Tanque B.cw7

DMV Ingenieria SAS
KM 20 via cali-florida
COMPRESS Pressure Vessel Design Calculations
Item: TANQUE B
Vessel No:
Customer: OG INGENIERIA
Contract:
Designer:
Date:
Table of Contents
Nozzle Schedule......................................................................................................................................................1/132
Nozzle Summary.....................................................................................................................................................2/132
Pressure Summary.................................................................................................................................................3/132
Revision History......................................................................................................................................................4/132
Settings Summary...................................................................................................................................................5/132
Radiography Summary...........................................................................................................................................7/132
Thickness Summary...............................................................................................................................................8/132
Weight Summary.....................................................................................................................................................9/132
Long Seam Summary...........................................................................................................................................10/132
Hydrostatic Test....................................................................................................................................................12/132
Seismic Code.........................................................................................................................................................13/132
F&D Head #2..........................................................................................................................................................17/132
Straight Flange on F&D Head #2..........................................................................................................................19/132
COMPENSACION LIT (B)......................................................................................................................................26/132
ENTRADA (C).........................................................................................................................................................34/132
GUS NECK (E).......................................................................................................................................................42/132
MANHOLE (D)........................................................................................................................................................50/132
Cylinder #1.............................................................................................................................................................61/132
LIT (A).....................................................................................................................................................................72/132
LSH (F)...................................................................................................................................................................80/132
Straight Flange on F&D Head #1..........................................................................................................................88/132
F&D Head #1..........................................................................................................................................................95/132
SALIDA (G)...........................................................................................................................................................101/132
Deficiencies Summary........................................................................................................................................109/132
Bill of Materials....................................................................................................................................................110/132
Legs #1.................................................................................................................................................................112/132
LSH (A).................................................................................................................................................................125/132
i
Nozzle Schedule
Specifications
Nozzle Impact Fine

Identifier Size Materials Normalized Flange Blind
mark Tested Grain
NPS 3 Sch 40 (Std) DN SA-106 B Smls NPS 3 Class 150

A LIT Nozzle No No No No
80 Pipe SO A105

A LSH Nozzle No No No No
80 Pipe SO A105
COMPENSACION NPS 0,5 Sch 80 (XS) DN SA-106 B Smls NPS 1/2 Class 150
B Nozzle No No No No
LIT 15 Pipe SO A105
NPS 1 1/2 Class

NPS 1,5 Sch 80 (XS) DN SA-106 B Smls
C ENTRADA Nozzle No No No 150 No
40 Pipe
SO A105
NPS 16 Class
NPS 16 Class 150
D MANHOLE 406,4 OD x 5,56 Nozzle SA-283 C No No No 150
SO A105
A105

E GUS NECK Nozzle No No No No
80 Pipe SO A105
NPS 1 Sch 80 (XS) DN SA-106 B Smls NPS 1 Class 150

F LSH Nozzle No No No No
25 Pipe SO A105
NPS 1 1/2 Class

NPS 1,5 Sch 80 (XS) DN SA-106 B Smls
G SALIDA Nozzle No No No 150 No
40 Pipe
SO A105
1/132
Nozzle Summary
Dimensions
Reinforcement
Shell
Nozzle OD tn Req tn Pad Corr Aa/Ar
A1? A2?
mark (mm) (mm) (mm) (mm) (%)
Nom t Design t User t Width tpad
(mm) (mm) (mm) (mm) (mm)
A 88,9 5,49 2,86 Yes Yes 2,5* N/A N/A N/A 0 Exempt
A 88,9 5,49 5,14 Yes Yes 4,5 N/A N/A N/A 0 Exempt
B 21,34 3,73 2,77 Yes Yes 2,5* N/A N/A N/A 0 Exempt
C 48,26 5,08 2,86 Yes Yes 2,5* N/A N/A N/A 0 Exempt
D 406,4 5,56 2,5 Yes Yes 2,5* 1,36 N/A N/A 0 100,0
E 88,9 5,49 2,86 Yes Yes 2,5* N/A N/A N/A 0 Exempt
F 33,4 4,55 3,38 Yes Yes 4,5 N/A N/A N/A 0 Exempt
G 48,26 5,08 2,86 Yes Yes 2,5* N/A N/A N/A 0 Exempt
*Head minimum thickness after forming
Definitions
tn Nozzle thickness
Nozzle thickness required per UG-45/UG-16

Req tn
Increased for pipe to account for 12.5% pipe thickness tolerance
Nom t Vessel wall thickness
Design t Required vessel wall thickness due to pressure + corrosion allowance per UG-37
User t Local vessel wall thickness (near opening)
Aa Area available per UG-37, governing condition
Ar Area required per UG-37, governing condition
Corr Corrosion allowance on nozzle wall
2/132
Pressure Summary
Component Summary
P T
Identifier MAWP MAP MDMT MDMT Impact
Design Design (bar) (bar) (°C) Exemption Tested
(bar) (°C)
F&D Head #2 1 60 2,36 2,36 -105 Note 1 No
Straight Flange on F&D Head #2 1 60 6,33 6,33 -105 Note 2 No
Cylinder #1 1 60 3,47 5,21 -105 Note 3 No
Straight Flange on F&D Head #1 1 60 6,33 6,33 -105 Note 2 No
F&D Head #1 1 60 2,01 2,01 -105 Note 4 No
Legs #1 1 60 1 N/A N/A N/A N/A
LIT (A) 1 60 4,96 7,45 -48 Note 5 No
LSH (A) 1 60 4,15 4,15 -48 Note 5 No
COMPENSACION LIT (B) 1 60 4,7 4,7 -48 Note 5 No
ENTRADA (C) 1 60 4,7 4,7 -48 Note 5 No
MANHOLE (D) 1 60 2,55 2,55 -48 Note 5 No
GUS NECK (E) 1 60 4,7 4,7 -48 Note 5 No
LSH (F) 1 60 4,96 7,45 -48 Note 5 No
SALIDA (G) 1 60 4,15 4,15 -48 Note 5 No
Chamber Summary
Design MDMT -28,89 °C
Rated MDMT -48 °C @ 1 bar
MAWP hot & corroded 1 bar @ 60 °C
MAP cold & new 2,01 bar @ 21,11 °C
(1) This pressure chamber is not designed for

external pressure.
Notes for MDMT Rating
Note # Exemption Details
1. Straight Flange governs MDMT
2. Material is impact test exempt to -105°C per UCS-66(b)(3) (coincident ratio = 0,1338)
3. Material is impact test exempt to -105°C per UCS-66(b)(3) (coincident ratio = 0,2301)
4. Straight Flange governs MDMT
Flange rating governs:

5. Flange rated MDMT per UCS-66(b)(3) = -105°C (Coincident ratio = 0,051)
Bolts rated MDMT per Fig UCS-66 note (c) = -48°C
3/132
Revision History
Revisions
No. Date Operator Notes
0 5/22/2018 raul New vessel created ASME Section VIII Division 1 [COMPRESS 2017 Build 7710]
4/132
Settings Summary
COMPRESS 2017 Build 7710

ASME Section VIII Division 1, 2015 Edition Metric
Units MKS
Datum Line Location 0,00 mm from bottom seam
Vessel Design Mode Design Mode
Minimum thickness 2,5 mm per UG-16(b)
Design for cold shut down only No
Design for lethal service (full radiography required) No
Design nozzles for Design P only
Corrosion weight loss 100% of theoretical loss
UG-23 Stress Increase 1,20
Skirt/legs stress increase 1,0
Minimum nozzle projection 25,4 mm
Juncture calculations for α > 30 only Yes
Preheat P-No 1 Materials > 1,25" and <= 1,50" thick No
UG-37(a) shell tr calculation considers longitudinal stress No
Cylindrical shells made from pipe are entered as minimum thickness No
Nozzles made from pipe are entered as minimum thickness No
ASME B16.9 fittings are entered as minimum thickness No
Tapered per Figure
Butt welds
UCS-66.3(a)
Disallow Appendix 1-5, 1-8 calculations under 15 psi No
Hydro/Pneumatic Test
Shop Hydrotest Pressure 1,3 times vessel MAWP
Test liquid specific gravity 1,00
Maximum stress during test 90% of yield
Required Marking - UG-116
UG-116(e) Radiography RT4
UG-116(f) Postweld heat treatment None
Code Cases\Interpretations
Use Code Case 2547 No
Use Code Case 2695 No
Apply interpretation VIII-1-83-66 No
5/132
No UCS-66.1 MDMT reduction No
No UCS-68(c) MDMT reduction No
Disallow UG-20(f) exemptions No
UG-22 Loadings
UG-22(a) Internal or External Design Pressure Yes
UG-22(b) Weight of the vessel and normal contents under operating or test
Yes
conditions
UG-22(c) Superimposed static reactions from weight of attached equipment
No
(external loads)
UG-22(d)(2) Vessel supports such as lugs, rings, skirts, saddles and legs Yes
UG-22(f) Wind reactions No
UG-22(f) Seismic reactions Yes
UG-22(j) Test pressure and coincident static head acting during the test: No
Note: UG-22(b),(c) and (f) loads only considered when supports are present.
License Information
Company Name DMV INGENIERIA S.A.S.
License Commercial
License Key ID 30227
Support Expires September 16, 2018
6/132
Radiography Summary
UG-116 Radiography
Longitudinal Seam Top Circumferential Seam Bottom Circumferential Seam

Component Category Category Category Mark
Radiography / Joint Radiography / Joint Radiography / Joint
(Fig (Fig (Fig
Type Type Type
UW-3) UW-3) UW-3)
None UW-11(c) /
F&D Head #2 N/A Seamless No RT N/A N/A B None
Type 1
None UW-11(c) / None UW-11(c) / None UW-11(c) /

Cylinder #1 A B B None
Type 1 Type 1 Type 1
None UW-11(c) /
F&D Head #1 N/A Seamless No RT B N/A N/A None
Type 1
Nozzle to Vessel Circumferential Nozzle free end Circumferential

Nozzle Longitudinal Seam
Seam Seam
COMPENSACION LIT (B) N/A Seamless No RT D N/A / Type 7 C N/A N/A
ENTRADA (C) N/A Seamless No RT D N/A / Type 7 C N/A N/A
GUS NECK (E) N/A Seamless No RT D N/A / Type 7 C N/A N/A
User Defined (E =
MANHOLE (D) A D N/A / Type 7 C N/A RT1
1,00)
LIT (A) N/A Seamless No RT D N/A / Type 7 C N/A N/A
LSH (F) N/A Seamless No RT D N/A / Type 7 C N/A N/A
SALIDA (G) N/A Seamless No RT D N/A / Type 7 C N/A N/A
LSH (A) N/A Seamless No RT D N/A / Type 7 C N/A N/A
Nozzle to Flange Circumferential

Nozzle Flange Longitudinal Seam Flange Face
Seam
ASME B16.5/16.47 flange attached to

N/A Seamless No RT N/A N/A / Gasketed C N/A N/A
COMPENSACION LIT (B)

ENTRADA (C)
ASME B16.5/16.47 flange attached to GUS

NECK (E)

MANHOLE (D)
ASME B16.5/16.47 flange attached to LIT (A) N/A Seamless No RT N/A N/A / Gasketed C N/A N/A
ASME B16.5/16.47 flange attached to LSH (F) N/A Seamless No RT N/A N/A / Gasketed C N/A N/A
ASME B16.5/16.47 flange attached to SALIDA

(G)
ASME B16.5/16.47 flange attached to LSH (A) N/A Seamless No RT N/A N/A / Gasketed C N/A N/A
UG-116(e) Required Marking: RT4
7/132
Thickness Summary
Component Data
Component Material Diameter Length Nominal t Design t Total Corrosion Joint Load
Identifier (mm) (mm) (mm) (mm) (mm) E
F&D Head #2 SA-283 C 1.300 ID 247,4 2,5* 1,06 0 0,85 Internal
Straight Flange on F&D Head #2 SA-283 C 1.300 ID 38,1 4,5 0,71 0 0,85 Internal
Cylinder #1 SA-283 C 1.300 ID 1.700 4,5 2,36 1,5 0,70 Internal
Straight Flange on F&D Head #1 SA-283 C 1.300 ID 25 4,5 0,71 0 0,85 Internal
F&D Head #1 SA-283 C 1.300 ID 223,84 2,5* 1,34 0 0,85 Internal
*Head minimum thickness after forming
Definitions
Nominal t Vessel wall nominal thickness
Design t Required vessel thickness due to governing loading + corrosion
Joint E Longitudinal seam joint efficiency
Load
Internal Circumferential stress due to internal pressure governs
External External pressure governs
Combined longitudinal stress of pressure + weight + wind

Wind
governs
Combined longitudinal stress of pressure + weight + seismic

Seismic
governs
8/132
Weight Summary
Weight (kg) Contributed by Vessel Elements

Operating
Metal Metal Insulation Piping Test Liquid Surface Area
Component Insulation Lining Liquid
New* Corroded Supports + Liquid m2
New Corroded New Corroded
F&D Head #2 34,3 34,3 0 0 0 0 0 0 260,9 260,9 1,7
Cylinder #1 245,3 163,7 0 0 0 0 0 0 2.255 2.265,5 6,98
F&D Head #1 34,5 34,5 0 0 0 0 0 0 213,6 213,6 1,74
Legs #1 92,2 92,2 0 0 0 0 0 0 0 0 2,1
TOTAL: 406,4 324,7 0 0 0 0 0 0 2.729,5 2.739,9 12,52
*Shells with attached nozzles have weight reduced by material cut out for opening.
Weight (kg) Contributed by Attachments

Nozzles &
Body Flanges Packed Ladders & Tray Rings & Vertical Surface Area
Component Flanges Trays
Beds Platforms Supports Clips Loads m2
New Corroded New Corroded
F&D Head #2 0 0 151,3 151,3 0 0 0 0 0 0 0,73
Cylinder #1 0 0 5,9 5,9 0 0 0 0 0 0 0,06
F&D Head #1 0 0 8,3 8,3 0 0 0 0 0 0 0,11
Legs #1 0 0 0 0 0 0 0 0 0 0 0
TOTAL: 0 0 165,6 165,5 0 0 0 0 0 0 0,9
Vessel Totals
New Corroded
Operating Weight (kg) 572 490

Empty Weight (kg) 572 490
Test Weight (kg) 3.301 3.230
Surface Area (m 2) 13,42 -
Capacity** (liters) 2.714 2.724
**The vessel capacity does not include
volume of nozzle, piping or other
attachments.
Vessel Lift Condition

Vessel Lift Weight, New (kg) 572
Center of Gravity from Datum (mm) 948
9/132
Long Seam Summary
Shell Long Seam

Angles
Component Seam 1
Cylinder #1 180°
Shell Plate Lengths

Starting
Component Plate 1
Angle
Cylinder #1 180° 4.098,21 mm
Notes
1) Plate Lengths use the circumference of the vessel based on the mid diameter of the components.
2) North is located at 0°
10/132
Shell Rollout
11/132
Hydrostatic Test
Horizontal shop hydrostatic test based on MAWP per UG-99(b)
Gauge pressure at 21,11°C = 1,3*MAWP*LSR

= 1,3*1*1
= 1,3 bar
Horizontal shop hydrostatic test

Local test Test liquid UG-99(b) UG-99(b)
Identifier pressure static head stress pressure
(bar) (bar) ratio factor
F&D Head #2 (1) 1,43 0,13 1 1,30
Straight Flange on F&D Head #2 1,43 0,13 1 1,30
Cylinder #1 1,43 0,13 1 1,30
Straight Flange on F&D Head #1 1,43 0,13 1 1,30
F&D Head #1 1,43 0,13 1 1,30
COMPENSACION LIT (B) 1,32 0,02 1 1,30
ENTRADA (C) 1,33 0,03 1 1,30
GUS NECK (E) 1,39 0,09 1 1,30
LIT (A) 1,31 0,01 1 1,30
LSH (A) 1,34 0,04 1 1,30
LSH (F) 1,31 0,01 1 1,30
MANHOLE (D) 1,38 0,08 1 1,30
SALIDA (G) 1,37 0,07 1 1,30
(1) F&D Head #2 limits the UG-99(b) stress ratio.

