured by the testing laboratory
representative i n accordance with Method of
Making and Curing Concrete Compression and
Flexure Test Specimens i n the Field, ASTM
D e s i g n a t i o n C31. C o n c r e t e s h a l l be s a m p l e d i n t h e
f i e l d f o r each day's p o u r as f o l l o w s :
a. 2 s e t s o f f i r s t 25 c y o r f r a c t i o n thereof
e x c e p t as s t a t e d h e r e i n a f t e r
b. 1 s e t f o r e a c h a d d i t i o n a l 50 c y o r fraction
t h e r e o f a f t e r t h e f i r s t 25 c y
3. A l l c y l i n d e r s s h a l l be t a g g e d n u m e r i c a l l y , s u c h
tag i n d i c a t i n g date of pour, exact l o c a t i o n i n
the w o r k a t w h i c h e a c h l o a d r e p r e s e n t e d by t h e
cylinders i s located and t h e d e l i v e r y ticket
number o f t h e l o a d f r o m w h i c h t h e s p e c i m e n was
made.
T e s t i n g Of F i e l d Specimens
1. T e s t i n g o f each s e t o f c o n c r e t e c y l i n d e r s s h a l l
be accomplished i n accordance with Standard
M e t h o d o f T e s t s , ASTM S p e c i f i c a t i o n Designation
C39.
a. 1 c y l i n d e r o f e a c h s e t a t age 7 d a y s
03010-4 2 2 0 / 2 0 1 2 - 0 1 , 02
b. 1 c y l i n d e r o f e a c h s e t age 28 d a y s
c. 2 c y l i n d e r s of each s e t a t the d i r e c t i o n of
t h e ENGINEER
2. The CONTRACTOR s h a l l s u b m i t f o r a p p r o v a l a d e s i g n
mix f o r a l l c o n c r e t e p r o p o s e d f o r use. The m i x
shall be prepared by an approved testing
laboratory. Compressive s t r e n g t h of at least
f o u r (4) t e s t s p e c i m e n s o f t h e d e s i g n m i x shall
indicate 5% higher than the 28-day strength
specified.
3. Slump t e s t s s h a l l be c o n d u c t e d r e g u l a r l y d u r i n g
construction. The CONTRACTOR s h a l l furnish a
s l u m p t e s t c o n e as p e r ASTM C-39. A i r contents
of c o n c r e t e samples f o r each compressive test
s h a l l be p e r f o r m e d i n a c c o r d a n c e w i t h e i t h e r ASTM
C-231, ASTM C-173, or ASTM C-138. Upon
c o m p l e t i o n o f t e s t s , r e s u l t s s h a l l be s u b m i t t e d
t o t h e ENGINEER, w i t h c o p i e s t o t h e CONTRACTOR.
The t e s t r e p o r t s s h a l l i n c l u d e t h e e x a c t l o c a t i o n
i n t h e work a t w h i c h t h e b a t c h r e p r e s e n t e d by t h e
t e s t was d e p o s i t e d .
4. The s t r e n g t h o f t h e c o n c r e t e i n p l a c e w i l l be
considered p o t e n t i a l l y deficient i f i t f a i l s to
c o m p l y w i t h any r e q u i r e m e n t s w h i c h c o n t r o l the
strength of the concrete, including but not
n e c e s s a r i l y l i m i t e d to the f o l l o w i n g conditions:
C u r i n g methods a r e unsatisfactory.
03010-5 220/2012-01, 02
Mechanical injury such as l o a d stresses,
heavy shock and excessive vibration;
construction fires; a c c i d e n t s o r premature
removal o f formwork likely to result i n
deficient strength.
5. A d d i t i o n a l t e s t i n g may be r e q u i r e d , t o be p a i d
f o r b y t h e CONTRACTOR, when t h e s t r e n g t h o f t h e
structure i s considered potentially deficient.
C o r e t e s t s may be r e q u i r e d , i n a c c o r d a n c e w i t h
ASTM C-42; a t l e a s t three (3) r e p r e s e n t a t i v e
cores 2-inches i n diameter s h a l l be t a k e n when
the concrete i n p l a c e i s considered potentially
deficient. C o n c r e t e work j u d g e d i n a d e q u a t e s h a l l
be r e p l a c e d a t t h e CONTRACTOR'S e x p e n s e .
a. A f t e r t h e s t r u c t u r e has been c o m p l e t e d , a l l
d r a i n v a l v e s and o t h e r v a l v e s o r openings
i n t o t h e t a n k s s h a l l be c l o s e d a n d a l l s t o p
plank openings, etc., shall be s e a l e d o r
p l u g g e d s o a s t o be made w a t e r t i g h t . Any
leaking valves shall be conditioned or
r e p a i r e d so t h a t t h e y a r e w a t e r t i g h t . The
b a s i n s h a l l t h e n be f i l l e d w i t h w a t e r t o t h e
approximate average f l o w l i n e and l e f t t o
stand 24 h o u r s t o p e r m i t the concrete t o
a b s o r b any m o i s t u r e , a f t e r which time the
basin level shall be b r o u g h t up t o t h e
average flow line and r e a d i n g s shall be
t a k e n b y means o f hook gauge a s t o t h e e x a c t
depth of water i n the b a s i n . The b a s i n
s h a l l s t a n d t h u s f o r 24 h o u r s a n d a r e a d i n g
s h a l l t h e n be t a k e n .
03010-6 2 2 0 / 2 0 1 2 - 0 1 , 02
b. At the beginning of the t e s t , a f l a t pan
shall be f l o a t e d i n the basin containing
approximately one i n c h (1") d e p t h o f w a t e r .
The exact depth of the water i n the pan
s h a l l be m e a s u r e d . At the c o n c l u s i o n of the
t e s t , t h e amount o f w a t e r t h a t has b e e n l o s t
o r g a i n e d by t h e pan s h a l l be d e t e r m i n e d i n
a s i m i l a r manner i n o r d e r t o d e t e r m i n e t h e
amount o f p r e c i p i t a t i o n o r e v a p o r a t i o n from
the surface of the tank or b a s i n to be
tested.
PART 2: PRODUCTS
A. Not used.
PART 3: EXECUTION
A. Not used.
End of Section
03010-7 220/2012-01, 02
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03010-8 220/2012-01, 02
SECTION 03100
CONCRETE FORMWORK
PART 1: GENERAL
A. A l l formwork s h a l l be as r e q u i r e d i n "Recommended
P r a c t i c e f o r C o n c r e t e Formwork" (ACI 3 4 7 ) , e x c e p t as
r e v i s e d or modified hereafter.
B. Forms s h a l l c o n f o r m t o t h e s h a p e , l i n e s , g r a d e s and
dimensions o f t h e c o n c r e t e as called f o r on the
drawings. A l l lumber used for forms shall be
t h o r o u g h l y c l e a n e d and t r e a t e d w i t h an a p p r o v e d f o r m
o i l . Lumber u s e d i n f o r m s f o r e x p o s e d s u r f a c e s s h a l l
be d r e s s e d t o a u n i f o r m t h i c k n e s s and s h a l l be f r e e
from loose knots or other d e f e c t s . For unexposed
s u r f a c e s and r o u g h work, u n d r e s s e d l u m b e r , f r e e o f
n a i l s and c l e a n o f h a r d e n e d c o n c r e t e o r o t h e r f o r e i g n
m a t e r i a l may be u s e d . Lumber o n c e u s e d i n f o r m s s h a l l
h a v e n a i l s w i t h d r a w n , and s u r f a c e s t o be i n c o n t a c t
w i t h c o n c r e t e s h a l l be t h o r o u g h l y c l e a n e d b e f o r e b e i n g
u s e d a g a i n . Forms f o r a l l e x p o s e d c o n c r e t e s h a l l be
carefully built t o produce t h e c o n t o u r and d e s i g n
i n d i c a t e d . C a r e s h a l l be t a k e n t o a s s u r e t h a t a l l f o r m
j o i n t s a r e t r u l y v e r t i c a l o r h o r i z o n t a l . No sloping
j o i n t s w i l l be a c c e p t e d .
D. Forms s h a l l be s u f f i c i e n t l y t i g h t t o p r e v e n t l e a k a g e
of mortar. They s h a l l be p r o p e r l y b r a c e d o r tied
t o g e t h e r so as t o m a i n t a i n t h e d e s i r e d p o s i t i o n and
03100-1 220/2012-01, 02
shape d u r i n g and a f t e r p l a c i n g c o n c r e t e and so they
w i l l not tremble o r d i s t o r t i n a h i g h wind.
E. T e m p o r a r y o p e n i n g s s h a l l be p r o v i d e d a t t h e b a s e o f
wall forms a n d a t o t h e r p o i n t s where n e c e s s a r y t o
f a c i l i t a t e c l e a n i n g and i n s p e c t i o n i m m e d i a t e l y b e f o r e
depositing concrete.
G. No f o r m o r f o r m s u p p o r t s h a l l be removed f r o m t h e
f o r m e d s u r f a c e f o r a t l e a s t 24 h o u r s . Forms s h a l l be
r e m o v e d i n s u c h a manner a s t o i n s u r e t h e c o m p l e t e
safety of the structure. Responsibility f o r the
removal o f forms shall be with t h e CONTRACTOR.
However, t h e f o l l o w i n g minimum r e q u i r e m e n t s s h a l l be
adhered t o :
1. Forms s h a l l n o t be removed u n t i l t h e c o n c r e t e h a s
a t t a i n e d 80% o f t h e s p e c i f i e d 2 8 - d a y s t r e n g t h .
2. I n c o l d o r i n c l e m e n t weather t h e requirement f o r
removal o f forms shall be a s s t a t e d i n the
Section 3300 u n d e r "Placing Concrete i n Cold
Weather".
3. Forms f o r s u p p o r t i n g r e i n f o r c e d c o n c r e t e r o o f s o r
floors shall n o t be removed n o r f o r m supports
s l a c k e n e d f o r a p e r i o d o f 28 d a y s u n l e s s t h e
CONTRACTOR c a n p r o d u c e s a t i s f a c t o r y e v i d e n c e t h a t
t h e c o n c r e t e h a s a t t a i n e d t h e s p e c i f i e d 28 d a y
strength characteristic.
4. P o r t i o n s o f t h e s t r u c t u r e w h i c h w i l l be s u b j e c t
to construction loads or b a c k f i l l shall have
attained sufficient strength t o withstand these
loads a n d t h e CONTRACTOR may be r e q u i r e d t o
produce evidence that such s t r e n g t h has been
attained.
03100-2 2 2 0 / 2 0 1 2 - 0 1 , 02
5. No c o n s t r u c t i o n l o a d s e x c e e d i n g t h e s t r u c t u r a l
d e s i g n l o a d s s h a l l be s u p p o r t e d upon a n y u n s h o r e d
portion of the structure under construction.
Evidence that the concrete has attained a
strength sufficient f o r t h e above conditions
shall consist of reports of compression tests
made on j o b c u r e d c y l i n d e r s . The c o s t o f s u c h
t e s t s s h a l l be b o r n e b y t h e CONTRACTOR.
PART 2: PRODUCTS
A. Not used.
PART 3: EXECUTION
A. Not used.
End of Section
03100-3 2 2 0 / 2 0 1 2 - 0 1 , 02
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03100-4 2 2 0 / 2 0 1 2 - 0 1 , 02
SECTION 03200
CONCRETE REINFORCEMENT
PART 1: GENERAL
A. Not u s e d .
PART 2: PRODUCTS
A. W e l d e d w i r e f a b r i c f o r c o n c r e t e r e i n f o r c e m e n t s h a l l be
e l e c t r i c a l l y welded w i r e f a b r i c o f c o l d drawn w i r e
conforming to "Specification f o r Welded S t e e l Wire
F a b r i c f o r C o n c r e t e R e i n f o r c e m e n t " (ASTM A 1 8 5 ) .
PART 3: EXECUTION
03200-1 2 2 0 / 2 0 1 2 - 0 1 , 02
C. M e t a l r e i n f o r c e m e n t s h a l l be p l a c e d i n a c c o r d a n c e w i t h
ACI 3 1 8 - ( L a t e s t R e v i s i o n ) , e x c e p t as o t h e r w i s e noted
h e r e i n and a c c u r a t e l y p o s i t i o n e d i n a c c o r d a n c e w i t h
t h e i n f o r m a t i o n on t h e d r a w i n g s . P r o t e c t i v e concrete
c o v e r s h a l l be a s r e q u i r e d i n P a r a g r a p h 7.14 o f A C I
3 1 8 - ( L a t e s t R e v i s i o n ) . R e i n f o r c e m e n t s h a l l be s e c u r e d
a g a i n s t d i s p l a c e m e n t by u s i n g a n n e a l e d i r o n w i r e t i e s
or suitable clips at intersections, and s h a l l be
s u p p o r t e d by c o n c r e t e o r m e t a l s u p p o r t s , s p a c e r s , o r
metal hangers.
D. M e t a l r e i n f o r c e m e n t b e f o r e p o s i t i o n e d , s h a l l be f r e e
from loose m i l l and r u s t s c a l e and from c o a t i n g s ,
i n c l u d i n g i c e , t h a t d e s t r o y o r r e d u c e t h e bond. Where
there i s delay i n depositing concrete, reinforcement
s h a l l be r e i n s p e c t e d a n d c l e a n e d when n e c e s s a r y .
E. A l l l a p s o f w i r e mesh s h a l l be one w i d t h o f w i r e
s p a c i n g a n d a d j o i n i n g s h e e t s s h a l l be s e c u r e l y t i e d
t o g e t h e r w i t h No. 14 t i e w i r e , one t i e f o r e a c h two
r u n n i n g f e e t . A t l a p s , w i r e s s h a l l be s t a g g e r e d a n d
t i e d i n s u c h a manner t h a t t h e y c a n n o t s l i p .
End o f S e c t i o n
03200-2 2 2 0 / 2 0 1 2 - 0 1 , 02
SECTION 03300
CAST-IN-PLACE CONCRETE
PART 1: GENERAL
A. Not used.
PART 2: PRODUCTS
2.02 ADMIXTURES
A. A l l a d m i x t u r e s s h a l l be a p p r o v e d by t h e OWNER, i f he
so d e s i r e s , a n d s h a l l be a d d e d t o t h e c o n c r e t e i n
strict accordance with t h e recommendation of the
m a n u f a c t u r e r . An a i r e n t r a i n i n g a d m i x t u r e shall be
added t o a l l c o n c r e t e f o r structures subjected to
freeze-thaw c o n d i t i o n s , such as s i d e w a l k s , outside
liquid containing or liquid conveying vessels,
concrete w a l l s and r o o f s e x p o s e d t o w e a t h e r , e t c .
A d m i x t u r e s h a l l be a d d e d t o t h e c o n c r e t e t o p r o d u c e a
5% a i r c o n t e n t i n C l a s s A c o n c r e t e and 6% a i r c o n t e n t
i n C l a s s B c o n c r e t e . A i r c o n t e n t s h a l l n o t v a r y more
than 1% from the specified amount. An admixture
similar t o Type B o r Type D, ASTM S t a n d a r d C-494,
s h a l l be a d d e d t o a l l C l a s s A o r C l a s s B n o n - a i r
e n t r a i n e d c o n c r e t e u n l e s s o t h e r w i s e a p p r o v e d by t h e
ENGINEER and s h a l l be o p t i o n a l w i t h C l a s s C. This
admixture shall contain no calcium chloride or
t r i e t h a n o l a m i n e . D e n s i f y i n g r e t a r d e r s as m a n u f a c t u r e d
by S i k a C h e m i c a l Company, M a s t e r B u i l d e r s Company o r
03300-1 2 2 0 / 2 0 1 2 - 0 1 , 02
Dewey & A l m y C o r p o r a t i o n w i l l be c o n s i d e r e d , p r o v i d e d
t h e CONTRACTOR o b t a i n s t h e a p p r o v a l o f t h e OWNER f o r
t h e t y p e t o be u s e d p r i o r t o t h e m a k i n g o f t h e t r i a l
mixes and further provided that they meet t h e
requirements hereinafter s p e c i f i e d .
2.03 WATER
The s i z e s o f c o a r s e a g g r e g a t e f o r t h e t h r e e t y p e s o f
concrete being used i n this work as d e s c r i b e d
h e r e a f t e r , as f o l l o w s :
Class A 467 o r 57
Class B 67
Class C 2
03300-2 2 2 0 / 2 0 1 2 - 0 1 , 02
a g g r e g a t e . A t random s e l e c t i o n a g g r e g a t e samples taken
a t t h e c o n s t r u c t i o n s i t e w i l l be t e s t e d .
2.05 STORAGE
A. Cement a n d a g g r e g a t e s s h a l l be s t o r e d i n s u c h a manner
as to prevent deterioration or contamination with
f o r e i g n m a t t e r . F i n e and c o a r s e a g g r e g a t e s h a l l be
s t o r e d s e p a r a t e l y a n d i n s u c h a manner a s t o a v o i d
s e g r e g a t i o n . Cement w h i c h h a s become c a k e d , p a r t i a l l y
s e t , o r o t h e r w i s e d e t e r i o r a t e d , o r any m a t e r i a l w h i c h
has become damaged o r c o n t a m i n a t e d , s h a l l be r e j e c t e d
f o r use.
Minimum Maximum
W/c R a t i o Cement 28-Day S t r e n g t h Slump
Type Maximum Factor Characteristics (Inches)
PART 3: EXECUTION
A. A l l c o n c r e t e w h i c h i s t o r e t a i n o r e x c l u d e w a t e r and
i n t e n d e d t o be w a t e r t i g h t s h a l l be C l a s s A. C l a s s B
c o n c r e t e s h a l l be u s e d i n w a l l s a n d s l a b s 6 i n c h e s o r
l e s s i n t h i c k n e s s . I t s h a l l a l s o be u s e d f o r f o r m i n g
c h a n n e l s i n t h e bottom o f f l u m e s and o t h e r s i m i l a r
s t r u c t u r e s and f o r c l o s i n g openings i n w a l l s around
p i p e s . C l a s s C c o n c r e t e s h a l l be u s e d f o r p i p e c r a d l e
backfill, o r as shown on t h e d r a w i n g s . Class A
c o n c r e t e s h a l l be u s e d a t a l l o t h e r l o c a t i o n s .
B. C o n c r e t e s h a l l be m i x e d a n d d e l i v e r e d i n a c c o r d a n c e
with the requirements of "Standard S p e c i f i c a t i o n s f o r
R e a d y - M i x e d C o n c r e t e " (ASTM D e s i g n a t i o n C-94) and/or
as modified by these specifications. During a
c o n t i n u o u s pour, t h e i n t e r v a l between l o a d s s h a l l not
be g r e a t e r t h a n t w e n t y m i n u t e s , o r i n a n y c a s e be so
g r e a t a s t o a l l o w t h e c o n c r e t e i n p l a c e t o become
p a r t i a l l y hardened. Water used t o f l u s h t h e m i x e r o r
03300-3 2 2 0 / 2 0 1 2 - 0 1 , 02
a g i t a t o r b e t w e e n l o a d s s h a l l n o t be a l l o w e d t o become
a p a r t o f a n y c o n c r e t e i n t h e work.
C. When t h e a m b i e n t t e m p e r a t u r e i s b e l o w 40°F, a d e q u a t e
e q u i p m e n t s h a l l be p r o v i d e d f o r h e a t i n g t h e component
m a t e r i a l s o f t h e c o n c r e t e so t h a t t h e c o n c r e t e b e i n g
d e p o s i t e d c a n be m a i n t a i n e d a t a t e m p e r a t u r e o f 50°F
minimum to 90 °F maximum. When t h e ambient a i r
temperature i s above 90°F, a n d a d e q u a t e means o f
c o o l i n g t h e c o n c r e t e m i x s h a l l be p r o v i d e d .
D. T r u c k m i x e r s s h a l l be r e v o l v i n g drum t y p e a n d s h a l l be
equipped w i t h a m i x i n g water tank. Only t h e p r e s c r i b e d
amount o f m i x i n g w a t e r s h a l l be p l a c e d i n t h e t a n k f o r
any one b a t c h , u n l e s s t h e t a n k i s e q u i p p e d w i t h a n
a p p r o v e d d e v i c e b y w h i c h t h e amount o f w a t e r a d d e d t o
e a c h b a t c h c a n be r e a d i l y v e r i f i e d b y t h e ENGINEER.
E. Delivery tickets s h a l l be p r e p a r e d f o r e a c h l o a d o f
ready-mixed concrete delivered. The batch plant
o p e r a t o r s h a l l p r e p a r e t h e t i c k e t . The d r i v e r s o f t h e
trucks shall deliver the tickets t o t h e OWNER'S
representative at the s i t e a t t h e time of the
delivery. The t i c k e t s shall contain the following
information:
1. Number o f y a r d s d e l i v e r e d on t h i s t r u c k
2. Q u a n t i t i e s of m a t e r i a l s i n the batch
3. The t i m e a t w h i c h the truck l e f t the batching
plant
4. The t i m e a t w h i c h t h e cement was a d d e d
5. The o u t d o o r t e m p e r a t u r e i n t h e s h a d e
6. The n u m e r i c a l s e q u e n c e o f t h e d e l i v e r y
7. Date
F. P l a c i n g o f t h e c o n c r e t e s h a l l be done i n a c c o r d a n c e
with ACI Standard 304, "Recommended Practice f o r
Measuring, M i x i n g and P l a c i n g Concrete", Except as
m o d i f i e d o r r e v i s e d by t h e s e S p e c i f i c a t i o n s .
G. B e f o r e d e p o s i t i n g c o n c r e t e a l l d e b r i s s h a l l be removed
f r o m t h e s p a c e t o be o c c u p i e d b y t h e c o n c r e t e . Forms,
i f c o n s t r u c t e d o f l u m b e r , s h a l l be t h o r o u g h l y s e c u r e d
i n p o s i t i o n . W a t e r s h a l l be r e m o v e d f r o m t h e s p a c e t o
be occupied by t h e c o n c r e t e before concrete i s
deposited.
03300-4 2 2 0 / 2 0 1 2 - 0 1 , 02
H. Concrete shall be handled from the transporting
v e h i c l e i n s u c h a way as t o p r e v e n t t h e s e p a r a t i o n o r
l o s s o f t h e i n g r e d i e n t s . Under no c i r c u m s t a n c e s shall
c o n c r e t e t h a t h a s p a r t i a l l y h a r d e n e d be d e p o s i t e d i n
t h e work. C o n c r e t e s h a l l be d e p o s i t e d i n t h e f o r m s a s
n e a r l y as p r a c t i c a l in i t s final position to avoid
r e h a n d l i n g . I t s h a l l be so d e p o s i t e d a s t o m a i n t a i n ,
until the completion of the unit, a p l a s t i c surface
approximately horizontal. Forms f o r w a l l s o r thin
s e c t i o n s o f c o n s i d e r a b l e h e i g h t s h a l l be p r o v i d e d w i t h
openings or other devices that will prevent
s e g r e g a t i o n a n d a c c u m u l a t i o n o f h a r d e n e d c o n c r e t e on
the f o r m s o r on t h e m e t a l r e i n f o r c e m e n t above t h e
l e v e l of the concrete.
I. Where c o n c r e t e i s c o n v e y e d t o c h u t e s , t h e e q u i p m e n t
shall be o f s u c h s i z e and d e s i g n as t o i n s u r e a
c o n t i n u o u s f l o w i n t h e c h u t e . The c h u t e s s h a l l be o f
m e t a l , o r m e t a l - l i n e d , and i f two o r more l e n g t h s a r e
u s e d , t h e y s h a l l h a v e a p p r o x i m a t e l y t h e same s l o p e .
The s l o p e s h a l l n o t be l e s s t h a t one v e r t i c a l t o two
horizontal and s h a l l be such as t o p r e v e n t the
s e g r e g a t i o n o f t h e i n g r e d i e n t s . The d i s c h a r g e e n d o f
t h e c h u t e s h a l l be p r o v i d e d w i t h a b a f f l e p l a t e t o
prevent segregation. I f the distance of the discharge
end o f t h e c h u t e a b o v e t h e s u r f a c e s o f t h e c o n c r e t e i s
more t h a n t h r e e t i m e s t h e t h i c k n e s s o f t h e l a y e r b e i n g
d e p o s i t e d , o r more t h a n 4 f e e t a b o v e t h e s u r f a c e o f
the c o n c r e t e , a spout or "elephant t r u n k " s h a l l be
u s e d , a n d t h e l o w e r end m a i n t a i n e d as n e a r t o t h e
s u r f a c e o f d e p o s i t a s p r a c t i c a l . When t h e o p e r a t i o n i s
i n t e r m i t t e n t , t h e chute s h a l l d i s c h a r g e i n t o a hopper.
The c h u t e s h a l l be t h o r o u g h l y c l e a n e d b e f o r e a n d a f t e r
e a c h r u n a n d t h e d e b r i s f r o m any w a t e r u s e d s h a l l be
d i s c h a r g e d o u t s i d e t h e forms.
J. B e f o r e d e p o s i t i n g new c o n c r e t e on o r a g a i n s t c o n c r e t e
w h i c h h a s h a r d e n e d a n d t o w h i c h i t i s t o bond, t h e
forms shall be retightened. The surface of the
h a r d e n e d c o n c r e t e s h a l l be r o u g h e n e d i n a manner t h a t
will not leave loosened particles of aggregate to
damaged concrete at the surface. It shall be
t h o r o u g h l y c l e a n e d o f f o r e i g n m a t t e r and l a i t a n c e , and
s a t u r a t e d w i t h w a t e r . To i n s u r e an e x c e s s o f m o r t a r a t
t h e j u n c t i o n o f t h e hardened and t h e newly d e p o s i t e d
concrete, the cleaned and saturated surfaces,
i n c l u d i n g i n c l i n e d s u r f a c e s , s h a l l be f i r s t t h o r o u g h l y
03300-5 2 2 0 / 2 0 1 2 - 0 1 , 02
c o v e r e d w i t h a c o a t i n g o f m o r t a r o r n e a t cement g r o u t
a g a i n s t w h i c h t h e new c o n c r e t e s h a l l be p l a c e d b e f o r e
the grout has a t t a i n e d i t s i n i t i a l s e t .
0. C o n c r e t e s h a l l be p l a c e d i n c o l d w e a t h e r i n a c c o r d a n c e
with "Recommended Practice f o r Cold Weather
C o n c r e t i n g " (ACI 306) e x c e p t a s m o d i f i e d o r r e v i s e d b y
these s p e c i f i c a t i o n s . Before p l a c i n g concrete during
c o l d w e a t h e r , t h e f o r m s s h a l l be f r e e f r o m f r o s t a n d
ice.
03300-6 2 2 0 / 2 0 1 2 - 0 1 , 02
i n t h e s p r i n g r e a c h e s 40°F f o r t h r e e s u c c e s s i v e d a y s )
when f r e e z i n g temperatures c a n be a n t i c i p a t e d , t h e
CONTRACTOR shall maintain facilities t o keep t h e
c o n c r e t e f r o m f r e e z i n g f o r a t l e a s t 72 h o u r s after
placing.
A f t e r t h e r e q u i r e d p r o t e c t i o n p e r i o d i s over, t h e heat
s h a l l be removed g r a d u a l l y a n d u n i f o r m l y s o t h a t t h e r e
w i l l be a t e m p e r a t u r e d i f f e r e n t i a l o f no more t h a n 40°F
o v e r a n y 24 h o u r p e r i o d .
Forms s h a l l n o t be removed f r o m t h e c o n c r e t e s u r f a c e s
d u r i n g t h e p r o t e c t i o n p e r i o d s t i p u l a t e d above, t h e
f o r m s s h a l l n o t be removed f o r a p e r i o d o f t h r e e d a y s
d u r i n g those seasons of the year p r e v i o u s l y s p e c i f i e d
when t h e d i f f e r e n c e b e t w e e n t h e d a i l y h i g h a n d l o w
t e m p e r a t u r e s may r e a s o n a b l y be e x p e c t e d t o e x c e e d 40°F.
C o n c r e t e s h a l l be p l a c e d i n h o t w e a t h e r i n a c c o r d a n c e
w i t h "Recommended P r a c t i c e f o r Hot W e a t h e r C o n c r e t i n g "
(ACI 305) e x c e p t as m o d i f i e d o r r e v i s e d by these
specifications.
At a i r temperatures o f 90°F o r a b o v e , c o n c r e t e s h o u l d
be k e p t a s c o o l a s p o s s i b l e d u r i n g p l a c i n g and c u r i n g .
Concrete s u r f a c e s s h a l l be wet c u r e d i n a c c o r d a n c e
w i t h A C I 305 s p e c i f i c a t i o n s f o r h o t w e a t h e r c u r i n g .
After the period of wet-curing, a suitable
heat-reflecting plastic membrane o r w h i t e - p i g m e n t e d
c u r i n g compound may be u s e d — o r i m m e d i a t e membrane
curing.
03300-7 2 2 0 / 2 0 1 2 - 0 1 , 02
V. I f , a f t e r s t r i p p i n g o f f o r m s , any c o n c r e t e i s f o u n d t o
be n o t f o r m e d a s shown on t h e D r a w i n g s , o r i s o u t o f
a l i g n m e n t o r l e v e l , o r shows a d e f e c t i v e s u r f a c e , i t
s h a l l be c o n s i d e r e d a s n o t c o n f o r m i n g w i t h t h e i n t e n t
of these specifications and s h a l l be removed a n d
r e p l a c e d b y t h e CONTRACTOR a t h i s e x p e n s e u n l e s s t h e
OWNER g r a n t s p e r m i s s i o n t o p a t c h t h e d e f e c t i v e a r e a ,
i n w h i c h c a s e p a t c h i n g s h a l l be done a s h e r e i n a f t e r
described.
End of Section
03300-8 2 2 0 / 2 0 1 2 - 0 1 , 02
SECTION 03345
CONCRETE F I N I S H I N G
PART 1: GENERAL
A. Not used.
PART 2: PRODUCTS
A. Not used.
PART 3: EXECUTION
A. A l l c o n c r e t e s u r f a c e s s h a l l be f i n i s h e d by e x p e r i e n c e d
finishers as s p e c i f i e d as soon a f t e r placing the
c o n c r e t e a s c o n d i t i o n s w i l l p e r m i t . The p l a c i n g o f
c o n c r e t e a n d t h e r e m o v a l o f f o r m s s h a l l be s c h e d u l e d
so t h a t f i n i s h i n g t h e s u r f a c e s c a n be c o m p l e t e d b e f o r e
the concrete reaches a final hard s e t . No cement
p l a s t e r o r cement b r u s h c o a t s w i l l be a c c e p t a b l e .
B. Formed c o n c r e t e s u r f a c e s w h i c h a r e t o be c o a t e d o r
l i n e d o r e x p o s e d t o v i e w s h a l l be f i n i s h e d by r e m o v i n g
the forms as e a r l y as i s p r a c t i c a l , immediately
r e m o v i n g t h e f o r m t i e s t o a d e p t h o f a t l e a s t one i n c h
b e n e a t h t h e s u r f a c e , a n d p o i n t i n g up t h e h o l e s a n d
f i l l i n g a l l c a v i t i e s a n d d e p r e s s i o n w i t h a wood f l o a t
o r t r o w e l . Cement m o r t a r s h a l l n o t be a p p l i e d e x c e p t
to fill holes or cavities. Fins, form marks,
projections and uneven spots shall be removed b y
r u b b i n g o r g r i n d i n g t h e s u r f a c e s . The e n t i r e s u r f a c e
o f t h e c o n c r e t e s h a l l t h e n be t h o r o u g h l y d r e n c h e d w i t h
water and rubbed w i t h a carborundum b r i c k o r o t h e r
approved abrasive u n t i l a l l fins, j o i n t marks and
m o r t a r s p o t s have b e e n e l i m i n a t e d a n d a smooth f i n i s h
o f u n i f o r m t e x t u r e and a p p e a r a n c e has been p r o d u c e d .
S i m i l a r f i n i s h e s on e x t e r i o r e x p o s e d b u i l d i n g a n d t a n k
w a l l s s h a l l be c a r r i e d one f o o t b e l o w f i n i s h e d g r a d e .
A l l exposed c o n c r e t e s u r f a c e s (except s t a i r t r e a d s and
p l a t f o r m s ) s h a l l be r e q u i r e d t o p r e s e n t a smooth a n d
u n i f o r m s u r f a c e , a n d i n t h i s r e g a r d , t h e CONTRACTOR i s
a d v i s e d t o commence w i t h f i n i s h i n g work, immediately
after f o r m s c a n be r e m o v e d , s o t h a t same c a n be
a c c o m p l i s h e d w i t h a minimum o f d i f f i c u l t y .
03345-1 2 2 0 / 2 0 1 2 - 0 1 , 02
C. The t o p s o f a l l e x p o s e d w a l l s and s t e p s , e x c e p t as
o t h e r w i s e s p e c i f i e d o r shown on t h e p l a n s , a r e t o be
f i n i s h e d w i t h cement m o r t a r c o n s i s t i n g o f one p a r t
P o r t l a n d Cement and two and t h r e e - f o u r t h s p a r t s o f
s a n d . F o r t h i s work t h e CONTRACTOR s h a l l u s e o n l y
capable experienced cement f i n i s h e r s by t r a d e . The
m o r t a r i s t o be p l a c e d t o a d e p t h o f one i n c h (1") on
the surface of the concrete before i t has s e t ,
r e m o v i n g t h e e x c e s s by means o f a s t r a i g h t edge and
t h e n i t i s t o be t r o w e l e d t o a h a r d , smooth f i n i s h by
means o f wood trowels and f i n a l surface must be
p e r f e c t l y s m o o t h a n d l e v e l e d o r g r a d e d as shown by t h e
plans.
E. A l l i n t e r i o r f l o o r s and p l a t f o r m s w h i c h a r e e x p o s e d t o
view i n the f i n a l design s h a l l r e c e i v e a s t e e l t r o w e l
finish.
03345-2 220/2012-01, 02
3. Continuous s p r i n k l i n g of the exposed surfaces
H. No c u r i n g compounds s h a l l be u s e d on any s u r f a c e s t o
w h i c h p n e u m a t i c m o r t a r i s t o be a p p l i e d , o r on w h i c h
any o t h e r t y p e o f c o n c r e t e m o r t a r , p a i n t o r c h e m i c a l
w a t e r p r o o f i n g c o a t i n g i s t o be u s e d . They may be u s e d
i n o t h e r p l a c e s , h o w e v e r , upon t h e a p p r o v a l o f t h e
compound and t h e l o c a t i o n by t h e OWNER.
I. D u r i n g h o t w e a t h e r c u r i n g s h a l l be as s p e c i f i e d i n t h e
s e c t i o n u n d e r " P l a c i n g C o n c r e t e i n Hot W e a t h e r " .
J. When b o n d i n g compound i s n o t e d on t h e d r a w i n g s , i t
shall be "Sika dur Hi-Mod", a two component
epoxy-resin system, manufactured by Sika Chemical
C o r p o r a t i o n , or approved equal.
End of Section
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03345-4 2 2 0 / 2 0 1 2 - 0 1 , 02
SECTION 03361
FLOOR HARDENER
1.01 GENERAL
A. A l l i n t e r i o r concrete f l o o r s u r f a c e s and e l e c t r i c a l
equipment pads n o t s c h e d u l e d f o r f l o o r t r e a t m e n t shall
be t r e a t e d w i t h a r e a d y t o u s e c o l o r e d c e m e n t i t i o u s
dry-shake surface hardener.
C. Field Sample:
3. F i e l d s a m p l e w i l l be s t a n d a r d f o r judging workmanship
on r e m a i n d e r o f P r o j e c t .
5. Do n o t a l t e r , move, o r d e s t r o y f i e l d s a m p l e u n t i l Work
is completed and approved by the OWNERS
representative.
PART 2: PRODUCTS
2.01 MATERIALS
A. The d r y s h a k e s u r f a c e h a r d e n e r s h a l l be a n o n m e t a l l i c
hardener similar, or equal, to Master Builders
03361-1 2 2 0 / 2 0 1 2 - 0 1 , 02
Technologies Mastercron as manufactured by BASF
B u i l d i n g S y s t e m s S h a k o p e e , MN 55379, 1-800- 433-9517.
PART 3: EXECUTION
A. P r o t e c t a d j a c e n t Work a r e a s and f i n i s h s u r f a c e s f r o m
damage d u r i n g s u r f a c e h a r d e n e r s y s t e m a p p l i c a t i o n .
C. E a r l y m o i s t u r e l o s s and r a p i d s e t t i n g a r o u n d p e r i m e t e r
of s l a b are t y p i c a l . The CONTRACTOR s h a l l monitor
t h i s c l o s e l y f o r proper t i m i n g of f l o a t i n g o p e r a t i o n .
3.02 APPLICATION
B. Do n o t a p p l y d r y - s h a k e i n t o b l e e d w a t e r . I f excessive
bleed water i s present, remove standing water by
dragging hose a c r o s s surface or using squeegee or
o t h e r a p p r o v e d method.
03361-2 220/2012-01, 02
E. A p p l y a n d f l o a t 1/2 t o 2/3 o f t o t a l amount o f s u r f a c e
h a r d e n e r on f i r s t a p p l i c a t i o n , and a p p l y remaining
p o r t i o n on s u b s e q u e n t a p p l i c a t i o n s . Do n o t a p p l y more
t h a n 1.0 p o u n d p e r s q u a r e f o o t (4.9 kg/m2) i n 1 p a s s .
Use a u t o m a t i c spreader f o r e f f i c i e n t , e c o n o m i c a l , and
p r e c i s e method o f a p p l y i n g s u r f a c e h a r d e n e r .
3.03 TROWELING
A. I f r e q u i r e d , t r o w e l i n g s h a l l be p e r f o r m e d as d i r e c t e d
per t h e manufacturer's recommendations.
03361-3 2 2 0 / 2 0 1 2 - 0 1 , 02
3.04 CURING
A. A l l s u r f a c e s where f l o o r h a r d e n e r s a r e a p p l i e d s h a l l
be p r o p e r l y c u r e d a n d s e a l e d as p e r t h e m a n u f a c t u r e r ' s
recommendations.
B. When s u r f a c e w i l l n o t be m a r r e d b y f o o t t r a f f i c , a p p l y
membrane c u r i n g compound a p p r o v e d b y s u r f a c e h a r d e n e r
manufacturer.
C. A f t e r d r y i n g , p r o t e c t h a r d e n e d s u r f a c e by covering
w i t h s c u f f - p r o o f , n o n - s t a i n i n g b u i l d e r paper.
D. Keep f l o o r s c o v e r e d a n d f r e e o f t r a f f i c and l o a d s f o r
minimum o f 10 d a y s a f t e r c o m p l e t i o n .
3.05 JOINTS
A. A f t e r minimum o f 90 d a y s , a p p l y s e m i - r i g i d e p o x y j o i n t
f i l l e r i n n o n - d y n a m i c c o n t r o l and s a w - c u t c o n s t r u c t i o n
joints. Place joint filler per joint filler
manufacturer's i n s t r u c t i o n s .
3.06 CLEANING
B. C l e a n up and p r o p e r l y d i s p o s e o f d e b r i s remaining on
Project site related to application.
3.07 PROTECTION
03361-4 2 2 0 / 2 0 1 2 - 0 1 , 02
B. Protect surface from freezing for 24 hours after
application.
End of S e c t i o n
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03361-6 2 2 0 / 2 0 1 2 - 0 1 , 02
SECTION 03600
GROUT
PART 1: GENERAL
A. Manufacturer's Qualifications:
1.03 REFERENCES
03600-1 220/2012-01, 02
B. American S o c i e t y f o r T e s t i n g and Materials:
B. S t o r e m a t e r i a l s i n undamaged c o n d i t i o n w i t h s e a l s and
l a b e l s i n t a c t as p a c k a g e d by t h e m a n u f a c t u r e r .
PART 2: PRODUCTS
2.01 MATERIALS
03600-2 220/2012-01, 02
2. G r o u t s h a l l e x h i b i t no s h r i n k a g e b e f o r e initial
set and show no e x p a n s i o n a f t e r s e t when t e s t e d
a c c o r d i n g t o ASTM C 827.
4. Acceptable manufacturers:
a. S i k a C o r p o r a t i 9 o n ; Sikadur Grout-Pak.
b. L & M C o n s t r u c t i o n C h e m i c a l s ; EPOGROUT.
c. The E u c l i d C h e m i c a l Company; P o l y - P a t c h .
d. Or E q u a l .
03600-3 220/2012-01, 02
PART 3: EXECUTION
3.01 PREPARATION
A. Forming
B. Preparation of Surface:
1. General: A c l e a n s u r f a c e t o be g r o u t e d t o be
free of o i l , grease, l a i t a n c e , d i r t and o t h e r
contaminates. Remove l o o s e m a t e r i a l . Remove
r u s t , p a i n t , and o i l f r o m m e t a l c o m p o n e n t s i n
contact with grout.
3.02 MIXING
B. Time:
3.03 PLACING
03600-4 220/2012-01, 02
B. Non-Shrink Non-Metallic Grout: Perform grout
placement i n accordance w i t h the recommendations of
ACI and t h e m a n u f a c t u r e r ' s p u b l i s h e d specifications
f o r m i x i n g and p l a c i n g . Place Non-Shrink N o n - M e t a l l i c
G r o u t o n l y where i n d i c a t e d on D r a w i n g s .
End of Section
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03600-6 2 2 0 / 2 0 1 2 - 0 1 , 02
DIVISION 5 - METALS
SECTION 05120
STRUCTURAL STEEL
PART 1: GENERAL
A. I n s t a l l a t i o n s h a l l be i n a c c o r d a n c e w i t h d e t a i l s shown
on t h e p l a n s a n d / o r t h e F a b r i c a t o r ' s a p p r o v e d shop
drawings.
B. CONTRACTOR s h a l l f i e l d c h e c k a l l d i m e n s i o n s p r i o r t o
f a b r i c a t i o n a n d i n s t a l l a t i o n a n d s h a l l be r e s p o n s i b l e
f o r same.
PART 2: PRODUCTS
2.01 MATERIALS
B. H i g h s t r e n g t h c o n n e c t i o n b o l t s s h a l l meet t h e minimum
material strength r e q u i r e m e n t s o f ASTM A325 (Yield
S t r e n g t h = 92 K S I ) i n a c c o r d a n c e w i t h A I S C S e c t i o n
16.A3.3.
2.02 REFERENCES
A. A l l r e f e r e n c e s a r e made t o t h e A m e r i c a n I n s t i t u t e o f
S t e e l c o n s t r u c t i o n , (AISC) S t e e l C o n s t r u c t i o n M a n u a l
t h
(13 E d i t i o n , 2005), " S p e c i f i c a t i o n f o r the Design,
Fabrication, and E r e c t i o n o f S t r u c t u r a l S t e e l f o r
Buildings".
05120-1 2 2 0 / 2 0 1 2 - 0 1 , 02
C. Design connections shall be i n accordance with AISC
S e c t i o n 16.J.
PART 3: EXECUTION
3.01 CONNECTIONS
A. Structural connections s h a l l be so d e t a i l e d as t o
p r o v i d e e q u i v a l e n t s t r e n g t h t o members j o i n e d so t h a t
completed structural frame shall have sufficient
rigidity a g a i n s t main and s e c o n d a r y s t r e s s e s , wind
l o a d , e t c . , and t o p r e v e n t e x c e s s i v e d e f l e c t i o n s which
could cause cracking or settlement of structural
m a t e r i a l s u p p o r t e d by frame.
B. A l l shop c o n n e c t i o n s a n d f a b r i c a t i o n s h a l l be w e l d e d .
All field connections shall be bolted, unless
o t h e r w i s e shown on t h e d r a w i n g s .
End o f Section
05120-2 2 2 0 / 2 0 1 2 - 0 1 , 02
SECTION 05331
ALUMINUM GRATING
PART 1: GENERAL
C. A l l h a n d r a i l , s t a i r s , l a d d e r s , e t c . , s h a l l conform t o
t h e r e q u i r e m e n t s o f OSHA s p e c i f i c a t i o n s and criteria
e x c e p t where t h o s e r e q u i r e m e n t s a r e e x c e e d e d by t h e s e
s p e c i f i c a t i o n s and d r a w i n g s .
PART 2: PRODUCTS
2.01 MATERIALS
A. G r a t i n g s and b i n d i n g s t r i p s s h a l l be A l c o a - A l l o y No.
6063-T6. Frames, a n c h o r s and s u p p o r t s s h a l l be Alloy
No. 6063-T6. Grating shall be aluminum I-Bar SGI
series similar or equal to Ohio Gratings, Inc.,
K e r r i g a n R o l l - L o c k , or approved e q u a l .
