Documenti di Didattica
Documenti di Professioni
Documenti di Cultura
Table Of Contents
Cover
Table Of Content 1
1.0 Scope 2
2.0 Definitions 2
3.0 Codes, Standard and Specifications 2
4.0 General Requirements 3
5.0 Preparation Equipment and Material requirements 5
6.0 Paint Material Requirements 6
7.0 Surface Preparation 6
8.0 Paint Application 9
9.0 Prime Coat 10
10.0 Top Coat 10
11.0 Special Application 11
12.0 Inspection 11
13.0 Guarantee-Final Acceptance 12
Attachment
Table 1 Painting Schedule and Color Code For Piping Subject to ATT-1
Industrial Atmospheric Exposure
Table 2 Painting Schedule and Color Code For Items Subject to ATT-2
Industrial Atmospheric Exposure
Table 3 Painting Schedule and Color Code For Items Subject to Buried ATT-3
Service
Painting Specification
Page 1 of 13
1.0 SCOPE
This specification covers the minimum requirements for the surface preparation, paint
application, and inspection of aboveground and below ground facilities for Piping water
treatment project
VENDOR shall provide the materials, labor and equipment necessary to achieve the
quality work described herein.
2.0 DEFINITIONS
The following words shall have the meaning indicated when used herein:
VENDOR shall be familiar with good practice in all aspects of painting including surface
preparation, control of materials, volatile-organic-compound (VOC) content, handling and
storage of material, acceptable blast agents and methods and disposal of waste.
The preparation and painting of surfaces shall comply with the requirements of this
specification and the applicable provisions of the latest editions of the following codes,
standards and specifications:
ASTM D1640 Test Methods for Drying, Curing or Film Formation of Organic
Coatings at Room Temperature
ASTM D2621 Test Methods for Infrared Identification of Vehicle Solids from
Solvent-Reducible Paints
ASTM D3925 Practice for Sampling Liquid Paints and Related Pigmented
Coatings
Painting Specification
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SSPC-PA 2 Paint Application Specification No. 2, Measurement of Dry Paint
Thickness with Magnetic Gages
In case this specification conflicts with its associated specifications and/or the above
codes and standards, VENDOR shall bring the matter to CONTRACTOR’s attention for
resolution and approval in writing. In all cases the most stringent requirements shall
apply.
Compliance by the VENDOR with the provisions of this specification does not relieve him
of his responsibility to furnish equipment and accessories of a proper mechanical design
suited to meet the specified service conditions and local Indonesian codes governing
design, fabrication and health and safety.
The manufacturer’s application procedures, data sheets, material safety data sheets and
other printed information shall be provided on site by the VENDOR at the start of painting
operations and incorporated as part of this specification. VENDOR’s personnel and
CONTRACTOR’s representatives shall have access to this information. Copies shall be
maintained at the VENDOR’s site office.
4.1 General
This specification provides VENDOR with guidelines for paint materials and the
methods to be used to ensure permanent adhesion to applied surfaces.
The application of coating materials is specified by both dry film thickness (DFT)
range for each coat and the minimum total dry film thickness of the system. The
number of coats specified shall be the minimum number of coats to achieve the
required dry film thickness.
VENDOR’s standard finish for major equipment may be acceptable, but full
details of the paint systems shall be approved by CWCO.
All surfaces inaccessible after assembly shall be cleaned and coated to this
specification prior to assembly.
Painting Specification
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All permanent constructions shall be painted, with the following exceptions:
Surfaces cleaned and prepared for painting shall receive the prime (i.e., first) coat
the same day and, in all cases, before the cleaned surface shows signs of
oxidization or is subjected to contamination. Areas developing rust or becoming
dirty prior to being primed shall be reprepared.
Piping shall be fully coated in the area of pipe supports before mounting on pipe
supports. Adequate metallic pads or doubler plates welded to the pipe before
coating shall be supplied at all pipe supports.
The generic types of paint material for the protection of external surfaces in
special service conditions are specified in Tables 1 to 2 for industrial atmospheric
exposure.
The painting system for metal surfaces consists of a prime coat of approved
primer, an intermediate (under) coat, and a final (top) coat for aesthetics.
Concrete surfaces, if specified for painting, shall be coated in accordance with
Tables 2.
The coating system for any equipment or other items coated before incorporation
into a structure shall be applied up to the top coat, with the top coat applied after
fabrication and coating damage repairs.
4.4 Manufacturers
Glidden,
International Paints,
Sika Products,
Ameron,
TNEMEC,
Hempels,
Jotun, and
other suppliers approved in writing by PGN.