(2) The zero degree angular position is assumed to be up, and the test
liquid height is assumed to the top-most flange.
The field test condition has not been investigated.
The test temperature of 21,11 °C is warmer than the minimum recommended temperature of -31 °C so the brittle
fracture provision of UG-99(h) has been met.
12/132
Seismic Code
Building Code: ASCE 7-10 ground supported

Site Class C
Importance Factor, Ie 1,0000
Spectral Response Acceleration at short
100,00%
period (% g), Ss
Spectral Response Acceleration at period of
40,00%
1 sec (% g), S1
Response Modification Coeficient from
3,0000
Table 15.4-2, R
Acceleration-based Site Coefficient, Fa 1,0000
Velocity-based Site Coefficient, Fv 1,4000
Long-period Transition Period, TL 12,0000
Redundancy factor, ρ 1,0000
Risk Category (Table 1.5-1) II
User Defined Vertical Accelerations
No
Considered
Hazardous, toxic, or explosive contents No
Vessel Characteristics
Height 9,6637 ft (2,95 m)
Operating, Corroded 1.081 lb (490 kg)
Weight
Empty, Corroded 1.081 lb (490 kg)
Period of Vibration Calculation
Operating, Corroded 0,057 sec (f = 17,5 Hz)
Fundamental Period, T
Empty, Corroded 0,057 sec (f = 17,5 Hz)
The fundamental period of vibration T (above) is calculated using the Rayleigh method of approximation
T = 2 * PI * Sqr( {Sum(Wi * yi2 )} / {g * Sum(Wi * yi )} ), where
Wi is the weight of the ith lumped mass, and

yi is its deflection when the system is treated as a cantilever beam.
13/132
12.4.2.3 Basic Load Combinations for Allowable Stress Design
Load combinations considered in accordance with ASCE section
2.4.1:
5. D + P + Ps + 0.7E = (1.0 + 0.14SDS)D + P + Ps + 0.7ρQE
8. 0.6D + P + Ps + 0.7E = (0.6 - 0.14SDS)D + P + Ps + 0.7ρQE
Parameter description
D = Dead load
P = Internal or external pressure load
Ps = Static head load
E = Seismic load = Eh +/- Ev = ρQE +/- 0.2SDSD
Seismic Shear Reports:
Operating, Corroded
Empty, Corroded
Base Shear Calculations
Seismic Shear Report: Operating, Corroded

Elevation of Bottom Elastic Modulus E Inertia I Seismic Shear at Bending Moment at
Component
above Base (mm) (kg/cm²) (m4) Bottom (kg f) Bottom (kg f-m)
F&D Head #2 2.660 2.040.793,4 * 39,6 12,9
Cylinder #1 (top) 960 2.040.793,4 0,0026 61,6 103,8
Legs #1 0 2.038.903,0 0,0008 68,6 169,9
Cylinder #1 (bottom) 960 2.040.793,4 0,0026 3,8 3,1
F&D Head #1 960 2.040.793,4 * 3,6 3
*Moment of Inertia I varies over the length of the component
Seismic Shear Report: Empty, Corroded

Elevation of Bottom Elastic Modulus E Inertia I Seismic Shear at Bending Moment at
Component
above Base (mm) (kg/cm²) (m4) Bottom (kg f) Bottom (kg f-m)
F&D Head #2 2.660 2.059.828,1 * 39,6 12,9
Cylinder #1 (top) 960 2.059.828,1 0,0026 61,6 103,8
Legs #1 0 2.038.903,0 0,0008 68,6 169,9
Cylinder #1 (bottom) 960 2.059.828,1 0,0026 3,8 3,1
F&D Head #1 960 2.059.828,1 * 3,6 3
*Moment of Inertia I varies over the length of the component
11.4.3: Maximum considered earthquake spectral response acceleration
The maximum considered earthquake spectral response acceleration at short period, SMS
SMS = Fa * Ss = 1,0000 * 100,00 / 100 = 1,0000
The maximum considered earthquake spectral response acceleration at 1 s period, SM1
SM1 = Fv * S1 = 1,4000 * 40,00 / 100 = 0,5600
11.4.4: Design spectral response acceleration parameters
14/132
Design earthquake spectral response acceleration at short period, SDS
SDS = 2 / 3 * SMS = 2 / 3 * 1,0000 = 0,6667
Design earthquake spectral response acceleration at 1 s period, SD1
SD1 = 2 / 3 * SM1 = 2 / 3 * 0,5600 = 0,3733
11.6 Seismic Design Category
The Risk Category is II.

From Table 11.6-1, the Seismic Design Category based on SDs = 0,6667 is D.
From Table 11.6-2, the Seismic Design Category based on SD1 = 0,3733 is D.
This vessel is assigned to Seismic Design Category D.
12.4.2.3: Seismic Load Combinations: Vertical Term
Factor is applied to dead load.
Compressive Side: = 1.0 + 0.14 * SDS

= 1.0 + 0.14 * 0,6667
= 1,0933
Tensile Side: = 0.6 - 0.14 * SDS
= 0.6 - 0.14 * 0,6667
= 0,5067
Base Shear Calculations
Operating, Corroded
Empty, Corroded
Base Shear Calculations: Operating, Corroded
Paragraph 15.4.2: T < 0,06, so:

V = 0,30 * SDS * W * Ie
= 0,30 * 0,6667 * 1.080,7954 * 1,0000
= 216,16 lb (98,05 kg)
12.4.2.1 Seismic Load Combinations: Horizontal Seismic Load Effect, Eh

QE = V
Eh = 0.7 * ρ * QE (Only 70% of seismic load considered as per Section 2.4.1)
= 0.7 * 1,0000 * 216,16
= 151,31 lb (68,63 kg)
Base Shear Calculations: Empty, Corroded
Paragraph 15.4.2: T < 0,06, so:

V = 0,30 * SDS * W * Ie
= 0,30 * 0,6667 * 1.080,7954 * 1,0000
= 216,16 lb (98,05 kg)
12.4.2.1 Seismic Load Combinations: Horizontal Seismic Load Effect, Eh
15/132
QE = V
Eh = 0.7 * ρ * QE (Only 70% of seismic load considered as per Section 2.4.1)
= 0.7 * 1,0000 * 216,16
= 151,31 lb (68,63 kg)
16/132
F&D Head #2

Component F&D Head
Material SA-283 C (II-D Metric p. 10, ln. 2)
Attached To Cylinder #1
Impact Fine Grain Optimize MDMT/
Normalized PWHT
Tested Practice Find MAWP
No No No No No
Design Design Design
Pressure (bar) Temperature (°C) MDMT (°C)
Internal 1 60 -28,89
Static Liquid Head
Condition Ps (bar) Hs (mm) SG
Test horizontal 0,13 1.319 1
Dimensions
Inner Diameter 1.300 mm
Crown Radius L 1.147,6 mm
Knuckle Radius r 80 mm
Minimum Thickness 2,5 mm
Inner 0 mm
Corrosion
Outer 0 mm
Length Lsf 38,1 mm
Nominal Thickness tsf 4,5 mm
Weight and Capacity
Weight (kg)1 Capacity (liters)1
New 34,31 244,82
Corroded 34,31 244,82
Radiography
Category A joints Seamless No RT
Head to shell seam None UW-11(c) Type 1
1
includes straight flange
17/132
Results Summary
Governing condition UG-16
Minimum thickness per UG-16 2,5 mm + 0 mm = 2,5 mm
Design thickness due to internal pressure (t) 1,06 mm
Maximum allowable working pressure (MAWP) 2,36 bar
Maximum allowable pressure (MAP) 2,36 bar
Straight Flange governs MDMT -105°C
Factor M
M = 1/4*[3 + (L / r)1/2]
Corroded M = 1/4*[3 + (1.147,6 / 80)1/2] 1,6969
New M = 1/4*[3 + (1.147,6 / 80)1/2] 1,6969
Design thickness for internal pressure, (Corroded at 60 °C) Appendix 1-4(d)
t = P*L*M / (2*S*E - 0,2*P) + Corrosion

= 1*1.147,6*1,6969 / (2*1.080*0,85 - 0,2*1) + 0
= 1,06 mm
Maximum allowable working pressure, (Corroded at 60 °C) Appendix 1-4(d)
P = 2*S*E*t / (L*M + 0,2*t) - Ps

= 2*1.080*0,85*2,5 / (1.147,6*1,6969 + 0,2*2,5) - 0
= 2,36 bar
Maximum allowable pressure, (New at 21,11 °C) Appendix 1-4(d)
P = 2*S*E*t / (L*M + 0,2*t) - Ps

= 2*1.080*0,85*2,5 / (1.147,6*1,6969 + 0,2*2,5) - 0
= 2,36 bar
% Extreme fiber elongation - UCS-79(d)
EFE = (75*t / Rf)*(1 - Rf / Ro)

= (75*4,5 / 82,25)*(1 - 82,25 / infinity)
= 4,1033%
The extreme fiber elongation does not exceed 5%.
18/132
Straight Flange on F&D Head #2

Component Cylinder
Normalized PWHT
No No No No No
Static Liquid Head
Dimensions
Length 38,1 mm
Nominal Thickness 4,5 mm
Inner 0 mm
Corrosion
Outer 0 mm
Weight and Capacity
Weight (kg) Capacity (liters)
New 5,5 50,57
Corroded 5,5 50,57
Radiography
Longitudinal seam Seamless No RT
Bottom Circumferential
None UW-11(c) Type 1
seam
19/132
Results Summary
Design thickness due to combined loadings + corrosion 0,36 mm
Rated MDMT -105 °C
UCS-66 Material Toughness Requirements

tr = 1*650 / (1.080*0,85 - 0.6*1) = 0,71 mm
Stress ratio = tr*E* / (tn - c) = 0,71*0,85 / (4,5 - 0) = 0,1338
Stress ratio ≤ 0,35, MDMT per UCS-66(b)(3) = -105°C
Material is exempt from impact testing at the Design MDMT of -28,89°C.
Design thickness, (at 60 °C) UG-27(c)(1)
t = P*R / (S*E - 0,60*P) + Corrosion

= 1*650 / (1.080*0,85 - 0,60*1) + 0
= 0,71 mm
Maximum allowable working pressure, (at 60 °C) UG-27(c)(1)
P = S*E*t / (R + 0,60*t) - Ps
= 1.080*0,85*4,5 / (650 + 0,60*4,5) - 0
= 6,33 bar
Maximum allowable pressure, (at 21,11 °C) UG-27(c)(1)
P = S*E*t / (R + 0,60*t)
= 1.080*0,85*4,5 / (650 + 0,60*4,5)
= 6,33 bar
EFE = (50*t / Rf)*(1 - Rf / Ro)

= (50*4,5 / 652,25)*(1 - 652,25 / infinity)
= 0,345%
20/132
Thickness Required Due to Pressure + External Loads
Allowable Stress
Req'd Thk Due
Before UG-23
Pressure P ( Temperature ( Corrosion C Req'd Thk Due to to
Condition Stress Increase ( Load
bar) °C) (mm) Tension (mm) Compression
kg/cm2)
(mm)
St Sc
Operating, Hot & Corroded 1 1.101,3 818,7 60 0 Seismic 0,36 0,35
Operating, Hot & New 1 1.101,3 818,7 60 0 Seismic 0,36 0,35
Hot Shut Down, Corroded 0 1.101,3 818,7 60 0 Seismic 0 0,01
Hot Shut Down, New 0 1.101,3 818,7 60 0 Seismic 0 0,01
Empty, Corroded 0 1.101,3 818,7 25 0 Seismic 0 0,01
Empty, New 0 1.101,3 818,7 25 0 Seismic 0 0,01
Hot Shut Down, Corroded, Weight

0 1.101,3 818,7 60 0 Weight 0,01 0,01
& Eccentric Moments Only
Allowable Compressive Stress, Hot and Corroded- ScHC, (table CS-2

Metric)
A = 0,125 / (Ro / t)
= 0,125 / (654,5 / 4,5)
= 0,000859
B = 818,7 kg/cm2
S = 1.101,3 / 1,00 = 1.101,3 kg/cm2
ScHC = min(B, S) = 818,7 kg/cm2
Allowable Compressive Stress, Hot and New- ScHN

ScHN = ScHC
= 818,7 kg/cm2
Allowable Compressive Stress, Cold and New- ScCN, (table CS-2 Metric)
A = 0,125 / (Ro / t)
= 0,125 / (654,5 / 4,5)
= 0,000859
B = 818,7 kg/cm2
S = 1.101,3 / 1,00 = 1.101,3 kg/cm2
ScCN = min(B, S) = 818,7 kg/cm2
Allowable Compressive Stress, Cold and Corroded- ScCC

ScCC = ScCN
= 818,7 kg/cm2
Allowable Compressive Stress, Vacuum and Corroded- ScVC, (table

CS-2 Metric)
A = 0,125 / (Ro / t)
= 0,125 / (654,5 / 4,5)
= 0,000859
B = 818,7 kg/cm2
S = 1.101,3 / 1,00 = 1.101,3 kg/cm2
ScVC = min(B, S) = 818,7 kg/cm2
21/132
Operating, Hot & Corroded, Seismic, Bottom Seam
tp = P*R / (2*St*Ks*Ec + 0,40*|P|) (Pressure)

= 1*650 / (2*1.080*1,20*0,70 + 0,40*|1|)
= 0,36 mm
tm = M / (π*Rm2*St*Ks*Ec) * MetricFactor (bending)
= 12,9 / (π*652,252*1.080*1,20*0,70) * 98066.5
= 0 mm
tw = (0,6 - 0,14*SDS)*W / (2*π*Rm*St*Ks*Ec) * MetricFactor (Weight)
= 0,51*185,6 / (2*π*652,25*1.080*1,20*0,70) * 98.0665
= 0 mm
tt = tp + tm - tw (total required, tensile)
= 0,36 + 0 - (0)
= 0,36 mm
twc = (1 + 0,14*SDS)*W / (2*π*Rm*St*Ks*Ec) * MetricFactor (Weight)
= 1,09*185,6 / (2*π*652,25*1.080*1,20*0,70) * 98.0665
= 0,01 mm
tc = |tmc + twc - tpc| (total, net tensile)
= |0 + (0,01) - (0,36)|
= 0,35 mm
Maximum allowable working pressure, Longitudinal Stress
P = 2*St*Ks*Ec*(t - tm + tw) / (R - 0,40*(t - tm + tw))

= 2*1.080*1,20*0,70*(4,5 - 0 + (0)) / (650 - 0,40*(4,5 - 0 + (0)))
= 12,6 bar
Operating, Hot & New, Seismic, Bottom Seam

= 1*650 / (2*1.080*1,20*0,70 + 0,40*|1|)
= 0,36 mm
= 14,1 / (π*652,252*1.080*1,20*0,70) * 98066.5
= 0 mm
= 0,51*185,6 / (2*π*652,25*1.080*1,20*0,70) * 98.0665
= 0 mm
= 0,36 + 0 - (0)
= 0,36 mm
= 1,09*185,6 / (2*π*652,25*1.080*1,20*0,70) * 98.0665
= 0,01 mm
= |0 + (0,01) - (0,36)|
= 0,35 mm
22/132

= 2*1.080*1,20*0,70*(4,5 - 0 + (0)) / (650 - 0,40*(4,5 - 0 + (0)))
= 12,6 bar
Hot Shut Down, Corroded, Seismic, Bottom Seam
tp = 0 mm (Pressure)
tm = M / (π*Rm2*Sc*Ks) * MetricFactor (bending)
= 12,9 / (π*652,252*802,92*1,20) * 98066.5
= 0 mm
tw = (0,6 - 0,14*SDS)*W / (2*π*Rm*Sc*Ks) * MetricFactor (Weight)
= 0,51*185,6 / (2*π*652,25*802,92*1,20) * 98.0665
= 0 mm
tt = |tp + tm - tw| (total, net compressive)
= |0 + 0 - (0)|
= 0 mm
twc = (1 + 0,14*SDS)*W / (2*π*Rm*Sc*Ks) * MetricFactor (Weight)
= 1,09*185,6 / (2*π*652,25*802,92*1,20) * 98.0665
= 0,01 mm
tc = tmc + twc - tpc (total required, compressive)
= 0 + (0,01) - (0)
= 0,01 mm
Hot Shut Down, New, Seismic, Bottom Seam
= 14,1 / (π*652,252*802,92*1,20) * 98066.5
= 0 mm
= 0,51*185,6 / (2*π*652,25*802,92*1,20) * 98.0665
= 0 mm
= |0 + 0 - (0)|
= 0 mm
= 1,09*185,6 / (2*π*652,25*802,92*1,20) * 98.0665
= 0,01 mm
= 0 + (0,01) - (0)
= 0,01 mm
Empty, Corroded, Seismic, Bottom Seam
23/132
= 12,9 / (π*652,252*802,92*1,20) * 98066.5
= 0 mm
= 0,51*185,6 / (2*π*652,25*802,92*1,20) * 98.0665
= 0 mm
= |0 + 0 - (0)|
= 0 mm
= 1,09*185,6 / (2*π*652,25*802,92*1,20) * 98.0665
= 0,01 mm
= 0 + (0,01) - (0)
= 0,01 mm
Empty, New, Seismic, Bottom Seam
= 14,1 / (π*652,252*802,92*1,20) * 98066.5
= 0 mm
= 0,51*185,6 / (2*π*652,25*802,92*1,20) * 98.0665
= 0 mm
= |0 + 0 - (0)|
= 0 mm
= 1,09*185,6 / (2*π*652,25*802,92*1,20) * 98.0665
= 0,01 mm
= 0 + (0,01) - (0)
= 0,01 mm
Hot Shut Down, Corroded, Weight & Eccentric Moments Only, Bottom Seam
= 2,8 / (π*652,252*802,92*1,00) * 98066.5
= 0 mm
tw = W / (2*π*Rm*Sc*Ks) * MetricFactor (Weight)
= 185,6 / (2*π*652,25*802,92*1,00) * 98.0665
= 0,01 mm
= |0 + 0 - (0,01)|
= 0,01 mm
24/132
= 0 + (0,01) - (0)
= 0,01 mm
25/132
COMPENSACION LIT (B)
Note: round inside edges per UG-76(c)

