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Mechanical
Twin and Triple Leg Pullers
n Toledo mechanical pullers are manufactured from drop forged chrome vanadium alloy steel
nD
esigned for easy removal of bearings, pulleys, gears and sprockets
nA
ll Toledo mechanical pullers are double ended and available in either 2 or 3 Leg
nS
uitable for internal and external applications
Pulling &
Extracting
Mechanical
Twin Leg Pullers
Spare Parts
Spread Reach Forcing Leg Beam
Part No. (mm) (mm) Screw Assembly Twin
222030 75 60 222031 222032 222033
222040 100 70 222041 222042 222043
222060 150 120 222061 222062 222063
222080 200 175 222081 222082 222083
222100 250 190 222101 222102 222103
222120 300 215 222121 222122 222123
174
Mechanical Sliding Beam Pullers
n Drop forged chrome vanadium alloy steel. Reversable legs
suitable for internal and external applications.
Spare Parts
Spread Reach
Part No. (mm) (mm) Mechanical
246400 30-80 60
Spare Parts
246402 Legs (Set of 3)
Spread Reach
Part No. (mm) (mm)
245460 10-50 300
Spare Parts
245461 Forcing Screw
245462 Legs (Set of 2)
175
Mechanical Bearing Separator Puller Set 221000
n Complete with two bearing separators (30-50mm, 50-75mm)
Contents
Part No. Description Size (mm) Qty
221001 Forcing Screw 150 1
221003 Main Rod Small 3/8” 14mm Hex 60 2
221005 Main Rod Large 3/8” 17mm Hex 100 2
221004 Extension Rod Small 3/8” 14mm Hex 90 2
221006 Extension Rod Large 3/8” 17mm Hex 110 2
245050 Separator 30-50 1
245075 Separator 50-75 1
221002 Beam 150 1
Pulling &
Extracting
Mechanical Bearing Puller Set 222000
Mechanical nC
omplete with bearing separator, main rods, extension rods and beam
designed for access behind bearings utilising a mechanical forcing
screw (separator capacity 75-105mm)
n Suitable for large bearing removal
Contents
Part No. Description Size (mm) Qty
265021 Forcing Screw/Convertor 290 1
265010 Main Rod 1/2” 200 2
265011 Extension Rod 1/2” 225 2
245105 Separator 75-105 1
265009 Beam 200 1
176
Mechanical Bearing Separator Puller Set 224000
n Designed for small bearing removal, capacity spread 20-40mm, reach 50mm
n Set includes two leg puller for both internal and external applications and bearing separator puller
n Mini puller designed for small bearing removal, electric motors etc
Contents
Part No. Description Size (mm) Qty
224001 Forcing Screw 75 1
224003 Main Rod 45 2
224004 Extension Rod 25 2
245040 Separator 20-40 1
224002 Leg 50 2
225006 Beam 60 1
Contents
Part No. Description
269001 T bar 5/8” UNF, 420mm long
269002 Hammer Head
269003 Internal/External Cone
269004 Centre Screw
269005 Lock Washers (9)
269006 Internal Puller 15-30mm
269007 Internal Puller 30-80mm
269008 External Puller 15-80mm
269009 External Cone Adaptor (large)
269010 External Cone Adaptor (small)
269011 Triple Head
269012 Bolts, Nuts Legs, Head (9)
268002 Leg Assembly
268003 Combination Twin/Triple
177
Mechanical Twin Pull Puller Sets
n Designed for bearing removal, electric motors etc
nE
nables removal of bearing where access is limited:
Step 1 Drill bearing cage;
Step 2 Insert adaptor and rotate 90˚
The bearing adaptor engages on the inner and outer bearing rings;
Step 3 Apply pressure via the forcing screw to remove bearing
Step 1 Step 2 Step 3
178
Mechanical Twin Pull Puller Sets Cont.
