LARSEN & TOUBRO LIMITED

ECC Division - B & FIC

DOCUMENT NO. DATE
PROJECT: HYDERABAD METRO RAIL PROJECT HM-LE-JNTJNT-M0201-DOC-DC-STC-08-
062 12/11/2013
DESIGNED CHECKED SHEET
TITLE: DESIGN OF RAFTER (RF2)
VRN NMM
DESIGN OF RAFTER BEAMS:

Member Number in STAAD = 665

Yield stress in steel, fy = 350.0 N/mm2
Summary of Forces:

Beam L/C Node Fx kN Fy kN Fz kN Mx kNm My kNm Mz kNm

Max Fx 154 101 1.5DL+1.5LL 159 202.868 -27.432 0.18 -0.205 0.432 292.258
Min Fx 1203 110 1.5DL+1.5WL + 145 -161.429 -15.275 -3.00 0.024 -6.706 -206.879
Max Fy 661 101 1.5DL+1.5LL 683 121.832 168.377 -0.24 0.052 -0.068 -21.186
Min Fy 136 110 1.5DL+1.5WL + 141 -64.971 -110.297 0.10 -0.021 0.068 65.148
Max Fz 103 108 1.2DL+1.2LL+1 106 132.572 -23.031 28.70 -0.068 -6.03 246.207
Min Fz 628 125 1.2DL+1.2LL+1 640 113.239 -20.888 -29.55 -0.109 2.281 215.207
Max Mx 327 110 1.5DL+1.5WL + 337 -99.309 6.373 -3.93 1.751 3.744 80.13
Min Mx 177 110 1.5DL+1.5WL + 182 -97.435 6.233 3.92 -1.75 -3.76 77.8
Max My 569 101 1.5DL+1.5LL 588 67.434 9.975 15.36 0.319 24.625 -198.55
Min My 172 110 1.5DL+1.5WL + 177 -99.136 -46.007 3.48 0.29 -20.792 -95.001
Max Mz 665 101 1.5DL+1.5LL 864 168.569 -10.058 3.51 0.12 0.616 333.254
Min Mz 663 101 1.5DL+1.5LL 686 186.483 84.738 -0.24 -0.096 -0.609 -294.414

Load Data:
y
Case = Max Mz
Beam no = 665
Load case = 101 1.5DL+1.5LL Tw
D
Axial Load in the Beam P = 168.569 kN z z
Bending Moment about Z-Z axis Mz = 333.254 kN-m Tf
Bending Moment about Y-Y axis My = 0.616 kN-m
Shear force , Fy = -10.058 kN y
B

Sectional Properties: ( IS 808:1989)

Section of beam member = BUITUP SECTION
Additional plates ( bradth x thickness) = 0 x 0
#DIV/0!

ISMB Plates combined ISMB Combined

Area - 112.32 0.00 112.32 cm^2 D- 500 500 mm
Ix - 54872.5824 0.00 54872.6 cm^4 tw - 6 6 mm
Iy - 6300.8496 0.00 6300.9 cm^4 B- 300 300 mm
Zx - 2194.903296 2194.90 cm^3 tf - 14 14 mm
Zy - 420.05664 420.06 cm^3 wt - 88.2 88.2 kg /m
Zpx 2375.38 cm^3
Zpy 634.25 cm^3
rx - 22.103 22.10 cm
ry - 7.49 7.49 cm
Section Classification: (Table-2,Clause 3.7.2 and 3.7.4 of IS 800-2007)
b / Tf d / tw
= 0.84515 0 1 0 1
CLASS-1 9.4 1 84 1
b/tf = 10.714 CLASS-2 10.5 2 105 2
d/tw = 35.714 CLASS-3 15.7 3 126 3
The Section Classified as = Compact

Plastic Section Modulus Required:

Zpz = Mγ/fy
= 952154 mm3
= Hence Safe

Calculation of Design Shear Force:

