416E Hydraulic PDF

INTERACTIVE SCHEMATIC
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KENR5711-04
December 2013
D3K, D4K and D5K

Track-Type Tractor
Electrical System
D3K: D4K: D5K:
FFF1-UP (XL) MMM1-UP (XL) WWW1-UP (XL)
LLL1-UP (LGP) RRR1-UP (LGP) YYY1-UP (LGP)
JTD1-UP (LGP) JLF1-UP (LGP)
Volume 1 of 3: Cab
For Engine Serial Numbers C4E1-238
Volume 2 of 3: Engine and Chassis
Volume 3 of 3: AccuGrade®
© 2013 Caterpillar, All Rights Reserved Printed in U.S.A.

COMPONENT LOCATION
Volume 1 of 3 - CAB
Schematic Machine Schematic Machine
Component Component
Location Location Location Location
Control - HVAC I-12 23 Switch - 4th Valve C-10 A
Control - Implement (LH) I-9 27 Switch - 4th Valve Float B-11 A
Control - Implement (RH) G-9 28 Switch - A/C I-12 23
Control - Machine E-8 24 Switch - Implement Lockout E-11 A
Ground - Console A-14 5 Switch - Keystart F-9 B
Ground - Frame B-8 26 Switch - Lights C-11 A
Ground - Platform B-8 26 Switch - Operator Presence F-11 31
Ground - Roof C-15 25 Switch - Parking Brake F-11 A
Handle - Implement Control (LH) I-9 29 Switch - Service Brake E-9 B
Handle - Implement Control (RH) G-9 30 Switch - Slow Engine Efficiency Reverse E-11 A
Handle - Winch/Ripper B-10 A Switch - Throttle B-10 A
Horn - Action Alarm E-9 B Switch - Winch Drive Away B-10 A
Motor - Front Wiper H-1 33 Switch - Winch Free Spool C-11 A
Motor - Rear Wiper E-15 32 Switch - Wiper (Front) D-11 A
Port - Power H-11 23 Switch - Wiper (Left) D-11 A
Relay - Blower (High) I-11 A Switch - Wiper (Rear) D-11 A
Resistor - CAN A E-9 B Switch - Wiper (Right) D-11 A
Sensor - Brake Pedal Deceleration E-9 B
Machine locations are repeated for components located close together.

A = Located inside of right console.
B = Located inside of dash panel.
COMPONENT LOCATION
Volume 2 of 3 - ENGINE AND CHASSIS
Component Component
Alarm - Backup E-15 28 Sensor - Track Speed (Right) G-15 32
Alternator F-7 56 Sensor - Water In Fuel H-5 51
Batteries G-7 29 Sensor - Winch Pressure I-4 15
Block - Fuse D-2 57 Solenoid - A/C Compressor I-7 13
Breaker - Main D-7 41 Solenoid - Angle (Left) E-15 23
Control - Engine H-1 68 Solenoid - Angle (Right) D-15 19
Control - HVAC I-8 70 Solenoid - Blade (Lower) D-15 20
Ground - Engine F-7 69 Solenoid - Blade (Raise) D-15 24
Ground - Frame #1 E-7 27 Solenoid - Blade Tilt (Left) C-15 82
Ground - Frame #2 E-7 69 Solenoid - Blade Tilt (Right) C-15 22
Ground - O Rops A-15 1 Solenoid - Fuel Pump E-4 75
Handle - Winch/Ripper B-8 43 Solenoid - Hystat Override G-5 53
Horn - Forward I-4 47 Solenoid - Implement Override C-15 21
Module - PRM I-4 55 Solenoid - Left Pump (Forward) H-5 60
Motor - Pump (Front) I-15 65 Solenoid - Left Pump (Reverse) H-5 61
Motor - Pump (LH Door) I-15 64 Solenoid - Track Moter (Left) G-15 35
Motor - Pump (Rear) H-15 62 Solenoid - Track Moter (Right) G-15 34
Motor - Pump (RH Door) I-15 63 Solenoid - Parking Brake G-5 54
Motor - Starting F-7 49 Solenoid - Right Pump (Forward) G-5 59
Plugs - Glow F-5 66 Solenoid - Right Pump (Reverse) G-5 58
Port - Power H-8 71 Solenoid - Smart Mast E-4 79
Relay - Blower (High) I-8 43 Solenoid - Start Aid G-5 52
Relay - Horn A-7 37 Solenoid - Winch Reel (In) I-4 15
Relay - Lighting #1 A-7 39 Solenoid - Winch Reel (Out) I-4 15
Relay - Lighting #2 A-7 38 Suppressor - Arc F-5 48
Relay - Main Power C-7 40 Suppressor - HVAC Arc I-7 13
Relay - Starting E-7 55 Switch - Disconnect G-7 26
Resistor - CAN 2 F-5 52 Switch - 4th Valve E-8 42
Resistor - Excitation F-5 46 Switch - 4th Valve Float H-8 42
Sender - Fuel Level F-15 30 Switch - A/C Refridgerent I-7 13
Sensor - Coolant Temperature G-4 76 Switch - Air Inlet F-5 50
Sensor - Crank Speed #1 G-4 72 Switch - Hydraulic Bypass #1 H-15 31
Sensor - Crank Speed #2 G-4 74 Switch - Hydraulic Bypass #2 H-15 31
Sensor - Engine Speed G-5 67 Switch - Hydraulic Bypass #3 H-15 31
Sensor - Fuel Rail Pressure F-4 78 Switch - Implement Lockout A-7 45
Sensor - Hydraulic Temperature F-15 25 Switch - Lights E-8 44
Sensor - Intake Manifold Pressure F-4 77 Switch - Parking Brake A-7 45
Sensor - Intake Manifold Temperature G-4 80 Switch - SEER H-8 45
Sensor - Oil Pressure F-4 73 Switch - Throttle C-8 45
Sensor - Pressure Override Analog F-15 81 Switch - Winch Drive Away D-8 42
Sensor - Track Speed (Left) G-15 33 Switch - Winch Free Spool D-8 42
COMPONENT LOCATION
Volume 3 of 3 - ACCUGRADE
Component Component
Alarm F-10 21 Motor - Wiper (RH) H-1 33
Coil - MSS Excitation G-3 5 Radio - GPS I-15 34
Control - Ripper A-8 22 Receiver - GPS (LH) D-9 29
Control - Winch C-8 22 Receiver - GPS (RH) B-9 30
Diode - A/C E-1 1 Receiver - Laser (LH) C-9 29
Display - GPS F-7 23 Receiver - Laser (RH) B-10 30
Display - Laser CB420 H-12 24 Relay - HVAC Condenser #1 F-3 1
Display - Laser CD610 I-8 5 Relay - HVAC Condenser #2 E-3 1
Display - Product Link F-4 25 Resistor - Blower Speed D-1 3
Display - Product Link PL121SR H-4 26 Resistor - CAN B 1 F-9 35
Light Bar - Left I-9 27 Resistor - CAN B 2 C-12 14
Light Bar - Middle H-9 17 Resistor - CAN D 1 F-9 35
Light Bar - Right H-9 28 Resistor - CAN D 2 C-12 14
Mast - Electric (LH) D-9 29 Solenoids - Drive Away A-4 36
Mast - Electric (RH) C-9 30 Solenoids - Free Spool A-4 36
Module - Accugrade Power A-13 31 Solenoids - Ripper (Lower) C-5 37
Motor - Blower D-1 3 Solenoids - Ripper (Raise) C-5 38
Motor - Condenser #1 E-3 1 Solenoids - Winch Brake A-4 36
Motor - Condenser #2 E-3 1 Switch - Thermostat D-1 3
Motor - Wiper (LH) I-1 32 Valve - Water C-2 3
Machine locations are repeated for components located close together.

CONNECTOR LOCATION
Volume 1 of 3 - CAB
Schematic Machine
Connector Number
Location Location
CONN 1 G-15 1
CONN 2 G-15 1
CONN 3 B-14 2
CONN 4 B-14 2
CONN 5 H-14 3
CONN 6 I-14 4
CONN 7 I-14 4
CONN 8 F-12 5
CONN 9 H-12 6
CONN 10 H-11 7
CONN 11 I-11 8
CONN 12 I-11 9
CONN 13 D-9 10
CONN 14 A-8 11
CONN 15 G-7 2
CONN 16 A-3 12
CONN 17 B-3 13
CONN 18 B-3 14
CONN 19 C-3 14
CONN 20 C-3 15
CONN 21 C-3 15
CONN 22 D-3 15
CONN 23 D-3 16
CONN 24 E-3 16
CONN 25 F-3 17
CONN 26 G-3 18
CONN 27 H-3 19
CONN 28 I-3 20
CONN 29 I-3 21
CONN 30 B-2 22
The connectors shown in this chart are for harness to harness connectors.
Connectors that join a harness to a component are generally located at or near
the component. See the Component Location Chart.
CONNECTOR LOCATION
Schematic Machine
Connector Number
Location Location
CONN 5 H-11 1
CONN 6 I-11 2
CONN 7 H-11 2
CONN 8 E-8 3
CONN 10 F-8 4
CONN 11 F-8 5
CONN 15 F-11 6
CONN 17 B-7 7
CONN 23 H-12 8
CONN 24 H-12 8
CONN 25 H-7 9
CONN 26 C-12 10
CONN 30 C-7 11
CONN 31 I-14 12
CONN 32 B-12 6
CONN 33 H-7 13
CONN 34 I-5 14
CONN 35 I-5 15
CONN 36 Service Connector A-3 16
CONN 37 H-3 17
CONN 38 I-3 18
CONNECTOR LOCATION
Schematic Machine
Connector Number
Location Location
CONN 1 F-1 1
CONN 2 F-1 1
CONN 5 H-13 2
CONN 6 D-3 3
CONN 7 D-3 3
CONN 12 I-2 4
CONN 13 G-3 5
CONN 14 H-2 6
CONN 16 A-15 7
CONN 18 H-5 8
CONN 19 H-5 8
CONN 20 E-5 9
CONN 21 F-5 9
CONN 22 F-5 9
CONN 27 B-14 9
CONN 28 D-8 10
CONN 29 D-8 10
CONN 39 B-13 11
CONN 40 Accugrade Service Connector G-13 12
CONN 41 I-13 13
CONN 42 B-11 14
CONN 43 C-11 15
CONN 44 D-11 16
CONN 45 H-11 17
CONN 46 I-11 17
CONN 47 Accugrade Test Port B-10 18
CONN 48 F-9, F-8, H-6 5
CONN 49 G-9, E-8, H-6 5
CONN 50 A-5 19
CONN 51 Product Link Service Tool H-3 20
CID / MID / FMI
Volume 1 of 3 - CAB
Page 1 of 3
Component Identifiers (CID¹)
Module Identifier (MID²)
Engine Control System
(MID No. 036)
CID Component
0001 Injector Cylinder #1
0041 8 Volt DC Supply
0091 Throttle Position Sensor
0100 Engine Oil Level Sensor
0110 Engine Coolant Temperature Sensor
0168 Electrical System Voltage
0172 Intake Manifold Air Temperature Sensor
0174 Fuel Temperature Sensor
0190 Engine Speed Sensor
0247 SAE J1939 Data Link
0248 CAT Data Link
0253 Personality Module
0261 Engine Timing Calibration
0262 5 Volt Sensor DC Power Supply
0266 Crank Without Injection Input
0267 Remote Shutdown Input
0268 Programmed Parameter Fault
0291 Engine Cooling Fan Solenoid
0296 Transmission Control
0342 Secondary Engine Speed Sensor
0444 Starter Motor Relay
0526 Turbo Wastegate Actuator
1603 Machine Control Module
1639 Machine Security System Module
1779 Fuel Rail Pressure Valve 1 Solenoid
1785 Inlet Manifold Pressure Sensor
1797 Fuel Rail Pressure Sensor
1834 Ignition Key Switch
2417 Ether Injection Control Solenoid
Machine Control System
(MID No. 039)
CID Component
0041 Sensor Power Supply (8 DCV)
0070 Parking Brake Switch
0091 Throttle Position Switch
0096 Fuel Level Sensor
0133 Transmission Pilot Pressure Solenoid
0148 Hystat Drive Pressure Sensor
0247 J1939 Data Link
0268 Programmable Parameter
¹ The is a diagnostic code that indicates which circuit is faulty.

² The MID is a diagnostic code that indicates which electronic control module
diagnosed the fault.
CID / MID / FMI
Volume 1 of 3 - CAB
Page 2 of 3
(MID No. 039)
CID Component
0298 Service Brake Pedal Switch
0352 Lift Lever Position Sensor
0358 Implement Pilot Pressure Supply
0490 Hydraulic Lockout Switch
0497 Tilt Right Solenoid
0498 Tilt Left Solenoid
0590 Engine Control Module
0600 Hydraulic Oil Temp Sensor
0681 Parking Brake Solenoid
0811 Gauge Cluster #1
1078 Blade Control Handle Raise/Lower Position
1079 Blade Control Handle Tilt Position Sensor
1197 Blade Lower Solenoid
1198 Blade Raise Solenoid
1251 Alternator R-Terminal Signal
1558 Electronic Implement Control
1699 Joystick Forward/Reverse Position Sensor
1700 Joystick Left/Right Position Sensor
1703 Left Drive Pump Forward Proportional
1704 Left Drive Pump Reverse Proportional
1705 Right Drive Pump Forward Proportional
1706 Right Drive Pump Reverse Proportional
1707 Left Drive Motor Solenoid
1708 Right Drive Motor Solenoid
1870 Blade Control Handle Thumb Rocker
1884 Winch Spool In Solenoid
1885 Winch Spool Out Solenoid
1933 Blade Angle Left Solenoid
1934 Blade Angle Right Solenoid
1960 Ignition Key Reader
2213 Operator In Seat Switch
2143 Electronic Implement Control #3
2204 Auxiliary Lever #1 Position Sensor
2211 Auxiliary Valve #1 Port B Solenoid
2212 Auxiliary Valve #1 Port A Solenoid
2225 Hydraulic System Master ECM

CID / MID / FMI
Volume 1 of 3 - CAB
Page 3 of 3
(MID No. 039)
CID Component
2268 Winch Free Spool Solenoid
2305 Brake/Decelerator Pedal Position Sensor
2438 Winch Free Spool Switch
2440 Winch Brake Solenoid
2441 Winch Motor Pressure Sensor
2481 Winch Drive Away Switch
2482 Winch Drive Away Solenoid
2500 Powertrain Speed Range Control Position
2532 Operator Gear Ratio Set/Recall Switch
2679 Blade Shake Switch
2685 Left Drive Motor Speed Sensor #1
2687 Right Drive Motor Speed Sensor #1
2754 Auxiliary #1 Switch
2755 Blade Control Mode Switch
2954 Unknown Electronic Implement Control
3020 Auxiliary Valve #1 Float Switch
3033 Fuel Efficient Reverse Switch
Failure Mode Identifiers (FMI)¹

FMI No. Failure Description
Data valid but above normal operational range.
1 Data valid but below normal operational range.
2 Data erratic, intermittent, or incorrect.
3 Voltage above normal or shorted high.
4 Voltage below normal or shorted low.
5 Current below normal or open circuit.
6 Current above normal or grounded circuit.
7 Mechanical system not responding properly.
8 Abnormal frequency, pulse width, or period.
9 Abnormal update.
10 Abnormal rate of change.
11 Failure mode not identifiable.
12 Bad device or component.
13 Out of calibration.
14 Parameter failures.
16 Parameter not available.
17 Module not responding.
18 Sensor supply fault.
19 Condition not met.
¹The FMI is a diagnostic code that indicates what type of failure has occurred.
CID / MID / FMI
Page 1 of 3
(MID No. 036)
CID Component
0248 CAT Data Link
(MID No. 039)
CID Component
0271 Action Alarm

CID / MID / FMI
Page 2 of 3
(MID No. 039)
CID Component
WIRE DESCRIPTION
Page 3 of 3
(MID No. 039)
CID Component
2225 Hydraulic System Master ECM
2268 Winch Free Spool Solenoid
2305 Brake/Decelerator Pedal Position Sensor
2438 Winch Free Spool Switch
2440 Winch Brake Solenoid
2441 Winch Motor Pressure Sensor
2481 Winch Drive Away Switch
2482 Winch Drive Away Solenoid
2500 Powertrain Speed Range Control Position
2532 Operator Gear Ratio Set/Recall Switch
2679 Blade Shake Switch
2754 Auxiliary #1 Switch
2755 Blade Control Mode Switch
2954 Unknown Electronic Implement Control
3020 Auxiliary Valve #1 Float Switch
3033 Fuel Efficient Reverse Switch
Failure Mode Identifiers (FMI)¹

FMI No. Failure Description
4 Voltage below normal or shorted low.
5 Current below normal or open circuit.
6 Current above normal or grounded circuit.
7 Mechanical system not responding properly.
8 Abnormal frequency, pulse width, or period.
9 Abnormal update.
10 Abnormal rate of change.
11 Failure mode not identifiable.
12 Bad device or component.
13 Out of calibration.
16 Parameter not available.
17 Module not responding.
18 Sensor supply fault.
19 Condition not met.
¹The FMI is a diagnostic code that indicates what type of failure has occurred.
CID / MID / FMI
Page 1 of 5
(MID No. 036)
CID Component
0248 CAT Data Link
(MID No. 039)
CID Component
0271 Action Alarm
CID / MID / FMI
Page 2 of 5

(MID No. 039)
CID Component

CID / MID / FMI
Page 3 of 5
Machine Control System Component Identifiers (CID¹)
(MID No. 039) Module Identifier (MID²)
CID Component Accugrade Laser System
2225 Hydraulic System Master ECM Implement ECM (MID No. 114)
2268 Winch Free Spool Solenoid CID-FMI Component
2305 Brake/Decelerator Pedal Position Sensor 168 - 03 Electrical System Voltage Above Normal
2438 Winch Free Spool Switch 168 - 04 Electrical System Voltage Below Normal
2440 Winch Brake Solenoid 248 - 02 Invalid Cat Data Link Data
2441 Winch Motor Pressure Sensor 248 - 09 Cat Data Link Not Communicating
2481 Winch Drive Away Switch 248 - 12 Cat Data Link Malfunction
2482 Winch Drive Away Solenoid 262 - 03 5 Volt Sensor Power Supply Voltage Above Normal
2500 Powertrain Speed Range Control Position 262 - 04 5 Volt Sensor Power Supply Voltage Below Normal
2532 Operator Gear Ratio Set/Recall Switch 497 - 3 Tilt Right Solenoid Shorted High
2679 Blade Shake Switch 497 - 5 Tilt Right Solenoid Open Circuit
2685 Left Drive Motor Speed Sensor #1 497 - 6 Tilt Right Solenoid Current Above Normal
2686 Left Drive Motor Speed Sensor #2 498 - 3 Tilt Left Solenoid Shorted High
2687 Right Drive Motor Speed Sensor #1 498 - 5 Tilt Left Solenoid Open Circuit
2688 Right Drive Motor Speed Sensor #2 498 - 6 Tilt Left Solenoid Current Above Normal
2754 Auxiliary #1 Switch 874 - 3 Mode Select Switch Open/Shorted High
2755 Blade Control Mode Switch 874 - 4 Mode Select Switch Short to Ground
2954 Unknown Electronic Implement Control 875 - 3 Manual Select Switch Open/Shorted High
3020 Auxiliary Valve #1 Float Switch 875 - 4 Manual Select Switch Short to Ground
3033 Fuel Efficient Reverse Switch 1197 - 3 Blade Lower Solenoid Shorted High
1197 - 5 Blade Lower Solenoid Open Circuit
¹ The is a diagnostic code that indicates which circuit is faulty. 1197 - 6 Blade Lower Solenoid Current Above Normal
² The MID is a diagnostic code that indicates which electronic control module 1198 - 3 Blade Raise Solenoid Shorted High
diagnosed the fault. 1198 - 5 Blade Raise Solenoid Open Circuit
1198 - 6 Blade Raise Solenoid Current Above Normal
2114 - 3 Blade Control Handle Trigger Switch Open/Shorted High
2114 - 4 Blade Control Handle Trigger Switch Short to Ground
2233 - 0 Blade Lower Pilot Pressure Data Above Normal
2233 - 1 Blade Lower Pilot Pressure Data Below Normal
2233 - 3 Blade Lower Pilot Pressure Voltage Above Normal
2233 - 4 Blade Lower Pilot Pressure Voltage Below Normal
2234 - 3 Hydraulic Pump Boost Pressure Solenoid Shorted High
2234 - 5 Hydraulic Pump Boost Pressure Solenoid Open Circuit
2234 - 6 Hydraulic Pump Boost Pressure Solenoid Current Above Normal
2235 - 3 Counterbalance Valve Bypass Solenoid Shorted High
2235 - 5 Counterbalance Valve Bypass Solenoid Open Circuit
2235 - 6 Counterbalance Valve Bypass Solenoid Current Above Normal
Voltage of the solenoid circuit is above normal for the solenoid
2324 - 3
valve (2) for the counterbalance valve.
An open in the circuit exists for the solenoid valve (2) for the
2324 - 5
counterbalance valve.
There is a short to ground in the solenoid circuit for the solenoid
2324 - 6
valve (2) for the counterbalance valve.
CID / MID / FMI
Page 4 of 5
Failure Mode Identifiers (FMI)¹ Diagnostic Codes For The Accugrade Laser System
FMI No. Failure Description Display (CB), Electronic Mast (EM), Laser Receiver (LR)
Diagnostic
Description
Code
Display Fault Messages
4 Voltage below normal or shorted low. CB 1 Set Limits Fault
5 Current below normal or open circuit. CB 2 Lost Beam, Check Setup
6 Current above normal or grounded circuit. CB 3 Calibration Failure, Check Setup
7 Mechanical system not responding properly. CB 4 Calibration Failure, Check Valve Hardware
8 Abnormal frequency, pulse width, or period. CB 5 Calibration Failure, Restart
9 Abnormal update. CB 6 Wrong Blade Motion, Check Valve Hardware
10 Abnormal rate of change. CB 7 Calibration Failure, Restart
11 Failure mode not identifiable. CB 8 No Blade Movement, Check Valve Hardware
12 Bad device or component. CB 9 Calibration Failure, Restart
13 Out of calibration. CB 10 Set Limits Fault, Restart
14 Parameter failures. CB 11 Low Voltage, Service
15 Parameter failures. CB 12 System Hours Lost, Continue
16 Parameter not available. CB 13 Valve Calibration Lost, Recalibrate
17 Module not responding. CB 14 Memory Error, Recalibrate Valves
18 Sensor supply fault. CB 15 Memory Fault, Service
19 Condition not met. CB 16 Linked Mode Sensor Missing, Check EM and LR Connections
20 Parameter failures. CB 17 CAN Network Failure, Service

¹The FMI is a diagnostic code that indicates what type of failure has occurred. CB 18 CAN Network Failure, Service
CB 19 CAN Network Failure, Service
CB 20 CAN Controller Hardware Error, Check
CB 21 Remote AM Swith Failure, Service
CB 22 VM Missing, Service
CB 23 Unsupported Device, Cycle Power
CB 24 Duplicate Left/Right Device, Service
CB 25 Elevation Limit Left, Check Bench Setup
CB 26 Elevation Limit Right, Check Bench Setup
CB 27 Internal Fault, Cycle Power
CB 28 Invalid Serial Number, Service
CB 29 VM Intermittant, Check Connection
CB 30 Duplicate Sensor Serial Number, Service
CB 31 Recalibrate Linked Mode Elevation
CB 32 ECM Disconnected, Service
CB 33 VM Failure, Service
CB 34 VM Failure, Service
CB 35 VM Fault, Service
CB 36 Left Laser Receiver Missing
CB 40 Laser receiver hardware failure, Service
CID / MID / FMI
Page 5 of 5
Diagnostic Codes For The Accugrade Laser System
Display (CB), Electronic Mast (EM), Laser Receiver (LR)
Diagnostic
Description
Code
Display Fault Messages
CB 41 Control Latency, Cycle Power
CB 42 Control Latency, Cycle Power
CB 43 Laser Interference, Check Laser Setup
CB 44 Laser Interference, Check Laser Setup
CB 46 Slope ratio out of limits
CB 47 Sensor Missing, Check Harness Connections
CB 48 Invalid Password
CB 49 Password Expired
CB 50 Serial Number Fault, Service
CB 52 Sensor not Supported, Reconfigure
CB 56 Reference Target Not Found, Service
CB 57 Password Expired
CB 61 Service Agreement Expired
CB 62 VM Fault, Service
CB 63 Calibration Fault, Check Setup
Laser Receiver Fault Messages
LR 0 Communication Fault, Service
LR 1 Memory Fault, Service
LR 2 Memory Fault, Service
LR 3 Serial Number Format Fault, Service
LR 6 Flash Program Fault, Retry
LR 20 End of Travel, Check Setup
LR 21 Check Connection
LR 148 Elevation Limit, Check Bench Setup
Electric Mast Fault Messages
EM 1 Internal Failure, Service
EM 2 Limit Switch Failure, Service
EM 15 Motor/Encoder Fault, Service
EM 21 Elevation Fault, Verify Bench
EM 23 Memory Fault, Service
EM 29 Internal Fault, Service
EM 30 Motor/Encoder Fault, Service
EM 32 Check Connection, Check Harness Connection
SPECIFICATIONS AND RELATED MANUALS
Volume 1 of 3 - CAB
Related Electrical Service Manuals

Title Form Number
Machine Control: KENR6176
Engine Control: KENR5390
Volume 1 - Resistor Specifications

Part No. Component Description Resistance (Ohms)¹
134-2540 Resistor: CAN A (Dash) 120 ± 12
¹ At room temperature unless otherwise noted.
Resistor, Sender and Solenoid Specifications

134-2540 Resistor: CAN A 120 ± 12
178-9570 Solenoid: A/C Compressor 3.5 ± 0.15 @ 20°C (68°F)
238-9397 Resistor: Excitation 120 ± 6
252-4734 Solenoid: Hystat Override, Parking Brake 7.5 ± 0.4
Empty - 240-250
257-8924 Sender: Fuel Level
Full - 28-33
Left Pump (Forward), Left Pump (Reverse), Track Motor (Left),
269-4669 Solenoid: Track Motor (Right), Winch Reel (In), Winch Reel (Out), 4.26 @ 20°C (68°F)
Right Pump (Forward), Right Pump (Reverse)
273-5070 Solenoid: Start Aid 13.25 ± 0.5
Off Machine Switch Specification

Part No. Function Actuate Deactuate Contact Position
Low: 275 kPa Low: 170 ± 55 kPa¹
(40 psi) (25 ± 7.9 psi)
236-6923 A/C Refridgerent Normally Closed²
High: 2800 ± 140 kPa¹ High: 1750 ± 200 kPa
(406 ± 20.3 psi) (254 ± 29 psi)
¹ With increasing pressure the closed condition can be maintained up to 2800 kpa (405 psi), with decreasing pressure the closed condition can be maintained
down to 170 kpa (25psi).
² Contact position at the contacts of the harness connector.