Location and Orientation
Located on F&D Head #2
Orientation 0°
End of nozzle to datum line 2.000 mm
Calculated as hillside Yes
Distance to head center, R 500 mm
Passes through a Category A joint No
Nozzle
Description NPS 0,5 Sch 80 (XS) DN 15
Access opening No
Material specification SA-106 B Smls Pipe (II-D Metric p. 14, ln. 15)
Inside diameter, new 13,87 mm
Pipe nominal wall thickness 3,73 mm
Pipe minimum wall thickness1 3,27 mm
Corrosion allowance 0 mm
Opening chord length 15,41 mm
Projection available outside vessel, Lpr 120,06 mm
Projection available outside vessel to flange face, Lf 123,79 mm
Local vessel minimum thickness 2,5 mm
Liquid static head included 0 bar
Longitudinal joint efficiency 1
Welds
26/132
Inner fillet, Leg41 4,5 mm
Nozzle to vessel groove weld 2,5 mm
1
Pipe minimum thickness = nominal thickness times pipe tolerance factor of 0,875.
ASME B16.5-2013 Flange

Description NPS 0,5 Class 150 SO A105
SA-193 B7 Bolt <= 64 (II-D Metric p. 344,
Bolt Material
ln. 31)
Blind included No
Rated MDMT -48°C
Liquid static head 0 bar
MAWP rating 18,9 bar @ 60°C
MAP rating 19,6 bar @ 21,11°C
Hydrotest rating 30 bar @ 21,11°C
External fillet weld leg (UW-21) 3,94 mm (3,94 mm min)
Internal fillet weld leg (UW-21) 3,73 mm (3,73 mm min)
PWHT performed No
Impact Tested No
UW-21 Flange Welds
Xmin = min[1,4*tn , g0] = [1,4*3,73 , 3,94] = 3,94 mm
External Legmin = Xmin + Co / 0,7 = 3,94 + 0 / 0,7 = 3,94 mm
Internal Legmin = min[tn , 6 mm + Ci / 0,7] = min[3,73 , 6 + 0 / 0,7] = 3,73 mm
Notes
Flange rated MDMT per UCS-66(b)(3) = -105°C (Coincident ratio = 0,051)
UCS-66 Material Toughness Requirements Nozzle

Impact test exempt per UCS-66(d) (NPS 4 or smaller pipe) = -105°C
27/132
Reinforcement Calculations for Internal Pressure
UG-45
UG-37 Area Calculation Summary
Summary
(cm2)
(mm)
The nozzle
For P = 1 bar @ 60 °C
passes UG-45
A A A
A1 A2 A3 A5 treq tmin
required available welds
This nozzle is exempt from area

2,42 3,27
calculations per UG-36(c)(3)(a)
UG-41 Weld Failure Path Analysis Summary

The nozzle is exempt from weld strength calculations per UW-15(b)(2)
UW-16 Weld Sizing Summary

Required weld Actual weld
Weld description Status
throat size (mm) throat size (mm)
Nozzle to shell fillet (Leg 41) 1,75 3,15 weld size is adequate
Calculations for internal pressure 1 bar @ 60 °C
Parallel Limit of reinforcement per UG-40
LR = MAX(d, Rn + (tn - Cn) + (t - C))

= MAX(15,41, 7,7 + (3,73 - 0) + (2,5 - 0))
= 15,41 mm
Outer Normal Limit of reinforcement per UG-40
LH = MIN(2,5*(t - C), 2,5*(tn - Cn) + te)

= MIN(2,5*(2,5 - 0), 2,5*(3,73 - 0) + 0)
= 6,25 mm
Nozzle required thickness per UG-27(c)(1)
trn = P*Rn / (Sn*E - 0,6*P)

= 1*6,93 / (1.180*1 - 0,6*1)
= 0,0051 mm
Required thickness tr from UG-37(a)(a)
tr = P*L*M / (2*S*E - 0,2*P)

= 1*1.147,6*1 / (2*1.080*1 - 0,2*1)
= 0,53 mm
This opening does not require reinforcement per UG-36(c)(3)(a)
28/132
UW-16(c) Weld Check
Fillet weld: tmin = lesser of 19 mm or tn or t = 2,5 mm

tc(min) = lesser of 6 mm or 0,7*tmin = 1,75 mm
tc(actual) = 0,7*Leg = 0.7*4,5 = 3,15 mm
The fillet weld size is satisfactory.
Weld strength calculations are not required for this detail which conforms to Fig. UW-16.1, sketch (c-e).
UG-45 Nozzle Neck Thickness Check
ta UG-27 = P*Rn / (Sn*E - 0,6*P) + Corrosion

= 1*6,93 / (1.180*1 - 0,6*1) + 0
= 0,0051 mm
ta = max[ ta UG-27 , ta UG-22 ]

= max[ 0,0051 , 0 ]
= 0,0051 mm
tb1 = 0,53 mm
tb1 = max[ tb1 , tb UG16 ]

= max[ 0,53 , 2,5 ]
= 2,5 mm
tb = min[ tb3 , tb1 ]

= min[ 2,42 , 2,5 ]
= 2,42 mm
tUG-45 = max[ ta , tb ]
= max[ 0,0051 , 2,42 ]
= 2,42 mm
Available nozzle wall thickness new, tn = 0,875*3,73 = 3,27 mm
The nozzle neck thickness is adequate.
29/132
Reinforcement Calculations for MAWP
The vessel wall thickness governs the MAWP of this nozzle.
UG-45
Summary
(cm2)
(mm)
The nozzle
For P = 4,7 bar @ 60 °C
passes UG-45
A A A

2,42 3,27


Calculations for internal pressure 4,7 bar @ 60 °C
LR = MAX(d, Rn + (tn - Cn) + (t - C))

= MAX(15,41, 7,7 + (3,73 - 0) + (2,5 - 0))
= 15,41 mm
LH = MIN(2,5*(t - C), 2,5*(tn - Cn) + te)

= MIN(2,5*(2,5 - 0), 2,5*(3,73 - 0) + 0)
= 6,25 mm
trn = P*Rn / (Sn*E - 0,6*P)

= 4,7031*6,93 / (1.180*1 - 0,6*4,7031)
= 0,0279 mm
tr = P*L*M / (2*S*E - 0,2*P)

= 4,7031*1.147,6*1 / (2*1.080*1 - 0,2*4,7031)
= 2,5 mm
30/132
UW-16(c) Weld Check

tc(actual) = 0,7*Leg = 0.7*4,5 = 3,15 mm

= 4,7031*6,93 / (1.180*1 - 0,6*4,7031) + 0
= 0,0279 mm

= max[ 0,0279 , 0 ]
= 0,0279 mm
tb1 = 2,5 mm

= max[ 2,5 , 2,5 ]
= 2,5 mm

= min[ 2,42 , 2,5 ]
= 2,42 mm
= max[ 0,0279 , 2,42 ]
= 2,42 mm
31/132
Reinforcement Calculations for MAP
The vessel wall thickness governs the MAP of this nozzle.
UG-45
Summary
(cm2)
(mm)
The nozzle
For P = 4,7 bar @ 21,11 °C
passes UG-45
A A A

2,42 3,27


Calculations for internal pressure 4,7 bar @ 21,11 °C
LR = MAX(d, Rn + (tn - Cn) + (t - C))

= MAX(15,41, 7,7 + (3,73 - 0) + (2,5 - 0))
= 15,41 mm
LH = MIN(2,5*(t - C), 2,5*(tn - Cn) + te)

= MIN(2,5*(2,5 - 0), 2,5*(3,73 - 0) + 0)
= 6,25 mm
trn = P*Rn / (Sn*E - 0,6*P)

= 4,7031*6,93 / (1.180*1 - 0,6*4,7031)
= 0,0279 mm
tr = P*L*M / (2*S*E - 0,2*P)

= 4,7031*1.147,6*1 / (2*1.080*1 - 0,2*4,7031)
= 2,5 mm
32/132
UW-16(c) Weld Check

tc(actual) = 0,7*Leg = 0.7*4,5 = 3,15 mm

= 4,7031*6,93 / (1.180*1 - 0,6*4,7031) + 0
= 0,0279 mm

= max[ 0,0279 , 0 ]
= 0,0279 mm
tb1 = 2,5 mm

= max[ 2,5 , 2,5 ]
= 2,5 mm

= min[ 2,42 , 2,5 ]
= 2,42 mm
= max[ 0,0279 , 2,42 ]
= 2,42 mm
33/132
ENTRADA (C)

Orientation 30°
Nozzle
Access opening No
Welds
34/132
1

Bolt Material
ln. 31)
Blind included No
Rated MDMT -48°C
PWHT performed No
Impact Tested No
UW-21 Flange Welds
Xmin = min[1,4*tn , g0] = [1,4*5,08 , 7,75] = 7,11 mm
Notes

35/132
UG-45
Summary
(cm2)
(mm)
The nozzle
For P = 1 bar @ 60 °C
passes UG-45
A A A

2,5 4,45


LR = MAX(d, Rn + (tn - Cn) + (t - C))

= MAX(42,33, 21,16 + (5,08 - 0) + (2,5 - 0))
= 42,33 mm
LH = MIN(2,5*(t - C), 2,5*(tn - Cn) + te)

= MIN(2,5*(2,5 - 0), 2,5*(5,08 - 0) + 0)
= 6,25 mm
trn = P*Rn / (Sn*E - 0,6*P)

= 1*19,05 / (1.180*1 - 0,6*1)
= 0,0152 mm
tr = P*L*M / (2*S*E - 0,2*P)

= 1*1.147,6*1 / (2*1.080*1 - 0,2*1)
= 0,53 mm
36/132
UW-16(c) Weld Check

tc(actual) = 0,7*Leg = 0.7*4,5 = 3,15 mm

= 1*19,05 / (1.180*1 - 0,6*1) + 0
= 0,0152 mm

= max[ 0,0152 , 0 ]
= 0,0152 mm
tb1 = 0,53 mm

= max[ 0,53 , 2,5 ]
= 2,5 mm

= min[ 3,22 , 2,5 ]
= 2,5 mm
= max[ 0,0152 , 2,5 ]
= 2,5 mm
37/132
UG-45
Summary
(cm2)
(mm)
The nozzle
For P = 4,7 bar @ 60 °C
passes UG-45
A A A

2,5 4,45


LR = MAX(d, Rn + (tn - Cn) + (t - C))

= MAX(42,33, 21,16 + (5,08 - 0) + (2,5 - 0))
= 42,33 mm
LH = MIN(2,5*(t - C), 2,5*(tn - Cn) + te)

= MIN(2,5*(2,5 - 0), 2,5*(5,08 - 0) + 0)
= 6,25 mm
trn = P*Rn / (Sn*E - 0,6*P)

= 4,7031*19,05 / (1.180*1 - 0,6*4,7031)
= 0,0762 mm
tr = P*L*M / (2*S*E - 0,2*P)

= 4,7031*1.147,6*1 / (2*1.080*1 - 0,2*4,7031)
= 2,5 mm
38/132
UW-16(c) Weld Check

tc(actual) = 0,7*Leg = 0.7*4,5 = 3,15 mm

= 4,7031*19,05 / (1.180*1 - 0,6*4,7031) + 0
= 0,0762 mm

= max[ 0,0762 , 0 ]
= 0,0762 mm
tb1 = 2,5 mm

= max[ 2,5 , 2,5 ]
= 2,5 mm

= min[ 3,22 , 2,5 ]
= 2,5 mm
= max[ 0,0762 , 2,5 ]
= 2,5 mm
39/132
UG-45
Summary
(cm2)
(mm)
The nozzle
For P = 4,7 bar @ 21,11 °C
passes UG-45
A A A

2,5 4,45


LR = MAX(d, Rn + (tn - Cn) + (t - C))

= MAX(42,33, 21,16 + (5,08 - 0) + (2,5 - 0))
= 42,33 mm
LH = MIN(2,5*(t - C), 2,5*(tn - Cn) + te)

= MIN(2,5*(2,5 - 0), 2,5*(5,08 - 0) + 0)
= 6,25 mm
trn = P*Rn / (Sn*E - 0,6*P)

= 4,7031*19,05 / (1.180*1 - 0,6*4,7031)
= 0,0762 mm
tr = P*L*M / (2*S*E - 0,2*P)

= 4,7031*1.147,6*1 / (2*1.080*1 - 0,2*4,7031)
= 2,5 mm
40/132
UW-16(c) Weld Check

tc(actual) = 0,7*Leg = 0.7*4,5 = 3,15 mm

= 4,7031*19,05 / (1.180*1 - 0,6*4,7031) + 0
= 0,0762 mm

= max[ 0,0762 , 0 ]
= 0,0762 mm
tb1 = 2,5 mm

= max[ 2,5 , 2,5 ]
= 2,5 mm

= min[ 3,22 , 2,5 ]
= 2,5 mm
= max[ 0,0762 , 2,5 ]
= 2,5 mm
41/132
GUS NECK (E)

Orientation 120°
Nozzle
Description NPS 3 Sch 40 (Std) DN 80
Access opening No
Welds
42/132
1

Description NPS 3 Class 150 SO A105
Bolt Material
ln. 31)
Blind included No
Rated MDMT -48°C
PWHT performed No
Impact Tested No
UW-21 Flange Welds
Xmin = min[1,4*tn , g0] = [1,4*5,49 , 8,64] = 7,68 mm
Notes

43/132
UG-45
Summary
(cm2)
(mm)
The nozzle
For P = 1 bar @ 60 °C
passes UG-45
A A A

2,5 4,8


LR = MAX(d, Rn + (tn - Cn) + (t - C))

= MAX(86,59, 43,29 + (5,49 - 0) + (2,5 - 0))
= 86,59 mm
LH = MIN(2,5*(t - C), 2,5*(tn - Cn) + te)

= MIN(2,5*(2,5 - 0), 2,5*(5,49 - 0) + 0)
= 6,25 mm
trn = P*Rn / (Sn*E - 0,6*P)

= 1*38,96 / (1.180*1 - 0,6*1)
= 0,033 mm
tr = P*L*M / (2*S*E - 0,2*P)

= 1*1.147,6*1 / (2*1.080*1 - 0,2*1)
= 0,53 mm
44/132
UW-16(c) Weld Check

tc(actual) = 0,7*Leg = 0.7*4,5 = 3,15 mm

= 1*38,96 / (1.180*1 - 0,6*1) + 0
= 0,033 mm

= max[ 0,033 , 0 ]
= 0,033 mm
tb1 = 0,53 mm

= max[ 0,53 , 2,5 ]
= 2,5 mm

= min[ 4,8 , 2,5 ]
= 2,5 mm
= max[ 0,033 , 2,5 ]
= 2,5 mm
45/132
UG-45
Summary
(cm2)
(mm)
The nozzle
For P = 4,7 bar @ 60 °C
passes UG-45
A A A

2,5 4,8


LR = MAX(d, Rn + (tn - Cn) + (t - C))

= MAX(86,59, 43,29 + (5,49 - 0) + (2,5 - 0))
= 86,59 mm
LH = MIN(2,5*(t - C), 2,5*(tn - Cn) + te)

= MIN(2,5*(2,5 - 0), 2,5*(5,49 - 0) + 0)
= 6,25 mm
trn = P*Rn / (Sn*E - 0,6*P)

= 4,7031*38,96 / (1.180*1 - 0,6*4,7031)
= 0,15 mm
tr = P*L*M / (2*S*E - 0,2*P)

= 4,7031*1.147,6*1 / (2*1.080*1 - 0,2*4,7031)
= 2,5 mm
46/132
UW-16(c) Weld Check

tc(actual) = 0,7*Leg = 0.7*4,5 = 3,15 mm

= 4,7031*38,96 / (1.180*1 - 0,6*4,7031) + 0
= 0,15 mm

= max[ 0,15 , 0 ]
= 0,15 mm
tb1 = 2,5 mm

= max[ 2,5 , 2,5 ]
= 2,5 mm

= min[ 4,8 , 2,5 ]
= 2,5 mm
= max[ 0,15 , 2,5 ]
= 2,5 mm
47/132
UG-45
Summary
(cm2)
(mm)
The nozzle
For P = 4,7 bar @ 21,11 °C
passes UG-45
A A A

2,5 4,8


LR = MAX(d, Rn + (tn - Cn) + (t - C))

= MAX(86,59, 43,29 + (5,49 - 0) + (2,5 - 0))
= 86,59 mm
LH = MIN(2,5*(t - C), 2,5*(tn - Cn) + te)

= MIN(2,5*(2,5 - 0), 2,5*(5,49 - 0) + 0)
= 6,25 mm
trn = P*Rn / (Sn*E - 0,6*P)

= 4,7031*38,96 / (1.180*1 - 0,6*4,7031)
= 0,15 mm
tr = P*L*M / (2*S*E - 0,2*P)