(Clause 8.4.1 of IS 800-2007)

= 350*(500+2*0)*6/(1.1*SQRT(3)*1000)
= 551.107
0.6Vd = 330.664 kN
= Hence Safe
 LARSEN & TOUBRO LIMITED
ECC Division - B & FIC

Check for Moment Capacity of the section:

Moment capacity about major axis (Clause 8.2.1.2 of IS 800-2007)

= 2375.376*350/(1.1*1000)
= 755.801 kNm

= 1.2*2194.903*350/(1.1*1000)
= 838.054 kNm
Mdz = 755.801 kNm
= Hence safe

Moment capacity about Minor Axis

= 634.248*350/(1.1*1000)
= 201.806 kNm

= 1.2*420.057*350/(1.1*1000)
= 160.385 kNm
= 160.385 kNm
= Hence Safe

Check for Web Buckling at Support:

stiff bearing length = 500 mm
depth of web = 472 mm
Ieff web = b1Tw^3/ mm
= 500*6^3/12
= 9000
Aeff web = 3000 mm2
r = sqrt(Iweb/Aweb)
= 1.732 mm
=
Effective length of web deff = 0.7 times the depth of the web
λ = 190.762
fcd = 39.441 N/mm2
n1 = 500/2
= 250 mm
b+n1 = 500+250
= 750 mm
Ab = 750*6
= 4500 mm2
Buckling Resistance = fcd*Ab (Clause 8.7.3.1 of IS 800-2007)
= 177.485
= Hence safe
Check for web bearing:
Fw = (b1+n2)*tw*fy/γm0 (Clause 8.7.1.2 of IS 800-2007)
n2 = 2.5(tf)
= 35
= (500+35)*6*350/(1.1*1000)
= 1021.36 kN
= Hence safe

Check for axial strength:

Pd = Ag*fy/γm0 (Clause 6.2 of IS 800-2007)
= 112.32*350/(1.1*10)
= 3573.82 kN
= Hence safe
Check for combined Check:
P/A+Mz/Mdz+My/Mdy<=1 (Clause 9.3.1.1 of IS 800-2007)
= 10.058/3573.818+333.254/755.801+0.616/160.3853
= 0.448
= Hence safe
 LARSEN & TOUBRO LIMITED
ECC Division - B & FIC
DOCUMENT NO. DATE
PROJECT: HYDERABAD METRO RAIL PROJECT HM-LE-JNTJNT-M0201-DOC-DC-STC-08-
062 12/11/2013
DESIGNED CHECKED SHEET
TITLE: DESIGN OF RAFTER (RF1)
VRN NMM
DESIGN OF RAFTER BEAMS:

Member Number in STAAD = 755

Yield stress in steel, fy = 350.0 N/mm2
Summary of Forces:

Beam L/C Node Fx kN Fy kN Fz kN Mx kNm My kNm Mz kNm

Max Fx 60 71 DL+1.0LL+1.0TL 62 152.292 37.308 5.36 0 0 0
Min Fx 50 56 DL+WL +X (+VE) 823 -89.101 0.968 4.01 0.044 0.594 -122.499
Max Fy 61 71 DL+1.0LL+1.0TL 63 97.305 122.475 5.36 -1.187 1.533 -13.489
Min Fy 46 56 DL+WL +X (+VE) 48 -30.648 -57.75 -0.14 0.032 -0.104 34.836
Max Fz 763 67 DL+LL+EL -Z 780 107.668 -17.644 46.80 -0.25 -22.123 195.812
Min Fz 793 70 DL+1.0LL+1.0TL 811 125.656 -19.701 -47.33 0.008 17.369 224.395
Max Mx 738 67 DL+LL+EL -Z 762 118.02 50.82 -27.42 2.883 11.287 -128.604
Min Mx 48 62 DL+EL +Z 49 63.141 20.336 27.12 -2.852 -11.166 -58.366
Max My 739 67 DL+LL+EL -Z 764 125.797 -15.539 27.41 -1.739 35.784 190.034
Min My 49 62 DL+EL +Z 60 64.526 -1.869 -27.11 1.718 -35.387 79.749
Max Mz 755 71 DL+1.0LL+1.0TL 870 121.465 -5.853 15.02 -0.612 -3.016 234.505
Min Mz 738 71 DL+1.0LL+1.0TL 763 133.547 59.489 -20.49 2.186 -11.738 -208.203

