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FAULT CHECK SHEET

DATE: 26/11/2018
PROJECT NAME:- Station Number - #....
BIT ASSIGNMENT
SR NO. FAULT NAME FAULT BIT Used/Unused LOGICAL CONDITIONS DESCRIPTION Checked in LOGIC HMI fault Checked in HMI Comment
M BIT X BIT M BIT Y BIT
1 TOTAL FAULT B5100 USED #7311 TOTAL FAULT [B5100]

2 AIR PRESS. FAULT B5101 USED X42F (NC) FAULT CHECKED IN CASE OF AIR PRESSURE OFF X42F CHECKED #7311 AIR PRESS. FAULT [B5101] CHECKED F500 TEMP BYPASS.
#311 TT AIR PRESSURE
3 COOL WATER FAULT B5102 UNUSED #7311 COOL WATER FAULT [B5102]
4 HYD. PRESS. FAULT B5103 UNUSED #7311 HYD. PRESS. FAULT [B5103]
5 MOTOR OVERLOAD B5104 UNUSED #7311 MOTOR OVERLOAD [B5104]
6 HYD. TEMP FAULT B5105 UNUSED #7311 HYD. TEMP FAULT [B5105]
7 SPARE B5106 UNUSED #7311 SPARE [B5106]
8 SPARE B5107 UNUSED #7311 SPARE [B5107]
9 THERMAL TRIP B5108 UNUSED #7311 THERMAL TRIP [B5108]
10 INVERTER FAULT B5109 UNUSED #7311 INVERTER FAULT [B5109]
11 SERVO FAULT B510A UNUSED #7311 SERVO FAULT [B510A]
12 TURN TABLE FAULT B510B UNUSED #7311 TURN TABLE FAULT [B510B]
13 NC LOCATOR FAULT B510C UNUSED #7311 NC LOCATOR FAULT [B510C]
M3005 (NC) M3000 (NO) T1030 (NO) L1101 (NO) M2401 (NO) M2140 (NC) T7232 (NO) B1F (NC) M3005 X4A0,,X4A1,X4A2,X4A3,X4A4,X4A5,X4A6,X4A7,X4A9,X4AA,X4AB
T/T A-SIDE WORK EXIST. T/T A-SIDE CLAMP COMP. T/T POS.1 (0) #311 WORK SET COMPLETED #311 SET JIG MOV OK #311 CYCLE COMPLETED WORK FAULT TIME) TEST RUN T/T A-SIDE WORK EXIST. (ALL NO BITS)

14 PART PRES. FAULT B510E USED FAULT CHECKED FOR PART ABSENT AFTER OPERATOR WORK COMPLETE AND CLAMP POSITION IN CASE OF DATA CHECKED #7311 PART PRES. FAULT [B510E] CHECKED
M3007 (NC) M3002 (NO) T1032 (NO) PRESENT AT TURN TABLE FIXTURE POSITIONS WITH TIME DELAY BUT BYPASSED IN DRY RUN M3007 X4E0,X4E1,X4E2,X4E3,X4E4,X4E5,X4E6,X4E7,X4E8,X4E9,X4EA,X4EB,X4ED
T/T C-SIDE WORK EXIST. T/T C-SIDE CLAMP COMP. T/T POS.3 (180) T/T C-SIDE WORK EXIST. (ALL NO BITS)
B510E (NO) M50200 (NC) X421 (NC) B510E
PART PRESENCEFAULT. RESET FAULT PB. #311 POKAYOKERESET PART PRESENCE FAULT. Latch fault Bit & Reset Condition
L1100 (NO) M2401 (NO) M2123 (NO) L1102 (NO) M2109 (NC) T7233 (NO) B1F (NC)
#311 WORK SET COMPLETED #311 SET JIG MOV OK #311 JIG WORK EJECT POS, #311 WORK EJECT COMP #311 WORK DETECT OFF PRESENCESENSOR FAULT TIME TEST RUN
M359 (NC) M360 (NC) T1030 (NO) X424 (NO)
DATA EXIST. #510ST. DATA EXIST. #510AST. T/T POS.1 (0) #311 START FAULT CHECKED FOR PART PRESENT AFTER CYCLE COMPLETE AND WORK EJECT POSITION OR IF DATA NOT PRESENT AT
15 PART PRES.-S FAULT B510F USED TURN TABLE FIXTURE POSITIONS WITH TIME DELAY BUT BYPASSED IN DRY RUN CHECKED #7311 PART PRES.-S FAULT [B510F] CHECKED
M359 (NC) M362 (NC) T1032 (NO)
DATA EXIST. #510ST. DATA EXIST. #510CST. T/T POS.3 (180)
B510F (NO) M50200 (NC) X421 (NC) B510F
PART PRESENCE FAULT. RESET FAULT PB. #311 POKAYOKE RESET PART PRESENCE FAULT. Latch fault Bit & Reset Condition