= 4,7031*1.147,6*1 / (2*1.080*1 - 0,2*4,7031)
= 2,5 mm
48/132
UW-16(c) Weld Check

tc(actual) = 0,7*Leg = 0.7*4,5 = 3,15 mm

= 4,7031*38,96 / (1.180*1 - 0,6*4,7031) + 0
= 0,15 mm

= max[ 0,15 , 0 ]
= 0,15 mm
tb1 = 2,5 mm

= max[ 2,5 , 2,5 ]
= 2,5 mm

= min[ 4,8 , 2,5 ]
= 2,5 mm
= max[ 0,15 , 2,5 ]
= 2,5 mm
49/132
MANHOLE (D)

Orientation 0°
End of nozzle to datum line 2.117,41 mm
Calculated as hillside No
Nozzle
Access opening No
Material specification SA-283 C (II-D Metric p. 10, ln. 2)
Nominal wall thickness 5,56 mm
Projection available outside vessel to flange face, Lf 150 mm
Welds
50/132
Bolt Material
ln. 31)
Blind included Yes
Rated MDMT -48°C
PWHT performed No
Impact Tested No
UW-21 Flange Welds
Xmin = min[1,4*tn , g0] = [1,4*5,56 , 23,37] = 7,79 mm
Notes

tr = 1*197,64 / (1.080*1 - 0,6*1) = 0,18 mm
Stress ratio = tr*E* / (tn - c) = 0,18*1 / (5,56 - 0) = 0,0329
51/132
UG-45
UG-37 Area Calculation Summary (cm2) Summary
(mm)
For P = 1 bar @ 60 °C The nozzle
The opening is adequately reinforced passes UG-45
A A A
2,1004 8,6561 7,7813 0,6723 -- -- 0,2026 2,5 5,56


LR = MAX(d, Rn + (tn - Cn) + (t - C))

= MAX(395,27, 197,64 + (5,56 - 0) + (2,5 - 0))
= 395,27 mm
LH = MIN(2,5*(t - C), 2,5*(tn - Cn) + te)

= MIN(2,5*(2,5 - 0), 2,5*(5,56 - 0) + 0)
= 6,25 mm
trn = P*Rn / (Sn*E - 0,6*P)

= 1*197,64 / (1.080*1 - 0,6*1)
= 0,18 mm
tr = P*L*M / (2*S*E - 0,2*P)

= 1*1.147,6*1 / (2*1.080*1 - 0,2*1)
= 0,53 mm
52/132
Area required per UG-37(c)
Allowable stresses: Sn = 1.101,293, Sv = 1.101,293 kgf/cm2
fr1 = lesser of 1 or Sn / Sv = 1
A = d*tr*F + 2*tn*tr*F*(1 - fr1)

= (395,27*0,53*1 + 2*5,56*0,53*1*(1 - 1)) / 100
= 2,1004 cm2
Area available from FIG. UG-37.1
A1 = larger of the following= 7,7813 cm2
= d*(E1*t - F*tr) - 2*tn*(E1*t - F*tr)*(1 - fr1)

= (395,27*(1*2,5 - 1*0,53) - 2*5,56*(1*2,5 - 1*0,53)*(1 - 1)) / 100
= 7,7813 cm2
= 2*(t + tn)*(E1*t - F*tr) - 2*tn*(E1*t - F*tr)*(1 - fr1)

= (2*(2,5 + 5,56)*(1*2,5 - 1*0,53) - 2*5,56*(1*2,5 - 1*0,53)*(1 - 1)) / 100
= 0,3174 cm2
A2 = smaller of the following= 0,6723 cm2
= 5*(tn - trn)*fr2*t
= (5*(5,56 - 0,18)*1*2,5) / 100
= 0,6723 cm2
= 5*(tn - trn)*fr2*tn
= (5*(5,56 - 0,18)*1*5,56) / 100
= 1,4961 cm2
A41 = Leg2*fr2
= (4,52*1) / 100
= 0,2026 cm2
Area = A1 + A2 + A41
= 7,7813 + 0,6723 + 0,2026
= 8,6561 cm2
As Area >= A the reinforcement is adequate.
53/132
UW-16(c) Weld Check

tc(actual) = 0,7*Leg = 0.7*4,5 = 3,15 mm

= 1*197,64 / (1.080*1 - 0,6*1) + 0
= 0,18 mm

= max[ 0,18 , 0 ]
= 0,18 mm
tb1 = 0,53 mm

= max[ 0,53 , 2,5 ]
= 2,5 mm

= min[ 8,33 , 2,5 ]
= 2,5 mm
= max[ 0,18 , 2,5 ]
= 2,5 mm
Available nozzle wall thickness new, tn = 5,56 mm
EFE = (50*t / Rf)*(1 - Rf / Ro)

= (50*5,56 / 200,42)*(1 - 200,42 / infinity)
= 1,3877%
54/132
Available reinforcement per UG-37 governs the MAWP of this nozzle.
UG-45
(mm)
For P = 2,55 bar @ 60 °C The nozzle
A A A
5,3593 5,3619 4,5226 0,6368 -- -- 0,2026 2,5 5,56


LR = MAX(d, Rn + (tn - Cn) + (t - C))

= MAX(395,27, 197,64 + (5,56 - 0) + (2,5 - 0))
= 395,27 mm
LH = MIN(2,5*(t - C), 2,5*(tn - Cn) + te)

= MIN(2,5*(2,5 - 0), 2,5*(5,56 - 0) + 0)
= 6,25 mm
trn = P*Rn / (Sn*E - 0,6*P)

= 2,5515*197,64 / (1.080*1 - 0,6*2,5515)
= 0,47 mm
tr = P*L*M / (2*S*E - 0,2*P)

= 2,5515*1.147,6*1 / (2*1.080*1 - 0,2*2,5515)
= 1,36 mm
55/132
A = d*tr*F + 2*tn*tr*F*(1 - fr1)

= (395,27*1,36*1 + 2*5,56*1,36*1*(1 - 1)) / 100
= 5,3593 cm2

= (395,27*(1*2,5 - 1*1,36) - 2*5,56*(1*2,5 - 1*1,36)*(1 - 1)) / 100
= 4,5226 cm2

= (2*(2,5 + 5,56)*(1*2,5 - 1*1,36) - 2*5,56*(1*2,5 - 1*1,36)*(1 - 1)) / 100
= 0,1845 cm2
= (5*(5,56 - 0,47)*1*2,5) / 100
= 0,6368 cm2
= (5*(5,56 - 0,47)*1*5,56) / 100
= 1,4174 cm2
A41 = Leg2*fr2
= (4,52*1) / 100
= 0,2026 cm2
Area = A1 + A2 + A41
= 4,5226 + 0,6368 + 0,2026
= 5,3619 cm2
56/132
UW-16(c) Weld Check

tc(actual) = 0,7*Leg = 0.7*4,5 = 3,15 mm

= 2,5515*197,64 / (1.080*1 - 0,6*2,5515) + 0
= 0,47 mm

= max[ 0,47 , 0 ]
= 0,47 mm
tb1 = 1,36 mm

= max[ 1,36 , 2,5 ]
= 2,5 mm

= min[ 8,33 , 2,5 ]
= 2,5 mm
= max[ 0,47 , 2,5 ]
= 2,5 mm
57/132
Available reinforcement per UG-37 governs the MAP of this nozzle.
UG-45
(mm)
For P = 2,55 bar @ 21,11 °C The nozzle
A A A
5,3593 5,3619 4,5226 0,6368 -- -- 0,2026 2,5 5,56


LR = MAX(d, Rn + (tn - Cn) + (t - C))

= MAX(395,27, 197,64 + (5,56 - 0) + (2,5 - 0))
= 395,27 mm
LH = MIN(2,5*(t - C), 2,5*(tn - Cn) + te)

= MIN(2,5*(2,5 - 0), 2,5*(5,56 - 0) + 0)
= 6,25 mm
trn = P*Rn / (Sn*E - 0,6*P)

= 2,5515*197,64 / (1.080*1 - 0,6*2,5515)
= 0,47 mm
tr = P*L*M / (2*S*E - 0,2*P)

= 2,5515*1.147,6*1 / (2*1.080*1 - 0,2*2,5515)
= 1,36 mm
58/132
A = d*tr*F + 2*tn*tr*F*(1 - fr1)

= (395,27*1,36*1 + 2*5,56*1,36*1*(1 - 1)) / 100
= 5,3593 cm2

= (395,27*(1*2,5 - 1*1,36) - 2*5,56*(1*2,5 - 1*1,36)*(1 - 1)) / 100
= 4,5226 cm2

= (2*(2,5 + 5,56)*(1*2,5 - 1*1,36) - 2*5,56*(1*2,5 - 1*1,36)*(1 - 1)) / 100
= 0,1845 cm2
= (5*(5,56 - 0,47)*1*2,5) / 100
= 0,6368 cm2
= (5*(5,56 - 0,47)*1*5,56) / 100
= 1,4174 cm2
A41 = Leg2*fr2
= (4,52*1) / 100
= 0,2026 cm2
Area = A1 + A2 + A41
= 4,5226 + 0,6368 + 0,2026
= 5,3619 cm2
59/132
UW-16(c) Weld Check

tc(actual) = 0,7*Leg = 0.7*4,5 = 3,15 mm

= 2,5515*197,64 / (1.080*1 - 0,6*2,5515) + 0
= 0,47 mm

= max[ 0,47 , 0 ]
= 0,47 mm
tb1 = 1,36 mm

= max[ 1,36 , 2,5 ]
= 2,5 mm

= min[ 8,33 , 2,5 ]
= 2,5 mm
= max[ 0,47 , 2,5 ]
= 2,5 mm
60/132
Cylinder #1

Component Cylinder
Normalized PWHT
No No No No No
Static Liquid Head
Dimensions
Length 1.700 mm
Inner 1,5 mm
Corrosion
Outer 0 mm
Weight and Capacity
New 245,33 2.256,45
Corroded 163,68 2.266,88
Radiography
Longitudinal seam None UW-11(c) Type 1
Top Circumferential
seam
Bottom Circumferential
seam
61/132
Results Summary
Minimum thickness per UG-16 2,5 mm + 1,5 mm = 4 mm
Rated MDMT -105 °C

tr = 1*651,5 / (1.080*0,7 - 0.6*1) = 0,86 mm
Stress ratio = tr*E* / (tn - c) = 0,86*0,8 / (4,5 - 1,5) = 0,2301

= 1*651,5 / (1.080*0,70 - 0,60*1) + 1,5
= 2,36 mm
P = S*E*t / (R + 0,60*t) - Ps
= 1.080*0,70*3 / (651,5 + 0,60*3) - 0
= 3,47 bar
P = S*E*t / (R + 0,60*t)
= 1.080*0,70*4,5 / (650 + 0,60*4,5)
= 5,21 bar
EFE = (50*t / Rf)*(1 - Rf / Ro)

= (50*4,5 / 652,25)*(1 - 652,25 / infinity)
= 0,345%
62/132
Allowable
Stress Before
Pressure P UG-23 Stress Temperature ( Corrosion C Req'd Thk Due to Req'd Thk Due to
Condition Location Load
( bar) Increase ( °C) (mm) Tension (mm) Compression (mm)
kg/cm2)
St Sc
Top Seismic 0,25 0,24

Operating, Hot & Corroded 1 1.101,3 580,2 60 1,5
Bottom Seismic 0,25 0,25
Top Seismic 0,25 0,23

Operating, Hot & New 1 1.101,3 818,7 60 0
Bottom Seismic 0,25 0,25
Top Seismic 0 0,02

Hot Shut Down, Corroded 0 1.101,3 580,2 60 1,5
Bottom Seismic 0 0
Top Seismic 0 0,02

Hot Shut Down, New 0 1.101,3 818,7 60 0
Bottom Seismic 0 0
Top Seismic 0 0,02

Empty, Corroded 0 1.101,3 580,2 25 1,5
Bottom Seismic 0 0
Top Seismic 0 0,02

Empty, New 0 1.101,3 818,7 25 0
Bottom Seismic 0 0
Hot Shut Down, Corroded, Top Weight 0,01 0,02

Weight & Eccentric Moments
0 1.101,3 580,2 60 1,5
Only Bottom Weight 0 0

Metric)
A = 0,125 / (Ro / t)
= 0,125 / (654,5 / 3)
= 0,000573
B = 580,2 kg/cm2
S = 1.101,3 / 1,00 = 1.101,3 kg/cm2
Allowable Compressive Stress, Hot and New- ScHN, (table CS-2 Metric)
A = 0,125 / (Ro / t)
= 0,125 / (654,5 / 4,5)
= 0,000859
B = 818,7 kg/cm2
S = 1.101,3 / 1,00 = 1.101,3 kg/cm2
ScHN = min(B, S) = 818,7 kg/cm2
A = 0,125 / (Ro / t)
= 0,125 / (654,5 / 4,5)
= 0,000859
B = 818,7 kg/cm2
S = 1.101,3 / 1,00 = 1.101,3 kg/cm2
63/132
Allowable Compressive Stress, Cold and Corroded- ScCC, (table CS-2
Metric)
A = 0,125 / (Ro / t)
= 0,125 / (654,5 / 3)
= 0,000573
B = 580,2 kg/cm2
S = 1.101,3 / 1,00 = 1.101,3 kg/cm2
ScCC = min(B, S) = 580,2 kg/cm2

CS-2 Metric)
A = 0,125 / (Ro / t)
= 0,125 / (654,5 / 3)
= 0,000573
B = 580,2 kg/cm2
S = 1.101,3 / 1,00 = 1.101,3 kg/cm2
Operating, Hot & Corroded, Seismic, Above Support Point

= 1*651,5 / (2*1.080*1,20*1,00 + 0,40*|1|)
= 0,25 mm
= 103,8 / (π*6532*1.080*1,20*1,00) * 98066.5
= 0,01 mm
= 0,51*352,8 / (2*π*653*1.080*1,20*1,00) * 98.0665
= 0 mm
(total required,
tt = tp + tm - tw
tensile)
= 0,25 + 0,01 - (0)
= 0,25 mm
= 1,09*352,8 / (2*π*653*1.080*1,20*1,00) * 98.0665
= 0,01 mm
(total, net
tc = |tmc + twc - tpc|
tensile)
= |0,01 + (0,01) - (0,25)|
= 0,24 mm

= 2*1.080*1,20*1,00*(3 - 0,01 + (0)) / (651,5 - 0,40*(3 - 0,01 + (0)))
= 11,94 bar
64/132
Operating, Hot & New, Seismic, Above Support Point

= 1*650 / (2*1.080*1,20*1,00 + 0,40*|1|)
= 0,25 mm
= 127,1 / (π*652,252*1.080*1,20*1,00) * 98066.5
= 0,01 mm
= 0,51*433,2 / (2*π*652,25*1.080*1,20*1,00) * 98.0665
= 0 mm
= 0,25 + 0,01 - (0)
= 0,25 mm
= 1,09*433,2 / (2*π*652,25*1.080*1,20*1,00) * 98.0665
= 0,01 mm
= |0,01 + (0,01) - (0,25)|
= 0,23 mm

= 2*1.080*1,20*1,00*(4,5 - 0,01 + (0)) / (650 - 0,40*(4,5 - 0,01 + (0)))
= 17,98 bar
Hot Shut Down, Corroded, Seismic, Above Support Point
= 103,8 / (π*6532*1.080*1,20*1,00) * 98066.5
= 0,01 mm
= 0,51*352,8 / (2*π*653*1.080*1,20*1,00) * 98.0665
= 0 mm
= 0 + 0,01 - (0)
= 0 mm
tmc = M / (π*Rm2*Sc*Ks) * MetricFactor (bending)
= 103,8 / (π*6532*568,97*1,20) * 98066.5
= 0,01 mm
= 1,09*352,8 / (2*π*653*568,97*1,20) * 98.0665
= 0,01 mm
= 0,01 + (0,01) - (0)
65/132
= 0,02 mm
Hot Shut Down, New, Seismic, Above Support Point
= 127,1 / (π*652,252*1.080*1,20*1,00) * 98066.5
= 0,01 mm
= 0,51*433,2 / (2*π*652,25*1.080*1,20*1,00) * 98.0665
= 0 mm
= 0 + 0,01 - (0)
= 0 mm
= 127,1 / (π*652,252*802,92*1,20) * 98066.5
= 0,01 mm
= 1,09*433,2 / (2*π*652,25*802,92*1,20) * 98.0665
= 0,01 mm
= 0,01 + (0,01) - (0)
= 0,02 mm
Empty, Corroded, Seismic, Above Support Point
= 103,8 / (π*6532*1.080*1,20*1,00) * 98066.5
= 0,01 mm
= 0,51*352,8 / (2*π*653*1.080*1,20*1,00) * 98.0665
= 0 mm
= 0 + 0,01 - (0)
= 0 mm
= 103,8 / (π*6532*568,97*1,20) * 98066.5
= 0,01 mm
= 1,09*352,8 / (2*π*653*568,97*1,20) * 98.0665
= 0,01 mm
= 0,01 + (0,01) - (0)
= 0,02 mm
66/132
Empty, New, Seismic, Above Support Point
= 127,1 / (π*652,252*1.080*1,20*1,00) * 98066.5
= 0,01 mm
= 0,51*433,2 / (2*π*652,25*1.080*1,20*1,00) * 98.0665
= 0 mm
= 0 + 0,01 - (0)
= 0 mm
= 127,1 / (π*652,252*802,92*1,20) * 98066.5
= 0,01 mm
= 1,09*433,2 / (2*π*652,25*802,92*1,20) * 98.0665
= 0,01 mm
= 0,01 + (0,01) - (0)
= 0,02 mm
Hot Shut Down, Corroded, Weight & Eccentric Moments Only, Above Support Point
= 6,3 / (π*6532*568,97*1,00) * 98066.5
= 0 mm
tw = W / (2*π*Rm*Sc*Ks) * MetricFactor (Weight)
= 352,8 / (2*π*653*568,97*1,00) * 98.0665
= 0,01 mm
= |0 + 0 - (0,01)|
= 0,01 mm
= 0 + (0,01) - (0)
= 0,02 mm
Operating, Hot & Corroded, Seismic, Below Support Point

