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Mech Time-Depend Mater (2012) 16:381–396

DOI 10.1007/s11043-012-9168-y

Cumulative creep damage for unidirectional composites


under step loading

Rui Miranda Guedes

Received: 29 April 2011 / Accepted: 27 January 2012 / Published online: 25 February 2012
© Springer Science+Business Media, B. V. 2012

Abstract The creep lifetime prediction of unidirectional composite materials under step
loading, based on constant loading durability diagram, is analyzed for the two-step creep
loading condition. For this purpose different nonlinear cumulative-damage laws are revis-
ited and applied to predict creep lifetime. One possible approach to accounting for dam-
age accumulation is provided by the continuum-damage mechanics (CDM). However, the
CDM lifetime expression obtained for constant loading condition presents some drawbacks.
Specifically, the upper stress range is not accommodated by CDM form. A modification of
CDM is proposed, forcing the CDM to capture the short-term creep failure. It is proven that
this modified CDM (MCDM) does not yield the same predictions as the Linear Cumulative-
damage law (Miner’s law). Predictions obtained from the nonlinear cumulative-damage laws
are compared against synthetic lifetime generated by a micromechanical model that simu-
lates unidirectional composites under two-step creep loading condition. Comparable devia-
tions from Miner’s law are obtained by the nonlinear cumulative-damage laws.

Keywords Residual strength · Life prediction · Micromechanics · Cumulative damage ·


Creep · Polymer-matrix composites (PMCs) · Creep-rupture

1 Introduction

Long-term failure prediction of polymers and polymer-based materials under varying load
condition is still a problem not completely solved. One should expect an increasing com-
plexity if cyclic environmental conditions are taken into account. In the end this can be
treated as a damage-accumulation problem, which depends on the loading and environmen-
tal conditions prevailing at each instant.
For multiple-step creep loading, damage may occur at different rates for different stress
levels. Each stress level leads to different creep lifetimes. The damage accumulation dur-
ing each load step reduces the remaining strength, which may be accounted by appropriate

R.M. Guedes ()


INEGI—Mecânica Experimental e Novos Materiais, Departamento de Engenharia Mecânica, Faculdade
de Engenharia da Universidade do Porto, Rua Dr. Roberto Frias s/n, 4200-465 Porto, Portugal
e-mail: rmguedes@fe.up.pt
382 Mech Time-Depend Mater (2012) 16:381–396

cumulative-damage laws. Almost 30 years after Zhang and Brinson (1986) affirmed “at
present there is no universally accepted method for estimating the creep life of a mate-
rial subjected to multiple stress levels for various periods of time” the situation is almost the
same although meanwhile significant breakthroughs occurred. The constitutive formalism of
continuum mechanics and irreversible thermodynamics makes it possible to account for the
polymer creep and distributed damage (Abdel-Tawab and Weitsman 1998, 2001; Schapery
1999, 2002). A semi-empirical approach for characterization of viscoelasticity, viscoplas-
ticity and damage in different composites has been successfully applied (Varna 2010). More
recently Asadi and Raghavan (2011) measured the influence of damage, i.e. time-dependent
cracking, on the creep of multidirectional laminate [±45/902 ]S . The effect was important to
affect significantly the creep compliance. Direct measurement of creep cumulative-damage
was also performed by using modified conventional small angle X-ray scattering equipment
by Zachariev et al. (2004, 2009).
Few works have reported experimental data on creep failure under multi-step loading
programs applied to polymers or polymer-matrix composites. The obvious reason for this
situation was pointed by Zhang and Brinson (1986) when they assumed that the “main dif-
ficulty . . . is the need for extensive test programs over a long period of time and the need to
have rigorous, but simple, constitutive models to quantify observed behavior”. This remains
true for polymers and polymer-matrix composites (PMC). Those researchers presented creep
and creep failure data under one and two-step creep loading condition applied to polycar-
bonate and polysulfone (Zhang and Brinson 1986). After observing experimental data, they
proposed a new semi-empirical cumulative-damage rule.
The continuum-damage mechanics (CDM), based on original ideas of Kachanov (1958),
Stigh (2006), provides a practical tool to model the effect of damage propagation. In the
classical approach the damage variable ω accounts for cumulative damage; i.e. from un-
damaged state (ω = 0) to failure (ω = 1). However, the CDM lifetime expression, ob-
tained for failure under constant load, does not capture the short-term creep failure di-
agram. Hence, a modification of the classical failure condition is proposed to remedy
this drawback. This new formulation is combined with a general damage growth law
to obtain a modified continuum-damage mechanics (MCDM). As expected, the expres-
sion obtained from MCDM accommodates typical lifetime over a time range of sev-
eral decades (Guedes 2010). A collateral consequence of this modification is that the
MCDM does not yield the same predictions as the Linear Cumulative-damage law (Miner’s
Law) (Miner 1945).
Other cumulative-damage laws are revisited and tested using a micromechanical model to
simulate creep rupture of unidirectional composites, under one- and two-step creep loading,
by assuming that the matrix is viscoelastic and the fiber is elastic. Under these conditions
the use of a micromechanical model permits one to control the damage mechanisms, by
opposition to experimental tests where “small” changes on the test conditions can accelerate
and promote different damage mechanisms.

