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a. Project Site
Poso is located approximately 8 miles north of Bakersfield, California on an 80
acre site, fee title to which is held by Rio Bravo Poso. The site is zoned A-1
(limited agricultural) and the use of the property for power generation was
approved by Kern County. Access to the site is provided via paved State Highway
65 and a paved access road.
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Rio Bravo Poso
b. Equipment Configuration
Poso was built in 1989 using new equipment. The facility principally is comprised
of an outdoor Combustion Engineering atmospheric circulating fluidized bed
boiler, emission control equipment, fuel receiving and storage facilities, one
outdoor Alstom 45MW Steam Turbine Generator (“STG”), electrical switchyard
and distribution systems and control and instrumentation systems.
c. Boiler
The Poso boiler is a drum-type, atmospheric circulating fluidized-bed, balanced
draft unit, utilizing limestone or other materials as bed material designed and
originally manufactured by Combustion Engineering, capable of producing
290,000 pounds per hour of 965°F steam at 1,710 pounds of pressure per square
inch gauge (“psig”). Water walls = 6135 sq. ft., (Heating Surface), Economizer =
16,606 sq. ft., Fly Ash Bag House is a Ray Jet Model (8) 61813-14 THC. There is
an all steel 182 ft. vertical chimney. The plant is capable of producing
approximately 8,000 lbs/hour of steam at 1,100 psig and 80% quality to be used
as down hole injection for enhanced oil recovery. A propane system is provided
for startup of the boiler. Natural gas can be brought to the site but is not
currently present.
The boiler has two forced draft fans, one primary air and one secondary air and
one induced draft fan. Shell and tube type air pre-heater. Boiler protection
includes but is not limited to:
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Rio Bravo Poso
Master fuel trips include igniter and main flame trips, igniter low pressure trip
and PA fan duct pressure trip, flame failure trips the burners, induced draft fan,
primary air and secondary fans.
The boiler is equipped with local and remote drum level indication. There are
two drum level trips on the common circuit.
The plant has two electric boiler fuel pumps rated at 100% each, fed from the
same bus. In addition, they have a diesel driven emergency shutdown boiler feed
pump, which will maintain flow long enough to safely shut down the unit.
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Rio Bravo Poso
A new Woodward Turbine Control Systems control system was installed April
2000. The ABB MOD-300 Plant Control System was upgraded with a New ABB
MOD-300 800XA PC Based System in April 2003.
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Rio Bravo Poso
k. Generator
POSO
Manufacturer Brush
R / min 3600
V olts 12
A mps. 2086
Phase / Hz 3 / 60
Exc. Volts 1 37
Exc. Amps. 7 30
P.F. 0.85
A ltitude 1 000 M
Date 1 988
Generator Cooling: The generator air cooler system, consisting of two shaft
mounted fans which circulate air through the tubular water coolers, rotor and
stator of the generator.
l. Generator Protection
Generator protection includes, but is not limited to, the following:
§ Reverse Power Protection Trip
§ Ground Differential Trip
§ Under/Over Voltage/Current Trip
§ Out of Frequency/Phase Trip
§ Generator Field Ground Alarm
§ Stator Winding Temperature Alarm
§ Loss of Field Trip
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Rio Bravo Poso
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Rio Bravo Poso
Operating Staff
Poso’s operating staff historically consisted of approximately 21 employees, who
are detailed below.
Figure 4: Poso Operating Staff
IHI Operating Staff - Poso
Function Count
Managers 3
Administrative Assistant 1
Maintenance Technicians 4
Systems Technician 1
Plant Technicians 10
Fuel Technicians 2
Ash Manager* ¼
*An ash manager was shared by Poso and other facilities
Biomass Conversion
Poso was also permitted to utilize biomass as fuel and can be converted into a
100% biomass facility. The plant has undergone test burning of biomass fuel as
well as analysis and engineering design. Studies performed by Shaw Consultants
have determined that the minimum amount of qualified capital improvements
needed to convert the facility to biomass and to qualify the facility for PTCs is
approximately $4.6 million, of which more than 5% has already been spent by the
partnership.
Once qualified modifications are complete, Poso will receive PTCs based on
renewable energy production at a current rate of ~$11.00/MWh, (open-loop) or
~$23.00/MWh, (closed-loop), escalating annually.
The biomass conversion project principally consists of modifications to each
facility: (i) to the boiler fuel feed system allowing 100% biomass to be fed into the
boiler in sufficient quantities to meet high steam production; (ii) in the interior
boiler – changes in metals, refractory, cyclone, backpass, sootblowers, etc – to
handle chemical and physical differences in biomass fuel compared to coal with
high reliability; and (iii) to the fuel receiving, handling and transfer systems at
each facility – due to the differences in bulk density and materials handling of
biomass compared to fossil fuels. A more detailed description of the conversion
plan is set forth later in each plants overall description.
Testing and studies have confirmed that certain changes to machinery and
equipment are appropriate to allow 100% biomass fuel use. The qualified capital
improvements are part of design and engineering work being done by Foster
Wheeler North America and principally consist of the following:
§ New boiler penetrations for additional fuel feed
§ Waterwall and boiler tube changes
§ Additional refractory
§ Changes to the cyclone
§ Changes to the pre and finishing superheaters
§ Changes to the sootblower system
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Rio Bravo Poso
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Section III:
RIO BRAVO JASMIN
Rio Bravo Jasmin
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Rio Bravo Jasmin
b. Equipment Configuration
Jasmin was built in 1989 using new equipment. The facility principally is
comprised of a Combustion Engineering circulating fluidized bed boiler, emission
control equipment, fuel receiving and storage facilities, one Alstom 45MW (gross)
steam turbine generator, electrical switchyard and distribution systems and
control and instrumentation systems.
c. Boiler
The boiler has two forced draft fans, one primary air and one secondary air and
one induced draft fan. Shell and tube type air pre-heater. Boiler protection
includes but is not limited to:
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Rio Bravo Jasmin
Master fuel trips include igniter and main flame trips, igniter low pressure trip and
PA fan duct pressure trip, flame failure trips the burners, induced draft fan,
primary air and secondary fans.
