HYDRAULIC SCHEMATICS -

H YDRAULIC S CHEMATICS
The following table applies to Figure 5-1 through Figure 5-5.
Callout Description Callout Description
BR1-BR4 Wheel Brakes (located in gear hubs ORF1 Orifice -- Brake Apply .040
R5 Platform Slide Brake ORF2 Orifice -- Traction Manifold .052
CV1 Check Valve, P1 ORF3 Orifice -- Traction Manifold .052
CV2 Check Valve -- Load Sense ORF4 Orifice -- Traction Manifold .040
CV3 Check Valve -- Load Sense ORF5 Orifice -- Traction Manifold .090
CV4 Check Valve -- Load Sense PD1 Pilot-Operated Valve
CV5 Check Valve -- Load Sense PD2 Pilot-Operated Valve
CV6 Check Valve -- Low to High Flow PR1 Pressure Reducing Valve
CV7 Check Valve -- Auxiliary Manifold Supply RV1 Relief Valve -- High Flow
CV8 Check Valve -- Platform Level RV2 Relief Valve -- Telescope
CV9 Check Valve -- Platform Rotate RV3 Relief Valve -- Low Flow
CV10 Check Valve -- Platform Slide RV4 Relief Valve -- Traction Manifold 300 psi
CYL1 Boom Lift Cylinder SP1 Proportional Valve -- Boom
CYL2-5 Steer Cylinders SP2 Proportional Valve -- Telescope
CYL6-9 Axle Cylinders SP3 Proportional Valve -- Stabilizer
CYL10-CYL11 Boom Extend Cylinders SP4 Proportional Valve -- Stabilizer
CYL12-CYL13 Stabilizer Cylinders SP5 Proportional Valve -- Platform Level
CYL 14 Platform Level Cylinder SP6 Proportional Valve -- Platform Rotate
EP1 Flow Compensator -- Boom SP7 Proportional Valve -- Platform Slide
EP2 Flow Compensator -- Telescope SVD1 Directional Valve -- Boom
EP3 Flow Control -- Auxiliary Pump SVD2 Directional Valve -- Telescope
EP4 Flow Control -- Auxiliary Manifold SV1 Solenoid Valve -- L/S Dump
EPFR1 Flow Regulator SV2 Solenoid Valve -- Re-Gen, Tele
EPFR2 Flow Regulator SV3 Solenoid Valve -- Re-Gen, Tele
FD1 Flow Divider -- Telescope SV4 Solenoid Valve -- Axle Float
FD2 Flow Divider -- Traction Manifold SV5 Solenoid Valve -- Steer Direction
FD3 Flow Divider -- Traction Manifold SV6 Solenoid Valve -- Frame Level
FD4 Flow Divider -- Traction Manifold SV7 Solenoid Valve -- Low Flow Dump
FR1 Flow Regulator -- Steer SV8 Solenoid Valve -- Brake
FR2 Flow Regulator -- Auxiliary Manifold SV9 Solenoid Valve -- 2-Speed Drive
HS1 SV10 Solenoid Valve -- Platform Level
LS2 Load Sense Shuttle
LS3 Load Sense Shuttle
M1-M4 Motor -- Wheels Gauge Ports
M5 Motor -- Platform Slide GP1 Gauge Port -- High Flow
M6 Motor -- Platform Rotate GP2 Gauge Port -- Low Flow
MA1 Functions Manifold GCP Gauge Port -- Charge Pressure
MA2 Traction Manifold GD Gauge Port -- Drive Pressure
MA3 Auxiliary Manifold

PRELIMINARY “Titan Boom 40-S” Service and Parts Manual

Page 5-2
 BE1

BE2
BR1
BR2
PFS

PFR

OLE
FRONT AXLE

OLR

ORE
ORR
To Page 2 CYLINDERS
CBV3 CBV4

FRONT STEERING
CYL1 CYLINDERS CYL6 CYL7
BOOM LIFT
CYLINDER CYL2 CYL3

CBV1 CBV2
REAR STEERING
CYLINDERS REAR AXLE
CYL4 CYL5 CYLINDERS
DRIVE SPEED SHIFT AND BRAKES

CBV5 CBV6
BR1 BR2 BR3 BR5
'5,9(027256
M1 M2 M3 M4 $1'%5$.(6
FR RR FL RL

Stabilizers
CYL8 CYL9
Frame
Steering

Axle Float

Leveling
AS

AP

BU Boom
BD
P5

PFS Platform
PFR
SFL

BE2
BE1 Telescope
BR1
BR2
ORE
ORR
OLE
OLR
SRL
P10

SFR
SRR

FD1

D2
D8

D7

D3
D5

D1
D6

D4
DRN
CR2
SVD1 1500
PD1 PD2 ORF4 PSI
SV2
RV4 RV2 CR1
ORF2 ORF3
2000 PSI 1500
300 PSI
PSI
FD4
ORF5 SV3
0.090
FD2 FD3 SVD2
HS1 CV2 CV3
SV5 SV6

“Titan Boom 40-S” Service and Parts Manual

EP1
EP2
DRIVE FLOW DIVIDE MANIFOLD -- MA2 SP3 SP4 SV4

A
B
CV7

PLT
SV1 FR2
SP1 CV5 FR1
GLS SP2
C1 CV4
C2 PR1 GP2
CV1 RV1 3000 PSI 100 PSI
F E M3 P1 LS1 P2
M5 MA GP1 CV6 APU
EP3 SV7
M4
A EPFR1 RV3
T 3200 PSI
ORF1
.040 SV9
L4 LS2 LS3
SV8
P2 MAIN MANIFOLD -- MA1
CP
DA
DB

GD

L3 DRIVE
BRK
2SPD
GCP

PUMP P1 B

L2 L1 S MB

Titan Boom 40-S

ART_3695 HYDRAULIC RESERVOIR HYDRAULIC SCHEMATIC, 1 of 2
Figure 5-1: Hydraulic Schematic, 1 of 2
HYDRAULIC SCHEMATICS -

PRELIMINARY
Page 5-3
Page 5-4
PLATFORM SLIDE MOTOR

PRELIMINARY
M5
T
PLATFORM LEVEL
CYLINDER
CYL14 CBV17 CBV18

A C B
PLATFORM
LEVEL CBV15 CBV16 BR5
VALVE
PLATFORM
SLIDE
TELESCOPE BRAKE
CYLINDER

CBV7 CBV8
SV10
PLATFORM ROTATION
MOTOR
M6
CYL11
CYL10

CBV9 CBV10

STABILIZER CYLINDERS
LU LD RR RL SF SR
CBV11 CBV12

SP5 SP6 SP7

CYL12 CYL13

CBV13 CBV14 CV8

EP4 CV9 CV10
P

EPFR2

“Titan Boom 40-S” Service and Parts Manual

T
AUXILIARY MANIFOLD -- MA3
GLS

To Page 1
Titan Boom 40-S

BE2
BR1
BE1
BR2
ORE
ORR
OLE
OLR
PFR
PFS

ART_3696 HYDRAULIC SCHEMATIC, 2 of 2

HYDRAULIC SCHEMATICS -
Figure 5-2: Hydraulic Schematic, 2 of 2
 HYDRAULIC SCHEMATICS -
Figure 5-3: Function Manifold, MA1

SV3
SP3
CV3
CV4
SP4 FD1
EP2
CV5 SVD1
SVD2
SV4

SV7

RV3

CV2

BR
1
BU
1
BE
L
SR R2
B

E BE
2 SP1
OR
R
SR CV1

GD
RV2

U R
AP OR SV8 SP2

PR1 CR1
SV9
P2
CV6
F GCP
TO EP3
FR1
RON INE
F CH PLG4
GP2 MA
LS2
CV9 CV8

GLS SV1

GP1 EPFR1

RV1 CR2
SV2
BD
EP1 SV5 SV6

FR2
T

AP
P1 OL
SF OL E
R R
PF
R
DB

DA
RE AS
AR
OF
MA
CH
IN
E

TITAN BOOM 40-S

FUNCTIONS MANIFOLD
MA1 ART_3697

“Titan Boom 40-S” Service and Parts Manual PRELIMINARY

Page 5-5
 HYDRAULIC SCHEMATICS -
Figure 5-4: Traction Manifold, MA2

PD1

P
LT
ORF2

A
ORF3

D1
PD2

FD4 D3
D7

RV4
D6

FD3
D2
FD2
ORF5

D4

D8

D5
N
DR

ORF4
B

HS1

Titan Bom 40-S

TRACTION MANIFOLD
ART_3698
MA2

PRELIMINARY “Titan Boom 40-S” Service and Parts Manual

Page 5-6
 HYDRAULIC SCHEMATICS -
Figure 5-5: Auxiliary Manifold, MA3

SP7
SP6

SP5

P
SR
RL
T LU SF
RR

LD

EPFR2

Titan Boom 40-S

AUXILLARY MANIFOLD
ART_3699
MA3

“Titan Boom 40-S” Service and Parts Manual PRELIMINARY

Page 5-7
 ELECTRICAL SCHEMATICS -
E LECTRICAL S CHEMATICS
Figure 5-6: Electric Schematic, Lower Control Box

