Laser cladding powders

Co-Based
Powder Type Nom.Composition FST p/n Size Range Typical Properties and Applications

Alloy 1 W 12.0 M-489.93 -125+45µ • Cobalt based alloy with chemical

Cr 31.0 M-489.95 -150+45µ composition similar to Stellite 1.
Si 1.0 • Hardest of the standard cobalt
C 2.5 base alloys.
Co Bal. • Keeping its hardness up to 725
°C, but more crack sensitive than
other cobalt based alloys.
• High content of carbides in a
cobalt matrix, providing excellent
resistance to abrasion and
solid particle erosion and good
general corrosion resistance.

Alloy 6 W 5.0 M-484.93 -125+45µ • Most widely used cobalt based

Cr 28.0 M-484.95 -150+45µ alloy, providing excellent
Si 1.0 resistance to many forms
C 1.0 of chemical and mechanical
Co Bal. degradation over a wide
temperature range.
• Good resistance to impact and
cavitation.
• Keeping hardness up to 500 °C.

Alloy 12 W 8.5 M-481.93 -125+45µ • Cobalt based alloy with chemical

Cr 30.0 M-481.95 -150+45µ composition similar to Stellite
Si 1.5 12, better abrasion and erosion
C 1.5 resistance than Alloy 6, better
Co Bal. resistance to impact and thermal
shocks than Alloy 1

T-400 Mo 28,0 M-494.93 -125+45µ • Co based alloy with chemical

Cr 8,5 M-494.95 -150+45µ composition similar to Tribaloy
Si 2.5 T-400.
Co Bal. • High corrosion resistance, high
oxidation resistance at elevated
temperatures.
• High resistance to wear and
galling with good hot hardness,
resists fretting wear in case of
lack of lubrication.

T-800 Mo 28,0 M-499.93 -125+45µ • Co based alloy with chemical

Cr 17,0 M-499.95 -150+45µ composition similar to Tribaloy
Si 3,0 T-800.
Co Bal • High corrosion resistance, high
oxidation resistance at elevated
temperatures (higher than T-400).
• High resistance to wear and
galling with good hot hardness.

8 | THERMAL SPRAY POWDERS 2016

The information contained in this document is offered as a guide only. It does not form any
part of any sales contract as guaranteed performance of the delivered product. References
to equivalent products are for guidance only.
 Laser cladding powders

Ni-Based
Powder Type Nom.Composition FST p/n Size Range Typical Properties and Applications

Alloy 625 Cr 21,5 M-325.93 -125+45µ • Ni based alloy similar to Inconel

Mo 9,0 M-325.95 -150+45µ 625.
Nb 3,5 • Excellent corrosion resistance in
Fe <1,5 wide range of environments.
Ni Bal • High temperature oxidation
resistance
• Resistance to stress corrosion
cracking
• Good wear resistance and high
ductility.
• Typically used for repair and
surfacing of similar nickel based
super alloys, non-alloyed, low
alloyed and high alloyed steels.

Alloy C-276 Cr 16,0 M-341.93 -125+45µ • Ni based alloy similar to Hastelloy

Mo 15,5 M-341.95 -150+45µ C276.
W 4,0 • Excellent corrosion resistance
Fe 3,0 in hot contaminated mineral
Ni bal. acids, chlorine and chloride
contaminated media.
• Resistance to strong oxidisers
and wet chlorine gases, resistant
to pitting, crevice corrosion and
stress corrosion cracking.

NiCrSiB 40HRC Cr 10,0 M.772.93 -125+45µ • NiCrBSi based alloy with good
Fe 2,5 M-772.95 -150+45µ corrosion and wear resistance,
Si 3,1 used for applications, where
B 2,1 good machinability is required
C 0,4 and hardness of 40 HRC is
Ni Bal sufficient.

NiCrSiB 50HRC Cr 12,5 M-776.93 -125+45µ • NiCrBSi based alloy with excellent
Fe 3,8 M-776.95 -150+45µ resistance to wear and corrosion
Si 3,7 in various process media, surfaces
B 2,2 resistant to wear by abrasive grains,
C 0,55 particle erosion and cavitation,
Ni Bal further improvement of abrasion
resistance can be achieved by
mixing with tungsten carbides.