= 1*651,5 / (2*1.080*1,20*1,00 + 0,40*|1|)
= 0,25 mm
= 3,1 / (π*6532*1.080*1,20*1,00) * 98066.5
= 0 mm
tw = (1 + 0,14*SDS)*W / (2*π*Rm*St*Ks*Ec) * MetricFactor (Weight)
67/132
= 1,09*-45,3 / (2*π*653*1.080*1,20*1,00) * 98.0665
= 0 mm
(total required,
tt = tp + tm - tw
tensile)
= 0,25 + 0 - (0)
= 0,25 mm
twc = (0,6 - 0,14*SDS)*W / (2*π*Rm*St*Ks*Ec) * MetricFactor (Weight)
= 0,51*-45,3 / (2*π*653*1.080*1,20*1,00) * 98.0665
= 0 mm
(total, net
tensile)
= |0 + (0) - (0,25)|
= 0,25 mm

= 2*1.080*1,20*1,00*(3 - 0 + (0)) / (651,5 - 0,40*(3 - 0 + (0)))
= 11,95 bar
Operating, Hot & New, Seismic, Below Support Point

= 1*650 / (2*1.080*1,20*1,00 + 0,40*|1|)
= 0,25 mm
= 3,2 / (π*652,252*1.080*1,20*1,00) * 98066.5
= 0 mm
= 1,09*-46,5 / (2*π*652,25*1.080*1,20*1,00) * 98.0665
= 0 mm
= 0,25 + 0 - (0)
= 0,25 mm
= 0,51*-46,5 / (2*π*652,25*1.080*1,20*1,00) * 98.0665
= 0 mm
= |0 + (0) - (0,25)|
= 0,25 mm

= 2*1.080*1,20*1,00*(4,5 - 0 + (0)) / (650 - 0,40*(4,5 - 0 + (0)))
= 17,99 bar
68/132
Hot Shut Down, Corroded, Seismic, Below Support Point
= 3,1 / (π*6532*1.080*1,20*1,00) * 98066.5
= 0 mm
= 1,09*-45,3 / (2*π*653*1.080*1,20*1,00) * 98.0665
= 0 mm
(total required,
tt = tp + tm - tw
tensile)
= 0 + 0 - (0)
= 0 mm
= 0,51*-45,3 / (2*π*653*1.080*1,20*1,00) * 98.0665
= 0 mm
(total, net
tensile)
= |0 + (0) - (0)|
= 0 mm
Hot Shut Down, New, Seismic, Below Support Point
= 3,2 / (π*652,252*1.080*1,20*1,00) * 98066.5
= 0 mm
= 1,09*-46,5 / (2*π*652,25*1.080*1,20*1,00) * 98.0665
= 0 mm
= 0 + 0 - (0)
= 0 mm
= 0,51*-46,5 / (2*π*652,25*1.080*1,20*1,00) * 98.0665
= 0 mm
= |0 + (0) - (0)|
= 0 mm
Empty, Corroded, Seismic, Below Support Point
= 3,1 / (π*6532*1.080*1,20*1,00) * 98066.5
= 0 mm
69/132
= 1,09*-45,3 / (2*π*653*1.080*1,20*1,00) * 98.0665
= 0 mm
(total required,
tt = tp + tm - tw
tensile)
= 0 + 0 - (0)
= 0 mm
= 0,51*-45,3 / (2*π*653*1.080*1,20*1,00) * 98.0665
= 0 mm
(total, net
tensile)
= |0 + (0) - (0)|
= 0 mm
Empty, New, Seismic, Below Support Point
= 3,2 / (π*652,252*1.080*1,20*1,00) * 98066.5
= 0 mm
= 1,09*-46,5 / (2*π*652,25*1.080*1,20*1,00) * 98.0665
= 0 mm
= 0 + 0 - (0)
= 0 mm
= 0,51*-46,5 / (2*π*652,25*1.080*1,20*1,00) * 98.0665
= 0 mm
= |0 + (0) - (0)|
= 0 mm
Hot Shut Down, Corroded, Weight & Eccentric Moments Only, Below Support Point
= 2,5 / (π*6532*1.080*1,00*1,00) * 98066.5
= 0 mm
tw = W / (2*π*Rm*St*Ks*Ec) * MetricFactor (Weight)
= -45,3 / (2*π*653*1.080*1,00*1,00) * 98.0665
= 0 mm
= 0 + 0 - (0)
= 0 mm
= |0 + (0) - (0)|
70/132
= 0 mm
71/132
LIT (A)

Located on Cylinder #1
Orientation 30°
Nozzle center line offset to datum line 200 mm
End of nozzle to shell center 750 mm
Nozzle
Access opening No
Welds
72/132
1

Bolt Material
ln. 31)
Blind included No
Rated MDMT -48°C
PWHT performed No
Impact Tested No
UW-21 Flange Welds
Xmin = min[1,4*tn , g0] = [1,4*5,49 , 8,64] = 7,68 mm
Notes

73/132
UG-45
Summary
(cm2)
(mm)
The nozzle
For P = 1 bar @ 60 °C
passes UG-45
A A A

2,5 4,8


LR = MAX(d, Rn + (tn - Cn) + (t - C))

= MAX(77,93, 38,96 + (5,49 - 0) + (4,5 - 1,5))
= 77,93 mm
LH = MIN(2,5*(t - C), 2,5*(tn - Cn) + te)

= MIN(2,5*(4,5 - 1,5), 2,5*(5,49 - 0) + 0)
= 7,5 mm
trn = P*Rn / (Sn*E - 0,6*P)

= 1*38,96 / (1.180*1 - 0,6*1)
= 0,033 mm
Required thickness tr from UG-37(a)
tr = P*R / (S*E - 0,6*P)

= 1*651,5 / (1.080*1 - 0,6*1)
= 0,6 mm
74/132
UW-16(c) Weld Check
Fillet weld: tmin = lesser of 19 mm or tn or t = 3 mm

tc(actual) = 0,7*Leg = 0.7*4,5 = 3,15 mm

= 1*38,96 / (1.180*1 - 0,6*1) + 0
= 0,033 mm

= max[ 0,033 , 0 ]
= 0,033 mm
tb1 = P*R / (S*E - 0,6*P) + Corrosion

= 1*651,5 / (1.080*1 - 0,6*1) + 1,5
= 2,11 mm

= max[ 2,11 , 2,5 ]
= 2,5 mm

= min[ 4,8 , 2,5 ]
= 2,5 mm
= max[ 0,033 , 2,5 ]
= 2,5 mm
75/132
UG-45
Summary
(cm2)
(mm)
The nozzle
For P = 4,96 bar @ 60 °C
passes UG-45
A A A

4,5 4,8


LR = MAX(d, Rn + (tn - Cn) + (t - C))

= MAX(77,93, 38,96 + (5,49 - 0) + (4,5 - 1,5))
= 77,93 mm
LH = MIN(2,5*(t - C), 2,5*(tn - Cn) + te)

= MIN(2,5*(4,5 - 1,5), 2,5*(5,49 - 0) + 0)
= 7,5 mm
trn = P*Rn / (Sn*E - 0,6*P)

= 4,9572*38,96 / (1.180*1 - 0,6*4,9572)
= 0,17 mm
tr = P*R / (S*E - 0,6*P)

= 4,9572*651,5 / (1.080*1 - 0,6*4,9572)
= 3 mm
76/132
UW-16(c) Weld Check

tc(actual) = 0,7*Leg = 0.7*4,5 = 3,15 mm

= 4,9572*38,96 / (1.180*1 - 0,6*4,9572) + 0
= 0,17 mm

= max[ 0,17 , 0 ]
= 0,17 mm

= 4,9572*651,5 / (1.080*1 - 0,6*4,9572) + 1,5
= 4,5 mm

= max[ 4,5 , 2,5 ]
= 4,5 mm

= min[ 4,8 , 4,5 ]
= 4,5 mm
= max[ 0,17 , 4,5 ]
= 4,5 mm
77/132
UG-45
Summary
(cm2)
(mm)
The nozzle
For P = 7,45 bar @ 21,11 °C
passes UG-45
A A A

4,5 4,8


LR = MAX(d, Rn + (tn - Cn) + (t - C))

= MAX(77,93, 38,96 + (5,49 - 0) + (4,5 - 0))
= 77,93 mm
LH = MIN(2,5*(t - C), 2,5*(tn - Cn) + te)

= MIN(2,5*(4,5 - 0), 2,5*(5,49 - 0) + 0)
= 11,25 mm
trn = P*Rn / (Sn*E - 0,6*P)

= 7,4457*38,96 / (1.180*1 - 0,6*7,4457)
= 0,25 mm
tr = P*R / (S*E - 0,6*P)

= 7,4457*650 / (1.080*1 - 0,6*7,4457)
= 4,5 mm
78/132
UW-16(c) Weld Check

tc(actual) = 0,7*Leg = 0.7*4,5 = 3,15 mm

= 7,4457*38,96 / (1.180*1 - 0,6*7,4457) + 0
= 0,25 mm

= max[ 0,25 , 0 ]
= 0,25 mm

= 7,4457*650 / (1.080*1 - 0,6*7,4457) + 0
= 4,5 mm

= max[ 4,5 , 2,5 ]
= 4,5 mm

= min[ 4,8 , 4,5 ]
= 4,5 mm
= max[ 0,25 , 4,5 ]
= 4,5 mm
79/132
LSH (F)

Located on Cylinder #1
Orientation 30°
Nozzle center line offset to datum line 1.400 mm
End of nozzle to shell center 750 mm
Nozzle
Description NPS 1 Sch 80 (XS) DN 25
Access opening No
Welds
80/132
1

Bolt Material
ln. 31)
Blind included No
Rated MDMT -48°C
PWHT performed No
Impact Tested No
UW-21 Flange Welds
Xmin = min[1,4*tn , g0] = [1,4*4,55 , 7,37] = 6,37 mm
Notes

81/132
UG-45
Summary
(cm2)
(mm)
The nozzle
For P = 1 bar @ 60 °C
passes UG-45
A A A

2,5 3,98


LR = MAX(d, Rn + (tn - Cn) + (t - C))

= MAX(24,31, 12,15 + (4,55 - 0) + (4,5 - 1,5))
= 24,31 mm
LH = MIN(2,5*(t - C), 2,5*(tn - Cn) + te)

= MIN(2,5*(4,5 - 1,5), 2,5*(4,55 - 0) + 0)
= 7,5 mm
trn = P*Rn / (Sn*E - 0,6*P)

= 1*12,15 / (1.180*1 - 0,6*1)
= 0,0102 mm
tr = P*R / (S*E - 0,6*P)

= 1*651,5 / (1.080*1 - 0,6*1)
= 0,6 mm
82/132
UW-16(c) Weld Check

tc(actual) = 0,7*Leg = 0.7*4,5 = 3,15 mm

= 1*12,15 / (1.180*1 - 0,6*1) + 0
= 0,0102 mm

= max[ 0,0102 , 0 ]
= 0,0102 mm

= 1*651,5 / (1.080*1 - 0,6*1) + 1,5
= 2,11 mm

= max[ 2,11 , 2,5 ]
= 2,5 mm

= min[ 2,96 , 2,5 ]
= 2,5 mm
= max[ 0,0102 , 2,5 ]
= 2,5 mm
83/132
UG-45
Summary
(cm2)
(mm)
The nozzle
For P = 4,96 bar @ 60 °C
passes UG-45
A A A

2,96 3,98


LR = MAX(d, Rn + (tn - Cn) + (t - C))

= MAX(24,31, 12,15 + (4,55 - 0) + (4,5 - 1,5))
= 24,31 mm
LH = MIN(2,5*(t - C), 2,5*(tn - Cn) + te)

= MIN(2,5*(4,5 - 1,5), 2,5*(4,55 - 0) + 0)
= 7,5 mm
trn = P*Rn / (Sn*E - 0,6*P)

= 4,9572*12,15 / (1.180*1 - 0,6*4,9572)
= 0,0508 mm
tr = P*R / (S*E - 0,6*P)

= 4,9572*651,5 / (1.080*1 - 0,6*4,9572)
= 3 mm
84/132
UW-16(c) Weld Check

tc(actual) = 0,7*Leg = 0.7*4,5 = 3,15 mm

= 4,9572*12,15 / (1.180*1 - 0,6*4,9572) + 0
= 0,0508 mm

= max[ 0,0508 , 0 ]
= 0,0508 mm

= 4,9572*651,5 / (1.080*1 - 0,6*4,9572) + 1,5
= 4,5 mm

= max[ 4,5 , 2,5 ]
= 4,5 mm

= min[ 2,96 , 4,5 ]
= 2,96 mm
= max[ 0,0508 , 2,96 ]
= 2,96 mm
85/132
UG-45
Summary
(cm2)
(mm)
The nozzle
For P = 7,45 bar @ 21,11 °C
passes UG-45
A A A

2,96 3,98


LR = MAX(d, Rn + (tn - Cn) + (t - C))

= MAX(24,31, 12,15 + (4,55 - 0) + (4,5 - 0))
= 24,31 mm
LH = MIN(2,5*(t - C), 2,5*(tn - Cn) + te)

= MIN(2,5*(4,5 - 0), 2,5*(4,55 - 0) + 0)
= 11,25 mm
trn = P*Rn / (Sn*E - 0,6*P)

= 7,4457*12,15 / (1.180*1 - 0,6*7,4457)
= 0,0762 mm
tr = P*R / (S*E - 0,6*P)

= 7,4457*650 / (1.080*1 - 0,6*7,4457)
= 4,5 mm
86/132
UW-16(c) Weld Check

tc(actual) = 0,7*Leg = 0.7*4,5 = 3,15 mm

= 7,4457*12,15 / (1.180*1 - 0,6*7,4457) + 0
= 0,0762 mm

= max[ 0,0762 , 0 ]
= 0,0762 mm

= 7,4457*650 / (1.080*1 - 0,6*7,4457) + 0
= 4,5 mm

= max[ 4,5 , 2,5 ]
= 4,5 mm

= min[ 2,96 , 4,5 ]
= 2,96 mm
= max[ 0,0762 , 2,96 ]
= 2,96 mm
87/132
Straight Flange on F&D Head #1

Component Cylinder
Normalized PWHT
No No No No No
Static Liquid Head
Dimensions
Length 25 mm
Inner 0 mm
Corrosion
Outer 0 mm
Weight and Capacity
New 3,61 33,18
Corroded 3,61 33,18
Radiography
Longitudinal seam Seamless No RT
Top Circumferential
seam
88/132
Results Summary
Rated MDMT -105 °C

tr = 1*650 / (1.080*0,85 - 0.6*1) = 0,71 mm
Stress ratio = tr*E* / (tn - c) = 0,71*0,85 / (4,5 - 0) = 0,1338

= 1*650 / (1.080*0,85 - 0,60*1) + 0
= 0,71 mm
P = S*E*t / (R + 0,60*t) - Ps
= 1.080*0,85*4,5 / (650 + 0,60*4,5) - 0
= 6,33 bar
P = S*E*t / (R + 0,60*t)
= 1.080*0,85*4,5 / (650 + 0,60*4,5)
= 6,33 bar
EFE = (50*t / Rf)*(1 - Rf / Ro)

= (50*4,5 / 652,25)*(1 - 652,25 / infinity)
= 0,345%
89/132
Allowable Stress
Req'd Thk Due
Before UG-23
Pressure P ( Temperature ( Corrosion C Req'd Thk Due to to
Condition Stress Increase ( Load
bar) °C) (mm) Tension (mm) Compression
kg/cm2)
(mm)
St Sc
Operating, Hot & Corroded 1 1.101,3 818,7 60 0 Seismic 0,36 0,36
Operating, Hot & New 1 1.101,3 818,7 60 0 Seismic 0,36 0,36
Hot Shut Down, Corroded 0 1.101,3 818,7 60 0 Seismic 0 0
Hot Shut Down, New 0 1.101,3 818,7 60 0 Seismic 0 0
Empty, Corroded 0 1.101,3 818,7 25 0 Seismic 0 0
Empty, New 0 1.101,3 818,7 25 0 Seismic 0 0
Hot Shut Down, Corroded, Weight