Titan Boom 40-S | Serial #12400001- UP Reference Art #: 22551

SCHEMATIC -- Lower Controls Publication Art #: ART_3700
GP400 MICROPROCESSOR
(414)
P1 CAN BUS H P1-1
(413)
CAN BUS L P1-2 TO MAIN
(412)
GROUND P1-3 CHASSIS
(82)
SCHEMATIC
P4 CRAB STEER VALVE P4-2
(83)
4 WHL STEERING P4-3 (96)
PLAT UP VALVE P4-4 J1
(97)
PLAT DOWN VALVE P4-5
(152)
AXLE LOCK P4-6 (414) 1
(80)
FRAME LEVEL LEFT P4-7 (413) 2
(81)
FRAME LEVEL RIGHT P4-8 (412) 3
(61)
LT OUTRIGGER UP P4-9
(60)
(82) 4
LT OUTRIGGER DOWN P4-10
(29)
(83) 5
BRAKE DUMP P4-13
DUMP VALVE (38) (152) 6
P4-14
PROP VALVE (PLATFORM) (39) (80) 7
P4-15
(81) 8
(63)
(61) 9
P5 R OUTRIGGER UP P5-1
(107)
STEER RIGHT P5-2 (60) 10
(108)
STEER LEFT P5-3 (29) 11
(62)
RT OUTRIGGER DOWN P5-4 (38) 12
(37)
ALARM P5-6 (39)
(111) 13
DRIVE PUMP FORWARD P5-7 (96) 14
DRIVE PUMP REVERSE (110)
P5-8
TWO-SPEED (213) (63) 15
P5-9
LIFT PROPORTIONAL
P5-10
(333) (107) 16
TELESCOPE (334) (108) 17
P5-11
TILT LIGHT (280) (62) 18
P5-12
BATTERY ISOLATOR (79)
P5-14 (37) 19
(111) 20
(33)
P6 BOOM EXTEND
P6-1 (110) 21
(225)
GENERATOR P6-2 (281)
(213) 22
LOW FUEL LEVEL LIGHT P6-3 (36)
(333) 23
ENGINE START INHIBIT LIGHT P6-4 (334) 24
(34)
BOOM RETRACT P6-5
(84) (79) 25
EMERG. PUMP CONTACTOR P6-6
(16) (97) 28
ALTERNATOR EXCITE P6-7
CHOKE/GLOW PLUG P6-9
(124) (33) 29
(120) (225) 30
STARTER P6-10
BOOM UP COIL (204) (34)
P6-11 31
BOOM DOWN COIL (205)
P6-12 (84) 32
IGNITION/DIESEL (19)
P6-13 (16) 33
HIGH RPM (125)
P6-14 (124) 34
HORN (73)
P6-15 (120) 35
(1)
(204) 36
P7 VALVE SUPPLY P7-1 (205) 37
(405)
KEY SWITCH BASE SELECT P7-2 (290) (19) 38
BOOM UP P7-3
(515) (125) 39
KEY SWITCH PLATFORM SELECT P7-4
(86) (73) 40
BOOM EXTENSION SWITCH UPPER P7-5
(282) (86) 43
ENGINE START P7-6
(283)
ENGINE STOP P7-7 (21) 44
EMERG. POWER (100)
P7-9 (43) 45
BOOM DOWN (291)
P7-10 (58) 46
BOOM EXTEND (292)
P7-11 (42) 47
BOOM RETRACT (293)
P7-12 (70) 48
ENGINE OIL PRESSURE SWITCH (21)
P7-13 (59) 49
(43)
P8 BOOM ANGLE TRANSDUCER P8-2 (85) 50
(284)
OUTRIGGER AUTO EXTEND P8-3 (87) 51
(285)
OUTRIGGER AUTO RETRACT P8-4 (1) 52
(58)
DOWN PRESSURE SWITCH, L O/R P8-5 (1) 53
(42)
PRESSURE TRANSDUCER P8-6
(70) (515) 55
LOW FUEL LEVEL SWITCH P8-7
(59) (415) 56
DOWN PRESSURE SWITCH, R O/R P8-8
VALVE CURRENT MEAS. (117)
P8-9 (15) 57
VOLTAGE SUPPLY P8-11 (15) 58
GROUND (B-)TO MODULE P8-15 (15)
(15) 59
P9 B+ SUPPLY P9-1 (15) 60
Rx P9-2
EZ CAL DIAGNOSTICS
Tx P9-3
B- GROUND P9-4 CONTROL BOX DOOR
(294)
P14 PLATFORM SLIDE OUT P14-1 &+2.(
(295)
PLATFORM SLIDE IN P14-2 )5$0(7,/7 */2:3/8* %220
(85) /()75,*+7 (24)
BOOM EXTENSION SWITCH LOWER P14-3 (286) 83'2:1
(87) (290) 7,/7
BOOM RETRACT SWITCH REAR P14-10 (1)
(287) ENABLE (291) (280) (15)
(286) IDLE/HI-SPEED
P15 FRAME TILT LEFT P15-1 PLATFORM LEVEL
(289)
(287) BOOM
P15-2 /2:)8(/
FRAME TILT RIGHT UP/DOWN (288) EXTEND/RETRACT
(298) (298)
(292)
PLATFORM LEVEL UP P15-3 (1) (281)
(24) (299)
CHOKE/GLOW PLUG P15-4 PLATFORM SLIDE
OUT/IN
(293)
67$57',6$%/(
(289)
IDLE ENABLE P15-5 (294)
(299) PLATFORM ROTATE OUTRIGGER AUTO
PLATFORM LEVEL DOWN P15-6 CW/CCW (295) EXTEND/RETRACT (36)
PLATFORM ROTATE CW (297) (297) (284)
P15-7 (1) .(<21
HI-SPEED ENABLE (288) (296) (1*,1(
P15-8 67$576723 (285)
(1)
PLATFORM ROTATE CCW (296) (282)
P15-9 ('2:1 (15)
(100) (283)
TERMINAL BLOCK MODULE (TBM)
(6723
J2
(1) (1) $%5($.(5
B+
DIAGNOSTIC +2850(7(5
(0) (0) (00) 1
(405)
DISPLAY (00) 2
1 (16) %$6(3/$7)2502))
2
(515)
(405)
(15) 3
(117) (15) 4
3
(0) (415)
4

(15)
B-

PRELIMINARY “Titan Boom 40-S” Service and Parts Manual

Page 5-8
 SCHEMATIC -- Chassis Publication Art #: ART_3701
Titan Boom 40-S | Serial #12400001- UP Reference Art #: 22550

TO LOWER CONTROLBOX SCHEMATIC TO CONTROL CABLE SCHEMATIC

J1 J3
(515)
1
1 (414) (86)
2
2 (413) (415) 3
3 (412) CAN BUS HI 4
4 (82) CAN BUS LO 5
SHIELD 6
5 (83) (1)
PB#1-5 7
6 (152) PB# PB# GB# (1) 8
PB#1-4
1-5 1-6 1-12 (15)
7 (80) MAIN MANIFOLD GB#1-9 9
(82) (15)
8 (81) GB#2-9 GB#1-10 10
CRAB STEER (1)
(83) 11
9 (61) GB#2-6 (15)
4-WHEEL STEER AXLE 12
10 (60) (152) J5 (96)
GB#2-3 1 2 3 4 5 6 7 8 10 11 12
HARNESS 13
OSCILLATE AXLE (97)
11 (29) (80) 14
GB#3-3 (58)(59)
(38) FRAME LEVEL LEFT
12 (81)
GB#3-5
13 (39) FRAME LEVEL RIGHT
(61)
GB#2-5
14 (96) STABILIZER LEFT RET J4
(60) 1 2 3 4 5 6 9 11 12
15 (63) GB#2-4 ENGINE (Kubota V2403MT)
STABILIZER LEFT EXT
(29) (120) (124) (125) (225) (21)
16 (107) GB#3-8 (16)
BRAKE (110) (111) (19)
(38)
17 (108) GB#3-6
L/S DUMP HI FLOW R2 R1
18 (62) (39) R3 GLOW THROTTLE START
GB#2-1 (124) (125) (120)
L/S DUMP LO FLOW
19 (37) (63) 86 86 86
GB#2-8 30 30 30
(111) STABILIZER RIGHT RET

6
5
3
4
2
20 (107)
GB#3-4
21 (110) STEER RIGHT
(108) 85 87 85 87 85 87
GB#3-7
22 (213) STEER LEFT
(62)
23 (333) GB#2-7
STABILIZER RIGHT EXT

GROUND 6

GROUND
(213)