NiCrSiBCuMo Cr 16,5 M-777.93 -125+45µ • NiCrBSi based alloy with addition

Fe 3,0 M-777.75 -150+45µ of Cu and Mo, better corrosion
Si 4,5 resistance in acidic or alkaline
B 3,8 media and better resistance to
C 0,55 cracking compared to Cu and Mo
Cu 2,1 free NiCrBSi alloys.
Mo 5,0
Ni Bal

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Laser cladding powders

Ni-Based
Powder Type Nom.Composition FST p/n Size Range Typical Properties and Applications

NiCrSiB 60HRC Cr 16,0 M-771.93 -125+45µ • NiCrBSi based alloy with excellent
Fe 4,0 M-771.95 -150+45µ resistance to wear and corrosion
Si 4,25 in various process media, surfaces
B 3,0 resistant to wear by abrasive grains,
C 0,7 particle erosion and cavitation,
Ni Bal further improvement of abrasion
resistance can be achieved by
mixing with tungsten carbides.

Fe-Based
Powder Type Nom.Composition FST p/n Size Range Typical Properties and Applications

316L Cr 17,0 M-684.93 -125+45µ • Austenitic nickel-chromium steel

Ni 12,0 M-684.95 -150+45µ powder, resistant to corrosion,
Mo 2,5 pitting and intercrystalline
Si <0,75 corrosion up to temperatures of
C <0,03 400 C, scale resistant up to 800
Fe Bal. °C.
• Easy machining, mirror finishing
possible.

431 Cr 16,0 M-687.93 -125+45µ • Martensitic nickel-chromium steel

Ni 2,0 M-687.95 -150+45µ with better corrosion re-sistance
C 0,2 than steels of type 403 or 410,
Fe Bal. 420 and 430, offering good
corrosion resistance and high
wear resistance in a variety of
applications.

10 | THERMAL SPRAY POWDERS 2016

The information contained in this document is offered as a guide only. It does not form any
part of any sales contract as guaranteed performance of the delivered product. References
to equivalent products are for guidance only.
 Additive manufacturing powders

ADDITIVE MANUFACTURING POWDERS

Powder Type Nom.Composition FST p/n Size Range Typical Properties and Applications

Fe-Based | Cr 14.0 AM-610.33 -53+20µ UNS S31603 DIN 1.4404

40HRC Ni 4.2
Nb 0.4 PHYSICAL PROPERTIES
Mn 1.0 • Apparent density: 8.0 (powder)
Si 1,0 • Melting point (°C): 1370 – 1400
Co 4.0 • Thermal conductivity: 16.2 W/mK
Fe Bal. • Thermal Coefficient of Expansion
(°Cx10-6): 15.9
DESCRIPTION/FEATURES
Characterized by having good corrosion resistance and excellent mechanical properties, especially
engineering applications requiring high hardness, strength and corrosion resistance. Using standard
parameters the mechanical properties are fairly uniform in all directions

SUGGESTED USES
This material is ideal for many part-building applications: functional metal prototypes, small series
products, individualised products or spare parts. Parts can be machined, polished and coated. Typical
applications: functional prototypes, small series products, individualised products or spare parts

Fe-Based | Cr 16.0 AM-611.33 -53+20µ UNS S17400 DIN 1.4542

20HRC Mn 1.0
Cu 4.0 PHYSICAL PROPERTIES
Ni 4.0 • Apparent density: 7.8 (powder)
Mo 1.0 • Melting point (°C): 1404 – 1450
Si 1.0 • Thermal conductivity: 13 W/m•K
Fe Bal. • Thermal Coefficient of Expansion
(°Cx10-6): 14
DESCRIPTION/FEATURES
Product is characterized by having good corrosion resistance and mechanical properties, especially
excellent ductility in laser processed state, and is widely used for the production of functional parts.
SUGGESTED USES
Precipitation hardening stainless steel for the production of functional parts: metal prototypes, small
series products, individualised products or spare parts.

Fe-Based | Co 9.0 AM-612.33 -53+20µ DIN 1.2709

35HRC Mn 1.0
Ti 1.0 Apparent density: 8 (powder)
Ni 18.0 Thermal conductivity: 15 W/m•K
Mo 5.0 Thermal Coefficient of Expansion
Fe Bal. (°Cx10-6): 10.3
DESCRIPTION/FEATURES
Product has very good mechanical properties, and cab be heat treated using a simple thermal age-
hardening process to obtain excellent hardness (50 HRC) and strength.
SUGGESTED USES
Powder material for the production of components for tool inserts with conformal cooling. These tool
inserts can be used for series injection moulding as well as for die-casting. Furthermore the material can
also be used for functional components

2016 THERMAL SPRAY POWDERS | 11

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Additive manufacturing powders

ADDITIVE MANUFACTURING POWDERS

Powder Type Nom.Composition FST p/n Size Range Typical Properties and Applications