Painting Specification
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Paint materials shall be delivered in unbroken, original packages bearing the
manufacturer’s name, type, stock number, color and thinning instructions (when
applicable). All materials shall be applied in accordance with the manufacturer’s
recommendations. Material Safety Data Sheets (MSDS’s) shall be included with
each package.
Paint materials have been selected to meet a quality standard. Paints of equal
quality from other manufacturers may be acceptable, subject to PGN’s written
approval. Prime, intermediate, and finish coats of paint used on a particular
surface shall originate from the same manufacturer or be proved to be of
compatible materials. The use of paint materials from more than one
manufacturer requires strict control procedures for storage, issuance and use to
ensure that unapproved interchange, mixing and overcoating do not occur.
5.1 General
Paint application equipment and dry abrasive blast equipment shall be provided
by VENDOR in good condition and appropriate for the painting requirements.
Lighting between 50 and 75 Flux shall be provided on surfaces being prepared,
painted or inspected.
The air quality test and nozzle pressure check shall be performed at the beginning
and end of each daily shift and after interruption of the compressor operation.
Surfaces determined by PGN to have been blasted with contaminated air shall be
reblasted.
Abrasive agents for cleaning shall be sharp, angular, clean, dry and free of
contaminants. Expendable abrasive material shall not contain more than 2
percent by weight of ferrous oxide (Fe2O3) or cuprous oxide (CuO). The abrasive
shall be of a suitable size to produce the required cleanliness and surface blast
profile (specified herein). Cast iron or malleable iron shot shall not be used. A
mixture of chilled iron shot and steel grit may be used. Recirculated iron shot and
steel grit may be used, provided the material is screened and checked for
cleanliness. Other recycled abrasives shall not be used. The blasted surface
shall be free of visible residues and embedments. VENDOR shall perform an
analysis of the abrasive, prior to its use, for PGN’s written approval.
The selected paint manufacturer shall provide each paint specified from its normal
product lines. The manufacturer shall supply the CONTRACTOR or VENDOR with a
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completed Paint Manufacturer’s Product Identity Certification data sheet and MSDS for
the paint supplied.
Manufacturer shall also supply the CONTRACTOR or VENDOR with the following:
an appropriately labeled 1-liter sample from each batch of each type of paint
material and thinner,
infrared spectra of the binder for each type of paint material per ASTM D2621,
and
gas chromatographic data on the volatile fraction for each type of paint material
supplied per ASTM D1640.
Paint materials shall be stored in a covered shelter at a temperature between 9C (48
F) and 33C (91 F), or as recommended by the manufacturer.
Paint exceeding the manufacturer’s stated shelf life at the storage temperature shall not
be used. The affected paint containers shall be appropriately marked and removed from
the job site.
The pot life for paint under application conditions shall be clearly stated on the container
label. When the pot life limit is reached, the spray equipment shall be emptied, the
remaining material discarded, the equipment cleaned and new material prepared.
Paint materials shall have a VOC level of less than 420 grams per liter (g/L).
7.1 General
To prevent failure of the paint system, the VENDOR shall ensure that the
preparation of surfaces is suitable for paint application.
Bare steel surfaces shall be rendered free of burrs, projection, weld spatter, fins,
and other deposits by grinding, scraping and wire brushing. Contaminants such
as oil and grease shall be removed by detergent or solvent cleaning and followed
by a final wiping with clean rags and solvent in accordance with SSPC-SP 1 to
eliminate oil residue.
Painting Specification
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metal color. The surface appearance after blast cleaning should correspond to
pictorial standards A SP5, B SP5, C SP5, or D SP5 of SSPC-VIS 1.
Dry abrasive blast cleaning shall not be performed under the following conditions:
Wet abrasive blasting may be performed on damp surfaces and under ambient
temperature and humidity conditions that preclude dry blasting, subject to Section
5.3 of this specification. The acceptance criteria for surface cleanliness with wet
abrasive blasting shall be in compliance with the “Potassium Ferricyanide Test for
Detecting Soluble Rust Producing Salts”.
Surface defects revealed by blast cleaning shall be properly dressed so they will
not be detrimental to coating performance as approved by PGN, and the area
reblasted to the required standard.
After blast cleaning, dust, grit, shot and similar contaminants shall be removed
and the surface cleaned before paint application, using one of the following:
vacuum cleaner,
clean, dry compressed air, or
clean brush.
Detergents or water washing shall not be used on newly cleaned steel except
after wet abrasive blasting, when a freshwater wash shall be used.
All welding, drilling and bolting for attachments shall be complete before cleaning
and coating begins.
Steel surfaces coated by hot-dipped galvanizing that have areas showing poor
adhesion or areas damaged during shipment or construction shall be cleaned by
abrasive blasting, wire brushing or another mechanical means conforming to
SSPC-SP 2 or SSPC-SP 3. These areas shall be recoated with an inorganic zinc
(i.e., cold galvanizing) material to yield a dry film thickness (DFT) of 100 microns.