12V INPUT
12V INPUT 1
24 (334) GB#3-9
HI SPEED

CAN BUS HI
CAN BUS HI
CAN BUS HI 2
CAN BUS HI 4

CAN BUS LO
CAN BUS LO
CAN BUS LO 3
CAN BUS LO 5
(333) GLOW PLUGS HIGH
25 (79) GB#3-11 FUEL SOLENOID
PROPORTIONAL CAN TILT 2 MODULE CAN TILT 4 MODULE SPEED
28 (97) (334) HOLD PULL
GB#3-10 FRONT AXLE REAR AXLE (19)
EXT/RET PROPORTIONAL
29 (34) (34)
GB#2-10
(225) BOOM RETRACT
30 (33)
STARTER
GB#3-1
31 (33) BOOM EXTEND
(204) OUT
GB#2-11 LEFT STABILIZER RIGHT STABILIZER ALTERNATOR
32 (84) BOOM LIFT PRESSURE SENSOR 1 1 PRESSURE SENSOR B+ ST
(205)
(16) GB#2-12 (16)
33 BOOM DOWN E B-
3 3
34 (124) (1) (15) (15) (1) (110)

35 (120) REV
2 2 30A
(GB#X-X) = (PB#X-X) = (58) (59) OIL
36 (204) GROUND AND POSITIVE BUSS PRESSURE

“Titan Boom 40-S” Service and Parts Manual

(OUTPUT .5 TO FWD
GROUND BUSS POSITIVE BUSS MODULES ARE LOCATED 4.5 VOLTS) (111)
37 (205) (21) DRIVE PUMP
38 (19) CONNECTIONS CONNECTIONS BEHIND LOWER CONTROL BOX
39 (125)
40 (73) ¼” push
MAIN BATTERY conn. GENERATOR OPTION
43 (86) DISCONNECT insulated
REAR SWITCH (225)
44 (21) 86
SENSORS 30
45 (43) REAR OF BOOM
(58) J6 J7 BOOM EXTEND
46 1 1 1 BOOM ANGLE
PB#1-2 PROXIMITY SWITCH 85 87
47 (42) 2 2 (43) 2
GB#1-8 TRANSDUCER (BOTTOM OF BOOM) A/C
48 (70) 3 3 3 EZ FIT 1 (BRN) GENERATOR
4 4 12V BATTERY 12V
49 (59)
GROUND
5 5 (85) (BLK) EMERGENCY MAIN
(85) BOOM ANGLE 50A
50 6 6 1 BATTERY BATTERY
TRANSDUCER (BLU)
51 (87) 2 AC EXC
EZ FIT 2 BOOM RETRACT EMERGENCY CHARGE
52 (1) 3 POWER UNIT
(CE ONLY) PROXIMITY SWITCH ISOLATOR
53 (1) RELAY
PB#1-1 (BRN)
(515) 1 B+ B- 85
55 PRESSURE 30
(42) 2 TRANSDUCER
56 (415) (87)
87 PB#1-7 GB#1-4
3 (CE ONLY) (BLU) (BLK)
57 GB#1-2 1 2 1 2 FLASHING BEACON
86
GB#2-2 (70)
58 (TRANSDUCER VOLTAGE GB#3-12
.5 TO 4.5 VOLTS OUTPUT) (84) (79)
59 GB#3-2
GB#1-5 GB#1-7 LOW FUEL SWITCH
(73)
60 (15)
GB#1-3
J2
1 (00) +251

(00) (37)
2
3 (15) GB#1-1
4 (15) $/$50
Figure 5-7: Electric Schematic, Chassis
ELECTRICAL SCHEMATICS -

PRELIMINARY
Page 5-9
 SCHEMATIC -- Control Cable Publication Art #: ART_3702
Titan Boom 40-S | Serial #12400001- UP Reference Art #: 22553
TO CHASSIS SECTION SCHEMATIC

Page 5-10
TO UPPER CONTROL BOX SCHEMATIC
J3 J8
(415) 1 J9

PRELIMINARY
1 (BRN) (BRN) J10
(85) 2 (85) 1 (415) (415)
2 EXT. SWITCH SIGNAL (BLU) (BLU) (BRN) C
(515) 3 3 (515) (515)
3 (ORG) (ORG) (ORG) F
4 4 (414)
4 CAN HI (BLK) CAN HI (BLK) CAN HI (BLK) M
5 5 (412)
5 CAN GND (BARE) CAN GND (BARE) CAN GND (BARE) P
6 6 (413)
6 CAN LO (RED) CAN LO (RED) CAN LO (RED) N
7 7 (1) (1)
7 TBM+ UPPER SUPPLY (YEL) (YEL) (YEL) B
8 8 (1) (1)
8 TBM+ UPPER SUPPLY (ORG/BLK) (ORG/BLK) (ORG/BLK) G
9 9 (15) (15)
9 TBM- UPPER SUPPLY (RED/BLK) (RED/BLK) (RED/BLK) D
10 10 (15) (15)
10 TBM- UPPER SUPPLY (YEL/BLK) (YEL/BLK) (YEL/BLK) E
(1) 11 (1) 16 (1) (1)
11 TBM+ to VCCM (BRN/BLK) TBM+ to VCCM (P11-1) (BLK/BLU) S
(15) 12 (15) 17 (1) (1)
12 TBM- to VCCM (BLK/RED) TBM- to VCCM (P11-2) (RED/BLU) A
(95) 13 (95) 18 (15) (15)
13 P4-4 PLAT. UP VALVE (ORG/BLU) P4-4 (YEL/RED) U
(96) 14 (96) 19 (15) (15)
14 P4-5 PLAT. DOWN VALVE (ORG/RED) P4-5 (BRN/RED) T
24 PIN DEUTSCH 21 (15) (15)
24 PIN DEUTSCH (YEL/BLU) R
24 PIN DEUTSCH (54)
(96)
H
4 (88)
(95)
L

CAN LO (RED)
CAN GND (BARE)
CAN HI (BLK)
(BLK/BLU)

3 (53)

(YEL/BLU)

(RED/BLU)
(15)
J
AUXILERIARY 2 TBM- (BRN/RED) (52)
MANIFOLD (15)
K
1 TBM- (YEL/RED)
(54) (88) (53) (52)
PLATFORM LEVEL
DOWN J12 (85) (1) (15) (1) (1) (15)
(96) (15) 4 PIN DEUTSCH
1 2 3 4 4 PIN
PLATFORM LEVEL 12 PIN 1 2 3 4 5 6 7 8 9 10 11 12 J13 DEUTSCH
DEUTSCH
UP J11
(95) (15) BOOM EXTEND
PROXIMITY SWITCH
PLATFORM
ROTATE CCW (SIDE OF TIP BOOM) EXTENSION 11'
(92) (130) (BRN) A
PLATFORM
ROTATE CW B (54) (88) (53) (52)
(93) (131)
(BLK) C
PLATFORM SLIDE (BLU) 1 2 3 4 4 PIN
REVERSE J14
(91) (129) DEUTSCH
PLATFORM SLIDE
FORWARD
(90) (128)

“Titan Boom 40-S” Service and Parts Manual

LEVEL
PROPORTIONAL VALVE CURRENT
(94) (132)
CONTROL MODULE (VCCM) DELPHI
CONNECTOR
(94) VP1 P11 (1) A B C D E F
1 B+ 1
(132) LEVEL (15)
2 PROPORTIONAL B- 2
(90) VP3
1 P12
(128) PLATFORM SLIDE (414)
2 FORWARD CAN HI 1
(91) VP4 (413)
1 CAN LO 2
(129) PLATFORM SLIDE
2 (412)
REVERSE SHIELD 3
(92) VP5
1 P13
2
4
3
5

(130) PLATFORM (414)