16 POKAYOKE01 FAULT B5110 USED M2540 (NC) M2624 (NO) M2540 (NC) X4A0 AT TT POSITION 1 CHECKED #7311 POKAYOKE01 FAULT [B5110] CHECKED
POKAYOKE 1 NORMAL #311 POKAYOKE NG POKAYOKE 1 NORMAL X4E0 AT TT POSTION 3

17 POKAYOKE02 FAULT B5111 USED M2541 (NC) M2624 (NO) M2541 (NC) X4A1 AT TT POSITION 1 CHECKED #7311 POKAYOKE02 FAULT [B5111] CHECKED
POKAYOKE 2 NORMAL #311 POKAYOKE NG POKAYOKE 2 NORMAL X4E1 AT TT POSTION 3

18 POKAYOKE03 FAULT B5112 USED M2542 (NC) M2624 (NO) M2542 (NC) X4A2 AT TT POSITION 1 CHECKED #7311 POKAYOKE03 FAULT [B5112] CHECKED
POKAYOKE 3 NORMAL #311 POKAYOKE NG POKAYOKE 3 NORMAL X4E2 AT TT POSTION 3

19 POKAYOKE04 FAULT B5113 USED M2543 (NC) M2624 (NO) M2543 (NC) X4A3 AT TT POSITION 1 CHECKED #7311 POKAYOKE04 FAULT [B5113] CHECKED
POKAYOKE 4 NORMAL #311 POKAYOKE NG POKAYOKE 4 NORMAL X4E3 AT TT POSTION 3

20 POKAYOKE05 FAULT B5114 USED M2544 (NC) M2624 (NO) M2544 (NC) X4A4 AT TT POSITION 1 CHECKED #7311 POKAYOKE05 FAULT [B5114] CHECKED
POKAYOKE 5 NORMAL #311 POKAYOKE NG POKAYOKE 5 NORMAL X4E4 AT TT POSTION 3

21 POKAYOKE06 FAULT B5115 USED M2545 (NC) M2624 (NO) M2545 (NC) X4A5 AT TT POSITION 1 CHECKED #7311 POKAYOKE06 FAULT [B5115] CHECKED
POKAYOKE 6 NORMAL #311 POKAYOKE NG POKAYOKE 6 NORMAL X4E5 AT TT POSTION 3
M2546 (NC) M2624 (NO) FAULT CHECKED FOR IF POKAYOKE DATA PRESENT AND SENSOR ABSENT IN CASE OF OPERATOR AUTHORIZATION M2546 (NC) X4A6 AT TT POSITION 1
22 POKAYOKE07 FAULT B5116 USED CHECKED #7311 POKAYOKE07 FAULT [B5116] CHECKED
POKAYOKE 7 NORMAL #311 POKAYOKE NG AFTER PART LOAD POKAYOKE 7 NORMAL X4E6 AT TT POSTION 3

23 POKAYOKE08 FAULT B5117 USED M2547 (NC) M2624 (NO) M2547 (NC) X4A7 AT TT POSITION 1 CHECKED #7311 POKAYOKE08 FAULT [B5117] CHECKED
POKAYOKE 8 NORMAL #311 POKAYOKE NG POKAYOKE 8 NORMAL X4E7 AT TT POSTION 3

24 POKAYOKE09 FAULT B5118 USED M2548 (NC) M2624 (NO) M2548 (NC) X4A9 AT TT POSITION 1 CHECKED #7311 POKAYOKE09 FAULT [B5118] CHECKED
POKAYOKE 9 NORMAL #311 POKAYOKE NG POKAYOKE 9 NORMAL X4E8 AT TT POSTION 3

25 POKAYOKE10 FAULT B5119 USED M2549 (NC) M2624 (NO) M2549 (NC) X4AA AT TT POSITION 1 CHECKED #7311 POKAYOKE10 FAULT [B5119] CHECKED
POKAYOKE 10 NORMAL #311 POKAYOKE NG POKAYOKE 10 NORMAL X4E9 AT TT POSTION 3

