OC No.

Total sheets
DDC142
Document No. PD 142 VM 01 060 3

Ash Temp Range & quantity at outlet

Revised submission with

2 16.11.2018 Info
resolution - - - - AS AB - - - -

1 28.05.2018 Generally Revised Info

- - - - AS AB - - - -

0 13.04.2018 First Issue Info

- - - - AS AB - - - -
Mech
Appd

Appd
Civil
Elec

C&I
Ckd
Ppd

Ppd

QA
PM

Rev Date Description of Revisions Status

DEC THERMAX LTD.

OWNER
GACL- NALCO ALKALIES & CHEMICAL PVT. LTD.,

OWNER’S
ENGINEER
DESEIN PRIVATE LIMITED
BTG PACKAGE FOR
PROJECT 2 x 65 MW COGENERATION CAPTIVE POWER PLANT,
DAHEJ, GUJARAT
POWER DIVISION
THERMAX LIMITED
PUNE

Format No.:CGN-E-F-03, Sht 2, Rev 1 dt. 02/Mar/2001

POWER DIVISION THERMAX LIMITED
Project: 2 x 65 MW CCPP (BTG), Document Title Doc. No. Rev. Sheet
GNAL, Dahej, Gujarat
Owner: GACL- NALCO
ALKALIES & CHEMICAL PVT.
Ash Temp Range &
LTD., PD 142 VM 01 060 2 2
quantity at outlet
Owner’s Engineer: DESEIN
PRIVATE LIMITED

INDEX

Document Description Package/Vendor Vendor Dwg. No. Vendor Rev. No.

Ash Temp Range & quantity at outlet Boiler D48-CF-CS-87449 Rev - 2

Format No.:CGN-E-F-03, Sht 2, Rev 1 dt. 02/Mar/2001

 PROJECT M/s GNAL - A/c POWER DIVISION
CONSULTANT DESEIN PRIVATE LIMITED
PROJECT NO PC0591 / PC0592
CAPACITY 2 X 260 TPH 109 kg/cm2 (g) 540 DEG C CFBC BOILER
DOCUMENT NUMEBR D48-CF-CS-87449
REVISION R2
Ash discharge quantity at various locations - Information document.
85% 85%
85% South Design capacity of
Indonesian Indonesian South African Washed coal Indonesian Indonesian 85%Washed Coal + 15%
African Coal B vessel /
coal A coal B coal C D Coal A + 15% Coal B + 15% Lignite (governing case)
+ 15% Lignite temperature
Lignite Lignite
1 Fuel Quantity kg/hr 42770 29020 26600 43300 45210 31350 28915 45465

2 Ash in Fuel % 8 15 12 34 10.25 16.2 13.65 32.35

3 Ash qty kg/hr 3422 4353 3192 14722 4634 5079 3947 14708

4 Total spent limestone qty kg/hr 1153 2252 1944 2475 4265 3690 3773 5320

5 Total Ash kg/hr 4575 6605 5136 17197 8899 8769 7720 20028

6 Bed ash* kg/hr 915 1321 1027 3439 1780 1754 1544 4006 4 x 1500

7 Fly ash kg/hr 3660 5284 4109 13758 7119 7015 6176 16022

8 MDC purge kg/hr 0 0 0 5198 0 0 0 6056 3 x 4500#

9 Temperature of MDC ash °C 248 - 258 250 - 260 240 - 250 245 - 255 255 - 265 248 - 258 245 - 255 245 - 255 350°C

10 APH kg/hr 370 530 425 1380 735 755 635 1605 4 x 700

11 Temperature of APH ash °C Max 200 Max 200 Max 200 Max 200 Max 200 Max 200 Max 200 Max 200 250°C

Normal N-1

12 ESP I kg/hr 7525 1250 2 x 5000

13 ESP II kg/hr 751 6400 2 x 4500

14 ESP III kg/hr 3290 4754 3684 7180 6384 6260 5541 75 640 2 x 1050

15 ESP IV kg/hr 8 64 2 x 250

16 ESP V kg/hr 1 6 2 x 100

17 ESP VI kg/hr 1 1 2 x 50

18 Temperature of ESP ash °C 140 140 140 140 140 140 140 140 150°C

#
There may be a necessity to purge the ash out of MDC hopper during sudden load reduction. This may cause an instantaneous loading on the AHS. Hence the design capacity of the
vessel is selected so as to handle such surge.
* Thermax manufactured air cooled bed ash cooler capacity is 1500 kg/hr. Hence downstream equipments to be designed accordingly. For further details refer to AHS input / boiler DBR.
Project : 2 x 65 MW Co-Generation Captive Power Project at Dahej, Gujarat CRS – AHS input , Sheet # 1 of 1

Subject : Comment Resolution sheet – Ash temperature range and quantity Date : 02nd November 2018.

Document no. : PD 142 VM 01 060 Last revision submitted: 01

S. Doc rev Page

Comments from Desein dated 31.10.2018
No. no no.
Total limestone quantity will not be considered for
ash handling system design. As a worst case
scenario after calcinations process only 65% of lime
1 01 03
will be recovered & the remaining will be converted
to CO2. Hence TL to revise the total ash quantity &
vessel design capacity accordingly.
Very high margin indicated by Thermax . This is to
2 01 03 be confirmed by ISGEC. Otherwise Thermax to cool
the temperature of ash from 350 deg C to 250 deg C
Replies TL B&H 12.11.2018
Considering the variations in limestone purity, as a worst case
scenario we consider the total limestone quantity for AHS
system design as against spent sorbent. However as requested
by you, we have indicated spent sorbent quantity in the revised
document.
For vessel design capacity:
Bed ash vessel – Each vessel & its downstream system shall be
designed to handle 1500 kg/hr of ash which shall be discharged
from the ash coolers. So there is no change in design capacity
of ash vessel.
MDC: There may be a necessity to purge the ash out of MDC
hopper during sudden load reduction. This may cause an
instantaneous loading on the AHS. Hence the design capacity
of the vessel is selected so as to handle such surge. No change
in capacity of ash vessel.
It is explained to DESEIN/GNAL as per Thermax design IR-
CFBC the temperature of ash at the outlet of MDC shall be 350
deg C only. Hence no change is envisaged.

GNAL DESEIN THERMAX

Owner Owner’s Engineer Contractor