2 ROTATE CCW CAN HI 1
(93) (413)
ROTATION SENSOR
1 VP6 CAN LO 2 (INSIDE PLATFORM
GROUND 6

GROUND 6

PLATFORM
12V INPUT 1
12V INPUT 1

(131) (412)
2 CAN TILT ROTATOR)
CAN BUS HI 4
CAN BUS HI 2
CAN BUS HI
CAN BUS HI

ROTATE CW SHIELD 3 CAN TILT

CAN BUS LO 5
CAN BUS LO 3
CAN BUS LO
CAN BUS LO

MODULE 1 MODULE 3
ELECTRICAL SCHEMATICS -
Figure 5-8: Electric Schematic, Control Cable
 TITAN BOOM 40-S ELECTRICAL SCHEMATIC PAGE 4 (UPPER CONTROL BOX) 22552 REV-0
OVERLOAD
GP440 (OPTION)
(74) UPPER
MICROPROCESSOR ALARM CONTROL BOX
(453)
A LOW FUEL CONNECTOR
(15)
(74) B (427)
P4 RED LAMP-OVERLOAD INDICATOR P4-1 (417)
C J9
TILT (1) A
(74) (1)
B
OUTRIGGER
(427) LED (515)
P5 YELLOW LAMP-LOW FUEL INDICATOR P5-1 C
(417) (56) (15)
ALARM TILT/OVERLOAD P5-2 (15)
D
(1)
12 V SUPPLY P5-3 (15)
(74) E
RED LAMP-TILT INDICATOR P5-4 (415)
(56) F
GREEN LAMP- STABILIZER DOWN P5-5
(15) (1)
GROUND SUPPLY P5-7 G
(453) (54)
STABILIZER LITE ALARM P5-8 H
(52)
J
(53)
J15 HALL EFFECT
ENABLE
K
(88) L
(402) (BLUE)
P6 BOOM SIGNAL P6-1
(403) (GREY) 3 4
M
TELE SIGNAL P6-2
(276) (BLACK)
BOOM/TELESCOPE ENABLE P6-3 N
(50) (ORANGE)
BOOM HALL EFFECT SUPPLY P6-4 P
(277) (RED)
BOOM TELESCOPE ENABLE SUPPLY P6-5 (15)
(51) (GREEN) HALL EFFECT R
BOOM HALL EFFECT GROUND P6-6 BOOM PROPORTIONAL
(1)
S
CONTROL HANDLE
(15)
T
J16 HALL EFFECT ENABLE (15)
U
(398) (BLUE)
P7 PLAT SLIDE FWD/REV SIGNAL P7-1
(399) (GREY) TO CONTROL
PLAT ROT CW/CCW SIGNAL P7-2 3 4 CABLE
(SEE PAGE 3)
(278) (BLACK)
PLATFORM SLIDE/ROTATE ENABLE P7-3
(50) (ORANGE)
PLATFORM HALL EFFECT SUPPLY P7-4
(279) (RED)
PLATFORM SLIDE/ROTATE ENABLE SUPPLY P7-5
(51) (GREEN) HALL EFFECT
PLATFORM HALL EFFECT GROUND P7-6
PLATFORM PROPORTIONAL
CONTROL HANDLE

(52)
P8 ROTATION SENSOR INPUT A P8-1
(53)
ROTATION SENSOR INPUT B P8-2
(54)
ROTATION SENSOR SUPPLY P8-4
(88)
ROTATION SENSOR GROUND P8-6

(392) (GREY)
P10 FWD & REV SIGNAL P10-1 P1-3 P1-6
(50) (RED) STEER
DRIVE HALL EFFECT SUPPLY P10-4 ENABLE
(51) (BLACK)
DRIVE HALL EFFECT GROUND P10-6 P1-4&12
3

(8) (GREY)
BUS
STEER LEFT P10-7 P1-5
CONNECTION
(7) (GREY) (POSITIVE)
STEER RIGHT P10-8 P2-1&3 P2-2&4

(3) (GREY)
DRIVE ENABLE SWITCH P10-11 (1)
(30) (RED)
P2-5&8 HALL EFFECT 1
STEER/DRIVE ENABLE SUPPLY P10-12 (1)
DRIVE PROPORTIONAL 2
CONTROL HANDLE (1)
3
(1)
11
(388) (1)
P14 CRAB STEER MODE P14-1 10
(387) (1)
4-WHL STEER MODE P14-2 12
(385)
LEFT FRAME LEVEL P14-3
(386)
RIGHT FRAME LEVEL P14-4 BUS
(383) CONNECTION
O/R AUTO EXTEND P14-9 (NEGATIVE)
(384)
O/R AUTO RETRACT P14-10 (15)
MANUAL PLATFORM LEVEL UP P14-11 (394) 1
(395) (15)
MANUAL PLATFORM LEVEL DOWN P14-12 AUXILIARY CHOKE/GLOW
2
(242) POWER (15)
AUXILLIARY POWER SIGNAL P14-13 PLUG
3
(71) (24)
GENERATOR SIGNAL P14-14 1 2 2 1
(15)
4
(15)
GENERATOR PLATFORM 5
LEVEL UP/DOWN (15)
(71) 3 2
(395) 6
3 (15)
P15 START P15-1
(450)
FRAME TILT
2 (394) 7
(419) 1 (15)
BOOM ENABLE P15-3 (386)
RIGHT/LEFT
1
8
(24)
CHOKE/GLOW PLUG P15-4 (385)
2 OUTRIGGER AUTO
EXTEND/RETRACT
(420) 3

HI-SPEED P15-5 (384)

(73) 3
HORN P15-8 BOOM 2 (383)
ENABLE 1

ENGINE
(419) 3 4 START/STOP

(450)
P12 CAN BUS HI P12-1 1 2 3
HI SPEED
CAN BUS LO P12-2 1
4 5 6 (515)

(420) 3
2

EMERGENCY
HORN STOP

(73) (415)
3 4
1 2
STEER MODE
2WHL/4WHL/CRAB
(387)
1
(1)
(388) 3
2
 ELECTRICAL SCHEMATICS -
Figure 5-10: Sensor Locations

ROTATION SENSOR
PLATFORM ANGLE
UNDER FLOOR PLATE

CAN TILT #151 & #153

PLATFORM LEVEL

PROXIMITY SENSOR
BOOM EXTENSION 2

PROXIMITY SENSOR
BOOM EXTENSION 1
PRESSURE TRANSDUCER
LIFT CYLINDER PRESSURE

CAN TILT
REAR AXLE ANGLE

2X EZ-FIT
BOOM ANGLE
TRANSDUCER
CAN-TILT
PROXIMITY SENSOR FRONT AXLE ANGLE
BOOM RETRACT
2X PRESSURE TRANSDUCER
STABILIZER PRESSURE

ART_3705

PRELIMINARY “Titan Boom 40-S” Service and Parts Manual

Page 5-12
EZcal MESSAGES
”Help Messages” will appear on the EZcal scan tool as a means of explaining
non-operating function/s that are accompanied by flash codes. It can also be
used for verifying system operation. On Titan models, the EZcal is conveniently
located inside the lower control box. Refer to the EZcal Instruction page for
additional help with EZcal operation.
To access messages, power the system up, (it is not necessary to have the
engine running) the EZcal display will illuminate and read “HELP – PRESS
ENTER”. Press ENTER to view current error message. Press ENTER a second
time then use right and left arrow buttons to access up 30 logged messages from
the memory. Many messages simply detail operations being performed by the
GP400; other messages detail occurrences that also take place during operation
either normal or may be symptomatic of a malfunction.

OPERATIONAL MESSAGES
The following messages appear as result of normal operation and usually do not
represent a problem.

EVERYTHING OK________________________________ Flash Code: None

• All circuits performing properly, no current operation performed.
GROUND MODE ACTIVE__________________________ Flash Code: None
• Base/Platform selector switch set to base control station.
STARTUP_______________________________________ Flash Code: None
• GP400 performing start up procedure, normally a short sequence.
MOVING FRAME_________________________________ Flash Code: None
• Chassis level in progress
MOVING PLATFORM_____________________________ Flash Code: None
• Platform level in progress
TELESCOPING__________________________________ Flash Code: None
• Boom extend/retract (telescope) in progress
LIFTING________________________________________ Flash Code: None
• Boom lift up in progress
LOWERING_____________________________________ Flash Code: None
• Boom Lower down in progress
DRIVING_______________________________________ Flash Code: None
• Drive forward or reverse in progress
VEHICLE TILTED________________________________ Flash Code: None
• Chassis is tilted beyond pre-set maximum. Use auto-level feature to
level chassis or re-position the machine.
CAN BUS RELATED MESSAGES
CAN bus communication system is the network by which the control modules
and Cantilt modules communicate with the GP400.

NO DATA FROM CAN TILT #1______________________ Flash Code: None

• CAN Tilt module mounted to front of main boom (located behind
panel, Left Module) has malfunctioned or wiring is damaged.
NO DATA FROM CAN TILT #2_______________________ Flash Code: None
• CAN Tilt module mounted to Front axle has malfunctioned or wiring is
damaged.
NO DATA FROM CAN TILT #3_______________________ Flash Code: None
• CAN Tilt module mounted to front of main boom (located behind
panel, Right Module) has malfunctioned or wiring is damaged.
NO DATA FROM CAN TILT #4_______________________ Flash Code: None
• CAN Tilt module mounted to Rear axle has malfunctioned or wiring is
damaged.
FAULT: CAN BUS!___________________________________ Flash Code: 6/6
The CAN bus cable may be damaged or disconnected from one or
more of the modules. All modules must be connected to the CAN bus
for machine operation.

CALIBRATION RELATED MESSAGES

The following messages appear when the GP400 microprocessor has not been
calibrated or was improperly calibrated.