Title Form Number
Resistor Specifications
134-2540 Resistor: CAN B & CAN D 120 ± 12

Title Form Number
Accugrade Laser System: KENR5966
HARNESS and WIRE
Electrical Schematic Symbols
Symbols
Pressure Temperature Level Flow Circuit Breaker

Symbol Symbol Symbol Symbol Symbol
Symbols and Definitions

Fuse: A component in an electrical circuit that will open the circuit if too much current flows through it.
Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The circle indicates that the component has
screw terminals and a wire can be disconnected from it.
Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.). No circle indicates that the wire cannot be
disconnected from the component.
Ground (Wired): This indicates that the component is connected to a grounded wire. The grounded wire is fastened to the machine.
Ground (Case): This indicates that the component does not have a wire connected to ground. It is grounded by being fastened to the
machine.
Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the contacts of a normally open reed switch; it
opens the contacts of a normally closed reed switch.
Sender: A component that is used with a temperature or pressure gauge. The sender measures the temperature or pressure. Its
T
resistance changes to give an indication to the gauge of the temperature or pressure.
Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity. It has a coil that makes an electromagnet
when current flows through it. The electromagnet can open or close the switch part of the relay.
Solenoid: A solenoid is an electrical component that is activated by electricity. It has a coil that makes an electromagnet when current
flows through it. The electromagnet can open or close a valve or move a piece of metal that can do work.
Magnetic Latch Solenoid: A magnetic latch solenoid is an electrical component that is activated by electricity and held latched by a
permanent magnet. It has two coils (latch and unlatch) that make electromagnet when current flows through them. It also has an
internal switch that places the latch coil circuit open at the time the coil latches.
Harness and Wire Symbols

Wire, Cable, or Harness Assembly Identification: Harness Identification Letter(s): (A, B, C, ..., AA, AB, AC, ...)
Includes Harness Identification Letters and Harness
Connector Serialization Codes (see sample).
Harness Connector Serialization Code: The "C" stands for
"Connector" and the number indicates which connector in the
harness (C1, C2, C3, ...).
AG-C4 L-C12
111-7898 3E-5179 L-C12
3E-5179
Part Number: for 1 Part Number: for
Connector Plug
Connector Receptacle
2
Plug Receptacle
Pin or Socket Number
5A
1 Deutsch connector: Typical representation
Component
of a Deutsch connector. The plug contains all Fuse (5 Amps) 9X-1123 Part Number
2 sockets and the receptacle contains all pins.
325-AG135 PK-14
1 Sure-Seal connector: Typical representation Harness identification code:
of a Sure-Seal connector. The plug and receptacle This example indicates wire group 325, Wire Gauge
2 contain both pins and sockets. wire 135 in harness "AG". Wire Color
15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
EROPS ROOF R-C5

1552269
608-R1 GN-18 1 FR LH FLOOD LAMP ATCH
EROPS CONSOLE 200-R12 BK-18 2 240-0102
106-R3 WH-18 103-C152 YL-14 (A) RLY BLOWER HIGH
106-R40 WH-18 C-C18 115-1615
108-R43 RD-18 105-C24 RD-18 9X1054 R-C6
30 P-C12 1552269
118-R20 GY-16 124-C16 GN-12 1
86 3E3388
200-R8 BK-18 106-C139 WH-18 C546-C101 WH-16 5 608-R13 GN-18 1 FR LH LONG RNG
200-R11 BK-18 108-C149 RD-18 200-C6 BK-16 2
85 (29) HDL LH HYSTAT CONT 195-P11 YL-16 1 200-R15 BK-18 2 154-7986 STD
200-R12 BK-18 110-C98 RD-16 515-C1 GY-12 4 C-C15 266-7634 202-P12 BK-18 2 240-0101 ATCH
87 1552272
200-R15 BK-18 118-C32 GY-16 3
87a 709-P17 OR-16 3
C-C16 (23) HVAC CONT PANEL CONN TO LW-C1 CONN TO N-C5 R-C8
I 200-R16 BK-18
200-R17 BK-16
118-C99 GY-16
118-C100 GY-16 1552252 267-5239
120-C112 YL-16
200-C125 BK-16
1
2 LH WIPER HARN LA-C2
F711-P21 GN-18
F712-P22 GY-18
4
5 WINCH HARNESS 1552269 I
200-R42 BK-18 119-C59 PK-16 125-C11 OR-14 1 B + 523-C91 BR-16 3 [LOC SH 3 I-2] 2304009 F868-P9 OR-18 6 [LOC SH 3 D-8] 608-R9 GN-18 1 FR RH LONG RNG
500-R19 BR-16 119-C80 PK-16 C546-C101 WH-16 2 HI 524-C196 BU-16 4 CONN 12 709-LA1 OR-18 1 WH-20 POWER
GROUND
F869-P8 PK-18 7
CONN 29 200-R8 BK-18 2 154-7986 STD
240-0101 ATCH
502-R18 OR-16 119-C81 PK-16 C558-C12 BU-14 3 MED-HI J764-LA2 BR-18 2 BR-20
ROLLER SIGNAL
ROLLER J807-P7 BK-18 8
508-R5 PU-18 516-C2 GN-14 4 MED F773-LA3 OR-18 3 YL-20 CALIBRATION
R-C7
509-R4 WH-18 C-C24 120-C112 YL-16 517-C18 BU-14 5 LOW 4 VI-20 1552269
511-R7 BR-18 1779654 120-C88 YL-18 567-C7 WH-18 6 A/C 202-LA19 BK-18 5 DK GN-20 607-R10 PK-18 1 FR RH FLOOD LAMP ATCH
512-R38 GN-18 CONN TO AC-C4 1 515-C1 GY-12 120-C89 YL-16 200-C8 BK-18 7 GND F774-LA6 WH-18 6 DK BU-20 P-C13 200-R11 BK-18 2 240-0102
SWITCH A
607-R10 PK-18 HVAC HARN 2 C558-C12 BU-14 120-C111 YL-16 614-C5 PU-18 8 BACKLIGHTING (+) 202-LA19 BK-18 R981-LA5 YL-18 7 TN-20 126-P82 PK-14 1552264
608-R1 GN-18 [LOC SH 3 D-2] 3 516-C2 GN-14 200-C17 BK-18 9 BACKLIGHTING (-) 320-LA7 OR-16 8 PLUGGED 126-P84 PK-14 130-P13 RD-14 1
608-R9 GN-18
608-R13 GN-18
CONN 7 4 200-C123 BK-12 122-C56
122-C54
BU-16
BU-18
125-C10 OR-14
A528-C102 YL-16
10
11
B +
SIGNAL 709-LA1 OR-18 320-LA7 OR-16
9
10
PLUGGED
OR-20 P-C20
126-P85
126-P86
PK-14
PK-14
892-P213 BR-18
893-P216 GN-18
2
3 CONN TO N-C6
SWITCH B
C-C25 122-C55 BU-18 200-C142 BK-14 12 GND 709-LA9 OR-18 11 GY-20 3E3370 126-P87 PK-14 H708-P2 OR-18 4 WINCH HARNESS
1552272 C-C3 LA-C5 DOME LAMP
122-C60 BU-16 709-LA20 OR-18 12 PLUGGED A 709-P30 OR-18 J808-P10 BK-18 5 [LOC SH 3 D-8] 084-4277
1552252 3E5179 TO HYD CAL
CONN TO AC-C1
HVAC HARN
1
2
522-C168 WH-16
517-C18 BU-14 124-C93 GN-14
521-C4 YL-18
614-C13 PU-18 202-C29 BK-18 1 202-LA19 BK-18
SENSOR
B
C
J764-P33 BR-18
869-P74 PU-18
N964-P47 BU-18
P730-P3 GN-18
6
7
CONN 28
[LOC SH 3 D-2] 3 125-C9 OR-16 124-C94 GN-14 8 1 3 4 6 10 (23) SW AC 320-C30 OR-16 2 320-LA7 OR-16 C703-LA11 BR-18 Y758-P48 PK-18 8
106-R3 WH-18 WH
A528-C102 YL-16 202-2284 709-C31 OR-18 709-LA20 OR-18 F773-LA3 OR-18
CONN 6 4 124-C16 GN-12
C703-C35 BR-18
3
4 C703-LA11 BR-18 F774-LA6 WH-18 127-P107 RD-18
200-R16 BK-18 BK
C-C22 125-C3 OR-14 F773-C39 OR-18 5 F773-LA3 OR-18 F853-LA12 BR-18 (27) BASE LH HYSTAT CONT 127-P192 RD-18
3E5179 125-C10 OR-14 C-C13 F774-C40 WH-18 6 F774-LA6 WH-18 LA-C3 284-8207 127-P193 RD-18
1 110-C98 RD-16 125-C11 OR-14 7 2 5 9 2285856 F853-C41 BR-18 7 F853-LA12 BR-18 J764-LA2 BR-18 1552273 127-P194 RD-14 GND
2 184-C108 BU-14 129-C19 BU-16 200-C15 BK-18 J764-C45 BR-18 8 J764-LA21 BR-18 J764-LA10 BR-18 709-LA9 OR-18 1 WH-18 POWER R-C12 H
R-C11 C-C20 P-C1 2305008 MOTOR
3 892-C110 BR-18 567-C7 WH-18 R981-C57 YL-18 9 R981-LA5 YL-18 J764-LA21 BR-18 J764-LA10 BR-18 2 BR-18 GROUND
1552269 4 893-C143 GN-18 158-C14 BR-14 10 F853-LA12 BR-18 3 YL-18 FNR SENSOR 2144208 1607690 195-P181 YL-18 200-R17 BK-16 1 BK T
BK-16 1 607-R32 PK-18 CONN TO GC-C1 5 K960-C161 PK-18 158-C66 BR-14 129-C19 BU-16 BK-14 11 4 VI-18 OPEN 1 195-P11 YL-16 500-R19 BR-16 2 GN B+ P
BK-16 2 200-R30 BK-18 ACCUGRADE CSL HARN 6 K961-C158 GN-18 159-C144 BU-14 200-C20 BK-18 BK-14 12 R981-LA5 YL-18 5 GY-18 OPEN 195-C177 YL-18 2 195-P181 YL-18 195-P26 YL-18 502-R18 OR-16 3 RD
[LOC SH 3 H-13] 7 L856-C164 YL-18 159-C145 BU-14
(23) POWER PORT CONN 11 C703-LA11 BR-18 6 BU-18 STEERING SNSR 307-C107 OR-18 3 307-P120 OR-18 195-P179 YL-14 118-R20 GY-16 4 YL
LH RR FLOOD LAMP ATCH