Contents
Part No. Description Size (mm) Qty
Slide Hammer
246320 1
Assembly
246301 Collet 8-10 1
246302 Collet 10-12 1
246303 Collet 12-14 1
246304 Collet 15-17 1
246305 Collet 17-20 1
246306 Collet 20-24 1
246307 Collet 25-29 1
246308 Collet 30-32 1
Pulling &
Extracting
Split Collet Extractor Set 5 Piece 251000
n Removes bearings easily where access is available in the centre of the bearing
Mechanical
n Kit supplied with slide hammer and four split collets
Contents
Part No. Description Size (mm) Qty
Slide Hammer
251005 1
Assembly
251001 Collet 10-14 1
251002 Collet 15-19 1
251003 Collet 18-25 1
251004 Collet 25-32 1
180
Split Collet Extractor Set 250000
nC
omprehensive kit offering leg style and
slide hammer pulling assemblies for use with
expanding split collets
nR
emoves bearings easily where access is
available in the centre of the bearing
nC
ollet expands and grips on the underside
of the bearing
Contents
Part No. Description Size (mm) Qty
250001 Puller Assembly 1
250002 Slide Hammer Assembly 1
250003 Collet 8-11mm 1
250004 Collet 12-17mm 1
250005 Collet 18-23mm 1
250006 Collet 24-29mm 1
250007 Collet 30-34mm 1
250008 Screw M10 x 1.5P 1
250009 Screw M10 x 1.5P, M8 x 1.25P 1
250010 Screw M10 x 1.5P, M6 x 1.0P 1
Pulling &
Extracting
Bearing Separators
n Designed for removing gears and bearings where access is available behind the item Mechanical
n Two knife edges ensure a secure pulling surface
nD
rop forged hardened alloy steel, used in conjunction with two leg mechanical pullers,
hydraulic pullers or sliding beam applications
Contents
Part No. Capacity (mm)
245040 20-40
245050 30-50
245075 50-75
245105 75-105
245150 105-150
181
Spare Parts Reference Guide
140 232162 • •
182
Puller Sets – Mechanical Puller Part No.
Description mm Spare Part 221000 222000 224000 225000 226000 227000
Forcing Screw 75 224001 •
125 225011 •
150 221001 •
200 226011 •
270 227011 •
290 265021 •
Beam 60 225006 •
100 225016 •
140 226016 •
150 221002 •
200 265009 •
Main Rod 45 224003 •
60 221003 •
100 221005 •
100 225013 •
160 226013 •
200 265010 •
250 227013 •
Extension Rod 25 224004 •
90 221004 •
90 225014 •
110 221006 •
225 265011 •
250 227014 •
Separator 20-40 245040 •
Pulling &
30-50 245050 • Extracting
50-75 245075 •
75-105 245105 •
105-150 245150 Mechanical
Leg
50 224002 •
5 225001 •
6 225002 •
8 225003 •
Adaptor 9 226001 •
11 226002 •
12.5 226003 •
16 227001 •
19 227002 •
22 227003 •
25 227004 •
28 227005 •
32 227006 •
Thrust Nut
– 225010 •
183
Combination Twin/Triple Leg Pullers
nT
oledo hydraulic combination 2/3 leg pullers offer the versatility
of either a twin or triple leg puller assembly
n The 10-tonne hydraulic ram ensures maximum force with minimal effort
Spread Reach
Part No. (mm) (mm)
265040 50-100 100
265060 75-150 150
265080 100-200 200
Spare Parts
265100 Ram
265001 Ram Repair Kit
265041 Leg 100mm (4”)
265061 Leg 150mm (6”)
265081 Leg 200mm (8”)
265002 Twin Head
265003 Triple Head
265004 Grooved Centre Nut
265008 Nose Piece (3 piece)
Pulling &
Extracting
Spread Reach
Part No. (mm) (mm)
268000 50-250 0-250mm
Spare Parts
265100 Ram
265001 Ram Repair Kit
268002 Leg Assembly
265008 Nose Piece (3 piece)
268003 Combination 2/3 Way Head
184
Hydraulic Bearing Puller Set 267000
n Toledo hydraulic puller set complete with bearing separator, main rods, extension rods and beam
Contents
Part No. Description Size (mm) Qty
265100 Ram 1
265010 Main Rod 1/2” 200 2
265011 Extension Rod 1/2” 225 2
265009 Beam 200 1
245105 Separator 75-105 1