26 POKAYOKE11 FAULT B511A USED M2550 (NC) M2624 (NO) M2550 (NC) X4AB AT TT POSITION 1 CHECKED #7311 POKAYOKE11 FAULT [B511A] CHECKED
POKAYOKE 11 NORMAL #311 POKAYOKE NG POKAYOKE 11 NORMAL X4EA AT TT POSTION 3

27 POKAYOKE12 FAULT B511B USED M2551 (NC) M2624 (NO) M2551 (NC) NO SENSOR AT POSITION 1 CHECKED #7311 POKAYOKE12 FAULT [B511B] CHECKED
POKAYOKE 12 NORMAL #311 POKAYOKE NG POKAYOKE 12 NORMAL X4EB AT TT POSTION 3

28 POKAYOKE13 FAULT B511C USED M2552 (NC) M2624 (NO) M2552 (NC) NO SENSOR AT POSITION 1 CHECKED #7311 POKAYOKE13 FAULT [B511C] CHECKED
POKAYOKE 13 NORMAL #311 POKAYOKE NG POKAYOKE 13 NORMAL X4ED AT TT POSTION 3
29 POKAYOKE14 FAULT B511D UNUSED #7311 POKAYOKE14 FAULT [B511D]
30 POKAYOKE15 FAULT B511E UNUSED #7311 POKAYOKE15 FAULT [B511E]
31 POKAYOKE16 FAULT B511F UNUSED #7311 POKAYOKE16 FAULT [B511F]
32 POKAYOKE17 FAULT B5120 UNUSED #7311 POKAYOKE17 FAULT [B5120]
33 POKAYOKE18 FAULT B5121 UNUSED #7311 POKAYOKE18 FAULT [B5121]
34 POKAYOKE19 FAULT B5122 UNUSED #7311 POKAYOKE19 FAULT [B5122]
35 POKAYOKE20 FAULT B5123 UNUSED #7311 POKAYOKE20 FAULT [B5123]
36 POKAYOKE21 FAULT B5124 UNUSED #7311 POKAYOKE21 FAULT [B5124]
37 POKAYOKE22 FAULT B5125 UNUSED #7311 POKAYOKE22 FAULT [B5125]
38 POKAYOKE23 FAULT B5126 UNUSED #7311 POKAYOKE23 FAULT [B5126]
39 POKAYOKE24 FAULT B5127 UNUSED #7311 POKAYOKE24 FAULT [B5127]
40 POKAYOKE25 FAULT B5128 UNUSED #7311 POKAYOKE25 FAULT [B5128]
41 POKAYOKE26 FAULT B5129 UNUSED #7311 POKAYOKE26 FAULT [B5129]
42 POKAYOKE27 FAULT B512A UNUSED #7311 POKAYOKE27 FAULT [B512A]
43 POKAYOKE28 FAULT B512B UNUSED #7311 POKAYOKE28 FAULT [B512B]
44 POKAYOKE29 FAULT B512C UNUSED #7311 POKAYOKE29 FAULT [B512C]
45 POKAYOKE30 FAULT B512D UNUSED #7311 POKAYOKE30 FAULT [B512D]
46 POKAYOKE31 FAULT B512E UNUSED #7311 POKAYOKE31 FAULT [B512E]
47 POKAYOKE32 FAULT B512F UNUSED #7311 POKAYOKE32 FAULT [B512F]
M640 (NO) M641 (NC) M642 (NO) CHECKED #7311 MISMATCH FAULT [B5130] CHECKED
#325=TT MATCHING COND. #325=TT MATCHING OK #325=TT MATCHING NG
48 MISMATCH FAULT B5130 USED
B5130 (NO) M50200 (NC)
MISMATCH FAULT RESET FAULT PB.
49 JIG No. MISMATCH FAULT B5131 UNUSED #7311 JIG No. MISMATCH FAULT [B5131]
50 ID DATA MISMATCH FAULT B5132 UNUSED #7311 ID DATA MISMATCH FAULT [B5132]
51 T/T ENABLE COND. FAULT B5133 UNUSED #7311 T/T ENABLE COND. FAULT [B5133]
52 T/T A-SIDE CLAMP FAULT B5134 UNUSED IF A SIDE CLAMP OPEN IN CASE OF TURN TABLE ROTATION #7311 T/T A-SIDE CLAMP FAULT [B5134]
53 T/T B-SIDE CLAMP FAULT B5135 UNUSED IF B SIDE CLAMP OPEN IN CASE OF TURN TABLE ROTATION #7311 T/T B-SIDE CLAMP FAULT [B5135]
54 T/T C-SIDE CLAMP FAULT B5136 UNUSED IF C SIDE CLAMP OPEN IN CASE OF TURN TABLE ROTATION #7311 T/T C-SIDE CLAMP FAULT [B5136]
55 T/T D-SIDE CLAMP FAULT B5137 UNUSED IF D SIDE CLAMP OPEN IN CASE OF TURN TABLE ROTATION #7311 T/T D-SIDE CLAMP FAULT [B5137]
X480 AT TT POSITION 1
Y520 AT TT POSITION 1
M2500 (NO) M2000 (NC) T1030 (NO) M720(NO) M2000 X4C0 AT TT POSTION 3 M2500 Y540 AT TT POSITION 3 CHECKED CHECKED
#311 PIN SHIFT1 EXTEND #311 PIN SHIFT1 EXT'D T/T POS.1 (0) START DELAY #311 PIN SHIFT1 EXT'D (ALL BITS NO) #311 PIN SHIFT1 EXTEND