Fe-Based | Cr 17.0 AM-613.33 -53+20µ UNS S31603 DIN 1.4404

20HRC Mo 2.0
(316L) Ni 12.0 PHYSICAL PROPERTIES
Mn 2.0 Apparent density: 8.0 (powder)
Si 0.75 Melting point (°C): 1370 – 1400
Fe Bal. Thermal conductivity: 16.2 W/mK
Thermal Coefficient of Expansion
(°Cx10-6): 15.9
DESCRIPTION/FEATURES
Excellent mechanical and corrosion resistance properties and cost-effectiveness, high hardness, ductility
and toughness, high machinability. Highly spherical l Low oxygen content and no contaminants l Highly
flowability l Good corrosion resistance l Tailored size distribution

SUGGESTED USES
Metallic filters, pumps and structural automotive parts which applications in the automotive, medical
and general industry markets

Ni-Based Fe 17.0 AM-330.33 -53+20µ UNS N06002 DIN 2.4665

Ti 2.0
Si 1.0 PHYSICAL PROPERTIES
Cr 22.0 Apparent density: 8.2 (powder)
Mo 8.0 Hardness : 250 HV10
W 1.0
Bal. Ni
DESCRIPTION/FEATURES
This alloy is characterized by having high strength and oxidation resistance also at elevated
temperatures, and is often used up to 1200 °C. Applications: aerospace technology, gas turbine parts, etc
SUGGESTED USES
Parts built from this alloy can be heat treated and material properties can be varied within specified
range. In both as-built and solution heat treated states the parts can be machined, spark-eroded,
welded, micro shot-peened, polished, and coated if required

12 | THERMAL SPRAY POWDERS 2016

The information contained in this document is offered as a guide only. It does not form any
part of any sales contract as guaranteed performance of the delivered product. References
to equivalent products are for guidance only.
 Additive manufacturing powders

ADDITIVE MANUFACTURING POWDERS

Powder Type Nom.Composition FST p/n Size Range Typical Properties and Applications

Ni-Based Fe 5.0 AM-331.33 -53+20µ UNS N06625 DIN 2.4856

(625) Co 1.0
Cr 23.0 PHYSICAL PROPERTIES
Mo 9.0 • Apparent density: 8.44 (powder)
Nb 3.0 • Melting point (°C): 1290 – 1350
• Thermal conductivity: 12.8 10-6K-1
• Thermal Coefficient of Expansion
(°Cx10-6): 9-10
DESCRIPTION/FEATURES
Alloy is characterized by high tensile, creep and rupture strength. It has good corrosion resistance
in various corrosive environments, especially sea-water applications require high pitting and crevice
corrosion resistance, stresscorrosion resistance against chloride-ions, high tensile and corrosion-fatigue
strength. Material properties• High creep resistance • Very high corrosion and oxidation resistance at
high T • High fatigue strength in seawater • Excellent welding • Nonmagnetic

SUGGESTED USES
The addition of Nb with Mo gives the alloy high strength and toughness in the annealed condition.
Applications • Automotive • Aerospace and defence • Chemical process industry • Marine engineering •
Oil and gas industry • Nuclear • Seawater heat exchangers

Ni-Based Fe 15.0 M-332.33 -53+20µ UNS N07718 DIN 2.4668

(718) Co 1.0 PHYSICAL PROPERTIES
Cr 17.0 • Apparent density: 8.1 (powder)
Mo 3.0 • Melting point (°C): 1260 - 1336 °C
Nb 4.75 • Thermal conductivity: 12-16 10-6K-1
Ti 1.0 • Thermal Coefficient of Expansion
Ni Bal. (°Cx10-6): 12-16

DESCRIPTION/FEATURES
Properties include high strength, excellent corrosion resistance and a working T range between -250
°C – 650 °C. It is also agehardenable Welding characteristics and resistance to cracking makes it an
ideal material for additive manufacturing • Retains strength up to 650 °C • High creep and corrosion
resistance • Solidification properties suit additive manufacture Applications • Aerospace and defence •
Gas turbine blades • Exhaust manifolds • Rocket motors • Heat exchangers

SUGGESTED USES
Precipitation-hardening NiCr alloy has good tensile, fatigue, creep and rupture strength at temperatures
up to 700 °C . It is ideal for many high T applications – gas turbine parts, instrumentation parts, power
and process industry parts. It has excellent potential for cryogenic applications. Parts can be easily post-
hardened

2016 THERMAL SPRAY POWDERS | 13

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