B. Bearing Bars
1. I-Bar section shall have 1/4" flanges on a
maximum o f 13/16" c e n t e r s .
C. Cross Bars
1. C r o s s b a r s s h a l l be l o c k e d a t r i g h t angles to
b e a r i n g b a r s a t a maximum o f 4" on c e n t e r .
D. Surface
1. F l a n g e s s h a l l have a s t r i a t e d surface
E. Finish
1. I-Bar s e c t i o n s h a l l have m i l l finish.
F. F a b r i c a t i o n And T o l e r a n c e
1. F a b r i c a t i o n and t o l e r a n c e s s h a l l be i n a c c o r d a n c e
w i t h t h e NAAMM M e t a l B a r G r a t i n g M a n u a l .
05331-1 220/2012-01, 02
PART 3: EXECUTION
B. The g r a t i n g s h a l l be o f t h e t y p e t h a t c a n be made i n
panels of the width and l e n g t h a p p r o p r i a t e to the
o p e n i n g shown on t h e d r a w i n g s . No g r a t i n g w i l l be
accepted that i s l e s s than 1-1/2" i n h e i g h t . The
g r a t i n g , when s u p p o r t e d as i n d i c a t e d on t h e d r a w i n g s ,
s h a l l be c a p a b l e o f s u p p o r t i n g a l i v e l o a d o f a t l e a s t
250 l b s . p e r s q u a r e f o o t w i t h an ample f a c t o r o f
safety.
C. O p e n i n g s s h a l l be l e f t i n g r a t i n g where r e q u i r e d f o r
p a s s a g e s o f p i p e s , g a t e stems, equipment s u p p o r t s and
o t h e r d e v i c e s . T h e s e g r a t i n g s s h a l l be so c o n s t r u c t e d
as t o permit their removal without disturbing the
pipes or other devices passing through them. A l l
o p e n i n g s i n t h e g r a t i n g s w h i c h r e q u i r e c u t t i n g o f more
t h a n t h r e e m a i n b a r s , o f a s i d e a n d e n d b a r , s h a l l be
f i n i s h e d i n t h e same manner a s t h e e n d o f t h e g r a t i n g
panel.
D. Where g r a t i n g s a r e t o be e r e c t e d upon b e a r i n g w a l l s o r
upon c o n c r e t e s l a b s , beams o r f l o o r s , an a p p r o v e d
anchor bearing support with appurtenances s h a l l be
p l a c e d i n t h e c o n c r e t e so a s t o r e c e i v e t h e g r a t i n g s .
Where g r a t i n g s a r e t o be s u p p o r t e d upon structural
steel members, no additional supports will be
r e q u i r e d . However, t h e p r o p e r a l u m i n u m c l i p s s h a l l be
f u r n i s h e d t o a n c h o r t h e g r a t i n g s t o t h e members.
End o f S e c t i o n
05331-2 2 2 0 / 2 0 1 2 - 0 1 , 02
SECTION 05520
PART 1: GENERAL
PART 2: PRODUCTS
C. E x t r u d e d a l u m i n u m t o e p l a t e s , 4 - i n c h e s h i g h s h a l l be
furnished on a l l r a i l i n g s . The t o e p l a t e s s h a l l be
A l l o y 6063-T6 and s h a l l be b o l t e d t o t h e p o s t s o f t h e
r a i l i n g with U - s t r a p s . A c o n t i n u o u s e x t r u d e d groove
w i l l be f u r n i s h e d i n the back of the t o e p l a t e t o
permit attachment directly to the posts without
e x p o s e d b o l t s on t h e f r o n t f a c e o f t h e t o e p l a t e .
05520-1 220/2012-01, 02
PART 3: EXECUTION
3.01 INSTALLATION
2. W a l l s , s t a i r s and s l a b s g r e a t e r than 8 i n c h e s i n
depth, aluminum p i p e f e r r u l e s 6 i n c h e s l o n g .
C. P o s t s a n d r a i l s s h a l l be a l l i n t h e same p l a n e . T h e r e
s h a l l be no p r o j e c t i o n s o r i r r e g u l a r i t i e s t o p r e s e n t a
hazard or prevent a user from sliding h i s hand
c o n t i n u a l l y along the top h o r i z o n t a l .
D. R i g i d i t y - P o s t s p a c i n g s h a l l n o t e x c e e d 6'-0" c e n t e r
t o c e n t e r f o r l e v e l r a i l i n g a n d 5'-0" c e n t e r t o c e n t e r
f o r s l o p e o r s t a i r r a i l i n g . P o s t s s h a l l be a s i n g l e
u n s p l i c e d p i p e l e n g t h . Lower r a i l s s h a l l be a s i n g l e ,
u n s p l i c e d l e n g t h b e t w e e n p o s t s . Top r a i l s s h a l l be
c o n t i n u o u s whenever p o s s i b l e , and a s i n g l e , u n s p l i c e d
l e n g t h s h a l l , where p o s s i b l e , be a t t a c h e d t o a minimum
o f t h r e e p o s t s . A l l s h a l l be r i g i d a n d c o m p l e t e l y f r e e
of p l a y a t a l l j o i n t s and attachments.
End of Section
05520-2 2 2 0 / 2 0 1 2 - 0 1 , 02
DIVISION 6 - WOOD & PLASTICS
SECTION 06100
ROUGH CARPENTRY
GENERAL
01 DESCRIPTION OF WORK
W i t h o u t i n t e n d i n g t o l i m i t and/or r e s t r i c t t h e volume
o f w o r k r e q u i r e d by t h i s S e c t i o n o f t h e S p e c i f i c a t i o n s
and the applicable drawings, the work generally
consists of:
1. Do a l l l a y i n g o u t o f a l l G e n e r a l C o n t r a c t Work
and c o o p e r a t e w i t h t h e t r a d e s i n t h e l o c a t i o n and
p e r f o r m a n c e of t h e i r work.
2. F u r n i s h and i n s t a l l a l l g r o u n d s , b l o c k i n g , wood
f u r r i n g , rough framing, b r a c i n g r e q u i r e d f o r the
p r o p e r e x e c u t i o n o f t h e work.
3. F u r n i s h and i n s t a l l a l l i t e m s o f r o u g h h a r d w a r e
s u c h as s p i k e s , n a i l s , b o l t s , s c r e w s and other
metal fastenings.
4. P r o v i d e t e m p o r a r y ramps, s t a i r s , b a r r i c a d e s , dust
barricade batten doors, and similar items
required during construction.
PRODUCTS
01 LUMBER, GENERAL: ( A l l l u m b e r s h a l l be t r e a t e d ) .
N o m i n a l s i z e s a r e i n d i c a t e d , e x c e p t as shown by detail
d i m e n s i o n s . P r o v i d e a c t u a l s i z e s as r e q u i r e d by PS 20,
f o r m o i s t u r e c o n t e n t s p e c i f i e d f o r each use.
06100-1 220/2012-01, 02
C. Provide dressed lumber, S4S, unless otherwise
indicated.
A. Where b o a r d s w i l l be c o n c e a l e d b y o t h e r work, p r o v i d e
l u m b e r o f 19% maximum m o i s t u r e c o n t e n t (S-DRY) a n d o f
t h e f o l l o w i n g s p e c i e s and grade:
06100-2 2 2 0 / 2 0 1 2 - 0 1 , 02
2.0 4 PLYWOOD
06100-3 2 2 0 / 2 0 1 2 - 0 1 , 02
PART 3: EXECUTION
3.01 COORDINATION
End o f S e c t i o n
06100-4 2 2 0 / 2 0 1 2 - 0 1 , 02
MOISTURE AND THERMAL PROTECTION
SECTION 07900
JOINT SEALERS
PART 1: GENERAL
4. G a s k e t i n g f o r assembly o f components.
PART 2: PRODUCTS
1. M o d i f i e d S e a l a n t : Where r e q u i r e d , a t c o n t a m i n a t e d
surfaces o r a t bituminous j o i n t fillers, used
"Modified Two-Component Polysulfider Sealant",
provide manufacturer's compatibility in
application indicated.
07900-1 2 2 0 / 2 0 1 2 - 0 1 , 02
a. P r o d u c t s o f f e r e d by m a n u f a c t u r e r s t o c o m p l y
w i t h the requirements i n c l u d e the f o l l o w i n g :
1) . H o r n f l e x and V e r t i s e a l ; W. R. G r a c e &
Company
2) . S y n t h a c a l k GC-5 S e r i e s ; P e c o r a C o r p .
3) . Donolastic 2-part; Sonneborn/Contech,
Inc.
4) . L a s t o - M e r i c ; Tremco Mfg. Co.
5) . T h i o t o k S e a l a n t ; Tock B r o t h e r s , I n c .
3. Non T r a f f i c B e a r i n g J o i n t s : T h i s s e a l a n t t o be
u s e d f o r a l l e x t e r i o r m a s o n r y and cast-in-place
c o n c r e t e j o i n t s i n v e r t i c a l s u r f a c e s and m a s o n r y
r e l i e f a n g l e s , and h o r i z o n t a l s u r f a c e n o t s u b j e c t
t o p e d e s t r i a n o r v e h i c u l a r t r a f f i c ; and a l l i n t e -
rior c o n t r o l and expansion joints i n masonry
walls or where masonry abutts dissimilar
materials.
07900-2 220/2012-01, 02
sealant which i s compatible with j o i n t surfaces
( m o d i f i e d w i t h c o a l t a r o r a s p h a l t as r e q u i r e d ) .
1. H o r n s e a l ; W. R. G r a c e
2. B u t y l R u b b e r BC-158; P e c o r a Chemical
3. Butyakauk; Sonneborn
4. B u t y l s e a l ; Och Brothers
5. Tremco 400; Tremco
D. I n t e r i o r Sealant: T h i s m a t e r i a l t o be u s e d f o r i n t e -
r i o r use where e l a s t o m e r i c s e a l a n t s a r e n o t r e q u i r e d .
07900-3 220/2012-01, 02
Nonporous Bond Type: Where indicated and where
s e a l a n t b o n d s u r f a c e s a r e n o n p o r o u s and compatible
w i t h a c i d type s e a l a n t , p r o v i d e manufacturer's acid
type with "mid-to-high" fully cured modulus of
e l a s t i c i t y Shore A hardness as r e q u i r e d f o r p r o j e c t
a p p l i c a t i o n ; w i t h a d h e s i o n i n p e e l o f 20 l b . p e r i n .
and 10% maximum l o s s o f b o n d t o s u b s t r a t e (ASTM C 794)
and t e a r r e s i s t a n c e o f n o t l e s s t h a n 30 l b . p e r i n .
(ASTM D 6 2 4 ) .
1. P r o d u c t s o f f e r e d by m a n u f a c t u r e r s t o c o m p l y with
the requirements i n c l u d e the f o l l o w i n g :
JOINT F I L L E R S
07900-4 220/2012-01, 02
C. Sponge R u b b e r J o i n t F i l l e r : P r o v i d e r e s i l i e n t , non
e x t r u d i n g , open c e l l t y p e p r e m o l d e d r u b b e r , g r a y t o
m a t c h c o n c r e t e , c o m p l y i n g w i t h ASTM D 1752, Type I : FS
HH-F-341, Type I I , C l a s s A; o r AASHTO M 153, Type I .
D. B i t u m i n o u s and F i b e r J o i n t F i l l e r : Provide r e s i l i e n t
and non extruding type premolded bituminous
impregnated fiberboard units c o m p l y i n g w i t h ASTM D
1751; FS HH-F- 3 4 1 , Type I ; o r AASHTO 2 1 3 .
E. Bituminous J o i n t F i l l e r : P r o v i d e r e s i l i e n t a n d non
e x t r u d i n g type premolded bituminous composition of o r -
g a n i c f i b e r o r g r a n u l a t e d c o r k , between 2 b i t u m i n o u s
f e l t l i n e r s , c o m p l y i n g w i t h ASTM D o r D 1 7 5 1 , AASHTO M
33 o r M 2 1 3 , o r ( i f f i b e r t y p e ) FS HH-F-341, Type I I I .
H. Expanded P o l y e t h y l e n e J o i n t F i l l e r : Provide f l e x i b l e ,
compressible, closed c e l l , polyethylene of not less
than 10 p s i c o m p r e s s i o n deflection (25%); except
p r o v i d e h i g h e r c o m p r e s s i o n d e f l e c t i o n s t r e n g t h as may
be necessary to withstand i n s t a l l a t i o n f o r c e s and
p r o v i d e p r o p e r support f o r s e a l a n t s ; s u r f a c e water ab-
s o r p t i o n o f n o t more t h a n 0.1 l b s . p e r s q . f t .
07900-5 2 2 0 / 2 0 1 2 - 0 1 , 02
2.04 MISCELLANEOUS MATERIALS
PART 3: EXECUTION
3.01 INSPECTION
07900-6 2 2 0 / 2 0 1 2 - 0 1 , 02
B. P r i m e o r s e a l j o i n t s u r f a c e s where i n d i c a t e d a n d where
recommended by sealant manufacturer. Confine
p r i m e r / s e a l e r t o a r e a s o f s e a l a n t b o n d ; do n o t a l l o w
s p i l l a g e o r m i g r a t i o n onto a d j o i n i n g s u r f a c e s .
3.03 INSTALLATION
A. Comply w i t h m a n u f a c t u r e r ' s p r i n t e d i n s t r u c t i o n s e x c e p t
where more stringent requirements a r e shown or
s p e c i f i e d a n d e x c e p t where m a n u f a c t u r e r ' s t e c h n i c a l
representative d i r e c t s otherwise.
B. Set j o i n t f i l l e r u n i t s a t depth o r p o s i t i o n i n j o i n t
as i n d i c a t e d t o c o o r d i n a t e w i t h o t h e r work, i n c l u d i n g
installation o f bond breakers, backer rods and
sealants. Do n o t l e a v e v o i d s o r g a p s b e t w e e n ends o f
joint f i l l e r units.
D. I n s t a l l b o n d b r e a k e r t a p e where i n d i c a t e d a n d where
r e q u i r e d by m a n u f a c t u r e r ' s recommendations t o ensure
t h a t l i q u i d a p p l i e d s e a l a n t s w i l l p e r f o r m as i n t e n d e d .
End o f S e c t i o n
07900-7 2 2 0 / 2 0 1 2 - 0 1 , 02
THIS PAGE LEFT INTENTIONALLY BLANK
07900-8 2 2 0 / 2 0 1 2 - 0 1 , 02
FINISHES
SECTION 09900
PAINTING
PART 1: GENERAL
B. No c l a i m by t h e CONTRACTOR as t o t h e u n s u i t a b i l i t y o f
any m a t e r i a l s p e c i f i e d , o r h i s i n a b i l i t y t o p r o d u c e
f i r s t - c l a s s work w i t h t h e same, w i l l be entertained
u n l e s s s u c h a c l a i m i s made, i n w r i t i n g , a t t h e t i m e
his proposal i s submitted.
D. A l l CONTRACTORS a r e g i v e n t h e o p p o r t u n i t y to review
the f a c i l i t i e s to determine f o r themselves the scope
and c o n d i t i o n s o f t h i s work.
PART 2: PRODUCTS
2.01 MATERIALS
1. Metal Surfaces
2. Concrete ceiling, walls and concrete block
surfaces
3. Miscellaneous Surfaces etc.
09900-1 220/2012-01, 02
PART 3: EXECUTION
3.01 INSTALLATION
1. C o a t i n g s a n d l i n i n g s s h a l l be a p p l i e d o n l y b y e x -
perienced and q u a l i f i e d applicators of the
particular coatings and l i n i n g s s p e c i f i e d . The
a p p l i c a t o r i s c a u t i o n e d t h a t c o a t i n g s and l i n i n g s
must be a p p l i e d i n a c c o r d a n c e w i t h t h e p r o c e d u r e s
recommended b y t h e m a n u f a c t u r e r a s t o s u r f a c e
preparation and interval between coatings.
F a i l u r e t o do s o may r e s u l t i n i m p r o p e r b o n d i n g .
All coatings and l i n i n g s shall be a p p l i e d i n
strict accordance with the manufacturer's
recommendations. I n a l l i n s t a n c e s , t h e prime coat
must be c o m p a t i b l e with the f i n i s h coats. Color
charts and f i n i s h specifications and schedules
must be s u b m i t t e d t o t h e OWNER'S r e p r e s e n t a t i v e
f o r s e l e c t i o n and approved b e f o r e t h e f i n i s h i s
p u r c h a s e d . Where d i s c r e p a n c i e s o r c o n f l i c t s o c c u r
between t h e manufacturer's recommendations and
these s p e c i f i c a t i o n s , t h e y s h a l l be r e f e r r e d t o
the OWNER'S representative f o r the project
r e s o l u t i o n p r i o r t o a p p l i c a t i o n o f the m a t e r i a l .
2. Equipment d e l i v e r e d t o t h e s i t e w i t h a f i n i s h
c o a t s h a l l be i n s p e c t e d f o r s c r a t c h e s o r mars a n d
shall be r e t o u c h e d with a compatible coating
after removing any r u s t by wire brushing.
E q u i p m e n t s u c h a s p a n e l s , c a b i n e t s , pumps, e t c . ,
d e l i v e r e d t o t h e s i t e w i t h a f i n i s h e d coat, and
in good condition, will require no f u r t h e r
coating when the color scheme matches t h e
i n t e r i o r c o l o r scheme. I f t h e e q u i p m e n t d o e s n o t
m a t c h t h e c o l o r scheme s e l e c t e d b y t h e OWNER, i t
s h a l l be r e f i n i s h e d i n a s u i t a b l e c o l o r w i t h a n
approved coating. Equipment f i n i s h e s which a r e
marred, stained, or damaged during the
construction, testing or start-up operation shall
be repaired t o the satisfaction o f t h e OWNER
p r i o r t o t h e f i n a l a c c e p t a n c e o f work.
09900-2 2 2 0 / 2 0 1 2 - 0 1 , 02
o f p a i n t t o a n y s u r f a c e s h a l l be c o n s i d e r e d as
a c c e p t a b l e o f i t s c o n d i t i o n t o t h e CONTRACTOR.
4. Before any c o a t i n g o r l i n i n g i s a p p l i e d t o t h e
s u r f a c e , t h a t s u r f a c e s h a l l be d r y , c l e a n , smooth
and f r e e o f d u s t , d i r t , o i l , g r e a s e , m o r t a r , e t c .
A l l c o a t i n g s a n d l i n i n g s s h a l l be e v e n l y spread
and, i f a p p l i c a b l e , thoroughly b r u s h e d o u t . No
c o a t s s h a l l be a p p l i e d u n t i l t h e p r e c e d i n g coat
i s e i t h e r d r y o r has been a l l o w e d t o cure i n
complete accordance with the coating
manufacturer's instruction. No coatings or
l i n i n g s s h a l l be a p p l i e d on t h e o u t s i d e work i n
extremely cold, frosty, f o g g y o r damp w e a t h e r .
C o a t i n g s a n d l i n i n g s s h a l l be a p p l i e d o n l y i f t h e
t e m p e r a t u r e o f t h e s u r f a c e t o be c o a t e d i s a b o u t
50 d e g r e e s F o r a t t h e t e m p e r a t u r e r e q u i r e d b y
the manufacturer. A l l e x t e r i o r work s h a l l be
a l l o w e d t o d r y f r o m two t o f o u r d a y s , b e f o r e t h e
n e x t c o a t i s a p p l i e d a n d f o r i n t e r i o r work, a t
l e a s t 24 h o u r s s h a l l be a l l o w e d f o r e a c h c o a t .
The d r y i n g t i m e h e r e i n s t a t e d s h a l l be w a i v e d i f
t h e m a n u f a c t u r e r recommends o t h e r w i s e .
5. Where t h e r e i s a n y q u e s t i o n a s t o t h e d r y n e s s o f
s u r f a c e s , t h e CONTRACTOR s h a l l t e s t them w i t h a
modern dampness m a c h i n e i n t h e p r e s e n c e o f t h e
OWNER'S r e p r e s e n t a t i v e f o r t h e p r o j e c t .
6. The m a n u f a c t u r e r o f t h e p a i n t o r c o a t i n g shall
f u r n i s h t h e OWNER w r i t t e n c e r t i f i c a t i o n t h a t t h e
surface preparation has been performed in
accordance with the requirements of the
specification o r more stringent manufacturer
recommendations; that a l l specified coats of
p a i n t o r c o a t i n g have been a p p l i e d and t h a t t h e
r e q u i r e d f i l m t h i c k n e s s have b e e n p r o d u c e d .
09900-3 2 2 0 / 2 0 1 2 - 0 1 , 02
s u p p l i e d b y t h e CONTRACTOR a n d a v a i l a b l e f o r u s e
a t t h e s i t e . The OWNER r e s e r v e s t h e r i g h t t o u s e
a low voltage holiday detector t o check t h e
finished paint film's integrity.
9. A l l c o a t i n g m a t e r i a l s s h a l l be d e l i v e r e d t o t h e
p r o j e c t s i t e i n unbroken c o n t a i n e r s b e a r i n g t h e
m a n u f a c t u r e r ' s b r a n d a n d name, a n d t h e y s h a l l n o t
be o p e n e d u n t i l t h e ENGINEERS have v e r i f i e d t h e
above m e n t i o n e d and t h e q u a n t i t i e s o f c o a t i n g
materials involved. A l l containers shall be
properly stored f o r p r o t e c t i o n from moisture,
o u t s i d e a d u l t e r a t i o n and vandalism.
10. I t s h a l l be t h e r e s p o n s i b i l i t y o f e a c h CONTRACTOR
o r s u b c o n t r a c t o r p e r f o r m i n g f i e l d c o a t i n g work t o
s a f e g u a r d t h e work o f o t h e r CONTRACTORS, a n d i f
any s u c h work i s s p o t t e d , m a r r e d o r o t h e r w i s e
damaged, s u c h damage s h a l l be r e p a i r e d b y t h e
CONTRACTOR t o t h e s a t i s f a c t i o n o f t h e OWNER. The
CONTRACTOR shall recognize that c o a t i n g s and
l i n i n g s a r e s u b j e c t t o d e t e r i o r a t i o n o r combus-
t i o n due t o e x c e s s i v e h e a t o r f i r e . He s h a l l n o t
store combustible materials i n proximity to the
coatings. I f coatings or linings are protected
from procedures which i n v o l v e t h e p o s s i b i l i t y o f
f l a m e o r s p a r k s , he s h a l l p r o v i d e s u p e r v i s i o n t o
immediately extinguish fires resulting from
combustion o f the p r o t e c t i v e m a t e r i a l .
13. C o v e r i n g o f t h e c o a t e d s u r f a c e s h a l l be c o m p l e t e .
When color, stain, dirt o r undercoats show
t h r o u g h f i n a l c o a t , t h e w o r k s h a l l be c o v e r e d by
a d d i t i o n a l coats u n t i l t h e area i s o f uniform
c o l o r and appearance and coverage i s complete.
09900-4 2 2 0 / 2 0 1 2 - 0 1 , 02
undue d e t e r i o r a t i o n or discoloration within 18
months o f t h e t i m e t h e f i n i s h was a p p l i e d .
B. Recommended C u r i n g Procedure
C. A p p l i c a t i o n Data
09900-5 2 2 0 / 2 0 1 2 - 0 1 , 02
heavy p a i n t f i l m s a r e n o t g i v e n adequate s o l v e n t
release time before applying succeeding topcoats.
E. Temperature
1. P a i n t s h o u l d a l w a y s be s t o r e d i n a warm a r e a at
a m b i e n t t e m p e r a t u r e o f 50 t o 75 d e g r e e s F.
2. P a i n t s h a l l n o t be a p p l i e d when t h e t e m p e r a t u r e
o f t h e s t e e l i s b e l o w 40°F. P a i n t s h a l l n o t be
a p p l i e d when t h e a m b i e n t t e m p e r a t u r e i s e x p e c t e d
t o d r o p t o 40°F o r t h e s u r f a c e t e m p e r a t u r e d r o p s
b e l o w t h e dew p o i n t b e f o r e t h e p a i n t h a s d r i e d .
F. Mixing Procedure
1. M i x i n g s h a l l be i n a c c o r d a n c e w i t h t h e d i r e c t i o n s
of the s u p p l i e r . Pot l i f e shall be strictly
observed.
G. R e l a t i v e Humidity
H. Safety Precautions
09900-6 2 2 0 / 2 0 1 2 - 0 1 , 02
a p p l i c a t o r s h a l l be p r o v i d e d with fresh a i r by
means o f f r e s h a i r mask.
A. The c o a t i n g s y s t e m s f o r t h i s work a r e d e s c r i b e d i n
T a b l e I a t t a c h e d a t t h e e n d o f t h i s s e c t i o n , by t h e
b r a n d name o f t h e p a r t i c u l a r c o a t i n g s t o be u s e d .
A. The f o l l o w i n g s u r f a c e s a r e t o be c o a t e d i n accordance
with these s p e c i f i c a t i o n s .
1. A l l new f e r r o u s m e t a l s u r f a c e s .
2. A l l new f e r r o u s m e t a l s u r f a c e r e q u i r i n g r e p a i r o f
factory finish.
3. A l l new f e r r o u s m e t a l s u r f a c e s w h i c h a r e shop
p r i m e d by o t h e r s .
4. A l l new exposed electrical conduit unless
otherwise noted.
5. A l l new f e r r o u s m e t a l s u r f a c e s w h i c h a r e e x p o s e d
t o w e t t i n g o r submergence i n w a t e r .
6. A l l new i n t e r i o r c o n c r e t e block, concrete wall
s u r f a c e s and c o n c r e t e f l o o r s . ( S e e S e c t i o n 03361
for floors)
7. A l l new e x p o s e d c o n c r e t e ceilings, roof decks,
and s t r u c t u r a l members.
8. A l l new e x p o s e d c o p p e r .
9. A l l new PVC p i p i n g .
10. A l l existing surfaces damaged b y c o n s t r u c t i o n
activities.
11. Pavement m a r k i n g s .
A. The f o l l o w i n g s u r f a c e s s h a l l n o t be p a i n t e d o r c o a t e d
u n l e s s so s p e c i f i e d e l s e w h e r e i n t h e s e S p e c i f i c a t i o n s :
09900-7 2 2 0 / 2 0 1 2 - 0 1 , 02
1. F i n i s h hardware
2. Chrome p l a t e s t e e l , c o p p e r , o r b r a s s
3. Copper o r S t a i n l e s s I n s t r u m e n t T u b i n g
4. F a c t o r y f i n i s h e d equipment
5. Concrete f l o o r s .
Air A Green
Chlorine Solution CL2 Yellow
Drain D Black
D i g e s t e d Sludge DS Black
E f f l u e n t Water EFF B l u e & Red
Filtrate FIL Black
N a t u r a l Gas NG Red
M e t h a n e Gas MG Red & Y e l l o w
Heating H Light Blue
Polymer P Orange
P o t a b l e Water PO Dark B l u e
Primary C l a r i f i e r E f f l u e n t PE L i g h t Brown
Primary Sludge PS D a r k Brown
Raw Sewage S Dark Gray
S e a l Water SW Light Blue
Sump S Black
Scum SC D a r k Brown
Supernatant SP Gray
09900-8 2 2 0 / 2 0 1 2 - 0 1 , 02
T a b l e I - Sherwin-Williams Coatings Systems
A. Metal S u r f a c e s
1.0 I n t e r m i t t e n t o r C o n t i n u o u s I m m e r s i o n Service
Total 20 m i l s DFT
09900-9 2 2 0 / 2 0 1 2 - 0 1 , 02
T a b l e 1 - Sherwin-Williams Coatings Systems
09900-10 2 2 0 / 2 0 1 2 - 0 1 , 02
Table 1 - Sherwin-Williams Coatings Systems
C. M i s c e l l a n e o u s S e r v i c e s
1.0 C o p p e r S u r f a c e ( i f required).
Surface P r e p a r a t i o n : M u s t be f r e e o f d i r t , g r e a s e , a n d o i l . Wash
surface with a non-hydrocarbon c o n t a i n i n g i n d u s t r i a l cleaner.
09900-11 2 2 0 / 2 0 1 2 - 0 1 , 02
C. M i s c e l l a n e o u s S e r v i c e s (cont)
First Coat:
SherCryl HPA 2 mils DFT
B66-300 series (gloss)
B66-350 series (semi-gloss)
Second Coat: S h e r C r y l HPA 2 mils DFT
B66-300 series (gloss)
B66-350 series (semi-gloss)
Total 4 mils DFT
3.0 A l l a l u m i n u m s e t i n c o n c r e t e only.
End o f s e c t i o n
09900-12 2 2 0 / 2 0 1 2 - 0 1 , 02
DIVISION 11 - EQUIPMENT
SECTION 11300
PART 1: GENERAL
A. A l l e q u i p m e n t s u p p l i e d i n D i v i s i o n 11 i s a l s o subject
to the requirements of a l l other d i v i s i o n s .
B. The CONTRACTOR s h a l l p r o v i d e t h e m a n u f a c t u r e r w i t h t h e
information from o t h e r d i v i s i o n s so t h a t t h e y may
comply w i t h a p p l i c a b l e d i v i s i o n s .
C. The CONTRACTOR s h a l l p r o v i d e t h e m a n u f a c t u r e r w i t h t h e
relevant contract drawings.
D. C o n t r a c t d r a w i n g s and s p e c i f i c a t i o n s f o r a l l equipment
have been p r e p a r e d i n accordance with information
p r o v i d e d o r p u b l i s h e d b y c e r t a i n MANUFACTURER/SUPPLIER
as a p p l i c a b l e t o t h e d e s i g n c o n c e p t s o f t h e p r o j e c t .
The CONTRACTOR a n d h i s MANUFACTURER/SUPPLIER s h a l l be
r e s p o n s i b l e t o review the concepts presented h e r e i n
and on t h e c o n t r a c t d r a w i n g s a n d a g r e e b y h i s b i d t h a t
any deviations, adjustments, alternations or
replacements from the plans or specifications as
deemed by h i s MANUFACTURER/SUPPLIER be a t t h e e x p e n s e
o f t h e CONTRACTOR o r h i s MANUFACTURER/SUPPLIER.
A. The f o l l o w i n g e x a m p l e s i l l u s t r a t e where r e f e r e n c e s a r e
n e e d e d by t h e m a n u f a c t u r e r s t o a s s i s t t h e CONTRACTOR
i n meeting a l l Contract requirements. Other s p e c i f i c
requirements w i l l e x i s t .
C. D i v i s i o n 1 i s needed f o r i n f o r m a t i o n on m o t o r s , shop
d r a w i n g s and maintenance manuals.
11300-1 2 2 0 / 2 0 1 2 - 0 1 , 02
D. Division 9 i s needed for primers, p a i n t i n g and
coatings. A l l equipment w i l l be g i v e n a f i n a l paint
coat i n the f i e l d .
E. D i v i s i o n 15 i s n e e d e d f o r p i p i n g , v a l v e s , headroom
clearances, valve a c c e s s i b i l i t y , e t c .
PART 2: PRODUCTS
A. Not used.
PART 3: EXECUTION
A. Not used.
End o f S e c t i o n
11300-2 2 2 0 / 2 0 1 2 - 0 1 , 02
SECTION 11301
ELECTRIC MOTORS
PART 1: GENERAL
B. M o t o r s s h a l l be d e s i g n e d a n d c o n s t r u c t e d i n a c c o r d a n c e
w i t h a l l a p p l i c a b l e codes and s t a n d a r d s i n c l u d i n g :
1. N a t i o n a l F i r e P r o t e c t i o n A s s o c i a t i o n (NFPA)
2. N a t i o n a l E l e c t r i c a l Code (NEC)
3. N a t i o n a l E l e c t r i c a l S a f e t y Code (NEC)
4. National Electric Manufacturers Association
(NEMA)
5. I n s t i t u t e o f E l e c t r i c a l and E l e c t r o n i c Engineers
(IEEE)
6. Occupational Safety and H e a l t h Administration
(OSHA)
1.03 SUBMITTALS
B. E f f i c i e n c y a n d power f a c t o r s h a l l be g u a r a n t e e d v a l u e s
and s h a l l be f o r m o t o r l o a d i n g a t 1/4, 1/2, 3/4 a n d
full.
11301-1
2 2 0 / 2 0 1 2 - 0 1 , 02
C. P r o v i d e recommended maximum KVAR s i z e information f o r
power f a c t o r c o r r e c t i o n c a p a c i t o r s .
PART 2: PRODUCTS
2.01 GENERAL
A. M o t o r s s h a l l be s q u i r r e l c a g e i n d u c t i o n t y p e , NEMA
Design B w i t h normal torque and low s t a r t i n g c u r r e n t ,
e x c e p t where s p e c i a l t o r q u e o r s p e e d c h a r a c t e r i s t i c s
are required by the driven equipment or the
specifications.
E. M o t o r s s h a l l be s t a n d a r d p r o d u c t i o n d e v i c e s a n d s h a l l
n o t be s p e c i a l l y s e l e c t e d t o meet r e q u i r e m e n t s .
B. The f r e q u e n c y o f s t a r t i n g , u s e w i t h v a r i a b l e f r e q u e n c y
d r i v e s , unusual ambient o r o t h e r o p e r a t i n g c o n d i t i o n s ,
e t c . , s h a l l be t a k e n i n t o a c c o u n t t o s i z e t h e m o t o r
for proper operation without overheating.
PART 3: EXECUTION
A. Not used.
End o f S e c t i o n
11301-2
2 2 0 / 2 0 1 2 - 0 1 , 02
SECTION 11315
SLUDGE PUMPS
PART 1: GENERAL
1.01 SUMMARY
A. The f o l l o w i n g l i s t i n g o f r e l a t e d s e c t i o n s i s p r o v i d e d
for the convenience o f t h e c o n t r a c t o r and i s n o t
necessarily all-inclusive:
1. S e c t i o n -01300 S u b m i t t a l s
2. D i v i s i o n 16 - E l e c t r i c a l a n d C o n t r o l S y s t e m s
A. The e q u i p m e n t m a n u f a c t u r e r shall be e x p e r i e n c e d i n
m a n u f a c t u r i n g pumping equipment o f t h i s t e c h n o l o g y as
s p e c i f i e d a n d t h a t have a r e c o r d o f s u c c e s s f u l i n -
s e r v i c e performance. Upon r e q u e s t , t h e MANUFACTURER
s h a l l submit e v i d e n c e o f m a n u f a c t u r i n g e x p e r i e n c e and
installations.
B. The pumps s h a l l u n d e r g o f a c t o r y t e s t i n g a n d a l l c u r v e s
certified. T h i s t e s t i n g s h a l l c o n f i r m t h e pumps w i l l
meet t h e c a p a c i t y a n d h e a d r e q u i r e m e n t s a t t h e pump
speeds s p e c i f i e d b a s e d on w a t e r . The t e s t i n g and
t o l e r a n c e s s h a l l be a s s p e c i f i e d b y t h e H y d r a u l i c s
I n s t i t u t e Standards.
11315-1 220/2012-01, 02
bring i t into c o m p l i a n c e a t no i n c r e a s e i n cost t othe
contract.
1.04 SUBMITTALS
A. S u b m i t t a l s s h a l l be made i n a c c o r d a n c e w i t h Section
01300 a n d a t a minimum i n c l u d e c o m p l e t e assembly,
foundation, and i n s t a l l a t i o n drawings, t o g e t h e r with
detailed specifications and data covering materials
used, drive unit, parts, devices, and other
a c c e s s o r i e s f o r m i n g a p a r t o f t h e equipment f u r n i s h e d .
The data and s p e c i f i c a t i o n s f o r each s h a l l include
d e t a i l e d i n f o r m a t i o n on t h e pump t o i n c l u d e :
1. Pump
a. Manufacturer
b. Type a n d m o d e l
c. RPM a t r a t e d c o n d i t i o n
d. S i z e o f s u c t i o n and d i s c h a r g e f l a n g e s
e. Complete performance curves
f. N e t w e i g h t o f pump a n d b a s e p l a t e
g. Base and anchor b o l t d e t a i l s
h. Data on pressure sensor and switch
assemblies
2. Motor
a. Manufacturer
b. Type, model, and e n c l o s u r e
c. R a t e d s i z e o f m o t o r , hp a n d s e r v i c e f a c t o r
d. C o n t r o l a n d power s c h e m a t i c s
e. Temperature r i s e and i n s u l a t i o n r a t i n g
f. F u l l l o a d r o t a t i v e speed
g. Net w e i g h t
h. E f f i c i e n c y a t f u l l , H, a n d H l o a d
i. F u l l load current
11315-2 2 2 0 / 2 0 1 2 - 0 1 , 02
j. Locked r o t o r c u r r e n t
k. O v e r a l l d i m e n s i o n s and base d e t a i l s
1. Power f a c t o r a t no l o a d a n d a t f u l l l o a d
1.05 WARRANTY
A. The e q u i p m e n t s h a l l be w a r r a n t e d f o r a p e r i o d o f two
(2) y e a r a g a i n s t d e f e c t s i n w o r k m a n s h i p a n d m a t e r i a l s
under normal use, o p e r a t i o n and s e r v i c e . I f the
e q u i p m e n t s h o u l d f a i l d u r i n g t h e w a r r a n t y p e r i o d due
to a d e f e c t i v e p a r t , i t s h a l l be r e p l a c e d a n d t h e
units r e s t o r e d a t no e x p e n s e t o t h e owner. The
w a r r a n t y s h a l l commence upon s u b s t a n t i a l c o m p l e t i o n o f
t h e p r o j e c t as d e f i n e d w i t h i n t h e s e s p e c i f i c a t i o n s .
PART 2: PRODUCTS
2.01 MANUFACTURER
A. Number o f U n i t s - 2
B. Maximum C a p a c i t y (Each Pump) - 200 GPM
C. Minimum C a p a c i t y (Each Pump) - 10 GPM
D. R a t e d D i s c h a r g e Head - 5 5 f t
E. Maximum D i s c h a r g e Head - 140 F t .
F. S u c t i o n P o r t S i z e - 6", 150 l b s . , f l a n g e d
G. D i s c h a r g e P o r t S i z e - 6", 150 l b s . , f l a n g e d
H. D r i v e Type - V - b e l t & p u l l e y a r r a n g e m e n t
I. Maximum Pump Speed - 250 RPM
J. Minimum M o t o r H o r s e p o w e r - 15 HP
K. Maximum M o t o r Speed - 1200 RPM
L. S e r v i c e F a c t o r - 1.15 minimum
M. M o t o r E n c l o s u r e - TEFC
11315-3 2 2 0 / 2 0 1 2 - 0 1 , 02
N. M o t o r E l e c t r i c a l - 230-460/3 Ph/60 H t z
A. E a c h pump s h a l l be a s i m p l e x h e a v y d u t y , D o u b l e D i s c ,
p o s i t i v e displacement t y p e , w i t h C l a s s 30 C a s t Iron
Housings. D u p l e x pumping a r r a n g e m e n t s s h a l l n o t be
acceptable. The pump s h a l l consist of three (3)
housings h o r i z o n t a l l y s p l i t t o allow access to the
internal components. The pump s h a l l incorporate a
r e p a i r - i n - p l a c e h i n g e d d e s i g n t h a t a l l o w s t h e pump t o
be s e r v i c e d a n d d i s c s r e p l a c e d w i t h o u t r e m o v a l o f t h e
pump o r d i s t u r b i n g t h e s u c t i o n a n d d i s c h a r g e p i p i n g .
The d i s c h a r g e h o u s i n g s h a l l c o n t a i n t h e m o u n t i n g l u g s
and be b o l t e d d i r e c t l y t o t h e m o u n t i n g f r a m e . The
discharge, intermediate and s u c t i o n h o u s i n g s shall
i n c o r p o r a t e an i n t e g r a l h i n g e arrangement t h a t a l l o w s
t h e s u c t i o n a n d i n t e r m e d i a t e h o u s i n g s t o be l o w e r e d
and removed. The h i n g e s s h a l l be c o n n e c t e d t o e a c h
other with a quick release b a l l detent p i n a l l o w i n g
f o r easy p i n removal.
D. S e a l i n g o f t h e pump f l u i d chamber s h a l l be a c h i e v e d b y
f l e x i b l e trunnions. The t r u n n i o n c o n s t r u c t i o n s h a l l
11315-4 2 2 0 / 2 0 1 2 - 0 1 , 02
be o f f a b r i c - r e i n f o r c e d n e o p r e n e a n d s h a l l be c a p a b l e
of w i t h s t a n d i n g pressures f r o m 0 t o 110 P S I on an
intermittent basis. Maximum o p e r a t i n g p r e s s u r e i s
140' TDH. Pump d e s i g n s utilizing packing glands,
mechanical s e a l s o r w a t e r s e a l s y s t e m s s h a l l n o t be
acceptable.
The pump s h a l l be d r i v e n t h r o u g h a V - b e l t a n d d r i v e
assembly c o n s i s t i n g o f a 2 o r 3 groove Type B
11315-5 2 2 0 / 2 0 1 2 - 0 1 , 02
arrangement. The p u l l e y r a t i o ' s s h a l l be s i z e d t o
p r o v i d e t h e maximum pump s p e e d l i s t e d i n t h e pump
s c h e d u l e i n t h i s s e c t i o n and t o p r o v i d e t h e r e q u i r e d
t o r q u e g e n e r a t e d b e t w e e n t h e pump a n d m o t o r .
H. Pump s h a l l be p r o v i d e d w i t h OSHA a p p r o v e d g u a r d s a n d
covers. The V - b e l t drive cover a n d pump d r i v e
assembly cover shall be m a n u f a c t u r e d from SS304
material.
I. E a c h pump a n d V - B e l t a s s e m b l y s h a l l be mounted on a
common SS304 s u b b a s e . Base d e s i g n s h a l l have r a i s e d
c r o s s - m e m b e r s on t h e s u c t i o n a n d d i s c h a r g e end t o
allow f o r complete wash-out and d r a i n i n g without
trapping liquid. E a c h s u b b a s e s h a l l be m a n u f a c t u r e d
from 2-1/2" SS304 square tubing. Base shall be
sufficient gusseted, reinforced and braced to
w i t h s t a n d a l l shock l o a d s and r e s i s t a l l wearing and
b u c k l i n g d u r i n g pump o p e r a t i o n . T u b i n g ends s h a l l be
capped w i t h b l a c k p l a s t i c p l u g s f o r neat appearance.
J. P u l s a t i o n dampeners s h a l l be p r o v i d e d on t h e s u c t i o n
and d i s c h a r g e l i n e s . The dampeners s h a l l be 6" ASA
150 l b f l a n g e d u n i t s a n d t h e m a i n t u b e s h a l l be 8"
diameter SCH 40 c a r b o n s t e e l p i p e w i t h f u l l y w e l d e d
end c a p s . The s u c t i o n dampener s h a l l mount d i r e c t l y
to the suction swan neck through t h e 3" NPT
connection. The d i s c h a r g e dampener shall be a
s e p a r a t e p i e c e w i t h 6" ASA 150# f l a n g e d c o n n e c t i o n s .
The d a m p e n e r s s h a l l be p r e s s u r e t e s t e d t o 60 p s i f o r
leaks. E a c h dampener s h a l l be p r o v i d e d w i t h a 1 - i n c h
half coupling located at the top. This connection
s h a l l be s u i t a b l e f o r t h e vacuum a n d p r e s s u r e s w i t c h
a s s e m b l y . E a c h dampener s h a l l be s u p p l i e d w i t h a 1 W
NPT c o u p l i n g and p l u g i n t h e bottom t o a c t as a
drain/sample port. Bladder type and t h r e e - p i e c e
a s s e m b l i e s u s i n g c o n n e c t i n g rods and gasket s h a l l n o t
be a c c e p t a b l e .
2.04 MOTOR
A. The m o t o r s h a l l be a d e q u a t e l y s i z e d t o w i t h s t a n d t h e
l o a d s d u r i n g s t a r t i n g a n d pump o p e r a t i o n . The power,
horsepower, and motor speeds s h a l l conform t o t h e
s p e c i f i c a t i o n s a s o u t l i n e d i n t h e pump s c h e d u l e i n
this section. M o t o r s h a l l be B a l d o r S u p e r - E S e v e r e
D u t y , p r e m i u m e f f i c i e n t , i n v e r t e r r e a d y p e r NEMA STD
11315-6 2 2 0 / 2 0 1 2 - 0 1 , 02
MG1 P a r t 31.4.4.2 w i t h e p o x y c o a t e d cast iron frame o r
equal.