X481,X482,X483,X484,X497 AT TT POSITION 1 Y521 AT TT POSITION 1
M2501 (NO) M2001 (NC) T1032 (NO) M2001 X4C1,X4C2,X4C3,X4C4,X4C5,X4C6 AT TT POSTION 3 M2501 Y541 AT TT POSITION 3 CHECKED CHECKED
#311 PIN SHIFT1 RETRACT #311 PIN SHIFT1 RET'D T/T POS.3 (180) #311 PIN SHIFT1 RET'D (ALL BITS NO) #311 PIN SHIFT1 RETRACT
#7311 PIN SHIFT01 LS FAULT [B5138]
56 PIN SHIFT01 LS FAULT B5138 USED X480 AT TT POSITION 1
M2000 (NC) M2001 (NC) M2002 X4C0 AT TT POSTION 3 CHECKED CHECKED
#311 PIN SHIFT1 EXT'D #311 PIN SHIFT1 RET'D #311 PIN SHIFT1 NOT EXT'D (ALL BITS NC)
X481,X482,X483,X484,X497 AT TT POSITION 1
M2002 (NC) M2003 (NC) M2003 X4C1,X4C2,X4C3,X4C4,X4C5,X4C6 AT TT POSTION 3 CHECKED CHECKED
#311 PIN SHIFT1 NOT EXT'D #311 PIN SHIFT1 NOT RET'D #311 PIN SHIFT1 NOT RET'D (ALL BITS NC)
T7200 (NO) M50200 (NC) B5138
#311 PIN SHIFT1 LS FAULT RESET FAULT PB. PART PRESENCE FAULT. Latch fault Bit & Reset Condition
X486 AT TT POSITION 1 Y522 AT TT POSITION 1
M2502 (NO) M2004 (NC) T1030 (NO) M720(NO) M2004 X4C7 AT TT POSTION 3 M2502 Y542 AT TT POSITION 3 CHECKED CHECKED
#311 PIN SHIFT2 EXTEND #311 PIN SHIFT2 EXT'D T/T POS.1 (0) START DELAY #311 PIN SHIFT2 EXT'D (ALL BITS NO) #311 PIN SHIFT2 EXTEND
X487,X488,X485 AT TT POSITION 1
Y523 AT TT POSITION 1
M2503 (NO) M2005 (NC) T1032 (NO) M2005 X4C8,X4C9,X4CA,X4CB,X4CC,X4CD AT TT POSTION 3 M2503 Y543 AT TT POSITION 3 CHECKED CHECKED
#311 PIN SHIFT2 RETRACT #311 PIN SHIFT2 RET'D T/T POS.3 (180) #311 PIN SHIFT2 NOT RET'D (ALL BITS NO) #311 PIN SHIFT2 RETRACT
#7311 PIN SHIFT02 LS FAULT [B5139]
57 PIN SHIFT02 LS FAULT B5139 USED X486 AT TT POSITION 1
M2004 (NC) M2005 (NC) M2006 X4C7 AT TT POSTION 3 CHECKED CHECKED
#311 PIN SHIFT2 EXT'D #311 PIN SHIFT2 RET'D #311 PIN SHIFT2 NOT EXT'D (ALL BITS NC)
X487,X488,X485 AT TT POSITION 1
M2006 (NC) M2007 (NC) FAULT CHECKED IN CASE OF CYLINDER FAULTY CONDITIONS M2007 X4C8,X4C9,X4CA,X4CB,X4CC,X4CD AT TT POSTION 3 CHECKED CHECKED
#311 PIN SHIFT2 NOT EXT'D #311 PIN SHIFT2 NOT RET'D #311 PIN SHIFT2 NOT RET'D (ALL BITS NC)
T7201 (NO) M50200 (NC) B5139
#311 PIN SHIFT2 LS FAULT RESET FAULT PB. PART PRESENCEFAULT. Latch fault Bit & Reset Condition
X489 AT TT POSITION 1
Y524 AT TT POSITION 1
M2504 (NO) M2008 (NC) T1030 (NO) M720(NO) M2008 X4CE AT TT POSTION 3 M2504 Y544 AT TT POSITION 3 CHECKED CHECKED
#311 CLAMP1 EXTEND #311 CLAMP1 EXT'D T/T POS.1 (0) START DELAY #311 CLAMP1 EXT'D (ALL BITS NO) #311 CLAMP1 EXTEND
X48A,X48B,X48C,X48D,X48E,X48F AT TT POSITION 1 Y525 AT TT POSITION 1
M2505 (NO) M2009 (NC) T1032 (NO) M2009 X4CF,X4D0,X4D1,X4D2,X4D3,X4D4 AT TT POSTION 3 M2505 Y545 AT TT POSITION 3 CHECKED CHECKED
#311 CLAMP1 RETRACT #311 CLAMP1 RET'D T/T POS.3 (180) #311 CLAMP1 RET'D (ALL BITS NO) #311 CLAMP1 RETRACT
#7311 CLAMP01 LS FAULT [B513A]
58 CLAMP01 LS FAULT B513A USED X489 AT TT POSITION 1
M2008 (NC) M2009 (NC) M2010 X4CE AT TT POSTION 3 CHECKED CHECKED
#311 CLAMP1 EXT'D #311 CLAMP1 RET'D #311 CLAMP1 NOT EXT'D (ALL BITS NC)
X48A,X48B,X48C,X48D,X48E,X48F AT TT POSITION 1