CONN 5 8
9
L857-C159 GN-18 180-C62 GN-14 120-C112 YL-16
200-C125 BK-16 178-7539
308-C71 YL-16
521-C181 YL-16
4
5
308-P1 YL-16
521-P49 YL-16
195-P180 YL-14
195-P204 YL-18
126-P82 PK-14
127-P107 RD-18
240-0102 10 184-C108 BU-14 202-C29 BK-18 522-C168 WH-16 6 522-P50 WH-16 195-P131 YL-18 127-P192 RD-18 (33) FR WIPER MOT
11 L872-C162 BU-14 202-C44 BK-18 709-C155 OR-18 7 709-P103 OR-18 127-P193 RD-18 262-0319
12 T744-C160 WH-14 195-C177 YL-18 320-C30 OR-16 892-C110 BR-18 8 892-P182 BR-18 127-P194 RD-14
195-C105 YL-18 523-C91 BR-16 893-C143 GN-18 9 893-P183 GN-18 200-P40 BK-14 130-P13 RD-14
H 195-C117 YL-18 524-C196 BU-16 A314-C33 OR-18 10 A314-P111 OR-18 200-P122 BK-18 H
195-C206 YL-18 709-C31 OR-18 A315-C34 WH-18 11 A315-P112 WH-18 200-P197 BK-14 184-P124 BU-14
195-C210 YL-18 709-C140 OR-18 A755-C126 PK-18 12 A755-P154 PK-18 200-P203 BK-18 P-C14 RADIO AM FM CD
C703-C35 BR-18 A756-C127 BU-18 13 A756-P155 BU-18 200-P15 BK-18 195-P11 YL-16 3E3388 R-C3 248-4152
F773-C39 OR-18 A758-C129 BR-18 14 A758-P157 BR-18 200-P176 BK-18 195-P26 YL-18 L872-P199 BU-14 1 1552264
508-R5 PU-18 + F774-C40 WH-18 A757-C128 GY-18 15 A757-P156 GY-18 195-P131 YL-18 K960-P211 PK-18 2 509-R4 WH-18 1 GN/WH/BK SPEAKER LH -
509-R4 WH-18 - 200-C95 BK-10 F853-C41 BR-18 C703-C35 BR-18 16 C703-P106 BR-18 195-P179 YL-14 K961-P212 GN-18 3 CONN TO GF-C1 508-R5 PU-18 2 GN/WH SPEAKER LH +
200-C123 BK-12 H710-C42 PK-18 C992-C70 PU-18 17 C992-P163 PU-18 195-P180 YL-14 T744-P189 WH-14 4 ACCUGRADE FR HARN 200-R42 BK-18 3 BK GROUND
LH RADIO SPEAKER 200-C142 BK-14 H711-C43 GN-18 LEFT ARM REST E912-C36 PU-18 18 E912-P202 PU-18 195-P204 YL-18 T745-P195 YL-14 5 [LOC SH 3 B-14] 4 NC
6T-7695 200-C28 BK-18 J764-C45 BR-18
J764-C141 BR-16
E913-C37 YL-18
F711-C115 GN-18
19
20
E913-P153 YL-18
F711-P56 GN-18 202-P32 BK-14
200-P15 BK-18
200-P122 BK-18
L873-P200
L856-P185
GY-14
YL-18
6
7
CONN 27 108-R43 RD-18
106-R40 WH-18
5
6
YL
RD
BAT. + MEMORY
BAT. + (12V)
200-C20 BK-18 J943-C46 GN-18 F712-C116 GY-18 21 F712-P57 GY-18 202-P91 BK-14 200-P176 BK-18 L857-P186 GN-18 8 512-R38 GN-18 7 GY/VI/BK SPEAKER RH -
200-C69 BK-14 J944-C47 BU-18 F773-C39 OR-18 22 F773-P108 OR-18 202-P92 BK-14 200-P197 BK-14 511-R7 BR-18 8 GY/VI SPEAKER RH +
200-C85 BK-18 J946-C49 OR-18 C-C9 RA-C5 F774-C40 WH-18 23 F774-P110 WH-18 202-P93 BK-14 200-P203 BK-18
200-C86 BK-18 K757-C50 YL-18 1552253 1907612 F853-C41 BR-18 24 F853-P127 BR-18 202-P12 BK-18 202-P12 BK-18 P-C8
200-C119 BK-16 R981-C57 YL-18 202-C44 BK-18 1 202-RA23 BK-18 F931-C114 PK-18 25 F931-P162 PK-18 202-P41 BK-10 306-P42 GN-18 1552252
200-C170 BK-18 Y934-C53 WH-18 C-C27 A-C1 709-C140 OR-18 2 709-RA22 OR-18 G985-C166 PU-18 26 G985-P16 PU-18 321-P94 BR-18 751-P67 GN-18 1
200-C109 BK-16 1552269 3E3364 H710-C42 PK-18 3 H710-RA20 PK-18 H710-C42 PK-18 27 H710-P148 PK-18 322-P5 GY-14 752-P68 YL-18 2
180-C62 GN-14 1 180-A1 RD-16 H711-C43 GN-18 4 H711-RA19 GN-18 H711-C43 GN-18 28 H711-P149 GN-18 306-P42 GN-18 975-P63 WH-18 3
200-C69 BK-14 2 200-A7 BK-16 J764-C141 BR-16 5 J764-RA21 BR-16 H777-C137 OR-18 29 H777-P158 OR-18 321-P94 BR-18 403-P25 GN-18 E918-P128 GN-18 4
R-C15 CONN TO EH-C1
200-C207 BK-18 J943-C46 GN-18 6 J943-RA5 GN-18 H779-C104 GN-18 30 H779-P115 GN-18 403-P27 GN-18 H708-P129 OR-18 5
EH HARNESS
1779654 200-C79 BK-18 202-C73 BK-18 CONN 9 J944-C47 BU-18 7 J944-RA12 BU-18 J764-C153 BR-18 31 J764-P151 BR-18 403-P143 GN-18 H713-P69 PK-18 6
[LOC SH 2 C-12]
CONN TO W-C1 1 158-R2 BR-12 106-C139 WH-18 200-C183 BK-18 G985-C166 PU-18 J946-C49 OR-18 8 J946-RA11 OR-18 J943-C46 GN-18 32 J943-P83 GN-18 403-P44 GN-18 403-P205 GN-18 H714-P70 OR-18 7
A/C CONDENSER HARN 2 200-R37 BK-12 108-C149 RD-18 200-C191 BK-18 M700-C165 BR-18 K757-C50 YL-18 9 K757-RA8 YL-18 J944-C47 BU-18 33 J944-P147 BU-18 403-P27 GN-18 447-P102 PK-18 H802-P64 GY-18 8 CONN 26
[LOC SH 3 F-1] 3 159-R34 BU-12 110-C98 RD-16 200-C8 BK-18 Y934-C53 WH-18 10 Y934-RA10 WH-18 J946-C49 OR-18 34 J946-P146 OR-18 403-P25 GN-18 450-P45 YL-18 M928-P65 BU-18 9
CONN 2 4 200-R36 BK-12
118-C32 GY-16
200-C15 BK-18
200-C17 BK-18
195-C177 YL-18
307-C107 OR-18
11
12
J948-C157 PK-18
J992-C186 YL-18
35
36
J948-P152 PK-18
J992-P137 YL-18
403-P143 GN-18
403-P205 GN-18
451-P46 BR-18
497-P113 BU-18
M929-P66 WH-18 10
11
118-C99 GY-16 308-C71 YL-16 J993-C187 PK-18 37 J993-P138 PK-18 506-P173 PU-18 12
R-C14 118-C100 GY-16 521-C181 YL-16 CONN 10 K757-C50 YL-18 38 K757-P145 YL-18 447-P102 PK-18
CONN TO W-C6 1552269 118-C113 GY-16 200-C124 BK-16 522-C168 WH-16 K960-C161 PK-18 39 K960-P18 PK-18 450-P45 YL-18 507-P174 WH-18 SYMBOL DESCRIPTION
A/C CONDENSER HARN 1 200-C6 BK-16 643-C25 GN-18 K961-C158 GN-18 40 K961-P19 GN-18 451-P46 BR-18
[LOC SH 3 F-1] 2 521-R44 YL-16 200-C176 BK-18 709-C155 OR-18 L856-C164 YL-18 41 L856-P185 YL-18 497-P113 BU-18 521-P49 YL-16 CIRCUIT CONNECTED
CONN 1 119-C59
119-C80
PK-16
PK-16
200-C190 BK-18
200-C27 BK-18
892-C110 BR-18
893-C143 GN-18 (30) HDL RH IMP CONT
L857-C159 GN-18 42
43
L857-P186 GN-18 521-P49 YL-16
522-P50 WH-16
522-P50 WH-16
529-P175 WH-18
G 119-C81
119-C74
PK-16
PK-16
200-C38 BK-18
200-C78 BK-18
A314-C33 OR-18
A315-C34 WH-18
266-7631
266-7632 SHOWN L872-C162 BU-14
44
45 L872-P28 BU-14 709-P30 OR-18 709-P31 OR-18 530-P201 OR-18
CIRCUIT NOT CONNECTED G
200-C118 BK-18 A755-C126 PK-18 M700-C165 BR-18 46 M700-P71 BR-18 709-P126 OR-18 709-P17 OR-16 ELECTRICAL CONNECTION TO
200-C201 BK-18 A756-C127 BU-18 RA-C2 M730-C72 YL-18 47 M730-P105 YL-18 709-P103 OR-18 709-P17 OR-16 MACHINE STRUCTURE
125-C10 OR-14 200-C163 BK-16 A758-C129 BR-18 202-RA23 BK-18 2304009 P781-C135 GY-18 48 P781-P118 GY-18 126-P84 PK-14 709-P31 OR-18
125-C11 OR-14 A757-C128 GY-18 709-RA6 OR-18 1 WH-20 POWER P782-C136 PK-18 49 P782-P119 PK-18 126-P85 PK-14 751-P67 GN-18 751-P67 GN-18 INTERNAL ELECTRICAL CONNECTION
125-C3 OR-14 C703-C35 BR-18 709-RA6 OR-18 J764-RA7 BR-18 2 BR-20 GROUND ROLLER P783-C131 WH-18 50 P783-P116 WH-18 126-P86 PK-14 752-P68 YL-18 752-P68 YL-18 TO SURFACE OF COMPONENT
ROLLER SIGNAL
125-C9 OR-16 200-C147 BK-18 C992-C70 PU-18 709-RA17 OR-18 K757-RA8 YL-18 3 YL-20 CALIBRATION P784-C132 OR-18 51 P784-P117 OR-18 126-P87 PK-14 769-P136 BU-18 769-P136 BU-18
200-C171 BK-18 E912-C36 PU-18 709-RA22 OR-18 4 VI-20 R981-C57 YL-18 52 R981-P109 YL-18 195-P181 YL-18 770-P140 GN-18 770-P140 GN-18 CONNECTOR
200-C172 BK-18 E913-C37 YL-18 202-RA23 BK-18 5 DK GN-20 T744-C160 WH-14 53 T744-P198 WH-14 200-P40 BK-14 833-P141 GY-18 833-P141 GY-18
158-C14 BR-14 200-C175 BK-18 F711-C115 GN-18 A-T1 J943-RA5 GN-18 6 DK BU-20
SWITCH A Y934-C53 WH-18 54 Y934-P144 WH-18 202-P32 BK-14 835-P139 PU-18 835-P139 PU-18 H#
158-C66 BR-14 200-C125 BK-16 F712-C116 GY-18 7X-1041 H710-RA20 PK-18 Y934-RA10 WH-18 7 TN-20 643-C25 GN-18 55 643-P75 GN-18 202-P41 BK-10 892-P37 BR-18 CIRCUIT GROUPING DESIGNATION
159-C144 BU-14 200-C77 BK-12 F773-C39 OR-18 180-A1 RD-16 1 CONN TO AIR SEAT H711-RA19 GN-18 J946-RA11 OR-18 8 PK-20 J994-C26 GY-18 56 J994-P79 GY-18 202-P91 BK-14 892-P38 BR-18
159-C145 BU-14 F774-C40 WH-18 (HEATED SEAT ATCH) 9 YL/BU-20 N805-C211 BU-18 57 N805-P225 BU-18 202-P92 BK-14 892-P39 BR-18 892-P206 BR-18 ATCH WIRE, CABLE, COMPONENT
184-C108 BU-14 F853-C41 BR-18 A-T2 J944-RA12 BU-18 10 OR-20 SWITCH B N822-C212 BR-18 58 N822-P226 BR-18 202-P93 BK-14 892-P43 BR-18 892-P213 BR-18
200-C77 BK-12 202-C29 BK-18 F931-C114 PK-18 7X-1041 11 GY-20 N821-C213 GN-18 59 N821-P227 GN-18 306-P42 GN-18 892-P182 BR-18 893-P35 GN-18
200-C95 BK-10 202-C44 BK-18 G985-C166 PU-18 200-A7 BK-16 1 CONN TO AIR SEAT J764-RA7 BR-18 12 PLUGGED N809-C203 OR-18 60 N809-P228 OR-18 307-P120 OR-18 893-P36 GN-18 SPLICE
200-C123 BK-12 202-C73 BK-18 H710-C42 PK-18 (HEATED SEAT ATCH) J764-RA18 BR-18 SWITCH C N825-C204 PK-18 61 N825-P229 PK-18 893-P207 GN-18
H711-C43 GN-18 J764-RA21 BR-16 N824-C205 PK-18 62 N824-P230 PK-18 308-P1 YL-16 893-P216 GN-18 BLADE, SPADE, RING OR SCREW
202-C29 BK-18 H777-C137 OR-18 63 892-P37 BR-18 915-P51 GN-18 TERMINAL
202-C44 BK-18 202-C146 BK-16 H779-C104 GN-18 64 321-P94 BR-18 892-P53 BR-18 975-P63 WH-18
202-C73 BK-18 202-C23 BK-18 J764-C153 BR-18 J943-RA5 GN-18 65 403-P44 GN-18 A101-P178 GN-14
202-C199 BK-16 202-C65 BK-18 J943-C46 GN-18 AIR SEAT J944-RA12 BU-18 66 447-P102 PK-18
202-C130 BK-18 J944-C47 BU-18 J946-RA11 OR-18 (28) BASE RH IMP CONT 67 450-P45 YL-18 892-P213 BR-18 A499-P90 BU-18
202-C151 BK-18 J946-C49 OR-18 K757-RA8 YL-18 RA-C3 253-9544 451-P46 BR-18 892-P214 BR-18 A958-P52 WH-18
ABBREV COLOR
68
202-C146 BK-16 202-C198 BK-18 J948-C157 PK-18 Y934-RA10 WH-18 2305010 69 497-P113 BU-18 C831-P78 GN-18
500-C148 BR-16 202-C200 BK-18 J992-C186 YL-18 709-RA17 OR-18 1 WH-18 POWER 70 521-P49 YL-16 C958-P98 BU-18
202-C133 BK-18
202-C134 BK-18
J993-C187 PK-18
J994-C26 GY-18
J764-RA18 BR-18
H711-RA19 GN-18
2
3
BR-18
YL-18
GROUND
BLADE TILT CONN 15 522-P50 WH-16
643-P75 GN-18
892-P38 BR-18
892-P206 BR-18
C959-P97 BR-18
E918-P128 GN-18
RD RED
C-C28 (31) OPERATOR PRESENCE SW
502-C194 OR-16
502-C48 OR-18
202-C188 BK-18
202-C189 BK-18
L857-C159 GN-18
K757-C50 YL-18 1552267 216-0814 MOM H710-RA20 PK-18
4
5
VI-18
GY-18
OPEN
BLADE RAISE 709-P30 OR-18
F711-P21 GN-18
F711-P54 GN-18
WH WHITE
502-C97 OR-16 202-C208 BK-18 K960-C161 PK-18 202-C73 BK-18 (24) MACHINE CONTROL 709-P103 OR-18 893-P34 GN-18 F711-P171 GN-18 P-C10
K961-C158 GN-18 M700-C165 BR-18
A
B
BK-18
YL-18
BK-18
BK-18
GN-18
YL-18
6 BU-18 OPEN
262-1408 P-C3 709-P126 OR-18 893-P96 GN-18 F711-P208 GN-18 1673692 OR ORANGE
MOM
503-C83 BR-16 307-C107 OR-18 L856-C164 YL-18 G985-C166 PU-18 C GN-18 J1 1471445 751-P67 GN-18 893-P183 GN-18 F712-P22 GY-18 127-P194 RD-14 1
L872-C162 BU-14 KEY SWITCH ON 1 308-P1 YL-16 752-P68 YL-18 F712-P55 GY-18 2 YL YELLOW
F M700-C165 BR-18 2 769-P136 BU-18 F712-P172 GY-18 195-P180 YL-14 3 F
505-C195 BU-16 308-C71 YL-16 M730-C72 YL-18 RIGHT ARM REST 3 770-P140 GN-18 893-P96 GN-18 F712-P209 GY-18 306-P42 GN-18 4 PK PINK
505-C64 BU-18 308-C103 YL-18 N805-C211 BU-18 4 833-P141 GY-18 893-P35 GN-18 F868-P9 OR-18 322-P5 GY-14 5
505-C75 BU-16 308-C150 YL-18 N809-C203 OR-18 5 835-P139 PU-18 893-P190 GN-18 403-P25 GN-18 6 BK BLACK
N821-C213 GN-18 6 869-P74 PU-18 F869-P8 PK-18 450-P45 YL-18 7
515-C1 GY-12 320-C30 OR-16 N822-C212 BR-18 7 451-P46 BR-18 8 GY GRAY
516-C2 GN-14 N824-C205 PK-18 8 892-P39 BR-18 893-P216 GN-18 G434-P125 BU-18 521-P49 YL-16 9
517-C18 BU-14 500-C148 BR-16
502-C48 OR-18
N825-C204 PK-18
P781-C135 GY-18 CAT DATA LINK (+)
9
10 893-P34 GN-18
892-P182 BR-18
893-P34 GN-18
893-P217 GN-18 H708-P2 OR-18
H708-P129 OR-18
522-P50 WH-16
709-P31 OR-18
10
11
PU PURPLE
521-C180 YL-16
502-C97 OR-16
503-C83 BR-16
P782-C136 PK-18
P783-C131 WH-18
A315-C34 WH-18
A314-C33 OR-18
5V SENSOR SUPPLY
BACKUP ALARM
11
12
R997-P88 OR-18
321-P94 BR-18
893-P183 GN-18
915-P51 GN-18 893-P36 GN-18
H708-P159 OR-18
H713-P69 PK-18
892-P38 BR-18
893-P36 GN-18
12
13
BR BROWN
521-C4 YL-18 505-C64 BU-18 P784-C132 OR-18 614-C167 PU-18 (B) SW START NEGATIVE BATTERY 1 (-) 202-P91 BK-14 975-P63 WH-18 893-P207 GN-18 H714-P70 OR-18 915-P51 GN-18
GN GREEN
13 14
521-C181 YL-16 505-C75 BU-16 R981-C57 YL-18 8 1 3 4 6 10 (A) SW PARK. BK 110-7887 14 A314-P111 OR-18 H801-P58 PU-18 A958-P52 WH-18 15 CONN TO EN-C12
506-C106 PU-18 T744-C160 WH-14 190-8478 FC-C7 15 915-P51 GN-18 H802-P64 GY-18 C831-P78 GN-18 16 ENGINE HARN
522-C168 WH-16 Y934-C53 WH-18 C-C2 FC-C6 1552272 R 16 A315-P112 WH-18 975-P63 WH-18 H802-P166 GY-18 F711-P54 GN-18 17 [LOC SH 2 H-7] BU BLUE
106-R3 WH-18 507-C84 WH-18 1552252 3E5179
C-C12
308-FC25 YL-18 1 YL-16
C OFF
ENGINE SPEED SNSR + 17 450-P45 YL-18 A499-P90 BU-18 J764-P76 BR-18 F712-P55 GY-18 18 CONN 25
106-R40 WH-18 527-C51 GN-16 105-C24 RD-18 1 105-FC21 RD-18 2 PU-16
ON
ENGINE SPEED SNSR - 18 451-P46 BR-18 A499-P90 BU-18 A958-P52 WH-18 J765-P95 BU-18 F868-P9 OR-18 19
2285856 S
106-R41 WH-18 527-C120 GN-18 515-C1 GY-12 202-C65 BK-18 2 202-FC20 BK-18 7 2 5 9 307-FC23 OR-18 3 OR-16
ST
19 A755-P154 PK-18 C831-P78 GN-18 J765-P165 BU-18 F869-P8 PK-18 20
B
527-C197 GN-16 516-C2 GN-14 307-C107 OR-18 3 307-FC23 OR-18 200-C28 BK-18 105-FC22 RD-18 4 BR-16 CAT DATA LINK (-) 20 892-P39 BR-18 C958-P98 BU-18 J766-P114 PU-18 H708-P159 OR-18 21
108-R43 RD-18 517-C18 BU-14 308-C103 YL-18 4 308-FC24 YL-18 202-C151 BK-18 5V SENSOR RETURN 21 R993-P100 BR-18 A756-P155 BU-18 C959-P97 BR-18 J807-P7 BK-18 H801-P58 PU-18 22
118-R20 GY-16 607-C121 PK-14 521-C4 YL-18 5 FC-C3 HYDRAULIC OIL TEMP SENDER 22 G434-P125 BU-18 E918-P128 GN-18 J764-P76 BR-18 23
119-R29 PK-16 608-C122 GN-14 521-C181 YL-16 709-C76 OR-18 6 709-FC1 OR-18 614-C182 PU-18 1552267 NEGATIVE BATTERY 2 (-) 23 202-P92 BK-14 A757-P156 GY-18 J808-P10 BK-18 J765-P165 BU-18 24
892-C110 BR-18 522-C168 WH-16 C992-C70 PU-18 7 C992-FC6 PU-18 E913-C37 YL-18 105-FC21 RD-18 F711-FC16 GN-18 A
(B) CAN A TERM RES 1 24 J807-P7 BK-18 25
134-2540
893-C143 GN-18 523-C91 BR-16 F711-C115 GN-18 8 F711-FC18 GN-18 E912-C36 PU-18 105-FC8 RD-18 F712-FC17 GY-18 B 25 A758-P157 BR-18 K943-P59 OR-18 J808-P10 BK-18 26
158-R2 BR-12 A528-C102 YL-16 F712-C116 GY-18 9 F712-FC19 GY-18 614-C138 PU-18 105-FC22 RD-18 C WINCH DRIVE AWAY (N/C) (CAB) 26 P781-P118 GY-18 F711-P56 GN-18 K944-P60 YL-18 K943-P59 OR-18 27
8 1 3 4 6 10
158-R61 BR-14 C558-C12 BU-14 F931-C114 PK-18 F931-FC5 PK-18 (A) SW IMP LOCKOUT WINCH DRIVE AWAY (N/O) (CAB) P782-P119 PK-18 A958-P52 WH-18 F711-P134 GN-18 K946-P61 OR-18 K944-P60 YL-18
WIRE GROUP COLOR DESCRIPTIONS
10 27 28
158-R62 BR-14 K960-C161 PK-18 524-C52 BU-16 J764-C67 BR-18 11 J764-FC2 BR-18 245-6033 202-FC4 BK-18 SEER (N/C) 28 N825-P229 PK-18 C703-P106 BR-18 F711-P218 GN-18 K947-P62 YL-18 K946-P61 OR-18 29
K961-C158 GN-18 524-C87 BU-16 M730-C72 YL-18 12 M730-FC3 YL-18 202-FC9 BK-18 29 K960-P211 PK-18 K947-P62 YL-18 30
L856-C164 YL-18 524-C196 BU-16 202-FC14 BK-18 H414-FC7 YL-18 (B) HORN ACTION ALM FUEL LEVEL SENDER 30 447-P102 PK-18 C831-P78 GN-18 K961-P212 GN-18 31 GROUND CIRCUIT
159-R34 BU-12 L857-C159 GN-18 CONN 8 C-C29 202-FC28 BK-18 202-FC15 BK-18 232-1792 POSITIVE BATTERY 1 (+) 31 126-P84 PK-14 C958-P98 BU-18 F711-P21 GN-18 L856-P185 YL-18
WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS OFF
159-R63 BU-14 L872-C162 BU-14 526-C58 YL-16 118-C100 GY-16 7 2 5 9 2285856 202-FC15 BK-18 32 C959-P97 BR-18 F711-P171 GN-18 L857-P186 GN-18
GND
R-C13 INSTR CLUSTER CMPT
H 159-R64 BU-14 T744-C160 WH-14 195-C206 YL-18 200-C38 BK-18 202-FC20 BK-18 PARK BRAKE SW (N/C) 33 A314-P111 OR-18 C992-P163 PU-18 L872-P24 BU-14
MOTOR 2305008 527-C51 GN-16 200-C28 BK-18 202-C198 BK-18 FC-C1 254-4091
PARK BRAKE SW (N/O) 34 A315-P112 WH-18 L872-P199 BU-14
WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS ON
T BK 1 200-R31 BK-16 527-C120 GN-18 200-C38 BK-18 200-C183 BK-18 2304009 35 E912-P202 PU-18 F711-P14 GN-18 L873-P200 GY-14 STARTING CIRCUIT
E P B+
GN 2 503-R39 BR-16 527-C197 GN-16 200-C183 BK-18 307-FC23 OR-18 F711-FC10 GN-18 1 CAN HIGH 36 F711-P54 GN-18 P-C16
TRANSMISSION / ENGINE PUMP CONTROL CIRCUIT
E
RD 3 505-R28 BU-16 529-C92 WH-18 200-C201 BK-18 195-C206 YL-18 F712-FC11 GY-18 2 CAN LOW SNSR PRESS. OVRD ANLG 37 A499-P90 BU-18 E913-P153 YL-18 F711-P208 GN-18 M792-P142 BU-18 3E5179
YL 4 119-R29 PK-16 202-C151 BK-18 N809-C203 OR-18 3 CAN SHIELD POSITIVE BATTERY 4 (+) 38 126-P86 PK-14 M928-P65 BU-18 HEATER AND AIR CONDITIONER CIRCUIT
200-P176 BK-18 1
200-R17 BK-16 530-C63 OR-18 202-C198 BK-18 N825-C204 PK-18 308-FC24 YL-18 4 POSITIVE BATTERY 2 (+) 39 126-P85 PK-14 E918-P128 GN-18 M929-P66 WH-18
321-P94 BR-18 2
(32) RR WIPER MOT
200-R42 BK-18 202-C200 BK-18 614-C202 PU-18 308-FC13 YL-18 5 PARK LAMPS 40 F711-P14 GN-18
447-P102 PK-18 3
TURN SIGNAL / WIPER WASHER CIRCUIT
200-R48 BK-14 567-C7 WH-18 500-C148 BR-16 308-FC25 YL-18 H414-FC7 YL-18 6 HORN MY SP SW (N/C) 41 R981-P109 YL-18 F711-P56 GN-18 F712-P57 GY-18 N957-P80 PK-18
261-7996 8 1 3 4 6 10 497-P113 BU-18 4 CAT DATA LINK
200-R11 BK-18 502-C48 OR-18 (A) SW SEER 308-FC27 YL-18 7 SUP INT USE MY SP SW (N/O) 42 F774-P110 WH-18 F711-P134 GN-18 F712-P135 GY-18 CONNS TO F-C1
311-7070 506-P173 PU-18 5
CASE HARNESS
200-R12 BK-18 607-C121 PK-14 506-C106 PU-18 308-FC13 YL-18 8 KEY SWITCH 43 F712-P57 GY-18 N960-P77 OR-18 J1939 CAN DATA LINK
MOM
709-FC1 OR-18 507-P174 WH-18 6