FACTORY OVERRIDE_________________________________ FAST FLASH

• GP400 is shipped in this condition to allow temporary operation of the
machine without interruption from the safety system so that
calibration procedures can be performed. The GP400 must be
prepared for the machine to which it will be installed, including
calibration and Customer/model selection. See “GP400 Setup” for
instructions. Once Calibrated, Factory Override is gone forever.
• WARNING: All safety settings are inactive when the GP400 is
in Factory Override, never operate machine in Factory Override
except to calibrate the GP400.
NOT CALIBRATED__________________________________ Flash Code: 1/1
• The GP 400 microprocessor has not been calibrated. Operation will
be restricted until calibration is completed. Refer to “Set up
procedures” in this section for calibration information and
instructions.
HEIGHT NOT CALIBRATED___________________________ Flash Code: 1/1
• The Height portion of the calibration has not been completed.
Operation will be restricted until calibration is completed. Refer to
“Set up procedures” in this section for calibration information and
instructions.
FUNCTIONS LOCKED - NOT CALIBRATED______________ Flash Code: 1/1
• The GP 400 microprocessor has not been calibrated. Operation will
be restricted until calibration is completed. Refer to “Set up
procedures” in this section for calibration instructions.
FAULT: CUSTOMER_________________________________ Flash Code: 1/1
• Customer vs. Model settings not correct. Using the EZcal, go to
SETUPS/CHANGE DEFAULTS/CUSTOMER to correct. Changing
customer or model will require access level 1 code. NOTE: all
adjustments and settings return to default value when Customer or
Model is changed, ensure proper settings and adjustments after
changing Customer or Model.

INTERLOCK MESSAGES
The following messages appear as result of perceived improper operation,
machine positioning, or other incorrect operation. Interlock messages may be the
result of a part failure if the part in question provides incorrect information to the
GP400.

FUNCTIONS LOCKED – LIMIT REACHED________________ Flash Code: 2/2

• Rotating platform not centered; Certain operations require centered
platform
• Rotating platform at extreme CW or CCW; no further rotation
possible in that direction
FUNCTIONS LOCKED – TEST MODE SELECTED_________ Flash Code: 2/2
• Calibration in progress or internal test mode active. Cycle EMS to
clear.
FUNCTIONS LOCKED – OUTRIGGERS__________________ Flash Code: 2/2
• Stabilizers must be set before operation is allowed.
FUNCTIONS LOCKED – OVERLOADED_________________ Flash Code: 2/2
• Platform overloaded – reduce weight in platform until alarms stop
(CE option only)
FUNCTIONS LOCKED – UNDERLOADED________________ Flash Code: 2/2
• Overload system detects less then normal lift cylinder pressure.
Platform resting atop a fixed object, possible pressure switch failure
or not calibrated correctly.
FUNCTIONS LOCKED – TILTED________________________ Flash Code: 2/2
• Platform sensors indicate platform out of level; level platform or
chassis until alarm stops or re-position machine
FUNCTIONS LOCKED – AUTO PLATFORM LEVEL________ Flash Code: 2/2
• Auto Platform Level operation running, wait until completed to
operate other functions.
FUNCTIONS LOCKED – TOO HIGH_____________________ Flash Code: 2/2
• Elevation sensor indicating elevation beyond 98%. Height Calibration
performed incorrectly; Angle Transducer loose or remounted
incorrectly or extend proximity switch/s failure. Use EZcal in
conjunction with EZcal Flow Charts to identify GP400 or GP440 for
sensor’s inputs to check sensor readings.
FUNCTIONS LOCKED – EXTERNAL SHUTDOWN________ Flash Code: 2/2
• Boom not retracted or axle/s off level. Boom must be retracted to
allow frame level, drive or outrigger operation. Axles must be
centered before drive is allowed when the platform is elevated. Also,
drive will be interrupted if Stabilizer pressure sensor output is below
0.2 volts (possible sensor failure or sensor wiring issue).
CHECK DRIVE/STEER SWITCHES_____________________ Flash Code: 2/2
• Drive joystick output without enable or during power up. Check drive
joystick analog output and steer switch digital output using the EZcal.
CHECK LIFT SWITCHES_____________________________ Flash Code: 2/2
• Lift joystick or toggle switch movement without enable or during
power up. Check joystick analog output using the EZcal.
CHECK PLATFORM SWITCHES_______________________ Flash Code 2/2
• Platform Rotate/slide joystick or toggle switch movement without
enable or during power up. Check joystick analog output and switch
digital outputs using the EZcal.
CHECK TELE SWITCHES_____________________________ Flash Code 2/2
• Telescope joystick or toggle switch movement without
enable or during power up. Check joystick analog output and switch
digital output using the EZcal.
RELEASE ENABLE SWITCH__________________________ Flash Code 2/2
• One or more enable switches activated for extended period of time
without corresponding function or during start up. Check enable
switches digital outputs using the EZcal.

OTHER MESSAGES
The following messages are the result of various possible failures or occurrences
which may result in machine interruption.
FUNCTIONS LOCKED – NO VALVE SUPPLY!____________ Flash Code 2/3
• GP400 detects no power on P7-1 of the GP400. Check wiring to plug
connection; possible GP400 internal failure.
FAULT: ENERGISED VALVE_________________________ Flash Code: 3/2
• Power on valve output wire at GP400 plugs P4, P5 or P6. Unplug
these connectors and cycle e-stop switch to clear code. Plug in one-
at-a-time until code reappears then isolate the circuit (with voltage)
within that plug. If code does not clear, possible GP400 failure. EZcal
not useful for this procedure.
FAULT: VALVE FEEDBACK HIGH!_____________________ Flash Code: 3/2
• On start-up GP400 p-5 pin voltage incorrect, check P5-X wiring for
voltage feed back. Possible GP400 internal fault
FAULT: BAD INTERNAL SAFETY SWITCH!_____________ Flash Code: 3/4
• At startup, internal feedback of output incorrect, possibly failed output
driver; check wiring to P6-12/13/14/15; possible GP400 internal
failure
FAULT: LOW OIL PRESSURE!________________________ Flash Code: 4/1
• Oil pressure switch opened during operation or time out. Check oil
pressure, pressure switch, wiring. Message will appear if engine
stops running for reasons other then normal shut down.
FAULT: BAD INTERNAL SLAVE!______________________ Flash Code: 4/2
• Malfunction within the GP400 possibly caused by a short circuit in the
wiring or high voltage surge. replace GP400
FAULT: BAD INTERNAL 5 VOLTS!_____________________ Flash Code: 4/2
• 5 volt circuit that provides voltage to sensors had failed. Possible
short in the wiring or high voltage surge on supply.
FAULT: BATTERY VOLTAGE TOO LOW!_______________ Flash Code: 4/4
• Charge battery and battery connections, check charging system and
voltage source connections.
FAULT: BATTERY VOLTAGE TOO HIGH!_______________ Flash Code: 4/4
• GP400 input voltage should be 12 volts. Check battery and battery
connections, alternator output.
FAULT: CHECK HEIGHT 2 SENSOR!____________________ Flash Code 6/1
• Height 2 sensor output over 4.5 volts or under .5 volts. Check height
2 sensor output using the EZcal (height 2 sensor on CE option only).
Possible sensor failure or wire connection failure.
FAULT: CHECK HEIGHT 1 SENSOR!____________________ Flash Code 6/1
• Height 1 sensor output over 4.5 volts or under .5 volts. Check height
1 sensor output using the EZcal. Possible sensor failure or wire
connection failure.
FAULT: CHECK HEIGHT SENSORS!____________________ Flash Code 6/1
• Voltage from Height sensors out of range, should be .5 volts to 4.5
volts
FAULT: CHECK PRESSURE SENSOR!___________________ Flash Code 6/2
• Voltage from Pressure sensor out of range, should be .5 to 4.5 volts
(CE only)
FAULT: CHECK ELEVATION SWITCH!___________________ Flash Code 6/3
• This message should not occur on Titan models; check for incorrect
GP 400 part.
FAULT: SOME BIG BAD PROBLEM!_____________________ Flash Code 9/9
• A failure happened that has no message associated with it. This
should never occur
 TITAN BOOM EZ-Cal Flow Chart
Adjustments & Setups EZ-CAL MENU Chart 1 of 2
SYMBOL KEY FUNCTIONS
ESC/ENTER BUTTONS
To move back and forth between
Menu and sub-menu
1 2 3 4 5
LEFT/RIGHT BUTTONS
Select menus and setting to be adjusted
HELP DIAGNOSTICS ACCESS LEVEL ADJUSTMENTS SETUPS
PRESS ENTER UP/DOWN BUTTONS
Adjust setting values

