Sei sulla pagina 1di 9

Anthraquinone 1

Anthraquinone
Axel Vogel, Bayer AG, Leverkusen, Federal Republic of Germany

1. Introduction . . . . . . . . . . . . . . . . . 1 3.5. Styrene Process . . . . . . . . . . . . . . . 6


2. Properties . . . . . . . . . . . . . . . . . . 1 3.6. Environmental Considerations . . . . . 7
3. Production . . . . . . . . . . . . . . . . . . 3 4. Purification, Quality Requirements,
3.1. Oxidation of Anthracene with and Analysis . . . . . . . . . . . . . . . . . 7
Chromic Acid . . . . . . . . . . . . . . . . 4 5. Uses . . . . . . . . . . . . . . . . . . . . . . 7
3.2. Vapor-Phase Oxidation of Anthracene 6. Economic Aspects . . . . . . . . . . . . . 8
with Air . . . . . . . . . . . . . . . . . . . . 4 7. Toxicology . . . . . . . . . . . . . . . . . . 8
3.3. Naphthalene Process . . . . . . . . . . . 5 8. References . . . . . . . . . . . . . . . . . . 8
3.4. Synthesis from Phthalic Anhydride
and Benzene . . . . . . . . . . . . . . . . . 6

1. Introduction Since 1970, the industrial chemistry of


anthraquinone has been undergoing a revolu-
Anthraquinone [84-65-1] is the parent com- tion worldwide. Initiated by a growing short-
pound for a large palette of anthraquinone dyes age of anthracene accompanied by an increas-
and so is the most important starting material in ing demand, new procedures of synthesis us-
their production. Furthermore, anthraquinone is ing naphthalene or styrene as starting materi-
gaining importance as a catalyst in the pulping als were developed. Moreover, further process-
of wood. ing of anthraquinone is changing; α-substituted
anthraquinones should no longer be prepared by
mercury-catalyzed sulfonation but by new nitra-
tion procedures.
A completely new use for anthraquinone was
established by Holton in 1977, when he dis-
covered the catalytic effect of anthraquinone on
In 1835, anthraquinone was prepared for the the alkaline pulping of wood. This branch of
first time by Laurent, via oxidation of anthra- anthraquinone chemistry is experiencing a rapid
cene, which at first went largely unnoticed. Its development and has good chances of outdis-
special importance for the dye industry was rec- tancing the needs of the dye industry. The de-
ognized only in 1868 when Graebe and Lieber- mand for anthraquinone has risen continuously
mann prepared anthracene from alizarin (1,2- since 1870. At present the annual demand is
dihydroxyanthraquinone) and, in turn, alizarin ≈ 30 000 t.
via anthraquinone. This laid the groundwork for
the synthesis route of this – at the time – im-
portant dye. Since then, science and technology 2. Properties
have extended the chemistry of anthraquinone
swiftly, first by the discovery of new mordant Physical Properties. Anthraquinone [84-65-1],
dyes and acid dyes, later by the introduction of C14 H8 O2 , M r 208.20, mp 287 ◦ C, bp 377 ◦ C,
vat dyes and disperse dyes, and, since 1950, by crystallizes as thin, light yellow to pale yellow
the anthraquinone reactive dyes. At the same needles; it is almost colorless if finely divided, as
time, anthraquinone chemistry has acted as a when precipitated from sulfuric acid. The faint
stimulus for the rapid extension of the produc- colors of the crystals are effected strongly by the
tion processes of chemicals, such as oleum and granular structure and in commercial products
chlorine. often are covered up by trace impurities.