M2010 (NC) M2011 (NC) M2011 X4CF,X4D0,X4D1,X4D2,X4D3,X4D4 AT TT POSTION 3 CHECKED CHECKED
#311 CLAMP1 NOT EXT'D #311 CLAMP1 NOT RET'D #311 CLAMP1 NOT RET'D (ALL BITS NC)
T7202 (NO) M50200 (NC) B513A
#311 CLAMP1 LS FAULT RESET FAULT PB. PART PRESENCEFAULT. Latch fault Bit & Reset Condition
M2506 (NO) M2012 (NC) T1030 (NO) M720(NO) M2012 X490 AT TT POSITION 1 M2506 Y526 AT TT POSITION 1 CHECKED CHECKED
#311 CLAMP2 EXTEND #311 CLAMP2 EXT'D T/T POS.1 (0) START DELAY #311 CLAMP2 EXT'D (ALL BITS NO) #311 CLAMP2 EXTEND NO OUTPUT AT TT POSITION 3
M2507 (NO) M2013 (NC) M2013 X491,X492,X493,X494,X495,X496 AT TT POSITION 1 M2507 Y527 AT TT POSITION 1 CHECKED CHECKED
#311 CLAMP2 RETRACT #311 CLAMP2 RET'D #311 CLAMP2 RET'D (ALL BITS NO) #311 CLAMP2 RETRACT NO OUTPUT AT TT POSITION 3
#7311 CLAMP02 LS FAULT [B513B]
59 CLAMP02 LS FAULT B513B USED M2012 (NC) M2013 (NC) M2014 X490 AT TT POSITION 1 CHECKED CHECKED
#311 CLAMP2 EXT'D #311 CLAMP2 RET'D #311 CLAMP2 NOT EXT'D (ALL BITS NC)
M2014 (NC) M2015 (NC) M2015 X491,X492,X493,X494,X495,X496 AT TT POSITION 1 CHECKED CHECKED
#311 CLAMP2 NOT EXT'D #311 CLAMP2 NOT RET'D #311 CLAMP2 NOT RET'D (ALL BITS NC)
T7203 (NO) M50200 (NC) B513B
#311 CLAMP 2 LS FAULT RESET FAULT PB. PART PRESENCE FAULT. Latch fault Bit & Reset Condition
60 DEVICE05 LS FAULT B513C UNUSED #7311 DEVICE05 LS FAULT [B513C]
61 DEVICE06 LS FAULT B513D UNUSED #7311 DEVICE06 LS FAULT [B513D]
62 DEVICE07 LS FAULT B513E UNUSED #7311 DEVICE07 LS FAULT [B513E]
63 DEVICE08 LS FAULT B513F UNUSED #7311 DEVICE08 LS FAULT [B513F]
64 DEVICE09 LS FAULT B5140 UNUSED #7311 DEVICE09 LS FAULT [B5140]
65 DEVICE10 LS FAULT B5141 UNUSED #7311 DEVICE10 LS FAULT [B5141]
66 DEVICE11 LS FAULT B5142 UNUSED #7311 DEVICE11 LS FAULT [B5142]
67 DEVICE12 LS FAULT B5143 UNUSED #7311 DEVICE12 LS FAULT [B5143]
68 DEVICE13 LS FAULT B5144 UNUSED #7311 DEVICE13 LS FAULT [B5144]
69 DEVICE14 LS FAULT B5145 UNUSED #7311 DEVICE14 LS FAULT [B5145]
M2528 (NO) M2056 (NC) M2056 (NC) B3131 M2528 B31B1
CHECKED CHECKED
T/T LOCK SAFETY PIN SAFETY PIN EXT'D #311 SAFETY PIN EXT'D TT SAFTY PIN LOCK T/T LOCK SAFETY PIN LOCK SAFETY PIN
M2529 (NO) M2057 (NC) M2057 (NC) B3132 M2529 B31B2
CHECKED CHECKED
T/T UNLOCK SAFETY PIN SAFETY PIN RET'D #311 SAFETY PIN RET'D TT SAFTY PIN UNLOCK T/T UNLOCK SAFETY PIN UNLOCK SAFETY PIN
#7311 SAFTY LOCK LS FAULT [B5146]
70 SAFTY LOCK LS FAULT B5146 USED M2056 (NC) M2057 (NC) CHECKED CHECKED
SAFETY PIN EXT'D SAFETY PIN RET'D
M2058 (NC) M2059 (NC) CHECKED CHECKED
#311 SAFETY PIN NOT EXT'D #311 SAFETY PIN NOT RET'D
T7214 (NO) M50200 (NC)
DEVICE15 LS FAULT RESET FAULT PB.
T7215 (NO) M2530 B31B3 CHECKED CHECKED
T/T LS FAULT (DELAY) T/T TURN TO POS.1 (0) TURN TO POSITION 1
T7216 (NO) M2531 B31B4 CHECKED CHECKED
T/T LS FAULT (POS.) T/T TURN TO POS.2 (90) TURN TO POSITION 2
71 TURN TABLE LS FAULT B5147 USED #7311 TURN TABLE LS FAULT [B5147]
M2532 B31B5 CHECKED CHECKED
T/T TURN TO POS.3 (180) TURN TO POSITION 3
M2533 B31B6 CHECKED CHECKED
T/T TURN TO POS.4 (270) TURN TO POSITION 4
72 #7311 SPARE B5148 UNUSED #7311 SPARE [B5148]