0 1.101,3 818,7 60 0 Weight 0 0
& Eccentric Moments Only

Metric)
A = 0,125 / (Ro / t)
= 0,125 / (654,5 / 4,5)
= 0,000859
B = 818,7 kg/cm2
S = 1.101,3 / 1,00 = 1.101,3 kg/cm2
Allowable Compressive Stress, Hot and New- ScHN

ScHN = ScHC
= 818,7 kg/cm2
A = 0,125 / (Ro / t)
= 0,125 / (654,5 / 4,5)
= 0,000859
B = 818,7 kg/cm2
S = 1.101,3 / 1,00 = 1.101,3 kg/cm2
Allowable Compressive Stress, Cold and Corroded- ScCC

ScCC = ScCN
= 818,7 kg/cm2

CS-2 Metric)
A = 0,125 / (Ro / t)
= 0,125 / (654,5 / 4,5)
= 0,000859
B = 818,7 kg/cm2
S = 1.101,3 / 1,00 = 1.101,3 kg/cm2
90/132
Operating, Hot & Corroded, Seismic, Top Seam

= 1*650 / (2*1.080*1,20*0,70 + 0,40*|1|)
= 0,36 mm
= 3 / (π*652,252*1.080*1,20*0,70) * 98066.5
= 0 mm
= 1,09*-42,8 / (2*π*652,25*1.080*1,20*0,70) * 98.0665
= 0 mm
= 0,36 + 0 - (0)
= 0,36 mm
= 0,51*-42,8 / (2*π*652,25*1.080*1,20*0,70) * 98.0665
= 0 mm
= |0 + (0) - (0,36)|
= 0,36 mm

= 2*1.080*1,20*0,70*(4,5 - 0 + (0)) / (650 - 0,40*(4,5 - 0 + (0)))
= 12,59 bar
Operating, Hot & New, Seismic, Top Seam

= 1*650 / (2*1.080*1,20*0,70 + 0,40*|1|)
= 0,36 mm
= 3,1 / (π*652,252*1.080*1,20*0,70) * 98066.5
= 0 mm
= 1,09*-42,8 / (2*π*652,25*1.080*1,20*0,70) * 98.0665
= 0 mm
= 0,36 + 0 - (0)
= 0,36 mm
= 0,51*-42,8 / (2*π*652,25*1.080*1,20*0,70) * 98.0665
= 0 mm
= |0 + (0) - (0,36)|
= 0,36 mm
91/132

= 2*1.080*1,20*0,70*(4,5 - 0 + (0)) / (650 - 0,40*(4,5 - 0 + (0)))
= 12,59 bar
Hot Shut Down, Corroded, Seismic, Top Seam
= 3 / (π*652,252*1.080*1,20*0,70) * 98066.5
= 0 mm
= 1,09*-42,8 / (2*π*652,25*1.080*1,20*0,70) * 98.0665
= 0 mm
= 0 + 0 - (0)
= 0 mm
= 0,51*-42,8 / (2*π*652,25*1.080*1,20*0,70) * 98.0665
= 0 mm
= |0 + (0) - (0)|
= 0 mm
Hot Shut Down, New, Seismic, Top Seam
= 3,1 / (π*652,252*1.080*1,20*0,70) * 98066.5
= 0 mm
= 1,09*-42,8 / (2*π*652,25*1.080*1,20*0,70) * 98.0665
= 0 mm
tt = t p + t m - tw (total required, tensile)
= 0 + 0 - (0)
= 0 mm
= 0,51*-42,8 / (2*π*652,25*1.080*1,20*0,70) * 98.0665
= 0 mm
= |0 + (0) - (0)|
= 0 mm
Empty, Corroded, Seismic, Top Seam
92/132
= 3 / (π*652,252*1.080*1,20*0,70) * 98066.5
= 0 mm
= 1,09*-42,8 / (2*π*652,25*1.080*1,20*0,70) * 98.0665
= 0 mm
= 0 + 0 - (0)
= 0 mm
= 0,51*-42,8 / (2*π*652,25*1.080*1,20*0,70) * 98.0665
= 0 mm
= |0 + (0) - (0)|
= 0 mm
Empty, New, Seismic, Top Seam
= 3,1 / (π*652,252*1.080*1,20*0,70) * 98066.5
= 0 mm
= 1,09*-42,8 / (2*π*652,25*1.080*1,20*0,70) * 98.0665
= 0 mm
tt = t p + t m - tw (total required, tensile)
= 0 + 0 - (0)
= 0 mm
= 0,51*-42,8 / (2*π*652,25*1.080*1,20*0,70) * 98.0665
= 0 mm
= |0 + (0) - (0)|
= 0 mm
Hot Shut Down, Corroded, Weight & Eccentric Moments Only, Top Seam
= 2,5 / (π*652,252*1.080*1,00*0,70) * 98066.5
= 0 mm
tw = W / (2*π*Rm*St*Ks*Ec) * MetricFactor (Weight)
= -42,8 / (2*π*652,25*1.080*1,00*0,70) * 98.0665
= 0 mm
= 0 + 0 - (0)
= 0 mm
93/132
= |0 + (0) - (0)|
= 0 mm
94/132
F&D Head #1

Component F&D Head
Attached To Cylinder #1
Normalized PWHT
No No No No No
Static Liquid Head
Dimensions
Crown Radius L 1.300 mm
Knuckle Radius r 80 mm
Minimum Thickness 2,5 mm
Inner 0 mm
Corrosion
Outer 0 mm
Length Lsf 25 mm
Nominal Thickness tsf 4,5 mm
Weight and Capacity
Weight (kg)1 Capacity (liters)1
New 34,49 212,66
Corroded 34,49 212,66
Radiography
Category A joints Seamless No RT
Head to shell seam None UW-11(c) Type 1
1
includes straight flange
95/132
Results Summary
Straight Flange governs MDMT -105°C
Factor M
M = 1/4*[3 + (L / r)1/2]
Corroded M = 1/4*[3 + (1.300 / 80)1/2] 1,7578
New M = 1/4*[3 + (1.300 / 80)1/2] 1,7578
Design thickness for internal pressure, (Corroded at 60 °C) Appendix 1-4(d)
t = P*L*M / (2*S*E - 0,2*P) + Corrosion

= 1*1.300*1,7578 / (2*1.080*0,85 - 0,2*1) + 0
= 1,24 mm
Design thickness for internal pressure, (Corroded at 60 °C) Appendix 1-4(f)(1)
0,0005 ≤ (tmin head - Corrosion) / L = 2,5 / 1.300 = 0,0019 < 0,002
r/D= 0,0615 ≤ 0,08
C1 = 9,31*r / D - 0,086
= 9,31*0,0615 - 0,086
= 0,4869
Se = C1*ET*(t / r)
= 0,4869*2.040.790,465*(1,34 / 80)
= 16.603,244 kgf/cm2
C2 = 1,25
φ = (L*t)0,5 / r
= (1.300*1,34)0,5 / 80
= 0,521067 radians
a = 0,5*D - r
= 0,5*1.300 -80
= 570 mm
b = L-r
= 1.300 - 80
= 1.220 mm
β = arc cos(a / b)
= arc cos(570 / 1.220)
96/132
= 1,08466 radians
φ = 0,5211 < β = 1,0847
c = a / (cos(β - φ))
= 570 / (cos(1,0847 - 0,5211))
= 674,28 mm
Re = c+r
= 674,28 + 80
= 754,28 mm
Pe = Se*t / (C2*Re*[(0,5*Re / r) - 1])

= 16.282,233*1,34 / (1,25*754,28*[(0,5*754,28 / 80) - 1])
= 6,21 bar
Py = Sy*t / (C2*Re*[(0,5*Re / r) - 1])

= 1.970*1,34 / (1,25*754,28*[(0,5*754,28 / 80) - 1])
= 0,75 bar
1 ≤ Pe / Py = 6,21 / 0,75 = 8,27 ≤ 8,29
Pck = 0,408*Py + 0,192*Pe

= 0,408*0,75 + 0,192*6,21
= 1,5 bar
Pck / 1,5 = 1 bar ≥ Internal design pressure P = 1 bar
t = tr + Corrosion
= 1,34 + 0
= 1,34 mm
Design thickness is acceptable per Appendix 1-4(f) for a design pressure of 1 bar.
The head internal pressure design thickness is 1,34 mm.
Maximum allowable working pressure, (Corroded at 60 °C) Appendix 1-4(d)
P = 2*S*E*t / (L*M + 0,2*t) - Ps

= 2*1.080*0,85*2,5 / (1.300*1,7578 + 0,2*2,5) - 0
= 2,01 bar
Maximum allowable working pressure, (Corroded at 60 °C) Appendix 1-4(f)(1)
r/D= 0,0615 ≤ 0,08
C1 = 9,31*r / D - 0,086
= 9,31*0,0615 - 0,086
= 0,4869
Se = C1*ET*(t / r)
= 0,4869*2.040.790,465*(2,5 / 80)
= 31.053,374 kgf/cm2
97/132
C2 = 1,25
φ = (L*t)0,5 / r
= (1.300*2,5)0,5 / 80
= 0,71261 radians
a = 0,5*D - r
= 0,5*1.300 -80
= 570 mm
b = L-r
= 1.300 - 80
= 1.220 mm
β = arc cos(a / b)
= arc cos(570 / 1.220)
= 1,08466 radians
φ = 0,7126 < β = 1,0847
c = a / (cos(β - φ))
= 570 / (cos(1,0847 - 0,7126))
= 611,86 mm
Re = c+r
= 611,86 + 80
= 691,86 mm
Pe = Se*t / (C2*Re*[(0,5*Re / r) - 1])

= 30.452,981*2,5 / (1,25*691,86*[(0,5*691,86 / 80) - 1])
= 26,48 bar
Py = Sy*t / (C2*Re*[(0,5*Re / r) - 1])

= 1.970*2,5 / (1,25*691,86*[(0,5*691,86 / 80) - 1])
= 1,71 bar
Pe / Py = 26,48 / 1,71 = 15,46 > 8,29
Pck = 2*Py
= 2*1,71
= 3,43 bar
Pck / 1,5 = 2,28 bar
P = Pck / 1,5 - Ps
= 3,43 / 1,5 - 0
= 2,28 bar
The maximum allowable working pressure (MAWP) is 2,01 bar.
Maximum allowable pressure, (New at 21,11 °C) Appendix 1-4(d)
P = 2*S*E*t / (L*M + 0,2*t) - Ps

= 2*1.080*0,85*2,5 / (1.300*1,7578 + 0,2*2,5) - 0
= 2,01 bar
98/132
Maximum allowable pressure, (New at 21,11 °C) Appendix 1-4(f)(1)
r/D= 0,0615 ≤ 0,08
C1 = 9,31*r / D - 0,086
= 9,31*0,0615 - 0,086
= 0,4869
Se = C1*ET*(t / r)
= 0,4869*2.062.601,012*(2,5 / 80)
= 31.385,251 kgf/cm2
C2 = 1,25
φ = (L*t)0,5 / r
= (1.300*2,5)0,5 / 80
= 0,71261 radians
a = 0,5*D - r
= 0,5*1.300 -80
= 570 mm
b = L-r
= 1.300 - 80
= 1.220 mm
β = arc cos(a / b)
= arc cos(570 / 1.220)
= 1,08466 radians
φ = 0,7126 < β = 1,0847
c = a / (cos(β - φ))
= 570 / (cos(1,0847 - 0,7126))
= 611,86 mm
Re = c+r
= 611,86 + 80
= 691,86 mm
Pe = Se*t / (C2*Re*[(0,5*Re / r) - 1])

= 30.778,441*2,5 / (1,25*691,86*[(0,5*691,86 / 80) - 1])
= 26,77 bar
Py = Sy*t / (C2*Re*[(0,5*Re / r) - 1])

= 2.070*2,5 / (1,25*691,86*[(0,5*691,86 / 80) - 1])
= 1,8 bar
Pe / Py = 26,77 / 1,8 = 14,87 > 8,29
Pck = 2*Py
= 2*1,8
= 3,6 bar
99/132
Pck / 1,5 = 2,4 bar
P = Pck / 1,5 - Ps
= 3,6 / 1,5 - 0
= 2,4 bar
The maximum allowable pressure (MAP) is 2,01 bar.
EFE = (75*t / Rf)*(1 - Rf / Ro)

= (75*4,5 / 82,25)*(1 - 82,25 / infinity)
= 4,1033%
100/132
SALIDA (G)

Orientation 0°
End of nozzle to datum line -398,62 mm
Calculated as hillside No
Nozzle
Access opening No
Projection available outside vessel to flange face, Lf 150 mm
Welds
101/132
1

Bolt Material
ln. 31)
Blind included No
Rated MDMT -48°C
PWHT performed No
Impact Tested No
UW-21 Flange Welds
Xmin = min[1,4*tn , g0] = [1,4*5,08 , 7,75] = 7,11 mm
Notes

102/132
UG-45
Summary
(cm2)
(mm)
The nozzle
For P = 1 bar @ 60 °C
passes UG-45
A A A

2,5 4,45


LR = MAX(d, Rn + (tn - Cn) + (t - C))

= MAX(38,1, 19,05 + (5,08 - 0) + (2,5 - 0))
= 38,1 mm
LH = MIN(2,5*(t - C), 2,5*(tn - Cn) + te)

= MIN(2,5*(2,5 - 0), 2,5*(5,08 - 0) + 0)
= 6,25 mm
trn = P*Rn / (Sn*E - 0,6*P)

= 1*19,05 / (1.180*1 - 0,6*1)
= 0,0152 mm
tr = P*L*M / (2*S*E - 0,2*P)

= 1*1.300*1 / (2*1.080*1 - 0,2*1)
= 0,6 mm
103/132
UW-16(c) Weld Check

tc(actual) = 0,7*Leg = 0.7*4,5 = 3,15 mm

= 1*19,05 / (1.180*1 - 0,6*1) + 0
= 0,0152 mm

= max[ 0,0152 , 0 ]
= 0,0152 mm
tb1 = 0,6 mm

= max[ 0,6 , 2,5 ]
= 2,5 mm

= min[ 3,22 , 2,5 ]
= 2,5 mm
= max[ 0,0152 , 2,5 ]
= 2,5 mm
104/132
UG-45
Summary
(cm2)
(mm)
The nozzle
For P = 4,15 bar @ 60 °C
passes UG-45
A A A

2,5 4,45


LR = MAX(d, Rn + (tn - Cn) + (t - C))

= MAX(38,1, 19,05 + (5,08 - 0) + (2,5 - 0))
= 38,1 mm
LH = MIN(2,5*(t - C), 2,5*(tn - Cn) + te)

= MIN(2,5*(2,5 - 0), 2,5*(5,08 - 0) + 0)
= 6,25 mm
trn = P*Rn / (Sn*E - 0,6*P)

= 4,1516*19,05 / (1.180*1 - 0,6*4,1516)
= 0,066 mm
tr = P*L*M / (2*S*E - 0,2*P)

= 4,1516*1.300*1 / (2*1.080*1 - 0,2*4,1516)
= 2,5 mm
105/132
UW-16(c) Weld Check

tc(actual) = 0,7*Leg = 0.7*4,5 = 3,15 mm

= 4,1516*19,05 / (1.180*1 - 0,6*4,1516) + 0
= 0,066 mm

= max[ 0,066 , 0 ]
= 0,066 mm
tb1 = 2,5 mm

= max[ 2,5 , 2,5 ]
= 2,5 mm

= min[ 3,22 , 2,5 ]
= 2,5 mm
= max[ 0,066 , 2,5 ]
= 2,5 mm
106/132
UG-45
Summary
(cm2)
(mm)
The nozzle
For P = 4,15 bar @ 21,11 °C
passes UG-45
A A A

2,5 4,45


LR = MAX(d, Rn + (tn - Cn) + (t - C))

= MAX(38,1, 19,05 + (5,08 - 0) + (2,5 - 0))
= 38,1 mm
LH = MIN(2,5*(t - C), 2,5*(tn - Cn) + te)

= MIN(2,5*(2,5 - 0), 2,5*(5,08 - 0) + 0)
= 6,25 mm
trn = P*Rn / (Sn*E - 0,6*P)

= 4,1516*19,05 / (1.180*1 - 0,6*4,1516)
= 0,066 mm
tr = P*L*M / (2*S*E - 0,2*P)