c 2005 Wiley-VCH Verlag GmbH & Co. KGaA, Weinheim


10.1002/14356007.a02 347
2 Anthraquinone

Crystallographic class: monoclinic, space Chemical Properties. Anthraquinone ex-


group P 21 /a. Dimensions of the unit cell: hibits an extraordinary thermal stability, even
a = 1.583 nm, b = 0.397 nm, c = 0.789 nm, in the presence of oxidizing agents. Therefore
β = 102.5 it can be prepared by oxidizing anthracene in
Density of the crystals at 20 ◦ C: 1.438 g/cm3 , of the vapor phase. A yield of 90 % is obtained if
the melt (at 293 ◦ C): 1.067 g/cm3 conversion is complete.
Vapor pressure: 10.0 kPa at 286 ◦ C, 20.0 kPa at Anthraquinone is attacked by oxidizing
300 ◦ C, 48.0 kPa at 340 ◦ C agents only under vigorous conditions. For ex-
Molar heat capacity at constant pressure cp ample, it can be converted to alizarin by fusion
(solid) 265 J mol−1 K−1 with sodium hydroxide and sodium chlorate.
Enthalpy of formation −179 kJ/mol Anthraquinone can be converted to the poly-
Enthalpy of combustion at 25 ◦ C: 6449 kJ/mol hydroxyanthraquinones alizarin, quinizarin, an-
Melting enthalpy at 287 ◦ C: 32.57 kJ/mol thrarufin, and purpurine (→ Anthraquinone
Flash point 185 ◦ C Dyes and Intermediates, Chap. 2.6.) by oxida-
tion with concentrated sulfuric acid in the pres-
The UV spectrum exhibits four bands – ence of boric acid, persulfates, or metaarsenic
251 nm (εmax 54000), 279 nm (εmax 17600), acid at temperatures generally above 200 ◦ C.
321 nm (εmax 4800), and 377 nm (εmax 110) – The oxidation can be carried out with oleum at a
each with pronounced vibrational structure. Un- lower temperature that depends on the SO3 con-
like solutions of anthracene, most solutions of tent. Under the usual conditions, concentrated
anthraquinone do not show fluorescence. The nitric acid does not oxidize anthraquinone, ni-
IR spectrum has very few bands (characteris- tration taking place instead. Several mixtures of
tic bands at ν C→O = 1680 cm−1 ) because of the anthraquinone with 94 – 100 % nitric acid with
high symmetry of the compound. specific anthraquinone concentrations are explo-
Anthraquinone is sublimed easily without sive.
decomposition, a property exploited industrially On the other hand, anthraquinone can be re-
for purification. duced easily by ordinary reducing agents or
Anthraquinone is practically insoluble in wa- by hydrogen in the presence of a catalyst. The
ter (0.006 g/L at 50 ◦ C) and nearly insoluble to standard potential (in aqueous ethanolic hydro-
sparingly soluble in organic solvents at room chloric acid) for the anthraquinone–anthra-
temperature. However, solubility in organic sol- hydroquinone equilibrium is only 0.155 V. Es-
vents increases with temperature (in ethanol pecially the quinone nucleus is reduced. Sodium
0.05 g per 100 g ethanol dissolves at 18 ◦ C, hyposulfite in alkaline solution reduces anthra-
2.25 g per 100 g at 78 ◦ C; in toluene 0.19 g per quinone to a blood-red sodium salt of anthra-
100 g toluene at 15 ◦ C, 2.56 g at 100 ◦ C). There- hydroquinone, which rearranges to its tau-
fore anthraquinone generally can be recrystal- tomer oxanthrone (9-keto-10-hydroxy-9,10-di-
lized from high-boiling solvents, particularly hydroanthracene) in acidic solution. More vig-
from the polar solvents pyridine, aniline, nitro- orous reduction (tin – hydrochloric acid or cat-
benzene, formamide, or dimethylformamide. alytic hydrogenation at high pressure or high
Anthraquinone dissolves in 90 % sulfuric acid temperature) leads to anthrone (2) [90-44-8] ,
giving a yellow to orange solution, and in oleum which is in equilibrium with its tautomer anthrol
(20 % SO3 ), giving a red solution. It can be (3) (9-hydroxyanthracene) [529-86-2] , and then
precipitated from these solutions in a finely di- to anthracene and hydroanthracene.
vided form by dilution with water. The solubil-
ity increases with the concentration of the sul-
furic acid. Anthraquinone behaves similarly in
hydrofluoric acid; however, the solubility in al-
most 100 % phosphoric acid is relatively small.
Anthraquinone can form explosive dust mix-
tures with air. Friction causes anthraquinone to
become electrostatically charged. If zinc or sodium hydroxide is used, dianthra-
nol is obtained via dimerization.
Anthraquinone 3