265008 Nose Piece Set (3 piece) 1
Contents
Part No. Description Size (mm) Qty
265100 Ram 1
265010 Main Rod 1/2” 200 2
265011 Extension Rod 1/2” 225 2
245105 Separator 75-105 1
265009 Beam 200 1
265008 Nose Piece Set (3 piece) 1
265041 Leg 100mm (4”) 100 3
265061 Leg 150mm (6”) 150 3
265081 Leg 200mm (8”) 200 3
265002 Twin Head 1
265003 Triple Head 1
265004 Grooved Centre Nut 1
185
Hydraulic Bearing Heavy Duty Puller Set 266000
nH
eavy duty set complete with bearing separator, main rods, extension rods and beam
nD
esigned for access behind bearing utilising a 10-tonne hydraulic ram
nS
uits large bearing removal
Contents
Part No. Description Size (mm) Qty
265100 Ram 1
266004 Main Rod 5/8” 200 2
266003 Extension Rod 5/8” 225 2
245150 Separator 105-150 1
266009 Beam 250 1
265008 Nose Piece (3 piece) 1
nA
djustable two position reversible legs for internal
Contents
Part No. Description Qty
265023 Hydraulic Ram 1
265024 Triple Head 1
265025 Leg Assembly 3
265027 Nose Piece Ext 45mm 1
265028 Nose Piece Ext 100mm 1
265029 Nose Piece Ext 150mm 1
186
Hydraulic Puller Master Kit 27 Piece 265030
n C
omprehensive heavy duty master puller kit designed to remove bearings 50-200mm
nH
ydraulic and mechanical configurations
n4
, 6 & 8 inch 2 or 3 leg pullers with spread capacity 50-200mm
nB
earing separator capacity 75-150mm
Pulling &
Extracting
Hydraulic
Contents
Part No. Description Qty
265100 Ram 1
266004 Main Rod 5/8” 2
265010 Main Rod 1⁄2” 2
266003 Extension Rod 5/8” 2
265011 Extension Rod 1⁄2 2
265002 Twin Head 1
265003 Triple Head 1
265009 Beam 200mm 1
266009 Beam 250mm 1
265041 Leg 100mm (4”) 3
265061 Leg 150mm (6”) 3
265081 Leg 200mm (8”) 3
245105 Separator (75-105mm) 1
245150 Separator (105-150mm) 1
265008 Nose Piece Set (3 piece) 1
265004 Grooved Centre Nut 1
265021 Forcing Screw & Converter 1
187
Spare Parts Reference Guide
Hydraulic 2 and 3 Leg Pullers and Sets
Puller Part No.
Description Spare Part 265000 265040 265060 265080 266000 267000 268000 265030
Hydraulic Ram
& Nosepiece
265100 • • • • • • • •
Twin Head
265002 • • • • •
Triple Head
265003 • • • • •
Combination
Twin/Triple
Head
268003 •
Mechanical
Foring Screw
& Covertor 265021 •
Grooved Centre
Nut for Twin &
Triple Head 265004 • • • • •
Pulling &
Extracting 3pc Nose Piece
Extension Set 265008 • • • • • • • •
Leg 265041
Hydraulic (100mm)
• • •
265061
• • •
(150mm)
265081
• • •
( 200mm)
Leg Assembly
268002 •
Separator 245105
• • •
(75-105mm)
245150
• •
(105-150mm)
Beam 265009
• • •
( 200mm)
266009
• •
( 250mm)
Main Rod 265010
Assembly • •
(1/2”)
200mm
266004
• • •
( 5/8”)
Extension Rod 265011
• •
225mm (1/2”)
266003
• • •
( 5/8”)
188
Toledo Hydraulic Ram Repair Kit 265001
Installation Instructions
Step 1
Unwind T-bar (1) by turning
anticlockwise and remove.
Step 2
Unscrew threaded nose retainer (2), 7 T-Bar Seating Positioner
Step 3
Using 1/4” rod insert from T-bar end
and remove ram internal components. Small Bore (oil filled)
Step 4
5 Small Tapered Seal
Clean internal ram cylinder bore.
Step 5 4 Spring
Step 7
3
Fill internal small chamber totally with
oil (supplied) and cover large chamber
by 2mm of oil.
Step 8 4
Step 9
Insert piston and spring (3,4) and
Legend
screw up threaded nose retainer (2). 1 T-Bar
2 Threaded Nose Retainer
Step 10 3 Piston
4 Spring
Screw T-bar (1) into ram body. 5 Large Tapered Seal
6 Small Tapered Seal
7 T-Bar Seating Positioner Cup
8 Ram Body
189
Harmonic Balancer Puller and Installer Set 245400
nR
emoves and replaces harmonic balancers.