= 4,1516*1.300*1 / (2*1.080*1 - 0,2*4,1516)
= 2,5 mm
107/132
UW-16(c) Weld Check

tc(actual) = 0,7*Leg = 0.7*4,5 = 3,15 mm

= 4,1516*19,05 / (1.180*1 - 0,6*4,1516) + 0
= 0,066 mm

= max[ 0,066 , 0 ]
= 0,066 mm
tb1 = 2,5 mm

= max[ 2,5 , 2,5 ]
= 2,5 mm

= min[ 3,22 , 2,5 ]
= 2,5 mm
= max[ 0,066 , 2,5 ]
= 2,5 mm
108/132
Deficiencies Summary
No deficiencies found.
109/132
Bill of Materials
Heads / Covers
Item # Type Material Thk [mm] Dia. [mm] Wt. [kg] (ea.) Qty
H1 F&D Head SA-283 C 2,5 (min.) 1.300 ID 37 1
H2 F&D Head SA-283 C 2,5 (min.) 1.300 ID 34,6 1
H3 ASME B16.5/B16.47 Blind NPS 16 Class 150 A105 36,58 596,9 OD 90,7 1
Shells
Item # Type Material Thk [mm] Dia. [mm] Length [mm] Wt. [kg] (ea.) Qty
S1 Cylinder SA-283 C 4,5 1.300 ID 1.700 245,6 1
Legs
Item # Type Material Thk [mm] Length [mm] Wt. [kg] Qty
L1 4x4x3/8 Equal Angle Leg material 9,52 1.200 23,1 4
Nozzles
Item # Type Material NPS Thk [mm] Dia. [mm] Length [mm] Wt. [kg]
Noz1 Nozzle SA-106 B Smls Pipe NPS 0,5 Sch 80 (XS) DN 15 3,73 21,34 OD 133 0,2
Noz2 Nozzle SA-106 B Smls Pipe NPS 1,5 Sch 80 (XS) DN 40 5,08 48,26 OD 286 1,5
Noz3 Nozzle SA-106 B Smls Pipe NPS 3 Sch 40 (Std) DN 80 5,49 88,9 OD 470 5,3
Noz4 Nozzle SA-283 C - 5,56 406,4 OD 147 8,1
Noz5 Nozzle SA-106 B Smls Pipe NPS 1 Sch 80 (XS) DN 25 4,55 33,4 OD 96 0,3
Flanges
Item # Type Material NPS Dia. [mm] Wt. [kg] (ea.) Qty
AF1 ASME B16.5 Slip On - Class 150 A105 0,5 88,9 x 22,35 0,5 1
AF2 ASME B16.5 Slip On - Class 150 A105 1,5 127 x 49,53 1,4 2
AF4 ASME B16.5 Slip On - Class 150 A105 16 596,9 x 410,46 44,5 1
110/132
Fasteners
Item # Description Material Length [mm] Qty
FB1 1/2" coarse bolt SA-193 B7 Bolt <= 64 51 4
FB4 1" series 8 bolt SA-193 B7 Bolt <= 64 114 16
SB1 3/8" coarse bolt Support Leg bolt material - 4
All listed flange bolts require associated nuts and washers in accordance with Division 1, UCS-11.
Plates
Item # Material Thk [mm] Wt. [kg] Qty [ m^2]
Plate1 Unspecified material 4,5 6,7 0,1895
Plate1 - Note: Applies to support leg plates
Plate2 Unspecified material 10 16,2 0,2065
Plate2 - Note: Applies to support leg base plates
111/132
Legs #1
Inputs
Leg material
Leg description 4x4x3/8 Equal Angle (Leg in)
Number of legs, N 4
Overall length 1.200 mm
Base to girth seam length 960 mm
Effective length coefficient, K 1,5
Coefficient, Cm 0,85
Leg yield stress, Fy 2.531,048 kgf/cm2
Leg elastic modulus, E 2.038.900,1 kgf/cm2
Anchor Bolts
Anchor bolt size 0,375" coarse threaded
Anchor bolt material
Bolt circle, BC 1.359,8 mm
Anchor bolts/leg, n 1
Anchor bolt allowable stress, Sb 1.406,138 kgf/cm2
Anchor bolt corrosion allowance 0 mm
Anchor bolt hole clearance 9,53 mm
Reinforcing Pad
Pad length 315,8 mm
Pad width 150 mm
Pad thickness 4,5 mm
Base Plate
Base plate length 254 mm
Base plate width 203,2 mm
Base plate thickness 10 mm (3,86 mm required)
Base plate allowable stress 1.687,366 kgf/cm2
Foundation allowable bearing stress 116,569 kgf/cm2
Welds
Leg to pad fillet weld 206 mm (0,22 mm required)
Pad to shell fillet weld 4,5 mm (0,11 mm required)
Legs braced No
Note: The support attachment point is assumed to be 25,4 mm up from the cylinder circumferential seam.
112/132
Weight operating corroded, Moment = 8,7 kgf-m
Force Axial Shear Axial Bending Bending
Leg Ratio Ratio
attack end load resisted fa fbx fby
position ° H1-1 H1-2
angle ° kgf kgf kgf/cm2 kgf/cm2 kgf/cm2
0 115,9 0,0 6,283 14,976 0 0,0133 0,0131
0
90 122,6 0,0 6,642 15,832 0 0,0140 0,0139
180 129,2 0,0 7,001 16,687 0 0,0148 0,0146
270 122,6 0,0 6,642 15,832 0 0,0140 0,0139
Weight operating new, Moment = 8,7 kgf-m

Leg Ratio Ratio
angle ° kgf kgf kgf/cm2 kgf/cm 2 kgf/cm2
0 136,3 0,0 7,389 17,612 0 0,0156 0,0154

0
90 143,0 0,0 7,749 18,469 0 0,0164 0,0162
180 149,6 0,0 8,108 19,326 0 0,0171 0,0169
270 143,0 0,0 7,749 18,469 0 0,0164 0,0162
113/132
Weight empty corroded, Moment = 8,7 kgf-m
Leg Ratio Ratio
0 115,9 0,0 6,283 14,976 0 0,0133 0,0131
0
90 122,6 0,0 6,642 15,832 0 0,0140 0,0139
180 129,2 0,0 7,001 16,687 0 0,0148 0,0146
270 122,6 0,0 6,642 15,832 0 0,0140 0,0139
Weight empty new, Moment = 8,7 kgf-m

Leg Ratio Ratio
angle ° kgf kgf kgf/cm2 kgf/cm 2 kgf/cm2
0 136,3 0,0 7,389 17,612 0 0,0156 0,0154

0
90 143,0 0,0 7,749 18,469 0 0,0164 0,0162
180 149,6 0,0 8,108 19,326 0 0,0171 0,0169
270 143,0 0,0 7,749 18,469 0 0,0164 0,0162
114/132
Seismic operating corroded, Moment = 105,6 kgf-m
Leg Ratio Ratio
0 -29,7 7,0 -1,609 32,747 0 0,0152 0,0185
0
90 108,8 27,3 5,896 14,053 67,239 0,0467 0,0525
180 188,9 7,0 10,237 53,312 0 0,0365 0,0387
270 108,8 27,3 5,896 14,053 67,239 0,0467 0,0525
0 -29,7 17,2 -1,609 54,055 29,848 0,0412 0,0492

45
90 -29,7 17,2 -1,609 54,055 29,848 0,0412 0,0492
180 188,9 17,2 10,237 74,62 29,848 0,0627 0,0693
270 188,9 17,2 10,237 74,62 29,848 0,0627 0,0693
Governing Condition : Seismic operating new, Moment = 128,8 kgf-m

Leg Ratio Ratio
0 -37,0 9,1 -2,005 42,254 0 0,0197 0,0240

0
90 131,1 35,4 7,106 16,936 87,156 0,0594 0,0670
180 228,9 9,1 12,403 67,039 0 0,0456 0,0483
270 131,1 35,4 7,106 16,936 87,156 0,0594 0,0670
0 -37,0 22,2 -2,005 69,874 38,689 0,0534 0,0637

45
90 -37,0 22,2 -2,005 69,874 38,689 0,0534 0,0637
180 228,9 22,2 12,403 94,659 38,689 0,0795 0,0880
270 228,9 22,2 12,403 94,659 38,689 0,0795 0,0880
115/132
Seismic empty corroded, Moment = 105,6 kgf-m
Leg Ratio Ratio
0 -29,7 7,0 -1,609 32,747 0 0,0152 0,0185
0
90 108,8 27,3 5,896 14,053 67,239 0,0467 0,0525
180 188,9 7,0 10,237 53,312 0 0,0365 0,0387
270 108,8 27,3 5,896 14,053 67,239 0,0467 0,0525
0 -29,7 17,2 -1,609 54,055 29,848 0,0412 0,0492

45
90 -29,7 17,2 -1,609 54,055 29,848 0,0412 0,0492
180 188,9 17,2 10,237 74,62 29,848 0,0627 0,0693
270 188,9 17,2 10,237 74,62 29,848 0,0627 0,0693
Seismic empty new, Moment = 128,8 kgf-m

Leg Ratio Ratio
0 -37,0 9,1 -2,005 42,254 0 0,0197 0,0240

0
90 131,1 35,4 7,106 16,936 87,156 0,0594 0,0670
180 228,9 9,1 12,403 67,039 0 0,0456 0,0483
270 131,1 35,4 7,106 16,936 87,156 0,0594 0,0670
0 -37,0 22,2 -2,005 69,874 38,689 0,0534 0,0637

45
90 -37,0 22,2 -2,005 69,874 38,689 0,0534 0,0637
180 228,9 22,2 12,403 94,659 38,689 0,0795 0,0880
270 228,9 22,2 12,403 94,659 38,689 0,0795 0,0880
Leg Calculations (AISC manual ninth edition)
Axial end load, P1 (Based on vessel total bending moment acting at leg attachment elevation)
P1 = (1 + 0,14*SDS)*Wt / N + 4*Mt / (N*D)

= (1 + 0,14*0,6667)*479,68 / 4 + 4*1e3*128,8 / ( 4*1.318)
= 228,86 kgf
Allowable axial compressive stress, Fa (AISC chapter E)
Local buckling check (AISC 5-99)
b / t = (4 / 0,375) < (76 / Sqr(36)) so Qs = 1
Flexural-torsional buckling (AISC 5-317)
Shear center distance wo = 3,4215

ro2 = wo2 + (Iz + Iw) / A
= 3,42152 + (73,88 + 289,07) / 18,4516
= 31,38 cm2
Torsional constant J = 5,58 cm4
116/132
Shear modulus G = 784.976,539 kgf/cm2
Fej = G*J / (A*ro2)

= 784.976,539*5,58 / (18,4516*31,3767)
= 7.565,849 kgf/cm2
K*l / rw = 1,5*989,9 / 39,58 = 37,5143
Few = π2*E / (K*l / rw)2

= π2*2.038,9 / (37,5143)2
= 14.298,863 kgf/cm2
H = 1 - (wo2 / ro2)
= 1 - (34,212 / 3.137,6735)
= 0,6269
Fe = ((Few + Fej) / (2*H))*(1 - Sqr(1 - (4*Few*Fej*H) / (Few + Fej)2))

= 1000*((14,299 + 7,566) / (2*0,6269))*(1 - Sqr(1 - (4*14,299*7,566*0,6269) / (14,299 + 7,566)2))
= 5.969,594 kgf/cm2
Equivalent slenderness ratio
K*l / r = π*Sqr(E / Fe)

= π*Sqr(2.038,9 / 5,97)
= 58,0598
Cc = Sqr(2*π2*E / (Fy*Qs))
= Sqr(2*π2*2.038.900 / (2.531,048*1))
= 126,0993
K*l / r = 1,5*989,9 / 20,01 = 74,2075
Fa = 1 * (1 - (K*l / r)2 / (2*Cc2))*Fy / (5 / 3 + 3*(K*l / r) / (8*Cc)-(K*l / r)3 / (8*Cc3))

= 1 * (1 - (74,2075)2 / (2*126,09932))*2.531,048 / (5 / 3 + 3*(74,2075) / (8*126,0993)-(74,2075)3 / (8*126,09933))
= 1.124,018 kgf/cm2
Allowable axial compression and bending (AISC chapter H)
Note: r is divided by 1,35 - See AISC 6.1.4, pg. 5-314
F'ex = 1*12*π2*E / (23*(K*l / r)2)

= 1*12*π2*2.038.900 / (23*(100,1802)2)
= 1.046,13 kgf/cm2
F'ey = 1*12*π2*E / (23*(K*l / r)2)

= 1*12*π2*2.038.900 / (23*(50,6443)2)
= 4.093,43 kgf/cm2
Fb = 1*0,66*Fy
= 1*0,66*2.531,048
= 1.670,492 kgf/cm2
Compressive axial stress
fa = P1 / A
= 228,86 / 18,4516
= 12,403 kgf/cm2
117/132
Bending stresses
fbx = F*cos(α)*L / (Ix / Cx) + P1*Ecc / (Ix / Cx)

= 22,24*cos(45)*989,9 / (100*73,8759 / 30,89) + 228,86*30,89 / (100*73,8759 / 30,89)
= 94,659 kgf/cm2
fby= F*sin(α)*L / (Iy / Cy)

= 22,24*sin(45)*989,9 / (100*289,07 / 71,84)
= 38,689 kgf/cm2
AISC equation H1-1
H1-1 = fa / Fa + Cmx*fbx / ((1 - fa / F'ex)*Fbx) + Cmy*fby / ((1 - fa / F'ey)*Fby)

= 12,403 / 1.124,018 + 0,85*94,659 / ((1 - 12,403 / 1.046,13)*1.670,492) + 0,85*38,689 / ((1 - 12,403 /
4.093,43)*1.670,492)
= 0,0795
AISC equation H1-2
H1-2 = fa / (0,6*1*Fy) + fbx / Fbx + fby / Fby

= 12,403 / (0,6*1*2.531,048) + 94,659 / 1.670,492 + 38,689 / 1.670,492
= 0,088
4, 4x4x3/8 Equal Angle legs are adequate.
Anchor bolts - Seismic operating new condition governs
Tensile loading per leg (1 bolt per leg)
R = 4*M / (N*BC) - (0,6 - 0,14*SDS)*W / N

= 4*212,5 / (4*1,3598) - (0,6 - 0,14*0,6667)*571,91 / 4
= 83,81 kgf
Required area per bolt
Ab = R / (Sb*n)
= 83,81 / (1.406,138*1)
= 0,0596 cm2
Area of a 0,375" coarse threaded bolt (corroded) = 0,4374 cm2
0,375" coarse threaded bolts are satisfactory.
Check the leg to pad fillet weld, Bednar 10.3, Seismic operating new governs
Note: continuous welding is assumed for all support leg fillet welds.
The following leg attachment weld analysis assumes the fillet weld is present on three sides (leg top closure plate is
used).
Zw = (2*b*d + d2) / 3
= (2*14,3685*21,01 + 21,012) / 3
= 348,3952 cm2
Jw = (b + 2*d)3 / 12 - d2*(b + d)2 / (b + 2*d)

= (14,3685 + 2*21,01)3 / 12 - 21,012*(14,3685 + 21,01)2 / (14,3685 + 2*21,01)
118/132
= 5.143,3126 cm3
E = d2 / (b + 2*d)
= 210,12 / (143,69 + 2*210,1)
= 78,28 mm
Governing weld load fx = Cos(45)*22,24 = 15,73 kgf

Governing weld load fy = Sin(45)*22,24 = 15,73 kgf
f1 = P1 / Lweld
= 228,86 / 56,3885
= 4,06 Kgf/cm (VL direct shear)
f2= fy*Lleg*0,5*b / Jw
= 15,73*98,99*0,5*14,3685 / 5.143,3126
= 2,17 Kgf/cm (VL torsion shear)
f3 = fy / Lweld
= 15,73 / 56,3885
= 0,28 Kgf/cm (Vc direct shear)
f4 = fy*Lleg*E / Jw
= 15,73*98,99*7,8282 / 5.143,3126
= 2,37 Kgf/cm (Vc torsion shear)
f5 = (fx*Lleg + P1*Ecc) / Zw
= (15,73*98,99 + 228,86*3,0891) / 348,3952
= 6,5 Kgf/cm (ML bending)
f6 = fx / Lweld
= 15,73 / 56,3885
= 0,28 Kgf/cm (Direct outward radial shear)
f = Sqr((f1 + f2)2 + (f3 + f4)2 + (f5 + f6)2)

= Sqr((4,06 + 2,17)2 + (0,28 + 2,37)2 + (6,5 + 0,28)2)
= 9,58 Kgf/cm (Resultant shear load)
Required leg to pad fillet weld leg size (welded both sides + top)
tw = f / (0,707*0,55*Sa)
= 100*0,96 / (0,707*0,55*1.101,293)
= 0,22 mm
The 206 mm leg to pad attachment fillet weld size is adequate.
Check the pad to vessel fillet weld, Bednar 10.3, Seismic operating new governs
Zw = b*d + d2 / 3
= 150*315,8 + 315,82 / 3
= 80.613,21 cm2
Jw = (b + d)3 / 6
= (15 + 31,58)3 / 6
= 16.844,08 cm3
f1 = P1 / Lweld
= 228,86 / 93,16
119/132
= 2,46 Kgf/cm (V direct shear)
L
f2= fy*Lleg*0,5*b / Jw
= 15,73*989,9*0,5*150 / 1.684.407,6385
= 0,69 Kgf/cm (VL torsion shear)
f3 = fy / Lweld
= 15,73 / 93,16
= 0,17 Kgf/cm (Vc direct shear)
f4 = fy*Lleg*0,5*d / Jw
= 15,73*989,9*0,5*315,8 / 1.684.407,6385
= 1,46 Kgf/cm (Vc torsion shear)
f5 = (fx*Lleg + P1*Ecc) / Zw
= (15,73*98,99 + 228,86*30,89) / 806,1321
= 2,81 Kgf/cm (ML bending)
f6 = fx / Lweld
= 15,73 / 93,16
= 0,17 Kgf/cm (Direct outward radial shear)
f = Sqr((f1 + f2)2 + (f3 + f4)2 + (f5 + f6)2)