The reduction can be restricted to the two by recrystallization and, if necessary, by distil-
outer nuclei by choice of reaction conditions. lation; likewise it is processed directly to crude
1,2,3,4-Tetrahydroanthraquinone [28758-94-3] 1-aminoanthraquinone [82-45-1] , which is then
or octahydroanthraquinone [23585-26-4] can be purified by distillation.
obtained. Reactions of anthraquinone with the 1,5- and 1,8-dinitroanthraquinone are pre-
usual ketone reagents take place with great dif- pared by exhaustive nitration of anthraquinone
ficulty or not at all. in excess, nearly anhydrous mixed acid. Pure
If anthraquinone is heated with glycerol, 1,5-dinitroanthraquinone [82-35-9] and 1,8-di-
iron powder, and sulfuric acid, condensation nitroanthraquinone [129-39-5] are obtained by
takes place at positions 1 and 9, provid- recrystallizing the crude dinitroanthraquinone
ing the commercially important benzanthrone mixtures from nitrobenzene (→ Anthraquinone
[82-05-3] (→ Anthraquinone Dyes and Interme- Dyes and Intermediates, Chap. 2.4.).
diates, Chap. 2.12.1.).
Chlorine halogenates anthraquinone in
oleum in steps, depending on the proportion 3. Production
used, mainly at the α position. Heating anthra-
quinone with antimony pentachloride or a sim- Processes that are used in the industrial produc-
ilar chlorine-releasing reagent produces chlo- tion of anthraquinone:
rinated products, from monochloro- up to per- 1) Oxidation of anthracene with chromic acid
chloroanthraquinone. 2) Vapor-phase oxidation of anthracene with air
Sulfuric acid or oleum can sulfonate and/or 3) Naphthalene process
hydroxylate anthraquinone. Concentrated sul- 4) Synthesis from phthalic anhydride and ben-
furic acid sulfonates only above 200 ◦ C; usu- zene
ally, anthraquinone is sulfonated with 20 – 45 %
oleum at 140 – 160 ◦ C. The major reaction prod- Anthraquinone is produced from anthracene,
ucts are β-sulfonic acids, i.e., anthraquinone- where this is available from coal tar, either by ox-
2-sulfonic acid [84-48-0] , as well as anthra- idation with chromic acid in 48 % sulfuric acid
quinone-2,6-disulfonic acid [14486-58-9] , and or by oxidation with air in the vapor phase. The
anthraquinone-2,7-disulfonic acid [84-49-1]. In oxidation with chromic acid is competitive, pro-
the presence of mercury, however, the sulfona- vided that the chromium(III) sulfate lye formed
tion takes place almost exclusively at the α po- can be processed to tanning agents. Anthracene
sition, providing anthraquinone-1-sulfonic acid with purity of  94 % is required for both oxi-
[82-49-5] , anthraquinone-1,5-disulfonic acid dation processes; crude anthracene from coal tar
[117-14-6] , and anthraquinone-1,8-disulfonic must be purified by recrystallization.
acid [82-48-4]. About 85 % of world production is based
The nitration of anthraquinone requires vig- on the oxidation of anthracene. Since the mid-
orous conditions, and provides mainly α-nitro- 1970s, anthracene production has fallen continu-
anthraquinones along with 10 – 20 % β-nitro- ously, creating a supply shortage. Therefore, the
and α,β-dinitroanthraquinones. Both mono- complex naphthalene process is gaining in im-
and dinitration take place, so that impure portance. There is an adequate supply of naph-
nitration products are obtained. These can thalene in coal tar. If necessary, additional naph-
be separated into 1-nitroanthraquinone, 1,5-di- thalene can be isolated from the residual oils of
nitroanthraquinone, and 1,8-dinitroanthraquin- gasoline reforming, a process common in the
one only by extensive processing. Trinitration United States.
of anthraquinone does not take place. In the new naphthalene processes developed
1-Nitroanthraquinone [82-34-8] can be pre- in Japan by Kawasaki and in Europe by Bayer
pared by nitrating anthraquinone in mixed acid anthraquinone is synthesized in three steps:
(H2 SO4 -HNO3 ) with excess nitric acid, in Naphthoquinone is prepared by vapor-phase ox-
nearly 30 mol 94 – 98 % nitric acid, or with an al- idation with air. Butadiene is added to this
most stoichiometric amount of the mixed acid in naphthoquinone in a Diels-Alder reaction. The
the presence of chlorinated aliphatic hydrocar- tetrahydroanthraquinone formed is oxydehydro-
bons. The crude 1-nitroanthraquinone is purified genated. In this naphthalene process a significant
4 Anthraquinone