2 Cumulative-damage laws

The lifetime prediction under variable stress is still a challenging problem for composite
materials. There are several cumulative-damage laws proposed to tackle this problem. Let
us revisit some of them.
Mech Time-Depend Mater (2012) 16:381–396 383

2.1 Linear Cumulative-damage law (LCD) or Miner’s rule

Most used, for its simplicity, is Miner’s rule or Linear Cumulative-damage law (LCD) (Miner
1945). We have
 tf
dt
= 1. (1)
0 tc [σ (t)]
For a multi-step creep loading condition the previous formulation can be written as


N
ti
= 1, (2)
i=1
tc [σi (t)]

where ti is the ith step time span and tc [σi (t)] is the failure time under the creep stress
σi (t).

2.2 Nonlinear Cumulative-damage laws

After review of several empirical approaches to cumulative creep damage, Zhang and Brin-
son (1986), based on experimental observations, assumed that the rate of damage accu-
mulation was related to the transient strain component of viscoelastic strains. After some
considerations it was deduced an empirical cumulative-damage formula as


N  α
ti
Ki = 1, (3)
i=1
tc [σi (t)]

where Ki and α are material parameters to be determined experimentally.


The following cumulative-damage laws lead to particular cases of the general nonlinear
cumulative-damage law, given by (3).

2.3 General cumulative-damage formalism (CDF)

Christensen (2008) proposed a general cumulative-damage formalism (CDF) based on the


theory of fracture mechanics applied to viscoelastic materials. The methodology was eval-
uated from the basic relationship defining the crack growth rate as a power-law function of
stress intensity factor. For the cycle creep loading condition it states that failure occurs when
the following condition is satisfied:
 t
 
Far (τ ) dη = Far (t)tc Fa (t) , (4)
0

where r is the power-law exponent of the power-law function of stress intensity factor, Fa
is the normalized failure function and tc is the creep-rupture lifetime at stress level corre-
sponding to Fa . The exponent r can be obtained directly from the lifetime diagram as the
inverse slope of lifetime linear region in the log–log scale (Christensen 2008) (see Fig. 3).
For a multi-step creep loading condition the previous formulation can be written as


N
{Fai }r ti = Far (t)tc (Fa ), (5)
i=1

where ti is the ith step time span, Fai is the respective step stress and tc (Fa ) is the failure
time under the creep normalized stress Fa .
384 Mech Time-Depend Mater (2012) 16:381–396

2.4 Strength evolution integral (SEI)

A cumulative-damage theory developed to address various applied problems in which time,


temperature, and cyclic loading are given explicitly, was developed by Reifsnider and
Stinchcomb (1986), Reifsnider et al. (2000), Reifsnider and Case (2002). The theory is
based on few postulates combined with a kinetic theory of solids. The basic form of the
strength evolution integral (SEI) calculates the remaining strength Fr as
 z 
σ (τ )
Fr = 1 − 1 − Fa j τ j −1 dτ, (6)
0 X(τ )

where z = t/τ , t is the time variable, τ is a characteristic time associated with the process,
Fa is the normalized failure function that applies to a specific controlling failure mode and
j is a material parameter. This material parameter influences the progression of the damage;
if j < 1 the rate of degradation is greatest at beginning but if j > 1 the rate of degradation
increases as function of time while if j = 1 there is no explicit time dependence in the rate
of degradation. The failure criterion is given by Fr = Fa .
For a multi-step creep loading condition the previous formulation can be written as

N

ti j
Fr = 1 − (1 − Fai ) , (7)
i=1
tc (Fai )

where ti is the ith step time span, Fai is the respective step stress and tc (Fai ) is the failure
time under the creep normalized stress Fai .