ENTER ENTER ENTER ENTER ENTER

5A 5B 5C 5D 5E
2A CHANGE TILT HEIGHT LOAD
INTERLOCKS
ACCESS LEVEL DEFAULTS SETUPS SETUPS SETUPS
SYSTEM
ERROR 2 FOR ENTER ENTER ENTER ENTER ENTER
CALIBRATIONS
MESSAGE 2B 5A-1 5B-1 5C-1 5D-1 5E-1
CUSTOMER CALIBRATE LEVEL ELEVATION @ CALIBRATE LOAD E TIME OUT
1= TITAN SEE INSTRUCTIONS 6% SEE INSTRUCTIONS 10.0 SEC
FUNCTIONS
ENTER ACCESS LEVEL
1 FOR 5A-2 5B-2 5C-2 5D-2 5E-2
2C ADJUSTMENTS MODEL TILT SHUTDOWN
CALIBRATE HEIGHT FAULTY LOAD STARTER DELAY
SEE INSTRUCTIONS -100% 10.0 SEC
1= TITAN 0= NEVER
DIGITALS 2= TITAN CSP
SEE 5B-3 5C-3 5D-3 5E-3
LOGGED CHART TILT CORRECTION DYNAMIC SCALE CE DRIVE
MESSAGES 2D #2 ELEVATED TILT 2= X- 95% YES
PRESS RT & LT SHUTDOWN
ARROWS TO VIEW
ANALOGS 1=LIFT & DRIVE 5C-4 5D-4 5E-4
MAX LIFT DELAY UP MULTITRIGGER
PREVIOUS 98% (MAX) 0.0 SEC YES
ERRORS & 2E
MESSAGES 5C-5 5D-5
OUTPUTS SLOW DOWN DELAY DOWN
8% 0.0 SEC
2F 5C-6
LOG
= DO NOT CHANGE MIN LIFT
3.0 SEC

4A 4B 4C 4D 4E 4F 4G 4H 4I 4J 4K
UPPER PLATFORM PLATFORM PLATFORM OUTRIGGERS FRAME AUTO
DRIVE LIFT TELESCOPE (Stabilizers) TILT AXLE
LEVEL ROTATE SLIDE LEVEL LEVEL
ENTER ENTER ENTER ENTER ENTER ENTER ENTER ENTER ENTER ENTER ENTER C
4A-1 4B-1 4C-1 4D-1 4E-1 4F-1 4G-1 4H-1 4I-1 4J-1 4K-1 O
FWD MIN UP MIN OUT MIN UP MIN LEFT MIN FWD MIN EXTEND MIN. LEVEL MIN TILT FILTER X TRIP MAX ABS
30 - 36% 28% 44% 8% 17% 18% 15% 55% 7° 3.0° 10.0° N
T
4A-2 4B-2 4C-2 4D-2 4E-2 4F-2 4G-2 4H-2 4I-2 4J-2 4K-2
UP MAX EXTEND MAX.
I
FWD MAX OUT MAX UP MAX LEFT MAX FWD MAX LEVEL LEFT MAX TILT MAX Y TRIP MAX DIFF.
55% 65% 70% 30% 35% 33% 60% 100% 4.2° 5.0° 3.0° N
4A-3 4B-3 4C-3 4D-3 4E-3 4F-3 4G-3 4H-3 4I-3 4J-3
U
REV MIN DOWN MIN IN MIN DOWN MIN RIGHT MIN REV MIN RETRACT MIN. LEVEL RIGHT MAX X TILT TARGET DELAY TRIP E
40% 100%
30 – 36% 30% 8% 17% 19% 35% 0.2° 2.0 SEC D
4A-4 4B-4 4C-4 4D-4 4E-4 4F-4 4G-4 4I-4 4J-4
REV MAX DOWN MAX IN MAX DOWN MAX RIGHT MAX REV MAX RETRACT MAX Y TILT TARGET DELAY CLEAR
55% 60% 65% 30% 35% 35% 60% 0.2° 0.5 SEC

4A-5 4B-5 4C-5 4D-5 4E-5 4G-5 4I-5

ACCEL ACCEL ACCEL ACCEL ACCEL ACCEL TILT SLACK
1.5 SEC 4.0 SEC 1.5 SEC 2.0 SEC 2.0 SEC 1.5 SEC 0.3°

4A-6 4B-6 4C-6 4D-6 4E-6 4G-6 4L 4M

DECEL DECEL DECEL DECEL DECEL DECEL
0.2 SEC OVERLOAD ALARMS
.7 .7 SEC 0.1% 0.7 SEC 0.2 SEC
ENTER ENTER
4A-7 4D-7 4G-7
DRIVE ELEVATED LIFT COMP 0 UP 4L-1 4M-1
PRESSURE HI
1.55 2.5 VOLTS TRIP @ MAKE SELECTION
FROM MENU
0%
ENTER
4D-8 4G-8
LIFT COMP 4L-2 4M-2
O DOWN PRESSURE LO
4A-8 1.3 VOLTS LAMP @ TILT
4A-7A 1.95 1: WHEN ELEV
STEER
0%
ENTER TO ADJ FWD MIN
30 – 36%
4D-9 4G-9
LIFT COMP H UP
4L-3
EXTEND DELAY
ENTER 1.20 ALARM @
0.5 SEC
4A-7B 0%
FWD MAX
4A-8A 4D-10
40% LIFT COMP H 4L-4
STEER MIN DOWN
@ HEIGHT
100% 4A-7C 1.60
0.0%
REV MIN
4A-8B 4D-11
30 – 36% 4L-5
H
STEER MAX SAFE DOWN
42%
100% 4A-7D 0%
REV MAX 4D-12
39% 4L-6
LIFT COMP 100 UP
1.10 DELAY TRIP
4A-7E 1.5 SEC
ACCEL
4D-13
2.0 SEC LIFT COMP 100 4L-7
DOWN
1.40 DELAY CLEAR
4A-7F 1.5 SEC
DECEL
4D-14
1.5 SEC 4L-8
LIFT COMP T
58 DELAY DYNAMIC
0.0 SEC

4D-15
DELAY XXX
-0.0 = DO NOT CHANGE
4 - ADJUSTMENTS TABLES EXPLANATION OF PERSONALITIES
Changing personalities is possible in Access Level 1 only. Personalities may be viewed in any access level
To reach ADJUSTMENTS menu for inspection and troubleshooting, press for ADJUSTMENTS - press
enter - press to scroll through the sub menus. Once the sub menu is found, for example "DRIVE",
press Enter again. Then press to scroll through the personalities and compare the settings with this
table. Only authorized personnel have access to, and may make changes to personalities
NOTE: ID numbers are provided as a means to match personalities between the EZ-cal Flow Chart and the
following information tables. They will not appear on the EZ-cal display.
OPERATION ID PERSONALITY Factory Setting Explanation
4A 4A1 Fwd Min 30 - 36% Slowest speed threshold
DRIVE 4A2 Fwd Max 50% Maximum speed setting
(platform Stowed) 4A3 Rev Min 30% Slowest speed possible
4A4 Rev Max 50% Maximum speed potential
4A5 Accel 30 sec. Ramp up time to maximum
4A6 Decel .2 sec. Ramp down to time stop
4A7 DRIVE ELEVATED Sub Menu Press ENTER to access elev. drive settings
4A7a Fwd Min 30 - 36% Slowest speed threshold
4A7b Fwd Max 40% DO NOT CHANGE
4A7c Rev Min 30 - 36% Slowest speed possible
4A7d Rev Max 40% DO NOT CHANGE
4A7e Accel 2.0 sec. Ramp up time to maximum
4A7f Decel 1.5 sec. Ramp down to time stop
4A8 STEER Sub Menu Press ENTER to access steer settings
4A8a Steer Min 100% Steering speed adjustment
4A8b Steer Max 100% Steering speed adjustment
4B 4B1 Up Min 28% Slowest speed threshold
UPPER LIFT 4B2 Up Max 65% DO NOT CHANGE
4B3 Down Min 30% Slowest speed threshold
4B4 Down Max 60% Maximum speed setting
4B5 Accel 4.0 sec. DO NOT CHANGE
4B6 Decel 0.7 sec. Ramp down time to stop
4C 4C1 Out Min 44% Slowest speed threshold
TELESCOPE 4C2 Out Max 70% Maximum speed setting
4C3 In Min 40% Slowest speed threshold
4C4 In Max 70% Maximum speed setting
4C5 Accel 1.5 sec. Ramp up time to maximum
4C6 Decel 0.7 sec. Ramp down time to stop
4D 4D1 Up Min 8% DO NOT CHANGE
PLATFORM LEVEL 4D2 Up Max 30% DO NOT CHANGE
4D3 Down Min 8% DO NOT CHANGE
4D4 Down Max 30% DO NOT CHANGE
4D5 Accel 2.0 sec. DO NOT CHANGE
4D6 Decel 0.1 sec. DO NOT CHANGE
4D7 Lift Comp 0 up 1.55 DO NOT CHANGE
4D8 Lift Comp 0 Down 1.95 DO NOT CHANGE
4D9 Lift Comp H Up 1.2 DO NOT CHANGE
4D10 Lift Comp H Down 1 DO NOT CHANGE
4D11 H 42% DO NOT CHANGE
4D12 Lift Comp 100 Up 1% DO NOT CHANGE
4D13 Lift Comp 100 Down 1% DO NOT CHANGE
4D14 Lift Comp T 58% DO NOT CHANGE
4D15 Delay XXX 0 DO NOT CHANGE
4E 4E1 Left Min 17 Slowest speed threshold
PLATFORM ROTATE 4E2 Left Max 35 Maximum speed setting
4E3 Right Min 17 Slowest speed threshold
4E4 Right Max 35 Maximum speed setting
4E5 Accel 2.0 sec. Ramp up time to maximum
4E6 Decel 0.7 sec. Ramp down time to stop
 OPERATION ID PERSONALITY FACTORY SETTING Explanation
4F 4F1 Fwd Min 18% Slowest speed threshold
PLATFORM SLIDE 4F2 Fwd Max 33% Maximum speed setting
4F3 Rev Min 19% Slowest speed threshold
4F4 Rev Max 35% Maximum speed setting
4G 4G1 Extend Min 35% DO NOT CHANGE
OUTRIGGERS 4G2 Extend Max 60% DO NOT CHANGE
(STABILIZERS) 4G3 Retract Min 35% DO NOT CHANGE
4G4 Retract Max 60% DO NOT CHANGE
4G5 Accel 2% DO NOT CHANGE
4G6 Decel 20% DO NOT CHANGE
4G7 Pressure Hi 2.5 volts DO NOT CHANGE
4G8 Pressure lo 1.3 Volts DO NOT CHANGE
4G9 Extend Delay 0.5 sec DO NOT CHANGE
4H 4H1 Level Min 55% Slowest speed threshold
FRAME LEVEL 4H2 Level Left Max 100% Maximum speed setting
4H3 Level Right Max 100% Maximum speed setting
4I 4I1 Tilt Filter 3 deg DO NOT CHANGE
AUTO-LEVEL 4I2 Tilt Max 5 deg DO NOT CHANGE
4I3 X Tilt Target .2 deg DO NOT CHANGE
4I4 Y Tilt Target .2 deg DO NOT CHANGE
4I5 Tilt Slack .3 deg DO NOT CHANGE
4J 4J1 X Trip 3.0 deg DO NOT CHANGE
TILT 4J2 Y Trip 5.0 deg DO NOT CHANGE
4J3 Delay Trip 2.0 sec. DO NOT CHANGE
4J4 Delay Clear 0.5 sec Time before clear out-of-level shutdown
4K 4K1 MAX ABS 10.0 deg DO NOT CHANGE
AXLE 4K2 Max Differential 3.0 deg DO NOT CHANGE
4L 4L1 Trip @ 0% ansi/ 110%CE DO NOT CHANGE
OVERLOAD 4L2 Lamp @ 0% ansi/ 110%CE DO NOT CHANGE
ANSI/ CE option 4L3 Alarm@ 0% ansi/ 110%CE DO NOT CHANGE
4L4 @ Height 0% ansi/ 8% CE DO NOT CHANGE
4L5 Safe Down 0% ansi/ 12% CE DO NOT CHANGE
4L6 Delay Trip 1.5 sec DO NOT CHANGE
4L7 Delay Clear 1.5 sec. DO NOT CHANGE
4L8 Delay Dynamic 0.0 sec. DO NOT CHANGE
4M 4M1 Motion Variable Select alarm setting to indiv. reqirement
ALARMS 4M2 Tilt Alarm 1: When Elevated selects when tilt alarm sounds
 TITAN BOOM EZ-Cal Flow Chart
DIAGNOSTIC EZ-CAL MENU Chart 2 of 2
SYMBOL KEY FUNCTIONS