[LOC SH 2 H-12]
200-R15 BK-18 608-C122 GN-14 614-C96 PU-18 9 TRACK SP SNSR SPLY (8V) 44 497-P113 BU-18 F712-P72 GY-18
529-P175 WH-18 7
614-C138 PU-18 C992-FC6 PU-18 202-FC14 BK-18 10 CHASSIS GND TRACK SP SNSR RTN (8V) 45 J766-P114 PU-18 F712-P135 GY-18 F712-P220 GY-18 N964-P47 BU-18
530-P201 OR-18 8 CONN 24 RS-232 / RS-485 DATA LINK
614-C5 PU-18 614-C167 PU-18 C-C30 202-FC9 BK-18 11 BAT. GND 46 F773-P108 OR-18 F712-P22 GY-18 N970-P187 YL-18
614-C13 PU-18 614-C182 PU-18 7 2 5 9 2285856 F711-FC16 GN-18 105-FC8 RD-18 12 BAT. + (POS) POSITIVE BATTERY 3 (+) 47 126-P87 PK-14 F712-P172 GY-18
769-P136 BU-18 9 CAN DATA LINK B
F711-FC29 GN-18 K944-P60 YL-18 770-P140 GN-18 10
614-C192 PU-18 614-C202 PU-18 LEFT PUMP FORWARD SOL 48 F774-P110 WH-18 N973-P188 BR-18 ACCUGRADE CONTROL CIRCUIT
K943-P59 OR-18 833-P141 GY-18 11
614-C193 PU-18 A314-C33 OR-18 200-C201 BK-18 F711-FC31 GN-18 (B) SW SERV BK LEFT PUMP REVERSE SOL 49
FC-C4 835-P139 PU-18 12
614-C209 PU-18 A315-C34 WH-18 202-C200 BK-18 191-3587 PWM DRIVER RETURN (1-4) 50 H801-P58 PU-18 F853-P127 BR-18 F712-P72 GY-18 N979-P73 GN-18 CAN DATA LINK D
614-C21 PU-18 E912-C36 PU-18 N824-C205 PK-18 1552272 RIGHT PUMP FORWARD SOL 51 K947-P62 YL-18 F712-P55 GY-18
200-R6 BK-10 614-C138 PU-18 E913-C37 YL-18 F711-FC10 GN-18 202-FC4 BK-18 1 BK-16 RIGHT PUMP REVERSE SOL 52 K946-P61 OR-18 F931-P162 PK-18 F712-P209 GY-18 P730-P3 GN-18 WINCH CONTROL CIRCUIT
200-R8 BK-18 614-C182 PU-18 N809-C203 OR-18 502-C48 OR-18 F711-FC18 GN-18 F931-FC5 PK-18 2 WH-16 53 R993-P89 BR-18
200-R16 BK-18
200-R31 BK-16
614-C202 PU-18
614-C169 PU-18
N824-C205 PK-18
N825-C204 PK-18
505-C64
507-C84
BU-18
WH-18
506-C106 PU-18
118-C100 GY-16
C992-FC6 PU-18 3
4
GN-16
PWM DRVR RTN (9-12)
54
55 975-P63 WH-18 G434-P125 BU-18
G434-P125 BU-18 R993-P101 BR-18
R997-P88 OR-18 P-C17 OTHER COLOR DESCRIPTIONS
200-R35 BK-18 119-C80 PK-16 500-C148 BR-16 F712-FC17 GY-18 10V SENSOR RETURN 56 J764-P104 BR-18 G985-P16 PU-18 H708-P2 OR-18 T744-P189 WH-14 1907613
200-R36 BK-12 503-C83 BR-16 614-C96 PU-18 F712-FC30 GY-18 (B) SNSR PEDAL BK DCLR NEGATIVE BATTERY 3 (-) 57 202-P93 BK-14 H708-P129 OR-18 T744-P210 WH-14 A499-P90 BU-18 1 HIGHWAYS
614-C173 PU-18 119-C80 PK-16 614-C82 PU-18 F712-FC32 GY-18 224-5530 LEFT MOTOR SOL 58 C959-P97 BR-18 H708-P168 OR-18 H708-P168 OR-18 H708-P159 OR-18 T745-P195 YL-14 C958-P98 BU-18 2
614-C174 PU-18 119-C81 PK-16 8 1 3 4 6 10 (A) SW RR WIPER 8 1 3 4 6 10 (A) SW FR WIPER FC-C5 RIGHT MOTOR SOL 59 C958-P98 BU-18 H710-P148 PK-18 C959-P97 BR-18 3
614-C184 PU-18 200-C79 BK-18 237-9157 237-9154 1552267 PWM DRIVER RETURN (5-8) 60 H802-P99 GY-18 H713-P69 PK-18 Y758-P48 PK-18 G434-P125 BU-18 4
CONNS TO F-C11
614-C61 PU-18 200-C171 BK-18 F712-FC11 GY-18 709-FC1 OR-18 A OR-18 BAT. BLADE TILT RIGHT SOL 61 M928-P65 BU-18 H711-P149 GN-18 H714-P70 OR-18 H802-P166 GY-18 5
CASE HARNESS IDENT PART NO. CHG LOCATION NOTE DESCRIPTION
614-C82 PU-18 503-C83 BR-16 F712-FC19 GY-18 J764-FC2 BR-18 B BK-18 GND BLADE TILT LEFT SOL 62 M929-P66 WH-18 H801-P58 PU-18 J765-P95 BU-18 6
[LOC SH 2 H-12]
200-R14 BK-10 614-C90 PU-18 505-C64 BU-18 C-C7 C-C5 M730-FC3 YL-18 C WH-18 SIG SW AUTO/MANUAL SELECT (N/O) 63 J943-P83 GN-18 H713-P69 PK-18 J766-P114 PU-18 7 HARNESS AS.
200-R30 BK-18 614-C96 PU-18 505-C75 BU-16 7 2 5 9 2285856 7 2 5 9 2285856 64 H714-P70 OR-18 H802-P64 GY-18 M792-P142 BU-18 8 CONN 23 A 192-7805 00 SH 1 G-12 AIR SEAT
200-R37 BK-12 614-C167 PU-18 507-C84 WH-18 200-C79 BK-18 F931-FC5 PK-18 FC-C8 SOL BLADE ANGLE LEFT 65 751-P67 GN-18 H777-P158 OR-18 H802-P99 GY-18 H802-P166 GY-18 R993-P101 BR-18 9
614-C82 PU-18 505-C75 BU-16 200-C85 BK-18 J764-FC2 BR-18 1552264 SOL BLADE ANGLE RIGHT 66 752-P68 YL-18 R993-P89 BR-18 10 AC 276-4299 01 SH 3 D-2 HVAC
643-C25 GN-18 119-C81 PK-16 502-C97 OR-16 M730-FC3 YL-18 308-FC27 YL-18 1 BLADE RAISE SOL 67 H713-P69 PK-18 H779-P115 GN-18 R997-P88 OR-18 11 AE 249-9048 02 SH 2 I-7 AC COMPRESSOR
200-C171 BK-18 118-C99 GY-16 202-FC28 BK-18 2 BLADE LOWER SOL 68 H714-P70 OR-18 J764-P33 BR-18 12 AH 249-9034 02 SH 3 B-11 ACCUGRADE AS400 BULKHEAD ATCH
500-R19 BR-16 647-C22 GN-16 118-C99 GY-16 200-C147 BK-18 F711-FC29 GN-18 3 CONN TO MR-C1 JOYSTICK CONT/PHS/LIGHT BAR/VARIOUS SNSRS 69 709-P126 OR-18 H801-P58 PU-18 J764-P76 BR-18
502-R18 OR-16 122-C55 BU-18 F712-FC30 GY-18 MSS HARNESS NEGATIVE BATTERY 4 (-) 202-P32 BK-14 H802-P99 GY-18 J764-P104 BR-18 C 311-0292 00 SH 1 C-11 CONSOLE EROPS
D D
4 70
503-R39 BR-16 200-C85 BK-18 5 [LOC SH 3 G-3] J764-P33 BR-18 J764-P151 BR-18 P-C5 CL 311-0293 00 SH 2 G-8 CONSOLE OROPS
505-R28 BU-16 709-C31 OR-18 200-C147 BK-18 6 CONN 13 P-C6
1471446
J764-P104 BR-18 1552252 E 288-0526 01 SH 2 H-1 ENGINE
508-R5 PU-18 709-C140 OR-18 502-C97 OR-16 527-C120 GN-18 7 J2 J764-P151 BR-18 127-P193 RD-18 1
EG 238-2666 01 SH 2 H-3 INJECTOR CYLINDER JUMPER
709-C76 OR-18 526-C58 YL-16 524-C52 BU-16 530-C63 OR-18 8 KEY SWITCH (CRANK) 1 307-P120 OR-18 J765-P164 BU-18 893-P207 GN-18 2
509-R4 WH-18 709-C155 OR-18 527-C120 GN-18 529-C92 WH-18 122-C55 BU-18 IMP SHUTOFF SOL 2 E918-P128 GN-18 J766-P114 PU-18 J765-P95 BU-18 892-P206 BR-18 3 EH 249-9024 04 SH 2 C-13 ELECTRO-HYDRAULIC
709-C156 OR-18 530-C63 OR-18 120-C89 YL-16 526-C58 YL-16 DASH HYSTAT OVERRIDE SOL 3 915-P51 GN-18 J943-P83 GN-18 J765-P165 BU-18 403-P205 GN-18 4
CONN TO GW-C1
EK 238-2666 01 SH 2 I-3 INJECTOR CYLINDER JUMPER
511-R7 BR-18 614-C61 PU-18 523-C91 BR-16 614-C61 PU-18 ON/OFF DRIVER RTN 1-4 4 H708-P168 OR-18 J765-P164 BU-18 195-P204 YL-18 5
EN 245-6040 06 SH 2 G-5 ENGINE AND HYSTAT
PROD LINK 321SR HARN
892-C110 BR-18 614-C90 PU-18 WINCH BRAKE SOL 5 P730-P3 GN-18 J944-P147 BU-18 200-P203 BK-18 6
8 1 3 4 6 10 8 1 3 4 6 10 [LOC SH 3 F-5] F 245-6037 04 SH 2 H-12 CASE
512-R38 GN-18 893-C143 GN-18 120-C88 YL-18 (A) SW LH WIPER (A) SW RH WIPER PARK BRAKE SOL 6 A958-P52 WH-18 F711-P208 GN-18 7
A314-C33 OR-18 120-C89 YL-16 237-9158 237-9158 START RELAY 7 306-P42 GN-18 J946-P146 OR-18 J766-P114 PU-18 F712-P209 GY-18 8 CONN 22 FC 245-6044 03 SH 1 F-9 DASH
521-R44 YL-16 200-C86 BK-18 START RELAY RETURN 8 J765-P164 BU-18 K943-P59 OR-18 9 FN 249-9065 02 SH 3 A-5 WINCH - CASE ATCH
A315-C34 WH-18 200-C172 BK-18 WN DR AWAY LAMP 9 H777-P158 OR-18 J948-P152 PK-18 K944-P60 YL-18 10
523-C91 BR-16 C-C6 C-C8 WN FREE SPOOL CAB LAMP 10 H779-P115 GN-18 K946-P61 OR-18 11
FP 249-9026 04 SH 2 C-7 FUSE PANEL
A528-C102 YL-16 524-C52 BU-16 7 2 5 9 2285856 7 2 5 9 2285856 4TH VALVE FLOAT INDICATOR 11 N821-P227 GN-18 J992-P137 YL-18 K947-P62 YL-18 12 GA 311-0295 00 SH 3 H-11 ACCUGRADE DASH ATCH
607-R10 PK-18 A755-C126 PK-18 524-C87 BU-16 200-C86 BK-18 12 GC 249-9033 05 SH 3 I-13 ACCUGRADE CONSOLE ATCH
607-R33 PK-18 529-C92 WH-18 524-C87 BU-16 200-C78 BK-18 WN 4th V FNCT - ADDRESS IN 13 N964-P47 BU-18 J993-P138 PK-18 P-C4
3E5179 GF 249-9031 01 SH 3 C-14 ACCUGRADE FRONT ATCH
607-R51 PK-14 A756-C127 BU-18 614-C90 PU-18 120-C88 YL-18 527-C51 GN-16 ALTERNATOR R TERMINAL 14 403-P44 GN-18
607-R32 PK-18 200-C172 BK-18 122-C54 BU-18 5TH FUNCTION HANDLE (CUSTOM) 15 J994-P79 GY-18 K960-P18 PK-18 127-P107 RD-18 1 GH 249-9032 02 SH 3 B-13 ACCUGRADE HOOD ATCH
A757-C128 GY-18 122-C54 BU-18 200-C170 BK-18 16 K960-P23 PK-18 200-P122 BK-18 2 GJ 311-0298 00 SH 3 F-7 ACCUGRADE GPS DISPLAY ATCH
200-C78 BK-18 17 K757-P145 YL-18 K960-P211 PK-18 195-P131 YL-18 3
GP 249-9030 03 SH 3 A-15 ACCUGRADE (PM400) ATCH
A758-C129 BR-18 200-C170 BK-18 18 403-P143 GN-18 4
527-C51 GN-16 19 K943-P59 OR-18 5 CONN TO GW-C2 GR 311-0305 00 SH 3 I-15 ACCUGRADE ROOF ATCH
C546-C101 WH-16 614-C192 PU-18 614-C193 PU-18 SEER INDICATOR 20 N824-P230 PK-18 K944-P60 YL-18 6 PROD LINK 321SR HARN GV 311-0297 00 SH 3 H-7 ACCUGRADE LASER DISPLAY ATCH
200-R48 BK-14 608-R13 GN-18 614-C193 PU-18 643-C25 GN-18 J994-C185 GY-18 21 K946-P61 OR-18 K961-P19 GN-18 7 [LOC SH 3 F-5]
GW 249-9035 02 SH 3 F-5 GATEWAY WORLDVIEW ATCH
608-R1 GN-18 C558-C12 BU-14 J992-C186 YL-18 647-C22 GN-16 (A) SW LIGHTS J994-C68 GY-18 22 K947-P62 YL-18 K961-P20 GN-18 8 CONN 21 HN 269-7648 01 SH 2 H-5 HORN
608-R9 GN-18 C703-C35 BR-18 J993-C187 PK-18 614-C21 PU-18 180-6615 J992-C186 YL-18 SERVICE BRAKE SW (N/C) 23 C992-P163 PU-18 K960-P18 PK-18 K961-P212 GN-18 9
200-R6 BK-10 608-R52 GN-14 J994-C68 GY-18 J993-C187 PK-18 DCLR PEDAL SIGNAL 24 M730-P105 YL-18 K960-P23 PK-18 N979-P73 GN-18 10 LA 269-7656 04 SH 1 H-10 LEFT ARMREST
(25) ROOF GND 200-R14 BK-10 C992-C70 PU-18 J994-C185 GY-18 8 1 3 4 6 10 614-C192 PU-18 JOYSTICK STEERING SNSR 25 C703-P106 BR-18 K961-P19 GN-18 L856-P185 YL-18 N960-P77 OR-18 11 LH 249-9049 02 SH 3 C-10 GR CONT LEFT BULKHEAD ATCH
M10 JOYSTICK FNR SNSR 26 F853-P127 BR-18 K961-P20 GN-18 L857-P186 GN-18 N957-P80 PK-18 12
8 1 3 4 6 10 LW 249-9060 01 SH 3 I-1 LH DOOR
E912-C36 PU-18 103-C152 YL-14 (A) SW 4TH VALVE IMPL PRESS SNSR 27 869-P74 PU-18 L856-P185 YL-18
MR 249-9028 01 SH 3 G-1 MACHINE SECURITY SYSTEM ATCH
MOM
NOTE A 200-C118 BK-18 249-9022 SERVICE BRAKE SW (N/O) F931-P162 PK-18 L857-P186 GN-18
MOM
28
P-C7
E913-C37 YL-18 202-C23 BK-18 C-C4 4TH VALVE CYL EXTEND 29 J992-P137 YL-18 L872-P28 BU-14 L872-P28 BU-14 3E3364 N 269-7697 00 SH 3 D-8 WINCH - RIPPER ATCH
614-C21 PU-18 7 2 5 9 2285856 4TH VALVE CYL RETRACT 30 J993-P138 PK-18 M700-P71 BR-18 L872-P24 BU-14 CONN TO GW-C4 P 311-0294 00 SH 1 H-7 PLATFORM
C-C26 N970-P187 YL-18 1
PROD LINK 321SR HARN
F711-C115 GN-18 643-C25 GN-18 WORK LAMP STATUS 31 643-P75 GN-18 L872-P199 BU-14
C 647-C22 GN-16 200-C118 BK-18 7 2 5 9 2285856 BLADE ANGLE SNSR 32 K757-P145 YL-18 M730-P105 YL-18
N973-P188 BR-18 2
[LOC SH 3 E-5] PL 249-9069 03 SH 3 H-5 PRODUCT LINK ATCH C
F712-C116 GY-18
195-C105 YL-18
103-C152 YL-14
202-C23 BK-18 200-C190 BK-18
BLADE RAISE SELECT SNSR
BLADE TILT SELECT SNSR
33
34
H710-P148 PK-18
H711-P149 GN-18 M792-P142 BU-18
M792-P142 BU-18
M928-P65 BU-18 P-C19 CONN 20 RA 269-7657 02 SH 1 G-9 RIGHT ARMREST
RH 249-9050 02 SH 3 C-10 ACCUGRADE RIGHT BULKHEAD ATCH
511-R7 BR-18 + F773-C39 OR-18 200-C190 BK-18 202-C188 BK-18 4TH VALVE FLOAT (N/C) 35 N822-P226 BR-18 M928-P65 BU-18 M929-P66 WH-18 1552252
512-R38 GN-18 - 200-C191 BK-18 202-C189 BK-18 WINCH FREE SPOOL (N/C) (CAB) P783-P116 WH-18 N964-P47 BU-18 127-P192 RD-18 RW 249-9061 02 SH 3 H-1 RH DOOR
36 M929-P66 WH-18 1
F774-C40 WH-18 202-C188 BK-18 200-C191 BK-18 WINCH FREE SPOOL (N/O) (CAB) 37 P784-P117 OR-18 N805-P225 BU-18 P730-P3 GN-18 200-P15 BK-18 2 RL 245-6032 05 SH 2 B-12 ROOF - OROPS
RH RADIO SPEAKER 202-C189 BK-18 SEER (N/O) 38 N809-P228 OR-18 195-P26 YL-18 3 R 245-6043 05 SH 1 B-14 ROOF - EROPS
6T-7695 F853-C41 BR-18 614-C174 PU-18 195-C117 YL-18 195-C105 YL-18 4TH VALVE PARITY 39 J994-P79 GY-18 N809-P228 OR-18 R993-P89 BR-18 403-P27 GN-18 4 CONN TO PL-C1 W 185-4303 02 SH 3 F-1 A/C CONDENSER GP
P781-C135 GY-18 P784-C132 OR-18 P782-C136 PK-18 RIGHT TRACK SPEED SIGNAL A 40 770-P140 GN-18 R993-P101 BR-18 5 PROD LINK 121SR HARN
F931-C114 PK-18 P782-C136 PK-18 P783-C131 WH-18 P781-C135 GY-18 RIGHT TRACK SPEED SIGNAL B 41 833-P141 GY-18 N821-P227 GN-18 R993-P100 BR-18 6 [LOC SH 3 H-5] WN 269-7667 00 SH 2 I-5 WINCH PUMP ATCH
614-C173 PU-18 614-C174 PU-18 LEFT TRACK SPEED SIGNAL A 769-P136 BU-18
G985-C166 PU-18 LEFT TRACK SPEED SIGNAL B
42
43 835-P139 PU-18 N822-P226 BR-18
7
8 CONN 19 Y 249-9062 02 SH 2 I-15 WASHER PUMPS
R-C1 C-C10 8 1 3 4 6 10 8 1 3 4 6 10 WIRE AS.
195-C117 YL-18 (A) SW WN FREE SPOOL (A) SW WN DRIVE AWAY SW OPR PRESENCE (N/O) 44 G985-P16 PU-18 R997-P88 OR-18 9
1552264 3E3388 H710-C42 PK-18 200-C176 BK-18 249-9037 249-9047 SW OPR PRESENCE (N/C) 45 M700-P71 BR-18 N824-P230 PK-18 N979-P73 GN-18 10 WH 249-9067 01 SH 2 H-15 HYD BYP SW ATCH
MOM
MOM
502-R18 OR-16 1 502-C194 OR-16 202-C133 BK-18 IMP LOCKOUT SW (N/O) 46 E913-P153 YL-18 T744-P210 WH-14 N960-P77 OR-18 11
500-R19 BR-16 2 500-C148 BR-16 H711-C43 GN-18 614-C173 PU-18 IMP LOCKOUT SW (N/C) 47 E912-P202 PU-18 N825-P229 PK-18 T744-P189 WH-14 N957-P80 PK-18 12 CABLE AS.
505-R28 BU-16 3 505-C195 BU-16 H779-C104 GN-18 C-C17 C-C1 4TH VALVE FLOAT (N/O) 48 N805-P225 BU-18 T744-P198 WH-14
503-R39 BR-16 503-C83 BR-16 H777-C137 OR-18 P783-C131 WH-18 2285856 2285856 J948-P152 PK-18 N964-P47 BU-18 P-C11 AA 249-9072 03 SH 2 F-7 POS (STARTER TO ALT)
4 7 2 5 9 7 2 5 9 RIPPER (WINCH) LEVER 49
521-R44 YL-16 5 521-C180 YL-16 P784-C132 OR-18 SNSR WINCH PRESS. 50 C831-P78 GN-18 P730-P3 GN-18 1552269 CONN TO PL-C4 CC 249-9019 04 SH 2 F-7 NEG (DISC SW TO GND)
607-R51 PK-14 6 607-C121 PK-14 H779-C104 GN-18 200-C176 BK-18 200-C175 BK-18 ACCEL/DCLR THUMB ROLLER 51 F773-P108 OR-18 P781-P118 GY-18 Y758-P48 PK-18 N970-P187 YL-18 1 PROD LINK 121SR HARN EE 269-7658 02 SH 2 G-7 POS (BAT. TO STARTER)
608-R52 GN-14 7 608-C122 GN-14 202-C133 BK-18 202-C134 BK-18 SW INCREMENT (N/O) 52 J946-P146 OR-18 [LOC SH 3 H-5] C-C21
N973-P188 BR-18 2
2253854 FF 249-9017 05 SH 2 G-7 POS (BAT. TO ST TO JCT BLK)
8
J764-C67 BR-18 200-C175 BK-18
H779-C104 GN-18 H777-C137 OR-18 SW DECREMENT (N/O)
SW AUTO/MANUAL SELECT (N/C)
53
54
J944-P147 BU-18
Y934-P144 WH-18
P782-P119 PK-18 CONN 18 103-C152 YL-14 1 HH 249-9018 04 SH 2 G-7 NEG (BAT. TO DISC SW)
CONN 4 J764-C153 BR-18 202-C130 BK-18 C-C11 THROTTLE SWITCH POS S1 55 A755-P154 PK-18 P783-P116 WH-18
P-C2
1977261
200-C27 BK-18 2
J764-C154 BR-18 202-C134 BK-18 1552273 CAN A DATA LINK + 56 F711-P134 GN-18 105-C24 RD-18 3
J764-C45 BR-18 709-C156 OR-18 202-C130 BK-18 1 BK-18 COM 57 P784-P117 OR-18 A101-P178 GN-14 1 106-C139 WH-18 4
J764-C141 BR-16 A755-C126 PK-18 A755-C126 PK-18 2 PK-18 S1 (A) SW THROTTLE THROTTLE SWITCH POS S2 58 A756-P155 BU-18 2 108-C149 RD-18 5
A756-C127 BU-18 A756-C127 BU-18 3 BU-18 S2 106-0107 THROTTLE SWITCH POS S3 59 A757-P156 GY-18 R981-P109 YL-18 184-P124 BU-14 3 110-C98 RD-16 6
R-C10 C-C14 J943-C46 GN-18 A757-C128 GY-18 A757-C128 GY-18 4 GN-18 S3 THROTTLE SWITCH POS S4 60 A758-P157 BR-18 195-P179 YL-14 4 118-C32 GY-16 7
3E3388 1552264 A758-C129 BR-18 A758-C129 BR-18 5 BR-18 S4 CHARGE FILTER BYPASS SW 61 M792-P142 BU-18 R993-P100 BR-18 322-P5 GY-14 5 119-C59 PK-16 8
106-R41 WH-18 1 106-C139 WH-18 J944-C47 BU-18 H777-C137 OR-18 6 WN 4th V FNCT - ADDRESS OUT 62 Y758-P48 PK-18 R997-P88 OR-18 506-P173 PU-18 6 120-C111 YL-16 9
108-R43 RD-18 2 108-C149 RD-18 J764-C154 BR-18 63 T744-P198 WH-14 507-P174 WH-18 7 CONN TO FP-C10 122-C60 BU-16 10
118-R20 GY-16 3 118-C113 GY-16 J946-C49 OR-18 J948-C157 PK-18 CAN (B) DATA LINK (+) 64 K960-P23 PK-18 Y758-P48 PK-18 8 FUSE PANEL HARN 124-C93 GN-14 11
119-R29 PK-16 4 119-C74 PK-16 C-C19 CAN (B) DATA LINK (-) 65 K961-P20 GN-18 Y934-P144 WH-18 529-P175 WH-18 9 [LOC SH 2 B-7] 124-C94 GN-14 12
1552272 125-C3 OR-14 NOTE DESCRIPTION
B 158-R61
158-R62
BR-14
BR-14
5
6
158-C66 BR-14
158-C14 BR-14
J948-C157 PK-18
195-C210 YL-18 709-C156 OR-18 1 WH-18 POWER CAN (A) DATA LINK (+)
66
67 F711-P14 GN-18 530-P201 OR-18
10
11
CONN 17 129-C19 BU-16
13
14 CONN TO FP-C1 B
159-R63 BU-14 7 159-C145 BU-14 J992-C186 YL-18 N805-C211 BU-18 J764-C154 BR-18 2 BR-18 GROUND CAN (A) DATA LINK (-) 68 F712-P72 GY-18 126-P82 PK-14 12 158-C14 BR-14 15 FUSE PNL HARN NOTE A: ASSEMBLE TERMINALS TO DESIGNATED STUD
159-R64 BU-14 8 159-C144 BU-14 N822-C212 BR-18 J948-C157 PK-18 3 YL-18 SIGNAL 69 892-P37 BR-18 13 158-C66 BR-14 16 [LOC SH 2 C-7]
159-C144 BU-14
CONN 3
J993-C187 PK-18 195-C210 YL-18
200-C207 BK-18
614-C209 PU-18 4 VI-18 CAL CAN A DATA LINK - 70 F712-P135 GY-18
893-P35 GN-18
14
15 159-C145 BU-14
17
18 CONN 30 NOTE B: THE FOLLOWING WIRES ARE TO BE TWISTED TOGETHER
(AT LEAST 1 TURN/25mm)
(A) S AXIS HDL WN RIP.
202-C208 BK-18 8 1 3 4 6 10 (A) SW 4TH V FLOAT 307-4673 16 180-C62 GN-14 19
J994-C26 GY-18 614-C209 PU-18 311-7069 F711-P171 GN-18 17 184-C108 BU-14 20 F711-GN AND F712-GY L856-YL AND L857-GN 892-BR AND 893-GN
MOM
J994-C68 GY-18 N805-C211 BU-18 130-P13 RD-14 18 308-C150 YL-18 21 J813-BK AND U717-OR K960-PK AND K961-GN 450-YL AND 451-BR
J994-C185 GY-18 N821-C213 GN-18 F712-P172 GY-18 19 320-C30 OR-16 22 H708-OR AND P730-GN J914-PU AND J913-GN J921-PK AND J922-GY
N822-C212 BR-18 C-C32 506-C106 PU-18 23 F870-BU AND J809-WH
507-C84 WH-18 24
K757-C50 YL-18 7 2 5 9 2285856 WINCH-RIPPER P-C15 529-C92 WH-18 25
103-C152 YL-14 NOTE F: INSERT PINS INTO RECEPTACLE AS. AFTER ASSEMBLY INTO DOOR
K960-C161 PK-18 105-C24 RD-18 200-C207 BK-18 LEVER (ATCH) 1552252 530-C63 OR-18 26
K961-C158 GN-18 106-C139 WH-18 202-C208 BK-18 A101-P178 GN-14 1 607-C121 PK-14 27
608-C122 GN-14 28 NOTE G: FOR WINCH ATCH ONLY, ASSEMBLE CONNECTORS N-C1 AND N-C2 TO CONT A1 ECM 1.
L856-C164 YL-18 108-C149 RD-18 N821-C213 GN-18 STRAP -GRND 184-P124 BU-14 2
647-C22 GN-16 29 CONNECTOR N-C10 TO REMAIN ASSEMBLED TO CONNECTOR N-C8, AND JUMPER WIRE N970 TO
L857-C159 GN-18 110-C98 RD-16 7G-1060 200-P197 BK-14 3
REMAIN IN CONNECTOR N-C10.
L872-C162 BU-14 118-C32 GY-16 200-P40 BK-14 L872-P24 BU-14 4 614-C184 PU-18 30
M700-C165 BR-18 119-C59 PK-16 T744-P210 WH-14 5 CONN TO GP-C1 31 NOTE H: FOR WINCH WITH 4TH VALVE FUNCTION ATCH ASSEMBLE CONNECTORS N-C1 AND N-C2 TO
120-C111 YL-16 202-P41 BK-10 L873-P200 GY-14 6 ACCUGRADE PM400 HARN CONT A1 ECM 1. DISASSEMBLE CONNECTOR N-C8 FROM N-C10. ASSEMBLE CONNECTORS
M730-C72 YL-18 122-C60 BU-16 T745-P195 YL-14 7
[LOC SH 3 A-15] N-C8 AND N-C9 TO CONT A1 ECM 2. [FOR FUTURE USE, TIE-WRAP CONNECTOR N-C10 TO
124-C93 GN-14 (26) GND FRAME (26) GND PLATF 8 CONN 16 HARNESS BREAKOUT.]
N805-C211 BU-18 124-C94 GN-14 "M10 THD" "M10 THD" 9
NOTE J: FOR RIPPER ATCH ONLY, ASSEMBLE CONNECTORS N-C1 AND N-C9 TO
200-C77 BK-12 125-C3 OR-14 10
CONT A1 ECM 1. CONNECTOR N-C10 TO REMAIN ASSEMBLED TO
N809-C203 OR-18 129-C19 BU-16 NOTE A NOTE A 11
CONNECTOR N-C8, AND JUMPER WIRE N970 TO REMAIN IN CONNECTOR
202-C146 BK-16 158-C14 BR-14 12
N-C10.
N821-C213 GN-18 158-C66 BR-14
200-C95 BK-10 159-C144 BU-14 NOTE K: DOUBLE UPPERCASE LETTERS REPRESENT LOWER CASE LETTERS ON ACTUAL CONNECTOR
(5) CONSOLE GND N822-C212 BR-18 159-C145 BU-14 PLATFORM
"M10 THD" 180-C62 GN-14
202-C199 BK-16 N824-C205 PK-18 184-C108 BU-14
NOTE A 200-C27 BK-18
N825-C204 PK-18 308-C150 YL-18
320-C30 OR-16
A
P781-C135 GY-18 506-C106 PU-18
507-C84 WH-18
THIS SCHEMATIC IS FOR THE D3K, D4K AND D5K TRACK-TYPE LOADER A
P782-C136 PK-18 529-C92 WH-18
530-C63 OR-18 ELECTRICAL SYSTEM
P783-C131 WH-18 607-C121 PK-14
R-C9
1552269 P784-C132 OR-18
608-C122 GN-14
614-C184 PU-18 C-C23 VOLUME 1 of 3: CAB
607-R33 PK-18 647-C22 GN-16 1552272
MEDIA NUMBER: KENR5711-04
BK-16 1
BK-16 2 200-R35 BK-18 R981-C57 YL-18 122-C56 BU-16 1 CONN TO RW-C1
122-C56 BU-16 200-C119 BK-16 2 RH WIPER HARN
[LOC SH 3 H-2]
T744-C160 WH-14 200-C119 BK-16 526-C58 YL-16
SCHEMATIC PART NUMBER: 239-5276, CHANGE: 01, VERSION: -
3
RH RR FLOOD LAMP STD
240-0102
Y934-C53 WH-18 526-C58 YL-16
527-C197 GN-16
527-C197 GN-16 4
CONN 14
Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
EROPS CONSOLE in neutral and with parking brake set.
EROPS ROOF Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
CASE (15) SNSR PRESS. WN