2.5 Continuum-damage mechanics (CDM)

A classical approach to consider the degradation of mechanical properties is provided by the


method of continuum-damage mechanics (CDM). Following the original ideas of Kachanov
(1958), the net stress, defined as the remaining load bearing cross section of the material is
given by Stigh (2006)
σ
σ̃ = , (8)
1−ω
where 0 ≤ ω ≤ 1 is the damage variable. At rupture no load bearing area remains and the
net stress tends to infinity when ω → 1.
Kachanov (1958) assumes the following damage growth law:
 ν
σ (t)
ω̇(t) = C , (9)
1 − ω(t)

where C and ν are material constants. This equation leads to a separable differential equation
for ω(t), assuming ω(0) = 0,
 t
 ν  1+ν
1 − ω(t) ω̇(t) = Cσ ν (t) ⇒ 1 − 1 − ω(t) = C(1 + ν) σ ν (τ ) dτ. (10)
0

The damage growth law is given as



 t 1+ν
1

ω(t) = 1 − 1 − C(1 + ν) ν
σ (τ ) dτ . (11)
0
Mech Time-Depend Mater (2012) 16:381–396 385

Assuming failure when ω = 1 then the following expression is obtained:


 t
C(1 + ν) σ ν (τ ) dτ = 1. (12)
0

From the previous relationship, the time to failure for creep is readily obtained assuming
σ (t) = σ0 ,
1
tc = . (13)
C(1 + ν)σ0ν

2.6 Modified continuum-damage mechanics (MCDM)

Since the experimental data, spread over a time range of several decades, cannot be accom-
modated by form (13), a new approach was devised (Guedes 2010). The requirements for
more convenient formulations were already discussed (Christensen and Miyano 2007). Par-
ticularly, the upper stress range is hardly accommodated by CDM form. In this context a
modification of CDM, forcing the CDM to capture the short-term failure, is proposed as
follows.
The conventional rupture criterion assumes ω(tR ) = 1 (Stigh 2006). However, before the
stress becomes too large (ω → 1) rupture takes place almost instantaneously, when the net
stress overcomes the material strength. Therefore, instead of considering ω(tR ) = 1, let us
impose that rupture occurs when the net stress equals the strength, given by

Fa
= 1(= Fr ), (14)
1−ω
where Fa is the applied stress normalized to strength and therefore the normalized strength
equals unity. Since the failure condition assumes that Fa = Fr , the remaining strength is
given by
Fr (t) = 1 − ω(t). (15)
Using Kachanov (1958) and Ding et al. (1994) approaches the damage growth law assumes
the following expression:

Fa (t) ν η−1
ω̇(t) = C t , (16)
1 − ω(t)
where C, η and ν are material constants. This equation leads to a separable differential
equation for ω(t), assuming ω(0) = 0:

 ν 1 − (1 − ω(t))1+ν t
1 − ω(t) ω̇(t) = CFaν (t)t η−1 ⇒ =C Faν (τ )τ η−1 dτ. (17)
1+ν 0

The previous result can be rewritten to give the remaining strength, using relationship (14),
as

 t 1+ν
1

Fr (t) = 1 − C(1 + ν) ν
Fa (τ )τ η−1
dτ , (18)
0
or

C(1 + ν) t
Faν (τ )τ η−1 dτ = 1, (19)
1 − Fr1+ν (t) 0
386 Mech Time-Depend Mater (2012) 16:381–396

where failure takes place when Fa = Fr .


