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GENERAL
NOTE: The items listed below are generic in nature, and must be supplemented with any specific instructions for
commissioning and start-up, that may have been supplied by the manufacturer.
Yes No NA
1- Check that the name plate is installed correctly and that the
information on it is correct and legible.
Yes No NA
HEATER CASING
1- Check for sources of air infiltration. Entry and exit points for all
tubes require sealing devices. Packing should be provided
around convection section tubes at the end of the tube sheets.
Convection section header boxes should be gasketed.
3- Make sure that all doors fit properly, to minimize air infiltration.
Yes No NA
4- Make sure that any explosion on pressure release doors will not
discharge flue gas in a direction where personnel exposure
could occur.
BURNERS
1- Installed burners should be protected from mechanical damage and
all refractory material kept dry.
6- Make certain that both ignitor guns and burner assembly can be
removed while heater is in operation.
8- Ensure that suitable flame scanners have been provided and that
spares are available.
DAMPERS
Yes No NA
BURNER PIPING
Yes No NA
2- Review the ignitor fuel and air valving system to ensure all ignitor
startup, operating and shutdown requirements are met
3- Ensure that all oil and atomizing steam connections are properly
connected (i.e., none are reversed at the burners).
4- Check that the insulation and steam tracing called for on the design
drawings has been properly installed.
5- Check that piping flexibility and support is adequate for gun height
repositioning, and that only minor thermal growth forces will
be imposed at the burner gun to piping junctions.
Yes No NA
SOOT BLOWERS
1- Check that steam piping is properly sloped and trapped.
AIR PREHEATERS
1- The items to be checked will depend on the actual type of air
preheater used. Follow the instructions of the manufacturer.
In all cases, make certain that adequate instrumentation has
been installed to study the thermal performance of the air
preheater and provide for its safe operation. Also, make sure
that adequate cleaning facilities have been provided to
maintain thermal performance and that associated air/flue gas
dampers will provide for satisfactory operation of the fired
heater with the air preheat system bypassed.
NOTE: This non-mandatory form may be used as the starting point to
assemble a pre-commissioning checklist. Entries should be revised,
added and deleted and approvals adjusted to reflect the needs of the
Project Acceptance Committee.
APPROVALS SAPMT INSPECTION OTHER DEPT. OPERATIONS
Signature & Date
FORM # F-001 (1/19) SHT 7 of 8
FANS
Yes No NA
Yes No NA
3- Check that all expansion joint packing have been installed, and no
other thermal expansion problems are evident.
4- Make sure that convection section setting will not impose forces on
the arch nose area.
5- Ensure that all required field testing are carried out, for example
production, cold crushing and density tests.
DRYOUT
1- Following the hydrotest, ensure that the test water has been
removed from the coils, to the maximum extent practical.
2- Ensure that all fuel lines have been steam blown dry, but not
through the burner guns.