11315-7 2 2 0 / 2 0 1 2 - 0 1 , 02
dampener w i t h c o m p r e s s e d air. Switch s h a l l o p e r a t e on
120 VAC, 1 p h a s e , 60 Hz.
A. P r o v i d e t h e f o l l o w i n g f a c t o r y recommended s p a r e p a r t s ,
one (1) s e t f o r e a c h pump s u p p l i e d c o n s i s t i n g o f :
2.08 FINISHES
A. A l l c a s t i r o n a n d c a r b o n s t e e l c o m p o n e n t s s h a l l be
f i n i s h e d with manufacturers standard i n d u s t r i a l grade
p r i m e r 2 - 3 m i l s DFT s u i t a b l e f o r m u l t i p l e t o p c o a t
finishes. The t o p c o a t s h a l l be i n d u s t r i a l enamel 2 -
3 m i l s DFT.
PART 3: EXECUTION
A. The e q u i p m e n t m a n u f a c t u r e r s h a l l f u r n i s h a q u a l i f i e d
field service representative f o r t h e purpose to
inspect t h e equipment after installation and t o
supervise i t s i n i t i a l operation. The m a n u f a c t u r e r ' s
representative shall inspect the i n s t a l l a t i o n and
s h a l l p r o v i d e a w r i t t e n c e r t i f i c a t i o n t h a t t h e pump i s
installed in accordance with the manufacturers
requirements. I n a d d i t i o n t o t h e time r e q u i r e d t o
verify pump installation the following shall be
provided:
1. 1 man-day f o r t h e c l a s s r o o m services
2. 1 man-day f o r s t a r t - u p
11315-8 2 2 0 / 2 0 1 2 - 0 1 , 02
3.02 INSTALLATION
C. I n s t a l l and a l i g n on a c o n c r e t e pad as s p e c i f i e d i n
the drawings.
D. Brace a l l p i p i n g a t s u c t i o n and d i s c h a r g e c o n n e c t i o n s
t o w i t h s t a n d a l l shock l o a d s and v i b r a t i o n .
B. G i v e e a c h pump a r u n n i n g t e s t i n t h e p r e s e n c e o f OWNER
demonstrating i t s a b i l i t y t o operate without v i b r a t i o n
or o v e r h e a t i n g and d e l i v e r i t s r a t e d c a p a c i t y under
s p e c i f i e d c o n d i t i o n s . S p e c i f i c a l l y t h e f o l l o w i n g items
s h a l l be m e a s u r e d a t f i v e (5) p o i n t s o v e r t h e e n t i r e
o p e r a t i n g range:
1. D i s c h a r g e Head
2. S u c t i o n Head
3. Capacity
4. Pump S p e e d
5. Amperage draw
D. Repeat t e s t s i f n e c e s s a r y t o o b t a i n r e s u l t s acceptable
t o OWNER.
End of Section
11315-9 2 2 0 / 2 0 1 2 - 0 1 , 02
THIS PAGE LEFT INTENTIONALLY BLANK
11315-10 220/2012-01,
02
SECTION 11333
I N L I N E SEWAGE GRINDER
PART 1: GENERAL
1.01 SUMMARY
1.02 REFERENCES
A. G r i n d e r s h a l l , as a p p l i c a b l e , meet t h e r e q u i r e m e n t s o f
the f o l l o w i n g i n d u s t r y standards:
11333-1 220/2012-01, 02
9. A m e r i c a n I r o n and S t e e l Institute (AISI) 4130
Heat T r e a t e d A l l o y S t e e l
1. 03 SUBMITTALS
A. Shop D r a w i n g s
B. Closeout Submittals
1. S u p p l i e r s h a l l s u b m i t t h r e e s e t s o f O p e r a t i o n and
M a i n t e n a n c e m a n u a l s . The m a n u a l s s h a l l i n c l u d e
equipment descriptions, operating instructions,
drawings, t r o u b l e s h o o t t e c h n i q u e s , a recommended
maintenance schedule, and the recommended
lubricants.
A. Qualifications
1. Q u a l i f i e d s u p p l i e r s s h a l l have a minimum 5 y e a r s
experience at manufacturing, support systems,
t w o - s h a f t e d g r i n d i n g e q u i p m e n t and m o t o r c o n t r o l s
w i t h a minimum o f 400 i n s t a l l a t i o n s w i t h s i m i l a r
e q u i p m e n t . S u p p l i e r s h a l l p r o v i d e a l i s t o f names
and d a t e s o f i n s t a l l a t i o n s f o r v e r i f i c a t i o n by
t h e E n g i n e e r o f Owner's R e p r e s e n t a t i v e .
11333-2 2 2 0 / 2 0 1 2 - 0 1 , 02
B. Regulatory R e q u i r e m e n t s : Motor c o n t r o l l e r s s h a l l , as
applicable, meet t h e r e q u i r e m e n t s o f t h e f o l l o w i n g
Regulatory Agencies.
1.06 I D E N T I F I C A T I O N
PART 2: PRODUCTS
2.01 MANUFACTURERS
A. S u p p o r t s y s t e m , g r i n d e r , a n d m o t o r c o n t r o l l e r s h a l l be
i n c o m p l i a n c e w i t h t h e s e s p e c i f i c a t i o n s and p l a n s and
shall be supplied by one of the following
manufacturers:
2. Approved equal
B. The m a n u f a c t u r e r must c e r t i f y t h a t t h e u n i t c a n be
returned f o r maintenance t o the f a c t o r y or a l o c a l
11333-3 2 2 0 / 2 0 1 2 - 0 1 , 02
repair facility. The certification shall include a
statement that there will be no c h a r g e for repair
labor.
2.02 GRINDER
A. GENERAL
2. The g r i n d e r s h a l l r e d u c e o r s h r e d i n f l u e n t s o l i d s
for p r o t e c t i o n o f downstream equipment. The
g r i n d e r s h a l l be two s h a f t e d d e s i g n c o n s i s t i n g o f
individual c u t t e r s and s p a c e r s . The grinder
shall have a single piece m a i n body housing
c o n s i s t i n g o f p i p e f l a n g e s and i n s p e c t i o n p o r t s .
C u t t e r c a r t r i d g e s h a l l be r e m o v a b l e w i t h t h e m a i n
body h o u s i n g remaining i n situ. The g r i n d e r
shall have motor and speed r e d u c e r for cutter
drive.
B. COMPONENTS
1. I n d i v i d u a l C u t t e r s and Spacers
b. C u t t e r s s h a l l be h e a t t r e a t e d t o p r o d u c e a
h a r d n e s s o f 60-65 R o c k w e l l C a n d s h a l l be an
individual disk constructed of AISI 8620
a l l o y s t e e l s u r f a c e ground t o t h i c k n e s s o f
.310-inches +.000/-.001.
11333-4 2 2 0 / 2 0 1 2 - 0 1 , 02
ground t o a thickness of .319-inches +.001/-
. 000.
2. SHAFTS
b. Each h e x a g o n a l s h a f t s h a l l measure a n o m i n a l
2 i n c h e s (51 mm) a c r o s s p a r a l l e l s u r f a c e s .
a. I n t e r m e d i a t e s h a f t s u p p o r t s h a l l be provided
i n the center of the c u t t e r stack.
b. The i n t e r m e d i a t e s h a f t s u p p o r t s h a l l p r o v i d e
a d d i t i o n a l support f o r h e a v i e r than normal
i n f l u e n t g r i n d e r demand l o a d s and p r o t e c t i o n
f o r the s e a l assemblies.
a. The m e c h a n i c a l s e a l s h a l l be r a t e d a t 90 psi
c o n t i n u o u s d u t y by t h e s e a l s u p p l i e r .
e. F a c e m a t e r i a l s s h a l l be of tungsten carbide.
11333-5 220/2012-01, 02
HOUSINGS AND COVERS
a. G r i n d e r h o u s i n g s s h a l l be o f c a s t A 536-84
ductile iron with a cast-in-place flow
deflector, designed t o p r o t e c t the bushings
while guiding particles directly into the
c u t t i n g chamber.
b. Top c o v e r s a n d i n s p e c t i o n p o r t s shall be A
536-84 d u c t i l e i r o n .
SPEED REDUCER
a. R e d u c e r s h a l l be m a n u f a c t u r e d b y Sumitomo
Machinery Corporation of America.
c. R e d u c e r s h a l l be a v e r t i c a l l y mounted with
29:1 s i n g l e r e d u c t i o n .
d. R e d u c e r s h a l l be g r e a s e lubricated.
MOTOR
11333-6 2 2 0 / 2 0 1 2 - 0 1 , 02
c. M o t o r s h a l l h a v e a minimum s e r v i c e f a c t o r o f
1.15, 84% minimum e f f i c i e n c y f a c t o r a t full
l o a d , minimum 82% power f a c t o r a t f u l l l o a d .
A. GENERAL
B. OPERATION
1. The c o n t r o l l e r s h a l l be e q u i p p e d w i t h a GRINDER
ON-OFF/RESET-AUTO three (3) position selector
switch.
c. The g r i n d e r s h a l l o n l y be r e s e t by s w i t c h i n g
t h e GRINDER ON-OFF/RESET-AUTO s w i t c h t o t h e
OFF/RESET p o s i t i o n .
C. SAFETY FEATURES
11333-7 220/2012-01, 02
2. I f a power failure occurs while a grinder i s
running, operation w i l l resume when power i s
restored.
3. I f a power f a i l u r e o c c u r s w h i l e t h e g r i n d e r i s i n
a fail condition the f a i l indicator shall
r e a c t i v a t e when power i s r e s t o r e d .
4. The c o n t r o l l e r s h a l l p r o v i d e o v e r l o a d p r o t e c t i o n
f o r t h e m o t o r t h r o u g h an o v e r l o a d r e l a y mounted
d i r e c t l y on t h e g r i n d e r s t a r t e r .
D. COMPONENTS
1. ENCLOSURE
a. E n c l o s u r e s s h a l l be NEMA 4X, f a b r i c a t e d o f
f i b e r g l a s s - r e i n f o r c e d p o l y e s t e r r e s i n s , and
s h a l l be s u i t a b l e f o r w a l l m o u n t i n g . D o o r s
shall have c o r r o s i o n - r e s i s t a n t hinges and
latches.
b. E n c l o s u r e s h a l l house t h e c o n t r o l d e v i c e s ,
r e l a y s , PLC a n d r e v e r s i n g m o t o r s t a r t e r s .
2. CONTROL DEVICES
b. The c o n t r o l l e r s h a l l h a v e i n d i c a t o r lights
f o r POWER ON, RUN, a n d F A I L .
11333-8 2 2 0 / 2 0 1 2 - 0 1 , 02
e. R e l a y c o n t a c t s s h a l l be i n c l u d e d f o r GRINDER
RUN and FAIL s i g n a l o u t p u t s . The contact
s h a l l be r a t e d 2 amp, 240 VAC, resistive
load.
f. PLC s h a l l be m a n u f a c t u r e d by P a n a s o n i c and
h a v e a minimum o f 16K o f memory.
g. Current transducer s h a l l be m a n u f a c t u r e d by
V e r i s I n d u s t r i e s and shall have adjustable
s e t p o i n t f r o m 1-135A w i t h 200 ms o r l e s s
response time.
3. MOTOR STARTER
c. O v e r l o a d r e l a y s (OL) s h a l l be a d j u s t a b l e so
that the range s e l e c t e d i n c l u d e s the FLA
(full load amperes) rating and service
factor.
PART 3: EXECUTION
3.01 INSTALLATION
11333-9 220/2012-01, 02
3.02 F I E L D QUALITY CONTROL
End of S e c t i o n
11333-10 220/2012-01, 02
SECTION 11347
PART 1: GENERAL
1.01 SCOPE
A. The P o l y m e r s y s t e m s h a l l be a l i q u i d p o l y m e r f e e d
system which automatically meters, dilutes,
a c t i v a t e s and f e e d s l i q u i d and e m u l s i o n p o l y m e r s
w i t h w a t e r o f c o n c e n t r a t i o n s up t o 50 p e r c e n t .
P o l y m e r p r e p a r a t i o n and d o s i n g u n i t s h a l l i n c l u d e
one (1) p o l y m e r injection f e e d e r and one (1)
p r o p o r t i o n a l water v a l v e to ensure a constant
d i l u t e d polymer c o n c e n t r a t i o n . Polymer s h a l l be
activated i n the mechanical a c t i v a t i o n chamber
and proceed directly to the inlet of the
f l o c c u l a t o r s p e c i f i e d u n d e r S e c t i o n 11360.
B. The s y s t e m s h a l l be c o n t r o l l e d t h r o u g h t h e R o t a r y
P r e s s PLC and t o u c h - s c r e e n HMI s p e c i f i e d under
S e c t i o n 11360 t o d e t e r m i n e d o s i n g r a t e .
C. The s y s t e m s h a l l be s u p p l i e d c o m p l e t e and i n c l u d e
a l l a c c e s s o r y items i n c l u d i n g but not l i m i t e d t o
day t a n k s , p o l y m e r drum pumps, drum m i x e r s and
connection piping, fittings, and tubing and
required valves.
11347-1 220/2012-01, 02
PART 2: PRODUCTS
A. L i q u i d Polymer Feeder
2. The f r a m e o f t h e u n i t s h a l l be constructed
o f 304 s t a i n l e s s s t e e l .
3. The u n i t s h a l l i n c l u d e a w a t e r f l o w s w i t c h
that turns o f f the metering pump when t h e
d i l u t i o n w a t e r f l o w i s u n d e r t h e minimum
requirement and restarts t h e pump when
adequate w a t e r f l o w resumes. The d i l u t i o n
w a t e r c a p a c i t y r a n g e s h a l l be 1 t o 20 gpm o f
f i l t e r e d water.
4. The u n i t s h a l l i n c l u d e a p o l y m e r injection
v a l v e t h a t i s a poppet s t y l e check v a l v e
w i t h q u i c k r e l e a s e p i n f o r easy assembly and
disassembly.
5. Mixing s h a l l be a c c o m p l i s h e d by a staged
h y d r o - m e c h a n i c a l , Vs HP 1750 RPM 90VDC wash-
down d u t y ; PVC b o d y r a t e d t o 100 P S I w i t h
polycarbonate cover f o r viewing stainless
s t e e l i m p e l l e r t o assures that the polymer
activation energy remains adequate as
solution flow changes i r r e s p e c t i v e of
d i l u t i o n water pressure.
7. The m i x e r s h a f t s e a l s h a l l be a m e c h a n i c a l
seal with f l u s h i n g assembly with On/Off
valve.
11347-2 2 2 0 / 2 0 1 2 - 0 1 , 02
8. The pump c a l i b r a t i o n c y l i n d e r s h a l l be p r e -
piped with an i s o l a t i n g valve to allow
c h e c k i n g o f t h e pump f l o w r a t e .
9. D i l u t i o n f l o w c o n t r o l s h a l l i n c l u d e a manual
r a t e c o n t r o l v a l v e ; primary d i l u t i o n water
f l o w meter (paddle wheel); low d i f f e r e n t i a l
pressure a l a r m ; a n d 0-160 P S I i n l e t w a t e r
p r e s s u r e gauge.
11. The s o l u t i o n d i s c h a r g e a s s e m b l y s h a l l be
constructed of schedule 80 PVC p i p e a n d
include a 1" FNTP water discharge
c o n n e c t i o n , a n d 0-160 p s i s o l u t i o n d i s c h a r g e
pressure gauge (stainless steel, liquid
filled).
2.02 ACCESSORIES
A. F r e e S t a n d i n g B u l k S t o r a g e Tank
1. A s h e l f mounted f r e e s t a n d i n g b u l k storage
t a n k s h a l l be p r o v i d e d e q u i v a l e n t t o U.S.
Plastics C o r p I t e m 8807. The t a n k shall
have a capacity o f 35 g a l l o n s , a n d be
c o n s t r u c t e d o f medium d e n s i t y polyethelyne
w i t h U.V. i n h i b i t o r s . Tank w a l l s s h a l l be
t r a n s l u c e n t f o r l e v e l v i e w i n g and equipped
with gallon gradation i n d i c a t o r lines. The
t a n k s h a l l n o t exceed 34" i n l e n g t h and 18"
i n w i d t h a n d i n c l u d e a 5" v e n t e d l i t a n d a
1" b u l k h e a d f i t t i n g f o r an e n d d i s c h a r g e .
B. P o l y m e r Drum Pump
11347-3 2 2 0 / 2 0 1 2 - 0 1 , 02
1. Polymer drum pump s h a l l be an electric
o p e r a t e d drum pump w i t h m o t o r and suction
t u b e , c a p a b l e o f a maximum d i s c h a r g e o f 32
gpm and maximum d i s c h a r g e h e a d o f 36 ft.
e q u i v a l e n t t o D a y t o n Pump m o d e l 1DLP6. The
pump b o d y and w e t t e d m a t e r i a l s s h a l l be 316
s t a i n l e s s s t e e l and s u i t a b l e f o r m o u n t i n g t o
5, 15, 30 and 55 g a l l o n drums. Pump m o t o r
s h a l l n o t e x c e e d 1 HP and be s i n g l e p h a s e ,
be 60 Hz, 110 V.
C. P o r t a b l e P o l y m e r Drum M i x e r
1. P o r t a b l e drum m i x e r s s h a l l be e q u i v a l e n t t o
Series E bung entering drum mixers as
p r o d u c e d by N e p t u n e M i x e r Company. Mixer
shafts shall include folding propellers for
e n t r y and b o t h p i e c e s s h a l l be 316 s t a i n l e s s
steel. M i x e r m o t o r s h a l l n o t e x c e e d H HP
and be TEFC t y p e , s i n g l e p h a s e , 60Hz, 115V.
PART 3: EXECUTION
A. S u p p l i e r s h a l l p r o v i d e the s e r v i c e s of a f a c t o r y -
t r a i n e d r e p r e s e n t a t i v e to check the installation
and to start-up the equipment. The factory
representative s h a l l have c o m p l e t e k n o w l e d g e o f
proper i n s t a l l a t i o n , operation, and maintenance
of equipment supplied. Representative shall
i n s p e c t the final i n s t a l l a t i o n and supervise a
start-up test of the equipment. The
representative will also a s s i s t with ensuring
t h a t t h e c o n t r o l s a r e s e t t o o p e r a t e , as o u t l i n e d
i n these s p e c i f i c a t i o n s . A f t e r the c o m p l e t i o n of
start-up, the representative shall submit a
detailed start-up report covering the start-up
p r o c e d u r e s f o l l o w e d , any i s s u e s e n c o u n t e r e d , and
corrective actions taken to solve any such
issues. After a successful start-up operation,
11347-4 220/2012-01, 02
the f i e l d person s h a l l r e t u r n to t h i s site to
provide a 1-day training session with the
o p e r a t i n g p e r s o n n e l as w a r r a n t e d .
A. The e q u i p m e n t , m a t e r i a l , and s p a r e p a r t s s h a l l be
s h i p p e d c o m p l e t e e x c e p t where p a r t i a l disassembly
i s r e q u i r e d by t r a n s p o r t a t i o n r e g u l a t i o n s o r f o r
p r o t e c t i o n of components.
B. S p a r e p a r t s s h a l l be p a c k e d i n c o n t a i n e r s b e a r i n g
l a b e l s c l e a r l y d e s i g n a t i n g c o n t e n t s and p i e c e s o f
equipment f o r which they are i n t e n d e d .
A. S u p p l y a c o m p l e t e d e t a i l e d O&M m a n u a l f o r the
e q u i p m e n t and c o m p o n e n t s s u p p l i e d . The O&M M a n u a l
s h a l l meet t h e f o l l o w i n g minimum r e q u i r e m e n t s :
1. Warranty Information
2. G e n e r a l Pump I n f o r m a t i o n
3. Installation Information
4. Operation Information
5. Maintenance Requirements
6. Repair Parts L i s t
3.05 WARRANTY
A. The m a n u f a c t u r e r s h a l l w a r r a n t t h a t a l l E q u i p m e n t
shall be free of defects caused by faulty
m a t e r i a l o r w o r k m a n s h i p and s h a l l r e p l a c e those
p a r t s f o r a p e r i o d o f one (18) months f r o m t h e
date of s u b s t a n t i a l completion.
B. The e q u i p m e n t s h a l l be u n d e r w a r r a n t y t o be f r e e
from defects in workmanship, design and
materials. I f any p a r t o f t h e e q u i p m e n t s h o u l d
fail during the warranty period, i t shall be
11347-5 220/2012-01, 02
r e p l a c e d a t no e x p e n s e t o t h e OWNER.
End o f S e c t i o n
11347-6 220/2012-01, 02
SECTION 11360
ROTARY PRESS
PART 1: GENERAL
11360-1 220/2012-01, 02
8. Six (6) Wash water solenoids for automatic wash
sequence.
9. Six (6) Cake sensors for safe unattended
operation.
10. Two (2) 2-way air actuated valves for automatic
sludge re-circulation.
11. One (1) NEMA 12 Control Panel c/w PLC Allen
Bradley Micrologix & Pro-Face 6 inch touch screen
HMI, and VFD’s for the rotary press motor,
flocculator, screw conveyor, and liquid polymer
preparation and dosing unit.
12. One (1) pressure sensor and one (1) pressure
transmitter.
13. One (1) air compressor complete with micro
filtration and mist eliminator for instrument –
quality air.
14. On site start-up, commissioning, training and
performance testing assistance for a total of 64
man-hours, including 2 trips to the job site.
15. One lot of Shop Drawings and O&M.
11360-2 220/2012-01, 02
C. Field Performance testing shall be performed at the
WWTP pursuant to the terms presented in Section 3.01-
B.
PART 2: PRODUCT
A. DRIVE SYSTEM
11360-3 220/2012-01, 02
The speed reducer will be fabricated according to
ANSI/AGMA 6010 standard with a cast iron housing.
The bevel gears will have a minimum of AGMA
quality of 9 and the helical gears a minimum of
AGMA 10. Output shaft will be made of steel with
a minimum yield of 59000 PSI. Output shaft will
have a minimum diameter of 6-3/16”. The speed
reducer will be mounted on a steel base and shall
be epoxy painted (see Paragraph 2.01-G
Miscellaneous for painting). No parts of the
speed reducer, including gearbox seals will be in
direct contact with either the sludge, filtrate
or cake. The output seal will be an integral
part of the speed reducer housing; there will be
no bolt-on output cover to cause leakage, shaft
or gear misalignment.
B. DEWATERING CHANNELS
11360-4 220/2012-01, 02
b. Scrapers: To clean the filtration elements,
each channel will be equipped with six (6)
stainless steel scrapers.
11360-5 220/2012-01, 02
inside of the channel(s) and the outside of
the filtration wheel(s).
11360-6 220/2012-01, 02
fixations are integrated to the base to
facilitate the installation.
E. FLOCCULATOR
11360-7 220/2012-01, 02
a. Sludge inlet
b. Sludge outlet
c. Pressure sensor fitting (Ref.: Press inlet
pressure)
d. Wash water connection
e. Polymer connection
f. Air purge
F. FEED MANIFOLD
11360-8 220/2012-01, 02
3. Valves and accessories: Sludge feeding and
recirculation valve - Two pneumatically-actuated
valves will be installed on the sludge line
between the rotary press and the flocculator.
These feed and recirculation valves will be two-
way ball valve type.
11360-9 220/2012-01, 02
seat. Acceptable manufacturers are American
Valve, C.F.F., Trueline, H&P or equivalent.
H. MISCELLANEOUS
11360-11 220/2012-01, 02
2) Primer:
3) Finish coat
a) Type: Polyurethane
b) Color : Glass Shield Blue #
2862044 Carbothane 134HG blue
c) Dry thickness: 1.5 mls by layer
(2 layers)= 3 mls min.
d) Total system thickness: 9 mls min.
I. MATERIALS:
11360-12 220/2012-01, 02
e. Shaft: ANSI-1045
f. Stainless steel: ANSI 304, ANSI 316
J. SPECIAL TOOLS
K. FASTENERS
a. Channel housings
b. Gland covers to channel housing
c. Filtrate collector to channel housing
d. Filtration wheels to the inner spacer
e. Scraper blades to outer spacer
f. Wash water system support to gland cover
g. Deflector
h. Actuator support
i. Speed reducer output shaft to its cap plate
j. Identification plates
3. Except if otherwise noted, ASTM F568M steel
plated bolts and ASTM F563M steel plated nuts
(property class 4.6 or equal) will be used for
bolting the following assemblies:
11360-13 220/2012-01, 02
L. WELDING
M. NOISE LEVEL
N. INTERCHANGEABILITY
11360-14 220/2012-01, 02
restrictor's actuator is controlled to maintain a
constant outlet pressure.
11360-15 220/2012-01, 02
supply any and all software, memory mapping, and
addressing information etc. as to assist the
OWNER’s system integrator representative to
properly and completely interface the rotary
press PLC into the new SCADA system.
B. Instrumentation
1. Flowmeter
1) Magnetic type
2) 120 VAC
3) # 50W80
4) Diameter 3", with Display, NEMA 4X
11360-16 220/2012-01, 02
11) Company: Endress & Hauser
4. Cake sensing
11360-17 220/2012-01, 02
7) Material: Nickel Plated Alloy Steel
8) Safe overload: 150 %
9) Cable length: 20 feet
10) Combined error: 0,05% full scale
11) Comp. temperature range: + 14°F to
104°F
12) Operating temperature: - 40°F to
176°F
13) Hysteresis: - 0,020% of FS
14) Sealing: IP65
C. Control cabinet
11360-18 220/2012-01, 02
2. To insure proper air quality and inlet pressure
control to system, an air regulator and an air
filter are furnished and installed on the air
inlet supply of the control panel. The
characteristics of those components are the
following:
11360-19 220/2012-01, 02
a. Conveyor on/off
b. Conveyor speed
1. Menu page
2. Cycle start-stop page
3. Parameter page
4. Loop display page
5. Sludge pump control loop page
6. Rotary press manual operation page
11360-20 220/2012-01, 02
PART 3: EXECUTION
11360-21 220/2012-01, 02
3.03 DELIVERY, STORAGE AND HANDLING
3.05 WARRANTY
1. Title Page
a. Project Name, Equipment model
b. Manufacturer Information
2. Table of Contents
8. Maintenance instructions
a. Introduction and safety instructions for
maintenance
b. Rotary Press
1) Preventive maintenance
11360-23 220/2012-01, 02
2) Cleaning Exterior/Interior
3) Lubrication chart and mechanical check
list
4) Recommended Preventive maintenance with
schedule
5) Adjustment and Maintenance: Seals,
deflector and inlet spacer
6) Assembly Procedures
7) Disassembly procedures
c. Flocculator
1) Recommended Preventive maintenance with
schedule
2) Cleaning
3) Lubrication chart and mechanical check
list
4) Replacement of the seals
5) Assembly Procedures
6) Disassembly procedures
11360-24 220/2012-01, 02
e. Settings for all configuration dip switches.
f. Identify each different source of power.
Use nomenclature specific to project.
g. Listing and rating of all fuses or breakers.
11360-25 220/2012-01, 02
c. Operational controls including pressure
adjustments, press speed, sludge and polymer
feed, as they relate to control and response
to operator variation.
End of Section
11360-26 220/2012-01, 02
CONVEYING SYSTEMS
SECTION 14550
PART 1: GENERAL
1.01 DESCRIPTION
A. The s c r e w c o n v e y o r s y s t e m s h a l l t r a n s p o r t m e c h a n i c a l l y
dewatered wastewater treatment p l a n t sludge from t h e
r o t a r y p r e s s e s t o t h e f i n a l d i s c h a r g e p o i n t a r e a as
shown on t h e C o n t r a c t D r a w i n g s . The C o n v e y i n g s y s t e m
s h a l l be f u r n i s h e d b y t h e R o t a r y P r e s s M a n u f a c t u r e r t o
i n s u r e c o m p a t i b i l i t y w i t h t h e P r e s s equipment and i t s
installation.
B. The s c r e w c o n v e y o r s s y s t e m s h a l l be p r o v i d e d c o m p l e t e
with a l l necessary components, drives, motors,
instrumentation, controls, ancillary items and
supports, except a s o t h e r w i s e shown or specified
herein.
C. The d e s i g n o f t h e s l u d g e c o n v e y i n g a n d s y s t e m s h a l l be
b a s e d upon t h e C o n t r a c t D r a w i n g s , t h e s e S p e c i f i c a t i o n s
and the manufacturer's experience with existing
systems of similar sizes, capacities and h a n d l i n g
material with similar characteristics.
E. The e q u i p m e n t s h a l l be f u r n i s h e d c o m p l e t e w i t h a l l
a c c e s s o r i e s , s p e c i a l t o o l s , and o t h e r a p p u r t e n a n c e s as
specified herein o r a s may be required for a
satisfactory installation.
14550-1 2 2 0 / 2 0 1 2 - 0 1 , 02
1.02 REFERENCE S P E C I F I C A T I O N S , CODES AND STANDARDS
A. The s c r e w c o n v e y o r s s h a l l be d e s i g n e d and m a n u f a c t u r e d
i n accordance w i t h t h e f o l l o w i n g l i s t e d S t a n d a r d s and
S p e c i f i c a t i o n s , i n c l u d i n g a p p l i c a b l e addenda i n e f f e c t
as o f t h e d a t e o f b i d s u b m i s s i o n . They s h a l l be
c o n s i d e r e d an i n t e g r a l p a r t o f t h i s s p e c i f i c a t i o n a n d
shall govern the design, f a b r i c a t i o n , t e s t i n g and
i n s p e c t i o n o f e q u i p m e n t , e x c e p t a s o t h e r w i s e shown o r
specified herein.
1.03 SUBMITTALS
14550-2 2 2 0 / 2 0 1 2 - 0 1 , 02
arrangement, m a t e r i a l s o f c o n s t r u c t i o n , motor
s i z e , m o t o r t y p e and e q u i p m e n t w e i g h t , e t c .
2. P r o v i d e a d e t a i l e d l i s t o f components and
a c c e s s o r i e s t o be f u r n i s h e d w i t h i n t h e s c o p e o f
t h i s Section. Provide catalog information,
d r a w i n g s and s p e c i f i c a t i o n s f o r components o f t h e
equipment, showing p r i n c i p a l dimensions, p a r t s ,
materials of construction, material thickness,
etc.
3. S i g n i f i c a n t d i m e n s i o n a l d i f f e r e n c e s between t h e
e q u i p m e n t s p e c i f i e d h e r e i n , i n d i c a t e d on t h e
Drawings and t h e proposed equipment.
4. D e s i g n l o a d i n g s t o be t r a n s m i t t e d to foundations
o r s u p p o r t s s h a l l be s u p p l i e d .
A. A l l p a r t s f u r n i s h e d s h a l l be a m p l y d e s i g n e d a n d
c o n s t r u c t e d f o r t h e maximum s t r e s s e s o c c u r r i n g d u r i n g
f a b r i c a t i o n , e r e c t i o n and c o n t i n u o u s o p e r a t i o n .
B. A l l m a t e r i a l s s h a l l be new a n d s h a l l be o f t h e v e r y
best q u a l i t y , e n t i r e l y s u i t a b l e f o r the s e r v i c e t o
w h i c h t h e u n i t s a r e t o be s u b j e c t e d .
C. E x p o s e d w e l d s s h a l l be g r o u n d smooth t o f o r m a n e a t
u n i f o r m f i l l e t w i t h o u t weakening t h e base m e t a l .
1.05 HARDWARE
B. Hardware r e q u i r i n g s p e c i a l t o o l s o r wrenches s h a l l n o t
be u s e d .
PART 2: PRODUCTS
A. These s p e c i f i c a t i o n s s h a l l be c o n s i d e r e d as minimum
requirements. The C o n t r a c t o r o r Equipment Supplier
14550-3 2 2 0 / 2 0 1 2 - 0 1 , 02
s h a l l add such a d d i t i o n a l f e a t u r e s as a r e n e c e s s a r y
for satisfactory operation and f u n c t i o n i n g of the
c o n v e y i n g equipment.
S t r u c t u r a l d e s i g n s h a l l be i n a c c o r d a n c e w i t h A m e r i c a n
I n s t i t u t e o f S t e e l C o n s t r u c t i o n AISC S t a n d a r d s .
E x c e p t as o t h e r w i s e i n d i c a t e d , w e l d i n g s h a l l comply
w i t h ANSI/AWWA DlOO a n d AWWA C206, a n d t h e f o l l o w i n g :
1. W e l d i n g s h a l l be b y t h e m e t a l - a r c m e t h o d o r g a s -
shielded a r c method d e s c r i b e d i n t h e American
Welding Society's "Welding Handbook" as
supplemented b y o t h e r AWS standards. Welding
shall conform to American Welding Society
Structural Code D.1.1-82. Qualification of
welders shall comply with AWS Standard AWS
DI.198 .
2. D u r i n g a s s e m b l y a n d w e l d i n g t h e component p a r t s
shall be c l a m p e d , s u p p o r t e d and r e s t r a i n e d t o
minimize distortion and for control of
d i m e n s i o n s . Weld r e i n f o r c e m e n t s h a l l comply w i t h
the AWS c o d e . Upon c o m p l e t i o n o f w e l d i n g , w e l d
splatter, flux, slag and burrs left by
attachments shall be removed. W e l d s shall be
r e p a i r e d t o produce a workmanlike appearance w i t h
uniform weld contours and d i m e n s i o n s . Sharp
c o r n e r s on m a t e r i a l t h a t i s t o be p a i n t e d o r
c o a t e d s h a l l be g r o u n d t o a minimum o f 1/32" on
the flat.
O p e r a t i n g C o n d i t i o n s a n d P e r f o r m a n c e R e q u i r e m e n t s (See
Schedule a t end o f S e c t i o n f o r D e t a i l s )
14550-4 2 2 0 / 2 0 1 2 - 0 1 , 02
2
- ° 3 TROUGHS, COVERS, END PLATES, CHUTES AND SLIDE GATES
A. Conveyor Troughs
1. C o n v e y o r t r o u g h b o d i e s s h a l l be "U" t y p e w i t h
trough dimensions conforming t o the requirements
o f CEMA S t a n d a r d 300, w i t h e x c e p t i o n s a s n o t e d
herein. The c o n v e y o r trough bodies shall be
rolled t o shape with t h e double formed t o p
f l a n g e s f o r m e d w i t h t h e t r o u g h body. T r o u g h e n d
f l a n g e s , w e l d e d t o e a c h t r o u g h s e c t i o n , s h a l l be
provided for joining adjacent sections or
connecting trough end p l a t e s to the trough
sections. Each conveyors t r o u g h s e c t i o n s must
not exceed 8 feet (96 i n c h e s ) f r o m f l a n g e t o
flange.
2. C o n v e y o r t r o u g h s s h a l l be e q u i p p e d w i t h a wear
l i n e r a c r o s s t h e e n t i r e i n s i d e l e n g t h . The wear
liner shall be f a b r i c a t e d of o i l f i l l e d high
d e n s i t y UHMW p o l y e t h y l e n e . The wear l i n e r shall
be p r o v i d e d i n 4 - f o o t l o n g s e c t i o n s f o r e a s e o f
replacement. The wear l i n e r shall be h e l d i n
p l a c e u s i n g c l i p s welded t o the inside of the
trough. Clips shall be p l a c e d away f r o m t h e
conveyor s p i r a l path.
3. E a c h c o n v e y o r s h a l l be e q u i p p e d w i t h a d r a i n a g e
v a l v e a t i t s l o w e r e n d . The d r a i n a g e v a l v e s must
be stainless s t e e l b a l l valve of 2 inches i n
diameter.
B. Conveyor Covers
14550-5 2 2 0 / 2 0 1 2 - 0 1 , 02
t h a n 6 - f e e t i n l e n g t h . The c o v e r segments s h a l l
be arranged so that the trough flange and a
t r o u g h s t i f f e n e r p r o v i d e s u p p o r t t o e a c h edge.
C o n v e y o r End Plates
Conveyor Chutes
T r o u g h i n l e t and d i s c h a r g e c h u t e s s h a l l be b o l t e d
to the adjoining equipment as shown on the
Contract Drawings. Inlet and discharge chutes
s h a l l be s u p p l i e d w i t h r e i n f o r c e d r e c t a n g u l a r or
c i r c u l a r flanges.
a. Drive Shaft
b. Seal plate
c Hollow Shaft Gear Reducer
14550-6 220/2012-01, 02
2. The tail end shall consist of the following
components
Drive Motor
1. D r i v e m o t o r s s h a l l be o f t h e h i g h s t a r t i n g t o r q u e
(NEMA B o r C d e s i g n ) , TEFC, s q u i r r e l cage, AC
induction type s u i t a b l e f o r continuous severe
d u t y s e r v i c e . The m o t o r s h a l l have C l a s s F, MG 1
P a r t 31.4.4.2 I n v e r t e r Duty i n s u l a t i o n , and a
Class B temperature rise at 40°C ambient
temperature. The drive motor shall be high
e f f i c i e n c y w i t h a 1.15 s e r v i c e f a c t o r .
3. The s c r e w c o n v e y o r m o t o r s h a l l be c o n t r o l l a b l e i n
two (2) d i f f e r e n t options. The conveyor shall
o p e r a t e i n an a u t o m a t i c and m a n u a l j o g mode.
Speed Reducer
1. The s p e e d r e d u c e r s h a l l be a g e a r m o t o r e n c l o s e d
s h a f t mount, t y p e u n i t w i t h a d o u b l e o r t r i p l e
r e d u c t i o n r a t i o , as may be r e q u i r e d . The speed
r e d u c e r s h a l l mount d i r e c t l y on t h e d r i v e n s h a f t
and u t i l i z e a s t a n d a r d CEMA m o u n t i n g t o s u p p o r t
structure. We h i g h l y recommend Screw Conveyor
P a c k a g e d e s i g n f l a n g e f r o m N o r d Gear C o r p .
14550-7 220/2012-01, 02
of t h e speed r e d u c e r . The s y s t e m must i n c l u d e a
d o u b l e l i p s e a l , a s i n g l e l i p s e a l and g r e a s e
pack b a r r i e r (grease l i p ) . The s e a l i n g system
s h a l l a l s o i n c l u d e d i v e r t i n g p o r t s t o a v o i d any
possibilities of contamination to the gear
r e d u c e r o i l , e v e n i f t h e f i r s t s e a l s b r o k e down.
3. The s p e e d r e d u c e r h o u s i n g s h a l l be c o n s t r u c t e d o f
1-piece corrosion resistant gray cast iron
t o r s i o n a l s t i f f . A l l h o u s i n g s bore and mounting
f a c e s s h a l l be m a c h i n e d i n one s t e p t o p r o d u c e
extremely precise tolerances. Thus ensuring
accurate positioning o f gear teeth, bearing &
s e a l s a n d a l o n g e r l i f e o f a l l components
4. A l l speed r e d u c e r g e a r i n g s h a l l be o f h e l i c a l
d e s i g n . H i g h s p e e d g e a r s s h a l l be g r o u n d a n d l o w
s p e e d g e a r s k i v e h o b b e d . G e a r s h a r d n e s s s h a l l be
58 Rc minimum. W i t h a n o v e r l o a d c a p a c i t y o f 2 7 5 %
05 CONVEYOR SUPPORTS
The c o n v e y o r t r o u g h s s h a l l be s u p p o r t e d u s i n g s a d d l e
type s u p p o r t s shaped t o t h e p r o f i l e o f t h e t r o u g h s and
extending t o a common fixed distance below t h e
c e n t e r l i n e o f t h e s c r e w . S a d d l e t y p e s u p p o r t s s h a l l be
located n o t greater than 16-feet center-to-center.
Separate support points shall be p r o v i d e d (when
14550-8 2 2 0 / 2 0 1 2 - 0 1 , 02
p o s s i b l e ) u n d e r t h e d r i v e end and t a i l end assemblies.
T h e s e s u p p o r t s a r e t o be b o l t e d t o t h e t r o u g h f l a n g e .
B. T r o u g h s t h i c k n e s s s h a l l be d e s i g n t o m a i n t a i n t h r o u g h
shape under l o a d i n g . T r a n s v e r s e stiffeners shall not
be u s e d i n o r d e r t o a l l o w e a s y m a i n t e n a n c e o f t h e UHMW
l i n e r and f o r t h e f l i g h t m a i n t e n a n c e .
E. E a c h c o n v e y o r s h a l l be f i e l d shimmed as required to
conform to the manufacturer's i n s t a l l a t i o n tolerances.
C. F i e l d s p l i c i n g o f f l i g h t i n g s e c t i o n s s h a l l be by full
p e n e t r a t i o n w e l d s done i n s t r i c t a c c o r d a n c e w i t h t h e
manufacturer's instructions using AWS certified
welders.
D. S p i r a l f l i g h t i n g s h a l l be c o n n e c t e d t o t h e d r i v e s h a f t
u s i n g a f l a n g e d c o n n e c t i o n p l a t e t h a t s h a l l be w e l d e d
to the spiral on one end. T r a n s i t i o n between the
f l i g h t i n g and connection f l a n g e s h a l l be smooth and
f a b r i c a t e d t o t h e t o l e r a n c e s l i s t e d b e l o w . The drive
14550-9 220/2012-01, 02
s h a f t s h a l l have a m a t c h i n g m a t i n g f l a n g e a n d s h a l l be
bolted t o the f l i g h t connection plate.
2. The e l e c t r o n i c u n i t s h a l l o p e r a t e on 120 v o l t s AC
power s u p p l y a n d s h a l l be r a t e d NEMA 4X o r I P 6 7 .
The p r o b e s i g n a l s h a l l be r e l a y i n t e r c o n n e c t e d
w i t h a PLC d i g i t a l i n p u t .
3. The z e r o s p e e d s e n s o r s s h a l l be l o c a t e d a t t h e
o p p o s i t e e n d o f d r i v e . The PLC i s a l w a y s c o u n t i n g
p u l s e s , w i t h o u t a n y p u l s e c o u n t a PLC d i g i t a l
o u t p u t s h a l l be a c t i v a t e d f o r an a l a r m o r s h a l l
stop t h e whole system. Relay switch contacts
s h a l l be r a t e d 120 VAC a n d i n t e r l o c k e d w i t h MCC
motor s t a r t e r .
1. The p u l l c o r d e - s t o p s w i t c h s h a l l be s u p p l i e d a s
r e q u i r e d by t h e R o t a r y P r e s s M a n u f a c t u r e r .
EXECUTION
01 INSTALLATION
14550-10 2 2 0 / 2 0 1 2 - 0 1 , 02
3.02 TESTING AND INSPECTION
A. A l l s c r e w c o n v e y o r e q u i p m e n t s h a l l be f u l l y assembled
and operated p r i o r to shipment to the job site.
Operation shall be smooth, free of vibration or
u n w a r r a n t e d n o i s e , o r u n w a r r a n t e d h i g h s t a r t i n g o r no
l o a d r u n n i n g amperage draw.
D. A f t e r t h e p r o d u c t t o be c o n v e y e d i s a v a i l a b l e , o p e r a t e
a l l c o m p o n e n t s and c h e c k f o r p r o p e r o p e r a t i o n . Make
necessary adjustments.
3.03 F I E L D PAINTING
14550-11 220/2012-01, 02
SCREW CONVEYOR SCHEDULE
Identifier R e c e i v i n g conveyor
C o n v e y o r Type Horizontal, Mono-Directional, Shaftless
M a t e r i a l handle Cake f r o m d i s c h a r g e o f r o t a r y p r e s s
Mass F l o w C a p a c i t y
Loading a t nominal 45%
capacity
Material density 45 l b s / c u b i c f e e t
Temperature 40°F t o 100°F
S o l i d Content 16 t o 2 4 % b y w e i g h t
F l i g h t diameter 10-inches diameter
Flight Pitch Full Pitch
Flight section 2 W X H"
Flight material High strength chrome alloy steel, 200
b r i n n e l l min
F l i g h t diameter + 0, - 1/4"
tolerance
Flight pitch ± 1/4"
tolerance
Conveyor nominal 16' 5"
Length
Conveyor s l o p e 0 degrees
Trough body U - T r o u g h 304 s t a i n l e s s 11 g a g e s t h i c k
Trough cover 304 s t a i n l e s s 12 gage t h i c k
Trough end f l a n g e s 304 s t a i n l e s s 3/8" t h i c k
Trough end p l a t e s 304 s t a i n l e s s 3/8" t h i c k
Discharges chutes 304 s t a i n l e s s 1/8" t h i c k
Support 304 s t a i n l e s s 5/16" t h i c k
Liner O i l f i l l e d UHMW 3/8" t h i c k
Inlet S i x (6)
I n l e t type I n l e t cake c h u t e s from r o t a r y p r e s s e s
Outlet One (1)
Outlet type 12" Stainless steel knife gate valve
screw conveyor d i s c h a r g e
Special 2" d r a i n
Requirements Screw Conveyor Package gear motor flange
End o f S e c t i o n
14550-12 2 2 0 / 2 0 1 2 - 0 1 , 02
DIVISION 16 - ELECTRICAL
SECTION 16010
PART 1: GENERAL
A. The G e n e r a l P r o v i s i o n s o f t h e C o n t r a c t , i n c l u d i n g G e n e r a l
and S u p p l e m e n t a r y C o n d i t i o n s a n d G e n e r a l R e q u i r e m e n t s ,
a p p l y t o t h e work s p e c i f i e d i n t h i s s e c t i o n .