Load Data:
y
Case = Max Mz
Beam no = 755
Tw
Load case = 71 DL+1.0LL+1.0TL D
Axial Load in the Beam P = 121.465 kN z z
Bending Moment about Z-Z axis Mz = 234.505 kN-m Tf
Bending Moment about Y-Y axis My = -3.016 kN-m
Shear force , Fy = -5.853 kN y
B

Sectional Properties: ( IS 808:1989)

Section of beam member = BUITUP SECTION
Additional plates ( bradth x thickness) = 0 x 0
#DIV/0!

ISMB Plates combined ISMB Combined

Area - 131.2 0.00 131.2 cm^2 D- 500 500 mm
Ix - 58377.717333333 0.00 58377.7 cm^4 tw - 10 10 mm
Iy - 6303.9333333333 0.00 6303.9 cm^4 B- 300 300 mm
Zx - 2335.1086933333 2335.11 cm^3 tf - 14 14 mm
Zy - 420.2622222222 420.26 cm^3 wt - 0 103.0 kg /m
Zpx 2598.16 cm^3
Zpy 641.80 cm^3
rx - 21.094 21.09 cm
ry - 6.93 6.93 cm

Section Classification: (Table-2,Clause 3.7.2 and 3.7.4 of IS 800-2007)

b / Tf d / tw
= 0.84515 0 1 0 1
CLASS-1 9.4 1 84 1
b/tf = 10.714 CLASS-2 10.5 2 105 2
d/tw = 35.714 CLASS-3 15.7 3 126 3
The Section Classified as = Compact

Plastic Section Modulus Required:

Zpz = Mγ/fy
= 670014 mm3
= Hence Safe

Calculation of Design Shear Force:

(Clause 8.4.1 of IS 800-2007)

= 350*(500+2*0)*10/(1.1*SQRT(3)*1000)
= 918.512
LARSEN & TOUBRO LIMITED
ECC Division - B & FIC
0.6Vd = 551.107 kN
= Hence Safe
 LARSEN & TOUBRO LIMITED
ECC Division - B & FIC
Check for Moment Capacity of the section:
Moment capacity about major axis (Clause 8.2.1.2 of IS 800-2007)

= 2598.16*350/(1.1*1000)
= 826.687 kNm

= 1.2*2335.109*350/(1.1*1000)
= 891.587 kNm
Mdz = 826.687 kNm
= Hence safe

Moment capacity about Minor Axis

= 641.8*350/(1.1*1000)
= 204.209 kNm

= 1.2*420.262*350/(1.1*1000)
= 160.464 kNm
= 160.464 kNm
= Hence Safe

Check for Web Buckling at Support:

stiff bearing length = 500 mm
depth of web = 472 mm
Ieff web = b1Tw^3/ mm
= 500*10^3/12
= 41667
Aeff web = 5000 mm2
r = sqrt(Iweb/Aweb)
= 2.887 mm
=
Effective length of web deff = 0.7 times the depth of the web
λ = 114.444
fcd = 89.756 N/mm2
n1 = 500/2
= 250 mm
b+n1 = 500+250
= 750 mm
Ab = 750*10
= 7500 mm2
Buckling Resistance = fcd*Ab (Clause 8.7.3.1 of IS 800-2007)
= 673.17
= Hence safe
Check for web bearing:
Fw = (b1+n2)*tw*fy/γm0 (Clause 8.7.1.2 of IS 800-2007)
n2 = 2.5(tf)
= 35
= (500+35)*10*350/(1.1*1000)
= 1702.27 kN
= Hence safe