Ease of use, damage free installation
nB
uilt in bearing with four slot puller plate
and four threaded adaptors
Contents
Part No. Description Size
245430 Flange Puller
245431 Body Puller
245432 Adaptor 7/16”
245433 Adaptor M12 12mm
245434 Adaptor 1/2”
245435 Adaptor M14 14mm
245436 Adaptor 9/16”
245437 Adaptor 5/8”
245438 Adaptor M16 16mm
245439 Adaptor 3/4”
245429 Centre Ring
190
Harmonic Balancer Puller Set 46 Piece 254230
nM
ultipurpose harmonic balancer, timing gear removal with 2 or 3 tapped holes,
drop forged 4 slot flange with a range of capped bolts
191
Steering Wheel Puller & Lock Plate Remover 245390
nR
emove steering wheels on most vehicles including telescopic tilt columns
Contents
Description Qty
Beam Assembly 1
Lock Plate Adaptor 1
5 /16” UNF x 31/ 2” Bolts 2
3 / 8” UNF x 31/ 2” Bolts 2
8mm x 90mm Bolts 2
5 /16” UNC x 31/ 2” Bolts 2
nO
ptional slide hammer not included. Part No 245351
nS
pread 100mm
nR
each 100mm
192
Mechanical Hub Puller Kit 252000
n Adjusts to various stud patterns up to five studs
Contents
Part No. Description
252001 Mechanical Screw
252002 Handle
252004 Leg
252003 Body Plate
Contents
Part No. Description
265100 Hydraulic Ram
252001 Mechanical screw
252002 Handle
252004 Leg
252003 Body Plate
265008 Nose Piece Extension 3 Piece
193
Power Steering Pump Pulley Kit 245380
nR
emoves and installs pulleys on Saginaw, Thompson,
Ford C111, C2 power steering pumps
nS
uits 28-35mm pulley hub diameters
Pulling &
Extracting
Automotive
Pullers
Part No. Capacity
2 x 5/16” x 24
250250 2 x 3/8” x 16
2 x 5/16” x 18
nS
pread 28-46mm
nR
each 180mm
194
C.V. Joint Puller & Hub Puller Set 245350
nR
emoves inner C.V. joint retaining ring from transaxle without damage to transmission case
nR
emoves front hubs and rear axles
Contents
Part No. Description
245351 Slide Hammer Assembly
245352 Extension Rod
245353 Adaptor Fork
245330 Front Hub Adaptor
245340 Rear Hub Adaptor
Contents
Part No. Description
245351 Slide Hammer Assembly
245340 Rear Hub Adaptor
245330 Front Hub Adaptor
245302 Legs (Set of 3)
245304 Triple Head
245306 Twin Head
245308 Cone & Accessories
195
Universal Hub Separator Set 245440
nH
ub separator set complete with adaptors designed for removing hubs
from most popular front wheel drive vehicles
nA
cme threaded forcing and adjusting screws make rugged jobs easy and efficient
nA
pplications: GM, Ford, Honda, Mazda, Toyota, Nissan, Mitsubishi, Daihatsu,
Subaru, Suzuki, Saab, VW, Fiat, Renault and Hyundai
H
J
J
K
K
L
I I
B
G
D
A
C
E
G
Pulling &
Extracting
F
Automotive
Pullers
Contents Instructions
Description Qty
Step 1
A Body Assembly 1
To dismantle the hub assembly remove hub from the vehicle
B Forcing Screw Assembly 1
and apply a liberal coating of penetrating oil to contact
C Adaptor Tube 1
D Adaptor Plate 1
points of hub and allow to soak
E Saab Adaptors 2
F Honda Adaptor Plates 2 Step 2
G Adjusting Screw & Nut 1 Lubricate forcing screw and adjusting nut with grease and
H Bolt & Nut M12 x 110 1 select components required for hub style
I Bolt M10 x 25 2
J Bolt & Nut 7/16” x 2 1/2 2 Step 3
K Bolt & Nut M12 x 50 2 Assemble components on hub and place hub and tool in vice
L Bolt M12 x 25 1
Step 4
Using 26mm socket and bar tighten the forcing screw by
turning clockwise until hub separates
Step 5
Should hub not separate repeat Step 1 and reapply pressure
to forcing screw
196
Universal Hub Separator Set Cont.