B. C a r e f u l l y examine t h e G e n e r a l and E l e c t r i c a l C o n t r a c t
Drawings. I f any d i s c r e p a n c i e s occur between t h e
C o n t r a c t Drawings o r between t h e C o n t r a c t Drawings and
the s p e c i f i c a t i o n s , r e p o r t such d i s c r e p a n c i e s t o t h e
ENGINEER i n w r i t i n g a n d o b t a i n w r i t t e n i n s t r u c t i o n s as t o
t h e manner i n w h i c h t o p r o c e e d . No d e p a r t u r e s f r o m t h e
C o n t r a c t D r a w i n g s s h a l l be made w i t h o u t p r i o r w r i t t e n
a p p r o v a l o f t h e ENGINEER.
D. The C o n t r a c t D r a w i n g s a r e i n t e n d e d t o i n d i c a t e o n l y
diagramrriatically t h e extent, general c h a r a c t e r , and
approximate l o c a t i o n s o f t h e work included. Work
i n d i c a t e d , but having minor d e t a i l s o b v i o u s l y omitted,
s h a l l be f u r n i s h e d c o m p l e t e t o p e r f o r m t h e f u n c t i o n s
i n t e n d e d w i t h o u t e x t r a c o s t t o t h e OWNER.
E. The CONTRACTOR s h a l l f a m i l i a r i z e h i m s e l f w i t h t h e o t h e r
s e c t i o n s o f t h e s e s p e c i f i c a t i o n s i n o r d e r t h a t he may
know t h e e l e c t r i c a l r e q u i r e m e n t s o f t h e s e s e c t i o n s and be
p r e p a r e d t o f u r n i s h a l l e l e c t r i c a l work and m a t e r i a l s
r e q u i r e d f o r equipment under those s e c t i o n s .
F. The CONTRACTOR s h a l l , a s h e r e i n a f t e r s p e c i f i e d , s u b m i t a
s e t o f r e c o r d C o n t r a c t D r a w i n g s o f e l e c t r i c a l work upon
c o m p l e t i o n o f t h e work.
16010-1 2 2 0 / 2 0 1 2 - 0 1 , 02
G. The numbers o f c o n d u c t o r s shown on t h e C o n t r a c t D r a w i n g s
a r e n o t n e c e s s a r i l y t h e c o r r e c t numbers r e q u i r e d . As many
c o n d u c t o r s a s r e q u i r e d i n e a c h c a s e s h a l l be i n s t a l l e d .
B. I t i s t h e r e s p o n s i b i l i t y o f t h e CONTRACTOR t h a t t h e
system i s balanced, phased-out, t e s t e d , adjusted, f u l l y
p r o t e c t e d and c o o r d i n a t e d .
C. The work s h a l l i n c l u d e , b u t n o t n e c e s s a r i l y be l i m i t e d
t o , f u r n i s h i n g and i n s t a l l i n g the f o l l o w i n g items:
D. F u r n i s h a n d i n s t a l l a l l components o f t h e l i s t e d systems
as s p e c i f i e d a n d i n d i c a t e d o n t h e d r a w i n g s .
16010-2 2 2 0 / 2 0 1 2 - 0 1 , 02
1.04 GENERAL/MECHANICAL CONTRACTOR (CONTRACT 2012-01)
A. F u r n i s h a n d mount a l l e l e c t r i c m o t o r s a n d o t h e r d e v i c e s
f o r equipment f u r n i s h e d under t h e General/Mechanical
contract.
B. P r o v i d e i n s t a l l a t i o n i n s t r u c t i o n s , w i r i n g d i a g r a m s , motor
size information, etc. to the E l e c t r i c a l Contractor f o r
all electrical equipment f u r n i s h e d as p a r t o f t h e
General/Mechanical contract f o r i n s t a l l a t i o n by t h e
E l e c t r i c a l Contractor.
A. A l l r e f e r e n c e s t o "CONTRACTOR" t h r o u g h o u t t h e s e D i v i s i o n
16 s p e c i f i c a t i o n s r e f e r s t o t h e CONTRACTOR r e s p o n s i b l e
f o r t h e work d e f i n e d by C o n t r a c t 2012-02, t h e D i v i s i o n 16
S p e c i f i c a t i o n S e c t i o n s and t h e a s s o c i a t e d Electrical
D r a w i n g s , e x c e p t where a n o t h e r C o n t r a c t o r i s r e f e r r e d t o
s p e c i f i c a l l y , f o r example, G e n e r a l / M e c h a n i c a l CONTRACTOR.
A. E l e c t r i c a l equipment s h a l l be p r o t e c t e d f r o m t h e w e a t h e r ,
e s p e c i a l l y f r o m w a t e r d r i p p i n g o r s p l a s h i n g upon i t , a t
a l l times d u r i n g shipment, s t o r a g e and c o n s t r u c t i o n .
B. S h o u l d a n y a p p a r a t u s be s u b j e c t e d t o i n j u r y b y w a t e r , i t
s h a l l be d r i e d o u t t h o r o u g h l y a n d p u t t h r o u g h a s p e c i a l
d i e l e c t r i c t e s t as d i r e c t e d by t h e m a n u f a c t u r e r , a t t h e
e x p e n s e o f t h e CONTRACTOR, o r s h a l l be r e p l a c e d b y t h e
CONTRACTOR w i t h o u t a d d i t i o n a l c h a r g e .
C. E l e c t r i c a l e q u i p m e n t s h a l l a l s o be p r o t e c t e d f r o m d u s t ,
d i r t , d e b r i s , e t c . by s u i t a b l e c a r e and/or c o v e r i n g u n t i l
t h e w o r k i s c o m p l e t e d a n d t u r n e d o v e r t o t h e OWNER. I f
any damage i s c a u s e d b y e x p o s u r e t o t h e s e h a z a r d s , t h e
equipment shall be r e p a i r e d , cleaned, painted or
r e p l a c e d , as n e c e s s a r y , without a d d i t i o n a l charge t o
restore i t t o i t s proper c o n d i t i o n .
16010-3 2 2 0 / 2 0 1 2 - 0 1 , 02
D. The CONTRACTOR s h a l l take necessary precautions to
p r o t e c t h i s m a t e r i a l s a n d e q u i p m e n t f r o m damage. After
c o m p l e t i o n o f h i s work, t h e CONTRACTOR s h a l l c l e a n a l l
e l e c t r i c a l equipment and e n c l o s u r e s i n s i d e and o u t .
E. The m a n u f a c t u r e r s h a l l p a c k a g e a l l m a t e r i a l s f o r d e l i v e r y
to the j o b s i t e t o prevent damage d u r i n g shipment,
h a n d l i n g and s t o r a g e p r i o r t o i n s t a l l a t i o n .
F. A l l m a t e r i a l s i n c l u d i n g c o n d u i t s h a l l be s t o r e d i n a
clean dry b u i l d i n g or t r a i l e r . M a t e r i a l s s h a l l n o t be
s t o r e d on t h e g r o u n d w i t h p l a s t i c c o v e r t o s h e d t h e
elements.
G. S t o r a g e o r i n s t a l l a t i o n o f e l e c t r i c a l equipment i n s i d e
buildings or structures prior t o completion of a
watertight roof i s not acceptable. C o n d u i t may be
i n s t a l l e d i f a l l open ends a r e s e a l e d w a t e r t i g h t a t t h e
end o f e a c h d a y ' s work.
1.07 COORDINATION
C. I f i n s t a l l e d work i n t e r f e r e s w i t h t h e work o f o t h e r s , i t
s h a l l be c o r r e c t e d b y t h e CONTRACTOR.
D. P r e - o c c u p a t i o n o f a space by a C o n t r a c t o r does n o t g i v e
t h e CONTRACTOR t h e r i g h t t o t h e s p a c e . A l l work must be
16010-4 2 2 0 / 2 0 1 2 - 0 1 , 02
coordinated with other Contractor's and t r a d e s i n advance
of i n s t a l l a t i o n .
E. The work u n d e r t h i s s e c t i o n o f t h e S p e c i f i c a t i o n s s h a l l
be p e r f o r m e d s o t h a t t h e p r o g r e s s o f t h e e n t i r e p r o j e c t ,
i n c l u d i n g a l l t r a d e s , s h a l l n o t be d e l a y e d n o r i n t e r f e r e d
with. M a t e r i a l a n d e q u i p m e n t s h a l l be i n s t a l l e d as f a s t
as c o n d i t i o n s w i l l p e r m i t .
F. The e l e c t r i c a l work s h a l l be c o o r d i n a t e d w i t h t h e o t h e r
trades t o avoid any c o n f l i c t s o f e q u i p m e n t . Any
conflicting conditions shall be r e s o l v e d with the
ENGINEER b e f o r e i n s t a l l a t i o n .
A. The p l a n s a n d s c h e m a t i c d r a w i n g s show t h e r e q u i r e d
c o n t r o l c o n n e c t i o n s and i n t e r f a c e s between t h e v a r i o u s
control panels and d e v i c e s , however, during the
c o n s t r u c t i o n p r o c e s s some p r o d u c t s may be s u b s t i t u t e d b y
t h e G e n e r a l / M e c h a n i c a l CONTRACTOR, t h e m a n u f a c t u r e r may
change h i s p r o d u c t , e t c .
B. The CONTRACTOR s h a l l be r e s p o n s i b l e f o r c o o r d i n a t i n g w i t h
t h e G e n e r a l / M e c h a n i c a l CONTRACTOR a n d f o r r e v i e w i n g a l l
s u b m i t t a l s t o v e r i f y that they conform t o the e l e c t r i c a l
requirements of other devices t o which they are
c o n n e c t e d . Where d i s c r e p a n c i e s a r e n o t e d , t h e CONTRACTOR
shall:
1. I n f o r m t h e G e n e r a l / M e c h a n i c a l CONTRACTOR so that
t h e p r o p e r e q u i p m e n t w i l l be s u p p l i e d , OR
4. A f t e r e q u i p m e n t a n d m a t e r i a l s have a r r i v e d on t h e
j o b s i t e , t h e CONTRACTOR s h a l l be r e s p o n s i b l e f o r
all materials a n d work required f o r proper
i n t e r f a c e and o p e r a t i o n .
16010-5 2 2 0 / 2 0 1 2 - 0 1 , 02
1.09 TEMPORARY ELECTRICAL
C. A l l t e m p o r a r y e l e c t r i c a l work s h a l l meet t h e r e q u i r e m e n t s
o f NFPA 241, NFPA 70 ( N a t i o n a l E l e c t r i c a l Code) and t h e
a p p l i c a b l e s e c t i o n s of the F e d e r a l Department of Labor,
Occupational Safety and Health Regulations for
C o n s t r u c t i o n as c o n t a i n e d i n t h e F e d e r a l R e g i s t e r , Volume
36, Number 75, d a t e d A p r i l 17, 1971, or the latest
revisions thereof.
D. Power f o r c o n s t r u c t i o n t r a i l e r s , where r e q u i r e d , s h a l l be
a r r a n g e d , p a i d f o r , i n s t a l l e d and m a i n t a i n e d by the
i n d i v i d u a l c o n t r a c t o r r e q u i r i n g the s e r v i c e s .
E. E l e c t r i c a l r e q u i r e m e n t s f o r w e l d e r s , e l e c t r i c h e a t , pumps
and o t h e r l a r g e o r u n u s u a l l o a d s s h a l l be p r o v i d e d by
p o r t a b l e e n g i n e d r i v e n e q u i p m e n t f u r n i s h e d and p a i d f o r
by t h e s p e c i f i c t r a d e o r C o n t r a c t o r r e q u i r i n g t h e s e r v i c e
or powered from a s p e c i a l temporary s e r v i c e , i n s t a l l e d
and m a i n t a i n e d by t h e i n d i v i d u a l C o n t r a c t o r r e q u i r i n g t h e
service.
A. A l l m a t e r i a l s h a l l be new and s h a l l c o n f o r m t o t h e
s t a n d a r d s o f t h e U n d e r w r i t e r ' s L a b o r a t o r i e s , I n c . , i n any
c a s e where s u c h a s t a n d a r d has been e s t a b l i s h e d . I n c a s e
o f a s s e m b l i e s , t h e c o m p o n e n t s s h a l l be Underwriter's
L a b o r a t o r i e s , I n c . l i s t e d f o r use as an i n t e g r a l p a r t . I n
a d d i t i o n a l l m a t e r i a l s s h a l l c o n f o r m t o a p p l i c a b l e NEMA,
A N S I , and F e d e r a l S p e c i f i c a t i o n s r e q u i r e m e n t s .
B. The e n t i r e i n s t a l l a t i o n s h a l l be made i n c o n f o r m a n c e w i t h
the requirements of the l a t e s t p u b l i c a t i o n s of:
16010-6 220/2012-01, 02
1. N a t i o n a l F i r e P r o t e c t i o n A s s o c i a t i o n (NFPA)
2. N a t i o n a l E l e c t r i c a l Code (NEC)
3. N a t i o n a l E l e c t r i c a l S a f e t y Code (NESC)
4. N a t i o n a l E l e c t r i c M a n u f a c t u r e r s A s s o c i a t i o n (NEMA)
5. I n s t i t u t e o f E l e c t r i c a l and E l e c t r o n i c E n g i n e e r s
(IEEE)
6. Occupational Safety and H e a l t h Administration
(OSHA)
7. A p p l i c a b l e s t a t e and l o c a l codes and o r d i n a n c e s .
C. The CONTRACTOR s h a l l c o o r d i n a t e w i t h t h e l o c a l i n s p e c t i o n
a u t h o r i t y , throughout the course of the c o n s t r u c t i o n , t o
make s u r e t h a t a l l i n s t a l l a t i o n methods a n d m a t e r i a l s
meet t h e i n s p e c t i o n a u t h o r i t y ' s r e q u i r e m e n t s .
D. A f t e r c o m p l e t i o n o f a l l w o r k , t h e CONTRACTOR s h a l l have
t h e i n s t a l l a t i o n i n s p e c t e d and c e r t i f i e d by t h e l o c a l
inspection authority. Any rework n e c e s s a r y t o o b t a i n
a p p r o v a l s h a l l be a t t h e e x p e n s e o f t h e CONTRACTOR.
1.11 CODES
A. A l l work s h a l l be e x e c u t e d i n s t r i c t c o n f o r m a n c e t o t h e
r e q u i r e m e n t s o f t h e l a t e s t e d i t i o n o f t h e f o l l o w i n g codes
and s t a n d a r d s :
1. N a t i o n a l E l e c t r i c a l Code
2. N a t i o n a l B u r e a u o f S t a n d a r d s Handbook H-30
3. S t a t e and L o c a l Codes, and a l l o t h e r a u t h o r i t i e s
having jurisdiction
4. Underwriters' Laboratories, Inc.
5. American N a t i o n a l Standards I n s t i t u t e , I n c .
6. I n s t i t u t e o f E l e c t r i c a l and E l e c t r o n i c E n g i n e e r s
7. National E l e c t r i c a l Manufacturer's A s s o c i a t i o n
8. N a t i o n a l Board o f F i r e Underwriters
9. I n s u l a t e d Cable Engineers A s s o c i a t i o n
10. International E l e c t r i c a l Testing Association
11. American Society f o r Testing Materials and
Specifications
12. F e d e r a l D e p a r t m e n t o f L a b o r O c c u p a t i o n a l S a f e t y and
Health Standards as c o n t a i n e d i n the Federal
R e g i s t e r Volume 36, Number 105, d a t e d May 29, 1971,
or t h e l a t e s t r e v i s i o n t h e r e o f
B. I f t h e CONTRACTOR p e r f o r m s a n y work c o n t r a r y t o a n y o f
t h e above c o d e s a n d r e g u l a t i o n s , he s h a l l be h e l d f u l l y
16010-7 2 2 0 / 2 0 1 2 - 0 1 , 02
r e s p o n s i b l e f o r s u c h v i o l a t i o n s , and s h a l l assume any and
a l l c o s t s a r i s i n g t h e r e f r o m t o c o n f o r m t o them.
A. The CONTRACTOR s h a l l o b t a i n d e t a i l e d i n f o r m a t i o n f r o m t h e
m a n u f a c t u r e r s o f t h e e q u i p m e n t t h a t he i s t o f u r n i s h and
i n s t a l l , a s t o t h e p r o p e r m e t h o d o f i n s t a l l a t i o n . Shop
d r a w i n g s o f a l l e q u i p m e n t s h a l l be e x a m i n e d f o r s e r v i c e
and o u t l e t l o c a t i o n s . A n y c o n f l i c t s h a l l be b r o u g h t t o
t h e a t t e n t i o n o f t h e ENGINEER f o r r e s o l u t i o n . F a i l u r e t o
do s o p r i o r t o i n s t a l l a t i o n w i l l r e q u i r e t h e CONTRACTOR
t o make c h a n g e s a t h i s own e x p e n s e a s may be r e q u i r e d by
t h e ENGINEER.
C. D e t a i l e d shop d r a w i n g s , c a t a l o g c u t s , a n d s p e c i f i c a t i o n s
s h a l l be s u b m i t t e d t o t h e ENGINEER f o r a p p r o v a l . Any
m a t e r i a l s p u r c h a s e d w i t h o u t f i n a l shop d r a w i n g a p p r o v a l
i n w r i t i n g , s h a l l be t h e f u l l r e s p o n s i b i l i t y of the
CONTRACTOR.
D. E a c h s h o p d r a w i n g s u b m i t t e d s h a l l b e a r t h e CONTRACTOR'S
a p p r o v a l a n d s h a l l be a c c u r a t e l y i d e n t i f i e d as t o t h e
e x a c t l o c a t i o n and u s a g e . The CONTRACTOR s h a l l r e v i e w t h e
shop d r a w i n g s p r i o r t o s u b m i s s i o n and v e r i f y t h a t t h e y
are complete, including the following minimum
information:
16010-8 2 2 0 / 2 0 1 2 - 0 1 , 02
1. complete c o n s t r u c t i o n d e t a i l s i n c l u d i n g dimensions,
m a t e r i a l s , and f i n i s h e s
2. diagrams or illustration showing physical
characteristics
3. performance data
4. d e s c r i p t i o n of operation
5. name o f l a b o r a t o r y b y w h i c h i t e m w i l l be l a b e l e d ,
c e r t i f i e d , or l i s t e d
6. Where a p p l i c a b l e , wiring diagrams showing t h e
c o n n e c t i o n s o f a l l components o f r e l a t e d e q u i p m e n t ,
i n c l u d i n g but not l i m i t e d t o the f o l l o w i n g :
E. Make t h e c o r r e c t i o n s i n d i c a t e d on t h e r e t u r n e d shop
drawings and r e s u b m i t c o r r e c t e d c o p i e s f o r f i n a l review,
f u r n i s h i n g s u c h o t h e r c o p i e s t h a t may be n e e d e d . No work
shown on shop d r a w i n g s s h a l l be s t a r t e d u n t i l t h e y h a v e
b e e n r e t u r n e d w i t h no e x c e p t i o n s t a k e n .
1. S a m p l e s o f a n y p a r t i c u l a r i t e m s s h a l l be s u b m i t t e d
f o r e x a m i n a t i o n , when r e q u i r e d by t h e ENGINEER.
2. No s u b s t i t u t i o n o f m a t e r i a l s s h a l l be p e r m i t t e d
e x c e p t where s u c h a p p r o v a l i s g i v e n by t h e ENGINEER
in writing.
3. A l l c o n t r o l a n d w i r i n g d i a g r a m s s h a l l be c o m p l e t e
w i t h t h e f o l l o w i n g i n f o r m a t i o n (as a p p l i c a b l e ) :
4. Sequence o f o p e r a t i o n .
5. Sequence o f i n t e r l o c k i n g .
6. Operation of alarms.
7. T e r m i n a l numbers.
8. I d e n t i f i c a t i o n of a l l devices i n the c i r c u i t .
9. Location of a l l devices i n the c i r c u i t .
10. M a n u f a c t u r e r ' s d a t a (make and model) on a l l d e v i c e s
in the c i r c u i t .
11. A l l o t h e r such p e r t i n e n t i n f o r m a t i o n p e r t a i n i n g t o
system components, c o n t r o l f u n c t i o n s and w i r i n g
requirements.
16010-9 2 2 0 / 2 0 1 2 - 0 1 , 02
F. The CONTRACTOR s h a l l p r e p a r e a n d s u b m i t d e t a i l l a y o u t
d r a w i n g s f o r a l l work t o be b u i l t - i n a n d o t h e r p o r t i o n s
o f t h e work r e q u i r i n g d i m e n s i o n a l c o o r d i n a t i o n w i t h o t h e r
Contractors.
H. P r i o r t o f o r w a r d i n g s u b m i t t a l s f o r r e v i e w , t h e CONTRACTOR
s h a l l v e r i f y t h a t t h e equipment proposed i n t e r f a c e s
p r o p e r l y w i t h a l l a s s o c i a t e d d e v i c e s such as c o n t r o l
p a n e l s , p a n e l b o a r d s , e l e c t r i c power s o u r c e , e t c .
I . 15 JOB S I T E DOCUMENTS
A. E l e c t r i c a l work i s d e s i g n e d f o r s p e c i f i c a c c e p t a b l e i t e m s
o f e q u i p m e n t a n d s y s t e m s . I f , b y s u b s t i t u t i o n o f an
a l t e r n a t e i t e m o r s y s t e m , e x t r a work i s i n v o l v e d , i t
s h a l l be t h e r e s p o n s i b i l i t y o f t h e CONTRACTOR a n d he
s h a l l assume a n y a n d a l l c o s t s f o r s u c h e x t r a work. The
a l l o w a n c e o f a s u b s t i t u t e i t e m o r s y s t e m s h a l l i n no way
r e l i e v e h i m o f f u l l r e s p o n s i b i l i t y f o r t h e work.
1.17 TESTING
A. P r o v i d e any t e s t s o f equipment, w i r i n g o r i n s u l a t i o n
deemed n e c e s s a r y b y an i n s p e c t i o n d e p a r t m e n t o r b y t h e
ENGINEER a n d p r o v i d e a l l a p p a r a t u s , m e t e r s , m a t e r i a l s ,
and l a b o r r e q u i r e d t o make s u c h t e s t s . Remove a n y
m a t e r i a l o r e q u i p m e n t t h a t i s f o u n d t o be d e f e c t i v e
d u r i n g t h e t e s t s and r e p l a c e a t no a d d i t i o n a l c o s t t o t h e
OWNER.
16010-10 2 2 0 / 2 0 1 2 - 0 1 , 02
B. T e s t a l l e q u i p m e n t w h i c h i s f u r n i s h e d t o t h i s CONTRACTOR
by other p a r t i e s i n t h e p r e s e n c e o f an a u t h o r i z e d
r e p r e s e n t a t i v e o f such p a r t t o determine whether o r n o t
the o p e r a t i o n i s s a t i s f a c t o r y and t h a t t h e equipment
performs the f u n c t i o n intended.
B. S u b m i t t a l p r o c e d u r e s s h a l l be i n a c c o r d a n c e w i t h S e c t i o n
01300 o f t h e s e S p e c i f i c a t i o n s
C. M a r k i n g s on t h e r e c o r d C o n t r a c t D r a w i n g s s h a l l be done i n
RED INK a n d show a l l c h a n g e s a s w e l l a s t h e a c t u a l p l a n
l o c a t i o n and e l e v a t i o n o f a l l u n d e r g r o u n d and c o n c e a l e d
conduits. A f t e r v e r i f i c a t i o n , t h e ENGINEER w i l l s u b m i t
the record Contract Drawings t o t h e OWNER. Non-
a v a i l a b i l i t y o f r e c o r d C o n t r a c t Drawings o r i n a c c u r a c i e s
t h e r e i n s h a l l be g r o u n d s f o r p o s t p o n e m e n t o f f i n a l
payment, until such time as the discrepancy or
a v a i l a b i l i t y has been c o r r e c t e d .
D. A l l o p e r a t i n g i n s t r u c t i o n s , p a r t s l i s t s , shop d r a w i n g s
and m a i n t e n a n c e i n s t r u c t i o n s f o r m a t e r i a l a n d e q u i p m e n t
f u r n i s h e d b y t h e CONTRACTOR s h a l l be n e a t l y b o u n d i n
t h r e e (3) s e t s a n d t u r n e d o v e r t o t h e ENGINEER a t t h e
completion of the p r o j e c t .
E. A t t h e c o m p l e t i o n o f t h e w o r k , t h e CONTRACTOR s h a l l
produce a s - b u i l t d o c u m e n t s a n d s u b m i t them t o t h e
ENGINEER f o r r e v i e w a n d a p p r o v a l .
F. The a s - b u i l t d o c u m e n t s w i l l be r e v i e w e d b y t h e ENGINEER
f o r c o m p l e t e n e s s and a c c u r a c y . A f t e r t h e ENGINEERS
r e v i e w comments h a v e b e e n i n c o r p o r a t e d , t h e CONTRACTOR
s h a l l p r o v i d e two (2) s e t s o f f i n a l a s - b u i l t documents t o
t h e ENGINEER.
16010-11 2 2 0 / 2 0 1 2 - 0 1 , 02
1.19 INSTRUCTIONS
C. B i n d t h e d a t a i n a c o m m e r c i a l q u a l i t y 8 1/2 x 1 1 - i n c h
three-ring binders with cleanable hardback plastic
covers. When m u l t i p l e b i n d e r s a r e u s e d , c o r r e l a t e d a t a
i n t o r e l a t e d c o n s i s t e n t groupings. I d e n t i f y each b i n d e r
w i t h t y p e d o r p r i n t e d t i t l e "OPERATION AND MAINTENANCE
INSTRUCTIONS", l i s t t i t l e o f P r o j e c t and i d e n t i f y s u b j e c t
matter of c o n t e n t s . Prepare Table of C o n t e n t s f o r each
b i n d e r ; a r r a n g e c o n t e n t by s y s t e m and s u i t a b l y i n d e x e d .
Upon c o n c l u s i o n o f t h e work, d e l i v e r t h r e e (3) s e t s o f
b i n d e r s t o t h e OWNER.
1.20 IDENTIFICATION
A. The e q u i p m e n t n a m e p l a t e s s h a l l i d e n t i f y t h e name o f t h e
e q u i p m e n t , and t h e c o n t r o l o r t h e u s a g e o f t h e d e v i c e .
End of P a r t 1
16010-12 220/2012-01, 02
PART 2: PRODUCTS
2.01 GENERAL
A. A l l m a t e r i a l s s h a l l be new, o f f i r s t q u a l i t y , and s h a l l
conform t o t h e standards o f t h e f o l l o w i n g :
D. A l l a r t i c l e s s h a l l have t h e name o r t r a d e m a r k o f t h e
m a n u f a c t u r e r a n d r a t i n g i n v o l t s a n d amperes o r o t h e r
p r o p e r u n i t s m a r k e d where t h e y c a n be o b s e r v e d r e a d i l y
after the device i s i n s t a l l e d .
E. D e f e c t i v e equipment o r e q u i p m e n t damaged i n t h e c o u r s e o f
d e l i v e r y , i n s t a l l a t i o n o r t e s t s h a l l be r e p l a c e d o r
repaired i n a manner m e e t i n g the approval of the
ENGINEER.
F. Where e q u i p m e n t i s i d e n t i f i e d on t h e d r a w i n g s o r i n t h e s e
s p e c i f i c a t i o n s as s t a i n l e s s s t e e l , t h e grade o f s t a i n l e s s
s t e e l s h a l l be ASTM 316. E n c l o s u r e s i d e n t i f i e d a s NEMA
Type 4X s h a l l be 316 s t a i n l e s s s t e e l u n l e s s o t h e r w i s e
noted.
2.02 IDENTIFICATION
A. Each p a n e l b o a r d , d i s c o n n e c t s w i t c h , s t a r t e r , control
station, control panel, instrument, transmitter, e t c .
s h a l l be l a b e l e d t o i n d i c a t e t h e name o f t h e e q u i p m e n t
c o n t r o l l e d , l o a d s e r v e d , d e s i g n a t i o n l e t t e r , v o l t a g e and
p h a s e , e t c . The f i n a l w o r d i n g s h a l l be s u b m i t t e d f o r
r e v i e w b y t h e ENGINEER.
16010-13 2 2 0 / 2 0 1 2 - 0 1 , 02
B. Tags a n d l a b e l s r e q u i r e d i n p a r a g r a p h "A" above s h a l l be
e n g r a v e d l a m i n a t e d p h e n o l i c p l a s t i c t y p e w i t h 1/4" h i g h
letters. The t a g s a n d l a b e l s s h a l l be p e r m a n e n t l y
attached t o t h e v a r i o u s d e v i c e s . (I.e. r i v e t s , screws,
etc.) The method u s e d f o r a t t a c h m e n t s h a l l n o t r e d u c e o r
d i m i n i s h t h e e n v i r o n m e n t a l r a t i n g o f t h e equipment o r i t s
enclosure.
C. A l l e q u i p m e n t s h a l l be a p p r o p r i a t e l y l a b e l e d t o warn o f
p o t e n t i a l s a f e t y hazards.
2.03 GUARANTEE
A. The CONTRACTOR s h a l l g u a r a n t e e a l l e q u i p m e n t a n d m a t e r i a l
f u r n i s h e d under t h i s specification f o r a period of
eighteen (18) month's a f t e r t h e d a t e o f s u b s t a n t i a l
c o m p l e t i o n . E q u i p m e n t m a n u f a c t u r e r ' s w a r r a n t i e s s h a l l be
p a s s e d on t o t h e OWNER. S h o u l d any d e f e c t s a p p e a r w i t h i n
t h i s p e r i o d , t h e CONTRACTOR s h a l l r e p a i r o r r e p l a c e s a i d
d e f e c t s o r a n y damage t o b u i l d i n g o r c o n t e n t s c a u s e d b y
d e f e c t i v e w o r k m a n s h i p o r e q u i p m e n t , a n d s h a l l make
i m m e d i a t e a d j u s t m e n t s a t no c o s t t o t h e OWNER.
B. The CONTRACTOR s h a l l f u r n i s h m a i n t e n a n c e a n d c a l l b a c k
s e r v i c e f o r t h e equipment p r o v i d e d by h i m f o r a p e r i o d o f
e i g h t e e n (18) month's a f t e r t h e b u i l d i n g i s s u b s t a n t i a l l y
complete. This service shall include regular
e x a m i n a t i o n s o f t h e i n s t a l l a t i o n by competent and t r a i n e d
e m p l o y e e s o f t h e CONTRACTOR, a n d s h a l l include a l l
necessary adjustments, c l e a n i n g , s u p p l i e s and p a r t s t o
keep t h e e q u i p m e n t i n good o p e r a t i o n , e x c e p t p a r t s made
necessary by misuse o r a c c i d e n t s n o t caused by t h e
CONTRACTOR.
End of Part 2
16010-14 2 2 0 / 2 0 1 2 - 0 1 , 02
PART 3: EXECUTION
3.01 GENERAL
A. A l l work s h a l l be e x e c u t e d i n a w o r k m a n l i k e manner, a n d
s h a l l p r e s e n t a neat and m e c h a n i c a l appearance when
completed.
D. The CONTRACTOR s h a l l c h e c k t h e l o a d b a l a n c e on t h e p h a s e s
o f t h e v a r i o u s s y s t e m s a n d r e c o n n e c t where n e c e s s a r y a s
a p p r o v e d b y t h e ENGINEER t o p r o v i d e e q u a l d i v i s i o n o f t h e
l o a d s between t h e phases o f t h e v a r i o u s systems.
3 . 02 INSTALLATION STANDARDS
A. The i n s t a l l a t i o n o f a l l m a t e r i a l s a n d e q u i p m e n t f o r t h e
electrical work shall comply with the "National
Electrical Contractor's Association Standard of
Construction". A l l work s h a l l be c o m p l e t e d i n a n e a t ,
t h o r o u g h , c l e a n a n d w o r k m a n l i k e manner.
C. The CONTRACTOR s h a l l s u p p l y a l l a u x i l i a r y e q u i p m e n t ,
frames, s u p p o r t s , a c c e s s p a n e l s , and o t h e r d e v i c e s
required f o r proper installation and o p e r a t i o n o f
equipment f u r n i s h e d and i n s t a l l e d by him.
D. C o n c r e t e a n c h o r s s h a l l be e x p a n s i o n t y p e o r s l e e v e t y p e
anchors installed according t o the manufacturers
instructions.
E. P l a s t i c a n c h o r s , s e l f t a p p i n g c o n c r e t e s c r e w s a n d powder
a c t u a t e d f a s t e n e r s a r e n o t a c c e p t a b l e a n d s h a l l n o t be
used f o r t h e s u p p o r t o f any p e r m a n e n t l y installed
equipment.
16010-15 2 2 0 / 2 0 1 2 - 0 1 , 02
3.03 PERSONNEL STAFFING LEVELS
B. A d d i t i o n a l e l e c t r i c a l p e r s o n n e l s h a l l be o n - s i t e as
required t o meet t h e r e q u i r e m e n t s of the Contract
Documents.
A. The CONTRACTOR s h a l l r e v i e w t h e o v e r a l l c o n s t r u c t i o n
r e q u i r e m e n t s and s c h e d u l e h i s work t o c o o r d i n a t e w i t h t h e
work of the General/Mechanical C o n t r a c t o r and the
requirements of D i v i s i o n 1 of the s p e c i f i c a t i o n s .
3.05 PHASE I D E N T I F I C A T I O N
B. W i r e s 6 AWG and l a r g e r s h a l l be i d e n t i f i e d a t a l l p e r i o d s
o f t e r m i n a t i o n by c o l o r e d , gummed o r p l a s t i c t a p e a p p l i e d
t o t h e w i r e s as f o l l o w s :
C. Grounded c o n d u c t o r s s h a l l be white.
G. Bus b a r s i n s w i t c h b o a r d s , m o t o r c o n t r o l c e n t e r s , and
p a n e l b o a r d s s h a l l be p r o p e r l y i d e n t i f i e d by t h e c o l o r
codes s p e c i f i e d f o r the v a r i o u s v o l t a g e s .
16010-16 220/2012-01, 02
H. Every c o i l or r e e l of wire s h a l l bear the manufacturer's
name, t h e U n d e r w r i t e r s ' l a b e l , type, voltage, size,
l e n g t h and m a n u f a c t u r i n g d a t e , and s h a l l be d e l i v e r e d t o
the job i n o r i g i n a l c o n t a i n e r s f o r i n s p e c t i o n . Wire
s h a l l be m a n u f a c t u r e d i n t h e U.S.A.
A. A l l d e v i c e s and e q u i p m e n t s h a l l be l o c a t e d t o a l l o w e a s y
a c c e s s f o r o p e r a t i o n , m a i n t e n a n c e and r e p a i r . Access
s h a l l be f r o m t h e f l o o r w i t h o u t t h e use o f l a d d e r s e x c e p t
f o r d e v i c e s t h a t must be c o n c e a l e d above a c e i l i n g . The
e q u i p m e n t l o c a t i o n s s h a l l be r e v i e w e d w i t h t h e work o f
o t h e r t r a d e s and contracts to v e r i f y t h a t adequate
working space w i l l remain after a l l equipment is
installed.
A. The E l e c t r i c a l C o n t r a c t o r s h a l l c o m p l e t e a l l c o n c r e t e
work r e q u i r e d by t h e e l e c t r i c a l d r a w i n g s i n c l u d i n g b u t
not l i m i t e d t o :
16010-17 220/2012-01, 02
1. H o u s e k e e p i n g pads under t h e motor c o n t r o l centers
and o t h e r e l e c t r i c a l e q u i p m e n t .
2. B a s e s f o r s u p p o r t s t r u c t u r e s where a b u i l d i n g o r
o t h e r s u i t a b l e mounting s t r u c t u r e i s not a v a i l a b l e .
B. A l l c o n c r e t e work s h a l l comply w i t h t h e r e q u i r e m e n t s of
Division 3 CONCRETE WORK o f t h e General/Mechanical
specifications.
B. The s u p p o r t s t r u c t u r e s s h a l l be f a b r i c a t e d by w e l d i n g
a l u m i n u m a n g l e as r e q u i r e d f o r p r o p e r s u p p o r t o f t h e
v a r i o u s p a n e l s , equipment and c o n d u i t r u n s . The aluminum
a n g l e d i m e n s i o n s s h a l l be L 3 " x 3" x 3/16" f o r s t r u c t u r e s
w i t h h o r i z o n t a l d i m e n s i o n s o f 36" o r l e s s and L 4 " x 4" x
H" f o r s t r u c t u r e s w i t h h o r i z o n t a l d i m e n s i o n s g r e a t e r t h a n
36". A 1/4" t h i c k aluminum equipment mounting p l a t e
s h a l l be w e l d e d t o t h e a n g l e s t r u c t u r e . Base p l a t e s
s h a l l be 12" x 12" x 3/4" w i t h w e l d e d c o n n e c t i o n s and
f o u r 1/2" s t a i n l e s s s t e e l a n c h o r b o l t s on e a c h l e g .
C. Where a s u p p o r t s t r u c t u r e i s l o c a t e d i n an a r e a where a
c o n c r e t e base ( i . e . f l o o r ) does not e x i s t , a c o n c r e t e
f o u n d a t i o n s h a l l be p r o v i d e d a t e a c h l e g o f t h e s u p p o r t
structure. The foundations s h a l l c o n s i s t of a 20"
d i a m e t e r by 48" deep r e i n f o r c e d c o n c r e t e shape (minimum)
e x t e n d i n g 2" a b o v e g r a d e o r as shown on t h e d r a w i n g s .
D. Where a s u p p o r t s t r u c t u r e i s l o c a t e d i n a r e a where a
c o n c r e t e b a s e i s a v a i l a b l e , e a c h l e g s h a l l be s e c u r e l y
anchored i n t o the concrete w i t h s u i t a b l e anchor b o l t s
e x t e n d i n g a t l e a s t f o u r i n c h e s i n t o t h e c o n c r e t e on t o p
o f a c o n c r e t e g r o u t pad t o keep t h e b a s e a t l e a s t two
i n c h e s above t h e c o n c r e t e .
E. The d i m e n s i o n s o f t h e s u p p o r t s t r u c t u r e s h a l l be as
r e q u i r e d t o mount t h e e q u i p m e n t on one s i d e and shall
p r o v i d e 20% s p a r e m o u n t i n g s p a c e t o accommodate f u t u r e
changes. Minimum s i z e s a r e shown on t h e d r a w i n g s .
16010-18 220/2012-01, 02
3.10 SLEEVE OPENINGS, CUTTING AND PATCHING
A. The CONTRACTOR s h a l l p r o v i d e a l l s l e e v e h o l e s a n d o t h e r
o p e n i n g s t h r o u g h any p a r t o f t h e v a r i o u s b u i l d i n g s and
structures.
B. The CONTRACTOR s h a l l be r e s p o n s i b l e f o r a l l c u t t i n g a n d
p a t c h i n g r e q u i r e d t o accommodate h i s work.
C. S t r u c t u r a l members a n d t a n k w a l l s s h a l l n o t be c u t
w i t h o u t c o n s e n t f r o m t h e ENGINEER. P a t c h i n g s h a l l match
the o r i g i n a l c o n d i t i o n s .
B. Where s l e e v e o p e n i n g s e n t e r s p a c e s t h r o u g h w a l l s a t a
l o c a t i o n below g r a d e , t h e space between t h e c o n d u i t and
t h e w a l l o p e n i n g s h a l l be s e a l e d w i t h a m e c h a n i c a l t y p e
seal. The m e c h a n i c a l s e a l s h a l l be a m o d u l a r t y p e
consisting of synthetic rubber link shaped to
c o n t i n u o u s l y f i l l t h e a n n u l a r s p a c e b e t w e e n t h e p i p e and
the w a l l opening. The c l o s u r e s h a l l be w a t e r t i g h t when
t h e b o l t s a r e t i g h t e n e d . The b o l t s s h a l l be 316 s t a i n l e s s
steel. The s e a l s h a l l be " L i n k S e a l " m a n u f a c t u r e d b y
T h u n d e r l i n e C o r p o r a t i o n o f Wayne, M i c h i g a n o r e q u a l .
C. A l l s l e e v e s o r o t h e r o p e n i n g s p e n e t r a t i n g r o o f s s h a l l be
s u i t a b l y f l a s h e d and s e a l e d i n accordance w i t h t h e
r e q u i r e m e n t s o f t h e S e c t i o n on R o o f i n g .
D. A l l c o n d u i t s e n t e r i n g o r l e a v i n g h a z a r d a r e a s s h a l l have
r a t e d s e a l s i n s t a l l e d near t h e p o i n t o f p e n e t r a t i o n .
3.12 PAINTING
16010-19 2 2 0 / 2 0 1 2 - 0 1 , 02
B. Enclosures made o f PVC o r s t a i n l e s s s t e e l do n o t r e q u i r e
paint.
C. Touch-up p a i n t s h a l l be s u p p l i e d f o r a l l equipment
f u r n i s h e d under t h i s c o n t r a c t . A minimum o f one p i n t o r
one 12 o z . c a n o f s p r a y p a i n t s h a l l be f u r n i s h e d f o r e a c h
different paint type/color supplied.
3.13 TESTING
A. When e l e c t r i c a l s e r v i c e c o n d u c t o r s a n d b r a n c h f e e d e r s a r e
i n s t a l l e d , t h e v o l t a g e a n d p h a s e r e l a t i o n s h i p s s h a l l be
v e r i f i e d p r i o r t o energizing loads.
3.14 DEMONSTRATION
C. The d e m o n s t r a t i o n s h a l l p a y p a r t i c u l a r a t t e n t i o n t o a l l
s a f e t y - r e l a t e d aspects.
D. See a d d i t i o n a l r e q u i r e m e n t s i n a p p r o p r i a t e Sections.
End o f P a r t 3
End o f S e c t i o n
16010-20 2 2 0 / 2 0 1 2 - 0 1 , 02
SECTION 16030
PART 1: GENERAL
A. The G e n e r a l P r o v i s i o n s o f t h e C o n t r a c t , i n c l u d i n g G e n e r a l
and S u p p l e m e n t a r y C o n d i t i o n s and G e n e r a l R e q u i r e m e n t s ,
a p p l y t o t h e work s p e c i f i e d i n t h i s S e c t i o n .
A. T e s t s s h a l l be made u n d e r t h e s u p e r v i s i o n and d i r e c t i o n
o f an E l e c t r i c a l E n g i n e e r t o i n s u r e t h a t a l l a p p a r a t u s
f u n c t i o n as d e s i g n e d .
B. A l l d e f e c t i v e m a t e r i a l and w o r k m a n s h i p d i s c l o s e d as t h e
r e s u l t o f t h e t e s t s g i v e n h e r e i n s h a l l be c o r r e c t e d . The
CONTRACTOR s h a l l show by d e m o n s t r a t i o n i n s e r v i c e t h a t
a l l c i r c u i t s and d e v i c e s a r e i n good o p e r a t i n g c o n d i t i o n .
T e s t s s h a l l be s u c h t h a t e a c h i t e m o f c o n t r o l e q u i p m e n t
w i l l f u n c t i o n n o t l e s s t h a n f i v e t i m e s . The c o s t o f t h e
t e s t s s h a l l be b o r n e by t h e CONTRACTOR, i n c l u d i n g expense
i n c i d e n t t o r e t e s t o c c a s i o n e d by d e f e c t s and f a i l u r e s o f
e q u i p m e n t t o meet t h e S p e c i f i c a t i o n s .
C. U n l e s s o t h e r w i s e s p e c i f i e d , t h e CONTRACTOR s h a l l supply
e l e c t r i c power n e c e s s a r y f o r t h e t e s t s .
D. T e s t i n g s h a l l be p e r f o r m e d on a l l e q u i p m e n t f u r n i s h e d
under t h i s c o n t r a c t . T h i s s h a l l i n c l u d e , b u t n o t be
limited to:
Not used.
Not used.
