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2 i-ALERT®2
i-ALERT Sensor
Sensor Installation & Start up
DESIGN
• Dustproof / Water Proof (IP68)
• Intrinsically Safe (C1D1, Zone 0)
MEASUREMENTS
• Temperature
• 3 Axis Vibration
• Operating Hours Tracker
• FFT and TWF
LED INDICATION
• Green: Normal
• Blue: Connecting
• Red: Alarm
DATA STORAGE
• Trend readings every 2 to 60 min
• Takes FFT and trend point on alarm
• Stores 170 days of hourly data points
i-ALERT®2 3
i-ALERT APP
4 i-ALERT®2
Faster Data Collection
Manage the Routes Customize the Routes Execute the Route Auto Generated Reports
Create, Edit, and Execute Customize your route by The app will automatically Once a route is completed the
all of your routes choosing a route name, schedule, collect the data on your route app will automatically generate a
route type, emails to report list, and will prompt the user if more report and send it to a group
and devices you want to add data is needed email list
Case Study
Cut Data Collection Time in Half
Reports are Generated Automatically
A petrochemical additive manufacturer working in conjunction
with their PdM service provider cut their route-based data
collection time by more than 50% just by using the i-ALERT2
route feature. The exception report created instantaneously Portable Data Collector i-ALERT2 monitoring
upon route completion further saves time. It allows the service
Status Alarm Equip. Name Equip. Type Radial Horiz Axial Temp
provider’s highly trained vibration analysts to focus on Vib
Warning,La Value: 0.07 0.07 0.12 73
PD-110-078A Pump
st Alarm < 2 Alarm: 0.20 0.20 0.15 129
troubleshooting and complex problem resolution, thereby days
Last Alarm Value: 0.00 0.00 0.00 60
PD-110-076 Pump
< 2 days Alarm: 0.20 0.20 0.15 129
maximizing the value of their contract with the customer. Normal PD-441 Pump
Value:
Alarm:
0.00
0.20
0.00
0.20
0.00
0.15
64
131
Value: 0.00 0.00 0.00 71
Normal PD-440 Pump Alarm: 0.20 0.20 0.15 131
Normal
PD-439
PD-438
Pump
Pump
Value:
Alarm:
Value:
0.00
0.20
0.00
0.00
0.20
0.00
0.00
0.15
0.00
73
131
73
i-ALERT®2 5
i-ALERT Ai (i-ALERT.ai)
i-ALERT Ai Online Platform
Monitor and manage all of your
i-ALERT enabled machines and
sensors in one place. This
subscription service requires no
software to download or dedicated
hardware to run.
6 i-ALERT®2
Stay Safe Early Detection
A critical A North America-based
cooling tower chemical company was
at a New Jersey experiencing frequent
hospital failed failures on a chemical
unexpectedly pump. The failures
and an could not be explained
emergency as the normal 30-day
repair was vibration predictive
required. Prior maintenance interval
to the failure, did not show any
only annual abnormal operating
vibration checks conditions.
were allowed since the cooling tower cell had to be shutdown
and restarted for the accelerometers to be installed and then The customer elected
removed after data collection. to install an i-ALERT2 device to monitor the pump. Within 187
hours (about a week) of operation two abnormal spikes in
Because of the lengthy monitoring interval, the impending vibration in all three axis was recorded by the i-ALERT2 device.
failure was not caught early enough. The gearbox and motor From the time stamp of the alarm condition, the root cause of
were fitted with i-ALERT2 devices during the repair. Because the the problem was traced back to low tank level feeding the
i-ALERT2 monitor is Bluetooth Smart enabled it can pump, causing cavitation. Because the low level alarm for the
communicate to a mobile device wirelessly from a safe distance tank was set too low the operator was never alerted that there
of 30-100 ft (10-30 m) while the equipment is still running. was a problem.
Vibration and temperature data collection can now be The i-ALERT2 device was able to provide both early detection of
performed without shutting down and entering the cooling a possible failure event and provide enough information to
tower cells. enable a corrective action.
i-ALERT®2 7
Technical Specifications
Dimensions Memory Display
• 2.23in L x 1.53in W x 1.32 in H • X,Y,Z velocity rms, kurtosis, temperature • Green LED for unit ON
• 57mm L x 39mm W x 33 mm H • Hourly measurements for 170 days • Red LED for unit in ALARM
• Blue LED for Bluetooth
Environment radio transmitting
• Ambient temperature:
-40°C to +84°C (-40°F to +183°F) T3 Wireless Synching
-40°C to +60°C (-40°F to +140°F) T4 • 2400-2483.5 MHz Bluetooth 4.0
• IP68 water and dust protected Low Energy
in. (mm)
Measurements • Intrinsically Safe • Max range: 30m (100 feet)
• Temperature • Class I, II, III, Division 1 Groups C,D,E,F,G • Please visit our website for
• 3 Axis Vibration (RMS Velocity) • ATEX Zone 0 AEx ia IIB Ga (Groups C & D) compatible devices at:
• Kurtosis • RoHS, WEEE, REACH, CE, FCC https://www.i-alert.com
• Machine run-time counter
• Fast Fourier Transform (FFT)
Battery & Power Materials
• 3.6 V Lithium battery • Shell Material: Nylon 12
• Time Waveform (TWF)
• Life expectancy : 3 years (use dependent) • Mounting Stud: 316ss
Vibration Nominal: 1 hour trend, 5 min alarm check
• 3-axis accelerometer ±16g Temp: -20°C to 70°C
• Frequency range:
axial 5-1,100Hz Software
horizontal 5-1,100Hz Go to www.i-alert.com
radial 5-700Hz iTunes App Store, or Google
• FFT resolution: 1Hz/bin Play to download app Visit our website at
https://www.i-alert.com
Components
Aluminum Stainless Steel Magnetic
i-ALERT2 V3 Mounting Adapter Mounting Adapter Mounting Adapter
ITT Brands