The boiler is equipped with local and remote drum level indication. There are two
drum level trips on the common circuit.
The plant has two electric boiler fuel pumps rated at 100% each, fed from the same
bus. In addition, they have a diesel driven emergency shutdown boiler feed pump,
which will maintain flow long enough to safely shut down the unit
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Rio Bravo Jasmin
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Rio Bravo Jasmin
k. Generator
JA SMIN
Manufacturer Brush
Output, KV A 45053
R / min 3600
V olts 1 247 0
Amps. 2086
Phase / Hz 3 / 60
Ex c. V olts 137
Ex c. Amps. 7 60
P.F. 0.85
Altitude 1 000 M
Date 1 988
Generator Cooling: The generator air cooler system, consisting of two shaft
mounted fans.
l. Generator Protection
Generator protection includes, but is not limited to, the following:
§ Reverse Power Protection Trip
§ Ground Differential Trip
§ Under/Over Voltage/Current Trip
§ Out of Frequency/Phase Trip
§ Generator Field Ground Alarm
§ Stator Winding Temperature Alarm
§ Loss of Field Trip
n. Fuel Receiving
Jasmin’s historic main fuel source has been coal and petroleum coke. Jasmin also
has co-fired local biomass supplies including pistachio shells to determine any
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Rio Bravo Jasmin
boiler operational results as well as fuel handling issues. Coal and petroleum coke
currently are delivered to the site in covered hopper-bottom trucks dispatched
from the terminal distribution complex. When the conversion to burn 100%
biomass is completed, biomass is expected to be delivered directly to the site via
truck and trailer.
Trucks unload at the site into a drive-over grizzly and discharge into a semi-
enclosed coal-receiving hopper designed to accommodate a throughput of 100 tons
per hour that also includes a dust suppression system.
Unloading time is approximately 5-7 minutes for a nominal 25-ton (net) capacity
truck. Fuel from the receiving hopper is fed by a fully enclosed conveyor to a
distribution conveyor whereby fuel is deposited in one of two 750-ton silos.
Together, the silos provide four days of storage based upon full-firing rate and
design fuel. A dust suppression system is employed to minimize fugitive dust. Each
silo is equipped with a gate, screw feeder/conveyor, and crusher, which discharges
to a collecting conveyor via totally enclosed connections. The collecting conveyor
feeds the boiler surge hopper. This system will be modified during the biomass
fuel conversion. See Biomass Conversion description below.
o. Emission Control
p. Water Treatment
Boiler Water - The boiler water treatment system consists of a steam drum, a
deaerator for oxygen removal, batch tanks, and pumps for treatment chemicals.
Water treatment facilities include a reverse osmosis unit with mixed bed polish
bottles.
Cooling Water - The cooling water treatment consists of totes and pumps for
dispersant and passivator chemical injection. A 10,000 gallon acid tank, pH
controller, and variable speed pumps are used for pH control. Bio growth is
controlled by an ORP system that operates a sodium hypochlorite (bleach) pump.
Storage - a 100,000 gallon water storage tank is provided for plant raw water
storage.
q. Cooling Tower
Heat rejection systems are provided for condensing of steam and cooling of
auxiliary equipment. The cooling system consists of a two-cell, induced draft,
counter-flow cooling tower and two circulating water pumps with a water flow
capacity of 19,000 gpm. Each cooling tower cell has a two-speed reversible type
fan.
r. Spare Parts
[See Data Room]
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Rio Bravo Jasmin
Operating Staff
Jasmin’s operating staff historically consisted of approximately 21 employees,
detailed below.
Biomass Conversion
Jasmin also was permitted to utilize biomass as fuel and could be converted into a
100% biomass facility. The plant has undergone test burning of biomass fuel as
well as analysis and engineering design. Studies performed by Shaw Consultants
have determined that the minimum amount of qualified capital improvements
needed to convert the facility to biomass and to qualify the facility for PTCs is
approximately $4.6 million, of which more than 5% has already been spent by the
partnership.
Once qualified modifications are complete, Poso will receive PTCs based on
renewable energy production at a current rate of ~$11.00/MWh, (open-loop) or
~$23.00/MWh, (closed-loop), escalating annually.
The biomass conversion project principally consists of modifications to each
facility: (i) to the boiler fuel feed system allowing 100% biomass to be fed into the
boiler in sufficient quantities to meet high steam production; (ii) in the interior
boiler – changes in metals, refractory, cyclone, backpass, sootblowers, etc – to
handle chemical and physical differences in biomass fuel compared to coal with
high reliability; and (iii) to the fuel receiving, handling and transfer systems at
each facility – due to the differences in bulk density and materials handling of
biomass compared to fossil fuels. A more detailed description of the conversion
plan is set forth later in each plants overall description.
Testing and studies have confirmed that certain changes to machinery and
equipment are appropriate to allow 100% biomass fuel use. The qualified capital
improvements are part of design and engineering work being done by Foster
Wheeler North America and principally consist of the following:
§ New boiler penetrations for additional fuel feed
§ Waterwall and boiler tube changes
§ Additional refractory
§ Changes to the cyclone
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Rio Bravo Jasmin
g. Ash Disposal
h. Water Supply
Kern Tulare Water District supplies Jasmin with water pursuant to a typical
municipal usage fee arrangement. Jasmin has two back-up wells on site.
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