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Sucker Rods

Products General Catalogue


Tenaris
Tenaris is the leading global manufacturer and supplier of
tubular products and services used in the drilling, completion
and production of oil and gas and a leading supplier of tubular
products and services used in process and power plants and in
specialized industrial and automotive applications.

Through our integrated global network of manufacturing,


R&D and service facilities, we work with our customers to
meet their needs for the timely supply of high performance
products in increasingly complex operating environments.

Aberdeen

Nisku
Coseley
AlgomaTubes
Prudential Silcotub
Dartmouth Dalmine Almaty

Louisville
Bakersfield Hickman NKKTubes
Conroe Counce
Cedar Springs
Westwego

Dammam
Poza Rica Tamsa
Guadalajara
Mexico City Dos Bocas Maharashtra

Puerto La Cruz
TuboCaribe Tavsa Kuala Lumpur
Barrancabermeja Warri
Lagos
Batam

SPIJ

Lima Darwin

Broome
Rio das Ostras Dampier
Confab

Santiago Perth
Siderca
Villa Mercedes Siat

Manufacturing Centers Service Centers


R&D Centers Commercial Offices
Sucker Rods Production Centers

2 Tenaris
! Research and Development Center in Argentina. Tenaris also has R&D
Centers in Mexico, Italy, Japan and the United States.

API and High-


Strength Rods
Full-Integrated Both the API and the high-strength sucker rod lines
are manufactured by means of a rigorous quality

Manufacturing assurance system that complies with ISO 9001:2000


and API Q1 standards.

Process Both API and high strength


sucker rods are manufactured
Once the rods have been
thermally treated, they
Tenaris is the only company in the world that from high-quality steel bars. undergo a shot pinning
manufactures sucker rods and couplings in a fully During the manufacturing process that compresses the
integrated way. In its plants in Argentina and Brazil, process all of the rods are external fibres thereby
it develops special products for each type of need. straightened and inspected improving fatigue resistance.
superficially over their entire Before machining, the rod
From the production of steel as raw material to the production length by a set of Non ends are inspected on a bench.
of the sucker rods, the entire process takes place in Tenaris’ Destructive Testing (NDT)
plants. Within these plants, Tenaris produces the entire line of equipment that verifies the Machining and threading
API sucker rods, progressive cavity pumping (PCPRod®) rods presence of transversal and processes are performed in
and its range of premium connection products. They efficiently longitudinal defects, if any, in state-of-the-art CNC
respond to extreme conditions such as high loads, corrosive accordance with API criteria. (Computerized Numeric
environments and applications where tubing-rod friction Internal US (ultrasonic) tests Control) equipment which
control is required. are also performed. allows an excellent surface
finish on the joint seals.
During the forging process,
the rod ends are heated in Threads are obtained by
induction furnaces, so that means of cold rolling to
the ends can then be shaped ensure greater fatigue
in successive forging passes. resistance. Finally, before
This ensures optimal fatigue packaging, the rods are
" Sucker Rods Rolling Plant. San Luis. Argentina. resistance of the forged zone. protected with an
oil-soluble paint that prevents
After being inspected they are the oxidation during
thermally treated over their transport and storage.
entire length in specially
designed furnaces to obtain
uniform mechanical and
metallurgical properties
throughout the rod. The
high-strength rods undergo
different thermal treatments,
depending on the desired
grade, in order to obtain the
specified metallographic
structure and mechanical
properties.

Sucker Rods 3
! Rods and accessories. ! Quality control with ! Field technical assistance
API gauges. service.

API Rods
Rods with different Grade C Rod Grade D Carbon Rod Grade D Alloy Rod
steel grades are used Designed for wells with Designed for wells with Designed for moderate to
depending on the type low and medium loads, moderate loads, non- high loads in non-corrosive
of load and the corrosion non-corrosive or effectively corrosive or effectively or effectively inhibited
level in the wells. inhibited. Manufactured in inhibited. Manufactured in wells. Manufactured in AISI
1530 Mod. steel. 1530 Mod. Micro alloy steel. 4142 steel.

Grade K Rod Grade KD Special Rod Grade D Special Rod


Designed for low and (Critical Service) Designed for wells with high
medium loads in corrosive Designed for wells with high and moderate loads and
wells where inhibiting is and moderate loads and for corrosive wells where
recommended. Manufactured for corrosive wells where inhibiting is recommended.
in AISI 4621 Mod. steel. inhibiting is recommended. Manufactured in AISI 4330
Manufactured in AISI 4320 Mod. steel.
Mod. steel.