= Sqr((2,46 + 0,69)2 + (0,17 + 1,46)2 + (2,81 + 0,17)2)
= 4,63 Kgf/cm (Resultant shear load)
Required pad to vessel fillet weld leg size (welded all around the pad edge)
tw = f / (0,707*0,55*Sa)
= 1e3*0,46 / (0,707*0,55*1.101,293)
= 0,11 mm
4,5 mm pad to vessel attachment fillet weld size is adequate.
Base plate thickness check, AISC 3-106
fp = P / (B*N)
= 100*312,58 / (203,2*254)
= 0,606 kgf/cm2
Required base plate thickness is the largest of the following: (3,86 mm)
tb = Sqr(0,5*P / Sb)
= Sqr(0,5*312,58 / 1.687,366)
= 3,04 mm
tb = 0,5*(N - d)*Sqr(3*fp / Sb)

= 0,5*(254 - 101,6)*Sqr(3*0,606 / 1.687,366)
= 2,5 mm
tb = Sqr(3*Pt*0,5*Abs(OD - BC) / Sb)

= Sqr(3*83,81*0,5*Abs(1.309 - 1.359,8) / 1.687,366)
= 3,86 mm
The base plate thickness is adequate.
120/132
Check the leg to vessel attachment stresses, WRC 107 (Seismic operating corroded
governs)
Applied Loads
Radial load, Pr -12,13 kgf
Circumferential moment, Mc 0 kgf-m
Circumferential shear, Vc 0 kgf
Longitudinal moment, ML 17,8 kgf-m
Longitudinal shear, VL 188,89 kgf
Torsion moment, Mt 0 kgf-m
Internal pressure, P 1 bar
Mean shell radius, Rm 653 mm
Local shell thickness, T 3 mm
Design factor 3
Maximum stresses due to the applied loads at the pad edge (includes pressure)
γ = Rm / T = 653 / 3 = 217,7496
C1 = 75, C2 = 250,65 mm
Local circumferential pressure stress = P*Ri / T =221,537 kgf/cm2
Local longitudinal pressure stress = P*Ri / (2*T) =110,804 kgf/cm2
Maximum combined stress (PL+Pb+Q) = 344,71 kgf/cm2

Allowable combined stress (PL+Pb+Q) = ±3*S = ±3.303,88 kgf/cm2
The maximum combined stress (PL+Pb+Q) is within allowable limits.
Maximum local primary membrane stress (PL) = 256,69 kgf/cm2

Allowable local primary membrane stress (PL) = ±1,5*S = ±1.651,94 kgf/cm2
The maximum local primary membrane stress (PL) is within allowable limits.
121/132
Stresses at the pad edge per WRC Bulletin 107
Figure value β Au Al Bu Bl Cu Cl Du Dl
3C* 2,818 0,3041 0 0 0 0 1,758 1,758 1,758 1,758
4C* 14,8803 0,2492 9,21 9,21 9,21 9,21 0 0 0 0
1C 0,0591 0,1864 0 0 0 0 47,809 -47,809 47,809 -47,809
2C-1 0,012 0,1864 9,702 -9,702 9,702 -9,702 0 0 0 0
3A* 6,5495 0,1717 0 0 0 0 0 0 0 0
1A 0,0526 0,1829 0 0 0 0 0 0 0 0
3B* 7,9747 0,2567 -25,943 -25,943 25,943 25,943 0 0 0 0
1B-1 0,0083 0,1932 -78,322 78,322 78,322 -78,322 0 0 0 0
Pressure stress* 221,537 221,537 221,537 221,537 221,537 221,537 221,537 221,537
Total circumferential stress 136,184 273,424 344,715 168,666 271,103 175,486 271,103 175,486
Primary membrane
204,804 204,804 256,69 256,69 223,295 223,295 223,295 223,295
circumferential stress*
3C* 3,9756 0,2492 2,461 2,461 2,461 2,461 0 0 0 0
4C* 11,6145 0,3041 0 0 0 0 7,171 7,171 7,171 7,171
1C-1 0,019 0,259 15,397 -15,397 15,397 -15,397 0 0 0 0
2C 0,0316 0,259 0 0 0 0 25,592 -25,592 25,592 -25,592
4A* 18,4697 0,1717 0 0 0 0 0 0 0 0
2A 0,0197 0,2174 0 0 0 0 0 0 0 0
4B* 3,6633 0,2567 -25,029 -25,029 25,029 25,029 0 0 0 0
2B-1 0,0101 0,2467 -74,666 74,666 74,666 -74,666 0 0 0 0
Pressure stress* 110,804 110,804 110,804 110,804 110,804 110,804 110,804 110,804
Total longitudinal stress 28,966 147,504 228,357 48,231 143,567 92,383 143,567 92,383
Primary membrane
88,235 88,235 138,294 138,294 117,975 117,975 117,975 117,975
longitudinal stress*
Shear from M t 0 0 0 0 0 0 0 0
Circ shear from V c 0 0 0 0 0 0 0 0
Long shear from V L 0 0 0 0 -6,257 -6,257 6,257 6,257
Total Shear stress 0 0 0 0 -6,257 -6,257 6,257 6,257
Combined stress (P L+Pb+Q) 136,184 273,424 344,715 168,666 271,385 175,978 271,385 175,978
* denotes primary stress.
Maximum stresses due to the applied loads at the leg edge (includes pressure)
γ = Rm / T = 653 / 7,5 = 87,08
C1 = 71,84, C2 = 166,76 mm
Local circumferential pressure stress = P*Ri / T =221,537 kgf/cm2
Local longitudinal pressure stress = P*Ri / (2*T) =110,804 kgf/cm2
Maximum combined stress (PL+Pb+Q) = 278,13 kgf/cm2

Allowable combined stress (PL+Pb+Q) = ±3*S = ±3.303,88 kgf/cm2
The maximum combined stress (PL+Pb+Q) is within allowable limits.
Maximum local primary membrane stress (PL) = 239,96 kgf/cm2

Allowable local primary membrane stress (PL) = ±1,5*S = ±1.651,94 kgf/cm2
122/132
The maximum local primary membrane stress (PL) is within allowable limits.
123/132
Stresses at the leg edge per WRC Bulletin 107
Figure value β Au Al Bu Bl Cu Cl Du Dl
3C* 4,1193 0,2287 0 0 0 0 1,055 1,055 1,055 1,055
4C* 10,2154 0,1931 2,531 2,531 2,531 2,531 0 0 0 0
1C 0,0641 0,1524 0 0 0 0 8,296 -8,296 8,296 -8,296
2C-1 0,0328 0,1524 4,218 -4,218 4,218 -4,218 0 0 0 0
3A* 3,5378 0,1457 0 0 0 0 0 0 0 0
1A 0,0697 0,1583 0 0 0 0 0 0 0 0
3B* 7,098 0,1929 -15,889 -15,889 15,889 15,889 0 0 0 0
1B-1 0,0199 0,1708 -33,958 33,958 33,958 -33,958 0 0 0 0
Pressure stress* 221,537 221,537 221,537 221,537 221,537 221,537 221,537 221,537
Total circumferential stress 178,439 237,919 278,134 201,781 230,888 214,295 230,888 214,295
Primary membrane
208,179 208,179 239,957 239,957 222,592 222,592 222,592 222,592
circumferential stress*
3C* 5,2546 0,1931 1,336 1,336 1,336 1,336 0 0 0 0
4C* 9,1673 0,2287 0 0 0 0 2,25 2,25 2,25 2,25
1C-1 0,0448 0,1994 5,765 -5,765 5,765 -5,765 0 0 0 0
2C 0,0341 0,1994 0 0 0 0 4,429 -4,429 4,429 -4,429
4A* 6,9873 0,1457 0 0 0 0 0 0 0 0
2A 0,0281 0,1943 0 0 0 0 0 0 0 0
4B* 3,2192 0,1929 -10,757 -10,757 10,757 10,757 0 0 0 0
2B-1 0,0211 0,2097 -29,318 29,318 29,318 -29,318 0 0 0 0
Pressure stress* 110,804 110,804 110,804 110,804 110,804 110,804 110,804 110,804
Total longitudinal stress 77,83 124,935 157,98 87,813 117,483 108,624 117,483 108,624
Primary membrane
101,383 101,383 122,896 122,896 113,054 113,054 113,054 113,054
longitudinal stress*
Shear from M t 0 0 0 0 0 0 0 0
Circ shear from V c 0 0 0 0 0 0 0 0
Long shear from V L 0 0 0 0 -3,797 -3,797 3,797 3,797
Total Shear stress 0 0 0 0 -3,797 -3,797 3,797 3,797
Combined stress (P L+Pb+Q) 178,439 237,919 278,134 201,781 231,028 214,436 231,028 214,436
* denotes primary stress.
124/132
LSH (A)

Orientation 45°
End of nozzle to datum line -398,62 mm
Nozzle
Access opening No
Welds
125/132
1

Bolt Material
ln. 31)
Blind included No
Rated MDMT -48°C
PWHT performed No
Impact Tested No
UW-21 Flange Welds
Xmin = min[1,4*tn , g0] = [1,4*5,49 , 8,64] = 7,68 mm
Notes

126/132
UG-45
Summary
(cm2)
(mm)
The nozzle
For P = 1 bar @ 60 °C
passes UG-45
A A A

2,5 4,8


LR = MAX(d, Rn + (tn - Cn) + (t - C))

= MAX(81,9, 40,95 + (5,49 - 0) + (2,5 - 0))
= 81,9 mm
LH = MIN(2,5*(t - C), 2,5*(tn - Cn) + te)

= MIN(2,5*(2,5 - 0), 2,5*(5,49 - 0) + 0)
= 6,25 mm
trn = P*Rn / (Sn*E - 0,6*P)

= 1*38,96 / (1.180*1 - 0,6*1)
= 0,033 mm
tr = P*L*M / (2*S*E - 0,2*P)

= 1*1.300*1 / (2*1.080*1 - 0,2*1)
= 0,6 mm
127/132
UW-16(c) Weld Check

tc(actual) = 0,7*Leg = 0.7*4,5 = 3,15 mm

= 1*38,96 / (1.180*1 - 0,6*1) + 0
= 0,033 mm

= max[ 0,033 , 0 ]
= 0,033 mm
tb1 = 0,6 mm

= max[ 0,6 , 2,5 ]
= 2,5 mm

= min[ 4,8 , 2,5 ]
= 2,5 mm
= max[ 0,033 , 2,5 ]
= 2,5 mm
128/132
UG-45
Summary
(cm2)
(mm)
The nozzle
For P = 4,15 bar @ 60 °C
passes UG-45
A A A

2,5 4,8


LR = MAX(d, Rn + (tn - Cn) + (t - C))

= MAX(81,9, 40,95 + (5,49 - 0) + (2,5 - 0))
= 81,9 mm
LH = MIN(2,5*(t - C), 2,5*(tn - Cn) + te)

= MIN(2,5*(2,5 - 0), 2,5*(5,49 - 0) + 0)
= 6,25 mm
trn = P*Rn / (Sn*E - 0,6*P)

= 4,1516*38,96 / (1.180*1 - 0,6*4,1516)
= 0,14 mm
tr = P*L*M / (2*S*E - 0,2*P)

= 4,1516*1.300*1 / (2*1.080*1 - 0,2*4,1516)
= 2,5 mm
129/132
UW-16(c) Weld Check

tc(actual) = 0,7*Leg = 0.7*4,5 = 3,15 mm

= 4,1516*38,96 / (1.180*1 - 0,6*4,1516) + 0
= 0,14 mm

= max[ 0,14 , 0 ]
= 0,14 mm
tb1 = 2,5 mm

= max[ 2,5 , 2,5 ]
= 2,5 mm

= min[ 4,8 , 2,5 ]
= 2,5 mm
= max[ 0,14 , 2,5 ]
= 2,5 mm
130/132
UG-45
Summary
(cm2)
(mm)
The nozzle
For P = 4,15 bar @ 21,11 °C
passes UG-45
A A A

2,5 4,8


LR = MAX(d, Rn + (tn - Cn) + (t - C))

= MAX(81,9, 40,95 + (5,49 - 0) + (2,5 - 0))
= 81,9 mm
LH = MIN(2,5*(t - C), 2,5*(tn - Cn) + te)

= MIN(2,5*(2,5 - 0), 2,5*(5,49 - 0) + 0)
= 6,25 mm
trn = P*Rn / (Sn*E - 0,6*P)

= 4,1516*38,96 / (1.180*1 - 0,6*4,1516)
= 0,14 mm
tr = P*L*M / (2*S*E - 0,2*P)

= 4,1516*1.300*1 / (2*1.080*1 - 0,2*4,1516)
= 2,5 mm
131/132
UW-16(c) Weld Check

tc(actual) = 0,7*Leg = 0.7*4,5 = 3,15 mm

= 4,1516*38,96 / (1.180*1 - 0,6*4,1516) + 0
= 0,14 mm

= max[ 0,14 , 0 ]
= 0,14 mm
tb1 = 2,5 mm

= max[ 2,5 , 2,5 ]
= 2,5 mm

= min[ 4,8 , 2,5 ]
= 2,5 mm
= max[ 0,14 , 2,5 ]
= 2,5 mm
132/132

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DMV Ingenieria SAS

COMPRESS Pressure Vessel Design Calculations

Long Seam Summary...........................................................................................................................................10/132

F&D Head #2..........................................................................................................................................................17/132

Straight Flange on F&D Head #2..........................................................................................................................19/132

COMPENSACION LIT (B)......................................................................................................................................26/132

GUS NECK (E).......................................................................................................................................................42/132

Straight Flange on F&D Head #1..........................................................................................................................88/132

F&D Head #1..........................................................................................................................................................95/132

Nozzle Impact Fine

NPS 3 Sch 40 (Std) DN SA-106 B Smls NPS 3 Class 150

NPS 3 Sch 40 (Std) DN SA-106 B Smls NPS 3 Class 150

NPS 1 1/2 Class

NPS 3 Sch 40 (Std) DN SA-106 B Smls NPS 3 Class 150

NPS 1 Sch 80 (XS) DN SA-106 B Smls NPS 1 Class 150

NPS 1 1/2 Class

*Head minimum thickness after forming

Nozzle thickness required per UG-45/UG-16

Nom t Vessel wall thickness

User t Local vessel wall thickness (near opening)

Aa Area available per UG-37, governing condition

Ar Area required per UG-37, governing condition

Corr Corrosion allowance on nozzle wall

F&D Head #2 1 60 2,36 2,36 -105 Note 1 No

Straight Flange on F&D Head #2 1 60 6,33 6,33 -105 Note 2 No

Cylinder #1 1 60 3,47 5,21 -105 Note 3 No

Straight Flange on F&D Head #1 1 60 6,33 6,33 -105 Note 2 No

F&D Head #1 1 60 2,01 2,01 -105 Note 4 No

Legs #1 1 60 1 N/A N/A N/A N/A

LIT (A) 1 60 4,96 7,45 -48 Note 5 No

LSH (A) 1 60 4,15 4,15 -48 Note 5 No

COMPENSACION LIT (B) 1 60 4,7 4,7 -48 Note 5 No

ENTRADA (C) 1 60 4,7 4,7 -48 Note 5 No

MANHOLE (D) 1 60 2,55 2,55 -48 Note 5 No

GUS NECK (E) 1 60 4,7 4,7 -48 Note 5 No

LSH (F) 1 60 4,96 7,45 -48 Note 5 No

SALIDA (G) 1 60 4,15 4,15 -48 Note 5 No

Design MDMT -28,89 °C

Rated MDMT -48 °C @ 1 bar

MAWP hot & corroded 1 bar @ 60 °C

MAP cold & new 2,01 bar @ 21,11 °C

(1) This pressure chamber is not designed for

Notes for MDMT Rating

Note # Exemption Details

1. Straight Flange governs MDMT

4. Straight Flange governs MDMT

Flange rating governs:

No. Date Operator Notes

COMPRESS 2017 Build 7710

Longitudinal Seam Top Circumferential Seam Bottom Circumferential Seam

None UW-11(c) / None UW-11(c) / None UW-11(c) /

Nozzle to Vessel Circumferential Nozzle free end Circumferential

COMPENSACION LIT (B) N/A Seamless No RT D N/A / Type 7 C N/A N/A

ENTRADA (C) N/A Seamless No RT D N/A / Type 7 C N/A N/A

GUS NECK (E) N/A Seamless No RT D N/A / Type 7 C N/A N/A

LIT (A) N/A Seamless No RT D N/A / Type 7 C N/A N/A

LSH (F) N/A Seamless No RT D N/A / Type 7 C N/A N/A

SALIDA (G) N/A Seamless No RT D N/A / Type 7 C N/A N/A

LSH (A) N/A Seamless No RT D N/A / Type 7 C N/A N/A

Nozzle to Flange Circumferential

ASME B16.5/16.47 flange attached to

ASME B16.5/16.47 flange attached to

ASME B16.5/16.47 flange attached to GUS

ASME B16.5/16.47 flange attached to

Gauge pressure at 21,11°C = 1,3MAWPLSR