End of P a r t 1
16030-1 220/2012-01, 02
PART 2: PRODUCTS
End of Part 2
16030-2 2 2 0 / 2 0 1 2 - 0 1 , 02
PART 3: EXECUTION
A. The f i n a l o p e r a t i n g t e s t s s h a l l be c o n d u c t e d i n t h e
p r e s e n c e o f t h e OWNER a n d t h e ENGINEER a n d s h a l l be
subject to t h e i r approval. They s h a l l be n o t i f i e d s e v e n
c a l e n d a r days o r more i n a d v a n c e when any t e s t i s t o t a k e
place, and i t s h a l l n o t be s t a r t e d without t h e i r
permission.
A. A l l a c c e p t a n c e t e s t s s h a l l be p e r f o r m e d as recommended by
the i n d i v i d u a l equipment m a n u f a c t u r e r s . Where no
p u b l i s h e d r e q u i r e m e n t s e x i s t , t e s t i n g s h a l l be p e r f o r m e d
as d i r e c t e d b y t h e l a t e s t e d i t i o n o f t h e I n t e r n a t i o n a l
Electrical Testing Association (NETA) standard
"Acceptance Testing S p e c i f i c a t i o n s " .
B. Each i n d i v i d u a l e l e c t r i c a l d e v i c e s h a l l be t e s t e d , e i t h e r
by a m a n u f a c t u r e r ' s f i e l d s e r v i c e t e c h n i c i a n o r by t h e
electrical contractor utilizing the procedures and
a c c e p t a n c e c r i t e r i a e s t a b l i s h e d i n p a r a g r a p h "A".
C. These t e s t s s h a l l be i n a d d i t i o n t o , and n o t i n
s u b s t i t u t i o n f o r , the t e s t s of the i n d i v i d u a l items at
the m a n u f a c t u r e r ' s p l a n t , o r f o r the t e s t s s p e c i f i e d
under t h e o t h e r s e c t i o n s o f t h e S p e c i f i c a t i o n s .
End o f P a r t 3
End o f S e c t i o n
16030-3 2 2 0 / 2 0 1 2 - 0 1 , 02
THIS PAGE LEFT INTENTIONALLY BLANK
16030-4 2 2 0 / 2 0 1 2 - 0 1 , 02
SECTION 16060
ELECTRICAL DEMOLITION
PART 1: GENERAL
1. P e r f o r m e l e c t r i c a l d e m o l i t i o n work noted on t h e
Electrical Drawings.
2. A s s i s t t h e G e n e r a l / M e c h a n i c a l CONTRACTOR during
demolition and removal of existing equipment,
s t r u c t u r e s , motors, e t c . , w h i c h have electrical
power a n d c o n t r o l c o n n e c t i o n s . The E l e c t r i c a l
CONTRACTOR i s r e q u i r e d t o d i s c o n n e c t w i r i n g a n d
conduit connections prior t o removal by t h e
General/Mechanical Contractors.
3. The E l e c t r i c a l CONTRACTOR s h a l l be r e s p o n s i b l e f o r
removing a l l c o n d u i t s and w i r e a s s o c i a t e d w i t h t h e
existing s l u d g e p r e s s a n d s l u d g e pumps. Any
d i s c r e p a n c i e s o r q u e s t i o n s a b o u t what w i l l be
r e q u i r e d t o be r e m o v e d s h a l l be b r o u g h t t o t h e
ENGINEER.
A. Specified elsewhere:
1. 16010 - E l e c t r i c a l Work - G e n e r a l
A. Not used.
A. Not used.
16060-1 2 2 0 / 2 0 1 2 - 0 1 , 02
1.05 DAMAGED EQUIPMENT AND MATERIALS
C. A l l e q u i p m e n t a n d m a t e r i a l s w h i c h t h e OWNER d e s i r e s t o
r e t a i n a n d w h i c h r e q u i r e s p e c i a l c a r e t o a v o i d damage
d u r i n g r e m o v a l s h a l l be r e m o v e d b y t h e OWNER p r i o r t o
t h e s t a r t o f CONTRACTOR'S w o r k .
D. E q u i p m e n t a n d m a t e r i a l s d e s i g n a t e d a s "Owner r e t a i n e d "
s h a l l be r e m o v e d a n d s t o r e d on t h e f l o o r o r g r o u n d n e a r
the p o i n t o f removal. The OWNER w i l l move r e t a i n e d
equipment and m a t e r i a l s from t h e c o n s t r u c t i o n area.
E. The CONTRACTOR i s r e s p o n s i b l e f o r t r a n s p o r t a t i o n a n d
proper d i s p o s i t i o n o f a l l equipment and m a t e r i a l s ,
w h i c h t h e OWNER d o e s n o t d e s i r e t o r e t a i n .
B. A l l w o r k s h a l l be v e r i f i e d b y t h e CONTRACTOR d u r i n g
p r e - b i d , o n - s i t e i n s p e c t i o n s t o determine t h e extent,
l o c a t i o n and q u a n t i t i e s .
16060-2 2 2 0 / 2 0 1 2 - 0 1 , 02
B. E q u i p m e n t n o t e d t o be " r e l o c a t e d " may be r e u s e d i fi t
meets t h e i n t e n t o f t h e i n t e n d e d f u n c t i o n .
End o f P a r t 1
16060-3 220/2012-01, 02
PART 2: PRODUCTS
End of P a r t 2
16060-4 220/2012-01, 02
EXECUTION
01 E X I S T I N G EQUIPMENT TO BE REMOVED
D i s c o n n e c t e x i s t i n g e l e c t r i c a l e q u i p m e n t n o t e d , "To be
removed" t o a l l o w f o r s a f e d e m o l i t i o n and r e m o v a l .
2. E x p o s e d c o n d u i t a n d w i r e t h a t a r e l o c a t e d on a
d i f f e r e n t l e v e l o r i n a d i f f e r e n t space than t h e
removed e q u i p m e n t s h a l l a l s o be removed.
T h o s e p o r t i o n s o f a c o n d u i t r u n t h a t a r e embedded i n
c o n c r e t e do n o t h a v e t o be r e m o v e d ; h o w e v e r , w i r e s h a l l
be r e m o v e d .
E x i s t i n g u n d e r g r o u n d c o n d u i t w h i c h i s unused and n o t
m a r k e d f o r r e m o v a l s h a l l be l e f t i n p l a c e w i t h a p u l l
cord i n s t a l l e d .
1. Where t h e e x i s t i n g u n d e r g r o u n d c o n d u i t s t u b s up
a b o v e g r a d e , t h e c o n d u i t s h a l l be c u t o f f 2" a b o v e
grade, capped and marked.
2. Where e x i s t i n g u n d e r g r o u n d c o n d u i t s t u b s i n t o a
b u i l d i n g o r s t r u c t u r e t h e c o n d u i t s h a l l be c u t o f f
2" a b o v e t h e s u r f a c e a n d c a p p e d .
3. CONTRACTOR s h a l l p r o v i d e a d u r a b l e t a g on b o t h
ends of the conduit run with a unique
identification number. CONTRACTOR shall also
16060-5 2 2 0 / 2 0 1 2 - 0 1 , 02
provide a typed l i s t that i d e n t i f i e s a l l of the
unused c o n d u i t s c o m p l e t e w i t h end l o c a t i o n s .
F. C o n d u i t and w i r e w h i c h a r e a t t a c h e d t o equipment, w h i c h
i s " t o be removed", may be removed w i t h t h e e q u i p m e n t .
A l l r e m a i n i n g c o n d u i t a n d w i r e w h i c h i s n o t removed
w i t h t h e e q u i p m e n t s h a l l be removed s e p a r a t e l y .
3.02 PATCHING
A. A l l h o l e s , c o n d u i t p e n e t r a t i o n s and o p e n i n g s i n f l o o r s
and w a l l s r e s u l t i n g f r o m t h e d e m o l i t i o n a n d r e n o v a t i o n
work s h a l l be f i l l e d / p a t c h e d t o m a t c h e x i s t i n g .
A. A l l a n c h o r b o l t s and o t h e r c o n n e c t o r s a s s o c i a t e d w i t h
removed equipment and m a t e r i a l s s h a l l be removed.
H o l e s s h a l l be f i l l e d / p a t c h e d a n d f i n i s h e s r e p a i r e d .
End o f P a r t 3
End o f S e c t i o n
16060-6 2 2 0 / 2 0 1 2 - 0 1 , 02
SECTION 16110
RACEWAYS
PART 1: GENERAL
1. P r o v i d e a l l r a c e w a y s a s shown on t h e d r a w i n g s a n d
as r e q u i r e d f o r p r o p e r i n s t a l l a t i o n o f t h e v a r i o u s
electrical systems (service feeders, power
feeders, branch circuits, instrumentation,
control, lighting, etc.).
B. A raceway s c h e d u l e i s p r o v i d e d i n S e c t i o n 16150 t h a t
i d e n t i f i e s most r e q u i r e d r a c e w a y s f o r t h i s p r o j e c t . I n
a d d i t i o n t o t h e r a c e w a y s shown on t h e s c h e d u l e , t h e
CONTRACTOR s h a l l be r e s p o n s i b l e f o r p r o v i d i n g raceways
f o r t h e f o l l o w i n g systems:
1. B u i l d i n g i n t e r i o r and e x t e r i o r l i g h t i n g circuits.
A l l l i g h t i n g r a c e w a y s s h a l l be s i z e d , f u r n i s h e d a n d
i n s t a l l e d b y t h e CONTRACTOR.
C. A d d i t i o n a l r a c e w a y s s h a l l be f u r n i s h e d a n d s u p p l i e d b y
t h e CONTRACTOR, even i f n o t s p e c i f i c a l l y n o t e d on t h e
raceway schedule, b u t i m p l i e d o r n o t e d on t h e p l a n
drawings o r schematic drawings.
A. S p e c i f i e d elsewhere:
1. 16010 - E l e c t r i c a l Work - G e n e r a l
2. 16111 - U n d e r g r o u n d Duct B a n k s
3. 16120 - Wire
4. 16130 - Boxes
5. 16131 - J u n c t i o n and P u l l b o x e s
16110-1 2 2 0 / 2 0 1 2 - 0 1 , 02
6. 16150 - Raceway S c h e d u l e
7. 16160 - Cable Schedule
8. 16450 - Grounding
1. R i g i d metal conduit
2. R i g i d PVC c o a t e d m e t a l c o n d u i t
3. Rigid nonmetallic conduit
4. L i q u i d t i g h t f l e x i b l e metal conduit
5. E l e c t r i c a l metallic tubing
6. Metal-Clad cable
End of P a r t 1
16110-2 2 2 0 / 2 0 1 2 - 0 1 , 02
PART 2: PRODUCTS
2.01 RACEWAYS
A. A l l r i g i d m e t a l c o n d u i t s h a l l be h e a v y w a l l e d r i g i d
s t e e l galvanized zinc coated inside a n d o u t s i d e , 316
s t a i n l e s s s t e e l o r r i g i d aluminum c o n d u i t m a n u f a c t u r e d
of 6063 a l l o y , T-l temper. Rigid steel conduit
i n c l u d e s PVC c o a t e d m e t a l c o n d u i t .
B. A l l r i g i d n o n - m e t a l l i c c o n d u i t s h a l l be e l e c t r i c a l t y p e
(Schedule 40 a n d 80) s u i t a b l e f o r direct burial or
concrete encasement. PVC conduit shall meet t h e
r e q u i r e m e n t s o f F e d e r a l S p e c i f i c a t i o n WC1094A, NEMA TC2
and UL 6 5 1 . PVC c o n d u i t s h a l l be UL l i s t e d a n d c a r r y a
UL l a b e l .
D. E l e c t r i c a l m e t a l l i c t u b i n g s h a l l c o n f o r m t o ANSI C80.3
s p e c i f i c a t i o n s a n d be z i n c - c o a t e d , i n s i d e a n d o u t .
16110-3 2 2 0 / 2 0 1 2 - 0 1 , 02
E. Fittings for electrical m e t a l l i c t u b i n g s h a l l be a l l
s t e e l compression type. E x p a n s i o n f i t t i n g s s h a l l be 0-
Z Gedney t y p e TX.
H. C o n d u c t o r s i n s i d e m e t a l c l a d c a b l e a s s e m b l i e s s h a l l be
C l a s s B s t r a n d e d c o p p e r c o n d u c t o r , No. 12 AWG minimum
o r No. 10 AWG maximum. I n s t a l l a t i o n methods s h a l l be
as s p e c i f i e d u n d e r P a r t 3, E x e c u t i o n .
1. Two (2) c u r r e n t - c a r r y i n g c o n d u c t o r s / b l a c k , w h i t e
L. The m e t a l s h e a t h f o r m e t a l c l a d c a b l e a s s e m b l i e s s h a l l
be g a l v a n i z e d s t e e l o r a l u m i n u m . The m e t a l sheath
shall be extruded onto the cable or applied
l o n g i t u d i n a l l y , t h e n w r a p p e d and w e l d e d . The sheath
s h a l l t h e n be c o r r u g a t e d f o r g r e a t e r f l e x i b i l i t y .
M. When PVC j a c k e t i n g i s r e q u i r e d on m e t a l c l a d c a b l e
a s s e m b l i e s , t h e j a c k e t s h a l l be f l a m e - r e t a r d a n t PVC
w i t h a t e m p e r a t u r e r a n g e o f -40°C t o 90°C.
0. Acceptable manufacturers:
16110-4 220/2012-01, 02
1. Carlon
2. Calbrite
3. Gibson
4. Robroy
5. Allied
6. Triangle
7. OCAL
8. Or e q u a l
2.02 FITTINGS
A. A l l f i t t i n g s f o r r i g i d m e t a l ( s t e e l ) c o n d u i t s h a l l be
Form 8, cast of iron with threaded connections.
Compression, s e t screw or crimp type f i t t i n g s are not
acceptable. Covers shall be gasketed cast iron.
C o n d u i t b o d i e s a r e t o h a v e an e l e c t r o g a l v a n i z e d f i n i s h ,
f o l l o w e d by a b a k e d - o n powder e p o x y f i n i s h t o a minimum
o f 2.5 m i l t h i c k n e s s , and a t l e a s t one a d d i t i o n a l b a k e d
l a y e r o f e p o x y a p p l i e d w i t h an a d d i t i o n a l 2.0 mil
thickness or b e t t e r .
B. A l l f i t t i n g s f o r 316 s t a i n l e s s s t e e l c o n d u i t s h a l l be
form 8 cast 316 stainless steel with threaded
connections. Covers shall be gasketed cast 316
stainless steel.
C. A l l f i t t i n g s f o r r i g i d aluminum c o n d u i t s h a l l be Form
85, m a n u f a c t u r e d o f c o p p e r f r e e , s a n d c a s t aluminum
w i t h a b a k e d a l u m i n u m l a c q u e r f i n i s h and c a s t , tapered,
t h r e a d e d hub c o n n e c t i o n s . Compression, set screw or
crimp type fittings are not acceptable. Die-cast
f i t t i n g s are not a c c e p t a b l e . C o v e r s s h a l l be gasketed
c a s t aluminum.
D. A l l f i t t i n g s f o r r i g i d PVC c o a t e d m e t a l c o n d u i t s h a l l
be PVC c o a t e d w i t h a p p r o p r i a t e PVC s l e e v e s , g a s k e t s ,
etc. PVC coated f i t t i n g s shall be f o r m 8 c o n d u i t
f i t t i n g s , w i t h a gasket to e f f e c t i v e l y s e a l out the
c o r r o s i v e elements. Where l i q u i d t i g h t f l e x i b l e m e t a l
conduit is installed on a rigid PVC coated metal
conduit system, a l l fittings shall be factory PVC
coated.
E. A l l f i t t i n g s f o r r i g i d n o n - m e t a l l i c c o n d u i t s h a l l have
solvent welded type connections. A primer s h a l l be
u s e d p r i o r t o a p p l y i n g t h e s o l v e n t . P r i m e r and S o l v e n t
s h a l l be by o r a p p r o v e d by t h e m a n u f a c t u r e r of the
conduit.
16110-5 220/2012-01, 02
F. A l l fittings for liquidtight f l e x i b l e metal conduit
s h a l l be d e s i g n e d , a p p r o v e d f o r t h e a p p l i c a t i o n and
match t h e m a t e r i a l o f t h e connected raceway system.
316 s t a i n l e s s s t e e l f o r s t a i n l e s s c o n d u i t , a l u m i n u m f o r
aluminum c o n d u i t , e t c .
G. A l l b o x c o n n e c t i o n s s h a l l be made w i t h a w a t e r t i g h t
t y p e hub w i t h f e m a l e b u s h i n g n i p p l e , o - r i n g s e a l a n d
g r o u n d i n g s c r e w . Hubs f o r u s e w i t h r i g i d s t e e l c o n d u i t
s h a l l be Meyers® MHUB s e r i e s o r e q u a l . Hubs f o r u s e
w i t h 316 s t a i n l e s s s t e e l c o n d u i t s h a l l be Meyers® SSTGK
series or equal. Hubs f o r u s e w i t h r i g i d a l u m i n u m
c o n d u i t s h a l l be e q u a l t o a Meyers® STAG s e r i e s .
H. Hazardous l o c a t i o n s e a l f i t t i n g s s h a l l be s e l e c t e d t o
maintain t h e minimum r e q u i r e d fill volume o f t h e
raceway system.
J. C o n n e c t o r s f o r m e t a l c l a d c a b l e s h a l l be o f s t e e l o r
malleable iron and s h a l l be a s q u e e z e t y p e clamp
connector with a locknut f o r non-jacketed metal c l a d
cable. C o m p r e s s i o n g l a n d t y p e c o n n e c t o r s s h a l l be u s e d
for j a c k e t e d metal c l a d cable.
K. Acceptable manufacturers:
1. Appleton
2. Steel City
3. Cooper Crouse-Hinds
4. Calbrite
5. Gibson
6. OZ-Gedney
7. RobRoy
8. Or e q u a l
2.03 SUPPORTS
B. Beam c l a m p s , t h r e a d e d r o d , 'U' h a n g e r s , c l i p s , t r a p e z e
supports, etc. shall be u s e d i n conjunction with
support devices.
16110-6 2 2 0 / 2 0 1 2 - 0 1 , 02
C. A l l support devices f o r g a l v a n i z e d r i g i d s t e e l conduit,
i n c l u d i n g b o l t s , a n c h o r s , e t c . s h a l l have a g a l v a n i z e d
coating. S u p p o r t s f o r PVC c o a t e d c o n d u i t s h a l l be PVC
coated in a d d i t i o n to other protective coatings.
B o l t s , a n c h o r s , e t c . f o r PVC c o a t e d c o n d u i t s h a l l be
stainless steel. C h a n n e l u s e d t o s u p p o r t PVC coated
c o n d u i t s h a l l be s t a i n l e s s s t e e l .
D. A l l s u p p o r t d e v i c e s f o r a l u m i n u m o r 316 s t a i n l e s s s t e e l
conduit, including bolts, anchors, etc. shall be
stainless steel. Channel used t o support the c o n d u i t
s h a l l be s t a i n l e s s s t e e l .
F. Acceptable manufacturer's
1. Cooper Crouse-Hinds
2. Thomas & B e t t s
3. Unistrut
4. Beeline
5. Or e q u a l
End of P a r t 2
16110-7 220/2012-01, 02
PART 3: EXECUTION
3.01 RACEWAYS
A. A l l r a c e w a y s i n s t a l l e d e x p o s e d i n d o o r s s h a l l be r i g i d
m e t a l c o n d u i t (RGS, 316SS o r AL as shown on t h e r a c e w a y
s c h e d u l e ) , e x c e p t where s p e c i f i c a l l y n o t e d as a n o t h e r
conduit type on the drawings or on the raceway
schedule. Additionally, in dry office areas,
e l e c t r i c a l m e t a l l i c t u b i n g and m e t a l c l a d c a b l e may be
used i n l i m i t e d a p p l i c a t i o n s . G e n e r a l l y , a l l raceways
s h a l l be s u r f a c e m o u n t e d . Embedding r a c e w a y s i n w a l l s ,
c o n c r e t e s l a b s o r u n d e r g r o u n d s h a l l o n l y be p e r m i t t e d
when s p e c i f i c a l l y shown on t h e d r a w i n g s o r on the
raceway schedule.
C. A l l e x p o s e d above grade c o n d u i t i n s t a l l e d o u t s i d e s h a l l
be r i g i d PVC c o a t e d o r as i n d i c a t e d i n t h e d r a w i n g s o r
on t h e c o n d u i t s c h e d u l e .
D. A l l r i g i d PVC c o a t e d m e t a l c o n d u i t s h a l l be i n s t a l l e d
w i t h PVC c o a t e d f i t t i n g s and PVC c o a t e d s l e e v e s t o f i l l
t h e o p e n i n g s and v o i d s b e t w e e n t h e s t r a i g h t conduit
runs and the various fittings (hubs, condulets,
j u n c t i o n boxes, e t c ) .
E. A l l conduit i n s t a l l e d i n underground a p p l i c a t i o n s s h a l l
be r i g i d n o n - m e t a l l i c c o n d u i t e x c e p t w h e r e s p e c i f i c a l l y
noted as another conduit type on the drawings or
raceway schedule.
F. Where c o n d u i t i n s t a l l e d i n c o n c r e t e e n c a s e d u n d e r g r o u n d
d u c t b a n k s i s n o t e d as (RGS), r i g i d s t e e l c o n d u i t s h a l l
be u s e d . PVC c o a t e d r i g i d s t e e l c o n d u i t s h a l l be u s e d
where t h e u n d e r g r o u n d c o n d u i t i s n o t c o n c r e t e e n c a s e d .
16110-8 220/2012-01, 02
G. Where rigid non-metallic conduit installed in
underground a p p l i c a t i o n s t r a n s i t i o n s t o exposed r i g i d
metal conduit, the r i g i d metal conduit s h a l l extend
down t o and i n c l u d e t h e e l b o w o r l a s t s t r a i g h t s e c t i o n .
The e l b o w o r s t r a i g h t s e c t i o n s h a l l be r i g i d PVC c o a t e d
metal conduit extending 12" b e l o w and 2" a b o v e t h e
s u r f a c e e v e n when t h e r e m a i n i n g c o n d u i t i s n o t r e q u i r e d
t o be PVC c o a t e d .
I. No c o n d u i t s h a l l be s m a l l e r t h a n 3/4" t r a d e size,
e x c e p t where shown on t h e d r a w i n g s o r where r e q u i r e d by
a p a r t i c u l a r p i e c e o f equipment.
J. A l l e x p o s e d c o n d u i t r u n s s h a l l be i n s t a l l e d parallel or
perpendicular to the b u i l d i n g walls.
M. L i q u i d t i g h t f l e x i b l e m e t a l c o n d u i t s h a l l be u s e d f o r
f i n a l connections t o m o t o r s , t r a n s f o r m e r s and o t h e r
e q u i p m e n t s u b j e c t t o movement or vibration. Both
conduit and c o n n e c t o r s shall be of the approved
grounding type.
N. I n s i z e s up t o a n d i n c l u d i n g 1-1/2 i n c h , e l e c t r i c a l
m e t a l l i c t u b i n g (EMT) may be u s e d i n s i d e d r y o f f i c e
a r e a l o c a t i o n s where n o t s u b j e c t t o m e c h a n i c a l damage.
EMT may be u s e d i n a i r - c o n d i t i o n e d s p a c e s , s u c h as
a c c e s s i b l e c e i l i n g s and d r y w a l l p a r t i t i o n s . EMT may
n o t be u s e d o u t s i d e , i n c o n c r e t e , u n d e r g r o u n d , i n u n d e r
f l o o r spaces, i n masonry w a l l s , i n l o c a t i o n s l i k e l y t o
be damp, o r i n e l e c t r i c a l rooms. F o r t h i s p r o j e c t , EMT
s h a l l be l i m i t e d t o a r e a s w i t h i n t h e A d m i n i s t r a t i o n
Building only.
P. Use o f m e t a l c l a d c a b l e s h a l l be p e r m i t t e d o n l y f o r
lighting, equipment and r e c e p t a c l e branch circuits
i n s i d e dry o f f i c e area l o c a t i o n s . Metal clad cable
16110-9 2 2 0 / 2 0 1 2 - 0 1 , 02
s h a l l n o t be p e r m i t t e d i n l o c a t i o n s d e s i g n a t e d t o be
hazardous Class I , I I o r I I I .
Q. M e t a l c l a d c a b l e s h a l l be p e r m i t t e d o n l y f o r m o t o r
c i r c u i t s where t h e m o t o r b e i n g s e r v e d i s l e s s t h a n H HP
and r a t e d f o r 120V, s i n g l e p h a s e . Metal clad cable i s
n o t p e r m i t t e d f o r HVAC e q u i p m e n t a n d c o n t r o l s .
S. Bends i n c o r r u g a t e d s h e a t h m e t a l c l a d c a b l e s h a l l be
made s o t h a t t h e c a b l e w i l l n o t be damaged. The r a d i u s
o f t h e c u r v e o f t h e i n n e r edge o f a n y b e n d s h a l l n o t be
l e s s t h a n s e v e n (7) t i m e s t h e d i a m e t e r o f t h e m e t a l l i c
sheath.
U. No m e t a l c l a d c a b l e shall be i n s t a l l e d i n ventilation
ducts o r plenums.
X. Cable p r e p a r a t i o n f o r i n s t a l l a t i o n o f f i t t i n g s shall
follow manufacturer's i n s t r u c t i o n s . The m a n u f a c t u r e r ' s
s p e c i a l i z e d t o o l s s h a l l be u s e d f o r p r e p a r i n g cable
ends f o r i n s t a l l a t i o n o f f i t t i n g s .
Y. The c a b l e e n d o f m e t a l c l a d c a b l e a s s e m b l i e s s h a l l be
cut square t o ensure f l u s h s e a t i n g o f t h e cable i n t o
the fitting. Fitting securement screws shall be
properly torqued. Cable ends s h a l l be f i t t e d with
i n s u l a t i n g bushings intended f o r t h e type o f metal c l a d
cable being i n s t a l l e d .
16110-10 2 2 0 / 2 0 1 2 - 0 1 , 02
c a b l e e n d s h a l l be c u t s q u a r e t o e n s u r e f l u s h s e a t i n g
of the cable i n t o the f i t t i n g . The f i t t i n g g l a n d n u t
shall be properly torqued to the manufacturer's
specifications.
AA. Where m e t a l c l a d c a b l e s a r e e x p o s e d , r u n p a r a l l e l w i t h
w a l l s or s t r u c t u r a l elements. V e r t i c a l r u n s s h a l l be
plumb; horizontal runs level and parallel with
structure, as a p p r o p r i a t e . G r o u p s s h a l l be racked
together n e a t l y w i t h both straight runs and bends
p a r a l l e l and u n i f o r m l y spaced.
BB. M e t a l c l a d c a b l e s s h a l l be s e c u r e l y f a s t e n e d i n p l a c e
a t i n t e r v a l s o f n o t more t h a n s i x f e e t , w i t h s u i t a b l e
c l a m p s o r f a s t e n e r s o f a p p r o v e d t y p e , and a l l v e r t i c a l
conduits shall be p r o p e r l y s u p p o r t e d t o present a
m e c h a n i c a l l y r i g i d and secure i n s t a l l a t i o n .
CC. M e t a l c l a d c a b l e i n s t a l l e d p a r a l l e l t o f r a m i n g members,
s u c h a s s t u d s , j o i s t , o r r a f t e r s , s h a l l be s u p p o r t e d so
t h a t the nearest outside surface of the cable i s not
l e s s t h a n 1-1/4 i n c h e s f r o m t h e n e a r e s t edge o f t h e
framing member. Where this distance cannot be
maintained, t h e c a b l e s h a l l be p r o t e c t e d b y a s t e e l
p l a t e , s l e e v e , or e q u i v a l e n t t h a t i s at l e a s t 1/16-inch
thick.
EE. No m e t a l c l a d c a b l e s h a l l be f a s t e n e d t o o t h e r c o n d u i t s
or pipes or i n s t a l l e d so a s t o p r e v e n t the ready
removal of other pipes or ducts f o r r e p a i r s .
FF. I n d i v i d u a l m e t a l c l a d c a b l e s hung f r o m r o o f s t r u c t u r e
o r s t r u c t u r a l c e i l i n g s h a l l be s u p p o r t e d b y s p l i t - r i n g
hangers and w r o u g h t - i r o n hanger r o d s . Where t h r e e (3)
o r more m e t a l clad cables a r e suspended from t h e
c e i l i n g i n p a r a l l e l r u n s , use s t e e l c h a n n e l s , K i n d o r f ,
U n i s t r u t o r e q u a l , hung f r o m 1 / 2 - i n c h r o d s t o s u p p o r t
the conduits. The c o n d u i t on t h e s e c h a n n e l s s h a l l be
h e l d i n p l a c e w i t h m e t a l c l a d c a b l e clamps d e s i g n e d f o r
the p a r t i c u l a r channel t h a t i s used.
16110-11 2 2 0 / 2 0 1 2 - 0 1 , 02
c o n c r e t e s c r e w s o r gunpowder d r i v e n i n s e r t s s h a l l not
be u s e d as a b a s e t o s e c u r e c o n d u i t s u p p o r t s .
HH. M e t a l c l a d c a b l e s h a l l be s u p p o r t e d i m m e d i a t e l y on e a c h
s i d e o f a b e n d and n o t more t h a t one (1) f o o t f r o m an
e n c l o s u r e where a r u n o f m e t a l c l a d c a b l e e n d s .
LL. M a i n t a i n a minimum s e p a r a t i o n f r o m f l u i d ( w a t e r , s e w e r ,
etc.) p i p i n g of 6" and do not install electrical
conduit below fluid piping. Maintain a minimum
s e p a r a t i o n f r o m h e a t s o u r c e s o f a t l e a s t 12".
MM. I n s t a l l a t i o n o f t h e P V C - c o a t e d c o n d u i t r a c e w a y s h a l l be
i n accordance w i t h the m a n u f a c t u r e r ' s recommendations.
To i n s u r e c o m p l i a n c e , t h e CONTRACTOR ( i n s t a l l e r s ) shall
be c e r t i f i e d , b e f o r e i n s t a l l a t i o n c a n p r o c e e d .
PP. Conduits s h a l l n o t be r i g i d l y a t t a c h e d t o p i e c e o f
e q u i p m e n t t h a t i s s u b j e c t t o movement. A s e c t i o n o f
flexible conduit approximately 12" f o r e a c h 1" of
c o n d u i t d i a m e t e r s h a l l be i n s e r t e d i n t h e c o n d u i t r u n
a t t h e p o i n t where i t c o n n e c t s w i t h s u c h e q u i p m e n t .
QQ. A l l c o n d u i t s s h a l l be i d e n t i f i e d i n a l l p u l l boxes,
t e r m i n a l boxes, manholes, c o n t r o l cabinets, control
p a n e l s , e t c . w i t h permanent b r a s s or p l a s t i c labels
attached directly to or adjacent to the conduit
u t i l i z i n g t h e numbers shown on t h e c o n d u i t schedule.
P l a s t i c l a b e l s s h a l l be 1/8" t h i c k , 1" minimum d i a m e t e r
16110-12 220/2012-01, 02
w i t h w h i t e l e t t e r s on a b l a c k b a c k g r o u n d , secured with
wax s t r i n g , b r a s s j a c k c h a i n o r s c r e w .
Front
Back
RR. A l l m e t a l c o n d u i t s y s t e m s s h a l l be m e c h a n i c a l l y and
e l e c t r i c a l l y continuous from source of c u r r e n t t o a l l
o u t l e t s and d e v i c e s and g r o u n d e d i n a c c o r d a n c e w i t h t h e
N a t i o n a l E l e c t r i c a l Code. A l l threaded connections
shall be made w r e n c h t i g h t w i t h no more t h a n two
threads exposed. Overthreaded c o n d u i t s e x p o s i n g more
t h a n two t h r e a d s a r e n o t a c c e p t a b l e .
SS. A l l e x p o s e d c o n d u i t s s h a l l be p a i n t e d i n a c c o r d a n c e
w i t h S e c t i o n 16010 and D i v i s i o n 9 F I N I S H E S . PVC, PVC
c o a t e d s t e e l and 316 s t a i n l e s s s t e e l c o n d u i t s do n o t
n e e d t o be p a i n t e d .
End of P a r t 3
End of Section
16110-13 220/2012-01, 02
THIS PAGE LEFT INTENTIONALLY BLANK
16110-14 2 2 0 / 2 0 1 2 - 0 1 , 02
SECTION 16120
WIRE
PART 1: GENERAL
A. The CONTRACTOR s h a l l :
1. P r o v i d e a l l w i r i n g a n d c a b l e s a s shown on t h e
drawings and as r e q u i r e d f o r proper installation
of the various electrical systems (service
f e e d e r s , power f e e d e r s , b r a n c h c i r c u i t s , l i g h t i n g ,
control, signal, etc.).
2. P r o v i d e e l e c t r i c a l w i r i n g as r e q u i r e d t o serve
e l e c t r i c a l equipment s p e c i f i e d and f u r n i s h e d under
other sections of the s p e c i f i c a t i o n s .
A. Specified elsewhere:
1. 16010 - E l e c t r i c a l Work - G e n e r a l
2. 16030 - E l e c t r i c a l F i e l d Acceptance Tests
3. 16060 - E l e c t r i c a l Demolition
4. 16110 - Raceways
5. 16111 - U n d e r g r o u n d Duct B a n k s
6. 16130 - Boxes
7. 16140 - Wiring Devices
8. 16150 - Raceway S c h e d u l e
9. 16160 - Cable Schedule
10. 16450 - Grounding
Not used.
A. Not used.
1.05 TESTING
A. A l l w i r i n g s i z e #8 AWG a n d l a r g e r s h a l l be t e s t e d f o r
s h o r t s , grounds, and f a u l t y i n s u l a t i o n . The t e s t s
s h a l l be p e r f o r m e d a f t e r t h e w i r e i s p u l l e d and b e f o r e
d e v i c e s a n d e q u i p m e n t a r e c o n n e c t e d t o t h e w i r e . The
wiring shall be t e s t e d w i t h an i n s u l a t i o n - t e s t i n g
device with 1000-volt t e s t voltage.
16120-1 2 2 0 / 2 0 1 2 - 0 1 , 02
B. A l l other wires s h a l l be t e s t e d for continuity and
g r o u n d w i t h a hand h e l d tester.
End o f P a r t 1
16120-2 220/2012-01, 02
PART 2: PRODUCTS
2.01 WIRE
A. A l l w i r e a n d c a b l e s h a l l h a v e c o p p e r (98% c o n d u c t i v i t y )
conductors a n d s h a l l be i n s t a l l e d i n conduit unless
otherwise noted.
B. I n s u l a t i o n f o r a l l power a n d c o n t r o l w i r i n g s h a l l be
XHHW o r X L P USE-2 o r RHH/RHW-2 r a t e d f o r 6 0 0 - v o l t
o p e r a t i o n w e t o r d r y a t 75 d e g r e e s minimum. Conduit
sizes a r e b a s e d on t h e c a b l e s shown on t h e c a b l e
schedule. Use o f X L P USE-2 o r RHH/RHW-2 c a b l e s may
require larger conduits. The c o n d u i t s i z e s shown o n
t h e r a c e w a y s c h e d u l e s h a l l be c o n s i d e r e d minimum.
C. No b r a n c h c i r c u i t w i r i n g s h a l l be s m a l l e r t h a n #12 AWG
e x c e p t c o n t r o l w i r i n g may be s m a l l e r a s r e q u i r e d .
F. C o n t r o l c a b l e s h a l l be g e n e r a l p u r p o s e , NEC t y p e TC
w i t h a 6 0 0 - v o l t , 9 0 - d e g r e e C. i n s u l a t i o n r a t i n g a n d
c l a s s B stranded copper conductors. E a c h w i r e s h a l l be
color-coded with a c r o s s - l i n k e d polyethylene insulation
(XHHW-2) a n d t h e e n t i r e c a b l e s h a l l be c o v e r e d w i t h a
PVC j a c k e t . Where m u l t i - c o n d u c t o r c a b l e i s shown on
the drawings, t h e c a b l e s h a l l r u n from d e v i c e t e r m i n a l s
to t h e appropriate c o n t r o l panel terminals without
splices. The c o l o r c o d i n g s h a l l c o m p l y w i t h ICEA, E-2
color sequence. Separate or individual conductors
s h a l l n o t be s u b s t i t u t e d f o r m u l t i - c o n d u c t o r c a b l e s .
G. C a t e g o r y 6 c a b l e s s h a l l be 24 AWG, s o l i d , b a r e , c o p p e r
w i r e c o n s i s t i n g o f f o u r (4) t w i s t e d p a i r s . The c a b l e
s h a l l be p l e n u m r a t e d (UL CMP) a n d be RJ-45 c o n n e c t o r
compatible. J a c k e t c o l o r c o d i n g s h a l l be c o n s i s t e n t
throughout the project. A l l s t r a i g h t through cables
s h a l l be o n e j a c k e t c o l o r a n d a l l c r o s s - c a b l e s s h a l l be
a different color.
H. Wiring f o r i n s t r u m e n t a t i o n s i g n a l s s h a l l have s t r a n d e d
tinned c o p p e r #16 AWG, b a r e c o p p e r , c l a s s B c o n c e n t r i c
16120-3 2 2 0 / 2 0 1 2 - 0 1 , 02
s t r a n d e d , c o n d u c t o r s w i t h a f o i l s h i e l d over each p a i r
o r t r i a d . An #18 AWG d r a i n w i r e and o v e r a l l PVC j a c k e t
s h a l l be a p p l i e d o v e r a l l c o n d u c t o r s . The c a b l e s h a l l
c o n t a i n PVC i n s u l a t i o n r a t e d 105°C, 300 volts. The
number o f p a i r s o r t r i a d s s h a l l be as shown on the
cable schedule.
I. T e l e p h o n e c a b l e s s h a l l c o n s i s t o f a number o f t w i s t e d
p a i r , 24 AWG a n n e a l e d c o p p e r c o n d u c t o r s as shown on t h e
cable schedule. The c o n d u c t o r s s h a l l be d u a l i n s u l a t e d
with an i n n e r l a y e r o f foamed, n a t u r a l p o l y o l e f i n
c o v e r e d by an o u t e r l a y e r o f s o l i d c o l o r e d p o l y o l e f i n .
The conductor insulation shall be color coded in
accordance with i n d u s t r y standards. The c o r e s h a l l be
f i l l e d w i t h 80°C ETPR compound, t o c o m p l e t e l y f i l l t h e
i n t e r s t i c e s b e t w e e n t h e p a i r s and u n d e r t h e c o r e w r a p .
The c o r e w r a p s h a l l be a n o n - h y g r o s c o p i c , dielectric
tape, a p p l i e d over the core assembly. A corrugated,
c o p o l y m e r c o a t e d , 8 m i l a l u m i n u m t a p e s h i e l d s h a l l be
a p p l i e d l o n g i t u d i n a l l y w i t h an o v e r l a p o v e r t h e c o r e
wrap. The s h i e l d i n t e r f a c e s s h a l l be f l o o d e d w i t h an
adhesive compound t o p r o v i d e m o i s t u r e and c o r r o s i o n
protection. A b l a c k , l i n e a r low d e n s i t y p o l y e t h y l e n e
j a c k e t s h a l l be a p p l i e d o v e r t h e s h i e l d . This cable
shall be suitable for direct burial and conduit
applications. The cable shall be Superior Essex
Sealpic®-FSF o r e q u a l .
J. V a r i a b l e f r e q u e n c y d r i v e c a b l e s #1 AWG o r l a r g e r , where
i d e n t i f i e d on t h e c a b l e s c h e d u l e , s h a l l be c l a s s B
stranded c o p p e r w i r e w i t h XLPE i n s u l a t i o n , 3 bare
stranded ground conductors, a l o n g i t u d i n a l c o r r u g a t e d
c o p p e r t a p e s h i e l d and a b l a c k PVC J a c k e t . The c a b l e
s h a l l c a r r y a 600V UL-TC r a t i n g w i t h a temperature
r a n g e o f -20°C t o 90°C. The c a b l e s h a l l be a L a p p
O l f l e x VFD S y m m e t r i c a l o r e q u a l .
K. V a r i a b l e frequency d r i v e c a b l e s #2 AWG or s m a l l e r ,
where i d e n t i f i e d on t h e c a b l e s c h e d u l e , s h a l l be c l a s s
K stranded copper with a s p e c i a l l y formulated semi
conductive insulation designed for nonlinear/VFD
drives, 100% shielding with f o i l t a p e and a t i n n e d
c o p p e r b r a i d and an i n d u s t r i a l g r a d e PVC j a c k e t . T h e r e
s h a l l be three current c a r r y i n g conductors and one
ground conductor. The c a b l e s h a l l c a r r y a 600V UL-TC
r a t i n g w i t h a temperature r a n g e o f -25°C t o 90°C. The
c a b l e s h a l l be a L a p p O l f l e x VFD S l i m o r e q u a l .
L. F i b e r o p t i c c a b l e s s h a l l be o f h e a v y - d u t y c o n s t r u c t i o n
and d e s i g n e d f o r d i r e c t b u r i a l , d u c t , p l e n u m , o u t s i d e
and t r a y a p p l i c a t i o n s . The c a b l e s s h a l l u t i l i z e an
16120-4 220/2012-01, 02
aluminum interlocking outer armor covered by a
fluoropolymer jacket, tight-buffered optical fibers
s u r r o u n d e d by an a r a m i d s t r e n g t h member w i t h an i n n e r
fluoropolymer jacket covering. The cables shall
conform to the f o l l o w i n g s p e c i f i c a t i o n s :
2. Type - M u l t i m o d e
M. S p e c i a l w i r i n g and c a b l e s f o r s i g n a l , instrumentation
and communication s h a l l be as i n d i c a t e d under the
appropriate S e c t i o n , on t h e d r a w i n g s , on t h e cable
schedule or as recommended by the equipment
manufacturer.
N. Acceptable manufacturers:
1. General Cable
2. S e r v i c e Wire
3. American
4. Lapp G r o u p
5. Belden
6. Southwire
7. Superior Essex
8. Coleman
9. O p t i c a l Cable Corporation
10. Bussman
11. Or e q u a l
A. C a b l e l i m i t e r s s h a l l be r a t e d 600 VAC, 2 0 0 k A I C c u r r e n t
l i m i t i n g , w i t h b o l t - o n or compression connections or a
combination, d e p e n d i n g on the application. Bodies
shall be f i b e r g l a s s and provide a totally self
contained, static device. Under short circuit
c o n d i t i o n s t h e r e s h a l l be no v e n t i n g o f i o n i z e d g a s e s
or e x p l o s i v e a c t i o n . P r o v i d e each l i m i t e r w i t h the
manufacturer s u p p l i e d heat s h r i n k tubing. The limiter
size s h a l l be b a s e d on the s i z e of the protected
16120-5 220/2012-01, 02
conductor. Limiters shall be F e r r a z - S h a w m u t , Bussman
or equal.
2.03 TERMINATIONS
E. Terminations made i n b e l o w g r a d e b o x e s o r b o x e s t h a t
are l o c a t e d i n wet/damp a r e a s shall be made w i t h
waterproof butt s p l i c e connectors. These a r e a s s h a l l
i n c l u d e t h e wet w e l l s i d e o f pump s t a t i o n s , m e t e r / v a l v e
vaults, etc. The c o n n e c t o r s s h a l l be M o l e x Perma-
Seal™, a l l w e a t h e r h e a t s e a l a b l e c r i m p c o n n e c t o r s .
G. Acceptable manufacturers:
1. Burndy
2. Thomas & B e t t s
3. Ideal
4. 3M Company
5. Molex
6. O p t i c a l Cable Corporation
7. Or e q u a l
16120-6 220/2012-01, 02
2.04 WIRE AND CABLE MARKERS
End o f P a r t 2
16120-7 2 2 0 / 2 0 1 2 - 0 1 , 02
PART 3: EXECUTION
3.01 WIRE
A. A l l p o w e r / l i g h t i n g w i r i n g s h a l l be c o m p l e t e l y installed
i n conduit unless otherwise noted.
C. A l l f e e d e r and b r a n c h c i r c u i t w i r e s s h a l l be color
c o d e d t o m a t c h t h e OWNER'S e x i s t i n g c o d i n g o r where no
c o n s i s t e n t c o d i n g e x i s t s , as f o l l o w s :
A. A l l p o w e r f e e d e r s and b r a n c h c i r c u i t w i r e s s h a l l be
tagged i n c a b i n e t s , j u n c t i o n boxes, panel boards, e t c .
w i t h permanent l a b e l s a t t a c h e d t o the w i r e w i t h i n 6
inches of the t e r m i n a t i o n p o i n t . Labels s h a l l be
l e g i b l e and s h a l l n o t be r e m o v e d , c u t - o f f , e t c . Each
individual conductor shall be labeled with an
alphanumeric code that corresponds to the cable
s c h e d u l e (PXXX-A, B, C, N, L l , L 2 , G o r S P A R E - 1 , 2 . . ) .