amount of phthalic anhydride byproduct is pro- reaction there should be a small excess of ox-
duced. idizing agent, which is reduced with hydrogen
In the synthesis of anthraquinone from ph- sulfite. The oxidation takes 30 – 36 h [4].
thalic anhydride and benzene approximately The reaction mixture is filtered through a suc-
1.4 t of aluminum chloride and 4 – 6 t of sulfuric tion filter while being stirred, washed, suspended
acid per ton of anthraquinone are used. This pro- with water, and filtered into a chambered rotary
cedure is used in areas where anthracene is not filter. A yield of ≈ 3000 kg of 95 % crude anthra-
available in sufficient amounts from coal tar. It quinone is obtained. The product is dried, or it is
may become important again, as a result of the recrystallized from nitrobenzene, in which case
shortage of anthracene. Phthalic anhydride has the retained water is evaporated first. A purity of
become available at low prices and in sufficient 99 % is achieved.
quantities following the introduction of the eco-
nomical oxidation of naphthalene or o-xylene
with air. 3.2. Vapor-Phase Oxidation of
In the early 1970s another interesting anthra- Anthracene with Air
quinone process was developed by BASF.
Styrene is first dimerized to 1-methyl-3- The vapor-phase oxidation of anthracene with
phenylindane in the presence of an acid catalyst, air was described first by A. Wolf in 1916. The
which is then converted to anthraquinone in the catalysts are similar to those for the oxidation of
vapor phase by oxidation with air. naphthalene or o-xylene to phthalic anhydride:
vanadium compounds, mainly iron vanadate [5]
or vanadic acid doped with substoichiometric
3.1. Oxidation of Anthracene with amounts of alkali metal or alkaline-earth metal
Chromic Acid ions [6].

The classic process of oxidizing anthracene with


chromic acid is still carried out industrially on a
large scale. In combination with the manufacture
of tanning agents this process involves virtually
no expense for the oxidizing agent. The batch
The conversion of the anthracene is nearly
process is still in use.
quantitative. The major byproduct is a small
quantity of phthalic anhydride, which is sepa-
rated easily. The advantage of this procedure is
that it produces anthraquinone of 99 % purity. It
can be converted further without purification.
Details on a plant constructed by Aziendi
Colori Nazionali Affini, Milan, were published
[7]:
Pure, finely pulverized 94 – 95 % anthra- Anthracene is evaporated with a preheated
cene (2600 kg) is pasted with water (9000 kg) air–water vapor mixture, and the gas current is
in a 30000-L mixing vessel. A wetting agent mixed carefully with more air (danger of explo-
is added. For oxidation, portions of 48 % sul- sion!) and led into a catalytic furnace from the
furic acid and 20 % sodium dichromate so- bottom at 325 ◦ C. The catalytic furnace consists
lution are added alternately; the reaction be- of 1400 L of catalyst piled in layers; temperature
gins at 50 – 60 ◦ C. The temperature increases is controlled by tubes in which pressurized water
to 100 – 105 ◦ C but should not be allowed to circulates through these layers. The lower part
increase any further. The temperature is con- of the furnace, where the reaction takes place,
trolled by regulating the amount of reagents is cooled to 390 ◦ C; the upper part is heated to
added. Foaming is severe. A total of 10200 kg of 339 ◦ C. The catalyst consists of iron vanadate
48 % sulfuric acid and 23 500 kg of 20 % sodium prepared from ammonium vanadate and iron(III)
dichromate solution are used. At the end of the chloride. The air flow rate is 2150 m3 /h, each
Anthraquinone 5

cubic meter containing 20 g of 94 % anthracene.