73 #7311 SPARE B5149 UNUSED #7311 SPARE [B5149]
74 #7311 SPARE B514A UNUSED #7311 SPARE [B514A]
75 #7311 SPARE B514B UNUSED #7311 SPARE [B514B]
76 #7311 SPARE B514C UNUSED #7311 SPARE [B514C]
77 #7311 SPARE B514D UNUSED #7311 SPARE [B514D]
78 #7311 SPARE B514E UNUSED #7311 SPARE [B514E]
79 #7311 SPARE B514F UNUSED #7311 SPARE [B514F]
M2422 (NC) M2423(NC) M2422 (NO) X42B
LIGHT CURTAIN FAULT 1 (VERT.) LIGHT CURTAIN FAULT 1 (HORZ.) LIGHT CURTAIN FAULT 1 (VERT.) LC NORMAL1 BODY SIDE
80 L.C FAULT (ST.) B5151 USED CHECKED #7311 L.C FAULT (ST.) [B5151] CHECKED
M2423(NO) X42D
LIGHT CURTAIN FAULT 1 (HORZ.) LC NORMAL1 FLOOR SIDE
81 CHAIN BROKEN B5152 UNUSED #7311 CHAIN BROKEN [B5152]
82 VACUUM FAULT B5153 UNUSED #7311 VACUUM FAULT [B5153]
83 DRAWN ARC FAULT B5154 UNUSED #7311 DRAWN ARC FAULT [B5154]
84 NUT WELD FAULT B5155 UNUSED #7311 NUT WELD FAULT [B5155]
85 NUT SET FAULT B5156 UNUSED #7311 NUT SET FAULT [B5156]
86 NUT SHORTAGE B5157 UNUSED #7311 NUT SHORTAGE [B5157]
87 IMAGE PROCESS B5158 UNUSED #7311 IMAGE PROCESS [B5158]
88 ID UNIT FAULT B5159 UNUSED #7311 ID UNIT FAULT [B5159]
89 REMOTE-S FAULT B515A UNUSED #7311 REMOTE-S FAULT [B515A]
90 LASER DEVICE FAULT B515B UNUSED #7311 LASER DEVICE FAULT [B515B]
91 USER ALARM1 B515C UNUSED #7311 USER ALARM1 [B515C]
92 USER ALARM2 B515D UNUSED #7311 USER ALARM2 [B515D]
93 USER ALARM3 B515E UNUSED #7311 USER ALARM3 [B515E]
94 USER ALARM4 B515F UNUSED #7311 USER ALARM4 [B515F]
95 ROBOT1 WELD FAULT B5160 UNUSED #7311 ROBOT1 WELD FAULT [B5160]
96 ROBOT2 WELD FAULT B5161 UNUSED #7311 ROBOT2 WELD FAULT [B5161]
97 ROBOT3 WELD FAULT B5162 UNUSED #7311 ROBOT3 WELD FAULT [B5162]
98 ROBOT4 WELD FAULT B5163 UNUSED #7311 ROBOT4 WELD FAULT [B5163]
99 ROBOT5 WELD FAULT B5164 UNUSED #7311 ROBOT5 WELD FAULT [B5164]
100 ROBOT6 WELD FAULT B5165 UNUSED #7311 ROBOT6 WELD FAULT [B5165]
101 ROBOT7 WELD FAULT B5166 UNUSED #7311 ROBOT7 WELD FAULT [B5166]
102 ROBOT8 WELD FAULT B5167 UNUSED #7311 ROBOT8 WELD FAULT [B5167]
103 ROBOT1 FAULT B5168 UNUSED #7311 ROBOT1FAULT [B5168]
104 ROBOT2 FAULT B5169 UNUSED #7311 ROBOT2 FAULT [B5169]
105 ROBOT3 FAULT B516A UNUSED #7311 ROBOT3 FAULT [B516A]
106 ROBOT4 FAULT B516B UNUSED #7311 ROBOT4 FAULT [B516B]
107 ROBOT5 FAULT B516C UNUSED #7311 ROBOT5 FAULT [B516C]
108 ROBOT6 FAULT B516D UNUSED #7311 ROBOT6 FAULT [B516D]
109 ROBOT7 FAULT B516E UNUSED #7311 ROBOT7 FAULT [B516E]
110 ROBOT8 FAULT B516F UNUSED #7311 ROBOT8 FAULT [B516F]
111 MISSING NO. B5170 UNUSED #7311 MISSING NO. [B5170]
X42A (NC) M720(NO) B1D(NC) B181 X42A
#311 MASTERNG PIN HOME POS. MASTERING PIN NORMAL MASTERNG PIN HOME POS. CHECKED #7311 MAINTE. LOCK [B5171]
START DELAY MAINTE. RESERVE
112 MAINTE. LOCK B5171 USED
B5171 (NO) M50200 (NC)
MAINTENANCE LOCK RESET FAULT PB.
M2420 (NC) M2421(NC) M2420 (NC) X42B CHECKED #7311 L.C FAULT (LINE) [B5172] CHECKED
LIGHT CURTAIN FAULT 1 (VERT.)) LIGHT CURTAIN FAULT 1 (HORZ.) LIGHT CURTAIN FAULT 1 (VERT.)) LC NORMAL1 BODY SIDE
113 L.C FAULT (LINE) B5172 USED
M2421(NC) X42D
LIGHT CURTAIN FAULT 1 (HORZ.) LC NORMAL1 FLOOR SIDE

