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The quality assurance protocol outlines inspection requirements and responsibilities for fabrication of steel structures. Key steps include checking raw materials and welding requirements, conducting 100% visual inspections and measurements during fabrication, performing non-destructive testing on 10% of butt welds, conducting final inspections prior to painting, and releasing inspection records upon completion. Responsibilities are designated as performing, witnessing, reviewing records, or random witnessing at key check points to ensure quality standards are met.
The quality assurance protocol outlines inspection requirements and responsibilities for fabrication of steel structures. Key steps include checking raw materials and welding requirements, conducting 100% visual inspections and measurements during fabrication, performing non-destructive testing on 10% of butt welds, conducting final inspections prior to painting, and releasing inspection records upon completion. Responsibilities are designated as performing, witnessing, reviewing records, or random witnessing at key check points to ensure quality standards are met.
The quality assurance protocol outlines inspection requirements and responsibilities for fabrication of steel structures. Key steps include checking raw materials and welding requirements, conducting 100% visual inspections and measurements during fabrication, performing non-destructive testing on 10% of butt welds, conducting final inspections prior to painting, and releasing inspection records upon completion. Responsibilities are designated as performing, witnessing, reviewing records, or random witnessing at key check points to ensure quality standards are met.
Sl No. Activity/Proce Item to be Method of Quantity Ref, Format of Responsibility Remarks
ss checked Check of Doc,/Acce Record GGEL BIPL Acceptanc ptance e Standard Standard Execu Qual Executi Qual tion ity on ity 1 Raw Material 1.1 Chemical Verification Each lot MS Manufact. ….. R ….. R and physical w MTC Sheet / Certificate properties Equivalen t to ASTM A 36 1.2 Dimensional Visual 100% Dwg BOQ Insp P W ….. R Plates, Pipes, & Surface Report Fasteners Check 2 Welding Requirements
2.1 Welding Approved Verification 100% Client MTC P W …… R
Electrodes brands w/ w MTC approved Chemical & letter / mechanical Approved purpose brand list 2.2 Welding Qualification Verification 100% ASME Relevant P W …. R Requirements of WPS & Sec , IX/ WPS / PQR AWS PQR D1.1/ GL Class certificate 3 Fabrication 3.1 Marking, Shape, Size, Visual / 100% Approved Inspection P W ….. R Cutting & Diagonal & Measurem Drawing / Register/ Edge Straightness ent Technical Inspection Preparation Specificati report on 3.2 Orientation, Visual / 100% P W ….. R Alignment, Measurem Dimensional ent Fitup 3.3 Welding Visual 100% P W ….. R Process 3.4 Inspection Check of Visual/ 100% P W R Welding weld visual Measurem ent 3.5 NDT OF Welds 3.5.1 Radiography RT/UT RT /UT Min 10% Technical Inspection P w ….. R Photograp for butt welds Review Butt Specificati report hic Plate & Fillet Weld welds on to be submitted
3.6 Final Inspection prior to painting
3.6.1 Final inspection of steel works Visual / 100% Approved Inspection P w ….. W prior to painting Measurem Drawing / report ent Technical Specificati on 3.6.2 Leakage Test Visual 100% Inspection P W W RW Report 3.7 Surface preparation and paining
3.7.1 Surface preparation Visual 100% Swedish Inspection P W ….. R
Standard Report & Sa2 ½ Welder Technical Qualificati Specificati on on Certificate 3.7.2 Painting Check for Visual Each Paining Inspection P W ….. R approved Batch Procedure Report brand of paints, color coating/shad e 3.7.3 Primer Application Visual/DFT 100% P W W RW 3.7.4 Application of Intermediate & Visual /DFT 100% P W W RW Final Coat 4.0 Final Inspection of Steel Works
4.1 Pontoon Total Visual 100% Approved Inspection W ….. R
Dimension /Measurem Drawing / Report ent Technical Specificati on 4.2 Gangway Total Visual 100% W ….. R Dimension /Measurem ent 5.0 Final Completion / Clearance
5.1 Completeness of Steel Work Visual 100% Approved Completio P W ….. R
/Measurem Drawing / n Protocol ent Technical Specificati on 5.2 Inspection Release Review of 100% Inspection P W ….. R Note Inspection Report Record
LEGEND: W: WITNESS, R: REVIEW OF RECORDS, P: PERFORM, RW: RANDOM WITNESS