MECHANICAL PROPERTIES AND CHEMICAL COMPOSITION

API GRADES PROPIETARY GRADES


GRADE C GRADE K GRADE D HIGH-STRENGTH RODS
C K D CARBON D ALLOY KD SPECIAL D SPECIAL PLUS UHS - NR MMS - NR
Steel 1530 M 4621 M 1530 M 4142 M 4320 M 4330 M 1530 M 4330 M 4138 M
C 0.31-0.36 0.18-0.25 0.31-0.36 0.40-0.45 0.18-0.25 0.30-0.37 0.31-0.36 0.30-0.37 0.38-0.43
Mn 1.40-1.60 0.70-1.00 1.40-1.60 0.75-1.00 0.80-1.00 0.70-0.95 1.40-1.60 0.70-0.95 1.10-1.40
S 0.025 Mx. 0.025 Mx. 0.025 Mx. 0.025 Mx. 0.025 Mx. 0.025 Mx. 0.025 Mx. 0.025 Mx. 0.025 Mx.
P 0.025 Mx. 0.025 Mx. 0.025 Mx. 0.025 Mx. 0.025 Mx. 0.025 Mx. 0.025 Mx. 0.025 Mx. 0.025 Mx.
Si 0.25-0.40 0.15-0.30 0.25-0.40 0.15-0.35 0.15-0.35 0.15-0.35 0.25-0.40 0.15-0.35 0.20-0.40
Ni 0.15 Mx 1.65-2.00 0.15 Mx 0.25 Mx 1.15-1.50 1.65-2.00 0.15 Mx 1.65-2.00 0.30 Mx
Cr 0.2 Mx 0.3 Mx 0.2 Mx 0.80-1.10 0.70-0.90 0.80-1.10 0.2 Mx 0.80-1.10 0.50-0.90
Mo 0.05 Mx 0.20-0.30 0.05 Mx 0.15-0.25 0.20-0.30 0.20-0.30 0.05 Mx 0.20-0.30 0.25-0.35
V 0.10-0.15 – 0.10-0.15 – 0.03-0.07 0.035-0.100 0.10-0.15 0.035-0.100 0.04-0.07
Nb – – – – – – – – 0.025-0.045
Al 0.01-0.04 0.01-0.04 0.01-0.04 0.01-0.04 0.01-0.05 0.01-0.06 0.01-0.04 0.01-0.06 0.01-0.07
Cu 0.25 Mx 0.25 Mx 0.25 Mx 0.25 Mx 0.25 Mx 0.25 Mx 0.25 Mx 0.25 Mx 0.25 Mx
MECHANICAL PROPERTIES
YS (Ksi) 60 Min. 60 Min. 85 Min. 100* 100* 100* 115 Min. 115 Min. 115 Min.
UTS (Ksi) 90-115 90-115 115-140 120-140 120-140 125-140 140-160 140-160 138-155
HEAT TREATMENT
Normalized Normalized Normalized Normalized Normalized Normalized Normalized Normalized Normalized
Tempered Forced cooling Tempered Tempered Tempered Surf. quenched Tempered Tempered

The values appearing in this brochure are reference values and Tenaris reserves the right to modify them, according to internal specifications without prior notice.

*Typical value. Tenaris guarantees an 85 ksi minimum yield strength as specified in API 11B Specs.

4 Tenaris
High-Strength
Sucker Rods
Greater mechanical strength: used for deep wells
and/or high loads.
! Full scale testing lab. Campana, Argentina.
Tenaris has a line of high-mechanical-strength rods with three
different options to suit different service conditions.

Ultra High-Strength (UHS-NR) Sucker Rods Plus Rods High-Strength Sucker Rods,
The UHS-NR sucker rods is one of the alternatives available, The Plus sucker rod is Critical Service (MMS-NR)
manufactured in AISI 4330 Mod. alloy steel. Its mechanical another alternative for high This product is manufactured
properties are obtained through a normalized and tempered loads. This product undergoes in a specially developed steel
heat treatment, which allows the rod to reach flow and an induction-based surface- to provide the required high
breaking properties above the API standards. Due to its greater tempering heat treatment. mechanical strength, but
fatigue resistance, it can reliably increase the extraction depths This process generates a reducing susceptibility to
and flow rates. binary structure where the hydrogen-induced embrittle-
external surface is quenched ment (SSC – Sulphide Stress
It is recommended for non-corrosive wells with very high loads. whereas the core remains Cracking). This is a pheno-
untempered. menon increasingly present
in wells under secondary
Since the external layer has recovery by means of water
lower density (martensite) injection. It is a chromium-
than the core, a permanent molybdenum alloy steel that
state of compression is contains no nickel. Its heat
produced in the periphery, treatment is normalized and
Maximum Stress (ksi) which is the determining tempered.
factor for high fatigue
resistance. It is recommended for
services in deep wells with
It is recommended for high loads, and inhibiting
services in deep wells with is recommended to improve
high flow rates effectively its performance.
inhibited.

Minimum Stress (ksi)

Sucker Rods 5
! Joints with a contact surface with special roughness
and perpendicularity.

Accessories
A broad range of products of the highest quality
to complete the pumping string.

