FAULT CHECK SHEET

DATE: 26/11/2018
PROJECT NAME:-YJC Station Number - #....
BIT ASSIGNMENT
SR NO. FAULT NAME FAULT BIT Used/Unused LOGICAL CONDITIONS DESCRIPTION Checked in LOGIC HMI fault Checked in HMI Comment
M BIT X BIT M BIT Y BIT
1 TOTAL FAULT M8800 UNUSED #7311 TOTAL FAULT [B5100]

2 M8801 USED X146D (NC) FAULT CHECKED IN CASE OF AIR PRESSURE OFF X146D CHECKED #3115 AIR PRESS.FAULT (M8801) CHECKED
#3115 AIR FAULT #3115 AIR PRESSURE
3 #3115 COOLWATER FAULT M8802 UNUSED
4 #3115 OIL PRESSURE M8803 UNUSED
5 #3115 MOTOR OVER LOAD M8804 UNUSED
M8860 (NC) L8505 (NC) T717 (NC) X1460,X1461 (ALL NO)
WORK DETECT FAULT 311AG-RBPICK UP COMP. ALL WORKNOT DETECT
L8502 (NC)
L8502 (NO) 311AD-RB WORK SET M8520 (NC) L8505 (NO) B1F (NO) X1460,X1461 (ALL NC)
311AD-RB WORK SET COMP. JIG DATA ON 311AG-RBPICK UP COMP. TEST RUN
COMP.
T714 (NC)
6 #3115 FIXED FAULT M8805 USED WORK DETECT FAULT CHECKED FOR PART ABSENT AFTER OPERATOR WORK COMPLETE AND CLAMP POSITION IN CASE OF DATA CHECKED #3115 FIXED FAULT (M8805) CHECKED
PRESENT AT TURN TABLE FIXTURE POSITIONS WITH TIME DELAY BUT BYPASSED IN DRY RUN
L8520 (NO)
JIG DATA ON
L8570 (NO)
TO JIG RB INTERFERENCE OUTSIDE
T720 (NO)
DELAY TIMER FIXED FAULT
M8861 (NC) M8640 (NO) M8641 (NO)
X1462,X1463 (ALL NO)
POKAYOKE FAULT #3120 JIG STYLE YJC #3120 JIG STYLE NM
M1462 (NO) X1463 (NO) X1460-(NO) X1461-(NO)
PRS03_ PART SENSOR NM PRS04_ PART SENSOR NM PRS01 PART SENSOR YJC PRS02 PART SENSOR YJC FAULT CHECKED FOR IF POKAYOKE DATA PRESENT AND SENSOR ABSENT IN CASE OF OPERATOR AUTHORIZATION
7 #3115 POKAYOKE FAULT M8806 USED CHECKED #3115 POKAYOKE FAULT (M8806) CHECKED
T721 (NO) AFTER PART LOAD
DELAY TIMER POKAYOKEFAULT
L4061 (NC)
#3113 FOOL PROOFINGSS OFF
8 #3115 MODEL COLLATE M8807 UNUSED
9 #3115 LS FAULT M8808 USED
10 #3115 WELD FAULT M8809
11 #3115 LIGHT CURTAIN M8810
12 #3115 CHAIN BREAK M8811
13 #3115 VACUUM FAULT M8812
14 #3115 POP/FEEDER M8813
15 #3115 NC FAULT M8814
16 #3115 PART SENSOR M8815
17 #3115 I/P MCB TRIP FAULT(P2,N2) M8816
18 #3115 O/P MCB TRIP FAULT(P4,N4) M8817
19 #3115 USER FAULT3 M8818
20 #3115 USER FAULT4 M8819
21 #3115 USER FAULT5 M8820
M----- (N-)
22 M8821
#3115 USER FAULT6 --------------------
18 #3115 USER FAULT7 M8822
19 #3115 USER FAULT8 M8823
20 ROBOT1 311C-RB FAULT M8824
21 ROBOT2 312D-RB FAULT M8825
22 ROBOT3 312E-RB FAULT M8826
23 ROBOT4 312F-RB FAULT M8827
24 #3115 ROBOT5 FAULT M8828
25 #3115 ROBOT6 FAULT M8829
26 #3115 ROBOT7 FAULT M8830
27 #3115 ROBOT8 FAULT M8831
28 SPARE M8832
29 #3115 MAINTE. LOCK M8833
30 #3115 LIGHT CURTAIN (LINE) M8834
31 #3115 GATE PLUG M8835
32 #3115 E-STOP M8836
33 #3115 BATTERY FAULT M8837
34 #3115 LINK FAULT M8838
35 #3115 DC POWER FAULT M8839
36
37
38
39
40
41
42
43
44
45
46
47
48

49
50
51
52
53
54
55
56

57

58

59

60
61
62
63
64
65
66
67
68
69
70

71

72
73
74
75
76
77
78
79
80

81
82
83
84
85
86
87
88
89
90
91
92
93
94
95
96
97
98
99
100
101
102
103
104
105
106
107
108
109
110
111
112