X10F (NO)
114 DOOR OPENED B5173 USED #7311/7321 SAFETY DOOR SWITCH T1(NO) B1D(NC) CHECKED #7311 DOOR OPENED [B5173] CHECKED
NORMAL POWER ONDELAY MAINTE. RESERVE

115 EMERGENCY STOP B5174 USED X119 (NO) X11C (NO) T1(NO) CHECKED #7311 EMERGENCY STOP [B5174] CHECKED
#7311 MOP E-STOP NORMAL #7311~#7321 START BOX E-STOP NORMAL POWER ONDELAY
116 MISSING NO. B5175 UNUSED #7311 MISSING NO. [B5175]
117 MISSING NO. B5176 UNUSED #7311 MISSING NO. [B5176]
118 MISSING NO. B5177 UNUSED #7311 MISSING NO. [B5177]
119 MISSING NO. B5178 UNUSED #7311 MISSING NO. [B5178]
120 MISSING NO. B5179 UNUSED #7311 MISSING NO. [B5179]
121 MISSING NO. B517A UNUSED #7311 MISSING NO. [B517A]
122 MISSING NO. B517B UNUSED #7311 MISSING NO. [B517B]
123 CC LINK IE FAULT (ST.) [B517C] B517C UNUSED #7311 CC LINK IE FAULT (ST.) [B517C]
124 MISSING NO. B517D UNUSED #7311 MISSING NO. [B517D]
125 MISSING NO. B517E UNUSED #7311 MISSING NO. [B517E]
126 MISSING NO. B517F UNUSED #7311 MISSING NO. [B517F]