16120-8 220/2012-01, 02
schedule (CXXX). Individual conductors shall be
l a b e l e d to correspond w i t h the i d e n t i f i c a t i o n s p r o v i d e d
by t h e i n d i v i d u a l e q u i p m e n t m a n u f a c t u r e r s t o w h i c h t h e
conductors are attached. Where no s u c h i d e n t i f i c a t i o n s
e x i s t , t h e i n d i v i d u a l c o n d u c t o r s s h a l l a l s o be l a b e l e d
t o c o r r e s p o n d t o t h e c a b l e s c h e d u l e (CXXX-1, 2, 3... o r
SPARE-1, 2 . . . ) .
2. L a b e l s s h a l l be i n s t a l l e d a p p r o x i m a t e l y 1/2" from
t h e t e r m i n a t i o n p o i n t and s h r u n k t o a t i g h t f i t on
t h e w i r e w i t h a h e a t gun
3. L a b e l s s h a l l be o r i e n t e d s u c h t h a t t h e y a r e r i g h t
s i d e up and r e a d a b l e a f t e r t h e w i r e i s c o n n e c t e d
to the t e r m i n a l block.
03 CABLE L I M I T E R S
I n s t a l l c a b l e l i m i t e r s on b o t h e n d s o f t h e d e s i g n a t e d
c a b l e s o r as shown on t h e d r a w i n g s . A l l conductors
within the cable shall be included. Install the
manufacturer's heat shrink tubing for additional
i n s u l a t i o n and m e c h a n i c a l p r o t e c t i o n .
04 TERMINATIONS
A l l c o n t r o l and i n s t r u m e n t a t i o n w i r e s h a l l terminate
w i t h c o m p r e s s i o n t y p e f o r k l u g s on s c r e w c l a m p t e r m i n a l
s t r i p s i n c o n t r o l c a b i n e t s , t e r m i n a l boxes, s t a r t e r s ,
c o n t r o l panels or device t e r m i n a l s . Control wire may
be i n s t a l l e d w i t h o u t c o m p r e s s i o n t y p e t e r m i n a t i o n l u g s
on a t e m p o r a r y b a s i s f o r c h e c k o u t p r i o r t o f i n a l w i r e
marking.
C o n t r o l and i n s t r u m e n t a t i o n w i r e s h a l l n o t be s p l i c e d .
A l l c o n t r o l w i r e s s h a l l t e r m i n a t e on t e r m i n a l b l o c k s o r
at device t e r m i n a l s .
16120-9 220/2012-01, 02
n o t be s e p a r a t e d f r o m power w i r i n g , t h e c a b l e s h a l l be
i n s t a l l e d i n conduit i n s i d e the enclosure or a metal
b a r r i e r s h a l l be i n s t a l l e d b e t w e e n them.
3.05 TESTING
End o f P a r t 3
End o f S e c t i o n
16120-10 2 2 0 / 2 0 1 2 - 0 1 , 02
SECTION 16130
BOXES
PART 1: GENERAL
A. The CONTRACTOR s h a l l :
1. P r o v i d e a l l b o x e s a s shown on t h e d r a w i n g s o r a s
may be r e q u i r e d f o r p r o p e r i n s t a l l a t i o n of the
v a r i o u s e l e c t r i c a l systems and t o f a c i l i t a t e t h e
p u l l i n g of wires.
A. S p e c i f i e d elsewhere:
Not used.
Not used.
End o f P a r t 1
16130-1 2 2 0 / 2 0 1 2 - 0 1 , 02
PART 2: PRODUCTS
2.01 BOXES
B. S m a l l j u n c t i o n a n d p u l l b o x e s s h a l l be c a s t a l u m i n u m
with cast aluminum d e v i c e plates or cast aluminum
b l a n k c o v e r s s i m i l a r t o C o o p e r C r o u s e - H i n d s t y p e GUA
o u t l e t boxes.
E. A l l B o x e s w h i c h must be l a r g e r t h a n o u t l e t b o x e s s h a l l
be made o f ASTM 316 s t a i n l e s s s t e e l a n d s h a l l be r a t e d
NEMA t y p e 4X. M e t a l boxes w i t h c o n d u i t c o n c e n t r i c o r
e c c e n t r i c knockouts s h a l l n o t be u s e d . A l l boxes
s h a l l be w e l d e d c o n s t r u c t i o n a n d n o t be s m a l l e r t h a n
t h e minimum c o d e d i m e n s i o n s . A l l b o x e s s h a l l have
hinged covers and q u i c k r e l e a s e type f a s t e n e r s .
H. Acceptable manufacturers
1. Cooper C r o u s e - H i n d s
2. or equal
End o f P a r t 2
16130-2 220/2012-01, 02
PART 3: EXECUTION
3 . 01 BOXES
B. B o x e s s h a l l be i n s t a l l e d a t l o c a t i o n s as shown on t h e
d r a w i n g s ; h o w e v e r , t h e CONTRACTOR s h a l l c o o r d i n a t e a l l
rough-in w i t h the other trades to v e r i f y that the
d e v i c e l o c a t i o n s do n o t i n t e r f e r e w i t h o t h e r e l e m e n t s .
N o t i f y t h e ENGINEER o f c o n f l i c t s and modify device
l o c a t i o n s as d i r e c t e d .
D. P r o v i d e h o l e s i n p u l l and j u n c t i o n boxes to r e c e i v e
e n t e r i n g raceways. There s h a l l be no h o l e s except
t h o s e u s e d by r a c e w a y s .
E. O u t l e t b o x e s f o r m u l t i p l e d e v i c e s i n t h e same l o c a t i o n
s h a l l be mounted i n gang b o x e s w i t h t h e appropriate
cover p l a t e s .
F. P r o v i d e a s e p a r a t e box o r a s e p a r a t e s e c t i o n f o r each
w i r i n g s y s t e m o f p o w e r , c o n t r o l and instrumentation.
B o x e s s h a l l n o t be s m a l l e r t h a n t h e s i z e r e q u i r e d by
t h e N a t i o n a l E l e c t r i c a l Code.
K. A l l b o x e s f o r c o n t r o l p a n e l s s h a l l be s i z e d t o house
t h e d e v i c e s r e q u i r e d by t h e d r a w i n g s p l u s 25% spare
s p a c e w i t h a minimum s i z e as i n d i c a t e d on t h e l a y o u t
16130-3 220/2012-01, 02
drawings. B o x e s f o r c o n t r o l p a n e l s s h a l l be NEMA t y p e
4X e x c e p t where n o t e d o t h e r w i s e on t h e d r a w i n g s .
End o f P a r t 3
End of S e c t i o n
16130-4 220/2012-01, 02
SECTION 16140
WIRING DEVICES
PART 1: GENERAL
1. P r o v i d e a l l w i r i n g d e v i c e s as f o l l o w s :
A. Specified elsewhere:
1.03 TESTING
End o f P a r t 1
16140-1 2 2 0 / 2 0 1 2 - 0 1 , 02
PART 2: PRODUCTS
2.01 RECEPTACLES
B. W a l l r e c e p t a c l e s s h a l l be m a n u f a c t u r e d by A r r o w - H a r t ,
L e v i t o n , H u b b e l l o r P a s s & Seymour.
F. A l l r e c e p t a c l e s l o c a t e d o u t d o o r s , i n damp l o c a t i o n s o r
i n wet l o c a t i o n s s h a l l be l i s t e d w e a t h e r - r e s i s t a n t .
G. The OWNER s h a l l be a l l o w e d t o c h o o s e f r o m t h e f o l l o w i n g
c o l o r s f o r each b u i l d i n g o r area:
1. White
2. Ivory
3. Gray
4. Brown
5. Black
6. L i g h t Almond
A. S t a n d a r d i n d o o r c o v e r p l a t e s f o r f l u s h b o x e s s h a l l be
s m o o t h s t a i n l e s s s t e e l w i t h r o u n d e d o u t e r edge d e s i g n e d
f o r f l u s h mounting. S u r f a c e mounted o u t l e t b o x e s s h a l l
have c a s t aluminum d e v i c e c o v e r s .
16140-2 2 2 0 / 2 0 1 2 - 0 1 , 02
B. A l t e r n a t e i n d o o r c o v e r p l a t e s f o r f l u s h b o x e s s h a l l be
smooth t h e r m o s e t w i t h r o u n d e d o u t e r edge d e s i g n e d f o r
f l u s h mounting. The OWNER s h a l l be a l l o w e d t o c h o o s e
from the f o l l o w i n g c o l o r s f o r each b u i l d i n g a r e a :
1. White
2. Ivory
3. Gray
4. Brown
5. Black
6. L i g h t Almond
7. S a t i n Brass
End of P a r t 2
16140-3 220/2012-01, 02
PART 3: EXECUTION
3.01 INSTALLATION
A. I n s t a l l w a l l s w i t c h e s w i t h t h e "OFF" p o s i t i o n down a n d
d u p l e x r e c e p t a c l e s w i t h t h e g r o u n d p o l e down.
C. W i r i n g d e v i c e s s h a l l be i n s t a l l e d a t l o c a t i o n s a s shown
on t h e drawings, however, t h e CONTRACTOR shall
coordinate a l l rough-in with the General/Mechanical
C o n t r a c t o r t o v e r i f y t h a t t h e d e v i c e l o c a t i o n s do n o t
i n t e r f e r e w i t h other elements. N o t i f y t h e ENGINEER o f
c o n f l i c t s and modify d e v i c e l o c a t i o n as d i r e c t e d .
D. A l l s w i t c h e s l o c a t e d i n wet l o c a t i o n s o r i n l o c a t i o n s
where WP r e c e p t a c l e s a r e r e q u i r e d s h a l l be w e a t h e r p r o o f
type.
F. W a l l s w i t c h o c c u p a n c y s e n s o r s s h a l l be s e t t o a one
m i n u t e t i m e d e l a y i n b a t h r o o m s a n d 10 m i n u t e s i n a l l
other locations.
End of Part 3
End of Section
16140-4 2 2 0 / 2 0 1 2 - 0 1 , 02
SECTION 16150
RACEWAY SCHEDULE
16150-1 220/2012-01, 02
Raceway No. From Equipment From Drawing To Equipment To Drawing
10c CI-CP-RP-100 220-351 CI-AC-100 220-352
Remarks: Power f o r the Rotary Press A i r Compressor
Segment I n s t a l l a t i o n Trade Size Type
Interior 3/4" RGS
Interior 3/4" LFMC
Raceway No. From Equipment From Drawing To Equipment To Drawing
109 CI-CP-RP-100 220-351 CI-JB-RP-100 220-351
Remarks: Wash Valves & Cake d e t e c t i o n contacts
Segment I n s t a l l a t i o n Trade S i z e Type
Interior 3/4" RGS
Interior 3/4" LFMC
Raceway No. From Equipment From Drawing To Equipment To Drawing
110 CI-CP-RP-100 220-351 CI-JB-RP-100 220-351
Remarks: Analog s i g n a l s f o r load c e l l s
Segment I n s t a l l a t i o n Trade S i z e Type
Interior 1-1/4" RGS
Interior 1-1/4" LFMC
Raceway No. From Equipment From Drawing To Equipment To Drawing
111 CI-CP-RP-100 220-351 CI-JB-RP-100 220-351
Remarks: Spare
Segment I n s t a l l a t i o n Trade S i z e Type
Interior 3/' RGS
Interior 3/< LFMC
Raceway No. From Equipment From Drawing To Equipment To Drawing
112 CI-CP-RP-100 220-351 CI-M-102 220-351
Remarks: Power t o the 1 HP Rotary Press F l o c c u l a t o r Motor
Segment I n s t a l l a t i o n Trade S i z e Type
Interior 3/4" RGS
Interior 3/4" LFMC
Raceway No. From Equipment From Drawing To Equipment To Drawing
113 CI-CP-RP-100 220-351 CI-PS-100 220-351
Remarks: Rotary Press Water I n l e t Pressure Switch
Segment I n s t a l l a t i o n Trade S i z e Type
Interior 3/4" RGS
Interior 3/4" LFMC
Raceway No. From Equipment From Drawing To Equipment To Drawing
114 CI-CP-RP-100 220-351 CI-PIT-100 220-351
Remarks: Rotary Press F l o c u l a t o r I n l e t Pressure T r a n s m i t t e r
Segment I n s t a l l a t i o n Trade S i z e Type
Interior 3/4" RGS
Interior 3/4" LFMC
16150-2 220/2012-01, 02
Raceway No. From Equipment From Drawing To Equipment To Drawing
115 CI-CP-RP-100 220-351 CI-FM-101 220-351
Remarks: Power t o the Sludge Flow Meter
Segment Installation Trade S i z e Type
Interior 3/4" RGS
Interior 3/4" LFMC
Raceway No. From Equipment From Drawing To Equipment To Drawing
116 CI-CP-RP-100 220-351 CI-FM-101 220-351
Remarks: C o n t r o l t o the Sludge Flow Meter
Segment Installation Trade S i z e Type
Interior 3/4" RGS
Interior 3/4" LFMC
Raceway No. From Equipment From Drawing To Equipment To Drawing
117 CI-CP-RP-100 220-351 CI-FM-102 220-351
Remarks: Power t o the Polymer Flow Meter
Segment Installation Trade S i z e Type
Interior 3/4" RGS
Interior 3/4" LFMC
Raceway No. From Equipment From Drawing To Equipment To Drawing
118 CI-CP-RP-100 220-351 CI-FM-102 220-351
Remarks: C o n t r o l t o the Polymer Flow Meter
Segment Installation Trade Size Type
Interior 3/4" RGS
Interior 3/4" LFMC
Raceway No. From Equipment From Drawing To Equipment To Drawing
119 CI-CP-RP-100 220-351 CI-FV-100 220-351
Remarks: Power f o r the Rotary Press Feed Valve
Segment Installation Trade S i z e Type
Interior 1" RGS
Interior 1" LFMC
Raceway No. From Equipment From Drawing To Equipment To Drawing
120 CI-CP-RP-100 220-351 CI-RV-100 220-351
Remarks: Power f o r the Rotary Press R e c i r c u l a t i o n Valve
Segment Installation Trade S i z e Type
Interior 1" RGS
Interior 1" LFMC
Raceway No. From Equipment From Drawing To Equipment To Drawing
121 CI-CP-RP-100 220-351 CI-LPS-100 220-351
Remarks: Polymer System D i s c r e t e S i g n a l s
Segment Installation Trade S i z e Type
Interior 1-1/4" RGS
Interior 1-1/4" LFMC
16150-3 220/2012-01, 02
Raceway No. From Equipment From Drawing To Equipment To Drawing
122 CI-CP-RP-100 220-351 CI-LPS-100 220-351
Remarks: Polymer System Analog S i g n a l s
Segment I n s t a l l a t i o n Trade Size Type
Interior 1" RGS
Interior 1" LFMC
Raceway No. From Equipment From Drawing To Equipment To Drawing
123 CI-CP-RP-100 220-351 CI-LPS-100 220-351
Remarks Spare
Segment I n s t a l l a t i o n Trade S i z e Type
Interior 3/4" RGS
Interior 3/4" LFMC
Raceway No. From Equipment From Drawing To Equipment To Drawing
124 CI-CP-RP-100 220-351 CI-CP-002 220-351
Remarks: C o n t r o l Wires f o r the E x i s t i n g Conveyor Panel
Segment I n s t a l l a t i o n Trade S i z e Type
1 Interior 1" RGS
Raceway No. From Equipment From Drawing To Equipment To Drawing
125 CI-CP-RP-100 220-351 CI-JB-101 220-351
Remarks: C o n t r o l Wires f o r Sludge Pumps 1 s 2
Segment I n s t a l l a t i o n Trade S i z e Type
1 Interior 2" RGS
Raceway No. From Equipment From Drawing To Equipment To Drawing
126 CI-JB-101 220-351 CI-VFD-P-101 220-351
Remarks: C o n t r o l Wires f o r Sludge Pump 1
Segment I n s t a l l a t i o n Trade S i z e Type
1 Interior 1-1/2' RGS
Raceway No. From Equipment From Drawing To Equipment To Drawing
127 CI-JB-101 220-351 CI-VFD-P-102 220-351
Remarks: C o n t r o l Wires f o r Sludge Pump 2
Segment I n s t a l l a t i o n Trade S i z e Type
1 Interior 1-1/4" RGS
Raceway No. From Equipment From Drawing To Equipment To Drawing
12? CI-MCC-1 220-351 CI-VFD-P-101 220-351
Remarks: Power f o r Sludge Pump 1
Segment I n s t a l l a t i o n Trade S i z e Type
1 Interior 1-1/4 RGS
Raceway No. From Equipment From Drawing To Equipment To Drawing
129 CI-MCC-1 220-351 CI-VFD-P-102 220-351
Remarks: Power f o r Sludge Pump 2
Segment I n s t a l l a t i o n Trade S i z e Type
1 Interior 1-1/4" RGS
16150-4 220/2012-01, 02
Raceway No. From Equipment From Drawing To Equipment To Drawing
130 CI-VFD-P-101 220-351 CI-JB-102 220-351
Remarks: 4-20 Speed S i g n a l f o r Sludge Pump 1
Segment I n s t a l l a t i o n Trade Size Type
1 Interior 1-1/2" RGS
Raceway No. From Equipment From Drawing To Equipment To Drawing
131 CI-VFD-P-102 220-351 CI-JB-102 220-351
Remarks: 4-20 Speed S i g n a l f o r Sludge Pump 2
Segment I n s t a l l a t i o n Trade S i z e Type
1 Interior 1-1/2" RGS
Raceway No. From Equipment From Drawing To Equipment To Drawing
132 CI-JB-102 220-351 CI-CP-001 220-351
Remarks: Sludge Pumps 1 & 2 speed s i g n a l s and c o n t r o l s
Segment I n s t a l l a t i o n Trade Size Type
Interior 2' RGS
Raceway No. From Equipment From Drawing To Equipment To Drawing
133 CI-VFD-P-101 220-351 CI-JB-103 220-352
Remarks Control wires f o r Sludge Pump 1 pressure switches
Segment I n s t a l l a t i o n Trade S i z e Type
Interior 1" RGS
Raceway No. From Equipment From Drawing To Equipment To Drawing
134 CI-JB-103 220-352 CI-PS-P-101-1 220-352
Remarks: C o n t r o l wires f o r Sludge Pump 1 pressure switch 1
Segment I n s t a l l a t i o n Trade Size Type
Interior 3/4" RGS
Interior 3/4" LFMC
Raceway No. From Equipment From Drawing To Equipment To Drawing
135 CI-JB-103 220-352 CI-PS-P-101-2 220-352
Remarks Control wires f o r Sludge Pump 1 pressure switch 2
Segment I n s t a l l a t i o n Trade Size Type
Interior 3/4" RGS
Interior 3/4" LFMC
Raceway No. From Equipment From Drawing To Equipment To Drawing
136 CI-VFD-P-102 220-351 CI-JB-104 220-352
Remarks: C o n t r o l wires f o r Sludge Pump 2 pressure switches
Segment I n s t a l l a t i o n Trade S i z e Type
1 Interior 1' RGS
Raceway No. From Equipment From Drawing To Equipment To Drawing
137 CI-JB-104 220-352 CI-PS-P-102-1 220-352
Remarks: C o n t r o l wires f o r Sludge Pump 2 pressure switch 1
Segment I n s t a l l a t i o n Trade S i z e Type
Interior 3/4" RGS
Interior 3/4" LFMC
16150-5 220/2012-01, 02
Raceway No. From Equipment From Drawing To Equipment To Drawing
13E CI-JB-104 220-352 CI-PS-P-102-2 220-352
Remarks: C o n t r o l wires f o r Sludge Pump 2 pressure switch 2
Segment Installation Trade S i z e Type
Interior 3/4" RGS
Interior 3/4" LFMC
Raceway No. From Equipment From Drawing To Equipment To Drawing
139 CI-VFD-P-101 220-351 CI-DS-P-101 220-352
Remarks: Power f o r Sludge Pump 1
Segment Installation Trade S i z e Type
1 Interior 1-1/4" RGS
Raceway No. From Equipment From Drawing To Equipment To Drawing
140 CI-DS-P-101 220-352 CI-P-101 220-352
Remarks: Power f o r Sludge Pump 1
Segment Installation Trade S i z e Type
Interior 1-1/4" RGS
Interior 1-1/4" LFMC
Raceway No. From Equipment From Drawing To Equipment To Drawing
141 CI-VFD-P-102 220-351 CI-DS-P-102 220-352
Remarks: Power f o r Sludge Pump 2
Segment Installation Trade S i z e Type
1 Interior 1-1/4" RGS
Raceway No. From Equipment From Drawing To Equipment To Drawing
142 CI-DS-P-102 220-352 CI-P-102 220-352
Remarks: Power f o r Sludge Pump 2
Segment Installation Trade S i z e Type
Interior 1-1/4" RGS
Interior 1-1/4" LFMC
Raceway No. From Equipment From Drawing To Equipment To Drawing
143 CI-VFD-P-101 220-351 CI-LCS-100 220-352
Remarks: Jog contacts f o r P-101, auto contact f o r GR-100
Segment Installation Trade S i z e Type
1 Interior 1-1/4' RGS
Raceway No. From Equipment From Drawing To Equipment To Drawing
144 CI-VFD-P-102 220-351 CI-LCS-100 220-352
Remarks: Jog contacts f o r P-102, auto contact f o r GR-100
Segment Installation Trade S i z e Type
1 Interior 1" RGS
Raceway No. From Equipment From Drawing To Equipment To Drawing
145 CI-LCS-100 220-352 CI-CP-GR-100 220-352
Remarks: Auto s t a r t contacts from P-101 & P-102
Segment Installation Trade S i z e Type
1 Interior 1" RGS
16150-6 220/2012-01, 02
Raceway No. From Equipment From Drawing To Equipment To Drawing
14( CI-CP-GR-100 220-352 CI-TS-GR-100 220-352
Remarks: C o n t r o l wires f o r GR-100 temperature switch
Segment Installation Trade S i z e Type
Interior 3/4" RGS
Interior 3/4" LFMC
Raceway No. From Equipment From Drawing To Equipment To Drawing
147 CI-LP-102 220-351 CI-REC-100 220-351
Remarks: Power t o dedicated REC-100 f o r polymer drum pump
Segment Installation Trade S i z e Type
1 Interior 3/< RGS
Raceway No. From Equipment From Drawing To Equipment To Drawing
148 CI-LP-102 220-351 CI-MMS-MX-100 220-351
Remarks: Power t o the Polymer Drum Mixer Motor S t a r t e r
Segment Installation Trade S i z e Type
1 Interior 3/4" RGS
Raceway No. From Equipment From Drawing To Equipment To Drawing
149 CI-MMS-MX-100 220-351 CI-REC-200 220-351
Remarks: Power t o dedicated REC-200 f o r polymer drum mixer
Segment Installation Trade S i z e Type
Interior 3/4" RGS
Interior 3/4" LFMC
Raceway No. From Equipment From Drawing To Equipment To Drawing
150 CI-MCC-2 220-351 CI-CP-GR-100 220-352
Remarks: Power f o r theGrinder Control Panel
Segment Installation Trade S i z e Type
1 Interior 3/4" RGS
Raceway No. From Equipment From Drawing To Equipment To Drawing
151 CI-CP-GR-100 220-352 CI-GR-100 220-352
Remarks Power f o r theGrinder
Segment Installation Trade S i z e Type
Interior 3/4" RGS
Interior 3/4" LFMC
Raceway No. From Equipment From Drawing To Equipment To Drawing
152 CI-CP-003 220-351 CI-CP-001 220-351
Remarks: Pump C o n t r o l s
Segment Installation Trade S i z e Type
1 Interior 1-1/4" RGS
Raceway No. From Equipment From Drawing To Equipment To Drawing
153 CI-LP-102 220-351 CI-CP-001 220-351
Remarks: Power f o r CP-0 01 Relays
Segment Installation Trade S i z e Type
Interior 3/4" RGS
End of Section
16150-7 220/2012-01, 02
SECTION 16160
CABLE SCHEDULE
Cable Qty Cable Conductor Insulation Cond. Rated Operating From To Remarks
Number Type Size Type Type Voltage Voltage Equipment Equipment
1
C102 2 4pr 2 4 AWG CAT 6 CU 300 DC 24 CI-CP'-RP Network SCADA
100 Equipment C o m m u n i c a t i o n s , C a t
Cabinet 6 Plenum R a t e d
Routing Conduit No. From Equipment From D r a w i n g To E q u i p m e n t To D r a w i n g
Cable Qty Cable Conductor Insulation Cond. Rated Operating From To Remarks
Number Type Size Type Type Voltage Voltage Equipment Equipment
2
C104 7 1/C 14 AWG XHHW CU 600 AC 120 CI-CP'-RP CI-RD- Control f o r the
100 CONV-100 Screw C o n v e y o r
Rotation Detector
Routing Conduit No. From Equipment From D r a w i n g To E q u i p m e n t To D r a w i n g
Cable Qty Cable Conductor Insulation Cond. Rated Operating From To Remarks
Number Type Size Type Type Voltage Voltage Equipment Equipment
3
C105 3 1/C 14 AWG XHHW CU 600 AC 120 CI-CP--RP - CI-AL- Control f o r the
100 CONV-100 Screw C o n v e y o r P u l l
Cord E-Stop
Routing Conduit No. From Equipment From D r a w i n g To Equipment To D r a w i n g
Cable Qty Cable Conductor Insulation Cond. Rated Operating From To Remarks
Number Type Size Type Type Voltage Voltage Equipment Equipment
4
C109 8 1/C 14 AWG XHHW CU 600 DC 24 CI-CP--RP — CI-JB-RP- W i r e s f o r R o t a r y
100 100 P r e s s Wash V a l v e s
&Cake D e t e c t o r s
Routing Conduit No. From Equipment From Drawing To Equipment To D r a w i n g
16160-1 220/2012-01, 02
Cable Qty Cable Conductor Insulation Cond. Rated Operating From To Remarks
Number Type Size Type Type Voltage Voltage Equipment Equipment
5
C110 4 1 pr 16 AWG PVC SHLD CU 300 DC 24 CI-CP--RP - CI-JB-RP- Wires f o r Rotary
100 100 Press Load C e l l s
Routing Conduit No. From Equipment From Drawing To Equipment To Drawing
Cable Qty Cable Conductor Insulation Cond. Rated Operating From To Remarks
Number Type Size Type Type Voltage Voltage Equipment Equipment
6
C113 3 1/C 14 AWG XHHW CU 600 DC 24 CI-CP--RP - CI-PS-100 W i r e s f o r t h e R o t a r y
100 Press Pressure Switch
Routing Conduit No. From Equipment From D r a w i n g To E q u i p m e n t To Drawing
Cable Qty Cable Conductor Insulation Cond. Rated Operating From To Remarks
Number Type Size Type Type Voltage Voltage Equipment Equipment
7
C114 1 1 pr 16 AWG PVC SHLD CU 300 DC 24 CI-CP--RP - CI-PIT- Wires f o r the Rotary
100 100 Press Pressure
Transmitter
Routing Conduit No. From Equipment From D r a w i n g To Equipment To Drawing
Cable Qty Cable Conductor Insulation Cond. Rated Operating From To Remarks
Number Type Size Type Type Voltage Voltage Equipment Equipment
8
C116 1 1 pr 16 AWG PVC SHLD CU 300 DC 24 CI-CP--RP - CI-FM-101 C o n t r o l f o r t h e
100 S l u d g e Flow M e t e r
Routing Conduit No. From Equipment From Drawing To E q u i p m e n t To Drawing
Cable Qty Cable Conductor Insulation Cond. Rated Operating From To Remarks
Number Type Size Type Type Voltage Voltage Equipment Equipment
16160-2 220/2012-01, 02
Cable Qty Cable Conductor Insulation Cond. Rated Operating From To Remarks
Number Type Size Type Type Voltage Voltage Equipment Equipment
10
C121 14 1/C 14 AWG XHHW CU 600 AC 120 CI-CP-RP'- CI-LPS- Control f o r the
100 100 L i q u i d Polymer
System S k i d
Routing Conduit No. From Equipment From D r a w i n g To E q u i p m e n t To Drawing
Cable Qty Cable Conductor Insulation Cond. Rated Operating From To Remarks
Number Type Size Type Type Voltage Voltage Equipment Equipment
11
C122 4 1 pr 16 AWG PVC SHLD CU 300 DC 24 CI-CP-RP'- CI-LPS- Control f o r the
100 100 L i q u i d Polymer
System S k i d
Routing Conduit No. From Equipment From D r a w i n g To Equipment To Drawing
Cable Qty Cable Conductor Insulation Cond. Rated Operating From To Remarks
Number Type Size Type Type Voltage Voltage Equipment Equipment
12
C124 10 1/C 14 AWG XHHW CU 600 AC 120 CI-CP-RP•- CI-CP-002 C o n t r o l W i r e s f o r
100 t h e Time R e l a y
C o n t a c t s (2)
Routing Conduit No. From Equipment From D r a w i n g To E q u i p m e n t To Drawing
Cable Qty Cable Conductor Insulation Cond. Rated Operating From To Remarks
Number Type Size Type Type Voltage Voltage Equipment Equipment
13
C126a 10 1/C 14 AWG XHHW CU 600 AC 120 CI-CP-RP - CI-VFD-P- C o n t a c t W i r e s f o r
100 101 Start/Stop &
Run/Fault
Routing Conduit No. From Equipment From D r a w i n g To E q u i p m e n t To Drawing
Cable Qty Cable Conductor Insulation Cond. Rated Operating From To Remarks
Number Type Size Type Type Voltage Voltage Equipment Equipment
14
C126b 2 1 pr 16 AWG PVC SHLD CU 300 DC 24 CI-VFD-P - CI-CP-RP- Spare s i g n a l c a b l e
101 100 f o r P-101
Routing Conduit No. From Equipment From D r a w i n g To E q u i p m e n t To Drawing
16160-3 220/2012-01, 02
Cable Qty Cable Conductor Insulation Cond. Rated Operating From To Remarks
Number Type Size Type Type Voltage Voltage Equipment Equipment
Cable Qty Cable Conductor Insulation Cond. Rated Operating From To Remarks
Number Type Size Type Type Voltage Voltage Equipment Equipment
1 6
C127b 2 1 pr 16 AWG PVC SHLD CU 300 DC 24 CI-VFD-•P- CI-CP-RP- Spare s i g n a l cable
102 100 f o r P--102
Routing C o n d u i t No. From Equipment From Drawing To E q u i p m e n t To Drawing
Cable Qty Cable Conductor Insulation Cond. Rated Operating From To Remarks
Number Type Size Type Type Voltage Voltage Equipment Equipment
1 7
C130a 1 1 t r i a d 16 AWG PVC SHLD CU 300 DC 24 CI-VFD-•P- CI-CP-001 Speed S i g n a l f o r P-
101 101
Routing Conduit No. From Equipment From Drawing To E q u i p m e n t To Drawing
Cable Qty Cable Conductor Insulation Cond. Rated Operating From To Remarks
Number Type Size Type Type Voltage Voltage Equipment Equipment
1 8
C130b 9 1/C 14 AWG XHHW CU 600 AC 120 CI-CP-001 CI-VFD-P- S t a r t / S t o p and Run
101 c o n t a c t s f o r P-101
Routing Conduit No. From Equipment From Drawing To Equipment To Drawing
16160-4 220/2012-01, 02
Cable Qty Cable Conductor Insulation Cond. Rated Operating From To Remarks
G
Number Type Size ^yp Type Voltage Voltage Equipment Equipment
1 9
C131a 1 1 t r i a d 16 AWG PVC SHLD CU 300 DC 24 CI-VFD- P- CI-CP-001 Speed S i g n a l f o r P-
102 102
Routing Conduit No. From Equipment From Drawing To E q u i p m e n t To Drawing
Cable Qty Cable Conductor Insulation Cond. Rated Operating From To Remarks
Number Type Size Type Type Voltage Voltage Equipment Equipment
20 C131b 9 1/C 14 AWG XHHW CU 600 AC 120 CI--CP-001 CI-VFD-P- S t a r t / S t o p and Run
102 c o n t a c t s f o r P-
-102
Routing Conduit No. From Equipment From Drawing To E q u i p m e n t To Drawing
Cable Qty Cable Conductor Insulation Cond. Rated Operating From To Remarks
Number Type Size Type Type Voltage Voltage Equipment Equipment
2 1
C132a 2 1/C 14 AWG XHHW CU 600 AC 120 CI--CP-001 CI-VFD-P- C R l c o n t a c t w i r e s
101 f o r CI-VFD-P-101
Routing Conduit No. From Equipment From Drawing To E q u i p m e n t To Drawing
Cable Qty Cable Conductor Insulation Cond. Rated Operating From To Remarks
Number Type Size Type Type Voltage Voltage Equipment Equipment
2 2
C132b 1 1 triad 16 AWG PVC SHLD CU 300 DC 24 CI-CP-RP- CI-VFD-P- P-101 speed c o n t r o l
100 101 f o r R o t a r y P r e s s CP
Routing Conduit No. From Equipment From Drawing To E q u i p m e n t To D r a w i n g
16160-5 220/2012-01, 02
Cable Qty Cable Conductor Insulation Cond. Rated Operating From To Remarks
Number Type Size Type Type Voltage Voltage Equipment Equipment
Cable Qty Cable Conductor Insulation Cond. Rated Operating From To Remarks
Number Type Size Type Type Voltage Voltage Equipment Equipment
Cable Qty Cable Conductor Insulation Cond. Rated Operating From To Remarks
Number Type Size Type Type Voltage Voltage Equipment Equipment
Cable Qty Cable Conductor Insulation Cond. Rated Operating From To Remarks
Number Type Size Type Type Voltage Voltage Equipment Equipment
16160-6 220/2012-01, 02
Cable Qty Cable Conductor Insulation Cond. Rated Operating From To Remarks
Number Type Size Type Type Voltage Voltage Equipment Equipment
2 7
C137 5 1/C 14 AWG XHHW CU 600 AC 120 CI-VFD-P - CI-PS-P- C o n t a c t W i r e s f o r P-
102 102-1 102 P r e s s u r e S w i t c h
No. 1
Routing Conduit No. From Equipment From Drawing To E q u i p m e n t To Drawing
Cable Qty Cable Conductor Insulation Cond. Rated Operating From To Remarks
Number Type Size Type Type Voltage Voltage Equipment Equipment
Cable Qty Cable Conductor Insulation Cond. Rated Operating From To Remarks
Number Type Size Type Type Voltage Voltage Equipment Equipment
2 9
C143 7 1/C 14 AWG XHHW CU 600 AC 120 CI-VFD-•P- CI-LCS- Local Jog (on/off)
101 100 C o n t r o l s f o r P-101
Routing Conduit No. From Equipment From Drawing To E q u i p m e n t To Drawing
Cable Qty Cable Conductor Insulation Cond. Rated Operating From To Remarks
Number Type Size Type Type Voltage Voltage Equipment Equipment
30 C144 7 1/C 14 AWG XHHW CU 600 AC 120 CI-VFD-•P- CI-LCS- Local Jog (on/off)
102 100 C o n t r o l s f o r P-102
Routing Conduit No. From Equipment From Drawing To E q u i p m e n t To Drawing
Cable Qty Cable Conductor Insulation Cond. Rated Operating From To Remarks
Number Type Size Type Type Voltage Voltage Equipment Equipment
3 1
C145a 3 1/C 14 AWG XHHW CU 600 AC 120 CI-VFD-P- CI-CP-GR- " A u t o " S t a r t c o n t a c t
101 100 f r o m P-101 f o r t h e
Grinder
Routing Conduit No. From Equipment From Drawing To E q u i p m e n t To D r a w i n g
16160-7 220/2012-01, 02
Cable Qty Cable Conductor Insulation Cond. Rated Operating From TO Remarks
Number Type Size Type Type Voltage Voltage Equipment Equipment
3 2
C145b 2 1/C 14 AWG XHHW CU 600 AC 120 CI-VFD-F'- CI-CP-GR- "Auto" S t a r t c o n t a c t
102 100 f r o m P-102 f o r t h e
Grinder
Routing Conduit No. From Equipment From Drawing To Equipment To Drawing
Cable Qty Cable Conductor Insulation Cond. Rated Operating From To Remarks
Number Type Size Type Type Voltage Voltage Equipment Equipment
33 C145c 4 1/C 14 AWG XHHW CU 600 AC 120 CI-CP-GR- CI-CP-RP- G r i n d e r " F a u l t "
100 100 c o n t a c t t o CP-RP-
100' s PLC
Routing Conduit No. From Equipment From Drawing To Equipment To Drawing
Cable Qty Cable Conductor Insulation Cond. Rated Operating From To Remarks
Number Type Size Type Type Voltage Voltage Equipment Equipment
Cable Qty Cable Conductor Insulation Cond. Rated Operating From TO Remarks
Number Type Size Type Type Voltage Voltage Equipment Equipment
3S C152a 8 1/C 14 AWG XHHW CU 600 AC 120 CI-CP--003 CI-VFD-P- S t a r t / S t o p and Run
101 c o n t a c t s f o r P-101
Routing Conduit No. From Equipment From D r a w i n g To E q u i p m e n t To Drawing
16160-8 220/2012-01, 02
Cable Qty Cable Conductor Insulation Cond. Rated Operating From To Remarks
Number Type Size Type Type Voltage Voltage Equipment Equipment
36
C152b 8 1/C 14 7AWG XHHW CU 600 AC 120 CI-CP-003 CI-VFD-P- S t a r t / S t o p and Run
102 c o n t a c t s f o r P-102
Routing Conduit No. From Equipment From Drawing To E q u i p m e n t To Drawing
Cable Qty Cable Conductor Insulation Cond. Rated Operating From To Remarks
Number Type Size Type Type Voltage Voltage Equipment Equipment
37
P101 4 1/C 6 AWG XHHW CU 600 AC 480 CI-MCC-2 CI-CP-RP- Power f o r t h e R o t a r y
100 Press C o n t r o l Panel
Routing Conduit No. From Equipment From Drawing To E q u i p m e n t To Drawing
Cable Qty Cable Conductor Insulation Cond. Rated Operating From TO Remarks
Number Type Size Type Type Voltage Voltage Equipment Equipment
38
P103 4 1/C 12 AWG XHHW CU 600 AC 480 CI-CP-RF'- CI-CONV- Power f o r t h e R o t a r y
100 100 P r e s s Screw Conveyor
Routing Conduit No. From Equipment From Drawing To E q u i p m e n t To Drawing
Cable Qty Cable Conductor Insulation Cond. Rated Operating From TO Remarks
Number Type Size Type Type Voltage Voltage Equipment Equipment
39
P106 4 1/C 8 AWG XHHW CU 600 AC 480 CI-CP-RP'- CI-M-101 Power f o r t h e R o t a r y
100 P r e s s Motor
Routing Conduit No. From Equipment From Drawing To E q u i p m e n t To Drawing
Cable Qty Cable Conductor Insulation Cond. Rated Operating From To Remarks
Number Type Size Type Type Voltage Voltage Equipment Equipment
40
P107 4 1/C 12 AWG XHHW CU 600 AC 480 CI-CP-RP'- CI-AC-100 Power f o r t h e R o t a r y
100 P r e s s A i r Compressor
Routing Conduit No. From Equipment From Drawing To E q u i p m e n t To Drawing
16160-9 220/2012-01, 02
Cable Qty Cable Conductor Insulation Cond. Rated Operating From To Remarks
Number Type Size Type Type Voltage Voltage Equipment Equipment
Cable Qty Cable Conductor Insulation Cond. Rated Operating From To Remarks
Number Type Size Type Type Voltage Voltage Equipment Equipment
42
P115 3 1/C 12 AWG XHHW CU 600 AC 120 CI-CP-RP•- CI-FM-101 Power f o r t h e S l u d g e
100 Flow M e t e r
Routing Conduit No. From Equipment From D r a w i n g To Equipment To Drawing
Cable Qty Cable Conductor Insulation Cond. Rated Operating From To Remarks
Number Type Size Type Type Voltage Voltage Equipment Equipment
Cable Qty Cable Conductor Insulation Cond. Rated Operating From To Remarks
Number Type Size Type Type Voltage Voltage Equipment Equipment
44
P119 6 1/C 12 AWG XHHW CU 600 AC 120 CI-CP-RP - CI-FV-100 Power f o r t h e R o t a r y
100 P r e s s Feed V a l v e
Routing Conduit No, From Equipment From D r a w i n g To E q u i p m e n t To Drawing
Cable Qty Cable Conductor Insulation Cond. Rated Operating From To Remarks
Number Type Size Type Type Voltage Voltage Equipment Equipment
45
P120 6 1/C 12 AWG XHHW CU 600 AC 120 CI-CP-RP - CI-RV-100 Power f o r t h e R o t a r y
100 Press R e c i r c u l a t i o n
Valve
Routing Conduit No. From Equipment From Drawing To E q u i p m e n t To Drawing
16160-10 220/2012-01, 02
Cable Qty Cable Conductor Insulation Cond. Rated Operating From TO Remarks
Number Type Size Type Type Voltage Voltage Equipment Equipment
46
P128 4 1/C 6 AWG XHHW CU 600 AC 480 CI-MCC-1 CI-VFD-P- Power f o r VFD-P-101
101
Routing Conduit No. From Equipment From Drawing To E q u i p m e n t To Drawing
Cable Qty Cable Conductor Insulation Cond. Rated Operating From To Remarks
Number Type Size Type Type Voltage Voltage Equipment Equipment
47
P129 4 1/C 6 AWG XHHW CU 600 AC 480 CI-MCC-1 CI-VFD-P- Power f o r VFD-P-102
102
Routing Conduit No. From Equipment From Drawing To Equipment To Drawing
Cable Qty Cable Conductor Insulation Cond. Rated Operating From To Remarks
Number Type Size Type Type Voltage Voltage Equipment Equipment
48
P139 4 1/C 6 AWG XHHW CU 600 AC 480 CI-VFD-P'- CI-P-101 Power f o r S l u d g e
101 Pump No. 1, P-101
Routing Conduit No. From Equipment From Drawing To E q u i p m e n t To Drawing
Cable Qty Cable Conductor Insulation Cond. Rated Operating From To Remarks
Number Type Size Type Type Voltage Voltage Equipment Equipment
49
P141 4 1/C 6 AWG XHHW CU 600 AC 480 CI-VFD-P'- CI-P-102 Power f o r S l u d g e
102 Pump No. 2, P-102
Routing Conduit No. From Equipment From Drawing To E q u i p m e n t To Drawing
Cable Qty Cable Conductor Insulation Cond. Rated Operating From To Remarks
Number Type Size Type Type Voltage Voltage Equipment Equipment
50
P147 3 1/C 12 AWG XHHW CU 600 AC 120 CI-LP-102 CI-REC- Power f o r t h e
100 Polymer Drum Pump
Routing Conduit No. From Equipment From Drawing To E q u i p m e n t To Drawing
16160-11 220/2012-01, 02
Cable Qty Cable Conductor Insulation Cond. Rated Operating From To Remarks
Number Type Size Type Type Voltage Voltage Equipment Equipment
Cable Qty Cable Conductor Insulation Cond. Rated Operating From To Remarks
Number Type Size Type Type Voltage Voltage Equipment Equipment
5 2
P150 4 1/C 12 AWG XHHW CU 600 AC 480 CI-MCC -2 CI-GR-100 Power f o r t h e G r i n d e r
Routing Conduit No. From Equipment From Drawing To E q u i p m e n t To Drawing
Cable Qty Cable Conductor Insulation Cond. Rated Operating From To Remarks
Number Type Size Type Type Voltage Voltage Equipment Equipment
5 3
P153 3 1/C 12 AWG XHHW CU 600 AC 120 C I - L P - 102 CI-CP-001 Power f o r CP-001
relays
Routing Conduit No. From Equipment From Drawing To Equipment To Drawing
End o f Section
16160-12 220/2012-01, 02
SECTION 16180
PART 1: GENERAL
A. CONTRACTOR shall:
A. Specified elsewhere:
End o f S e c t i o n 1
16180-1 2 2 0 / 2 0 1 2 - 0 1 , 02
PART 2: PRODUCTS
A. A l l s a f e t y d i s c o n n e c t s w i t c h e s s h a l l be h e a v y d u t y ,
i n d u s t r i a l t y p e r a t e d a t 480 v o l t s and n o n - f u s e d u n l e s s
noted. Fused switches, where shown, shall have
rejection feature for Class R fuses.