The gases leaving the catalytic furnace first go
through heat exchangers and then through cool-
ing towers, cooling chambers, and dust filters.
The anthraquinone produced has an average pu-
rity of 99.6 %
The iron vanadate catalyst is prepared as fol-
lows [5]: 2.4 kg of red iron(III) oxide is dissolved
by heating it in 9.1 L of 30 % hydrochloric acid,
9.6 L of water, and 120 g of potassium sulfate.
The resulting solution is mixed with a solution of
30.1 kg of ammonium vanadate in 600 L of wa-
ter at 60 ◦ C. The solution is made alkaline with
ammonia and the water evaporated until precip-
itation begins. The pregnant iron vanadate solu- reacted with butadiene in a Diels-Alder reac-
tion is evaporated onto pumice at 110 – 130 ◦ C tion to give 1,4,4 a,10 a-tetrahydroanthraquin-
in a heatable ball mill. The catalyst is calcined one (5). The Diels-Alder product is separated
at 330 – 350 ◦ C. The catalyst should be yellow from unreacted naphthoquinone by extraction
brown but not dark brown. with aqueous alkali, which converts the quinone
After a period of time the activity of the cat- into a water-soluble alkali-metal salt. The or-
alyst falls off, resulting in a decline in the yield ganic phase, which contains naphthoquinone, is
of anthraquinone and an increase in phthalic an- recycled to the first step [10], [11], [17].
hydride. To keep the activity of the catalyst con- In the third step the aqueous tetrahydro-
stant or to reactivate it, a small amount of ammo- anthraquinone solution is reacted with air. The
nia is added to the oxidation air or the exhausted anthraquinone that forms is insoluble in aqueous
catalyst is washed with a dilute alkali solution alkali and can be isolated by filtration. The aque-
[8]. ous alkali is recycled into the tetrahydroanthra-
quinone extraction step [18]. The anthraquinone
can be purified further by vacuum distillation
3.3. Naphthalene Process [9].
Phthalic acid is isolated from the aqueous ph-
The naphthalene process developed by thalic acid solution by crystallization and filtra-
Kawasaki Kasei Chemicals [9] consists of three tion. It is heated to convert it to phthalic acid
steps. In the first step naphthalene is oxidized anhydride. The phthalic acid anhydride can be
in the gas phase with air on a vanadium pentox- further purified by distillation.
ide catalyst to produce the relatively unstable Kawasaki Kasei Chemicals operates a plant
naphthoquinone (4). Large amounts of phthalic based on the naphthalene process that produces
anhydride form at the same time. Because most 3000 t/a. The plant has been in operation since
of the naphthalene reacts, recycling of unreacted 1980.
naphthaline is not necessary [10–13]. In Bayer’s variation of the naphthalene pro-
The hot reaction mixture is precooled in a gas cess, naphthalene is oxidized with a mixture of
cooler and then quenched and washed with wa- air and recycled reaction gas on a vanadium
ter in a tower. The naphthoquinone is obtained pentoxide catalyst to give naphthoquinone, ph-
mixed with phthalic acid anhydride (or phthalic thalic acid anhydride and unreacted naphtha-
acid) as a suspension in water. The naphtho- lene [19–21]. The products of the oxidation
quinone is extracted with an aromatic solvent, along with unreacted naphthalene are quenched
for example xylene or tetrahydroanthraquinone, and condensed into a liquid reaction mixture,
to separate it from the phthalic acid. The small which is reacted without purification with buta-
residue of acid is carefully removed by washing diene [22], [23]. The Diels-Alder product mix-
with dilute alkali [14–16]. ture that contains tetrahydroanthraquinone is re-
In the second step the naphthoquinone is acted with air. The tetrahydroanthraquinone is
6 Anthraquinone

oxydehydrogenated to give anthraquinone. The becomes viscous as hydrogen chloride is con-


