880

GND GR1
24V
2 a štíta grijača lemilice 1N4148 48W
od prekida termosenzora
R2 D1-prespojiti < ^ L |m
R5 GG
С1 100K R 1 -1 K 2
100K[ GN Ľ
R3/1K R4/100K 220uF/16V
/í
Type K Thermocouple TR1
NiCr-Ni R6/100K TIC206D
(cca 40uV/C) IC/B
LM358
+ Tp+ IC/A
LM358
< - R7/10K

?p- J R9/100K
FUSE
Baždarenje D2-presooíiti 200mA
(450C - 1.98V) ♦12V
P1/10K
'1 8 V 2 A 220/AC
R12
270R/1W
■ C2
Regulacija
220uF/16V TR/50W
temperature

3HEATER Grejac 1 2 R o m a !!!

5HEATER
2 ESD
1 THERMOCOUPLE +
4 THERMOCOUPLE -
Diode obeležene se * su
katóde!!!

H A K K O , Luckey, Gardak

Za stelcvanje te m p era tu re m eri se otpornost term o

c R para na sobnoj te m p era tu ri term o par treba da ima oko
27 1.7 1,4 do 1,7R kako tem p eratura raste m enja se i otpornost
200 42 term o para!!!

225 50 Tabela m erenja preu2eta odavde:

Kabal od lemilice
Type K Thermocouplc 250 56.5
(SOLOMON. GORDAK. QUICK ..) 275 63.3 h ttp ://e lc o .c rs n d o o .c o m /w o rd p re s s /ta g /c o n tra lle r/

300 69.3
325 74.8
350 80.6
375 84.6
400 90.6
425 95.8
HAKKO sensor
 Zaštita grijača lemilice
od prekida termosenzora

R3 / 1 K

Type K Thermocouple
NiCr-Ni GND
(cca 4 0 uV/C)
í Tp+
f 7/10K
R
Tp-
GND

R 11/2 .2 K
+12V|— O----O

TR/5 0 W
GND GND GND GND GND

PROJECT Nr: 28
w w w .kesatnet.m e

NAME:

ANALOG SOLDERING
KesatNet STATION
Type K Thermocouple

Electronic Praktikum Group I DÁTE: DESIGN:

Pljevlja - Montenegro 21.12.2012. Kemal & AlijaDervič Nr.P28/oi
 PCB U RAZMJERI 1:1, SPREMAN ZA ŠTAMPU

220VAC

w w w .kesatnet.m e

NAM E:

ANALOG SOLDERING
Kesal Net STATION
Type K Thermocouple

Electronic Praktikum Group DÁTE: DESIGN:

Pljevlja - Montenegro 21.12.2012. Kemal & Alija Dervič Nr. P28/02
CN6

[ћООстДОаз&а&да
 НАККО 936 - Schematic
Rendered by: Tom Hammond - N0SS 26 MAR 2011 v1.7

MAIN PC B O A R D

IC1
TRIAC DRIVER

.0 1 /25v

NEC* pPC1701C
VREF Z e ro V o lt S w itch
ľ01/25V

TEIVP
CTRL
5K0 VREF
A L P S RK09L IC2C
1140A65 5K : NEC HPC324A
(502B) LINEAR
L o -P w r Q uad O pA m p
U1C

Л Л А

1N4148
LM324

VREF

rAA'?
LM 324

m etal fllrr

VREF

Q1 T1
N EC A C 05D T7
C AL 300
5A TRIAC T
CTRL

SOLDERIN G IC2D
IRON PLUG LM324
SLEEVE GND HANDSET
SOCKET

HEATER SO LDERING IRON/CHASSIS GND

PIN S,

H ANDSET
TIP GND
CHASSIS POWER
120VAC 2A GND Č XFIVR

CHASSIS
GND .01/25V
A C O N /O FF PC B O A R D 120VAC 24VAC

NEUT

C HASSIS GND
НАККО 936 TEMPERATURE-CONTROLLED
SOLDERING STATI O N PC BOARD LAYOUT
Rendered by: Tom Hammond, N 0SS 26 MAR 2011 v1.7