HVAC ENGINE EN-C17 WN-C1 WN-C2 214-6863
(43) RLY BLOWER HIGH
CL-C18 115-1615 AE-C3 (13) AC REFRIG PRESS SW 1552264 3E3388 3E3370
(65) FR WSHR PUMP 9X1054 1684999 236-6923 709-EN60 OR-18 1 709-WN1 OR-18 709-WN1 OR-18 A GN-18 Vs
30
209-4481 124-CL16 GN-12 1 521-AE4 YL-16 A C831-EN63 GN-18 2 C831-WN2 GN-18 J764-WN5 BR-18 B BR-18 GROUND
Y-C1 86
C546-CL101 WH-16 5 589-AE3 GN-16 B F868-EN79 OR-18 3 F868-WN3 OR-18 C831-WN2 GN-18 C WH-18 SIGNAL
1237615 E-C1 (68) ENGINE CONTROL
200-CL6 BK-16 2
85 F869-EN78 PK-18 4 F869-WN4 PK-18 115-EN70 RD-6
1 AE-C2 WN-C3 2451042 J2 286-3686
MOTOR
506-Y7 PU-18 515-CL1 GY-12 4
87 J764-EN66 BR-18 5 J764-WN5 BR-18 115-EN62 RD-12
200-Y1 BK-18 3 1552269 J807-EN76 BK-18 6 J807-WN6 BK-18 1552269 (15) SOL WN REEL IN 1
2 87a
589-AE5 GN-18 1 BK-14 J808-EN77 BK-18 7 J808-WN7 BK-18 F869-WN4 PK-18 1 269-4669 2
522-AE6 WH-18 2 BK-14 8 J807-WN6 BK-18 2 3
I (64) LH DOOR WSHR PUMP

200-Y9
200-Y1
BK-18
BK-18 103-CL152 YL-14 CL-C16 (70) HVAC CONT PANEL
(13) AC COMPRESSOR CLUTCH CONN 35 WN-C4 (55) PRM
4
5
I
1552252 267-5239 AE-C1 1552269 275-0490
209-4481 200-Y2 BK-18 (15) SOL WN REEL OUT 6
Y-C2 200-Y3 BK-18 105-CL24 RD-18 125-CL11 OR-14 1 B + 1552269 F868-WN3 OR-18 1 269-4669 7
BATTERY + IN
1237615 200-Y4 BK-18 C546-CL101 WH-16 2 HI 589-AE1 GN-18 1 (13) HVAC ARC SUPPR J808-WN7 BK-18 2 X929-E8 BU-18 8 INJ 4 DRVR RTN
1
529-Y5 WH-18 C558-CL12 BU-14 3 MED-HI 522-AE2 WH-18 2 106-8704 9
MOTOR Y-C5 F-C9
200-Y2 BK-18 110-CL98 RD-16 516-CL2 GN-14 4 MED 996-E10 GN-18 10 SPEED SNSR SUPPLY
2 3E3382 1552273 INJECTOR 1
517-CL18 BU-14 5 LOW WINCH (ATCH) 11
506-Y7 PU-18 1 506-F14 PU-18 124-CL93 GN-14 6 A/C
30
12
50
200-Y9 BK-18 2 200-F11 BK-18 124-CL94 GN-14 200-CL8 BK-18 7 GND
UNSWITCHED FUSE FOR
13
(63) RH DOOR WSHR PUMP 507-Y8 WH-18 3 507-F15 WH-18 124-CL16 GN-12 614-CL5 PU-18 8 BACKLIGHTING (+) AE-C4 EN-C11 FUSE MAIN PWR RLY 14
209-4481 506-Y7 PU-18 529-Y5 WH-18 4 529-F13 WH-18 200-CL17 BK-18 9 BACKLIGHTING (-) 3E3364 1552269 15
Y-C3 (47) HORN FWD EN-C25 E-C12 EK-C1
507-Y8 WH-18 530-Y6 OR-18 5 530-F12 OR-18 125-CL10 OR-14 10 B + 521-AE4 YL-16 1 1 521-EN26 YL-16 16
1237615 EN-C18 HN-C2 HN-C1 164-9425 2304011 1552272 1779649
1
529-Y5 WH-18 6 125-CL3 OR-14 A528-CL102 YL-16 11 SIGNAL 522-AE7 WH-16 2 2 522-EN27 WH-16 85 M795-E17 WH-18 17 SMART WASTEGATE PWM SIG
530-Y6 OR-18 530-Y6 OR-18 125-CL11 OR-14 200-CL142 BK-14 12 GND 1552269 3E3364 1552269 375-EN83 BR-18 1 30 X920-E57 BR-18 1 T951-EK1 BK-18 18 DIAG PWR SPLY (BAT)
MOTOR
200-Y3 BK-18 CONN 31 CL-C24 125-CL10 OR-14 CONN 33 322-EN12 GY-18 1 322-HN1 GY-18 +1 195-EN57 YL-18 2 X926-E35 GY-18 2 T957-EK2 BK-18 19
2 1779654 125-CL9 OR-16 200-EN67 BK-18 2 200-HN2 BK-18 -2 86 X921-E58 PK-18 3 T952-EK3 BK-18
INJECTOR 2 20 DATALINK -
87 87a T958-EK4 BK-18
CONN TO AC-C4 1 515-CL1 GY-12 195-CL206 YL-18 X927-E34 YL-18 4 21 DATALINK +
HVAC HARN [LOC 2 C558-CL12 BU-14 N805-CL200 BU-18 CONN 34 MAIN PWR 22
(62) RR WSHR PUMP SH 3 D-2] 3 516-CL2 GN-14 129-CL19 BU-16 N822-CL201 BR-18 RELAY CONN 38 23 CAN A -
209-4481
Y-C4 CONN 6 4 200-CL123 BK-12 614-CL204 PU-18
8 1 3 4 6 10
FORWARD HORN 24 CAN A +
180-CL62 GN-14 (42) SW 4TH VALVE FLOAT Y950-E25 YL-18 25 FUEL PUMP SOL SIG
1237615 F-C1 311-7069 115-EN62 RD-12 Y951-E26 PU-18 26 FUEL PUMP SOL RTN
MOM
1 1552252
507-Y8 WH-18 184-CL108 BU-14 115-EN70 RD-6 115-EN62 RD-12 127-EN71 RD-10 27
MOTOR
200-Y4 BK-18 200-F11 BK-18 1 EN-C12 115-EN70 RD-6 UNSWITCHED SWITCHED
INJECTOR 3 28
2 1673693 POWER OUT POWER OUT
321-F9 BR-18 2 CL-C32 127-EN71 RD-10 29
447-F5 PK-18 3 195-CL177 YL-18 7 2 5 9 2285856 1 127-EN1 RD-14 127-EN10 RD-18 195-EN57 YL-18 30
497-F32 BU-18 4 CL-C25 195-CL105 YL-18 200-CL203 BK-18 2 127-EN11 RD-18 310-EN19 PU-8 310-EN19 PU-8 31
CONN TO P-C16 1552272
WASHER PUMPS 506-F14 PU-18 5
PLATFORM HARN 195-CL117 YL-18 202-CL205 BK-18 3 195-EN58 YL-14 127-EN13 RD-18 375-EN83 BR-18
E-C13 EG-C1
32
507-F15 WH-18 6
[LOC SH 1 E-3] CONN TO AC-C1 1 195-CL206 YL-18 N821-CL202 GN-18 4 306-EN47 GN-16 127-EN33 RD-18 X928-E33 GN-18 33 INJ 3 DRVR RTN
529-F13 WH-18 7 HVAC HARN 2 517-CL18 BU-14 195-CL207 YL-18 5 322-EN12 GY-18 127-EN71 RD-10 1552272 1779649 X927-E34 YL-18 34 INJ 2 DRVR RTN
M792-F27 BU-16 530-F12 OR-18 8 CONN 24 [LOC SH 3 D-2] 3 125-CL9 OR-16 195-CL207 YL-18 6 403-EN38 GN-18 127-EN1 RD-14 X922-E59 WH-18 1 T953-EG1 BK-18
INJECTOR 4 X926-E35 GY-18 35 INJ 1 DRVR RTN
(31) SW HYDO BYP 1 769-F37 BU-18
770-F35 GN-18
9
10
CONN 7 4 A528-CL102 YL-16
200-CL95 BK-12
N809-CL211 OR-18
N825-CL212 PK-18
7
8
450-EN74 YL-18
451-EN75 BR-18
X928-E33 GN-18
X923-E64 OR-18
2
3
T959-EG2
T954-EG3
BK-18
BK-18 L731-E37 BR-18
36
37 COMMON SNSR GROUND
134-0404 EN-C19 (51) SNSR WATER IN FUEL
833-F36 GY-18 11 200-CL6 BK-16 614-CL208 PU-18 9 521-EN26 YL-16 X929-E8 BU-18 4 T960-EG4 BK-18 T993-E38 BR-18 38 INK MAN AIR PRESS. GROUND
H 835-F38 PU-18 12 200-CL209 BK-18 8 1 3 4 6 10 (45) SW SEER 10 522-EN27 WH-16 2733143 313-1663 Y947-E39 BR-18 39 OIL PRESS. GROUND H
200-CL142 BK-14 311-7070 11 709-EN60 OR-18 195-EN58 YL-14 H451-EN40 GN-18 1 BK-18 SIGNAL CONN 37 Y948-E40 BR-18 40 F RAIL PRESS. GROUND
MOM
M792-F28 BU-16
(31) SW HYDO BYP 2 200-CL123 BK-12 12 892-EN20 BR-18 195-EN37 YL-18 200-EN39 BK-18 2 BK-18 GROUND 41
134-0404 13 893-EN21 GN-18 195-EN57 YL-18 195-EN34 YL-18 3 BK-18 POWER C967-E42 BU-18 42 INTK MAN AIR TEMP SIG
CL-C33 CONN TO P-C10 14 915-EN23 GN-18 195-EN29 YL-18 995-E43 BU-18 43 COOL. TEMP SIG
F-C11 200-CL175 BK-18 7 2 5 9 2285856 PLATF HARN 15 A958-EN53 WH-18 195-EN34 YL-18 EN-C5 INJECTORS C211-E44 BK-18 44 SMART WASTEGATE GROUND
1552254 200-CL176 BK-18 200-CL209 BK-18 [LOC SH 1 F-3] 16 C831-EN63 GN-18 1552269 (60) SOL L PUMP FWD X920-E57 BR-18 45 DIAGNOSTIC GROUND
A499-F18 BU-18
C958-F3 BU-18
1
2
200-CL190 BK-18
200-CL191 BK-18
202-CL210 BK-18
N824-CL213 PK-18
CONN 25 17
18
F711-EN44 GN-18
F712-EN42 GY-18 200-EN39 BK-18
K944-EN24 YL-18
H801-EN2 PU-18
1
2
269-4669 X921-E58
X922-E59
PK-18
WH-18
T997-E46 OR-18
L730-E47 OR-18
46
47
INTK MAN AIR PRESS. PWR SPLY
OIL PRESS. PWR SPLY
M792-WH1 BU-16 C959-F1 BR-18 3 200-CL203 BK-18 19 F868-EN79 OR-18 200-EN67 BK-18 X923-E64 OR-18 R997-E48 OR-18 48 FUEL RAIL PRESS.PWR SPLY
G434-F7 BU-18 4 200-CL27 BK-18 20 F869-EN78 PK-18 49
H802-F26 GY-18 5 CONN TO P-C17 CL-C22 200-CL183 BK-18 21 H708-EN52 OR-18 EN-C6 X926-E35 GY-18 50
J765-F10 BU-18 6
PLATFORM HARN 3E5179 200-CL118 BK-18 129-CL19 BU-16 (71) PWR PRT 22 H801-EN7 PU-18 1552269 (61) SOL L PUMP REV X927-E34 YL-18 Y946-E51 BU-18 51 FUEL RAIL PRESS. SIG
(31) SW HYDO BYP 3 [LOC SH 1 D-3] 178-7539 269-4669
J766-F33 PU-18 7 1 110-CL98 RD-16 200-CL182 BK-18 200-CL20 BK-18 23 J764-EN66 BR-18 K943-EN14 OR-18 1 X928-E33 GN-18 E965-E52 BU-18 52 CRANK SPEED SIG
M792-WH1 BU-16 134-0404 M792-F29 BU-18 8 CONN 23 2 184-CL108 BU-14 200-CL172 BK-18 24 J765-EN59 BU-16 H801-EN4 PU-18 2 X929-E8 BU-18 P920-E53 BR-18 53 PUMP CAM SPEED SIG
R993-F6 BR-18 9 3 892-CL110 BR-18 200-CL109 BK-14 25 J807-EN76 BK-18 54
R993-F17 BR-18 10 CONN TO GC-C1 4 893-CL143 GN-18 26 J808-EN77 BK-18 202-EN64 BK-14 X731-E55 BU-18 55 INTK MAN PRESS. SIG
R997-F16 OR-18 11 ACCUGRADE 5 K960-CL161 PK-18 27 K943-EN14 OR-18 202-EN65 BK-14 EN-C8 E-C4 994-E56 GY-18 56 OIL PRESS. SIGNAL
12 CSL HARN 6 K961-CL158 GN-18 200-CL69 BK-14 CL-C27 28 K944-EN24 YL-18 202-EN3 BK-18 1552269 (58) SOL R PUMP REV 2388247 X920-E57 BR-18 57 INJ 1 HIGHSIDE DRVR
[LOC SH 3 H-13] 7 L856-CL164 YL-18 200-CL8 BK-18 1552269 29 K946-EN31 OR-18 202-EN8 BK-18 K946-EN31 OR-18 1 269-4669 (72) CRANK SPEED 1X SIGNAL 1 996-E69 GN-18 X921-E58 PK-18 58 INJ 2 HIGHSIDE DRVR
WINCH FILTER L857-CL159 GN-18 110-CL98 RD-16 200-CL17 BK-18 180-CL62 GN-14 K947-EN25 YL-18 202-EN9 BK-18 H801-EN5 PU-18 238-0120 X922-E59 WH-18 INJ 3 HIGHSIDE DRVR
CONN 5
8 1 30 2 GROUND 2 E965-E52 BU-18 59
CONN TO AIR SEAT
BYPASS SWITCH 9 125-CL9 OR-16 200-CL20 BK-18 200-CL69 BK-14 2 [LOC SH 1 G-11] 31 202-EN16 BK-18 60
(ATCH) 10 184-CL108 BU-14 200-CL77 BK-12 202-EN32 BK-18 61