naphthalene is removed by distillation [23–25]. tinuously lost, and eventually forms a powder.
The two end products, anthraquinone and ph- During the reaction there is extensive foaming,
thalic acid anhydride, are separated by fractional producing several times the original volume, a
distillation [26]. fact that must be considered when the charge
is measured out. The reaction is complete after
1 mol of hydrogen chloride per mol phthalic an-
3.4. Synthesis from Phthalic Anhydride hydride has been evolved. The reaction product
and Benzene is placed into dilute acid. The precipitated o-
benzoylbenzoic acid is separated, washed, and
In the first step o-benzoylbenzoic acid (6) is pre- dried, providing a yield of more than 95 %.
pared from phthalic anhydride and benzene by Pure o-benzoylbenzoic acid [85-52-9] crys-
a Friedel-Crafts reaction. In the second step the tallizes from water with 1 mol of water of hy-
o-benzoylbenzoic acid is cyclized to anthraquin- dration in triclinic crystals, mp 94 ◦ C. The anhy-
one by heating with concentrated sulfuric acid. drous acid crystallizes from xylene, mp 127 ◦ C.
The primary product of the Friedel-Crafts reac- In the second step it is also possible to start
tion is an aluminum chloride complex of the o- with the aluminum chloride complex formed
benzoylbenzoic acid, which can harden easily to in the first step and cleave 1 mol of hydrogen
form a compact mass in the reaction vessel. Sev- chloride by heating to 200 ◦ C. A good yield
eral methods have been proposed to overcome of anthraquinone is obtained. In practice, how-
this problem. Based on a process described by ever, the condensation of the precipitated dried
G. Heller already in 1906, condensation is car- o-benzoylbenzoic acid with sulfuric acid is pre-
ried out in excess benzene to give yields of more ferred.
than 95 %. Patents issued to Klipstein & Sons The acid is dissolved in three to four times its
and the I. G. Farbenindustrie from 1923 to 1927 weight in 95 – 98 % sulfuric acid and heated to
describe a solvent-free process carried out in ball 115 – 140 ◦ C. The duration of heating depends
mills. The problem posed by the reaction mix- on the quantity and concentration of the sulfuric
ture’s baking can be reduced by adding ethylene acid and on the temperature. After completion
glycol or 1,4-butanediol, which causes a reduc- of the reaction the anthraquinone is precipitated
tion in the necessary excess benzene or makes a with water, filtered, and dried. A portion of the
solvent-free process possible. product also can be obtained in coarsely crystal-
lized form by cooling the sulfuric acid solution
directly. The yield is almost quantitative.
The condensation solution can be used di-
rectly for the manufacture of benzanthrone or
anthraquinonesulfonic acids.

3.5. Styrene Process

This process was developed in pilot by BASF.

Phthalic anhydride, benzene, and aluminum


chloride in a molar ratio of 1 : 1 : 2 are allowed
to react below 45 ◦ C in iron ball mills fitted with
hollow axles for the addition of benzene and the
removal of the hydrogen chloride formed dur-
ing the reaction, or in a vessel equipped with
a strong horizontal agitator, possibly propelled
from the bottom. The reaction mass, which is
heterogeneous at first, liquefies, then gradually
Anthraquinone 7

Styrene dimerizes in the presence of acid cat- At present, a degree of purity of at least 99 %
alysts, such as sulfuric acid [27], [28], phos- is required for the major uses of anthraquin-
phoric acid, or boric acid [29] , yielding pri- one, i.e., production of nitroanthraquinones and
marily 1,3-diphenyl-2-butene, which cyclizes anthraquinonesulfonic acids. A content of 98 –
further on the same catalyst to 1-methyl-3- 99 % is sufficient for use as catalyst in wood
phenylindane [6416-39-3]. The yields obtained pulping. The admission of anthraquinone by the
in this step are 85 – 90 %. U.S. Food & Drug Administration (FDA) as cat-
1-Methyl-3-phenylindane is converted di- alyst in the manufacture of food packing paper
rectly to anthraquinone by oxidation with air in requires a content of at least 98 % [32].
the vapor phase [30]. Today the main method of analyzing the con-
Basically, the same catalysts are used as those tent is gas chromatography: The other com-
employed in the gas-phase oxidation of anthra- ponents and solvents, which are present in
cene with air, i.e., vanadium compounds, pri- ppm quantities, are detected directly. High-pres-
marily vanadium pentoxide in combination with sure liquid chromatography is another suitable
other oxides, such as thallium oxide and anti- method of analysis.
mony oxide [31]. According to the classic analytical processes
Yields of ≈ 77 % are obtained in the oxida- the content is determined (1) by reduction
tion stage. Byproducts are still attached to the to soluble anthrahydroquinone, filtration, back-
precipitated reaction product, and further purifi- oxidation, and weighing out the filtered anthra-
cation is necessary. quinone or (2) by separating the anthraquinone
by column chromatography and analyzing the
eluate by UV spectroscopy.
3.6. Environmental Considerations