M2540(NO) POKAYOKE1 NORMAL


M2541(NO) POKAYOKE2 NORMAL
M2542(NO) POKAYOKE3 NORMAL
M2543(NO) POKAYOKE4 NORMAL
M2544(NO) POKAYOKE5 NORMAL
FAULT CHECKED FOR IF POKAYOKE M2545(NO) POKAYOKE6 NORMAL
M2624 (NO) M1970 (NC) B1A (NC) DATA PRESENT AND SENSOR ABSENT M2624 (NO) M2546(NO) POKAYOKE7 NORMAL CHECKED
#311 POKAYOKE NG MELODY LEADER CALL POWER SAVING IN CASE OF OPERATOR #311 POKAYOKE NG M2547(NO) POKAYOKE8 NORMAL
AUTHORIZATION AFTER PART LOAD M2548(NO) POKAYOKE9 NORMAL
M2549(NO) POKAYOKE10 NORMAL
M2550(NO) POKAYOKE11 NORMAL
127 #7311 ANDON WARNING Y0AE9 USED M2551(NO) POKAYOKE12 NORMAL #7311 ANDON WARNING
M2552(NO) POKAYOKE13 NORMAL
M2200(NO) STYLE EXISTS

M60310 (NO) SM412 (NO) M1970 (NC) CHECKED


TEST RUN 1 SEC CLOCK MELODY LEADER CALL
M1970 (NO) SM410 (NO) CHECKED
MELODY LEADER CALL 0.1 SEC CLOCK
M50201 (NO) CHECKED
TEST LIGHTS PB
M50248 (NO) SM412(NO) B1A (NC) M1423 (NO) M50218 (NO) PART STORAGE PB. CHECKED #7311 SHORTAGE PL
PARTS SHORTAGE2 PL 1 SEC CLOCK POWER SAVING PARTS SHORTAGE2
128 #7311 SHORTAGEPL Y0AE7 USED
M50201 (NO)
TEST LIGHTS PB
SM400 (NO) B5100 (NO) SM412 (NO) M1970 (NC) B1A (NC) FOR ALL FAULTS OF PERTICULAR
CHECKED
ANY TIME ON TOTAL FAULT 1 SEC CLOCK MELODY LEADER CALL POWER SAVING STATION SHOWN ON ANDON
B5172 (NO) CHECKED
LIGHT CURTAIN FAULT
B5151 (NO) CHECKED
LIGHT CURTAIN FAULT STATION #7311 ANDON ALARM
X119(NO) #7311 MOP E-STOP NORMAL
B5174 (NO) X11C(NO) #7311~21 START BOX E-STOP NORMAL CHECKED
129 #7311 ANDON ALARM Y0AE8 USED EMERGENCY FAULT
B5173 (NO) CHECKED
DOOR OPENED
X42A (NC)
#311 MASTERNG PIN HOME POS.
M1970 (NO) SM410 (NO)
MELODY LEADER CALL 0.1 SEC CLOCK
M50201 (NO)
TEST LIGHTS PB