11 L872-CL162 BU-14 195-CL177 YL-18 EN-C9 62
F-C2 12 T744-CL160 WH-14 CBL-EE1 RD-00 1552269 (59) SOL R PUMP FWD 63
1552272 200-CL77 BK-12 202-CL133 BK-18 CBL-FF1 RD-00 304-EN28 WH-12 K947-EN25 YL-18 1 269-4669 X923-E64 OR-18 64 INJ 4 HIGHSIDE DRVR
VS 1 497-F34 BU-18 200-CL95 BK-12 202-CL134 BK-18 CBL-HH1 BK-00 H801-EN6 PU-18 2
(33) SNSR SP L TRACK GROUND 2 J766-F30 PU-18 200-CL123 BK-12 202-CL188 BK-18 CL-C28 306-EN47 GN-16 E-C3
183-4584 SIGNAL A 3 769-F37 BU-18 202-CL189 BK-18 1552267
EN-C26 2388247
SIGNAL B 4 835-F38 PU-18 202-CL29 BK-18 202-CL26 BK-18 202-CL73 BK-18 A CONN TO 309-EN46 GY-18 1552269 (74) CRANK SPEED 2X SIGNAL 1 996-E70 GN-18
(52) SOL ETHER
202-CL44 BK-18 202-CL65 BK-18 M700-CL165 BR-18 B OPR PRESENCE SW 310-EN19 PU-8 311-3858 GROUND 2 P920-E53 BR-18
382-EN81 PK-18 1 273-5070 EN-C4
321-F9 BR-18 202-CL73 BK-18 202-CL130 BK-18 G985-CL166 PU-18 C [LOC SH 1 F-11] POS NEG
383-EN80 GN-18 2 2451042 J1
447-F5 PK-18 202-CL198 BK-16 202-CL151 BK-18 322-EN12 GY-18
F-C3 202-CL197 BK-18 375-EN83 BR-18 202-EN3 BK-18 1 - BATTERY (1)
G (35) SOL MOT L 1552269 CL-C20
2144208
202-CL210 BK-18 (29) BOTTOM BATTERY EN-C10
1552269
(67) ENGINE SPEED SNSR
E-C10
202-EN8 BK-18 2 - BATTERY (2) G
269-4669 1 C959-F1 BR-18 202-CL146 BK-14 202-CL205 BK-18 3T-5760 "STD 750 CCA" 382-EN81 PK-18 116-6680 202-EN9 BK-18 3 - BATTERY (3)
2 H802-F2 GY-18 497-F34 BU-18 321-F9 BR-18 1 307-CL107 OR-18 202-CL146 BK-14 451-EN75 BR-18 1 BK-18 2304011 4
497-F23 BU-18 447-F5 PK-18 2 195-CL177 YL-18 308-CL71 YL-18 CL-C3 CBL-FF1 RD-00 383-EN80 GN-18 450-EN74 YL-18 2 BK-18 (76) COOL TEMP SIGNAL 1 995-E43 BU-18 5
497-F32 BU-18 497-F32 BU-18 3 307-CL107 OR-18 515-CL1 GY-12 1552252 CBL-HH1 BK-00 278-5307 GROUND 6
2 L731-E66 BR-18
F-C4 769-F37 BU-18 4 308-CL71 YL-18 516-CL2 GN-14 202-CL29 BK-18 202-CL29 BK-18 1 CBL-FF4 RD-2 CBL-HH2 BK-00 127-EN10 RD-18 7 + BATTERY (1)
1552272 769-F37 BU-18 770-F35 GN-18 5 517-CL18 BU-14 202-CL44 BK-18 320-CL30 OR-16 2 POS NEG 403-EN38 GN-18 127-EN11 RD-18 8 + BATTERY (2)
VS 1 497-F23 BU-18 770-F35 GN-18 833-F36 GY-18 6 607-CL121 PK-14 202-CL73 BK-18 709-CL31 OR-18 3 EN-C1 E-C8 202-EN16 BK-18 9 - BATTERY (4)
(32) SNSR SP R TRACK GROUND 2 J766-F31 PU-18 833-F36 GY-18 835-F38 PU-18 7 709-CL155 OR-18 608-CL122 GN-14 307-CL107 OR-18 C703-CL35 BR-18 4 430-EN35 BU-18 1552269 (54) SOL PARK. BK 2304011 202-EN32 BK-18 10 GROUND
183-4584 SIGNAL A 3 770-F35 GN-18 835-F38 PU-18 A499-F18 BU-18 8 892-CL110 BR-18 643-CL25 GN-18 F773-CL39 OR-18 5 CONN TO LA-C5 (29) TOP BATTERY A958-EN53 WH-18 1 252-4734 (80) INTAKE MANF TEMP SIGNAL 1 C967-E42 BU-18 11
SIGNAL B 4 833-F36 GY-18 A499-F18 BU-18 C958-F3 BU-18 9 893-CL143 GN-18 709-CL155 OR-18 F774-CL40 WH-18 6 LEFT ARM HARNESS 9X-3404 "OPT 'X' 900 CCA" 450-EN74 YL-18 H708-EN49 OR-18 2 313-2455 GROUND 2 L731-E68 BR-18 12
C958-F3 BU-18 C959-F1 BR-18 10 A314-CL33 OR-18 308-CL71 YL-18 F853-CL41 BR-18 7 [LOC SH 1 H-11] 451-EN75 BR-18 13
C959-F1 BR-18
G434-F7 BU-18
G434-F7 BU-18
H802-F26 GY-18
11
12
A315-CL34 WH-18
A755-CL126 PK-18
892-CL110 BR-18 308-CL103 YL-18
308-CL150 YL-18
J764-CL45 BR-16
R981-CL57 YL-18
8
9
CONN 11 CBL-HH2 BK-00
521-EN26 YL-16 EN-C16 127-EN33 RD-18
14
15 + BATTERY (3)
F-C5 J765-F10 BU-18 13 A756-CL127 BU-18 893-CL143 GN-18 10 1552269 (53) SOL HYSTAT OVRD 127-EN13 RD-18 16 + BATTERY (4)
(34) SOL MOT R 1552269 J766-F33 PU-18 14 A758-CL129 BR-18 320-CL30 OR-16 11 CBL-CC1 BK-00 522-EN27 WH-16 915-EN23 GN-18 1 252-4734 17
269-4669 1 C958-F3 BU-18 H802-F4 GY-18 M792-F29 BU-18 15 A757-CL128 GY-18 A314-CL33 OR-18 12 H708-EN18 OR-18 2 18
2 H802-F4 GY-18 H802-F26 GY-18 R993-F6 BR-18 16 C703-CL35 BR-18 A315-CL34 WH-18 515-CL1 GY-12 (26) SW DISCONNECT 994-E56 GY-18 19
H802-F2 GY-18 R993-F17 BR-18 17 C992-CL70 PU-18 A528-CL102 YL-16 516-CL2 GN-14 7N-0718 892-EN20 BR-18 (50) SW INLET AIR 995-E43 BU-18 F711-EN17 GN-18 20 CAN A DATALINK + (J1939)
R997-F16 OR-18 18 E912-CL36 PU-18 A755-CL126 PK-18 517-CL18 BU-14 893-EN21 GN-18 EN-C14 276-4836 F712-EN22 GY-18 21 CAN A DATALINK - (J1939)
(49) STARTER
(30) SNDR FUEL LVL F-C6 19 E913-CL37 YL-18 A756-CL127 BU-18 607-CL121 PK-14 CL-C9 304-EN28 WH-12 1761477 22
300-4415
257-8924 2304011 J765-F10 BU-18 20 F711-CL115 GN-18 A757-CL128 GY-18 608-CL122 GN-14 1552253 915-EN23 GN-18 430-EN35 BU-18 1 BK-18 996-E10 GN-18 893-EN21 GN-18 23 CAT DATALINK + (J1939)
BK-18 1 447-F5 PK-18 21 F712-CL116 GY-18 A758-CL129 BR-18 202-CL44 BK-18 1 G S A287-EN36 BK-18 2 BK-18 996-E69 GN-18 892-EN20 BR-18 24 CAT DATALINK - (J1939)
BK-18 2 R993-F24 BR-18 22 F773-CL39 OR-18 C558-CL12 BU-14 614-CL4 PU-18 709-CL140 OR-18 2 CBL-EE1 RD-00 A287-EN36 BK-18 996-E70 GN-18 25
23 F774-CL40 WH-18 C703-CL35 BR-18 614-CL181 PU-18 H710-CL42 PK-18 3 MTR BAT 383-EN80 GN-18 26 ETHER SOL RTN
J766-F30 PU-18 24 F853-CL41 BR-18 C992-CL70 PU-18 614-CL5 PU-18 H711-CL43 GN-18 4 115-EN70 RD-6 C211-E44 BK-18 27
CONN TO RA-C5
J766-F31 PU-18 25 F931-CL114 PK-18 E912-CL36 PU-18 614-CL171 PU-18 J764-CL141 BR-18 5 RIGHT ARM HARNESS A958-EN53 WH-18 C967-E42 BU-18 28
J766-F33 PU-18 26 G985-CL166 PU-18 E913-CL37 YL-18 614-CL180 PU-18 J943-CL46 GN-18 6 [LOC SH 1 G-11] MOTOR 309-EN46 GY-18 310-EN19 PU-8 (66) GLOW PLUG AS E965-E52 BU-18 382-EN81 PK-18 29 ETHER SOL (+)
F-C7 F711-CL115 GN-18 292-9880
(25) SNSR HYDO TEMP 2304011
27
28
H710-CL42 PK-18
H711-CL43 GN-18 F712-CL116 GY-18
614-CL169 PU-18 J944-CL47 BU-18
J946-CL49 OR-18
7
8 CONN 10 F711-EN17 GN-18
F711-EN43 GN-18
L730-E47 OR-18 30
31
238-0112 (77) INTAKE MANF PRESS
SIGNAL 1 G434-F7 BU-18 29 H777-CL137 OR-18 F773-CL39 OR-18 K757-CL50 YL-18 9 403-EN38 GN-18 F711-EN44 GN-18 278-5273 32
GROUND 2 R993-F8 BR-18 M792-F27 BU-16 30 H779-CL104 GN-18 F774-CL40 WH-18 614-CL21 PU-18 Y934-CL53 WH-18 10 D+ W L731-E37 BR-18 33
E-C7
M792-F28 BU-16 CONN TO P-C1 31 J764-CL153 BR-18 F853-CL41 BR-18 614-CL173 PU-18 11 B+ CBL-AA1 RD-2 2370227 L731-E66 BR-18 34
M792-F29 BU-18 32 J943-CL46 GN-18 F931-CL114 PK-18 614-CL174 PU-18 12 F712-EN22 GY-18 EN-C2 1 T997-E46 OR-18 L731-E68 BR-18 A287-EN36 BK-18 35 SW TO GROUND RTN
PLATF HARN G
1552269
Vs
(56) ALTERNATOR
F F-C8
[LOC SH 1 H-7] 33
34
J944-CL47 BU-18
J946-CL49 OR-18
G985-CL166 PU-18
H710-CL42 PK-18
614-CL192 PU-18
614-CL193 PU-18 225-3145
F712-EN41 GY-18
F712-EN42 GY-18 195-EN37 YL-18 1 (46) EXCITATION RESISTOR
GROUND 2 T993-E38 BR-18 36
37
F
1552269 CONN 15 35 J948-CL157 PK-18 H711-CL43 GN-18 614-CL204 PU-18 120A K779-EN30 PU-18 2 238-9397
SIGNAL 3 X731-E55 BU-18
38
(28) ALARM BKUP BK-18 1 321-F9 BR-18 R993-F24 BR-18 36 J992-CL186 YL-18 H777-CL137 OR-18 614-CL208 PU-18 M795-E17 WH-18 39
220-0230 BK-18 2 J765-F10 BU-18 R993-F8 BR-18 37 J993-CL187 PK-18 H779-CL104 GN-18 H451-EN40 GN-18 (78) FUEL RAIL PRESS P920-E53 BR-18 195-EN29 YL-18 40 KEY SW ON
CBL-AA1 RD-2 311-6342
R993-F6 BR-18 38 K757-CL50 YL-18 J764-CL153 BR-18 643-CL25 GN-18 E-C6 R997-E48 OR-18 41
39 K960-CL161 PK-18 J943-CL46 GN-18 647-CL22 GN-16 2304013 T993-E38 BR-18 42
R993-F17 BR-18 40 K961-CL158 GN-18 J944-CL47 BU-18 (48) SUPPRESSOR ARC Vs 1 R997-E48 OR-18 T997-E46 OR-18 43
R997-F16 OR-18 41 L856-CL164 YL-18 J946-CL49 OR-18 CL-C2 H708-EN18 OR-18 EN-C28 106-8704 GROUND 2 Y948-E40 BR-18 44
F-C12 42 L857-CL159 GN-18 J948-CL157 PK-18 1552252 H708-EN49 OR-18 1552269 SIGNAL 45
(81) SNSR PRESS OVRD ANLG 2370227 3 Y946-E51 BU-18
43 J992-CL186 YL-18 709-CL155 OR-18 105-CL24 RD-18 1 202-EN64 BK-14 H708-EN52 OR-18 309-EN46 GY-18 1 X731-E55 BU-18 46
261-0420 (73) OIL PRESS
BATTERY 1 R997-F16 OR-18 44 J993-CL187 PK-18 709-CL31 OR-18 202-CL65 BK-18 2 202-EN65 BK-14 K779-EN30 PU-18 2 X920-E57 BR-18 430-EN35 BU-18 47 AIR INLET RSTR SW
GROUND 2 R993-F17 BR-18 45 L872-CL162 BU-14 J994-CL13 GY-18 709-CL140 OR-18 307-CL107 OR-18 3 278-5225 E-C5 X921-E58 PK-18 48 USER DEFINED SHUTDOWN
SIGNAL 3 A499-F18 BU-18 46 M700-CL165 BR-18 K757-CL50 YL-18 709-CL76 OR-18 308-CL103 YL-18 4 2304013 X922-E59 WH-18 49
47 M730-CL72 YL-18 K960-CL161 PK-18 709-CL156 OR-18 5 CONN TO DASH HARN 200-EN67 BK-18 H801-EN2 PU-18 Vs 1 L730-E47 OR-18 X923-E64 OR-18 50
(69) GND ENG EN-C7 SNSR - WATER IN FUEL
48 P781-CL135 GY-18 709-CL76 OR-18 6 FC-C6 200-EN39 BK-18 H801-EN4 PU-18 GROUND 2 Y947-E39 BR-18 X926-E35 GY-18 H451-EN40 GN-18 51
M10 THD 1552267
49 P782-CL136 PK-18 K961-CL158 GN-18 A314-CL33 OR-18 C992-CL70 PU-18 7 [LOC SH 1 E-12] H801-EN5 PU-18 SIGNAL 3 994-E56 GY-18 X927-E34 YL-18 52
(52) CAN A TERM RES 2
50
51
P783-CL131 WH-18
P784-CL132 OR-18 L856-CL164 YL-18
A315-CL34 WH-18
A528-CL102 YL-16
F711-CL115 GN-18
F712-CL116 GY-18
8
9
CONN 8 H801-EN6
H801-EN7
PU-18
PU-18
F711-EN43 GN-18
F712-EN41 GY-18
A
B
134-2540
X928-E33 GN-18
X929-E8 BU-18
53
54
NOTE A (75) FUEL PUMP SOL
52 R981-CL57 YL-18 A755-CL126 PK-18 F931-CL114 PK-18 10 C 55
53 T744-CL160 WH-14 L857-CL159 GN-18 A756-CL127 BU-18 J764-CL67 BR-18 11 295-9125 E-C2 56
54 Y934-CL53 WH-18 A757-CL128 GY-18 M730-CL72 YL-18 12 1552269 Y946-E51 BU-18 375-EN83 BR-18 57 START AID RELAY
GROUND STRAP
55 643-CL25 GN-18 L872-CL162 BU-14 A758-CL129 BR-18 7G-1060 J765-EN59 BU-16 BK-18 1 Y950-E25 YL-18 Y947-E39 BR-18 58
56 J994-CL13 GY-18 CBL-CC1 BK-00 BK-18 2 Y951-E26 PU-18 Y948-E40 BR-18 59
57 N805-CL200 BU-18 M700-CL165 BR-18 C546-CL101 WH-16 643-CL25 GN-18 Y950-E25 YL-18 60
58 N822-CL201 BR-18 M730-CL72 YL-18 647-CL22 GN-16 K779-EN30 PU-18 Y951-E26 PU-18 61
59 N821-CL202 GN-18 C558-CL12 BU-14 614-CL21 PU-18 (79) SMART WAST G 62
(27) FRAME GND 1 294-7375 E-C15
60 N809-CL211 OR-18 N805-CL200 BU-18 C703-CL35 BR-18 M10 THD 63
61 N825-CL212 PK-18 N809-CL211 OR-18 C992-CL70 PU-18 8 1 3 4 6 10 (44) SW LIGHTS K943-EN14 OR-18 127-EN10 RD-18 1552269 64
62 N824-CL213 PK-18 N821-CL202 GN-18 E912-CL36 PU-18 180-6615 NOTE A K944-EN24 YL-18 127-EN11 RD-18 BK-18 1 C211-E44 BK-18
63 N822-CL201 BR-18 E913-CL37 YL-18 K946-EN31 OR-18 127-EN13 RD-18 BK-18 2 M795-E17 WH-18
64 N824-CL213 PK-18 K947-EN25 YL-18 127-EN33 RD-18
65 N825-CL212 PK-18 F711-CL115 GN-18 CL-C4 195-EN29 YL-18
66 F712-CL116 GY-18 7 2 5 9 2285856 202-EN3 BK-18
67 P781-CL135 GY-18 F773-CL39 OR-18 202-EN8 BK-18
E CASE 68 P782-CL136 PK-18 F774-CL40 WH-18 200-CL118 BK-18 202-EN9 BK-18 E
69 P783-CL131 WH-18 F853-CL41 BR-18 103-CL152 YL-14 202-EN16 BK-18
70 P784-CL132 OR-18 F931-CL114 PK-18 202-CL26 BK-18 202-EN32 BK-18
R981-CL57 YL-18 G985-CL166 PU-18 (69) FRAME GND 2 375-EN83 BR-18
(23) SOL BLD ANGLE L T744-CL160 WH-14 H710-CL42 PK-18 614-CL193 PU-18 M10 THD 382-EN81 PK-18
304-1142 H711-CL43 GN-18 J994-CL15 GY-18 383-EN80 GN-18
EH-C2 Y934-CL53 WH-18 H777-CL137 OR-18 J994-CL14 GY-18 NOTE A 430-EN35 BU-18
1552269 H779-CL104 GN-18 J992-CL186 YL-18 892-EN20 BR-18
BK-18 1 751-EH13 GN-18 J993-CL187 PK-18 (55) RLY START 893-EN21 GN-18
BK-18 2 975-EH12 WH-18 614-CL192 PU-18 115-1615 EN-C21 A287-EN36 BK-18
J764-CL153 BR-18 9X1054 F711-EN17 GN-18
8 1 3 4 6 10 30 1
J764-CL67 BR-18 (42) SW 4TH VALVE 86 115-EN62 RD-12 F712-EN22 GY-18
MOM
J764-CL154 BR-18 249-9022 5 306-EN47 GN-16 H451-EN40 GN-18
MOM
J764-CL45 BR-16 2 J765-EN59 BU-16
85 4
J764-CL141 BR-18 304-EN28 WH-12
(19) SOL BLD ANGLE R 87 3
CL-C26 87a
304-1142 J943-CL46 GN-18 7 2 5 9 2285856 ENGINE
EH-C3 J944-CL47 BU-18
1552269 J946-CL49 OR-18 200-CL190 BK-18
BK-18 1 752-EH11 YL-18 J948-CL157 PK-18 202-CL188 BK-18
BK-18 2 975-EH14 WH-18 J992-CL186 YL-18 202-CL189 BK-18
J993-CL187 PK-18 200-CL191 BK-18 (57) FUSE BLOCK
J994-CL14 GY-18 195-CL105 YL-18

J994-CL15 GY-18 P782-CL136 PK-18
1249636
1249636
J994-CL13 GY-18 P781-CL135 GY-18
FP-C6
FP-C7
614-CL173 PU-18
(24) SOL BLD RAISE
304-1142 K757-CL50 YL-18 8 1 3 4 6 10 (42) SW WIN DRIVE AWAY 102-FP4 BU-14
EH-C4 M700-CL165 BR-18 249-9047
MOM
1552269 M730-CL72 YL-18
BK-18 1 H713-EH5 PK-18 N805-CL200 BU-18
BK-18 2 975-EH3 WH-18 N809-CL211 OR-18 CL-C1 103-FP34 YL-14
N821-CL202 GN-18 7 2 5 9 2285856 CBL-FF4 RD-2 103-FP5 YL-14
BKR SPARE 30A

D N822-CL201 BR-18 112-FP27 PU-10 103-FP36 YL-14 D
D9
C9
B9
A9
SPARE 10A
D9
B9
C9
A9
N824-CL213 PK-18 200-CL175 BK-18
113-8491
113-8491
113-8491
SPARE 10A
113-8490
SPARE 20A
113-8490
113-8492
N825-CL212 PK-18 202-CL134 BK-18
180-0613
10
10
20
P781-CL135 GY-18 H777-CL137 OR-18 112-FP30 PU-10 105-FP7 RD-18
15
15
15
HVAC
A12C
A4M1
LOCATION
30
P782-CL136 PK-18 112-FP29 PU-10 106-FP24 WH-18
UNUSED
(20) SOL BLD LWR
D8
C8
B8
A8
P783-CL131 WH-18 195-CL117 YL-18 112-FP28 PU-10 108-FP33 RD-18
D8
C8
A8
304-1142
B8
P784-CL132 OR-18 P784-CL132 OR-18 BLK JCT PASS THRU 110-FP16 RD-16
EH-C5
CONDNSR BKR 2
CONDNSR BKR 1
R981-CL57 YL-18 P783-CL131 WH-18 172-4863 112-FP27 PU-10
BKR BLOWER
1552269 Y934-CL53 WH-18 614-CL174 PU-18 112-FP28 PU-10
D7
C7
B7
A7
180-0613
DOME/RADIO
SPARE 15A
D7
C7
B7
A7
H714-EH4 OR-18 112-FP29 PU-10
LTG RLY 2
FWD HORN
113-8490
BK-18 1
113-8491
113-8492
173-3175
113-8490
173-3175
BK-18 2 975-EH2 WH-18 8 1 3 4 6 10 (42) SW WN FREE SPOOL 112-FP30 PU-10
10
15
FP-C8
20
20
751-EH13 GN-18 249-9037 112-FP31 PU-10
10
20
MOM
30A
752-EH11 YL-18 200-CL77 BK-12 3E3364 112-FP32 PU-10
C6
A6
BK-18 1 308-FP2 YL-18
C6
B6
A6
B6
975-EH3 WH-18 CL-C17 BK-18 2 200-FP3 BK-18
D6
D6
975-EH12 WH-18 200-CL95 BK-12 7 2 5 9 2285856 112-FP32 PU-10
975-EH2 WH-18 112-FP31 PU-10 114-FP46 RD-16
D5
C5
B5
113-8491
FR WIPER
113-8491
113-8490
113-8491
(82) SOL BLD TILT L EH-C1
D5
C5
B5
A5
AIR HEAT SEAT
975-EH14 WH-18 975-EH1 WH-18 200-CL176 BK-18 114-FP45 RD-14
KEY SWITCH
LTG RLY 1
PWR PORT
113-8490
A5
L WIPER
R WIPER
113-8492
304-1143 3E5179 OROPS CAB GND 202-CL146 BK-14 202-CL133 BK-18 BUS BAR BLK TO RLY 114-FP8 RD-14
113-8490
RADIO
15
15
10
15
EH-C6 751-EH13 GN-18 1 H779-CL104 GN-18 (40) RLY MAIN PWR 245-6034
20
10
20
10
113-8492
1552269 E918-EH15 GN-18 752-EH11 YL-18 2 241-8367 115-FP26 RD-10
CL-C11
D4
C4
B4
A4
BK-18 1 M929-EH10 WH-18 H708-EH16 OR-18 975-EH1 WH-18 3 202-CL198 BK-16 115-FP35 RD-10
D4
C4
B4
A4
BK-18 2 H802-EH8 GY-18 H713-EH5 PK-18 E918-EH15 GN-18 4 1552273 BUS BAR RLY BKR
CONN TO P-C8 NOTE A
H714-EH4 OR-18 H708-EH16 OR-18 5 202-CL130 BK-18 1 BK-18 COM 269-7647
H713-EH5 PK-18 6 PLATFORM HARN A755-CL126 PK-18 2 PK-18 S1 (45) SW THROTTLE 118-FP21 GY-16
D3
C3
B3
A3
BACKLIGHT
RR WIPER
113-8491
SPARE 20A
[LOC SH 1 H-3] 106-0107
D3
C3
B3
A3
H714-EH4 OR-18 A756-CL127 BU-18 119-FP22 PK-16
GR CONT 3
GR CONT 1
GR CONT 2
113-8491
7 3 BU-18 S2
113-8490
113-8492
SPARE 15A
113-8491
113-8491
113-8491
113-8491
H802-EH7 GY-18 H802-EH6 GY-18 8
CONN 26 A757-CL128 GY-18 4 GN-18 S3 115-FP35 RD-10 120-FP23 YL-16
A5:M2
15
10
20
15
H802-EH6 GY-18 M928-EH9 BU-18 9 A758-CL129 BR-18 5 BR-18 S4 115-FP26 RD-10 122-FP20 BU-16
15
15
15
15
105A
H802-EH8 GY-18 M929-EH10 WH-18 10 6 BUS BAR BLK TO BKR
D2
C2
B2
A2
11 249-9020 (41) BKR CKT MAIN 124-FP9 GN-12
D2
C2
B2
A2
(22) SOL BLD TILT R 12 CONN TO C-C21 171-2212 124-FP49 GN-14
304-1143 M928-EH9 BU-18 CL-C21 FP-C1 CAB HARN 124-FP50 GN-14
EH-C7 M929-EH10 WH-18 2253854 2253861 [LOC SH 1 B-2]
D1
C1
B1
A1
1552269
D1
C1
B1
A1
103-CL152 YL-14 1 103-FP5 YL-14 103-FP5 YL-14
C BK-18
BK-18
1
2
M928-EH9 BU-18
H802-EH7 GY-18
200-CL27 BK-18
105-CL24 RD-18
2
3
200-FP42 BK-18
105-FP7 RD-18
105-FP7 RD-18
106-FP24 WH-18 125-FP1 OR-14
C
4 106-FP24 WH-18 108-FP33 RD-18
5 108-FP33 RD-18 110-FP16 RD-16 126-FP10 PK-14 106-FP24 WH-18
110-CL98 RD-16 6 110-FP16 RD-16 118-FP21 GY-16 126-FP62 PK-18 108-FP33 RD-18
7 118-FP21 GY-16 119-FP22 PK-16 126-FP63 PK-14 112-FP27 PU-10
8 119-FP22 PK-16 120-FP23 YL-16 112-FP28 PU-10 112-FP29 PU-10
9 120-FP23 YL-16 122-FP20 BU-16 112-FP29 PU-10 158-FP18 BR-12
10 122-FP20 BU-16 124-FP49 GN-14 129-FP11 BU-16 115-FP26 RD-10 120-FP23 YL-16
(21) SOL IMP OVRD EH-C9 103-CL152 YL-14 124-CL93 GN-14 11 124-FP49 GN-14 124-FP50 GN-14 130-FP25 RD-14 118-FP21 GY-16 112-FP28 PU-10 112-FP32 PU-10
304-1141 1552269 105-CL24 RD-18 124-CL94 GN-14 12 124-FP50 GN-14 125-FP1 OR-14 119-FP22 PK-16 106-FP24 WH-18 125-FP1 OR-14
1 E918-EH15 GN-18 110-CL98 RD-16 125-CL3 OR-14 13 125-FP1 OR-14 129-FP11 BU-16 158-FP18 BR-12 120-FP23 YL-16 118-FP21 GY-16 124-FP9 GN-12
2 H708-EH16 OR-18 124-CL93 GN-14 129-CL19 BU-16 14 129-FP11 BU-16 158-FP65 BR-14 158-FP65 BR-14 122-FP20 BU-16 119-FP22 PK-16 180-FP13 GN-14
124-CL94 GN-14 15 158-FP65 BR-14 158-FP66 BR-14 158-FP66 BR-14 158-FP18 BR-12 112-FP27 PU-10 184-FP17 BU-14
125-CL3 OR-14 16 158-FP66 BR-14 159-FP67 BU-14 159-FP19 BU-12 159-FP19 BU-12 112-FP31 PU-10
129-CL19 BU-16 17 159-FP67 BU-14 159-FP68 BU-14 614-FP12 PU-18 122-FP20 BU-16 195-FP14 YL-14
180-CL62 GN-14 18 159-FP68 BU-14 180-FP13 GN-14 614-FP12 PU-18 103-FP36 YL-14
ELECTRO-HYDRAULIC VALVE 184-CL108 BU-14 180-CL62 GN-14 19 180-FP13 GN-14 184-FP51 BU-14 159-FP19 BU-12 115-FP26 RD-10 129-FP11 BU-16
200-CL27 BK-18 184-CL108 BU-14 20 184-FP51 BU-14 200-FP42 BK-18 159-FP67 BU-14 108-FP33 RD-18 A101-FP15 GN-14
308-CL150 YL-18 308-CL150 YL-18 21 308-FP2 YL-18 308-FP2 YL-18 159-FP68 BU-14 112-FP30 PU-10
320-CL30 OR-16 320-CL30 OR-16 22 320-FP47 OR-16 320-FP47 OR-16 102-FP4 BU-14 102-FP4 BU-14
607-CL121 PK-14 23 506-FP69 PU-18 506-FP69 PU-18 103-FP36 YL-14 110-FP16 RD-16
RL-C5 608-CL122 GN-14 24 507-FP70 WH-18 507-FP70 WH-18 105-FP7 RD-18 115-FP35 RD-10
RL-C11 1552269 614-CL4 PU-18 25 529-FP71 WH-18 529-FP71 WH-18 180-FP13 GN-14 110-FP16 RD-16 126-FP10 PK-14
1552269 608-RL1 GN-18 1 FR LH FLOOD LAMP ATCH 647-CL22 GN-16 26 530-FP72 OR-18 530-FP72 OR-18 112-FP30 PU-10 114-FP8 RD-14
BK-16 1 607-RL32 PK-18 200-RL12 BK-18 2 240-0102 607-CL121 PK-14 27 607-FP43 PK-14 607-FP43 PK-14 184-FP17 BU-14 112-FP31 PU-10 105-FP7 RD-18
BK-16 2 200-RL30 BK-18 608-CL122 GN-14 28 608-FP44 GN-14 608-FP44 GN-14 184-FP51 BU-14 112-FP32 PU-10 130-FP25 RD-14
647-CL22 GN-16 29 647-FP38 GN-16 614-FP12 PU-18 184-FP52 BU-14
614-CL4 PU-18 30 614-FP12 PU-18 647-FP38 GN-16 114-FP8 RD-14
LH RR FLOOD LAMP ATCH RL-C6 31 115-FP35 RD-10
240-0102 200-RL8 BK-18 1552269 FP-C10 124-FP9 GN-12
200-RL12 BK-18 608-RL13 GN-18 1 FR LH LONG RNG CONN 30 1977259 195-FP14 YL-14 125-FP1 OR-14
200-RL15 BK-18 200-RL15 BK-18 2 154-7986 STD 1 A101-FP15 GN-14 126-FP10 PK-14
200-RL48 BK-14 240-0101 ATCH 2 129-FP11 BU-16
B 3
4
184-FP52
195-FP14
BU-14
YL-14
130-FP25 RD-14
180-FP13 GN-14
SYMBOL DESCRIPTION ABBREV COLOR B
200-RL11 BK-18 322-FP48 GY-14 200-FP3 BK-18 184-FP17 BU-14
200-RL30 BK-18 CL-C19
5
6 506-FP69 PU-18 200-FP40 BK-16 195-FP14 YL-14 CIRCUIT CONNECTED RD RED
200-RL35 BK-18 1552272 7 507-FP70 WH-18 200-FP41 BK-16 A101-FP15 GN-14
200-RL49 BK-14 RL-C1 CL-C10 709-CL156 OR-18 1 WH-18 POWER
CONN TO P-C2 8 200-FP53 BK-18 CIRCUIT NOT CONNECTED
WH WHITE
1552269 3E3364 J764-CL154 BR-18 2 BR-18 GROUND 9 529-FP71 WH-18 200-FP42 BK-18
PLATF HARN
607-RL51 PK-14 1 607-CL121 PK-14 J948-CL157 PK-18 3 YL-18 SIGNAL [LOC SH 1 B-3] 10 ELECTRICAL CONNECTION TO OR ORANGE
608-RL52 GN-14 2 608-CL122 GN-14 4 VI-18 CAL 11 530-FP72 OR-18
CONN 17 12 126-FP63 PK-14 308-FP2 YL-18
MACHINE STRUCTURE
YL YELLOW
607-RL10 PK-18 CONN 32 (43) S AXIS HDL WN RIP
13 892-FP54 BR-18 INTERNAL ELECTRICAL CONNECTION
307-4673
607-RL51 PK-14 14 320-FP47 OR-16 TO SURFACE OF COMPONENT PK PINK
607-RL32 PK-18 15 893-FP55 GN-18
607-RL33 PK-18 GROUND CIRCUIT 16 322-FP48 GY-14 CONNECTOR BK BLACK
WINCH-RIPPER 17 F711-FP73 GN-18
200-RL48 BK-14 WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS OFF 18 130-FP25 RD-14 506-FP69 PU-18 GY GRAY
200-RL49 BK-14 LEVER (ATCH) 19 F712-FP74 GY-18 H# CIRCUIT GROUPING DESIGNATION
608-RL1 GN-18 WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS ON A315-CL34 WH-18 507-FP70 WH-18
608-RL9 GN-18 A314-CL33 OR-18 (39) RLY LTG 1 FP-C9 PU PURPLE
STARTING CIRCUIT (45) SW PARK. BK 115-1615 529-FP71 WH-18 9W1951 ATCH WIRE, CABLE, COMPONENT
608-RL13 GN-18 200-CL172 BK-18 614-CL171 PU-18 FP-C3
(1) OROPS ROOF GND
M10 608-RL52 GN-14 START AID CIRCUIT 200-CL182 BK-18 190-8478 9X1054 126-FP62 PK-18 A BR BROWN
8 1 3 4 6 10 30 1
200-CL183 BK-18 102-FP4 BU-14 530-FP72 OR-18 200-FP53 BK-18 B SPLICE
NOTE A
TRANSMISSION / ENGINE PUMP CONTROL CIRCUIT 202-CL151 BK-18
86
5 647-FP39 GN-16 126-FP62 PK-18 C GN GREEN
RL-C8 202-CL197 BK-18 2 200-FP41 BK-16 893-FP55 GN-18 D CONN TO BLADE, SPADE, RING OR SCREW
ENGINE CONTROL CIRCUIT
1552269 614-CL171 PU-18
87
85 4 608-FP44 GN-14 607-FP43 PK-14 200-FP53 BK-18 892-FP54 BR-18 E SERV CONN TERMINAL BU BLUE
608-RL9 GN-18 1 FR RH LONG RNG HEATER AND AIR CONDITIONER CIRCUIT 614-CL180 PU-18 CL-C13 87a
3 892-FP54 BR-18 F712-FP74 GY-18 F
CONN 36
200-RL8 BK-18 2 154-7986 STD 614-CL181 PU-18 7 2 5 9 2285856 893-FP55 GN-18 F711-FP73 GN-18 G
RL-C9 240-0101 ATCH TURN SIGNAL / WIPER WASHER CIRCUIT A314-CL33 OR-18 608-FP44 GN-14 F711-FP73 GN-18 H
1552269 A315-CL34 WH-18 200-CL172 BK-18 (38) RLY LTG 2 F712-FP74 GY-18 J
CAT DATA LINK
BK-16 1 607-RL33 PK-18 E912-CL36 PU-18 202-CL151 BK-18 115-1615 FP-C4 614-FP12 PU-18
BK-16 2 200-RL35 BK-18 RL-C7 J1939 CAN DATA LINK E913-CL37 YL-18 9X1054
1552269 30 1 103-FP34 YL-14
607-RL10 PK-18 1 FR RH FLOOD LAMP ATCH RS-232 / RS-485 DATA LINK 86
5 647-FP37 GN-16 647-FP38 GN-16
RH RR FLOOD-LAMP STD 200-RL11 BK-18 240-0102 614-CL181 PU-18 2 200-FP40 BK-16 647-FP39 GN-16
CAN DATA LINK B
THIS SCHEMATIC IS FOR THE D3K,D4K AND D5K TRACK-TYPE LOADER
2
240-0102 85 4
E913-CL37 YL-18 607-FP43 PK-14 647-FP37 GN-16
A ACCUGRADE CONTROL CIRCUIT E912-CL36 PU-18 (45) SW IMP LOCKOUT
87 3 A
ELECTRICAL SYSTEM
87a
OROPS ROOF WINCH CONTROL CIRCUIT
614-CL180 PU-18 245-6033
8 1 3 4 6 10 (37) RLY HORN 892-FP54 BR-18
OTHER COLOR DESCRIPTIONS 115-1615 FP-C5
9X1054
893-FP55 GN-18
A101-FP15 GN-14
VOLUME 2 of 3: ENGINE AND CHASSIS
30 1 114-FP45 RD-14 F711-FP73 GN-18
HIGHWAYS CL-C14
2285856
86
5
2
114-FP46
320-FP47
RD-16
OR-16
F712-FP74 GY-18 MEDIA NUMBER: KENR5711-04
7 2 5 9 85
200-CL182 BK-18
87
87a
4
3
322-FP48 GY-14
202-CL197 BK-18
200-CL183 BK-18 Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
in neutral and with parking brake set.
OROPS CONSOLE FUSE PANEL
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
(32) LH DOOR WIPER MOT