C. S w i t c h e n c l o s u r e s s h a l l be r a t e d NEMA t y p e 4X unless
n o t e d o t h e r w i s e on t h e d r a w i n g s .
G. Acceptable manufacturers:
1. E a t o n C u t l e r - H a m m e r
2. Or e q u a l
B. P l u g s and r e c e p t a c l e s must h a v e c o n s t a n t p r e s s u r e b u t t -
c o n t a c t s w i t h s o l i d s i l v e r - n i c k e l t i p s . P i n and s l e e v e
c o n t a c t s are not p e r m i t t e d .
C. R e c e p t a c l e s must h a v e d e a d f r o n t c o n s t r u c t i o n . Live
p a r t s must be i n a c c e s s i b l e t o t h i n t o o l s o r w i r e .
D. P l u g s and r e c e p t a c l e s must be a b l e t o c l o s e a t l e a s t
o n c e on a c o n d i t i o n a l s h o r t - c i r c u i t c u r r e n t o f 65,000A.
( S h o r t c i r c u i t t e s t i n g s h o u l d be p e r f o r m e d w i t h RK1
c u r r e n t l i m i t i n g f u s e s s i z e d a t 400% o f t h e h i g h e s t
f u l l l o a d motor ampacity a s s o c i a t e d w i t h the d e v i c e ) .
16180-2 220/2012-01, 02
E. P l u g s a n d r e c e p t a c l e s must i n c o r p o r a t e an integral
s w i t c h i n g mechanism t o ensure t h e l o a d i s broken b e f o r e
t h e p l u g i s removed f r o m t h e r e c e p t a c l e .
H. I n g r e s s p r o t e c t i o n must be a c h i e v e d a u t o m a t i c a l l y when
the plug i s fully inserted into the r e c e p t a c l e s ,
w i t h o u t a d d i t i o n a l manual o p e r a t i o n .
H. Acceptable manufacturers:
1. Meltric Corporation
2. Or e q u a l
2.03 FUSES
A. F u s e s f r o m 0 t o 600-amp r a t i n g s h a l l be combination
d u a l e l e m e n t t i m e d e l a y a n d c u r r e n t l i m i t i n g t y p e , UL
C l a s s RK-1.
B. Acceptable manufacturers:
1. Bussman
2. Ferraz-Shawmut
3. Littelfuse
4. Or e q u a l
End o f S e c t i o n 2
16180-3 220/2012-01, 02
PART 3: EXECUTION
3.01 INSTALLATION
A. S w i t c h e s s h a l l be s e c u r e l y a t t a c h e d t o t h e b u i l d i n g o r
o t h e r s t r u c t u r e a n d s h a l l n o t d e p e n d on c o n d u i t s f o r
support.
3.02 FUSES
B. P r o v i d e t h r e e (3) s p a r e f u s e s f o r e a c h r a t i n g a n d t y p e
i n s t a l l e d i n t h e v a r i o u s items o f e l e c t r i c a l equipment
f u r n i s h e d by t h e CONTRACTOR u n d e r D i v i s i o n 16. Turn
t h e s p a r e f u s e s o v e r t o t h e OWNER a t t h e c o m p l e t i o n o f
the p r o j e c t .
C. Permanently a t t a c h a l a b e l a t each d e v i c e t h a t r e q u i r e s
fuses. The l a b e l t o i n d i c a t e t h e p r o p e r s i z e and t y p e
of fuse r e q u i r e d f o r the device. The l a b e l s h a l l be
located on the inside cover of switches, motor
s t a r t e r s , e t c . L a b e l s s h a l l be p l a s t i c s t i c k - o n t y p e
with typed n o t a t i o n s .
End o f S e c t i o n 3
End o f S e c t i o n
16180-4 2 2 0 / 2 0 1 2 - 0 1 , 02
SECTION 16450
GROUNDING
PART 1: GENERAL
2. P r o p e r l y b o n d a l l new e q u i p m e n t .
A. Specified elsewhere:
1. 15505 - E l e c t r i c Heating
2. 16010 - E l e c t r i c a l Work - G e n e r a l
3. 16110 - Raceways
4. 16111 - Underground Duct Banks
5. 16120 - Wire
6. 16130 - Boxes
7. 16140 - Wiring Devices
8. 16235 - Emergency Standby G e n e r a t o r
9. 16471 - Panelboards
10. 16500 - Lighting
11. 16910 - Instrumentation
12. 16990 - Motor C o n t r o l Center/Automatic
Switch
A. Not used.
A. Not used.
1. 05 TESTING
16450-1 2 2 0 / 2 0 1 2 - 0 1 , 02
1. The t e s t s h a l l be c o n d u c t e d u s i n g t h e t h r e e - (3)
p o i n t d y n a m i c method o r o t h e r a p p r o v e d t e s t i n g
method.
2. Do n o t i n t r o d u c e w a t e r o r c h e m i c a l s to a l t e r the
conditions of the earth.
3. P r o v i d e a w r i t t e n r e p o r t t o t h e ENGINEER. The
report shall show the date, test equipment
manufacturer and model number and ground
r e s i s t a n c e measured a t each e l e c t r o d e .
End o f P a r t 1
16450-2 2 2 0 / 2 0 1 2 - 0 1 , 02
PART 2: PRODUCTS
A. G r o u n d r o d s s h a l l be c o p p e r c l a d s t e e l w i t h a diameter
o f 3/4" a n d an o v e r a l l l e n g t h o f 10 f e e t .
B. A l l c o n n e c t i o n s s h a l l be a p p r o v e d b o l t e d b r o n z e clamps
o r e x o t h e r m i c w e l d such as "Cadweld".
End of Part 2
16450-3 2 2 0 / 2 0 1 2 - 0 1 , 02
PART 3: EXECUTION
3.01 INSTALLATION
2. The v a r i o u s g r o u n d i n g s y s t e m s s h a l l be c o n n e c t e d
to t h e grounding e l e c t r o d e system a t t h e s e r v i c e
entrance. The g r o u n d i n g e l e c t r o d e s h a l l c o n s i s t
of the following i t e m s bonded t o g e t h e r where
available in accordance with the NEC.
a. Underground m e t a l water p i p e
b. Structural steel
c. Ground rods
4. A l l g r o u n d r o d c o n n e c t i o n s s h a l l be a c c e s s i b l e
for t e s t i n g purposes. An i n s p e c t i o n w e l l shall
be s e t o v e r e a c h g r o u n d r o d c o n n e c t i o n p o i n t .
5. A l l g r o u n d i n g s h a l l be i n s t r i c t accordance with
t h e N a t i o n a l E l e c t r i c a l Code.
End o f P a r t 3
End o f Section
16450-4 2 2 0 / 2 0 1 2 - 0 1 , 02
SECTION 16471
PANEL BOARDS
PART 1: GENERAL
A. The CONTRACTOR s h a l l :
1. F u r n i s h a n d i n s t a l l a l l new p o w e r , distribution
and lighting and appliance branch circuit
b r e a k e r s a s s p e c i f i e d h e r e i n a n d where shown on
the drawings.
1.02 REFERENCES
A. The p a n e l b o a r d s a n d c i r c u i t b r e a k e r s r e f e r e n c e d h e r e i n
s h a l l be d e s i g n e d a n d m a n u f a c t u r e d according to the
latest revision of the following specifications.
1. NEMA PB 1 - P a n e l b o a r d s
3. NEMA AB 1 - M o l d e d C a s e C i r c u i t Breakers
5. UL 50 - E n c l o s u r e s f o r E l e c t r i c a l E q u i p m e n t
6. UL 67 - P a n e l b o a r d s
7. UL 98 - E n c l o s e d a n d D e a d - f r o n t Switches
9. F e d e r a l S p e c i f i c a t i o n W-P-115C - Type I C l a s s 1
16471-1 2 2 0 / 2 0 1 2 - 0 1 , 02
11. Federal Specification W-C-375B/Gen - Circuit
Breakers, Molded Case, Branch Circuit and
Service.
A. Specified Elsewhere.
1. 16010 - E l e c t r i c a l Work - G e n e r a l
2. 16030 - E l e c t r i c a l F i e l d A c c e p t a n c e Tests
16471-2 2 2 0 / 2 0 1 2 - 0 1 , 02
3. 16110 - Raceways
4. 16120 - Wire
5. 16130 - Boxes
6. 16450 - Grounding
End of S e c t i o n 1
16471-3 220/2012-01, 02
PART 2: PRODUCTS
2.01 MANUFACTURERS
A. Acceptable manufacturers:
1. Eaton Cutler-Hammer
2. Siemens
3. General E l e c t r i c
4. Or e q u a l
2.02 PANELBOARDS
A. 120/240 l P h 3 W i r e
120/208 3ph 4 w i r e
1. Interior
b. Minimum s h o r t c i r c u i t c u r r e n t r a t i n g : 10,000
i n rms s y m m e t r i c a l amperes a t 240 VAC o r as
shown on t h e d r a w i n g s .
16471-4 2 2 0 / 2 0 1 2 - 0 1 , 02
e. Split solid neutral shall be plated and
l o c a t e d i n t h e m a i n s c o m p a r t m e n t up t o 225
amperes so a l l i n c o m i n g n e u t r a l c a b l e s may-
be o f t h e same l e n g t h .
g. Nameplates s h a l l c o n t a i n system i n f o r m a t i o n
and c a t a l o g number o r f a c t o r y o r d e r number.
Interior wiring diagram, neutral wiring
d i a g r a m , UL L i s t e d l a b e l and s h o r t c i r c u i t
current rating shall be d i s p l a y e d on the
i n t e r i o r or i n a booklet format.
h. I n t e r i o r s s h a l l be f i e l d c o n v e r t i b l e f o r t o p
o r b o t t o m i n c o m i n g f e e d . M a i n and s u b - f e e d
circuit breakers shall be vertically
mounted.
i. E a c h p a n e l b o a r d s h a l l be e q u i p p e d w i t h a
t r a n s i e n t v o l t a g e surge s u p p r e s s i o n device.
2. Main C i r c u i t Breaker
16471-5 220/2012-01, 02
which allows the user to simultaneously
select the desired t r i p l e v e l of a l l poles.
C i r c u i t b r e a k e r s s h a l l have a p u s h - t o - t r i p
b u t t o n f o r maintenance and t e s t i n g purposes.
d. C i r c u i t b r e a k e r handle and f a c e p l a t e s h a l l
indicate rated ampacity. Standard
construction c i r c u i t breakers s h a l l be UL
Listed f o r reverse connection without
r e s t r i c t i v e l i n e o r l o a d markings.
f. C i r c u i t b r e a k e r s s h a l l be UL L i s t e d f o r u s e
w i t h t h e f o l l o w i n g a c c e s s o r i e s : Shunt T r i p ,
Under V o l t a g e T r i p , Ground F a u l t Shunt T r i p ,
Auxiliary Switch, Alarm Switch, Mechanical
Lug K i t s , and C o m p r e s s i o n Lug K i t s .
a. S h a l l be o f t h e same m a n u f a c t u r e r as t h e
panelboard. Circuit breakers shall be UL
L i s t e d w i t h amperage r a t i n g s , interrupting
r a t i n g s , a n d number o f p o l e s a s i n d i c a t e d on
the panelboard schedules.
d. T h e r e s h a l l be two f o r m s o f v i s i b l e trip
indication. The b r e a k e r h a n d l e s h a l l r e s i d e
in a position between ON a n d OFF. I n
16471-6 2 2 0 / 2 0 1 2 - 0 1 , 02
addition, there shall be an indicator
appearing on t h e c i r c u i t b r e a k e r h o u s i n g .
e. The e x p o s e d f a c e p l a t e s o f a l l b r a n c h c i r c u i t
b r e a k e r s s h a l l be f l u s h w i t h one a n o t h e r .
f. C i r c u i t b r e a k e r s s h a l l be UL L i s t e d f o r use
with the following factory installed
accessories: Shunt T r i p , A u x i l i a r y Switch,
and A l a r m S w i t c h .
g. C i r c u i t b r e a k e r s s h a l l be UL l i s t e d w i t h t h e
f o l l o w i n g r a t i n g s (15-30A), High Intensity
Discharge (HID) and (15-20A), Switch Duty
(SWD) .
4. Enclosures
a. Type 1 B o x e s
b. Type 1 Fronts
16471-7 220/2012-01, 02
3) F r o n t s h a l l have c y l i n d r i c a l t u m b l e r t y p e
lock with catch and spring-loaded
stainless steel door pull. A l l lock
a s s e m b l i e s s h a l l be k e y e d a l i k e . Two (2)
keys s h a l l be p r o v i d e d w i t h each l o c k . A
clear p l a s t i c d i r e c t o r y card holder s h a l l
be mounted on t h e i n s i d e o f d o o r .
End of Section 2
16471-8 2 2 0 / 2 0 1 2 - 0 1 , 02
PART 3: EXECUTION
3.01 INSTALLATION
F. E a c h c i r c u i t b r e a k e r s h a l l be l a b e l e d t o m a t c h t h e
n u m b e r i n g s y s t e m shown on t h e p a n e l s c h e d u l e w i t h an
engraved p l a s t i c l a b e l (For example, t h r e e p o l e s h a l l
be l a b e l e d as #-#-# and n o t as a s i n g l e #) . Self
adhesive p r i n t e d paper l a b e l s are not a c c e p t a b l e . A l l
labels shall be installed i n a neat, square and
orderly manner. See Section 16010 of these
s p e c i f i c a t i o n s f o r r e q u i r e m e n t s on I d e n t i f i c a t i o n .
G. E a c h p a n e l b o a r d s h a l l h a v e an i d e n t i f i c a t i o n l a b e l on
the f r o n t cover indicating the v o l t a g e , phase and
identifications designation.
B. Measure s t e a d y s t a t e l o a d c u r r e n t s a t each p a n e l b o a r d
feeder; rearrange circuits in the panelboard to
balance t h e p h a s e l o a d s w i t h i n 20% of each other.
16471-9 220/2012-01, 02
Maintain proper phasing for multi-wire branch
circuits.
End of S e c t i o n 3
End of S e c t i o n
16471-10 220/2012-01, 02
SECTION 16481
PART 1: GENERAL
A. The CONTRACTOR s h a l l :
A. Specified elsewhere:
1. 16010 - E l e c t r i c a l Work -- G e n e r a l
2. 16030 - E l e c t r i c a l F i e l d Acceptance
3. 16110 - Raceways
4. 16120 - Wire
5. 16130 - Boxes
6. 16450 - Grounding
B. References:
1. U n d e r w r i t e r s L a b o r a t o r y UL 508
B. The CONTRACTOR s h a l l p r o v i d e t h e s e r v i c e s o f a f a c t o r y
a u t h o r i z e d t e c h n i c i a n o f t h e equipment manufacturer t o
conduct the i n i t i a l test and checkout of the
equipment.
16481-1 2 2 0 / 2 0 1 2 - 0 1 , 02
1.04 DELIVERY, STORAGE AND HANDLING
C. D e l i v e r t h e p r o d u c t s t o t h e j o b s i t e p r o p e r l y packaged
with i n t a c t l e g i b l e manufacturer's l a b e l s , i d e n t i f y i n g
manufacturer, date of manufacture, electrical
information, etc.
1.05 TESTING
End o f P a r t 1
16481-2 2 2 0 / 2 0 1 2 - 0 1 , 02
PART 2: PRODUCTS
A. M a n u a l s t a r t e r s s h a l l be t o g g l e t y p e r a t e d f o r 120
v o l t s o r 240 v o l t s s i n g l e p h a s e a n d s h a l l h a v e a NEMA
type enclosure a s shown on t h e d r a w i n g s . Manual
s t a r t e r s s h a l l be c o m p l e t e w i t h h e a t e r e l e m e n t s s i z e d
f o r t h e l o a d served and a handle l o c k i n g attachment.
B. I n g e n e r a l , m a n u a l s t a r t e r s s h a l l be s i m i l a r t o A l l e n -
B r a d l e y b u l l e t i n 600 s t a r t e r s o r E a t o n MS s e r i e s a s
shown i n t h e t a b l e s b e l o w :
A l l e n - B r a d l e y C a t a l o g Numbers
NEMA Type E n c l o s u r e
Open
Description
w/Cover 1 4 7 & 9
Plate
Switch Only 600-TQX5 600-TAX5 600-TCX5 600-TEX5
S w i t c h & HOA
Selector 600-TQX9 600-TAX9 600-TCX9 600-TEX9
Eaton C a t a l o g Numbers
NEMA Type E n c l o s u r e
Open
Description
w/Cover 1 4 7 & 9
Plate
Switch Only MST02DN MST02SN MST02AH MST02EH
C. Acceptable manufacturers:
1. Allen-Bradley
2. E a t o n Cutler-Hammer
3. Or e q u a l
End o f P a r t 2
16481-3 2 2 0 / 2 0 1 2 - 0 1 , 02
PART 3: EXECUTION
3.01 INSTALLATION
A. I n d i v i d u a l s t a r t e r s s h a l l be s e c u r e l y mounted t o t h e
b u i l d i n g o r s t r u c t u r e . A l l equipment l o c a t e d i n areas
t h a t a r e b e l o w g r a d e s h a l l be i n s t a l l e d on s t a i n l e s s
s t e e l channel stand-offs.
C. S i z e o v e r l o a d s b a s e d on t h e a c t u a l m o t o r n a m e p l a t e
data. Note premium e f f i c i e n c y motors may require
d i f f e r e n t overloads than standard motors.
End o f P a r t 3
End o f S e c t i o n
16481-4 220/2012-01, 02
SECTION 16915
PART 1: GENERAL
1. U n l e s s o t h e r w i s e n o t e d on t h e d r a w i n g s , r e c e i v e ,
s t o r e , mount and make c o n t r o l and power w i r i n g
connections for control panels and other
e l e c t r i c a l d e v i c e s f u r n i s h e d w i t h equipment under
o t h e r S e c t i o n s (FWE) o r o t h e r C o n t r a c t s . Control
p a n e l s / d e v i c e s i n c l u d e but are not l i m i t e d t o the
following:
a. Rotary Press
b. Grinder
2. R e v i e w t h e d r a w i n g s and s p e c i f i c a t i o n s f o r the
equipment furnished by the General/Mechanical
C o n t r a c t o r and provide for a l l electrical and
c o n t r o l requirements noted. The CONTRACTOR s h a l l
be r e s p o n s i b l e f o r a l l e l e c t r i c a l i n s t a l l a t i o n and
connection requirements whether shown in the
General/Mechanical c o n t r a c t documents o r i n t h e
E l e c t r i c a l c o n t r a c t documents.
B. General/Mechanical Contractor:
1. A l l e q u i p m e n t , c o n t r o l p a n e l s and o t h e r d e v i c e s
furnished to the Electrical Contractor for
i n s t a l l a t i o n s h a l l be c o m p l e t e w i t h installation
i n s t r u c t i o n s and m a n u f a c t u r e r ' s r e c o m m e n d a t i o n s .
2. Where f a c t o r y a s s i s t a n c e i s r e q u i r e d f o r p r o p e r
i n s t a l l a t i o n , t e s t i n g , c h e c k o u t and d e m o n s t r a t i o n ,
the General/Mechanical Contractor shall provide
the r e q u i r e d s e r v i c e s .
3. P r o v i d e f a c t o r y a s s i s t a n c e d u r i n g c h e c k o u t t o make
minor i n t e r f a c e adjustments (programming o r w i r i n g
changes) s u c h as c h a n g i n g d r y c o n t a c t s t o powered
contacts, changing NO c o n t a c t s t o NC contacts,
program m o d i f i c a t i o n s , e t c . t o f a c i l i t a t e i n t e r f a c e
between t h e v a r i o u s c o n t r o l p a n e l s and d e v i c e s .
16915-1 220/2012-01, 02
4. Provide factory assistance during TRAINING and
DEMONSTRATION.
A. S p e c i f i e d elsewhere:
1. 11330 - G r i n d e r
2. 11360 - R o t a r y P r e s s
1.03 TESTING
A. The CONTRACTOR s h a l l t e s t a n d c h e c k o u t a l l c o n t r o l
panels. T e s t i n g s h a l l i n c l u d e c h e c k i n g o f w i r i n g and
w i r i n g connections t o v e r i f y t h e e q u i p m e n t i s i n good
o p e r a t i n g o r d e r and has been p r o p e r l y i n s t a l l e d .
B. The t e s t i n g a n d c h e c k o u t r e q u i r e m e n t s a r e l i m i t e d t o t h e
e x t e r n a l c o n n e c t i o n s and f u n c t i o n s . Where p r o b l e m s w i t h
the i n t e r n a l o p e r a t i o n s o f t h e panel a r e i d e n t i f i e d , t h e
CONTRACTOR s u p p l y i n g t h e e q u i p m e n t s h a l l be r e s p o n s i b l e
f o r c o r r e c t i n g the i n t e r n a l problems.
1.04 TRAINING
1.05 DEMONSTRATION
A. DEMONSTRATE t h e p r o p e r f u n c t i o n o f e q u i p m e n t f u r n i s h e d
under this Section. This DEMONSTRATION shall be
limited t o showing t h e i n t e r f a c e and d i s p l a y s a r e
f u n c t i o n i n g p r o p e r l y and n o t a c t u a l o p e r a t i o n o f t h e
a s s o c i a t e d sub systems.
B. DEMONSTRATION t i m e s h a l l be a s r e q u i r e d t o c o m p l e t e t h e
demonstration.
A. C o n t r o l p a n e l s a n d e q u i p m e n t m a r k e d on t h e e l e c t r i c a l
d r a w i n g s o r i n t h i s S e c t i o n a s (FWE), " f u r n i s h e d w i t h
16915-2 2 2 0 / 2 0 1 2 - 0 1 , 02
equipment" a r e items which a r e f u r n i s h e d w i t h equipment
or systems d e t a i l e d under other D i v i s i o n s of this
s p e c i f i c a t i o n or other associated Contracts f o r this
proj ect.
D. A l l i t e m s m a r k e d a s FWE w h i c h r e q u i r e t h e a s s i s t a n c e o f
factory trained personnel or authorized representatives
during installation, test and checkout shall be
f u r n i s h e d complete w i t h these r e q u i r e d s e r v i c e s . These
s e r v i c e s s h a l l be p a i d b y t h e CONTRACTOR f u r n i s h i n g t h e
c o n t r o l panels o r equipment.
E. The E l e c t r i c a l C o n t r a c t o r s h a l l f u r n i s h a l l e l e c t r i c a l
i t e m s w h i c h a r e n o t s p e c i f i c a l l y n o t e d on t h e d r a w i n g s
o r i n t h e s p e c i f i c a t i o n s a s FWE. T h i s s h a l l i n c l u d e
w i r e , c a b l e , c o r d g r i p s , support hooks, e t c .
End o f P a r t 1
PART 2: PRODUCTS
A. Not used.
End o f P a r t 2
PART 3: EXECUTION
3.01 GENERAL
A. R e c e i v e , mount a n d i n s t a l l a l l c o n t r o l p a n e l s and
e l e c t r i c a l equipment. Where a d e q u a t e a n d a p p r o p r i a t e l y
located structures are not a v a i l a b l e f o r mounting
panels, provide equipment support structures as
i n d i c a t e d i n S e c t i o n 16010.
B. Make a l l c o n t r o l a n d p o w e r w i r i n g c o n n e c t i o n s t o p a n e l s
and a s s o c i a t e d r e m o t e d e v i c e s a s recommended by t h e
manufacturer, a s d i r e c t e d by t h e G e n e r a l / M e c h a n i c a l
C o n t r a c t o r a n d a s shown on t h e d r a w i n g s .
16915-3 2 2 0 / 2 0 1 2 - 0 1 , 02
startup. T e s t as r e q u i r e d t o i s o l a t e p r o b l e m s a n d
c o r r e c t a l l defects or problems. Problems o r d e f e c t s
i n e q u i p m e n t (FWE) s h a l l be c o r r e c t e d b y t h e CONTRACTOR
f u r n i s h i n g t h e equipment.
F. A d d w i r e numbers f r o m t h e s c h e m a t i c d r a w i n g s o f t h e
v a r i o u s i t e m s o f equipment t o t h e c o n t r a c t documents
and u s e t h e s e numbers t o i d e n t i f y a l l w i r i n g a s s o c i a t e d
w i t h t h e equipment. See t h e s c h e m a t i c d r a w i n g s f o r
w i r e numbers o r f o r i n d i c a t i o n r e g a r d i n g w h i c h w i r e -
n u m b e r i n g s y s t e m w i l l be u s e d . Where number c o n f l i c t s
occur, a letter or l e t t e r s will be added t o t h e
e q u i p m e n t w i r e numbers. V e r i f y designations with the
ENGINEER when c o n f l i c t s o c c u r . See S e c t i o n 16120 f o r
i d e n t i f i c a t i o n requirements.
G. Since t h e n u m b e r i n g s y s t e m i n some o f t h e c o n t r o l
panels will be d i f f e r e n t than t h e number on t h e
e x t e r n a l w i r i n g , t h e CONTRACTOR s h a l l c o m p l e t e a c r o s s -
reference table f o r each panel where t h e numbers
differ. The t a b l e s h a l l c r o s s - r e f e r e n c e t h e i n t e r n a l
wire or terminal numbers with the external wire
numbers. T h r e e (3) f i n a l v e r s i o n s o f t h i s t a b l e s h a l l
be t y p e d a n d e n c a p s u l a t e d i n s i d e p l a s t i c s h e e t s and
l o c a t e d i n t h e p l a n pocket o f each p a n e l .
End of Part 3
End of Section
16915-4 2 2 0 / 2 0 1 2 - 0 1 , 02
SECTION 16950
PART 1: GENERAL
B. E a c h VFD s h a l l be a s p a c e v e c t o r s i n e - c o d e d P u l s e - W i d t h
Modulated (PWM) design. Modulation methods which
incorporate "gear-changing" techniques are not
acceptable. The f i n a l r e s p o n s i b i l i t y o f d i s t r i b u t o r o r
packager modifications to a third-party standard
p r o d u c t w i l l r e s i d e w i t h t h e VFD m a n u f a c t u r e r . A l l
VFD's s h a l l be s u p p l i e d b y one m a n u f a c t u r e r . E a c h VFD
shall be m a n u f a c t u r e d within the United States of
America t o a l l e v i a t e concerns of future s e r v i c e a b i l i t y
and p a r t s a v a i l a b i l i t y a n d must meet t h e r e q u i r e m e n t s
of t h e S t e e l Products Procurement A c t r e f e r e n c e d i n
s e c t i o n B19 o f t h e s e s p e c i f i c a t i o n s .
1. L o c a l Laws and O r d i n a n c e s
2. S t a t e and F e d e r a l Laws
3. N a t i o n a l F i r e P r o t e c t i o n A s s o c i a t i o n (NFPA)
4. N a t i o n a l E l e c t r i c Code (NEC)
5. U n d e r w r i t e r s L a b o r a t o r i e s (UL)
6. A m e r i c a n N a t i o n a l S t a n d a r d s I n s t i t u t e (ANSI)
7. Nat i o n a l Electrical Manufacturers Association
(NEMA)
8. I n s t i t u t e o f E l e c t r i c a l and E l e c t r o n i c s E n g i n e e r s
(IEEE)
C. E a c h VFD s y s t e m s h a l l be UL listed.
16950-1 2 2 0 / 2 0 1 2 - 0 1 , 02
D. Acceptable Manufacturers:
1. Eaton Cutler-Hammer
2. Or e q u a l
1.03 SUBMITTALS
1. Equipment d i m e n s i o n s , i n c l u d i n g stub-up l o c a t i o n s ,
s h i p p i n g s p l i t s and s h i p p i n g w e i g h t s
2. C o n t r o l a n d Power s c h e m a t i c s
3. Catalog c u t s o f m a j o r components
4. Spare p a r t s list
5. Certifications, i n c l u d i n g ; Warranty, p e r s e c t i o n
1.04 a n d E f f i c i e n c i e s , p e r s e c t i o n 2.02
1.04 WARRANTY
A. A l l e q u i p m e n t f u r n i s h e d u n d e r t h i s s e c t i o n s h a l l be
w a r r a n t e d f o r p a r t s and l a b o r by t h e s u p p l i e r and t h e
e q u i p m e n t m a n u f a c t u r e r s f o r a p e r i o d o f e i g h t e e n (18)
months a f t e r c o m p l e t i o n o f s t a r t u p .
B. E a c h VFD s h a l l meet a l l r e q u i r e m e n t s a s o u t l i n e d i n t h e
1992 e d i t i o n o f IEEE S t a n d a r d 519 f o r e a c h i n d i v i d u a l
and t o t a l h a r m o n i c v o l t a g e a n d c u r r e n t d i s t o r t i o n a n d
as i n d i c a t e d i n t h i s s p e c i f i c a t i o n . P e r T a b l e 10.2 o f
IEEE 519-1992, i n d i v i d u a l o r s i m u l t a n e o u s o p e r a t i o n o f
t h e VFDs s h a l l n o t a d d more t h a n 3% t o t a l harmonic
voltage d i s t o r t i o n while operating at f u l l l o a d and
speed from t h e u t i l i t y source. The P o i n t o f Common
Coupling (PCC) f o r a l l v o l t a g e a n d c u r r e n t harmonic
calculations and measurements shall be t h e i n p u t
t e r m i n a l s t o t h e harmonic m i t i g a t i o n equipment.
16950-2 220/2012-01,02
IEEE S t a n d a r d 519. F o r I s c / I L r a t i o < 20, TDD must be
l e s s t h a n 5%. F o r a l l o t h e r I s c / I L r a t i o s , t h e TDD must
n o t e x c e e d 8% e v e n when T a b l e 10.3 a l l o w s f o r more
relaxed l i m i t s .
D. H a r m o n i c c o m p l i a n c e o f e a c h VFD s h a l l be v e r i f i e d w i t h
o n s i t e f i e l d measurements by t h e VFD s u p p l i e r o f b o t h
the voltage and current harmonic d i s t o r t i o n at the
drive input terminals with and without the VFDs
operating. A recording type harmonic analyzer
d i s p l a y i n g i n d i v i d u a l and t o t a l h a r m o n i c c u r r e n t s and
voltages must be u t i l i z e d . A w r i t t e n r e p o r t of the
results shall be submitted to the engineer when
completed.
F. The VFD M a n u f a c t u r e r s h a l l i n c l u d e i n h i s w a r r a n t y t h e
c o s t o f a l l p a r t s , i n c l u d i n g f r e i g h t o r a i r f r e i g h t as
r e q u i r e d , t o remedy any b r e a k d o w n s i t u a t i o n r e l a t i n g t o
t h e VFD U n i t s f o r t h e w a r r a n t y p e r i o d .
G. The VFD M a n u f a c t u r e r s h a l l i n c l u d e i n t h i s w a r r a n t y t h e
cost of a l l labor i n c l u d i n g t r a v e l i n g and living
expenses, as required, to remedy any breakdown
s i t u a t i o n r e l a t i n g t o t h e VFD U n i t s f o r t h e w a r r a n t y
period.
End of P a r t 1
16950-3 220/2012-01,02
PART 2: PRODUCTS
A. Ratings
16950-4 220/2012-01,02
b. Power L o s s R i d e - t h r o u g h : VFD s h a l l be c a p a b l e
o f a minimum 3 c y c l e power l o s s r i d e - t h r o u g h
without f a u l t a c t i v a t i o n .
3. O u t p u t Power:
Output Voltage/
VFD Power Speed Frequency Current
Identification (Hp) (rpm) (VAC/Hz) (Amps)
CI-VFD-P-101 15 1200 480/60 21
CI-VFD-P-102 15 1200 480/60 21
4. A m b i e n t T e m p e r a t u r e Range: 0 t o 50°C
B. Construction
3. The c o n v e r t e r s e c t i o n s h a l l be 6 - p u l s e u t i l i z i n g
diodes. The VFD i s to be supplied with a
transformer t o p r o v i d e phase s h i f t i n g for a 6
pulse or higher converter bridge. The p h a s e s h i f t
t r a n s f o r m e r s r e q u i r e d s h a l l be f a c t o r y w i r e d and
mounted w i t h i n t h e VFD e n c l o s u r e as an integral
p a r t o f t h e VFD a s s e m b l y . Transformers e x t e r n a l
t o t h e VFD e n c l o s u r e a r e n o t a c c e p t a b l e . Separate
isolation transformers arranged in delta/delta,
d e l t a / w y e w i l l n o t be a c c e p t a b l e .
4. The i n v e r t e r o u t p u t s h a l l be g e n e r a t e d by IGBTs.
P u l s e W i d t h M o d u l a t i o n s t r a t e g y s h a l l be o f t h e
space v e c t o r type implemented to generate a s i n e -
16950-5 220/2012-01,02
coded output v o l t a g e . The VFD s h a l l n o t i n d u c e
e x c e s s i v e power l o s s e s i n t h e m o t o r . The w o r s t
c a s e RMS m o t o r l i n e current measured a t r a t e d
s p e e d , t o r q u e a n d v o l t a g e s h a l l n o t e x c e e d 1.05
t i m e s t h e r a t e d RMS m o t o r c u r r e n t f o r p u r e s i n e
wave o p e r a t i o n .
6. The c o n t r o l l o g i c s e c t i o n s h a l l be f u l l y d i g i t a l
and n o t r e q u i r e a n a l o g a d j u s t m e n t p o t s o r f i x e d
selector resistors. A power f a i l u r e s h a l l not
necessitate a r e l o a d o f a n y VFD p a r a m e t e r s o r
configuration.
C. Basic Features
16950-6 220/2012-01,02
a. POWER ON p i l o t l i g h t (white)
b. VFD RUN p i l o t l i g h t ( r e d )
c. VFD STOPPED p i l o t l i g h t (green)
d. VFD FAULT i n d i c a t o r (amber)
e. Non r e - s e t t a b l e MOTOR RUNNING TIME m e t e r
A d o o r - m o u n t e d membrane k e y p a d w i t h i n t e g r a l 2-
l i n e minimum, 24 c h a r a c t e r minimum LCD d i s p l a y
s h a l l be f u r n i s h e d , c a p a b l e o f c o n t r o l l i n g t h e VFD
and s e t t i n g VFD p a r a m e t e r s . The k e y p a d shall
include the following features:
b. The k e y p a d s h a l l a l l o w t h e o p e r a t o r t o e n t e r
exact numerical settings in English
engineering units. A p l a i n E n g l i s h u s e r menu
(rather than codes) shall be p r o v i d e d i n
s o f t w a r e i n n o n v o l a t i l e memory a s a g u i d e t o
parameter s e t t i n g and r e s e t t a b l e i n t h e f i e l d
through t h e keypad. Nine (9) l e v e l s o f
password security shall be a v a i l a b l e t o
protect VFD p a r a m e t e r s from unauthorized
personnel. The VFD s e t up p a r a m e t e r s must be
able t o be t r a n s f e r r e d t o new b o a r d s t o
reprogram spare boards.
i. Speed demand i n p e r c e n t
ii. O u t p u t c u r r e n t i n amperes
iii. Output Frequency i n h e r t z
iv. Input voltage
16950-7 220/2012-01,02
v. Output v o l t a g e
vi. T o t a l 3-phase KW
v i i . K i l o w a t t hour meter
v i i i . Elapsed time running meter
ix. RPM
x. DC b u s v o l t a g e
f. The VFD p a r a m e t e r s , f a u l t l o g a n d d i a g n o s t i c
l o g s h a l l be d o w n l o a d a b l e v i a t h e RS-232, RS-
422, RS-485, Modbus TCP o r E t h e r n e t I P p o r t s .
Enclosure
P r o t e c t i v e F e a t u r e s and C i r c u i t s
2. Under v o l t a g e a n d power l o s s p r o t e c t i o n .
3. Power u n i t o v e r t e m p e r a t u r e a l a r m a n d p r o t e c t i o n .
Upon s e n s i n g an o v e r temperature c o n d i t i o n , t h e
VFD i s t o a u t o m a t i c a l l y t r i p .
16950-8 220/2012-01,02
to proper operating speed without t h e u s e o f an
encoder.
9. The VFD s h a l l be a b l e t o w i t h s t a n d t h e f o l l o w i n g
fault conditions without damage t o t h e power
c i r c u i t components:
1. F a i l u r e t o c o n n e c t a m o t o r t o t h e VFD o u t p u t
F. Parameter S e t t i n g s
1. The f o l l o w i n g s y s t e m c o n f i g u r i n g s e t t i n g s s h a l l be
p r o v i d e d and f i e l d a d j u s t a b l e , w i t h o u t exception,
through the keypad/display u n i t . Except f o r Motor
N a m e p l a t e D a t a , a l l p a r a m e t e r s must be a d j u s t a b l e
while the processor i s o n - l i n e a n d t h e VFD i s
running.
i. Motor frequency
ii. Number o f p o l e s
iii. F u l l l o a d speed
iv. Motor v o l t s
v. M o t o r f u l l l o a d amps
vi. M o t o r HP
vii. C u r r e n t l i m i t , max
b. VFD C o n f i g u r a t i o n Parameters
16950-9 220/2012-01,02
i. Independent a c c e l e r a t i o n / d e c e l e r a t i o n r a t e s
ii. Max/Min s p e e d (frequency)
i i i . Catch-a s p i n n i n g load s e l e c t i o n
iv. No l o a d b o o s t
v. F u l l load boost
vi. Volts/Hertz ratio
v i i . Over s p e e d t r i p
v i i i . Overload t r i p curve s e l e c t i o n
ix. Overload t r i p time s e l e c t i o n
c. VFD A u t o m a t i c Control
i. PID u t i l i z i n g an i n t e r n a l o r e x t e r n a l
set point
ii. 3 s e l e c t a b l e c r i t i c a l speed avoidance
bands w i t h p r o g r a m m a b l e b a n d w i d t h s
iii. Auto s t a r t f u n c t i o n s : On/Off, Delay
O n / O f f , O p e r a b l e f r o m a 4-20mA s i g n a l o r
f r o m t h e PID o u t p u t command f e e d b a c k
signal
iv. Speed P r o f i l e : Programmable e n t r y and
e x i t p o i n t s . Programmable e n t r y a n d e x i t
speeds
v. Programmable l o s s o f s i g n a l c o n t r o l :
Stop, m a i n t a i n l a s t speed, o r d e f a u l t t o
pre-selected set point.
G. Input/Output Features
16950-10 220/2012-01,02
7. One s y s t e m E - S t o p i n p u t (dry contact)
2. A f a u l t l o g s h a l l be a c c e s s i b l e v i a an RS-232, RS-
422, RS-485 serial link and the Modbus
T C P / E t h e r n e t I P as w e l l as l i n e by l i n e on t h e
keypad/display. The fault log shall record,
s t o r e , d i s p l a y and o u t p u t t o a s e r i a l p o r t upon
demand, t h e f o l l o w i n g f o r t h e 64 most recent
events:
3. An h i s t o r i c l o g s h a l l r e c o r d , s t o r e , and output t o
a RS-232, RS-422, o r RS-485 s e r i a l l i n k p o r t upon
demand, t h e f o l l o w i n g s e l e c t a b l e c o n t r o l variables
a t 1 m i l l i s e c o n d . I n t e r v a l s f o r t h e 58 intervals
immediately preceding and the 20 intervals
immediately f o l l o w i n g a f a u l t t r i p :
a. T o r q u e demand
b. T o r q u e command
c. Torque feedback
d. Torque e r r o r
e. T o r q u e maximum
f. C u r r e n t demand
g- Peak c u r r e n t
h. Motor c u r r e n t
i. DC bus v o l t a g e
j• Line voltage
k. V e l o c i t y demand
1. Velocity reference
m. PI min/max l i m i t
n. Boost
o. VFD mode ( L o c a l / R e m o t e )
16950-11 220/2012-01,02
A. P r o v i d e t h e f o l l o w i n g o p t i o n s / m o d i f i c a t i o n s t o t h e VFD.
A l l s p e c i a l f e a t u r e s s h a l l be f a c t o r y mounted and w i r e d
w i t h i n t h e VFD e n c l o s u r e u n l e s s o t h e r w i s e s p e c i f i e d .
1. A l l o f t h e VFD p r i n t e d c i r c u i t b o a r d s s h a l l have a
factory applied conformal coating f o r p r o t e c t i o n
against corrosive environments. The VFD
manufacturer's submittal drawings shall verify
t h a t c o a t e d b o a r d s a r e p a r t o f t h e VFD p a c k a g e .
A. The VFD m a n u f a c t u r e r s h a l l p r o v i d e t h e s e r v i c e s of a
factory technician for startup assistance and t r a i n i n g .
D. The s e r v i c e t e c h n i c i a n s h a l l s u b m i t a d e t a i l e d r e p o r t
covering the start-up procedures followed, initial
t r o u b l e s and t h e i r s o l u t i o n s and a s t a t e m e n t t h a t t h e
complete system i s i n s t a l l e d i n accordance w i t h the
M a n u f a c t u r e r ' s r e c o m m e n d a t i o n s and t h a t t h e W a r r a n t y i s
in effect.
16950-12 220/2012-01,02
1. One o f e a c h d i f f e r e n t t y p e o f c o n t r o l b o a r d u s e d
w i t h i n t h e VFD.
2. One d o o r mounted o p e r a t o r ' s k e y p a d f o r t h e VFD.
3. S i x f u s e s of each d i f f e r e n t type used w i t h i n the
VFD.
4. One o f e a c h d i f f e r e n t c o l o r p i l o t l i g h t .
End Part 2
16950-13 220/2012-01,02
PART 3: EXECUTION
A. The CONTRACTOR s h a l l be r e s p o n s i b l e f o r v e r i f i c a t i o n o f
c o m p l i a n c e t o IEEE 519, 1992 a s o u t l i n e d i n p a r a g r a p h
1.04 a b o v e .
B. H a r m o n i c m e a s u r e m e n t s w i l l be made w i t h t h e VFD o f f , a t
50% l o a d , 7 5 % l o a d , a n d f u l l l o a d .
3.02 INSTALLATION
End of P a r t 3
End of S e c t i o n
16950-14 220/2012-01,02
SECTION 16990
PART 1: GENERAL
1. P r o v i d e t h e e x i s t i n g motor c o n t r o l c e n t e r s (MCC)
complete with plug-on combination starters,
automatic transfer switch, feeder circuit
breakers, metering, p i l o t d e v i c e s , e t c . a s shown
on t h e d r a w i n g s . Motor c o n t r o l centers included
are:
a. CI-MCC-1
b. CI-MCC-2
A. A l l components s h a l l be d e s i g n e d , m a n u f a c t u r e d a n d
tested i n accordance with the latest applicable
s t a n d a r d s o f NEMA, ANSI a n d UL 845.
B. The CONTRACTOR s h a l l p r o v i d e t h e s e r v i c e s o f a f i e l d
engineer or q u a l i f i e d factory representative of the
equipment m a n u f a c t u r e r t o conduct t h e i n i t i a l t e s t and
checkout o f t h e equipment. The f i e l d s e r v i c e e n g i n e e r
s h a l l be on s i t e a minimum o f one (1) f u l l d a y . I f
a d d i t i o n a l t i m e i s r e q u i r e d , a l l c o s t s s h a l l be p a i d b y
t h e CONTRACTOR.
16990-1 2 2 0 / 2 0 1 2 - 0 1 , 02
1.03 DELIVERY, STORAGE AND HANDLING
A. E q u i p m e n t s h a l l be h a n d l e d and s t o r e d i n a c c o r d a n c e
w i t h m a n u f a c t u r e r ' s i n s t r u c t i o n s . One (1) c o p y o f t h e s e
i n s t r u c t i o n s s h a l l be i n c l u d e d w i t h t h e e q u i p m e n t a t
time o f shipment.
End o f P a r t 1
16990-2 2 2 0 / 2 0 1 2 - 0 1 , 02
PART 2: PRODUCTS
2.01 MANUFACTURERS
A. Match E x i s t i n g Equipment
B. Eaton Cutler-Hammer
C. Square D
D. Or E q u a l
2.02 RATINGS
2.03 CONSTRUCTION
A. S t r u c t u r e s s h a l l be t o t a l l y e n c l o s e d , d e a d - f r o n t , f r e e -
s t a n d i n g a s s e m b l i e s . They s h a l l be 90 i n c h e s h i g h and
16 i n c h e s d e e p (Not i n c l u d i n g m a i n c i r c u i t breaker)
front-mounted units. Structures shall contain a
h o r i z o n t a l wireway a t t h e t o p , 9 inches t a l l , isolated
f r o m t h e h o r i z o n t a l b u s v i a m e t a l b a r r i e r s a n d s h a l l be
r e a d i l y a c c e s s i b l e through a hinged cover. Structures
s h a l l a l s o c o n t a i n a h o r i z o n t a l wireway a t t h e bottom,
9 i n c h e s t a l l t h a t i s open t o t h e f u l l r e a r o f t h e
s t r u c t u r e . A d e q u a t e s p a c e f o r c o n d u i t and w i r i n g t o
enter t h e t o p o r bottom s h a l l be p r o v i d e d without
structural interference.