From the previous relationships, the time to failure for creep is readily obtained assuming
Fa (t) = Fa ,

1
1 − Fa1+ν η
tc = η . (20)
C(1 + ν)Faν

2.7 Application of CDM and MCDM to step loading condition

For the purpose of this work let us analyze the application of CDM and MCDM to creep
lifetime prediction under a stepwise constant stress level loading condition.
Using the CDM criterion (5) we obtain


N
C(1 + ν) Faiν ti = 1, (21)
i

which leads to

N
ti
= 1, (22)
i
tc (Fai )

with tc (Fai ) = C(1+v)F


1
v which represents the total creep lifetime at Fai . Therefore the LCD
ai
law is recovered from CDM formalism.
Now using the MCDM criterion (19), failure succeeds at the N th step (Fr = FaN ),

1 C(1 + ν)  ν η
N
Fai ti = 1, (23)
η 1 − FaN
1+ν
i

which leads to
  η
1
N
  ti
1 − Faiν+1 = 1, (24)
1 − FaN
1+ν
i
tc (Fai )

1−F v+1
with tcη (Fai ) = η C(1+v)F
ai
v which represents the total creep lifetime at Fa .
ai
This result differs from the LCD law. In this case the v-exponent dictates how far from
the LCD predictions is the MCDM criterion. In fact when the v-exponent tends to large
values, the MCDM predictions become closer to the LCD law.
If the material is loaded for a certain time, less than the time necessary to cause creep fail-
ure, it does produce some damage to the material. For the LCD law the remaining strength
is given by

N
ti
Fr = 1 − , (25)
i
tc (Fai )

and for the MCDM the remaining strength is given by


 η v+1
1

N
  ti
Fr = 1 − 1 − Faiν+1 . (26)
i
tc (Fai )
Mech Time-Depend Mater (2012) 16:381–396 387

Fig. 1 Two-step creep loading; (a) high–low stress case and (b) low–high stress case

3 Lifetime prediction under two-step creep loading

Let us analyze the application of the previous cumulative-damage laws for the particular
case of a two-step loading condition, as represented in Fig. 1. Two different cases can occur,
a higher to lower step transition or a lower to higher load step transition.
For the LCD criterion we obtain
 
t2 t1
+ = 1. (27)
T2 T1
Starting with the following formulation for the creep lifetime:
 η 1 − Fa1+ν
tc (Fa ) = η , (28)
C(1 + ν)Faν
let us assume that η = 1. For a two-step creep load case, as depicted in Fig. 1, the CDF
criterion gives
1 − Fa2
1+ν
v
Fa1 t1 + Fa2
v
t2 = Fa2
v
ν , (29)
C(1 + ν)Fa2
or
 
1 − Fa1
1+v
t1 t2
+ = 1, (30)
1 − Fa2
1+v T1 T2
1−F 1+ν
where Ti = C(1+ν)F
ai
ν is the total creep lifetime under Fai .
ai
For the two-step creep load case, as depicted in Fig. 1, the MCDM gives

η η 1 − Fa2
1+ν
ν
Fa1 t1 + Fa2
ν
t2 = , (31)
C(1 + ν)
or
 η  η
1 − F a11+ν t1 t2
+ = 1, (32)
1 − F a21+ν T1 T2
j 1−F a 1+ν
where Ti = j C(1+ν)F
i
aiν
.
For the two-step creep load case, as depicted in Fig. 1, the SEI gives
 j  j
t1 t2
Fr = 1 − (1 − Fa1 ) − (1 − Fa2 ) . (33)
T1 T2
388 Mech Time-Depend Mater (2012) 16:381–396

Then failure occurs when Fr = Fa2


  j
1 − Fa1 t1 j t2
+ = 1, (34)
1 − Fa2 T1 T2

where Ti is the lifetime under constant load Fai with no particular requirement about the
creep lifetime expression.
From the previous developments, it may be concluded that MCDM and CDF lead to
similar predictions, provided the creep lifetime expression (28) with η = 1 is used.