Primed steel surfaces shall be cleaned of dirt, grease, oil, rust, mill scale and
other deleterious materials. When primed surfaces have been subjected to
Painting Specification
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welding, all flux slag deposits, welding flux fume deposits and oxides formed by
welding shall be removed 20 centimeters from the weld area by abrasive blasting,
wire brushing or for another mechanical means conforming to SSPC-SP 2 or
SSPC-SP 3. This procedure also applies to the repair of shop-primed surfaces
damaged during shipment or construction.
Brass. copper and stainless steel piping, valves, tubing and fittings shall be
properly masked and not painted.
Concrete, concrete blocks and masonry surfaces shall be painted only when
specified. Concrete and concrete blocks shall cure for 28 days minimum prior to
painting or as required by the paint manufacturer. Dust, mortar spatter and
efflorescence shall be removed by brushing with a stiff fiber or wire brush. Form
oil or separating agents that could impair adhesion shall be removed by washing
with a trisodium phosphate (7.5 g/L of water) solution or water-based cleansers,
and rinsing thoroughly with water. Highly glazed surfaces, or locations where
traces of parting compound are present, shall be abrasive-blasted or acid-etched
using a 20-percent citric acid solution and then rinsed with water. Surfaces
showing signs of efflorescence or subject to conditions that could cause
efflorescence shall be conditioned with trisodium phosphate (7.5 g/L of water) and
textured to match adjacent areas.
Precoated material building panels and trim require painting only when damaged
by shipment or erection. The panel/trim surface shall be prepared by solvent
cleaning in accordance with SSPC-SP 1 to remove oil, grease, dirt and other
contaminants.
No coat shall be applied until the preceding coats has dried. The material shall be
considered dry for re-coating when another coat can be applied without the
development of any film irregularities such as lifting of loss of adhesion or
undercoats, and the drying time of the applied coat does not exceed the
maximum specified for it as a first coat.
No paint shall be force dried under conditions which will cause checking,
wrinkling, blistering, formation of pores, or detrimentally affect the condition of the
paint.
No drier shall added to a paint on the job unless specially called for in the
manufacturer’s specification for the paint.
A suitable film and masking tape shall protect openings, seams, nameplates and
operating connections and mechanisms.
Where shop paint has been damaged in handling, all damaged and loosely
adhering paint shall be removed and the surface thoroughly cleaned by
VENDOR. Edges of the breaks shall be feathered and the manufacture’s
designated number of coats applied.
Painting Specification
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8.0 PAINT APPLICATION
8.1 General
Paint mixed in original containers shall not be transferred until all pigment is
incorporated with the vehicle, although part of the vehicle may be poured off
temporarily to simplify mixing. Thinning is not permitted without CWCO’s
approval; it shall be limited to 5 percent by volume or the VOC limit (420 g/L) in
force, whichever is less.
The painting of steel surfaces shall be performed in a careful manner with high-
quality spray equipment in accordance with SSPC-PA 1. Airless spray is
preferred over conventional spray, except when use of the latter is necessary.
Use of brushes and rollers shall be limited to applications that make spraying
impracticable. The painted surfaces shall be free of drops, ridges, waves, laps
and skips.
Two pack or single pack heavy-duty materials shall not be used if a skin has
formed.
Surface shall not be painted in rain, wind, fog, mist or in areas where injurious air
borne elements exist. Blast cleaned surface shall be coated with one complete
application of primer as soon as practicable but in no case later then the same
day as sand blasted.
Each paint coat shall be in a proper state of cure or dryness before the application
of the succeeding paint coat. Material shall be considered to be dry for repainting
when an additional paint can be applied without the development of any
detrimental film irregularities, such as lifting or loss of adhesion of the under coat.
Paint shall not be applied when the ambient air temperature is less than
4 C (40 F), the relative humidity is more than 85 percent, or the surface
temperature is less than 3 C (37 F) above the ambient air dew point.
Paint shall not be applied when the surface temperature is below the
paint’s minimum curing temperature.
Paint shall not be applied when the surface temperature is higher than
39 C (102 F).
Paint shall not be applied when the wind velocity can blow insects, dust,
and dirt onto the paint film, or interfere with paint application.
Painting Specification
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In all cases, the paint manufacturer’s restrictions shall apply if they are more
stringent.
Bare surfaces shall be primed with one coat of primer as indicated in Tables 1 to 2 for the
type of exposure.
A prime coat shall be applied within 4 hours of the start of blast cleaning.