C. A v e r t i c a l w i r e w a y w i t h minimum o f 35 s q u a r e i n c h e s o f
c r o s s - s e c t i o n a l a r e a s h a l l be a d j a c e n t t o e a c h v e r t i c a l
u n i t a n d s h a l l be c o v e r e d b y a h i n g e d d o o r . W i r e w a y s
s h a l l contain s t e e l rod cable supports.
D. A l l f u l l v o l t a g e s t a r t e r u n i t s t h r o u g h NEMA S i z e 5 and
a l l f e e d e r b r e a k e r s t h r o u g h 400 Amp s h a l l be o f t h e
draw-out type. Draw-out p r o v i s i o n s s h a l l include a
positive guide rail system and s t a b shrouds to
a b s o l u t e l y ensure alignment o f stabs with the v e r t i c a l
bus. Draw-out units shall have a t i n - p l a t e d stab
a s s e m b l y f o r c o n n e c t i o n t o t h e v e r t i c a l b u s . No w i r i n g
to these s t a b s s h a l l extend o u t s i d e o f t h e draw-out
u n i t . I n t e r i o r o f a l l u n i t s s h a l l be p a i n t e d w h i t e f o r
increased v i s i b i l i t y . Units shall be e q u i p p e d with
16990-3 2 2 0 / 2 0 1 2 - 0 1 , 02
side-mounted, p o s i t i v e l a t c h p u l l - a p a r t type c o n t r o l
t e r m i n a l b l o c k s r a t e d 600 v o l t s . K n o c k o u t s s h a l l be
provided f o r the addition of future terminal blocks.
A l l c o n t r o l w i r e t o be 14 AWG minimum.
E. A l l d r a w - o u t u n i t s s h a l l be s e c u r e d by a s p r i n g - l o a d e d ,
quarter t u r n , i n d i c a t i n g type f a s t e n i n g device l o c a t e d
at the top f r o n t of the u n i t . With the e x c e p t i o n of the
dual-mounted u n i t s , each u n i t compartment s h a l l be
p r o v i d e d w i t h an i n d i v i d u a l f r o n t d o o r .
F. An o p e r a t i n g m e c h a n i s m s h a l l be mounted on t h e p r i m a r y
disconnect of each starter unit. It shall be
m e c h a n i c a l l y i n t e r l o c k e d w i t h t h e u n i t door t o prevent
a c c e s s , u n l e s s t h e d i s c o n n e c t i s i n t h e "OFF" p o s i t i o n .
A d e f e a t e r s h a l l be p r o v i d e d t o b y p a s s t h i s i n t e r l o c k .
W i t h t h e d o o r o p e n , an i n t e r l o c k s h a l l be p r o v i d e d t o
prevent i n a d v e r t e n t c l o s i n g o f the d i s c o n n e c t . A second
interlock shall be p r o v i d e d t o prevent removal or
r e i n s e r t i o n o f t h e u n i t w h i l e i n t h e "ON" p o s i t i o n .
P a d l o c k i n g f a c i l i t i e s s h a l l be p r o v i d e d t o p o s i t i v e l y
l o c k t h e d i s c o n n e c t i n t h e "OFF" p o s i t i o n w i t h up t o
three (3) p a d l o c k s w i t h t h e d o o r open o r c l o s e d . I n
a d d i t i o n , means s h a l l be p r o v i d e d t o p a d l o c k t h e u n i t
i n a p a r t i a l l y withdrawn p o s i t i o n with the stabs free
of t h e v e r t i c a l bus.
2.04 WIRING/TERMINATIONS
A. C o m b i n a t i o n s t a r t e r u n i t s s h a l l be f u l l - v o l t a g e n o n -
reversing, unless otherwise shown, a n d s h a l l utilize
Motor C i r c u i t P r o t e c t o r s .
B. Motor S t a r t e r s
16990-4 2 2 0 / 2 0 1 2 - 0 1 , 02
M a g n e t i c s t a r t e r s t h r o u g h NEMA S i z e 9 s h a l l be
equipped with double-break s i l v e r a l l o y contacts.
The s t a r t e r must h a v e s t r a i g h t - t h r o u g h w i r i n g .
E a c h s t a r t e r s h a l l h a v e a minimum o f f o u r (4)
n o r m a l l y open a u x i l i a r y c o n t a c t s .
C o i l s s h a l l be o f m o l d e d c o n s t r u c t i o n t h r o u g h NEMA
S i z e 9. A l l c o i l s t o be c o l o r - c o d e d t h r o u g h s i z e 5
and p e r m a n e n t l y m a r k e d w i t h v o l t a g e , f r e q u e n c y a n d
p a r t number.
S o l i d - S t a t e Overload Relay
i. Self-powered
ii. Class 10, 20 o r 30 f i x e d tripping
characteristics
i i i . Manual o r automatic r e s e t
iv. P h a s e l o s s p r o t e c t i o n . The r e l a y s h a l l
t r i p i n 2 seconds o r l e s s under phase
l o s s c o n d i t i o n when a p p l i e d t o a f u l l y
loaded motor
v. Visible trip indication
vi. One n o r m a l l y open a n d one normally
closed i s o l a t e d a u x i l i a r y contact
v i i . Test button that operates the normally
closed contact
viii. Test t r i p f u n c t i o n t h a t t r i p s both
the normally and normally closed
contacts
ix. A c u r r e n t a d j u s t m e n t r a n g e o f 3.2:1 o r
greater
x. Ambient t e m p e r a t u r e compensated
16990-5 2 2 0 / 2 0 1 2 - 0 1 , 02
xi. Ground fault p r o t e c t i o n . Relay shall
t r i p a t 50% o f f u l l l o a d ampere s e t t i n g
4. NEMA S i z e 00 t h r o u g h 2 s t a r t e r s s h a l l be s u i t a b l e
for t h e a d d i t i o n o f a t l e a s t s i x (6) e x t e r n a l
auxiliary c o n t a c t s o f any arrangement normally
open o r n o r m a l l y c l o s e d . S i z e 3 t h r o u g h 8 s t a r t e r s
s h a l l be s u i t a b l e f o r t h e a d d i t i o n o f up t o e i g h t
(8) e x t e r n a l a u x i l i a r y c o n t a c t s o f any a r r a n g e m e n t
n o r m a l l y open o r n o r m a l l y c l o s e d .
B. F e e d e r c i r c u i t b r e a k e r s r a t e d 100 amperes o r l e s s s h a l l
be s t a n d a r d t h e r m a l - m a g n e t i c t y p e s i z e d as shown on t h e
s i n g l e l i n e diagram.
C. Each f e e d e r c i r c u i t b r e a k e r w i t h a s o l i d s t a t e t r i p
mechanism shall be equipped with the following
adjustable settings:
16990-6 220/2012-01, 02
1. L o n g t i m e ampere r a t i n g
2. L o n g t i m e delay-
3. S h o r t t i m e ampere r a t i n g
4. Short time delay
2
5. I T
6. I n s t a n t a n e o u s ampere r a t i n g
7. Ground f a u l t p i c k u p
8. Ground f a u l t d e l a y
9. Ground I T 2
E. F e e d e r c i r c u i t b r e a k e r s s h a l l be l o c k a b l e i n t h e OFF
p o s i t i o n and h a v e a d e f e a t a b l e d o o r i n t e r l o c k .
A. I n c o m i n g s h a l l t e r m i n a t e w i t h i n t h e c o n t r o l c e n t e r on a
t e r m i n a t i o n p o i n t . Main l u g t e r m i n a t i o n s s h a l l have
a d e q u a t e d e d i c a t e d s p a c e f o r t h e t y p e and s i z e o f c a b l e
u s e d and t h e l u g s s h a l l be c o m p r e s s i o n - t y p e w i t h a n t i -
turn feature.
2.08 ENCLOSURE
A. The t y p e o f e n c l o s u r e s h a l l be i n a c c o r d a n c e w i t h NEMA
standards for type IA with gasketed doors. A l l
e n c l o s i n g s h e e t s t e e l , w i r e w a y s and u n i t d o o r s s h a l l be
gasketed.
2.09 NAMEPLATES
End of P a r t 2
16990-7 220/2012-01, 02
PART 3: EXECUTION
B. A l l f a c t o r y t e s t s r e q u i r e d b y t h e l a t e s t A N S I , NEMA a n d
UL s t a n d a r d s s h a l l be p e r f o r m e d .
3. P e r f o r m i n s u l a t i o n t e s t s on e a c h p h a s e a n d v e r i f y
l o w - r e s i s t a n c e g r o u n d c o n n e c t i o n on g r o u n d b u s .
5. T o r q u e a l l b o l t e d c o n n e c t i o n s made i n t h e field
and v e r i f y a l l f a c t o r y b o l t e d c o n n e c t i o n s .
16990-8 2 2 0 / 2 0 1 2 - 0 1 , 02
C. Provide three (3) c o p i e s o f t h e f i e l d startup report.
3.03 MANUFACTURER'S C E R T I F I C A T I O N
3.04 TRAINING
A. P r o v i d e a t r a i n i n g s e s s i o n f o r up t o f i v e (5) o w n e r ' s
r e p r e s e n t a t i v e s f o r one (1) n o r m a l w o r k d a y a t t h e j o b
site.
5. D i s c u s s t h e maintenance t i m e t a b l e and p r o c e d u r e s
t o be f o l l o w e d i n a n o n g o i n g m a i n t e n a n c e p r o g r a m .
16990-9 2 2 0 / 2 0 1 2 - 0 1 , 02
3.05 EXAMINATION
A. F u l l y i n s p e c t s h i p m e n t s f o r damage a n d r e p o r t damage t o
m a n u f a c t u r e r a n d f i l e c l a i m upon s h i p p e r , i f n e c e s s a r y .
3.06 INSTALLATION
3.07 F I E L D ADJUSTMENTS
End o f P a r t 3
End o f S e c t i o n
16990-10 2 2 0 / 2 0 1 2 - 0 1 , 02
Section H
HI General
H2 A p p l i c a t i o n s f o r Payment
A p p l i c a t i o n s f o r Payment d u r i n g c o n s t r u c t i o n p r o g r e s s s h a l l be
j o i n t l y d e v e l o p e d e a c h month b y a u t h o r i z e d r e p r e s e n t a t i v e s o f t h e
CONTRACTOR, OWNER a n d ENGINEER. I n t h e event o f a d i s p u t e t h e
ENGINEER'S d e c i s i o n s h a l l be f i n a l a n d b i n d i n g upon a l l p a r t i e s .
The CONTRACTOR s h a l l t h e n h a v e t h e A p p l i c a t i o n f o r Payment f o r m
t y p e d , r e p r o d u c e d i n t h e number o f c o p i e s d i r e c t e d b y t h e ENGINEER
and f i l e d w i t h t h e ENGINEER on o r b e f o r e t h e f i r s t d a y o f e a c h
month. A p p l i c a t i o n f o r payment s h a l l b e s u b m i t t e d w i t h a n u p d a t e d
p r o j e c t schedule.
The amount o f p r o g r e s s p a y m e n t s s h a l l be 9 0 % o f t h e v a l u e o f t h e
c o m p l e t e d c o n s t r u c t i o n work p l u s t h e v a l u e o f m a t e r i a l s p r o p e r l y
s t o r e d on t h e s i t e b u t n o t i n c o r p o r a t e d i n t o t h e w o r k . I t e m s
submitted f o r payment a s s t o r e d m a t e r i a l s s h a l l have minimum
i n v o i c e d v a l u e s o f $1000.
H-l 2 2 0 / 2 0 1 2 - 0 1 , 02
d i r e c t l y o r i n d i r e c t l y i n v o l v e d , u n l e s s t h e CONTRACTOR c a u s i n g t h e
a d d i t i o n a l c l a i m f u r n i s h e s a b o n d s a t i s f a c t o r y t o t h e OWNER t o
i n d e m n i f y OWNER a g a i n s t the claim. However, a l l s u c h moneys
r e t a i n e d b y t h e OWNER may be w i t h h e l d f r o m t h e CONTRACTOR u n t i l
substantial completion of the contract.
The A p p l i c a t i o n s f o r Payment s h a l l be r e q u i r e d t o i n c l u d e s u c h
e v i d e n c e o f payment t o s u p p l i e r s and s u b c o n t r a c t o r s by t h e
CONTRACTOR, a s t h e OWNER may r e q u i r e , and s h a l l a l s o be a c c o m p a n i e d
by s u c h l i e n o r o t h e r r e l e a s e s a s r e q u e s t e d b y t h e OWNER.
H3 F i n a l Payment
A w a i v e r o f a l l c l a i m s b y OWNER a g a i n s t CONTRACTOR,
e x c e p t t h o s e c l a i m s a r i s i n g f r o m u n s e t t l e l i e n s , from
d e f e c t i v e work a p p e a r i n g a f t e r f i n a l i n s p e c t i o n , o r
from f a i l u r e t o comply w i t h t e r n s o f t h e c o n t r a c t
documents; and
A w a i v e r o f a l l c l a i m s b y CONTRACTOR a g a i n s t OWNER
o t h e r t h a n t h o s e p r e v i o u s l y s u b m i t t e d i n w r i t i n g and
s t i l l unsettled.
End of Section H
H-2 2 2 0 / 2 0 1 2 - 0 1 , 02
CONTRACT 2012-01: SECTION I - STANDARD DETAILS
1-1 2 2 0 / 2 0 1 2 - 0 1 , 02
1. A L L C O N C R E T E WORK SHALL BE IN A C C O R D A N C E WITH AMERICAN C O N C R E T E INSTITUTE BUILDING CODE, ACI 318 (LATEST REVISION)
E X C E P T AS OTHERWISE NOTED ON THE DRAWINGS OR SPECIFICATIONS HEREAFTER.
3. KEYWAYS SHALL BE PROVIDED AT A L L CONSTRUCTION JOINTS IN A C C O R D A N C E WITH SD-3-003, UNLESS OTHERWISE NOTED. A L L
KEYWAYS SHALL BE TYPE A. MINIMUM 1/8" x 6" S T E E L OR PVC WATER STOPS SHALL BE PROVIDED IN ANY CONSTRUCTION JOINT
BELOW THE LIQUID LEVEL FOR LIQUID CONTAINING OR LIQUID CONVEYING STRUCTURES AND BELOW GROUND WATER OR FLOOD
LEVEL FOR A L L EXTERIOR BASEMENT AND TUNNEL WALLS. BUTTING OR LAPPING JOINTS OF PLATES SHALL BE CONTINUOUSLY
WELDED AT POINT OF JOINTURE TO PROVIDE A CONTINUOUS WATER STOP FOR ITS ENTIRE LENGTH.
4. STRESS S T E E L IS ALWAYS SHOWN NEXT TO THE SURFACE AND SHOULD BE PLACED WITH THE MINIMUM CONCRETE COVER IN
A C C O R D A N C E WITH ACI 318 (LATEST REVISION) OR AS FOLLOWS:
(A) CONCRETE CAST AGAINST AND PERMANENTLY EXPOSED TO EARTH 3" MINIMUM COVER
(B) FORMED C O N C R E T E EXPOSED TO EARTH, WATER OR WEATHER:
A L L BARS 2" MINIMUM COVER
(C) CONCRETE NOT EXPOSED TO WEATHER NOR IN CONTACT WITH WATER OR EARTH:
SLABS AND WALLS 3/4" MINIMUM COVER
BEAMS, GIRDERS, COLUMNS 1 1/2" MINIMUM COVER
5. A L L SPLICES IN REINFORCING SHALL CONFORM TO THE REQUIREMENTS OF ACI 318 (LATEST REVISION).
MINIMUM SPLICE LENGTH MINIMUM SPLICE LENGTH
BAR SIZE BEAM, S L A B S , AND WALLS * COLUMNS
#4 25" 15"
#5 31" 19"
#6 38" 23"
#7 54" 27"
#8 62" 36"
#9 75" 44"
#10 95" 56"
#11 117" 69"
6. A L L HOOKS AND BENDS SHALL CONFORM TO ACI CODE 318 (LATEST REVISION) AS SHOWN IN ITS "MANUAL OF STANDARD PRACTICE FOR
DETAILING REINFORCED CONCRETE STRUCTURES" (LATEST REVISION).
7. UNLESS OTHERWISE INDICATED ON THE DRAWINGS, THE CORNERS OF A L L OPENINGS IN CONCRETE WALLS OR SLABS SHALL BE
REINFORCED WITH #6 x 5'- 0" LONG BARS P L A C E D DIAGONALLY TO EACH CORNER OF THE OPENING. ROUND OPENINGS SHALL BE
REINFORCED WITH #6 BARS BENT TO CONFORM TO THE SHAPE OF THE OPENING. FOR SLABS OR WALLS LESS THAN 8"
THICK, SUCH REINFORCING SHALL CONSIST OF ONE BAR AND FOR SLABS OR WALLS 8" OR GREATER IN THICKNESS,
REINFORCING SHALL CONSIST OF BARS ON EACH FACE.
8. UNLESS OTHERWISE DETAILED, S L A B S ON GRADE SHALL BE REINFORCED WITH 6" x 6" - W2.9 x W2.9, WELDED WIRE FABRIC AND #4 x 3'-0"
AT 12". PERIMETER BARS SHALL BE INSTALLED IN THE SLAB PERPENDICULAR TO A L L DISCONTINUOUS EDGES.
10. CONSTRUCTION JOINTS SHALL BE L O C A T E D AS SHOWN ON THE DRAWINGS. ADDITIONAL JOINTS SHALL BE INSTALLED, HOWEVER, A S
N E C E S S A R Y TO MEET THE FOLLOWING REQUIREMENTS:
MAXIMUM DIMENSION
OF POUR
(A) WALL WITH STRAIGHT RUNS GREATER THAN 20'-0" 30'-0"
(B) SLABS ON GRADE (12" OR GREATER) 50'-0"
(C) SLABS ON GRADE LESS THAN 12" 20'-0"
(D) SLABS SUPPORTED ON BEAMS OR WALLS 20'-0"
11. EQUIPMENT PADS SHALL BE DOWELED INTO C O N C R E T E FLOOR S L A B S WITH ONE #6 DOWEL FOR EVERY SQUARE FOOT OF PAD S U R F A C E
MINIMUM HORIZONTAL PAD REINFORCING SHALL BE #4 @ 12", TOP, EACH WAY.
K L H ENGINEERS, INC.
5173 Campbells Run Road CONCRETE AND REINFORCING
Pittsburgh, PA 15205 STEEL NOTES
EXAMPLE:
BASE?.-14" x1 1/4" x 12"
BASE PLATE
PROVIDE MINIMUM EDGE
DISTANCE PER AISC
PLAN
1
ELEVATION FROM 1/2" GROUT MIN.
GENERAL DRAWINGS
METAL SHIELD
STANDARD ALTERNATE
TYPE SHIELD
(UNLESS OTHERWISE
NOTED ON
DETAIL DRAWING)
SAFETY NOSING
ANGLE 2" x 2" x 5/16"
UJ
Ill
O [if Q
W O =i
OT
Z <
UJ LJ
ALUMINUM TOE-PLATE
Z Q
NOTE:
STAIR TREADS AND SAFETY
NOSING AS SPECIFIED
K L H ENGINEERS, INC.
5173 Campbells Run Road ALUMINUM STAIR TREADS
Pittsburgh, PA 15205
DETAIL A
CONCRETE
STAIR
4" DIA.
POST
COLLAR ,1 1/2" MIN.
SET WEEP HOLE FACE OF RISER
SET POST-
fWt ABOVE GROUT IN
TI POST
IN GROUT 3/4" BOLTS & NUTS RAIL WELDED
I I TO PLATE
<£ POST
T z
-EDGE OF CONCRETE
Iti
SLAB OR FLOOR
• STAIR
•-GROUT: NON-SHRINK, NON-METALLIC STRINGER
FOR ALL TOP MOUNTED POSTS
ELEVATION C-1
DETAIL A
DETAIL C SECTION C-2
STAIR STRINGER-
ALTERNATE CONNECTION TO
STAIR STRINGER
2 RIVETS AT 180° ONE -,
CLIP
SIDE OF JOINT ONLY
ANGLE LOCATE SPLICE
WELD WITHIN 8" OF
^•WELD -H- e SUPPORT
— -K,
PLAN B-1 SECTION B-2 -SPLICE SLEEVE
DETAIL B DETAIL D
CONNECTION TO STAIR STRINGER SPLICE EXPANSION JOINTS
K L H ENGINEERS, INC.
5173 Campbells Run Road WELDED PIPE RAILINGS
Pittsburgh, PA 15205 AND FITTINGS
SPAN
(GRATING
NOT SHOWN)
SPAN
TYPE ANGLE H* W D
IN FEET
0' TO
A-3 2"x 2"x 5/16" 1 1/2" 1 1/8" 3/16"
5'-0" • MINIMUM DEPTH FOR THESE SPANS.
5'-0" TO THE GRATING MUST BE DESIGNED FOR
A-4 2 1/2"x2 1/2"x 5/16" 1 3/4" 1 1/2" 7/16" A MAXIMUM SAFE UNIFORM LOAD OF
6'-0" 2
250 #/FT
6'-0" TO
A-5 2 1/2"x2 1/2"x 5/16" 2" 1 1/2" 3/16"
y-o"
A-3
A-4, A-5 NOTE:
1 3/4'/
GRATING SHALL BE AS SPECIFIED.
2
" ^ CONTINUOUS FRAME SUPPORT SHALL BE STEEL
ANCHOR AS DETAILED ABOVE, UNLESS
OTHERWISE SPECIFIED. IF ALUM.
SUPPORTS ARE REQD. THEY SHALL
BE SIMILAR TO THE DETAIL SHOWN
AT LEFT.
ANCHOR
(1/4" x1")
12" O.C.
X
go ALUMINUM FRAMING IN CONTACT WITH CONCRETE SHALL BE PRIMED AND
UJ LL PAINTED WITH AN APPROVED ALKALI-RESISTANT BITUMINOUS PAINT
X O
ALUM. CURB FOR GRATING
K L H ENGINEERS, INC.
5173 Campbells Run Road ALUMINUM GRATING
Pittsburgh, PA 15205
5" 5/8" 16 19
* NOT LESS THAN 1 HANGER PER P
AND BOTH ENDS OF FITTINGS AND VALVES.
ADJUSTABLE CONCRETE INSERT,
ANVIL FIG. 281 OR APPROVED EQUAL.
REINFORCING ROD
ANVIL —
ADJUSTABLE
CLEVIS
FIG. 260 OR
APPROVED
EQUAL
OUTSIDE DIA
ANVIL CONCRETE
OF PIPE
ATTACHMENT PLATE ATTACH TO CONCRETE
FIG. 52 OR APPROVED WITH RED HEAD CINCH
EQUAL. ANCHORS OR EQUAL,
SIZED TO FIT DIA. OF
MOUNTING PLATE HOLES.
Revised- MAY 2006
KLH ENGINEERS, INC.
5173 Campbells Run Road ADJUSTABLE
Pittsburgh, PA 15205 PIPE HANGERS
PIPE A B* C D E PIPE A B* C D E
SIZE SIZE
10" 3/4 5.925 8 7/8 3/4 10" 3/4 5.75 8 7/8 3/4
12" 3/4 6.975 8 7/8 3/4 12" 3/4 6.75 8 7/8 3/4
14" 3/4 8.025 11 7/8 3/4
FOR O. D. STEEL OR D. I. PIPE
16" 7/8 9.137 11 1 7/8
18" 7/8 10.182 11 1 7/8 14" 3/4 7.375 8 7/8 3/4
20" 7/8 11.237 11 1 7/8 16" 7/8 8.437 11 1 7/8
24" 7/8 13.337 11 1 7/8 18" 7/8 9.437 11 1 7/8
30" 1 16.50 14 1 1/8 1 20" 7/8 10.437 11 1 7/8
36" 1 19.65 14 1 1/8 1 24" 7/8 12.437 11 1 7/8
30" 1 15.50 14 1 1/8 1
36" 1 18.50 14 1 1/8 1
LENGTH AS REQ'D.
3/4" BOLT
3/4" x 3" GALV.
BOLT AND RAWL
PLUG OR CINCH
ANCHOR
SPACE AS REQ'D.
BY DIMENSION
PIPE DIAMETER + 1
NUMBER OF PIPES
AS REQ'D.
HANGERS SPACED AT
10'-0" CENTERS MAX.
OR AS RECOMMENDED
BY HANGER MANUFACTURER
FOR PIPE DIAMETER
OUTSIDE METAL
CLOSURE(BY
SIDING MFG)
< OT
UJ
Q
UJ
a. <
>
OUTSIDE FLASHING
W/DRIP (BY
SIDING MFG) INNER FLASHING
(BY SIDING MFG)
OUTSIDE METAL
CLOSURE(BY
SIDING MFG)
PIPE PENETRATION
THROUGH INSULATED METAL SIDING WALL
MASONRY
WALL
PIPE PENETRATION
THROUGH MASONRY WALL
JI WORK
J2 CONTRACT TIME
J3 CONTRACT PRICE
J-1 2 2 0 / 2 0 1 2 - 0 1 , 02
J4 PAYMENT PROCEDURES
90% o f t h e Work c o m p l e t e d , a n d
100% o f m a t e r i a l s a n d e q u i p m e n t n o t i n c o r p o r a t e d i n t h e
Work b u t d e l i v e r e d a n d s u i t a b l y s t o r e d , l e s s i n e a c h
c a s e , t h e a g g r e g a t e o f p a y m e n t s p r e v i o u s l y made.
J4.4 A f t e r t h e w o r k i s a t l e a s t 5 0 % c o m p l e t e , and s u b j e c t t o
s a t i s f a c t o r y p r o g r e s s and compliance w i t h t h e p r o v i s i o n s o f t h e
C o n t r a c t D o c u m e n t s , t h e OWNER may, a t i t s d i s c r e t i o n , e l e c t t o
r e d u c e t h e r e t a i n a g e t o an amount e q u a l t o 5% o f t h e c o m p l e t e d
work v a l u e .
J 4 . 5 F i n a l Payment. Upon f i n a l c o m p l e t i o n a n d a c c e p t a n c e o f t h e
Work, OWNER s h a l l p a y t h e r e m a i n d e r o f t h e C o n t r a c t P r i c e n o t
previously paid.
J5 INTEREST
J6 CONTRACTOR'S REPRESENTATIONS
J 6 . 1 CONTRACTOR r e p r e s e n t s t h a t he h a s f a m i l i a r i z e d h i m s e l f w i t h
t h e n a t u r e a n d e x t e n t o f t h e C o n t r a c t Documents, Work, l o c a l e
and w i t h a l l l o c a l c o n d i t i o n s ; f e d e r a l , s t a t e a n d o t h e r laws,
o r d i n a n c e s , r u l e s a n d r e g u l a t i o n s t h a t i n a n y manner may a f f e c t
cost, progress o r p e r f o r m a n c e o f t h e Work; a n d , h a s made o r
c a u s e d t o be made s u c h e x a m i n a t i o n s , investigations (including
subsurface e x p l o r a t i o n s ) and t e s t s and s t u d i e s o f such r e p o r t s
and r e l a t e d d a t a a s he deems n e c e s s a r y f o r t h e p e r f o r m a n c e o f
t h e Work a t t h e C o n t r a c t P r i c e , w i t h i n t h e C o n t r a c t Time a n d i n
accordance w i t h t h e other terms and c o n d i t i o n s o f t h e C o n t r a c t
Documents; a n d no a d d i t i o n a l examinations, investigations,
tests, reports or similar data are or w i l l be r e q u i r e d b y
CONTRACTOR f o r s u c h p u r p o s e s , a n d t h a t he s h a l l be r e s p o n s i b l e
J-2 2 2 0 / 2 0 1 2 - 0 1 , 02
t o f u l l y p e r f o r m a l l work w i t h i n t h e c o n t r a c t t i m e a n d f o r t h e
contract price(s) stated herein, regardless of the conditions
actually encountered. A l l r i s k s assumed h e r e u n d e r h a v e b e e n
included i nthe contract price.
J7 CONTRACT DOCUMENTS
The C o n t r a c t Documents w h i c h c o m p r i s e t h e e n t i r e a g r e e m e n t b e -
t w e e n OWNER a n d CONTRACTOR a r e a t t a c h e d t o t h i s A g r e e m e n t , made
a p a r t hereof and c o n s i s t s o f t h e f o l l o w i n g :
T h e r e a r e no C o n t r a c t Documents o t h e r t h a n t h o s e l i s t e d a b o v e
i n t h i s A g r e e m e n t , S e c t i o n J . The C o n t r a c t Documents may o n l y
be altered, modified, amended or repealed by appropriate
e x e c u t i o n o f a Change O r d e r .
J8 MISCELLANEOUS
J 8 . 1 Terms u s e d i n t h i s A g r e e m e n t a r e d e f i n e d i n t h e G e n e r a l
C o n d i t i o n s and s h a l l have t h e meanings i n d i c a t e d i n t h e G e n e r a l
Conditions.
J 8 . 2 No a s s i g n m e n t b y a p a r t y h e r e t o o f a n y r i g h t s u n d e r o r
i n t e r e s t s i n t h e C o n t r a c t Documents w i l l b e b i n d i n g on a n o t h e r
party hereto without t h e w r i t t e n c o n s e n t o f t h e p a r t y t o be
b o u n d ; a n d s p e c i f i c a l l y b u t w i t h o u t l i m i t a t i o n , moneys t h a t may
become due a n d moneys t h a t a r e due may n o t b e a s s i g n e d without
such consent (except t o t h e extent t h a t t h e e f f e c t o f t h i s
r e s t r i c t i o n may be l i m i t e d b y l a w ) a n d u n l e s s specifically
s t a t e d t o t h e c o n t r a r y i n a n y w r i t t e n c o n s e n t t o an a s s i g n m e n t
J-3 2 2 0 / 2 0 1 2 - 0 1 , 02
no a s s i g n m e n t w i l l r e l e a s e o r d i s c h a r g e the assignor from any
duty o r r e s p o n s i b i l i t y under t h e C o n t r a c t Documents.
OWNER
by
ATTEST
Title
Address f o r G i v i n g N o t i c e
CONTRACTOR
by
ATTEST
Title
J-4 2 2 0 / 2 0 1 2 - 0 1 , 02
Section K
PAYMENT BOND
(Name o f C o n t r a c t o r )
(Address o f C o n t r a c t o r )
a _, hereinafter called Principal,
(Corporation, Partnership, Individual)
and
(Name o f Surety)
(Address o f Surety)
hereinafter called S u r e t y , a r e h e l d a n d f i r m l y bound u n t o
(Name o f Owner)
(Address o f Owner)
hereinafter called Owner, i n t h e p e n a l sum o f
_____ D o l l a r s ($ )
i n l a w f u l money o f t h e U n i t e d S t a t e s , f o r t h e payment o f w h i c h sum
w e l l a n d t r u l y t o be made, we b i n d o u r s e l v e s , o u r h e i r s , e x e c u t o r s ,
a d m i n i s t r a t o r s and s u c c e s s o r s , j o i n t l y and s e v e r a l l y , f i r m l y by
these presents.
K-l 2 2 0 / 2 0 1 2 - 0 1 , 02
PROVIDED, FURTHER, t h a t t h e s a i d s u r e t y , f o r v a l u e r e c e i v e d h e r e b y
s t i p u l a t e s a n d a g r e e s t h a t no change, e x t e n s i o n o f t i m e , a l t e r a t i o n
o r a d d i t i o n t o t h e t e r m s o f t h e c o n t r a c t o r t o work t o be p e r f o r m e d
t h e r e u n d e r o r t h e s p e c i f i c a t i o n s a c c o m p a n y i n g t h e same s h a l l i n any
w i s e a f f e c t i t s o b l i g a t i o n on t h i s bond, a n d i t does h e r e b y w a i v e
n o t i c e o f a n y s u c h change, e x t e n s i o n o f t i m e , a l t e r a t i o n o r a d d i t i o n
t o t h e t e r m s o f t h e c o n t r a c t o r t o t h e work o r t o t h e s p e c i f i c a t i o n s .
IN WITNESS WHEREOF, t h i s i n s t r u m e n t i s e x e c u t e d i n
c o u n t e r p a r t s , e a c h one o f w h i c h s h a l l be deemed a n o r i g i n a l , t h i s
the day o f , 20 .
(Principal)
by
(Address)
(ATTEST)
(Principal) (Secretary)
(Witness t o P r i n c i p a l ) (SEAL)
(Address)
******************************************
(Surety)
(Address) (ATTEST)
(Surety) (Secretary)
(SEAL)
(Witness t o Surety)
*****************************************************************
by:
(Attorney i n Fact)
(Address)
K-2 2 2 0 / 2 0 1 2 - 0 1 , 02
NOTE: D a t e o f Bond must be t h e same a s t h e d a t e o f A g r e e m e n t . If
C o n t r a c t o r i s P a r t n e r s h i p , a l l p a r t n e r s s h o u l d e x e c u t e bond.
K-3 2 2 0 / 2 0 1 2 - 0 1 , 02
THIS PAGE LEFT INTENTIONALLY BLANK
K-4 2 2 0 / 2 0 1 2 - 0 1 , 02
Section K
(Name o f C o n t r a c t o r )
(Address o f C o n t r a c t o r )
a
, hereinafter called Principal,
(Corporation, Partnership, Individual)
and
(Name o f Surety)
(Address o f Surety)
hereinafter called S u r e t y , a r e h e l d and f i r m l y bound u n t o
(Name o f Owner)
(Address o f Owner)
hereinafter called Owner, i n t h e p e n a l sum o f
D o l l a r s ($ J
i n l a w f u l money o f t h e U n i t e d S t a t e s , f o r t h e payment o f w h i c h sum
w e l l a n d t r u l y t o be made, we b i n d o u r s e l v e s , o u r h e i r s , e x e c u t o r s ,
a d m i n i s t r a t o r s and s u c c e s s o r s , j o i n t l y and s e v e r a l l y , f i r m l y by
these presents.
NOW, THEREFORE, i f t h e P r i n c i p a l s h a l l w e l l , t r u l y a n d f a i t h f u l l y
perform i t s d u t i e s , a l l t h e u n d e r t a k i n g s , covenants, terms, con-
d i t i o n s and agreements o f s a i d c o n t r a c t d u r i n g t h e o r i g i n a l term
t h e r e o f , a n d a n y e x t e n s i o n s t h e r e o f w h i c h may be g r a n t e d b y t h e
OWNER, w i t h o r w i t h o u t n o t i c e t o t h e S u r e t y , a n d i f he s h a l l
s a t i s f y a l l c l a i m s a n d demands i n c u r r e d u n d e r s u c h c o n t r a c t , a n d
s h a l l remedy i n a c c o r d a n c e w i t h t h e t e r m s o f t h e C o n t r a c t a n y
d e f e c t s w h i c h may d e v e l o p d u r i n g a p e r i o d o f e i g h t e e n (18) months
from t h e date o f completion o f t h e work p e r f o r m e d u n d e r s a i d
K-5 2 2 0 / 2 0 1 2 - 0 1 , 02
c o n t r a c t , a n d s h a l l f u l l y i n d e m n i f y a n d s a v e h a r m l e s s t h e OWNER
f r o m a l l c o s t s a n d damages w h i c h i t may s u f f e r b y r e a s o n o f f a i l u r e
t o do s o , a n d s h a l l r e i m b u r s e a n d r e p a y t h e OWNER a l l o u t l a y a n d
e x p e n s e w h i c h t h e OWNER may i n c u r i n m a k i n g good a n y d e f a u l t , t h e n
t h i s o b l i g a t i o n s h a l l be v o i d ; o t h e r w i s e t o r e m a i n i n f u l l f o r c e
and e f f e c t . Whenever CONTRACTOR s h a l l be d e c l a r e d b y OWNER t o be
i n d e f a u l t u n d e r t h e C o n t r a c t , t h e S u r e t y s h a l l p r o m p t l y remedy t h e
default. I f t h e OWNER t e r m i n a t e s t h e C o n t r a c t f o r s u c h d e f a u l t ,
t h e f o l l o w i n g s h a l l g o v e r n t h e l i a b i l i t y o f t h e CONTRACTOR a n d t h e
Surety hereunder. I n t h e e v e n t o f s u c h t e r m i n a t i o n , t h e CONTRACTOR
and Surety s h a l l remain f u l l y liable t o t h e OWNER f o r t h e
CONTRACTOR'S failure to timely complete t h e C o n t r a c t , any
a d d i t i o n a l c o s t s i n c u r r e d b y t h e OWNER i n c o m p l e t i n g t h e C o n t r a c t ,
and l i q u i d a t e d damages f r o m t h e r e q u i r e d c o m p l e t i o n d a t e t o t h e
d a t e o f t h e a c t u a l c o m p l e t i o n o f t h e work b y t h e OWNER. In the
e v e n t o f s u c h t e r m i n a t i o n , t h e S u r e t y may e l e c t t o t a k e o v e r a n d
complete performance o f t h e C o n t r a c t by g i v i n g w r i t t e n n o t i c e t o
t h e OWNER o f s u c h e l e c t i o n w i t h i n s e v e n (7) d a y s o f t h e OWNER'S
m a i l i n g o f n o t i c e o f t e r m i n a t i o n t o t h e S u r e t y and a c t u a l l y
commencing c o m p l e t i o n w i t h i n f o u r t e e n (14) d a y s o f t h e OWNER'S
n o t i c e t o t h e Surety, time being o f the essence. The S u r e t y s h a l l
fully c o m p l e t e t h e work b y t h e o r i g i n a l l y scheduled date o f
c o m p l e t i o n a n d t h e CONTRACTOR a n d t h e S u r e t y s h a l l r e m a i n l i a b l e t o
t h e OWNER f o r a l l damages.
PROVIDED, FURTHER, t h a t t h e s a i d s u r e t y , f o r v a l u e r e c e i v e d h e r e b y
s t i p u l a t e s a n d a g r e e s t h a t no change, e x t e n s i o n o f t i m e , a l t e r a t i o n
o r a d d i t i o n t o t h e t e r m s o f t h e c o n t r a c t o r t o work t o be p e r f o r m e d
t h e r e u n d e r o r t h e s p e c i f i c a t i o n s a c c o m p a n y i n g t h e same s h a l l i n a n y
w i s e a f f e c t i t s o b l i g a t i o n on t h i s b o n d , a n d i t d o e s h e r e b y w a i v e
n o t i c e o f any such change, extension o f time, a l t e r a t i o n o r
a d d i t i o n t o t h e t e r m s o f t h e c o n t r a c t o r t o t h e work o r t o t h e
specifications.
K-6 2 2 0 / 2 0 1 2 - 0 1 , 02
IN WITNESS WHEREOF, t h i s i n s t r u m e n t i s e x e c u t e d i n
c o u n t e r p a r t s , e a c h one o f w h i c h s h a l l be deemed a n o r i g i n a l , this
the day o f , 20
Principal
by
Address
ATTEST
Principal (Secretary)
(Witness t o P r i n c i p a l ) (SEAL)
(Address)
Surety
Address ATTEST
Surety (Secretary)
(SEAL)
(Witness t o Surety)
by:
(Attorney i n Fact)
(Address)
IMPORTANT: S u r e t y c o m p a n i e s e x e c u t i n g b o n d s must a p p e a r on t h e U.
S. T r e a s u r y D e p a r t m e n t ' s most c u r r e n t l i s t (Circular 570 a s
amended) a n d be a u t h o r i z e d t o t r a n s a c t b u s i n e s s i n t h e s t a t e where
the p r o j e c t i s l o c a t e d .
K-7 2 2 0 / 2 0 1 2 - 0 1 , 02
THIS PAGE LEFT INTENTIONALLY BLANK
K-8 2 2 0 / 2 0 1 2 - 0 1 , 02
CERTIFICATE OF LIABILITY INSURANCE DATE (MM/DD/YYYY)
THIS CERTIFICATE IS ISSUED A S A MATTER OF INFORMATION ONLY AND CONFERS NO RIGHTS UPON THE CERTIFICATE HOLDER THIS
CERTIFICATE DOES NOT AFFIRMATIVELY OR NEGATIVELY AMEND, EXTEND OR A L T E R THE COVERAGE AFFORDED BY THE POLICIES
BELOW. THIS CERTIFICATE OF INSURANCE DOES NOT CONSTITUTE A CONTRACT BETWEEN THE ISSUING INSURER(S) AUTHORIZED
K u t u
REPRESENTATIVE OR PRODUCER, AND THE CERTIFICATE HOLDER. '' " ™ ^
IMPORTANT: If the certificate holder is an ADDITIONAL INSURED, the policy(ies) must be endorsed. If SUBROGATION IS WAIVED subject to the
terms and conditions of the policy, certain policies may require an endorsement. A statement on this certificate does not confer riahts to the
certificate holder in lieu of such endorsement(s).
PRODUCER CONTACT ~ — —
NAME:
PHONE | FAX ~ —
( A / C , N o . Ext): | (A/C, No):
E-MAIL —
ADDRESS:
INSURER C :
INSURER D :
INSURER E :
INSURER F :
THIS IS T O C E R T I F Y T H A T T H E P O L I C I E S O F I N S U R A N C E L I S T E D B E L O W H A V E B E E N I S S U E D T O T H E I N S U R E D N A M E D A B O V E F O R T H E P O L I C Y P E R I O n '
INDICATED. N O T W I T H S T A N D I N G A N Y R E Q U I R E M E N T , T E R M O R C O N D I T I O N O F A N Y C O N T R A C T O R O T H E R D O C U M E N T WITH R E S P E C T T O W H I C H T H I S
C E R T I F I C A T E M A Y B E I S S U E D O R M A Y P E R T A I N , T H E I N S U R A N C E A F F O R D E D B Y T H E P O L I C I E S D E S C R I B E D H E R E I N IS S U B J E C T T O A L L T H E T E R M S
E X C L U S I O N S A N D C O N D I T I O N S O F S U C H P O L I C I E S . LIMITS S H O W N M A Y H A V E B E E N R E D U C E D B Y P A I D C L A I M S
INSR A D D L [SUBR
LTR TYPE OF INSURANCE POLICY EFF POLICY EXP
INSR W V D POLICY NUMBER IMM/DD/YYYYI (MM/DD/YYYY)
G E N E R A L LIABILITY
EACH OCCURRENCE
C O M M E R C I A L G E N E R A L LIABILITY D A M A G E TTTREKtTED
P R E M I S E S (Ea occurrence)
| CLAIMS-MADE j _ _ OCCUR
M E D E X P (Any one person)
P E R S O N A L & A D V INJURY
GENERAL AGGREGATE
G E N ' L A G G R E G A T E LIMIT A P P L I E S P E R :
PRODUCTS -COMP/OP AGG
POLICY _ _ _ _ _ _ f i LOC
A U T O M O B I L E LIABILITY C O M B I N E D S I N G L E LIMIT
(Ea accident)
ANY AUTO B O D I L Y I N J U R Y (Per person)
ALL OWNED SCHEDULED
AUTOS AUTOS B O D I L Y I N J U R Y (Per accident)
NON-OWNED
HIRED A U T O S AUTOS PROPERTY DAMAGE
(Per accident)
U M B R E L L A LIAB
OCCUR EACH OCCURRENCE
E X C E S S LIAB CLAIMS-MADE
AGGREGATE
DED RETENTION $
WORKERS COMPENSATION W C STATU- IOTH-
AND EMPLOYERS'LIABILITY Y ; N T O R Y LIMITS ! I ER
ANY PROPRIETOR/PARTNER/EXECUTIVE
OFFICE/MEMBER EXCLUDED?
(Mandatory in NH}
if yes, describe under
• E.L EACH ACCIDENT
E.L DISEASE - EA E M P L O Y E E
D E S C R I P T I O N O F O P E R A T I O N S nelnw E.L. D I S E A S E - P O L I C Y LIMIT
CERTIFICATE H O L D E R CANCELLATION
S H O U L D A N Y OF THE A B O V E D E S C R I B E D POLICIES B E C A N C E L L E D B E F O R E
THE EXPIRATION DATE THEREOF, NOTICE WILL B E DELIVERED IN
A C C O R D A N C E WITH T H E P O L I C Y P R O V I S I O N S .
AUTHORIZED REPRESENTATIVE
K-9-