Check for axial strength:

Pd = Ag*fy/γm0 (Clause 6.2 of IS 800-2007)
= 131.2*350/(1.1*10)
= 4174.55 kN
= Hence safe
Check for combined Check:
P/A+Mz/Mdz+My/Mdy<=1 (Clause 9.3.1.1 of IS 800-2007)
= 5.853/4174.545+234.505/826.687+3.016/160.4643
= 0.304
= Hence safe
 NAGARJUNA CONSTRUCTION COMPANY LIMITED
Engineering Department and Technology Department
Project IISCO STEEL PLANT, BLAST FURNACE COMPLEX (PACKAGE 07) Designed by SM
Doc Title FCC1-FCC2 JUNCTION HOUSE COLUMN DESIGN Checked by NRKR
Doc No. ISP-NCC-V-007-833-35-DE-DOC-2435 -ANNEXURE 02 Rev 1 Approved by NSS
DESIGN OF RAFTER BEAMS:

Member Number in STAAD = 121

Yield stress in steel, fy = 250.00 N/mm2
Summary of Forces:

Beam L/C Node Fx kN Fy kN Fz kN Mx kNm My kNm Mz kNm

Max Fx 121 102 DL+LL(MONORAIL@2) 13 47.534 -13.961 0.00 0.002 0.001 14.699
Min Fx 121 101 DL+LL(MONORAIL@1) 67 10.389 -3.979 0.00 -0.001 0.004 -1.886
Max Fy 121 101 DL+LL(MONORAIL@1) 67 10.389 -3.979 0.00 -0.001 0.004 -1.886
Min Fy 121 102 DL+LL(MONORAIL@2) 13 47.534 -13.961 0.00 0.002 0.001 14.699
Max Fz 121 101 DL+LL(MONORAIL@1) 67 10.389 -3.979 0.00 -0.001 0.004 -1.886
Min Fz 121 102 DL+LL(MONORAIL@2) 67 47.371 -13.495 0.00 0.002 0.005 -3.481
Max Mx 121 102 DL+LL(MONORAIL@2) 67 47.371 -13.495 0.00 0.002 0.005 -3.481
Min Mx 121 101 DL+LL(MONORAIL@1) 67 10.389 -3.979 0.00 -0.001 0.004 -1.886
Max My 121 102 DL+LL(MONORAIL@2) 67 47.371 -13.495 0.00 0.002 0.005 -3.481
Min My 121 101 DL+LL(MONORAIL@1) 13 10.553 -4.445 0.00 -0.001 0 3.691
Max Mz 121 102 DL+LL(MONORAIL@2) 13 0 2325 0.00 0 0 4301.3
Min Mz 121 102 DL+LL(MONORAIL@2) 67 47.371 -13.495 0.00 0.002 0.005 -3.481

Load Data:
y
Case = Max Mz
Beam no = 121
Load case = 102 DL+LL(MONORAIL@2) Tw
Axial Load in the Beam P = 0 kN D
Bending Moment about Z-Z axis Mz = 4301.3 kN-m z z

Bending Moment about Y-Y axis My = 0 kN-m Tf

Shear force , Fy = 2325 kN
y
Effective span of the beam in ZZ axis lez = 3700 mm
B
Effective span of the beam in YY axis ley = 3700 mm
Increase in perm. Stresses 1

Sectional Properties: ( IS 808:1989)

Section of beam member = MB 250
Additional plates ( bradth x thickness) = 0 x 0
#DIV/0!