4 Micromechanical model

A simple micromechanical model is used to simulate creep-rupture of unidirectional com-


posites, under one and two-step creep loading. The model assumes that the matrix is vis-
coelastic and the fiber is elastic.
Du and McMeeking (1995) predicted the creep-rupture time in unidirectional composites
under tensile loads. The model assumed that when the composite strain (or stress) of the
McLean (1985) model had reached the rupture strain (or stress) of the Curtin (1991) model,
the composite failed. Latter on Koyanagi et al. (2004) proposed a modified version applied
to a unidirectional glass fiber/vinylester composite, which was experimentally validated.
This simple model can be used to illustrate some aspects of creep failure. Following
Du and McMeeking (1995) and Koyanagi et al. (2004) the Curtin–McLean model (CML)
lifetime expressions are deduced for the creep loading condition. The McLean model was
derived considering the fiber was elastic and the matrix was viscoleastic.
The fiber strain is (elastic),
σf
ε= , (35)
Ef
and the matrix strain (viscoelastic),
σ̇m
ε̇ = + Bσmn , (36)
Em
where ε is the total strain, B and n the creep coefficients, σm the matrix stress, σf the fiber
stress, and Em , Ef are the matrix and fiber modulus, respectively.
The composite stress is given by the rule of mixtures,

σ = (1 − Vf )σm + Vf σf , (37)

where Vf is the fiber volume fraction. From the above equations the composite strain under
creep load σ = σ0 is derived:
 
Vf Ef σ − Vf Ef ε n 1
1+ ε̇ − B = σ̇ . (38)
Em (1 − Vf ) (1 − Vf ) Em (1 − Vf )

After integration the time-dependent strain is obtained as


 1−n 1/(1−n)
σ0 1 − Vf Em (n − 1)Vf Em Ef
ε(t) = − σ0 +B t .
Vf Ef Vf Ef (1 − Vf )Em + Vf Ef (1 − Vf )Em + Vf Ef
(39)
Mech Time-Depend Mater (2012) 16:381–396 389

For integration purposes, the initial creep strain is given as

1
ε(0) = σ0 . (40)
(1 − Vf )Em + Vf Ef

In this model the creep strain is limited to a defined value,


σ0
lim ε(t) = . (41)
t→∞ Vf Ef

Assuming the allowable maximum fiber stress as

Smax
εmax = , (42)
Ef

the creep lifetime expression is obtained as



 n−1  n−1
(1 − Vf )Em + Vf Ef 1 − Vf (1 − Vf )Em + Vf Ef
tc = + . (43)
(1 − n)Vf Em Ef B σ0 − Vf Smax σ0 E m

For a two-step loading case, see Fig. 1, the modified superposition principle (Findley et al.
1989) can be applied to obtain the creep strain

φ(t, σ1 ) t < t1 ,
ε(t) = (44)
φ(t, σ1 ) − φ(t − t1 , σ1 ) + φ(t − t1 , σ2 ) t ≥ t1 ,

where
 1−n
σ 1 − Vf Em
φ(t, σ ) = − σ
Vf Ef Vf Ef (1 − Vf )Em + Vf Ef
1/(1−n)
(n − 1)Vf Em Ef
+B t . (45)
(1 − Vf )Em + Vf Ef

In this case it is not possible to obtain a closed form solution for lifetime, i.e. the solutions
must be determined using a numerical method.
The residual stress can be easily calculated, at any instant, from differential expression
(38) written as
   
σ ε Vf Ef σ − Vf Ef ε n
= 1+ −B Em (1 − Vf ), (46)
t t Em (1 − Vf ) (1 − Vf )

where σ and ε are the stress and the strain increments, respectively, necessary to produce
failure, starting from the stress and strain state registered at the instant considered. Since for
the instantaneous strength we have t → 0 then

Vf Ef
σ = Em (1 − Vf ) 1 + ε. (47)
Em (1 − Vf )

The present model possess a limitation regarding the stress range, i.e. it is only effective
for σ0 > Vf Smax . As Du and McMeeking (1995) discussed, the CML model is just effective
in predicting analytically the creep-rupture time in short-term range. This results from the
390 Mech Time-Depend Mater (2012) 16:381–396

Table 1 Elastic and viscoelastic


properties used to simulate a Ef (MPa) Em (MPa) Vf Ec (MPa) B (1/hour) n Smax (MPa)
glass fiber-reinforced polymer
70000 10000 0.05 13000 2.50E-10 2.5 1100

Fig. 2 Creep compliance obtained for the simulated unidirectional composite using the Curtin–McLean
model (CML) model

fact that CML does not include the stress relaxation in broken fibers. This effect becomes
significant in long-term creep. In the present case σl = Vf Smax may be interpreted as the
stress threshold above which creep damage initiates and propagates.
On the other hand the CML model already proved to be effective, emulating similar
relationship between lifetime diagrams under creep loading and constant stress/strain rate
loading, as observed for real polymer-based composites (Guedes 2009).