API Couplings: Coupling machining is High-Strength Couplings


T and Spray Metal performed in modern CNC (UHS)
The couplings are manufac- (Computerized Numeric This product was developed
tured from seamless steel Control) lathes for both to address customers’ need to
pipes produced by Tenaris. types of product. solve the growing problem
The T and Spray Metal (SM) caused by fatigue breaking in
couplings combine the steel The entire line of class T, couplings, mainly in wells
quality with the cold-rolled Spray Metal, combination using high-strength rods or in
thread, which gives them couplings (cross over wells using reduced diameter
greater fatigue resistance. couplings) and polished rod SH (slim hole) couplings.
and sinker bar couplings are
Spray Metal is a superficial produced in reduced SH The couplings are manufactu-
hardening process in which a (slim hole) diameters as well red from alloy steels with
nickel, chrome, boron and as in the normal FS (full size) quenching and tempering
silicon based powder is diameter. heat treatment. Their design
applied on the base metal and allows them to withstand
later melted, resulting in a Pony Rods high loads during well service.
hard, dense and uniform In compliance with the same
surface with a very low quality requirements They are recommended in
friction coefficient and high applicable to the rods, pony combination with any high-
corrosion resistance. rods measuring 1, 2, 4, 6, 8, strength or Grade D sucker
and 12 feet are available rods, working under very high
for each steel grade and load conditions.
diameter. Other lengths are
also manufactured in
accordance with customers’
specifications.

6 Tenaris
! Sinker bars. ! Polished rods.

Special Products
Special solutions to increase rod string life
and performance.

Rod Guides Sinker Bars Polished Rods


Tenaris has a wide range of rod guides and materials for both, This product is necessary in Tenaris offers several types
rod pumping and PCP. Tenaris offers different materials order to maintain an optimi- of low- and medium- alloy
adaptable to different fluid conditions, as well as to high or low zed string design, so as to steel polished rods with an
bottom-hole temperatures. These guides are injected directly on avoid premature failures in excellent surface finish to
the rods, which impart a high degree of separation resistance, the installation. It is very ensure the proper seal in the
reducing the probability of displacement and thus becoming a effective for reducing failures stuffing box.
true protection for the tubing and for the rod itself. in the rod body, pins and
coupling, which occur due to For corrosive services,
It has been proved that their use in wells significantly increases the the effect of compression stainless steels in the AISI 304
life of the tubing and of the rods, reducing wear with a consequent and buckling in the string. and 316 series are available,
reduction in repair interventions and other operating costs. as well as steels with hard
The sinker bars are located chrome and Spray Metal
Combined with the use of rod rotators, they also allow effective at the end of the string, coatings. Their alternatives
paraffin control. above the pump, to keep it are manufactured in various
fully subjected to tensile lengths and diameters of
loads during the pumping 1 1/4” and 1 1/2”, according
cycle. This minimizes the to customer’s specifications.
compression generated on
the rods during the pumping
downstroke.

They are manufactured in


compliance with the API
standard in diameters from
1 1/4” to 2” in steels at the
customer’s request, with
breaking strengths of 65,000
! Guides for PCP at low ! Guides for beam pumping psi or 90,000 psi. A proprietary
temperatures. at high temperatures. design alternative is also
available in 1 1/8” with a
7/8” pin, for wells with 2 7/8”
tubing, pumping high
flow rates.

# Molded on rod guide. Its geometry


reduces load losses and maximizes
friction protection.

Sucker Rods 7
www.tenaris.com

SUCKER RODS

Argentina Mexico
Alejandro De la Serna Eduardo I. Martínez Albarrán
(011) 4018 2582 tel (54) 229 989 4431 tel
(011) 4018 9280 fax (54) 229 989 1119 fax
adelaserna@tenaris.com ealbarran@tamsa.com.mx
Brazil United States
Robson Silva Fernando Labaronne
55 (12) 3644 9614 tel (1) 713 585 3089 tel
55 (12) 3644 9027 fax (1) 713 767 4444 fax
rosilva@confab.com.br flabaronne@tenaris.com
Canada Venezuela
Juan Pablo Martín José Jaime García
(1) 403 2670347 tel (58) 212 600 3999 tel
(1) 403 2670351 fax (58) 212 600 3691 fax
jpmartin@tenaris.com jgarcia@tenaris.com
Colombia Other countries
Ramiro Esquiroz Ezequiel Fernández
(57) 1 321 1010 ext 4431 tel (54) 3489 5353 tel
(57) 1 321 1103 fax (54) 3489 5366 fax
resquiroz@tenaris.com efernandez@tenaris.com

Version 07 / May 2009 Tenaris Marketing Communications

Tenaris and its member companies have produced this catalogue for general information only. Tenaris does not assume any responsibility or liability for any loss, damage, injury resulting from the
use of information and data herein. Warranties, indemnities and any other obligations will result only from the respective contracts of license or sale, as the case may be. Please contact a Tenaris
representative for more complete information, and for information on other Tenaris products not shown here which are also available upon request. © Tenaris 2009. All rights reserved.

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