ISMB Plates combined ISMB Combined

Area - 47.5 0.00 896 cm^2 D- 980 980 mm
Ix - 5130 0.00 142773.9 cm^4 tw - 40 40 mm
Iy - 335 0.00 244188.7 cm^4 B- 670 670 mm
Zx - 410 29137.52 cm^3 tf - 40 40 mm
Zy - 53.5 7289.21 cm^3 wt - 37.3 703.4 kg /m
rx - 10.4 12.62 cm
ry - 2.65 16.51 cm

a ) Calculated stresses :
Calculated Axial Stress, sac,cal (0/89600) = 0.00 N/mm2
Calculated Bending Stress, sbczz,cal ( 4301300000/29137520) = 147.62 N/mm2
Calculated Bending Stress, sbczz,cal (0/7289213) = 0.00 N/mm2

b ) Allowable stresses :
Permissible stress in axial Compression sac
(As per Cl. 5.1.1. of IS 800-1984)

Slenderness Ratio Per. stress in axial compression sac

=(l/rzz) (3700/126.23) 29.31 145.38 N/mm2

=(l/ryy) (3700/165.09) 22.41
 NAGARJUNA CONSTRUCTION COMPANY LIMITED
Engineering Department and Technology Department
Project IISCO STEEL PLANT, BLAST FURNACE COMPLEX (PACKAGE 07) Designed by SM
Doc Title FCC1-FCC2 JUNCTION HOUSE COLUMN DESIGN Checked by NRKR
Doc No. ISP-NCC-V-007-833-35-DE-DOC-2435 -ANNEXURE 02 Rev 1 Approved by NSS
Maximum Permissible Bending Compressive Stress in Beams sbcxx

(Clause 6.2.3 of IS 800-1984)

Slenderness Ratio Per. Compressive Bending Stress sbczz

D/T (980/40) 24.5

T/tw (40/40) 1.00 163.77 N/mm2
d1/tw (900/40) 22.50
(l/ryy) (3700/165.09) 22.41

Maximum Permissible Bending Compressive Stress in Beams sbcyy

(As per Cl. 6.2.5 of IS 800-1984) =0.66*250*1 165.00 N/mm2

b ) Check for combined stresses :

Combined stresses due to axial and bending are checked as per
the Clause 7.1.1a) & b) of IS 800 - 1984

sac , cal = 0.00

< 0.15
sac

s ac , cal s bcz , cal s bcy , cal

  = 0.901
s ac s bcz s bcy
coefficient value from cl. 7.1.3 of IS:800-1984 Cm = 0.85
fccz = 2299.58 N/mm2
fccy = 3933.65 N/mm2

sac, cal Cmzsbcz, cal Cmysbcy, cal

 
sac  sac, cal   sac, cal  Not Applicable Hence, Safe.
1  sbcz 1  sbcy
 0.60 * fccz   0.60 * fccy 

c ) Check for combined stresses (Tension with bending) :

Case = Max Mx
Beam no = 121
Load case = 102 DL+LL(MONORAIL@2)
Axial Load in the Beam P = 47.371 kN
Bending Moment about Z-Z axis Mz = -3.481 kN-m
Bending Moment about Y-Y axis My = 0.005 kN-m
Shear force , Fy = -13.495 kN

Combined stresses due to axial and bending are checked as per

the Clause 7.1.1a) & b) of IS 800 - 1984

a ) Calculated stresses :
Calculated Axial Stress, sac,cal (47371/89600) = 0.53 N/mm2
Calculated Bending Stress, sbczz,cal ( 3481000/29137520) = 0.12 N/mm2
Calculated Bending Stress, sbczz,cal (5000/7289213) = 0.00 N/mm2

b ) Check for combined stresses :

Combined stresses due to axial and bending are checked as per
the Clause 7.1.1a) & b) of IS 800 - 1984

σ ac , cal σ bcz , cal σ bcy , cal

+ + = 0.004
σ ac σ bcz σ bcy
Check for Shear
Calculated shear Stress,tv = 59.31 N/mm2
(2325000/(980*40) )
Permissible average shear Stress,tva = 100.00 N/mm2 Safe
(0.4*250)