2 ESC/ENTER BUTTONS
To move back and forth between
Use in conjunction with Menu and sub-menu
Diagnostic tables for DIAGNOSTICS
LEFT/RIGHT BUTTONS
Thorough explanation Select menus and setting to be adjusted

Of readout and values UP/DOWN BUTTONS

ENTER Adjust setting values

2A 2B 2C 2D 2E 2F

SYSTEM FUNCTIONS DIGITALS ANALOGS OUTPUTS LOG

ENTER ENTER ENTER ENTER ENTER ENTER

2A-1 2B-1 2C-1 2D-1 2F-1

2A-4A
DRIVE ENABLE DRIVE GP400 DIGITALS GP400 ANALOGS CALDATE
PLATFORM ACTUAL Lower control box Lower control box DATE OF
NO ACTUAL IN INPUTS INPUTS CALIBRATION
DEGREES LEVEL
2A-2 2B-2 ENTER ENTER 2F-2
2A-4B
BOOM ENABLE STEER P7-1 POWER INPUT P8-2 BOOM ANGLE TRNSDCR SOFTWARE
GP400 ACTUAL SOFT WARE
NO ACTUAL IN
P7-2 KEY SWITCH BASE SELECTED P8-3 STBLZER AUTO EXT SW VERSION NUMBER
DEGREES LEVEL P7-3 BOOM UP P8-4 STBLZER AUTO RET SW 2E-1
2A-3 2B-3 2F-3
P7-4 KEY SWITCH PLATFORM SEL P8-5 LT STBLZER PRESS SW GP400 OUTPUTS
B+ SUPPLY 2A-4C UL(upper lift) Lower control box MAX BATTERY
ACTUAL INPUT ACTUAL P7-5 BOOM EXT PROX SWITCH UPPER P8-7 LOW FUEL LEVEL SW OUTPUTS HIGHEST BATT
VOLTAGE
CAN TILT 151
P7-6 ENGINE START P8-8 RT STBLZER PRESS SW VOLTAGE
ACTUAL IN ENTER
2A-4 DEGREES LEVEL 2B-4 P7-7 ENGINE STOP P8-9 VALVE CURRENT MEAS
TILT PLTud P7-9 EMERGENCY BATTERY POWER P4-2 CRAB STEER VALVE
STATE OF LEVEL
2A-4D (Platform up/down) P7-10 BOOM DOWN P4-3 4-WHEEL STEER VALVE
IN DEGREES CAN TILT 152 ACTUAL
ACTUAL IN
P7-11 BOOM EXTEND 2D-2 P4-4 PLATFORM UP VALVE
ENTER
DEGREES LEVEL 2B-5 P7-12 BOOM RETRACT P4-5
GP440 PLATFORM DOWN VALVE
2A-5 PLTlr P7-13 ENG OIL PRESS SWITCH Upper control box P4-6 AXLE LOCK VALVES
2A-4E (Platform L/R) analog inputs
AXLE ACTUAL P14-1 PLATFORM SLIDE OUT P4-7 FRAME LEVEL LEFT VALVE
AXLE LEVEL
CAN TILT 153
ACTUAL IN
P14-2 PLATFORM SLIDE IN ENTER
P4-8 FRAME LEVEL RIGHT VALVE
INFORMATION 2B-6
DEGREES LEVEL P14-3 BOOM EXT PROX SWITCH LOWER P4-9 STABILIZER LEFT UP VALVE
ENTER PLTfr P6-1 BOOM UP/DWN JSTK
(paltform F/R) P14-4 BOOM RET PROX SWITCH REAR P4-10 STABILIZER LEFT DOWN VALVE
2A-6 2A-4F ACTUAL
P6-2 TELE IN/OUT JSTK
P15-1 FRAME TILT LEFT P4-13 BRAKE DUMP VALVE
CAN TILT 154 P6-3 BOOM/TELE ENABLE
TILTED ACTUAL IN 2B-7 P15-2 FRAME TILT RIGHT P4-14 DUMP VALVE (NOT PLATFORM)
P7-1 PLAT SLIDE IN/OUT JSTK
YES or NO DEGREES LEVEL P15-3 PLATFORM LEVEL UP
TELE P7-2 PLAT ROTATE JSTK P4-15 DUMP VALVE PLATFORM
ACTUAL P15-4 CHOKE OR GLOW PLUG P5-1
2A-7 P7-3 PLAT SLIDE/ROT ENABLE STABILIZER RIGHT UP VALVE
P15-5 IDLE ENABLE P5-2 STEER RIGHT VALVE
P8-1 ROTATE SENSOR SIG A
HEIGHT 2B-8 P15-6 PLATFORM LEVEL DOWN
ACTUAL IN % P8-2 ROTATE SENSOR SIG B P5-3 STEER LEFT VALVE
2A-5A FRAME P15-7 PLATFORM ROTATE CW P5-4 STABLZER RIGHT DOWN VALVE
ACTUAL P10-1 DRIVE FWD/REV JSTK
ENTER ANGLES P15-8 HIGH SPEED ENABLE P5-5 OVERLOAD LIGHT
ACTUAL IN DEG.
2A-8 P15-9 PLATFORM ROTATE CCW P5-6 ALARM
2B-9
LOAD NOTE: P5-7 DRIVE PUMP FWD VALVE
O/R (stablzrs)
ACTUAL IN % 2A-5B ON or OFF
2C-2 When viewing P5-8 DRIVE PUMP REV VALVE
AXLE GP440 Proportional P5-9 2-SPEED VALVE
LEVEL/ OFF LEVEL Upper control box
2A-9 ENTER
INPUTS
valve outputs: P5-10 LIFT PROPORTIONAL VALVE
P5-7 thu P5-11 P5-11 TELE PROPORTIONAL VALVE
OVERLOADED ENTER
YES or NO press ENTER P5-12 TILT LIGHT
2B-9a P10-7 STEER LEFT for actual %
P5-14 BATTERY ISOLATER RELAY
P10-8 STEER RIGHT
2A-10 O/R (stablzrs) P6-1 BOOM EXTEND VALVE
2A-7A O/R left P10-11 DRIVE ENABLE SWITCH
ELEVATED Direction and %
P14-1 CRAB STEER MODE P6-2 A/C GENERATOR (OPTIONAL)
HEIGHT 1
YES or NO P6-3 LOW FUEL LEVEL LIGHT
ACTUAL IN % 2B-9-b P14-2 4-WHEEL STEER MODE
P14-3 LEFT FRAME LEVEL P6-4 ENGINE STSRT INHIBET LIGHT
O/R (stablzers)
2A-11 2A-7B O/R right P14-4 RIGHT FRAME LEVEL P6-5 BOOM RETRACT VALVE
Direction and %
EXTENDED P14-9 STABILIZER AUTO EXTEND P6-6 EMERGENCY PUMP MOTOR
HEIGHT 2 (CE)
YES or NO 2B-9c
ACTUAL IN % P14-10 STABILIZER AUTO RETRACT P6-7 ALTERNATOR EXCITE
O/R (stablzrs) P14-11 MANUAL PLAT LEVEL UP P6-8 GAS/PROPANE
Tleft P14-12 MANUAL PLAT LEVEL DOWN
2A-12 2A-7C Time before stable P6-9 CHOKE/GLOW PLUG
RETRACTED P14-13 EMERG POWER SWITCH P6-10 START - ENGINE
HEIGHT no com
YES or NO
ACTUAL IN %
2B-9d P14-14 A/C GENERATOR SWITCH P6-11 BOOM UP VALVE
O/R (stablzrs) P15-1 ENGINE START
P6-12 BOOM DOWN VALVE
Tright P15-3 BOOM ENABLE
2A-13 2A-7D Time before stable P6-13 FUEL SOLENOID (DIESEL) IGN
P15-4 CHOKE OR GLOW PLUG
STABLE LIFT COMP
P6-14 THROTTLE
YES or NO
P15-5 DRIVE HIGH SPEED
NO USER INFO 2B-10 P15-8 HORN
P6-15 HORN
AUTO PLTud
2A-14 ACTUAL 2E-2
2A-7E
ENGINE RPM GP440 OUTPUTS
LIFT COMP T Upper control box
NOT USED 2B-11
NO USER INFO OUTPUTS
AUTO FRAME ENTER
ACTUAL
2A-7F
PLATFORM UD P5-1 LOW FUEL INDICATOR LAMP
NO USER VALUE
2B-12
INTERLOCK BOOM GP400 P5-2 TILT (OVERLOAD CE MODELS)
INFORMATION ALL CIRCUITS 12V P5-3 12 VOLT SUPPLY
2A-7G ONLY
P5-4 TILT INDICATOR LAMP
Fabandon
YES or NO P5-5 STABILIZER DOWN LAMP
P5-8 STABILIZER LOW PRESS ALARM
2 - DIAGNOSTICS TABLES EXPLANATION OF PERSONALITIES
The Diagnostic menu provides the ability to view and test individual circuits for irregularities. When diagnosing a failure
or testing functions during a PM, this menu provides a quick view at the inputs and outputs as registered by the GP400
control module and P440 Matrix module in real time. To use this table, reference the EZ-cal Flow Chart I.D number for