Chromium salts should not get into the waste 5. Uses


water from the chromic acid process. The
chromium(III) sulfate lye is disposed of by pro- Anthraquinone serves as the basis for the pro-
cessing it to tanning agents. The anthraquinone duction of a large number of acid and base
must be carefully washed free of chromium with dyes, vat dyes, disperse dyes, and reactive dyes
small amounts of wash water. (→ Anthraquinone Dyes and Intermediates).
In the gas-phase oxidation of anthracene with Anthraquinone-1-sulfonic acid, anthraquin-
air and the naphthalene process, on the other one-2-sulfonic acid, anthraquinone-1,5-di-
hand, the emphasis is placed on purifying the sulfonic acid, and anthraquinone-1,8-disulfonic
large quantity of waste air. acid as well as 1-nitroanthraquinone, 1,5-di-
The production of anthraquinone via the nitroanthraquinone, 1,8-dinitroanthraquinone,
Friedel-Crafts reaction from phthalic anhydride anthrone, and benzanthrone are prepared in the
and benzene is accompanied by a release of first processing step. For environmental reasons
waste water containing 1.4 t of aluminum chlo- the production of anthraquinone-2-sulfonic acid
ride and 4 – 6 t of sulfuric acid per ton of anthra- and anthraquinone-1,5- and anthraquinone-1,8-
quinone. Moreover, carcinogenic benzene must disulfonic acids is being replaced increasingly
be eliminated from the waste air by thermal post- by the production of 1-nitroanthraquinone and
treatment. 1,5- and 1,8-dinitroanthraquinone.
In the second stage of processing, the sul-
fonic or nitro groups generally are replaced by
ammonia, amine, chlorine, alcoholate, pheno-
4. Purification, Quality late, or other nucleophilic agents or are reduced
Requirements, and Analysis to an amino group. Some of the anthraquinone
dyes, however, are prepared from anthraquin-
Anthraquinone is most often purified by recrys- one derivatives. These are synthesized not from
tallization, preferably from nitrobenzene. Other anthraquinone, but from smaller molecules.
purification methods include sublimation or vac- On a small scale, anthraquinone is used in
uum destillation. the manufacture of denaturants to protect seed
8 Anthraquinone