113

114
115
116
117
118
119
120
121
122
123
124
125
126
127

128

129
 PROJECT NAME:-YJ

SR NO. FAULT NAME FAULT BIT Used/Unused

1 #3214 TOTAL FAULT M8800 UNUSED

2 M8801 USED
#3132 AIR FAULT
3 SPARE M8802 UNUSED
4 SPARE M8803 UNUSED
5 #3132 MOTOR OVER LOAD M8804 UNUSED

6 #3132 FIXED FAULT M8805 USED

7 #3132 POKAYOKE FAULT M8806 USED

8 #3132 MODEL COLLATE M8807 UNUSED

#3132 LS FAULT M8808 USED

SPARE M8809 UNUSED

#3132 LIGHT CURTAIN M8810 UNUSED
SPARE M8811 UNUSED
SPARE M8812 UNUSED
SPARE M8813 UNUSED
SPARE M8814 UNUSED
#3132 STYLE FAULT M8815 UNUSED
#3132 EJECTOR UP FAULT M8816 UNUSED
#3132 EJECTOR DOWN FAULT M8817 UNUSED
SPARE M8818 UNUSED
SPARE M8819 UNUSED
RB-INT. FAULT M8820

SPARE M8821
SPARE M8822
SPARE M8823
#313G RB FAULT M8824
#313H RB FAULT M8825
#313J RB FAULT M8826
#313K RB FAULT M8827
#313L RB FAULT M8828
SPARE M8829
SPARE M8830
SPARE M8831
SPARE M8832
SPARE M8833
SPARE M8834
#3132 GATE PLUG M8835
#3132 E-STOP M8836
#3132 BATTERY FAULT M8837
#3132 LINK FAULT M8838
#3132 DC POWER FAULT M8839
SPARE M8831
#3214 MAINTE. LOCK M8832
#3214 LIGHT CURTAIN (LINE) M8833
#3214 GATE PLUG M8834
#3214 E-STOP M8835
#3214 BATTERY FAULT M8836
#3214 LINK FAULT M8837
#3214 DC POWER FAULT M8838
M8839
44
45
46
47
48

49
50
51
52
53
54
55
56

57

58

59

60
61
62
63
64
65
66
67
68
69
70

71

72
73
74
75
76
77
78
79
80

81
82
83
84
85
86
87
88
89
90
91
92
93
94
95
96
97
98
99
100
101
102
103
104
105
106
107
108
109
110
111
112

113

114
115
116
117
118
119
120
121
122
123
124
125
126
127

128

129
 PROJECT NAME:-YJC

X318 (NO)
AIR PRESSURE NORMAL

M8860 (NC) T319 (NO)

WORK DETECT FAULT

B1F (NC)
TEST RUN
T320 (NO)

M8861 (NC)
WORK DETECT SENSOR FAULT 314C-RB> B1CAF(NO)
T317 (NC)
NO PART DETECT
L8505 (NO)
313K-RB WELD COMP.
SM401 (NO)
ALWAYS OFF.
T321 (NO)

M8850 (NC) T370 (NO)

S1 CLAMP-1 LSFAULT S1 CLAMP-1 LS FAULT
M8851 (NC) T371 (NO)
S2 CLAMP-2 LS FAULT S2 CLAMP-1 LS FAULT
 LOGICAL CONDITIONS

X13A0 (NC)
PRS01_PART SENSOR_3132-02- X13A1 (NC) T317 (NC)
L PRS02_PART SENSOR_3132-03-R NO PART DETECT

M8640 (N0) M8641 (NO) M8520 (NC)

#3132 JIG STYLE YJC #3132 JIG STYLE NM #3132 JIG DATAON
L8502 (N0)
314AT-RBSET COMP.
L8503 (NC)
313-H RBWELD COMP.
L8504 (NC)
313-J RBWELD COMP.

M8609 (NO) B1F (NO)

. TEST RUN
L8503 (NC)
313-H RBWELD COMP.
 FAULT CHECK SHEET

L8502 (NC) L8507 (NC)

314AT-RBSET COMP. 313G-RB PICK UP COMP.
EET

DESCRIPTION

FAULT CHECKED IN CASE OF AIR PRESSURE OFF

FAULT CHECKED FOR PART ABSENT AFTER OPERATOR WORK COMPLETE AND CLAMP POSITION IN CASE OF DATA
PRESENT AT TURN TABLE FIXTURE POSITIONS WITH TIME DELAY BUT BYPASSED IN DRY RUN

FAULT CHECKED FOR PART PRESENT AFTER CYCLE COMPLETE AND WORK EJECT POSITION OR IF DATA NOT PRESENT
AT TURN TABLE FIXTURE POSITIONS WITH TIME DELAY BUT BYPASSED IN DRY RUN

FAULT CHECKED FOR IF POKAYOKE DATA PRESENT AND SENSOR ABSENT IN CASE OF OPERATOR AUTHORIZATION
AFTER PART LOAD
Station Number - #....
BIT ASSIGNMENT
M BIT
 BIT ASSIGNMENT
X BIT

X13AD

X13A0,X13A1(ALL NC)
 Checked in LOGIC
M BIT Y BIT

CHECKED

CHECKED

CHECKED

CHECKED
DATE: 26/11/2018

HMI fault Checked in HMI Comment

#7311 TOTAL FAULT [B5100]

#3132 AIR FAULT ( M8801) CHECKED

#3132 FIXED FAULT ( M8805) CHECKED

#3132 POKAYOKE FAULT ( M8806) CHECKED

#3132 LS FAULT ( M8808) CHECKED