Components Required
Components Required H
Components Required
H
Components Required
Components Required
Components Required
Pulling &
Honda-Accord AGM, Toyota Saab,A Renault Extracting
Honda-Accord GM, Toyota Saab, Renault
Components
A Body AssemblyRequired
AA Body Assembly
Components
A Body Assembly Required
K Assembly
A Body
A Components
Body Assembly
A Body Assembly
RequiredK
B Forcing Screw Assembly B Forcing Screw Assembly B Forcing Screw Assembly
K GScrew Assembly
Honda-Accord
B Forcing BGM, Toyota
Forcing Screw Assembly
G Saab,
B Forcing Renault
Screw Assembly
G Adjusting Screw & Nut
G Adjusting Screw & Nut
G Adjusting Screw & Nut
G Adjusting Screw & Nut
Adjusting Screw & Nut
G Adjusting Screw & Nut
Automotive
A D DBodyAdaptor Plate
Assembly
Adaptor Plate
D Adaptor Plate
A Body Assembly
D Adaptor Plate
D A Adaptor
BodyPlate
D Adaptor Plate
Assembly Pullers
K Bolt M12 x 50 L Bolt M12 x 25 J Bolt & Nut 7/16" x 2 1/2"
K Forcing
Bolt M12 x 50 Assembly
B Components L B Bolt M12 x 25 J Bolt & Nut 7/16" x 2 1/2"
F Honda Screw Required
Adaptor Plate J Forcing
Bolt & NutScrew
Components x Assembly
Required
7/16" 2 1/2" K B Bolt
Forcing
Components Screw
M12 x Required
50 Assembly
F Honda Adaptor Plate J Bolt & Nut 7/16" x 2 1/2" K Bolt M12 x 50
J Bolt & Nut 7/16" x 2 1/2" E Saab Adaptor
G Honda-Accord
J Adjusting Screw
Bolt & Nut 7/16" x 2&1/2"
Nut G Toyota
GM, Adjusting Screw & Nut G Renault
Saab,
E Saab Adjusting
Adaptor Screw & Nut
I Bolt M10 x 25
D AI LAdaptor
Bolt M10
Body x 25
Plate
BoltAssembly
M12 x 25 A D Body
Adaptor Plate
Assembly A D Adaptor
Body Assembly Plate
BL Forcing
Bolt M12Screw
x 25 Assembly B Forcing Screw Assembly B B Forcing Screw Assembly G
K G Bolt M12 xA 50 & Nut
Adjusting Screw
L Bolt M12 x 25
G Adjusting Screw & Nut B G
J Bolt & Nut 7/16” x B2B1/2”G
Adjusting Screw & Nut
A G A
B G A
F D Honda
AdaptorAdaptor
Plate Plate
B
DJ Adaptor
Bolt &Plate
Nut
A 7/16” x 2 1/2” GD K BoltPlate
Adaptor M12
A x 50
K Bolt M12 x 50 L Bolt M12 x 25 G J Bolt & Nut 7/16" x 2 1/2"
J F Bolt & Nut 7/16” x 2 1/2”
Honda Adaptor Plate J Bolt & Nut 7/16" x 2 1/2" K
E Saab Adaptor
Bolt M12 x 50
F
F I J BoltBolt M10
& Nut x7/16"
25 x 2 1/2" I E Saab Adaptor
I
I Bolt M10 x 25 L
K L
K L L BoltBolt M12
M12 xx2525 D
J J
J J
D B F B GE
A D F K E
G L D KA
B A L G
F
I
22
L
K 22
J J
D
F E
D K
L
22 197
Pulling and Extracting Tips
nD
amage to pullers is mainly due to misalignment, heat or incorrect pullers being used
for the wrong application
nH
eat should not be applied to the bearing as the heat is transferred up the nose piece
causing possible damage to seals and ram leakage. If the ram leaks, the maximum
forcing pressure is unable to be obtained
nH
ydraulic rams should be tightened by hand and not by placing a pipe on the T-bar for additional
leverage as the T-bar will bend. Place hand force by winding the t-bar as tight as possible,
leave for 5 minutes, return and re-tighten
nA
lways unwind the T-bar after use to release pressure from the ram
nW
here possible, use the nose piece extensions to allow minimal travel and winding of the T-bar
nF
or even load distribution, always use 3 leg or bearing separator over 2 leg
where space permits
n Incorrect alignment will cause twisting and threads to snap off in the bearing separator
Pulling &
Extracting
Automotive
Pullers
198