261-7993
LW-C1
3E3376 LW-C2 H
CONN TO C-C15 1 120-LW4 YL-16 2305008 MOTOR
T
CONSOLE-EROPS HARN 2 200-LW1 BK-16 200-LW1 BK-16 1 BK
[LOC SH 1 I-11] 523-LW2 BR-16 523-LW2 BR-16
I I
3 2 BR P
GV-C1 B+
(5) DISPLAY LASER CD610 4 524-LW3 BU-16 524-LW3 BU-16 3 BU
1471444 282-8241 CONN 12 120-LW4 YL-16 4 YL
110-GV1 RD-16 1 BATTERY +
T744-GV2 WH-18 2 BATTERY - NOTE F
184-GV18 BU-18 3 KEYSWITCH
4 DIMMING
GR-C1 GC-C2 5
1552252 3E5179 110-GC2 RD-16 6 LH WIPER
184-GR1 BU-14 1 184-GC6 BU-14 GC-C3 GA-C4 7
(34) GPS RADIO GR-C3 T744-GR2 WH-14 2 T744-GC10 WH-14 184-GC5 BU-14 1552252 3E5179 893-GV20 GN-18 8 CDL +
1678987 K960-GR5 PK-18 3 K960-GC14 PK-18 184-GC6 BU-14 184-GC1 BU-14 110-GC2 RD-16 1 110-GA1 RD-16 892-GV21 BR-18 9 CDL -
SB A 184-GR1 BU-14 K961-GR8 GN-18 4 K961-GC17 GN-18 184-GC37 BU-18 184-GC1 BU-14 2 184-GA3 BU-14 10
GND B T744-GR2 WH-14 5 L856-GC20 YL-18 892-GC8 BR-18 3 892-GA66 BR-18 GA-C6 11
2305008 (33) RH DOOR WIPER MOT
TXD #2 C N960-GR7 OR-18 6 L857-GC23 GN-18 892-GC8 BR-18 893-GC9 GN-18 4 893-GA68 GN-18 12
261-7992
RXD #2 D N957-GR6 PK-18 N957-GR6 PK-18 7 N957-GC28 PK-18 893-GC9 GN-18 K960-GC12 PK-18 5 K960-GA23 PK-18 184-GA44 BU-18 1 RD PWR 13
CAN B+ "4A NOM, 7A MAX"
E K960-GR5 PK-18 N961-GR11 PK-18 8 N958-GC29 PK-18 K961-GC15 GN-18 6 K961-GA26 GN-18 184-GA44 BU-18 T744-GA47 WH-18 2 BK GND 14
TXD #1 F N958-GR10 OR-18 N958-GR10 OR-18 9 N961-GC30 OR-18 K960-GC14 PK-18 L856-GC18 YL-18 7 L856-GA29 YL-18 184-GA4 BU-18 184-GA45 BU-18 E752-GA51 YL-18 3 OR RS232-RX 15
RXD #1 G N961-GR11 PK-18 10 N967-GC33 GY-18 K960-GC13 PK-18 L857-GC21 GN-18 8 L857-GA32 GN-18 184-GA46 BU-18 E753-GA53 WH-18 4 WH RS232-TX 16
GND
CAN B- H K961-GR8 GN-18 11 N976-GC32 PU-18 9 17 RW-C2 H
N960-GR7 OR-18 12 N960-GC31 OR-18 10 E752-GA50 YL-18 (27) LIGHT BAR LEFT 18 RW-C1 2305008 MOTOR
K960-GC40 PK-18 T744-GC7 WH-14 11 T744-GA13 WH-14 E752-GA59 YL-18 E752-GA51 YL-18 286-9124 19 3E3376 200-RW1 BK-16 1 BK
T
CONN 41 K960-GC41 PK-18 K960-GC12 PK-18 12 E752-GA52 YL-18 20 CONN TO C-C23 1 122-RW4 BU-16 526-RW2 YL-16 2 GN
B+ P
GA-C7 21 GV-C2 CONSOLE-EROPS HARN 2 200-RW1 BK-16 527-RW3 GN-16 3 RD 12 uH
CONN 46 E753-GA53 WH-18 2305008 22 3E5179
(26) CONT ELEK PL121SR
[LOC SH 1 A-8] 3 526-RW2 YL- 122-RW4 BU-16 4 YL
K960-GC42 PK-18 E753-GA60 WH-18 E753-GA54 WH-18 184-GA45 BU-18 1 RD PWR 23 110-GV1 RD-16 1 PL-C3
1552252 263-9088 CONN 14 4 527-RW3 GN-16
K960-GC24 PK-18 E753-GA55 WH-18 T744-GA48 WH-18 2 BK GND 24 184-GV18 BU-18 2 0.47 uF
E752-GA50 YL-18 3 OR RS232-RX 25 110-GV1 RD-16 892-GV21 BR-18 3 127-PL4 RD-18 127-PL4 RD-18 1 + BATTERY
K961-GC16 GN-18 E753-GA54 WH-18 4 WH RS232-TX 26 184-GV18 BU-18 893-GV20 GN-18 4 195-PL6 YL-18 200-PL5 BK-18 2 - BATTERY NOTE F
ACCUGRADE K961-GC17 GN-18 T744-GA13 WH-14 T744-GA47 WH-18
(17) LIGHT BAR MID
27 892-GV21 BR-18 A106-GV12 YL-18 5 CONN TO GA-C9 200-PL5 BK-18 195-PL6 YL-18 3 KEYSWITCH
T744-GA63 WH-16 T744-GA48 WH-18 893-GV20 GN-18 C218-GV13 BK-18 6 ACCUGRADE DASH HARN 403-PL7 GN-18 403-PL7 GN-18 4 R-TERM
ROOF (ATCH) GC-C1 K961-GC43 GN-18 T744-GA49 WH-18 286-9124
28
29 A106-GV12 YL-18 E752-GV8 YL-18 7 [LOC SH 3 F-9] N957-PL13 PK-18 5 TX
1552252 K961-GC44 GN-18 K961-GC15 GN-18 GA-C8 30 C218-GV13 BK-18 E753-GV9 WH-18 8
CONN 48 6 LOGGER GND RH WIPER
1 110-GC2 RD-16 2305008 31 E752-GV8 YL-18 T744-GV15 WH-16 9 PL-C1 N957-PL3 PK-18 N960-PL15 OR-18 7 RX
2 184-GC5 BU-14 GC-C4 GA-C5 184-GA46 BU-18 1 RD PWR 32 E753-GV9 WH-18 10 3E5179 N957-PL10 PK-18 N979-PL14 GN-18 8 SIGNAL GND
CONN TO C-C22 3E3388 1552264
H EROPS CSL HARN
3
4
892-GC8 BR-18
893-GC9 GN-18
K961-GC45 GN-18
K961-GC25 GN-18 N957-GC28 PK-18 1 N957-GA37 PK-18
T744-GA49 WH-18
E752-GA52 YL-18
2
3
BK
OR
GND
RS232-RX K961-GV5 GN-18
33
34 CAN B-
K960-GV11 PK-18
K961-GV5 GN-18
11
12
1
2
127-PL4
200-PL5
RD-18
BK-18
N957-PL13 PK-18 N970-PL11
N973-PL12
YL-18
BR-18
9
10
DTR
DCD
H
OR CL-C22 5 K960-GC13 PK-18 N958-GC29 PK-18 2 N958-GA38 PK-18 E753-GA55 WH-18 4 WH RS232-TX L856-GV6 YL-18 35 CAN D+ L856-GV6 YL-18 3 195-PL6 YL-18 11 LOGGER TXD
OROPS CSL HARN 6 K961-GC16 GN-18 L856-GC19 YL-18 N961-GC30 OR-18 3 N961-GA39 OR-18 L857-GV7 GN-18 36 CAN D- L857-GV7 GN-18 4 403-PL7 GN-18 N960-PL2 OR-18 12 LOGGER RXD
[C-C22 LOC SH 1 H-14] 7 L856-GC19 YL-18 L856-GC20 YL-18 L856-GC18 YL-18 N967-GC33 GY-18 4 N967-GA40 GY-18 (28) LIGHT BAR RIGHT 37 CONN TO P-C19 5 N960-PL9 OR-18
[CL-C22 LOC SH 2 H-11] 8 L857-GC22 GN-18 N976-GC32 PU-18 5 N976-GA41 PU-18 286-9124 38 GV-C3 PLATF HARN 6 N960-PL15 OR-18
CONN 5 9 L857-GC22 GN-18
L857-GC23 GN-18 L857-GC21 GN-18
N960-GC31 OR-18 6 N960-GA43 PK-18 39
T744-GV2 WH-18 K960-GV11 PK-18
1907612 [LOC SH 1 C-3] 7
CONN 19
10 7 40 1 8
11 L872-GC4 BU-18 8 41 T744-GV10 WH-18 K961-GV5 GN-18 2 9 N970-PL11 YL-18
12 T744-GC3 WH-14 L872-GC4 BU-18 42 T744-GV15 WH-16 L856-GV6 YL-18 3 10 N979-PL1 GN-18 N973-PL12 BR-18
N957-GC28 PK-18 CONN 45 43 L857-GV7 GN-18 4 11 N960-PL2 OR-18 PL-C2
N958-GC29 PK-18 E752-GV8 YL-18 44 COM 1 TX 5 CONN TO GA-C10 12 N957-PL3 PK-18 9X4813
CONN TO
N960-GC31 OR-18 E753-GV9 WH-18 45 COM 1 RX 6 ACCUGRADE DASH HARN N979-PL1 GN-18 N979-PL8 GN-18 A
PRODUCT LINK
N961-GC30 OR-18 T744-GV10 WH-18 46 COM 1 GND 7 [LOC SH 3 G-9] N979-PL8 GN-18 N960-PL9 OR-18 B
GC-C7 (24) DISPLAY LASER CB420 PL-C4 SERVICE TOOL
N967-GC33 GY-18 47 8
CONN 49 N979-PL14 GN-18 N957-PL10 PK-18 C
N976-GC32 PU-18 2532695 253-5371 T744-GA13 WH-14 48 9 CONN TO P-C11 3E3364 CONN 51
L872-GC4 BU-18 A SWITCHED PWR 49 10 PLATF HARN 1 N970-PL11 YL-18
T744-GC3 WH-14 B SPARE 184-GA3 BU-14 184-GA4 BU-18 K960-GV11 PK-18 50 CAN B+ 11 [LOC SH 1 B-3] 2 N973-PL12 BR-18
T744-GC10 WH-14 T744-GC7 WH-14 K960-GC24 PK-18 C CAN HIGH 184-GA35 BU-18 51 12
T744-GC46 WH-18 T744-GC35 WH-18 K961-GC25 GN-18 D CAN LOW 52 CONN 18
GC-C5 E AWAKE 53
8T8736 T744-GC35 WH-18 F GND A106-GV12 YL-18 54 ALARM
A 184-GC37 BU-18 E752-GA59 YL-18 C218-GV13 BK-18 55 ALARM RET
B T744-GC46 WH-18 E753-GA60 WH-18 56
C T744-GA63 WH-16 57
ACCUGRADE D 58
SWITCH 1
SERVICE E 59
SWITCH 2
CONNECTOR F K961-GC45 GN-18 SWITCH 3
60
G K960-GC42 PK-18 61
CONN 40 H
SWITCH
SWITCH
4
0
62
J 63 MR-C1
SWITCH GND 3E3388
64
65 PRODUCT LINK 1 308-MR15 YL-18
MR-C4 MSS TORNADO ECM
66 2 202-MR2 BK-18
67
PL121SR (ATCH) CONN TO FC-C8 3 F711-MR6 GN-18 1552264 218-0404
G 184-GA35 BU-18 68 DASH HARNESS
[LOC SH 1 D-9]
4 F712-MR17 GY-18 308-MR15 YL-18 1 KEYSWITCH ON G
ACCUGRADE CONSOLE E752-GA59 YL-18 69 5 202-MR2 BK-18 2 GND
E753-GA60 WH-18
T744-GA63 WH-16
70 CONN 13 6
7
F711-MR6 GN-18
F712-MR17 GY-18
3
4
CAN DATA LINK +
CAN DATA LINK -
8 T901-MR16 YL-18 5 EXCITER COIL SIGNAL
T902-MR7 PK-18 6 EXCITER COIL RETURN
110-GA1 RD-16 7
892-GA66 BR-18 8
893-GA68 GN-18 GA-C10 ACCUGRADE CD610 (5) EXCITER COIL MR-C3
1552254 206-5203
LASER DISPLAY (ATCH) 1552269
K960-GA64 PK-18 1 BK 1 T901-MR16 YL-18
K960-GA23 PK-18 K960-GA25 PK-18 K961-GA65 GN-18 2 BK 2 T902-MR7 PK-18
K960-GA64 PK-18 L856-GA67 YL-18 3 CONN TO GV-C2
L857-GA69 GN-18 4 ACCUGRADE LASER HARN
K961-GA26 GN-18 K961-GA28 GN-18 5 [LOC SH 3 H-6]
K961-GA65 GN-18 6 OR GW-C1 MSS (ATCH)
N976-GA41 PU-18 7 CONN TO GJ-C3 3E5179 GW-C3 (25) PRODUCT LINK CONTROL
L856-GA29 YL-18 L856-GA31 YL-18 N967-GA40 GY-18 8 ACCUGRADE GPS HARN 1 127-GW1 RD-18 1607690 262-1421
L856-GA67 YL-18 N961-GA39 OR-18 9 [LOC SH 3 F-8] 2 893-GW6 GN-18 1
N957-GA37 PK-18 10 CONN 49 3 892-GW5 BR-18 2
L857-GA32 GN-18 L857-GA34 GN-18 11
CONN TO P-C5
4 403-GW4 GN-18 3
L857-GA69 GN-18 12
PLATFORM HARN
5 195-GW3 YL-18 4
[LOC SH 1 D-3]
6 200-GW2 BK-18 5
N957-GA37 PK-18 NOTE K F711-GW7 GN-18
CONN 22
7 6
N958-GA38 PK-18 8 F712-GW8 GY-18 7
N960-GA43 PK-18 (23) DISPLAY GPS CD700 9 893-GW6 GN-18 8 CDL +
N961-GA39 OR-18 GJ-C1 244-1716 10 892-GW5 BR-18 9 CDL -
N967-GA40 GY-18 GA-C9 1805305 11 10
N976-GA41 PU-18 1552252 A 12 11
110-GA1 RD-16 1 B SWITCH INPUT 0 12
184-GA35 BU-18 2 C SWITCH INPUT 3 127-GW1 RD-18 127-GW17 RD-18 N957-GW9 PK-18 13 RS-232 PORT 1 - TXD
892-GA66 BR-18 3 CONN TO GV-C3 D BATTERY + 127-GW16 RD-18 14
893-GA68 GN-18 4 ACCUGRADE LASER HARN E SWITCH GND 15
A106-GA61 YL-18 5 [LOC SH 3 H-6] GJ-C2 T744-GJ23 WH-18 F GROUND 195-GW3 YL-18 16
C218-GA62 BK-18 OR 3E5179 195-GW22 YL-18 195-GW23 YL-18
F F
6 G 17
2 5 W-C1
E752-GA59 YL-18 7 CONN TO GJ-C2 1 110-GJ7 RD-16 H SWITCH INPUT 4 18 W-C2
E753-GA60 WH-18 8 ACCUGRADE GPS HARN 2 184-GJ8 BU-18 K961-GJ1 GN-18 J CAN LOW 0 GW-C2 200-GW2 BK-18 19 4 9X1054 1779649
T744-GA63 WH-16 9 [LOC SH 3 F-8] 3 K960-GJ2 PK-18 K CAN HIGH 0 1552252 200-GW20 BK-18 200-GW21 BK-18 20 158-W8 BR-12 158-W8 BR-12 1 CONN TO R-C15
1
N958-GA38 PK-18
N960-GA43 PK-18
10
11
CONN 48 4
5
L856-GJ3 YL-18
L857-GJ4 GN-18
L
M
CAN HIGH 1
CAN LOW 1
1
2
127-GW16
200-GW20
RD-18
BK-18 403-GW4 GN-18 N960-GW11 OR-18
21
22 RS-232 PORT 1-RXD
3 200-W10 BK-14
159-W9 BU-12
2
3
ROOF-EROPS HARN
[LOC SH 1 G-15]
(21) ALARM CONN TO GA-9
167-8712
12
ACCRUGRADE DASH HARN
6
7 E752-GJ24 YL-18
110-GJ7 RD-16
184-GJ8 BU-18
N958-GJ5 PK-18
N961-GJ6 OR-18
N
P
RS-232 TXD 2
RS-232 RXD 2 CONN TO P-C4
3
4
195-GW22
403-GW18
YL-18
GN-18
403-GW18 GN-18 403-GW19 GN-18 N970-GW13 YL-18 23
24
RS-232 PORT 1-DTR
(1) RELAY 1
200-W11 BK-14 4
CONN 2
[LOC SH 3 F-9]
8 E753-GJ22 WH-18 E752-GJ24 YL-18 T744-GJ9 WH-18 R RS-232 S GND 2 PLATFORM HARN 5 892-GW5 BR-18 25 115-1615
C218-GA62 BK-18 CONN 48 9 T744-GJ13 WH-16 E753-GJ22 WH-18 T744-GJ10 WH-18 S 4S-232 S GND 1 [LOC SH 1 C-3] 6 893-GW6 GN-18 26 W-C6
A106-GA61 YL-18 N958-GJ5 PK-18 K960-GJ2 PK-18 E753-GJ22 WH-18 F711-GW7 GN-18 C557-W5 OR-12 3E3364 CONN TO R-C14
10
11 N960-GJ18 OR-18 K961-GJ1 GN-18 E752-GJ24 YL-18
T
U
RS-232 RXD 1
RS-232 TXD 1 CONN 21 7
8 F712-GW8 GY-18
27
28 521-W4 YL-16 1 ROOF-EROPS HARN
12 L856-GJ3 YL-18 V SWITCH INPUT 5 9 N957-GW9 PK-18 29 200-W1 BK-16 521-W12 YL-18 2 [LOC SH 1 G-15]
L857-GJ4 GN-18
N957-GJ19 PK-18
110-GJ7 RD-16
184-GJ8 BU-18
W
X
BATTERY +
WAKE UP
10
11
N979-GW15 GN-18
N960-GW11 OR-18
N960-GW11 OR-18
N970-GW13 YL-18
N973-GW14 BR-18
N979-GW15 GN-18
30
31
RS-232 PORT 1-DCD
RS-232 PORT 1-GND 158-W8 BR-12
CONN 1
GA-C2 GJ-C3 N958-GJ5 PK-18 Y SWITCH INPUT 1 12 N957-GW9 PK-18 N973-GW14 BR-18 32 159-W9 BU-12
1552267 1907613 N960-GJ18 OR-18 Z SWITCH INPUT 6 N979-GW15 GN-18 33 200-W11 BK-14
K960-GA25 PK-18 A
(35) CAN B TERM RES 1 1 K960-GJ2 PK-18 N961-GJ6 OR-18 AA RCA LINE OUT HIGH F712-GW8 GY-18 34 CAN A-
K961-GA28 GN-18 134-2540 W-C4
B 2 K961-GJ1 GN-18 N967-GJ17 GY-18 BB RCA LINE OUT LOW 35
C 3 L856-GJ3 YL-18 N976-GJ16 PU-18 CC CAT DATA LINK - 36 1779646 200-W1 BK-16 200-W10 BK-14
4 L857-GJ4 GN-18 DD CAT DATA LINK + GW-C4 37 1 C557-W5 OR-12 200-W2 BK-16 200-W13 BK-14
GA-C3 1552269 MOTOR
CONN TO GA-C10 5 T744-GJ9 WH-18 EE CAN SHIELD CONN TO P-C7 38 2 200-W7 BK-14 200-W7 BK-14
1552267 ACCRUGRADE DASH HARN 6 T744-GJ10 WH-18 N976-GJ16 PU-18 FF RS-232 RTS 0 PLATFORM HARN 1 N970-GW13 YL-18 39
L856-GA31 YL-18 (35) CAN D TERM RES 1 N976-GJ16 PU-18 T744-GJ13 WH-16 T744-GJ14 WH-18 N967-GJ17 GY-18 [LOC SH 1 C-3] N973-GW14 BR-18 521-W3 YL-16 W-C7 (1) AC DIODE
A [LOC SH 3 G-9] 7 GG RS-232 CTS 0 2 40
(1) CONDENSER MOTOR 1
134-2540 1552269 106-8704
L857-GA34 GN-18 B
C
CONN 49 8
9
N967-GJ17 GY-18
N961-GJ6 OR-18
T744-GJ15 WH-18
T744-GJ23 WH-18
N960-GJ18
N957-GJ19
OR-18
PK-18
HH
II
RS-232 RXD 0
RS-232 TXD 0
CONN 20 41
42
304-3716
521-W4 YL-16
521-W14 YL-16 1
10 N957-GJ19 PK-18 JJ RADIO SWITCH 43 521-W12 YL-18 200-W13 BK-14 2
11 KK SWITCH INPUT 2 44 521-W3 YL-16 521-W14 YL-16
12 T744-GJ14 WH-18 MM GROUND 45 200-W2 BK-16
NN AWAKE RETURN 46
W-C3 C557-W5 OR-12
9X1054 2 5
ACCUGRADE DASH (ATCH) PP AWAKE 47
T744-GJ15 WH-18 QQ RS-S32 S GND 0 48 4
RR 49
1
159-W9 BU-12
F711-GW7 GN-18 50 CAN A+ 3
51
E 127-GW17 RD-18 52
53
BATTERY +
(1) RELAY 2
E
403-GW19 GN-18 54 R-TERM 115-1615
ACCUGRADE CD700 55
56
C556-W6 BU-12
GPS DISPLAY 57 W-C5
(ATCH) 58 1779646
59
MOTOR
1 C556-W6 BU-12
60 2 200-W11 BK-14
61
62
63
(1) CONDENSER MOTOR 2
64
304-3716
200-GW21 BK-18 65 BATTERY -
66
67
68 CONDENSER GP (ATCH)
69
195-GW23 YL-18 70 KEYSWITCH ON
LH COILED CABLE 10 WIRE (29) LH MAST ELEC
LH-C2 231-0049
2302566 226-2334
PRODUCT LINK
GH-C4 LH-C1 L872-LH1 BU-14
1552264 3E3388
A
B
RD-14 A
B
PWR
NO TERM REQ
PL300SR (ATCH) AC-C2 (3) BLOWER MOTOR
BU-20 1779646 277-7715
L872-GH10 BU-14 1 L872-LH1 BU-14 K960-LH2 PK-18 C GN-20 C CAN H
K960-GH13 PK-18 2 K960-LH2 PK-18 K961-LH3 GN-18 D WH-20 D CAN L 579-AC8 BR-12 1
MOTOR
CONN TO C-C25 AC-C1 200-AC2 BK-12 2
K961-GH17 GN-18 3 K961-LH3 GN-18 E BR-20 E PWR ON REQ
3E3376
T744-GH21 WH-14 4 T744-LH4 WH-14 T744-LH4 WH-14 F BK-14 F PWRGND EROPS CSL HARN
T745-GH25 YL-14 5 T745-LH5 YL-14 T745-LH5 YL-14 G GY-14 G PWRGND [SH 1 LOC I-14] 1 522-AC1 WH-16 515-AC6 GY-12 AC-C6
L873-GH27 GY-14 6 L873-LH6 GY-14 L873-LH6 GY-14 H OR-14 H PWR OR 2 517-AC3 BU-14 516-AC4 GN-14 6T6505
L856-GH29 YL-18 7 L856-LH7 YL-18 L856-LH7 YL-18 I I NC N-C5 CONN TO CL-C25 3 124-AC11 GN-16 517-AC3 BU-14 522-AC1 WH-16 1 THERM IN (3) THERMOSTAT SW
L857-GH32 GN-18 8 L857-LH8 GN-18 L857-LH8 GN-18 J J NC 1552264 OROPS CSL HARN 4 A528-AC13 YL-16 522-AC1 WH-16 200-AC10 BK-16 1 THERM OUT 3E-5464
1 195-N6 YL-16 [SH 2 LOC I-14] AC-C5
CONN 44 2 202-N14 BK-18 CONN 6 579-AC8 BR-12 6T6505
CONN TO P-C12 3 709-N42 OR-16 AC-C7
D PLATFORM HARN 4 F711-N39 GN-18
CONN TO C-C24
AC-C4
1779649
6T6505 D
PWR (+) A RD-20 A PWR [LOC SH 1 I-3] 5 F712-N37 GY-18 C568-AC5 WH-12 517-AC3 BU-14 1 LOW (3) BLOWER SPEED RESIST
EROPS CSL HARN 1 515-AC6 GY-12 AC-C8 282-3475
BU-20 F868-N26 OR-18
CONN 29
TERMINATION CONT B B NO TERM REQ 6
[SH 1 LOC I-14] 2 C568-AC5 WH-12 6T6505
CAN HIGH C GN-20 C CAN H 7 F869-N25 PK-18 OR
CAN LOW D WH-20 D CAN L 8 J807-N1 BK-18 3 516-AC4 GN-14 516-AC4 GN-14 1 MED
CONN TO CL-C24 200-AC14 BK-12 200-AC14 BK-12
PWR CONT E BR-20 E PWR ON REQ
OROPS CSL HARN
4 AC-C9
PWR (-) F BK-20 F PWRGND N-C6 200-AC2 BK-12 6T6505
3E3388 [SH 2 LOC I-14]
200-AC10 BK-16 C568-AC5 WH-12 1 MED-HI
LH COILED CABLE 6 WIRE
276-0764
1 CONN 7 AC-C10
2 6T6505
CONN TO P-C13 3 515-AC6 GY-12 1 HI
PLATFORM HARN AC-C11
(29) LH RECEIVER GPS 4 H708-N32 OR-18
[LOC SH 1 I-3] 6T6505
291-1913 5 J808-N28 BK-18
LH COILED CABLE GPS CONN 28 6 N964-N21
P730-N33
BU-18
GN-18
579-AC8 BR-12 1 MOTOR
254-9136 BK A RS232 GND 7
BK B PWR - 8 Y758-N22 PK-18
AC-C3
A RD RD OR C CAN 2 L
1552272
B BL OR BK D CAN 2 GND
GPS ONLY C GN E CHASSIS 124-AC11 GN-16 1 B+
A528-AC13 YL-16 2 CTRL SIG (3) WATER VALVE
D WH BK F RS232 1 TXD
265-9620
CONNECT TO LH-C2 E BK BK RD G PWR + 3 FEEDBACK SIG
LEFT BULKHEAD HARN F BK BK H BOOT MONITOR 200-AC12 BK-16 4 GND
SH 3, LOC D-10 G BK J RS232 1 RXD
H BK K CAN 1 GND NOTE G, H
K960-GH2 PK-18 I GY WH WH L CAN 1 L
K960-GH15 PK-18 J OR BL BL M ID
K960-GH34 PK-18 GY GY N CAN 2 H
GN GN P CAN 1 H
R RS232 2 RXDR (22) WINCH CONTROL N-C1 HVAC BOX
S RS232 2 TXD 300-3631 2312296
K960-GH14 PK-18 (14) CAN B TERM RES 2
K960-GH35 PK-18 GH-C2 BATTERY+ 1 195-N13 YL-18
1552267 134-2540
ADDRESS IN 2 N964-N21 BU-18
K960-GH12 PK-18 A CAN A DATA LINK - (J1939) 3 F712-N24 GY-18
K960-GH12 PK-18 K961-GH16 GN-18 B
RH COILED CABLE 10 WIRE
GROUND 4 202-N15 BK-18
K960-GH13 PK-18 (30) RH MAST ELEC 709-N20 OR-18 AIR CONDITIONING
C C
RH-C2
2302566
231-0049 226-2334
10V SENSOR SUPPLY
CAN A DATA LINK + (J1939)
5
6 F711-N23 GN-18 C
GH-C5 RH-C1 ADDRESS OUT 7 N812-N35 GN-18
K961-GH3 GN-18 L872-RH1 BU-14 A RD-14 A PWR
8
3E5179 1552252 T744-RH9 WH-14 B BU-20 B NO TERM REQ
K961-GH19 GN-18
K961-GH36 GN-18 L872-GH11 BU-14 1 L872-RH1 BU-14 K960-RH2 PK-18 C GN-20 C CAN H SYMBOL DESCRIPTION
K960-GH14 PK-18 2 K960-RH2 PK-18 K961-RH3 GN-18 D WH-20 D CAN L
K961-GH18 GN-18 3 K961-RH3 GN-18 E BR-20 E PWR ON REQ
N-C12 CIRCUIT CONNECTED
K961-GH18 GN-18 T744-GH22 WH-14 4 T744-RH4 WH-14 T744-RH4 WH-14 F BK-14 F PWRGND N-C2 195-N13 YL-18 1552269 (38) RIPPER RAISE SOL
GH-C3 (14) CAN D TERM RES 2 T745-GH24 YL-14 5 T745-RH5 YL-14 T745-RH5 YL-14 G GY-14 G PWRGND 2304009
K961-GH37 GN-18 134-2540 195-N34 YL-18 J921-N44 PK-18 1 304-1142
1552267 L873-GH26 GY-14 6 L873-RH6 GY-14 L873-RH6 GY-14 H OR-14 H PWR
FREE SPOOL SOL RETURN 1 J809-N29 BK-18 195-N6 YL-16 J922-N45 GY-18 2 CIRCUIT NOT CONNECTED
L856-GH28 YL-18 A
L856-GH30 YL-18 7 L856-RH7 YL-18 L856-RH7 YL-18 I I NC
REEL IN SOL RETURN 2 J807-N1 BK-18
K961-GH16 GN-18 L857-GH31 GN-18 B
L857-GH33 GN-18 8 L857-RH8 GN-18 L857-RH8 GN-18 J J NC
3 ELECTRICAL CONNECTION TO
K961-GH17 GN-18 C
T744-GH23 WH-14 9 T744-RH9 WH-14 4 N-C11 MACHINE STRUCTURE
10 1552269
REEL IN SOL SUPPLY 5 F869-N25 PK-18 (37) RIPPER LOWER SOL INTERNAL ELECTRICAL CONNECTION
11
FREE SPOOL SOL SUPPLY 6 F870-N27 BU-18 202-N15 BK-18 J914-N47 PU-18 1 304-1142 TO SURFACE OF COMPONENT
GF-C1 GF-C2 GH-C1 12
L856-GH7 YL-18 DRIVE AWAY SOL RETURN 7 J813-N30 BK-18 202-N41 BK-18 J913-N46 GN-18 2
1552264 1552264 3E3388 PWR (+) A RD-20 A PWR
L856-GH30 YL-18
1 L872-GF1 BU-14 1 L872-GH1 BU-14 L856-GH38 YL-18 CONN 43 TERMINATION CONT B BU-20 B NO TERM REQ
REEL OUT SOL RETURN 8
9
J808-N28 BK-18 202-N14 BK-18
RIPPER/ CONNECTOR
CAN HIGH C GN-20 C CAN H
CONN TO P-C14
2 K960-GF2 PK-18 2 K960-GH2 PK-18
CAN LOW D WH-20 D CAN L
10 4TH VALVE
3 K961-GF3 GN-18 3 K961-GH3 GN-18 REEL OUT SOL SUPPLY 11 F868-N26 OR-18 H# CIRCUIT GROUPING DESIGNATION
PLATFORM HARN PWR CONT E BR-20 E PWR ON REQ
[LOC SH 1 H-3]
4 T744-GF4 WH-14 4 T744-GH4 WH-14 L856-GH29 YL-18 DRIVE AWAY SOL SUPPLY 12 U717-N31 OR-18 709-N42 OR-16
BK-20
PWR (-) F F PWRGND
5 T745-GF5 YL-14 5 T745-GH5 YL-14 L856-GH28 YL-18 709-N20 OR-18
CONN 27 6 L873-GF6 GY-14 6 L873-GH6 GY-14 RH COILED CABLE 6 WIRE 709-N43 OR-18 ATCH WIRE, CABLE, COMPONENT
7 L856-GF7 YL-18 7 L856-GH7 YL-18 276-0764
8 L857-GF8 GN-18 8 L857-GH8 GN-18 L857-GH8 GN-18 (30) RH RECEIVER GPS GROUND CIRCUIT
L857-GH33 GN-18 K960-GH13 PK-18 291-1913 SPLICE
WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS OFF
CONN 39 L857-GH39 GN-18 K960-GH14 PK-18 (30) RH COILED CABLE GPS
BK BLADE, SPADE, RING OR SCREW
K960-GH15 PK-18 254-9136 A RS232 GND WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS ON
K961-GH17 GN-18 BK B PWR - F711-N39 GN-18 TERMINAL
L857-GH31 GN-18 K961-GH18 GN-18 A RD RD OR C CAN 2 L F711-N23 GN-18 TRANSMISSION / ENGINE PUMP CONTROL CIRCUIT
L857-GH32 GN-18 K961-GH19 GN-18 B BL OR BK D CAN 2 GND F711-N38 GN-18
GPS ONLY C GN E CHASSIS HEATER AND AIR CONDITIONER CIRCUIT
ACCUGRADE FRONT L856-GH29 YL-18 D WH BK F RS232 1 TXD
TURN SIGNAL / WIPER WASHER CIRCUIT
CONNECT TO RH-C2 E BK 1 BK RD G PWR +
B
L872-GH1 BU-14
L872-GH9 BU-14
L856-GH30 YL-18
L857-GH32 GN-18 RIGHT BULKHEAD HARN F BK BK H BOOT MONITOR
F712-N24 GY-18 ABBREV COLOR CAT DATA LINK B
L872-GH10 BU-14 L857-GH33 GN-18 SH 3, LOC B-10 G BK J RS232 1 RXD
F712-N37 GY-18 J1939 CAN DATA LINK
L872-GH11 BU-14 L872-GH10 BU-14 H
I GY WH
BK
WH
K
L
CAN 1 GND
CAN 1 L
F712-N36 GY-18 RD RED
L872-GH11 BU-14
OR BL BL
RS-232 / RS-485 DATA LINK
WH WHITE
J M ID
L872-GH9 BU-14
L873-GH6 GY-14 L873-GH26 GY-14 GY GY N CAN 2 H CAN DATA LINK A
GN GN P CAN 1 H
L873-GH26 GY-14
L873-GH27 GY-14
L873-GH27 GY-14
T744-GH20 WH-14
R RS232 2 RXDR
F868-N26 OR-18 OR ORANGE CAN DATA LINK B
AH-C2 S RS232 2 TXD
T744-GH21 WH-14
NOTE J
F869-N25 PK-18
YL YELLOW ACCUGRADE CONTROL CIRCUIT
T744-GH22 WH-14 GH-C6 AH-C1 2302566
T744-GH4 WH-14 T744-GH23 WH-14 1552272 3E3376 L872-AH1 BU-14 A F870-N27 BU-18 CAN DATA LINK D
T744-GH20 WH-14 T745-GH25 YL-14 L872-GH9 BU-14 1 L872-AH1 BU-14 B H708-N32 OR-18 PK PINK RIPPER CONTROL CIRCUIT
T744-GH21 WH-14 T745-GH24 YL-14 K960-GH15 PK-18 2 K960-AH2 PK-18 K960-AH2 PK-18 C J807-N1 BK-18
GP-C2 (31) GR CONT PM400 T744-GH22 WH-14 K961-GH19 GN-18 3 K961-AH3 GN-18 K961-AH3 GN-18 D ACCUGRADE TEST PORT
(22) RIPPER CONTROL N-C10 N-C8 BK BLACK
3R9965 226-9169 T744-GH23 WH-14 T744-GH20 WH-14 4 T744-AH4 WH-14 E
CONN 47
300-3631 2312301 2312296 J808-N28 BK-18 OTHER COLOR DESCRIPTIONS
A101-GP4 GN-14 A + BATTERY A
CONN 42
T744-AH4 WH-14 F BATTERY+ 1 195-N34 YL-18 GY GRAY
184-GP5 BU-14 200-GP2 BK-14 B GROUND B G ADDRESS IN Y758-N40 PK-18 2 N812-N35 GN-18
HIGHWAYS
184-GP5 BU-14 C + BATTERY C T745-GH5 YL-14 H CAN A DATA LINK - (J1939) 3 F712-N36 GY-18 J809-N29 BK-18 PU PURPLE
200-GP3 BK-14 D GROUND D T745-GH24 YL-14 I GROUND 4 202-N41 BK-18 J813-N30 BK-18
GP-C1
3E5179
200-GP1 BK-14
200-GP2 BK-14
E
F
T745-GH25 YL-14 J 10V SENSOR SUPPLY
CAN A DATA LINK + (J1939)
5
6
709-N43 OR-18
F711-N38 GN-18
J913-N46
J914-N47
GN-18
PU-18 FN-C2 BR BROWN
A101-GP4 GN-14 200-GP3 BK-14 Y758-N40 PK-18 Y758-N22 PK-18 J921-N44 PK-18 1552269 (36) SOL FREE SPOOL
1
2 184-GP5 BU-14 200-GP10 BK-18
G
H
ADDRESS OUT 7
8 J922-N45 GY-18 F870-FN1 BU-18 1 279-6529 GN GREEN
3 200-GP1 BK-14 200-GP12 BK-18 N812-N35 GN-18 J809-FN2 BK-18 2
CONN TO P-C15 4 L872-GP6 BU-14 BU BLUE
GP-C3
PLATFORM HARN 5 T744-GP7 WH-14 A101-GP4 GN-14 N964-N21 BU-18
6D5257
[LOC SH 1 A-3] 6 L873-GP8 GY-14 L872-GP6 BU-14
7 T745-GP9 YL-14 L873-GP8 GY-14 L872-GP6 BU-14 A PM PWR 1 A N-C9 P730-N33 GN-18 N-C7 FN-C1 FN-C3
8 T744-GP7 WH-14 T744-GP7 WH-14 B SW RTN 1 B 2304009 U717-N31 OR-18 1552273 3E3382 1552269 (36) SOL DRIVE AWAY
CONN 16 9 T745-GP9 YL-14 L873-GP8 GY-14 C SW PWR 2 C 1 Y758-N22 PK-18 F870-N27 BU-18 1 F870-FN1 BU-18 U717-FN3 OR-18 1 279-6529
10 T745-GP9 YL-14 D SW RTN 2 D RIPPER RAISE CYL EXTEND RTN 2 J922-N45 GY-18 J809-N29 BK-18 2 J809-FN2 BK-18 J813-FN4 BK-18 2
11 200-GP12 BK-18 E AWAKE E 3 J813-N30 BK-18 3 J813-FN4 BK-18
12 200-GP10 BK-18 F AWAKE RTN F 4 H708-N32 OR-18 4 H708-FN6 OR-18
ACCUGRADE HOOD J921-N44 PK-18 P730-N33 GN-18 P730-FN5 GN-18
THIS SCHEMATIC IS FOR THE D3K, D4K, AND D5K TRACK-TYPE LOADER
G RIPPER RAISE CYL EXTEND SOL 5 5
H 6 U717-N31 OR-18 6 U717-FN3 OR-18 FN-C4
A 7 1552269 (36) SOL WN BRAKE A
RIPPER LOWER CYL RETRACT RTN 8
9
J913-N46 GN-18 CONN 50 P730-FN5 GN-18
H708-FN6 OR-18
1
2
259-8194
ELECTRICAL SYSTEM
10
ACCUGRADE PM400
RIPPER LOWER CYL RETRACT SOL 11
12
J914-N47 PU-18 VOLUME 3 of 3: ACCUGRADE
ACCUGRADE (ATCH) WINCH-CASE WINCH AS. MEDIA NUMBER: KENR5711-04
WINCH-RIPPER (ATCH)
Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
in neutral and with parking brake set.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
ACCUGRADE AND ATTACHMENT WIRING
VIEW ALL CALLOUTS
* SHOWN WITH LASER RECEIVERS MOUNTED 34
23 1
38 29 2 3
37 27 13 32
30
22 24 4
17
10 33 28
8 5
20 35 16
26
31 19 21
25 18
12 14 15
36 11
6 7 9
GPS RECEIVER
CAB WIRING - (C) HARNESS, (FC) HARNESS, (R) HARNESS
VIEW ALL CALLOUTS
1
25
32 33
4
31
23
30 B
28 2
10
27 A
29
11
5
22 6 8
7
CASE WIRING - (F) HARNESS AND ELECTRO HYDRAULIC
WIRING - (EH) HARNESS
VIEW ALL CALLOUTS
22 23 27
21
19 26
82 24
29 28
31
20 25
10
8
29 32
34
81
30
65
64
62 63
35 33
CAB WIRING - (CL) OROPS HARNESS, (FP) FUSE PANEL
HARNESS,(FC) FUSE PANEL HARNESS
VIEW ALL CALLOUTS
37
38
39
57
16
40
2
41
71
1 70
42
5
6 4
43 45
44
3
11 FUSE BLOCK WITH COVER REMOVED
ENGINE HYSTAT WIRING - (EN) HARNESS AND ENGINE
WIRING - (E) HARNESS
VIEW ALL CALLOUTS
50 47 77
80 76
78
51
79
J1 CONNECTOR
68
52
J2 CONNECTOR 18
75
56 74
13 17
9 48 73
46
61 66 72
60
53 14
54
15
69 49
67 55
59
58
PLATFORM WIRING - (P) HARNESS
VIEW ALL CALLOUTS
26
24
14
21 13
20
18
16
12
17
19
15