5 Results and discussion

Table 1 gives the CML model parameters used for the numerical simulation. The creep
compliance for the CML is plotted in Fig. 2. The nonlinearity effect is very pronounced in
this case.
The general behavior of polymers under the effect of the time, changing from glassy to
rubbery state, deform in an asymptotic way as Brinson (1999) discussed in detail. This re-
sponse is in accordance with the features displayed by the CML model. The creep curve
of typical polymers reaches a plateau after a certain time. Therefore the simple power law
cannot capture the long-term range creep behavior. Furthermore it is expected that the rup-
ture stress becomes constant in the rubbery plateau region of the polymer. Following Yang’s
(1996) research, a variation of the usual generalized power based on the Cole–Cole function
is used to model the creep strain under arbitrarily stress σ (t) as
 t
D∞ − D0 ∂σ (τ )
ε(t) = D0 σ (t) + dτ, (48)
0 1 + ( t−τ
τ0 n
) ∂τ
Mech Time-Depend Mater (2012) 16:381–396 391

Table 2 General power-law


parameters fitted to the simulated D0 (1/GPa) D∞ (1/GPa) n σR (MPa)
unidirectional composite
0.07693 0.282 0.850 204
τ0 = 2.104 × 106 σ −1.449

Table 3 Cases simulated using a


two-step loading condition; Load Case 1 Case 2
high–low and low–high
sequences Fa1 0.8824 0.7843
Fa2 0.7843 0.8824

Fig. 3 Creep lifetime for the simulated unidirectional composite using the Curtin–McLean model (CML)
model

where D0 , D∞ , n are material constants and τ0 a function of stress state. For a constant
applied stress, i.e. a creep load, the equation becomes
D∞ − D0
ε(t) = D0 σ0 + σ0 . (49)
1 + ( τt0 )n

From creep data obtained from the CML model, a nonlinear viscoelastic power law was
fitted. The parameters are presented in Table 2. The symbol σR represents the instantaneous
failure stress.
The creep lifetime can then be obtained from the CML model as plotted in Fig. 3. After-
wards the creep lifetime curve was modeled using (27),

1 − Fa6.3
tc (Fa ) = . (50)
0.0252Fa5.3

Although this expression could not accommodate the asymptotic behavior on long-term, this
particular feature is not relevant for the present case. At this point it is important to retain
the fact that the CML model features mimic the PMC creep behavior concerning creep and
creep-rupture.
Let us now analyze what happens when a two-step load is applied. Two cases are con-
sidered as shown in Table 3. The creep lifetime for Fa = 0.8824 is tf = 43.3 h and for
392 Mech Time-Depend Mater (2012) 16:381–396

Fig. 4 Creep strain calculated for Curtin–McLean model (CML) model compared with Cole–Cole model
for: (a) case 1; (b) case 2 with t1 = 45 h

Fa = 0.7843 is tf = 127.0 h. These values were obtained directly from the CML model. In
Fig. 4 is plotted the creep strain evolution for the particular case when the time for step load
transition is t1 = 45 h (see Fig. 1), for Case 1 and Case 2. The creep compliance obtained
from the CML model compare quite well with Cole–Cole model predictions, given by (49).
The evolution of residual strength was also obtained for the CML model, for the same
cases with the time for step load transition equal to t1 = 45 h (see Fig. 1). The CML residual
strength was compared against two cumulative-damage laws, SEI (j = 1) and MCDM, as
shown in Fig. 5. In this case the SEI predictions are quite close to the micromechanical
model residual strengths. The MCDM predictions deviate from the micromechanical model,
this is more notorious for the Case 2.
The simulation was run to build the cumulative-damage curves, for both Case 1 and
Case 2, as shown in Fig. 6. Both damage laws, i.e. SEI and MCDM, predict that for high–
Mech Time-Depend Mater (2012) 16:381–396 393