The complete coat shall be free of defects (e.g., pinholes, voids, bubbles, runs,
and sags). Defective areas shall be repaired by additional painting or removed
and repainted.
When bare metal is exposed during the cleaning of previously painted steel, a
prime coat shall be applied to the exposed areas before proceeding with the
application of the intermediate or finish coat.
To secure a satisfactory thickness of primer, all bolt heads, nuts, edges, corners and
crevices shall be “striped” with primary paint by brushing on a single pass (if spraying)
before the steel receives its first full prime coat. Striping shall extend 3 centimeters from
all edges.
10.0 TOPCOATS
Topcoats shall consist of an undercoat and overcoat application of paint to the prime coat.
The undercoat shall be tinted slightly from the overcoat color specified to provide a color
difference. If thinners or retarders are approved for use by CWCO, the wet film thickness
shall be increased proportionally to produce the correct DFT specified in Tables 1 to 2.
Each coat of paint shall be dry to the touch prior to application of the next coat.
Paint mixed for topcoats shall be applied within the time limit specified by the
manufacturer for the mixture.
Piping systems shall be color-coded to identify the fluid type flowing within; 15
centimeter wide circumferential bands that identify the systems service in
accordance with Tables 1 to 2 shall be used.
Piping shall be coded with color bands on both sides of branches, valves and wall
penetrations. Color band spacing along horizontal piping runs shall be
approximately every 7 meters and shall end within 1 meter of attached
equipment.
The tinting material shall be compatible with the paint system and shall not be
detrimental to its service life.
Painting Specification
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Word or symbol coding may be used in addition to color coding, except for toxic
materials where word application is required. Word or symbol coding shall be in
either black or white to contrast clearly with the piping finish color or the base
color.
11.1 General
For some applications, a specialized coating system may be required that is not
included in Tables 1 through 5. Specialized coating systems require CWC O
approval prior to implementation.
11.2 Concrete
A special seal coat for concrete shall be applied where specified on the drawings.
The special paints are Sikagard 62 for interior concrete surfaces and Sikatop 144
for exterior concrete surfaces; both are manufactured by Sika Products.
After the surface has been prepared, the manufacturer’s instructions for mixing
shall be followed prior to application. The paint shall be applied by brush, roller,
or spray in two coats. For areas subject to foot traffic, clean sand shall be
sprinkled over the area while the first coat is still tacky and before application of
the second coat (for slip resistance).
Sikagard 62 shall be applied in two coats of 125 to 175 microns each and Sikatop
144 in two coats of 200 to 300 microns each.
12.0 INSPECTION
All work and materials applied under this specification shall be subject to inspection by
CWCO and/or CONTRACTOR. All parts of the work shall be readily accessible to CWCO
and/or CONTRACTOR. Approval of each location of work, equipment, surface
preparation, first coat, etc shall be obtained before proceeding.
The work shall be inspected in the following manner:
Inspect all blast and spray equipment for cleanliness and proper operation, and
ensure the required air quality is met.
Inspect the mixing operation for two pack coatings to ensure that the resin is
properly catalyzed and induction time requirements are met.
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Accept or reject every stage of the surface preparation and coating procedure.
CWCO may take random samples of coating materials according to ASTM D3925 for
analysis and testing. Samples shall be provided by the VENDOR at CWCO’s request.
CWCO shall have the right to audit and witness all batch quality control tests and
procedures at the manufacturer’s facilities.
The temperature, dew point and relative humidity shall be determined according to ASTM
E337, using a whirling hygrometer or approved equivalent to make the humidity
measurements and shall also be in accordance with the following:
Environmental readings shall be taken at the start of work and every 4 hours
minimum, and as requested by CWCO.
The dry film thickness for each coat shall be determined in accordance with SSPC PA-2,
using an Elcometer Model 256F or approved equivalent at 5 evenly spaced points for
each 10 square meters of surface area.
Coating covered by this specification not inspected and approved, or waived, by CWCO
shall be removed and re-coated to the approval of PGN.
13.1 General
CONTRACTOR will not be responsible if the VENDOR is obliged to stop the job
for injurious atmospheric conditions. In this case work shall be done under cover
in inclement weather, if not, the VENDOR is authorized to transfer to other yards
until good atmospheric condition appear.
The VENDOR shall be mentioned in the final inspection result in daily report. The
VENDOR will obtain from the paint manufacturer, for each delivery batch, a
certificate confirming the good quality of paint and guarantee that characteristics
of the delivered product and the one written on product data bulletin are similar.
The VENDOR shall guarantee all painting work. This condition will be applied
even if there is corrosion which is worse than included in technical specification.
Mechanical damages are not included in this guarantee.
Painting Specification
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Painting Specification
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