416E Hydraulic PDF

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INTERACTIVE SCHEMATIC

The Bookmarks panel will allow you to

Click on any text that is BLUE and underlined.

When only one callout is showing on a machine view this

HOTKEYS (Keyboard Shortcuts)

D3K, D4K and D5K

© 2013 Caterpillar, All Rights Reserved Printed in U.S.A.

Machine locations are repeated for components located close together.

Machine locations are repeated for components located close together.

¹ The is a diagnostic code that indicates which circuit is faulty.

¹ The is a diagnostic code that indicates which circuit is faulty.

Failure Mode Identifiers (FMI)¹

¹ The is a diagnostic code that indicates which circuit is faulty.

Failure Mode Identifiers (FMI)¹

Machine Control System

¹ The is a diagnostic code that indicates which circuit is faulty.

¹ The is a diagnostic code that indicates which circuit is faulty.

5 Current below normal or open circuit. CB 2 Lost Beam, Check Setup

6 Current above normal or grounded circuit. CB 3 Calibration Failure, Check Setup

8 Abnormal frequency, pulse width, or period. CB 5 Calibration Failure, Restart

9 Abnormal update. CB 6 Wrong Blade Motion, Check Valve Hardware

10 Abnormal rate of change. CB 7 Calibration Failure, Restart

11 Failure mode not identifiable. CB 8 No Blade Movement, Check Valve Hardware

12 Bad device or component. CB 9 Calibration Failure, Restart

13 Out of calibration. CB 10 Set Limits Fault, Restart

14 Parameter failures. CB 11 Low Voltage, Service

15 Parameter failures. CB 12 System Hours Lost, Continue

16 Parameter not available. CB 13 Valve Calibration Lost, Recalibrate

17 Module not responding. CB 14 Memory Error, Recalibrate Valves

18 Sensor supply fault. CB 15 Memory Fault, Service

20 Parameter failures. CB 17 CAN Network Failure, Service

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Pressure Temperature Level Flow Circuit Breaker

Symbols and Definitions

Harness and Wire Symbols

EROPS ROOF R-C5

LH RR FLOOD LAMP ATCH

709-FC1 OR-18 507-P174 WH-18 6

CASE (15) SNSR PRESS. WN

I (64) LH DOOR WSHR PUMP

(ATCH) 10 184-CL108 BU-14 200-CL77 BK-12 202-EN32 BK-18 61

J994-CL14 GY-18 195-CL105 YL-18

BKR SPARE 30A

(32) LH DOOR WIPER MOT

* SHOWN WITH LASER RECEIVERS MOUNTED 34

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