from crows, in the modification of stand oils, to 7. Toxicology


brighten up colophoniy, and in the manufacture
of hydrogen peroxide. Based on present knowledge, anthraquinone, un-
The paper and pulp industry is another like the “emodins” (hydroxyanthraquinone gly-
rapidly expanding market for anthraquinone cosides) from anthraquinone drugs [36], is bio-
[33]. Anthraquinone is a redox catalyst in the logically completely “inert,” i.e., inactive, pre-
production of pulp; the intermediate anthra- sumably as a consequence of its insolubility in
hydroquinone catalyzes the alkaline hydrolysis water and lipids.
of the polymeric lignin. When 0.03 – 0.05 % There is no toxicologic information about
anthraquinone is added, the yield of pulp is in- anthraquinone. Even in the Toxic Substances List
creased 2.5 – 4 % and the cooking time is re- [37] no LD50 is found for anthraquinone. In con-
duced up to 30 % [34]. trast to benzoquinone, which causes severe local
The worldwide production capacity is ade- irritation and is included in the list of occupa-
quate to cover the actual demand for anthraquin- tional hazards because of its damaging effect on
one [35]. the cornea, a fine dust of anthraquinone to which
emulgators were added had no greater effect on
the eyes of rabbits than a talcum suspension, as
6. Economic Aspects was shown in a BASF study.
An MAK value of 10 mg/m3 was recom-
The production capacity for anthraquinone mended [38]; therefore, anthraquinone dust is
worldwide is at present 34000 t/a. About 50 % considered the same as inert dust.
of this capacity is in Western Europe.
The most important manufacturers of anthra-
quinone and their production capacities are 8. References
listed in Table 1.
General References
Table 1. Anthraquinone production capacities [32], [35] 1. Beilstein, VII, 781, VII (1), 407, VII (2), 709,
VII (3), 4059, VII (4), 2556.
Western Europe
Bayer 11000 t/a 2. E. de Barry Barnett: Anthracene and
ICI 2500 t/a Anthraquinone, Baillière, Tindall & Co.,
Ciba-Geigy 2200 t/a London 1921.
ACNA 1000 t/a
Ugine Kuhlmann 3. J. Houben: Das Anthracen und die
800 t/a Anthrachinone, Thieme Verlag, Leipzig 1929.
L. B. Holliday
200 t/a
Yorkshire Chem. 200 t/a Specific References
4. Fiat Final Rep. no. 1313, vol. 2, p. 19.
17900 t/a
United States 5. Fiat Final Rep. no. 1313, vol. 1, p. 332.
Toms River Chem. 1500 t/a 6. Ciba, DE 1016694, 1954.
American Cyanamid 400 t/a 7. Bios Misc. Rep. no. 104.
1900 t/a
8. Ciba, DE 1020617, 1954.
Japan 9. Kawasaki Kasei Chemicals Ltd., Research and
Kawasaki Kasei 3000 t/a Development in Japan awarded the Okochi
Nihon Joryn Kogyo 2000 t/a
Memorial Price, 1980, Okochi Memorial
5000 t/a Foundation.
Eastern Europe 10. Kawasaki, JP 5108256, 1974.
USSR 2600 t/a 11. Kawasaki, JP 5108257, 1974.
Poland 1800 t/a
Czechoslovakia 1200 t/a 12. Kawasaki, JP 5322559, 1978.
13. Kawasaki, DE 3033341, 1980.
5600 t/a 14. Kawasaki, JP 5251356, 1975.
Other Countries
Indian Dyestuff 3000 t/a
15. Kawasaki, GB 2039897, 1978.
Amar Dye (India) 250 t/a 16. Kawasaki, JP 5422246, 1979.
China 400 t/a 17. Kawasaki, US 4412954, 1981.
18. Kawasaki, JP 5652434, 1981.
3650 t/a
Worldwide 34050 t/a 19. Bayer, DE 2532422, 1975.
Anthraquinone 9

20. Bayer, DE 2453232, 1974. 31. BASF, DE 2135421, 1971.


21. Bayer, DE 2532365, 1975. 32. A. Budzinski, Chem. Ind. (Düsseldorf) 33
22. Bayer, DE 2532388, 1975. (1981) 332.
23. Bayer, DE 2218316, 1972. 33. H. H. Holton, Pulp Pap. Can. 78 (1977) 10.
24. Bayer, DE 2245555, 1972. 34. G. Gellerstedt, Kem. Tidskr. 58 (1979) no. 2.
25. Bayer, US 4284576, 1975. 35. Eur. Chem. 1984, no. 27, 429.
26. Bayer, DE 2532450, 1975. 36. H. Auterhoff, Arzneim. Forsch. 3 (1953) 23.
27. J. Risi, D. Gauvin, Can. J. Res. Sect. B. 14 37. US-Department of Health; Toxic Substances
(1936) 255. List, Nat. Instit. for Occup. Safety and Health,
28. P. E. Spoerri, M. J. Rosen, J. Am. Chem. Soc.
Rockville, Maryland 1972.
72 (1950) 4918.
38. V. H. Volodishenko, Biol. Abstr. 53 (1972)
29. BASF, DE 2064099, 1970.
no. 63983.
30. BASF, DE 1934063, 1969.

Potrebbero piacerti anche