Fig. 5 Remaining strength obtained for Curtin–McLean model (CML) model compared against strength
evolution integral (SEI) and modified continuum-damage mechanics (MCDM) predictions for: (a) case 1;
(b) case 2 with t1 = 45 h

low load sequences Miner’s rule (LCD) summation is always greater than 1 and for low–high
load sequences it is always less than 1. This is corroborated by the CML cumulative-damage
curves. In this case the cumulative-damage curves predicted by SEI are quite close to those
obtained for the CML micromechanics model.
This behavior was observed in experiments performed on austenitic stainless steel at
700°C (Jansson 1985), as described by Stigh (2006). Similarly to the present study, two
cases were tested; “step-up” and “step-down” with the second stress level higher and lower
than the first stress level, respectively. Like in the present case, step-up registered a lower
life-fraction at rupture than step-down.
It is important to note that the cumulative-damage laws do not replicate the underlying
mechanisms; they simply evaluate damage accordingly to an imposed evolution law. Never-
394 Mech Time-Depend Mater (2012) 16:381–396

Fig. 6 Cumulative creep to rupture for Curtin–McLean model (CML) model compared against strength
evolution integral (SEI) and modified continuum-damage mechanics (MCDM) predictions for: (a) case 1;
(b) case 2

theless Loverich et al. proved that SEI was effective to predict the combined effects of time
and cyclic processes for a polymer-matrix composite (Loverich 1997).
Mikhailov and Namestnikova (2011) developed and applied the concept of temporal
normalized equivalent stress functional, TNESF, for lifetime prediction under creep load-
ing. The mathematical formalism and properties of TNESF were previously detailed by
Mikhailov (2003). The TNESF is a scalar related with mechanical material characteristic,
to be determined directly from durability tests. No information about damage growth is
necessary. Accordingly, the nonlinear (power-type) rule of normalized equivalent stress ac-
cumulation lead to the following failure criterion for two-step loading condition (Mikhailov
and Namestnikova 2011):

  b  1/b   1/b
t1 Fa1 t2 Fa1 t2
+ + 1− = 1, (51)
T1 Fa2 T2 Fa2 T2
Mech Time-Depend Mater (2012) 16:381–396 395

where b is a material constant obtained from the durability diagram under constant loading
(see Fig. 3), described by a power-type relation, tf ∼ (Fa )−b . In Fig. 6 are plotted the curves
for (51) (TNESF) for two different exponential constants (b = 4.5 and b = 7.0). The value
obtained from durability diagram (b = 5.3) (see Fig. 3) belongs to the range defined by the
previous values. These values recover MCDM and SEI curves, respectively.
All these results are encouraging indicators about the potential effective performance of
nonlinear cumulative-damage laws, especially SEI, regarding lifetime prediction of compos-
ites under multi-step creep loading. However, the real proof, preformed with polymer-matrix
composites experimental data, is still lacking.

6 Conclusions

The quest on how to predict lifetime under multi-step creep loading of unidirectional re-
inforced composites is still an open problem. The difficulty to tackle these matters arises
from the fact that there is a lack of experimental data under multi-step creep loading on
polymer-based composites. The crucial factors are the time consumed and the cost of these
experiments.
Within this context several cumulative-damage laws were revisited. A modification of
the classical failure condition is proposed in the domain of continuum-damage mechanics,
which lead to a modified continuum-damage mechanics (MCDM). The purpose was to force
the CMD to capture the short-term creep failure, which is not accommodated by CDM
form. Contrary to the classical approach, MCDM does not yield the same predictions as the
Linear Cumulative-damage law (Miner’s Law), i.e. MCDM is a history-sensitive damage-
accumulation rule.
A micromechanical model was used to generate lifetime data of unidirectional compos-
ites, under one- and two-step creep loading. The model assumes that the matrix is viscoelas-
tic and the fiber is elastic. The micromechanical model controls the damage mechanisms,
contrary to the experimental tests where “small” changes on the test conditions can acceler-
ate and promote different damage mechanisms.
The synthetic data generated from the micromechanical model was used to assess the
nonlinear cumulative-damage laws predictions. The damage laws predict that for high–low
load sequences Miner’s rule (LCD) summation is always greater than 1 and for low–high
load sequences it is always less than 1. This was corroborated by the micromechanical
model, with SEI predictions in close agreement with synthetic data. The MCDM predic-
tions on strength evolution showed some deviations. Yet the final proof remains to be done
with experimental data which are lacking for polymer-based composites.

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