the personality in question then locate the I.D. number on this table to gain additional information about individual
personalities. To reach Diagnostics menu from HELP, press to DIAGNOSTICS - press Enter. Find the sub menu and
press ENTER. Press to scroll through the following test points. The ID number will not read out on EZ-cal, it is for
rreference only. Press ESC to go back one level, necessary to change selection
SELECTION ID # EZ-cal Readout Explanation
2A 2A1 Drive Enable Y or N Drive enable switch open or closed
SYSTEM 2A2 Boom Enable Y or N Boom enable switch open or closed
2A3 B+ Supply (actual) Supply voltage at GP200
2A4 Tilt (actual in degrees) Platform tilt angle as read by 4-way can tilt
Sub Menu 2A4a Platform (actual in degrees) Platform tilt angle as read by 4-way can tilt
Press ENTER 2A4b GP400 (actual in degrees) Chassis tilt angle as read by GP400
2A4c CAN TILT 151 Reading from Can Tilt in front of boom (Left)
2A4d CAN TILT 152 Reading from Can Tilt on Front axle
2A4e CAN TILT 153 Reading from Can Tilt in front of boom (Right)
2A4f CAN TILT 154 Reading from Can Tilt on Rear axle
2A5 AXLE Axle level information
Sub Menu 2A5A Angle - in degrees Axle angle compared to GP400 angle
Press ENTER 2A5b Axle level/off level State of axle angles
2A6 Tilted Y or N Tilted beyond trip angles
2A7 Height (actual in deg) As measured by rear angle transducer
Sub Menu 2A7a Height 1 As measured by rear angle transducer #1
Press ENTER 2A7b Height 2 (CE cert only) As measured by rear angle transducer #2
2A8 Load (actual in % State of load on platform (CE cert. only)
2A9 Overloaded Y or N Y when excessive weight in platform CE only
2A10 Elevated Y or N Y when elevated above elevation @ setting
2A11 Extended Y or N Y when extended beyond 8 feet (2.6m)
2A12 Retracted Y or N Y when boom fully retracted
2A13 Stable Y or N Y when Stabilizers down and set
2A14 Engine RPM NOT USED
2B 2B1 DRIVE Actual state, direction and %
FUNCTIONS 2B2 STEER Actual state, direction and %
2B3 UL (upper Lift) Actual state, direction and % main lift
2B4 PLT ud (platform level) Actual state, direction and %
2B5 PLT lr Actual state, direction and % platform rotate
2B6 PLT fr Actual state, direction and % platform slide
2B7 TELE Actual state, direction and % telescope
2B8 FRAME Actual state, direction and % frame level
2B9 O/R (Stabilizers) Actual state, direction and % stabilizers
Sub Menu 2B9a O/R O/R left Actual state, direction and % left stabilizer
Press ENTER 2B9b O/R O/R right Actual state, direction and % right stabilizer
2B9c O/R T left Time before stable
2B9d O/R T right Time before stabile
2B10 AUTO PLT ud NOT USED
2B11 AUTO FRAME Actual state, direction and % frame level when Auto-leveling
2B12 INTERLOCK Information on interlocks (shut downs)
2C 2C1 GP400 DIGITAL INPUTS Enter to view switch Inputs from lower controls
DIGITALS Individual input not displayed separately Display chang from OFF to On when operations are selected

2C2 GP440 DIGITAL INPUTS Enter to view switch Inputs from upper controls
Individual input not displayed separately Display chang from OFF to On when operations are selected
2D 2D1 GP400 ANALOG INPUTS Enter to view inputs from chassis sensors and switches
ANALOGS 2D1a P8-2 Boom Angle Transducer Actual position of boom elevation in %
Sub Menu 2D1b P8-3 Stabilizer Auto-Extend Switch Battery voltage when switch selected
Press ENTER 2D1c P8-4 Stabilizer Auto-Retract Switch Battery voltage when switch selected
2D1d P8-5 Left Stabilizer Down Press Sensor Actual pressure indicated between 1.5 and 4.5 volts
2D1e P8-7 Low Fuel Level Sensor On - off output from fuel tank sensor
2D1f P8-8 Right Stabilizer Down Press Sensor Actual pressure indicated between 1.5 and 4.5 volts
2D1g P8-9 Valve Current Measurement NOT USED
Sub Menu 2D2 GP440 ANALOG INPUTS Enter to view analog inputs from upper controls
Press ENTER 2D2a P6-1 Boom Up/Down variable input Actual position of Boom joystick between 1 and 5 volts
2D2b P6-2 Tele in/out variable input Actual position of Telescope joystick between 1 and 5 volts
2D2c P6-3 Boom/Tele enable input On - off output from Boom/Telescope joystick button
2D2d P7-1 Platform Slide in/out variable input Actual position of Plat Slide joystick between 1 and 5 volts
2D2e P7-2 Platform Rotate variable input Actual position of Rotate joystick between 1 and 5 volts
2D2f P7-3 Platform Slide/Rot enable input On - off output from Slide/Rotate joystick button
2D2g P8-1 Rotation Sensor A input States position of platform rotation in voltage ~2.5v = centered
2D2h P8-2 Rotation Sensor B Input States position of platform rotation in voltage ~2.5v = centered
2D2i P10-1 Drive fwd/Rev variable input Actual position of Drive joystick between 1 and 5 volts
2E 2E1 GP400 Outputs Enter to view outputs from Lower control module
OUTPUTS Individual input not displayed separately Display changes from OFF to On when power signal is sent

2E2 GP440 Outputs Enter to view outputs from Upper control module
Individual input not displayed separately Display changes from OFF to On when power signal is sent
2F 2F1 Cal Date Date entered after last calibration completed
LOG 2F2 Software Software revision number
2F3 Max Battery Maximum battery voltage recorded.