PC BOARD AS VIEWED FROM THE COPPER (SOLDER) SIDE

НАККО 936 TEMPERATURE-CONTROLLED
SOLDERING STATI O N PC BOARD LAYOUT
Rendered by: Tom Hammond, N 0SS 26 MAR 2011 v1.7

PC BOARD AS VIEWED FROM THE COMPONENT SIDE

TEMP CONTROL POT = ALPS RK09L1140A65 5K (502B) LINEAR

НАККО 936 TEMPERATURE-CONTROLLED
SOLDERING STATI O N PC BOARD LAYOUT
Rendered by: Tom Hammond, N 0SS 26 MAR 2011 v1.7

PC BOARD AS VIEWED FROM THE COMPONENT SIDE

TEMP CONTROL POT = ALPS RK09L1140A65 5K (502B) LINEAR

НАККО 936 TEMPERATURE-CONTROLLED
SOLDERING STATI O N PC BOARD LAYOUT
Rendered by: Tom Hammond, N 0SS 26 MAR 2011 v1.7

PC BOARD AS VIEWED FROM THE COMPONENT SIDE

AC05D 24VAC
B1081 INPUT
□
1N4148!
A N4148 C1701C

oi 03

WWW

220uF
50v

300

390 1%

TEMP CONTROL POT = ALPS RK09L1140A65 5K (502B) LINEAR

НАККО 936-х PC Board Parts List
C1 220uF 50V
C2 47uF 1SV
C3 47uF 16V
C4 0.01 (103) 50V Ceramic
C5 0.01 (104) 25V Ceramic
C6 0.01 (104) 25V Ceramic
C7 0.1 (104) 25V Ceramic
C8, C10-C13 n/a
C9 0.01 (104) 25V Ceramic
D1 4N4148 Small Sig Sil, or similar
D2 4N4148 Small Sig Sil, or similar
D3 1N4001, or 50VDC (or higher) @ 1A
IC1 NEC* pPC1701C, Zero Volt Switch
IC2 NEC* pPC324A, Lo-Pwr Quad OpAmp
Q1 NEC AC05D 5ATriac
R1 360 2W 5% metal film
R2 1.8k 1/4w 5% carbon film
R3 15k 1/4w 5% carbon film
R4 330 1/4w 5% carbon film
R5 1.0k 1/4W 1% metal film
R6 27.Ok 1/4W1% metal film
R7 5.11 k 1/4w 1% metal film
R8 390 1/4w 1% metal film
R9 66.5k 1/4w 1% metal film
R10 680 1/4w 5% carbon film
R11 180.0k 1/4W 1% metal film
R12 130.0k 1/4W 1% metal film
R13 100k 1/4w 5% carbon film
R14 1k 1/4W 5% carbon film
R15 24k 1/4w 5% carbon film
R16 12k 1/4w 5% carbon film
R17 1M 1/4w 5% carbon film
ZD1 5.1Vz500mW, 5.4Vz (measured)
ZD2 5.1Vz 500mW, 5.2Vz (measured)
PVR1 TEMP ADJ POT - ALPS RK09L1140A65 5K
(502B) LINEAR
VR2 CAL TEMP POT - Boumes 3362P-1-501LF,
see note below

* NOTE: NEC, is now part of Renesas Electronics Corp.

CAL TEMP CTRL

NOTE: In the 936, the CAL TEMP pot is 300 Ohms, however
we were unable to find a pot in this physical format rated at
300 Ohms, so a 500 Ohm device has been specified as a
suitable substitute.
С1
220u
50V

R1
360/2W
D3
1H4007

O
Notes

1. Ali capacitors rated 50V or better

2. Ali diodes 1N4148 unless otherwise stated
3. All resistors 5% 1{2W metal film
4.
5.
Thetmistor sensor inside soldering iron element
R8 may require adjustment due to variations in TH1 (2k7 - 6 k 8 )
Analog Soldering Iron Controller
6. Voltage on TP1 is directly proportional to iron temperature
7. Soldering iron handpiece is clone version of Hakko 307
8. Pin 3 of J2 is connected to tip/sleeve metal inside iron

A e C u t