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Construction Overview

Pipeline & Gas Journal’s 2005


International Pipeline Construction Report
By Rita Tubb, Managing Editor
ipeline & Gas Journal’s 2005 International Pipeline Construction Survey
indicates 54,068 miles of oil and gas pipelines are under construction and
planned. Of these, 42,574 miles account for projects in the planned stage
and 11,494 miles represent pipelines under construction. This year’s figures
show a 6,310-mile increase over those reported a year ago when the international
sector accounted for 47,758 miles of new and planned projects.
While international pipeline activity has shown relatively slow growth over
2003-2005, proposed additions in 2006-2008 could result in a record number
of new pipeline miles. Much of the interest in completing languishing planned
projects will be rekindled by higher oil and gas prices, increased demand in
developing nations and the outlook for LNG’s role in the U.S., Europe and
other developing gas markets.
Supporting this is the recently released BP 2005 Statistical Review of
World Energy. The Review indicates much of the recent demand for oil
and gas was fueled by Asia, where Chinese consumption rose by 900,000
bpd, almost all of which was accounted for by imports.
On natural gas, the Review notes that international trade rose 9% in 2004.
Pipeline shipments rose by more than 10%. Russia accounted for the largest
increment, but growth was widely distributed across the world. Shipments of
LNG rose by 5.4% last year, slightly below 2003.
A strong energy consumption showing by not only China, but all developing Stolt Offshore’s LB220 is one of several pipelay vessels credited
nations, is reported in ExxonMobil’s 2004 Corporate Citizenship Report. As the with installing the 745-mile Langled pipeline.
data show, by 2030, energy demand will grow by 50%. Close to 80% of the energy
demand increase will occur in developing nations. Europe is also an emerging gas market. Indigenous supply cannot keep up with demand and future gas
supplies will be piped in from much greater distances.

P&GJ’s Construction Overview


Following is a discussion of some, but not Asia/Pacific Region miles account for actual construction.
all, of the major projects planned and under Again, a number of nations in this region One of the region’s significant projects is a
construction in the six basic nation groupings with fast-growing energy demands account for 588-mile gas pipeline being built for China
used in this article, (see map below). More a significant number of planned developments, National Petroleum Corp. by Beijing Urban
information is provided in P&GJ’s sister pub- while actual construction lags. Of the 22,129 Construction. Work started earlier this year on the
lication Pipeline News. miles of new and planned pipelines, only 2,181 Shaanxi-Beijing No. 2 transmission line with a

Pipeline & Gas Journal / August 2005 / www.pipelineandgasjournal.com


throughput of 12 Bcm/y. The line will supply gas nomic growth and being one of the world’s project is expected to add 110 million tons of
to Beijing, Tianjin, Shanxi, Hebei and Shandong, fastest growing industrial countries, on-going oil equivalent between 2006-20. The total cap-
allowing PetroChina to service gas markets in tensions between pipeline companies and regula- ital cost of the first stage development of the
five provinces and municipalities in north China. tors has dampened construction activity and may Shah Deniz field and SCP is estimated at
Future plans call for connection of both the well discourage the entry of new investors. about $3.2 billion. Completion is scheduled to
Shaanxi-Beijing Line 1, completed in 1997, and Regardless, forecasters think Australia will see a coincide with the Shah Deniz project’s first
the Shaanxi-Beijing Line 2, planned for comple- significant amount of future pipeline activity. contracted exports to Turkey in 2006.
tion in September 2005, to be connected to the Construction activity is now limited to a sin- Pipeline oil exports are scheduled to begin
West East Gas Transmission Pipeline in the future. gle project offshore where Allseas is construct- in 2008 from Atasu in northern Kazakhstan to
Offshore gas fields are becoming a signifi- ing a 70-mile pipeline for Woodside Energy’s
cant part of China’s gas supply. The Chunxiao Otway Gas Project. The project includes an off-
gas field in the East China Sea, being devel- shore platform in the Thylacine Field and a gas
oped by China National Star Petroleum, is plant to be built by Technip near Port Campbell.
expected to become a significant producer in Production is slated in mid-2006.
the next decade. The company estimates A recently commissioned feasibility study
reserves at more than 1.6 Tcf. that is drawing interest is from the Australian
Imported LNG will likely be used in government for an 1,800-mile Transconti-
China’s southeastern coastal region, with pos- nental pipeline to ship gas from the Carnarvon
sible expansion in the north, in the event and Browse offshore basins to southeastern
Russian supplies fail to materialize. domestic markets.
In India, New Delhi-based Engineers India Although no date for construction has been
Ltd. was awarded two contracts involving set, in May, the AGL-Petronas consortium
pipeline projects from Hindustan Petroleum (Australian Gas Light Company and Petronas
Corporation Ltd., (HPCL). The first is for Australia Pty Ltd.) awarded a $25 million Front
consultancy services for the 650-mile cross- End Engineering and Design (FEED) contract
country Mundra-Delhi multi-products to GHD Pty Ltd. for the 1,255-mile Australian
pipeline to connect Mundra Port Guijarat state leg of the multibillion-dollar Papua New
to New Delhi. The line is routed through four Guinea (PNG) Pipeline. Contract terms call for
states in the northern part of the country with GHD to design the pipeline segment from Cape
tap-off locations at Palanpur, Ajmer, Jaipur, York to Gladstone and southeastern gas mar-
Rewari and Bahadurgarh, along with all asso- kets. Also in this phase, regulatory, financial
ciated station facilities including intermediate assessment, environmental and native title
pumping stations at six locations. clearance processes will be undertaken.
Construction will require 30 months, pushing The likely route will be down the east coast Alataw Pass in China’s northwestern Xinjian
completion to 2007. of Queensland with a branch to Mt Isa. Upon region. Construction of the $815 million, 613-
The second is for engineering and project completion of the FEED contract, the next mile pipeline began this year as part of a $3
management consultancy services for HPCL’s step will include finalizing the pipeline con- billion project that will eventually stretch
(Pune)-Sholapur multi-products pipeline. The figuration, completing commercial arrange- 1,860 miles from Atasu to Dushanzi, China.
project involves de-rating sections of the exist- ments with producers and selecting a pipeline One of the planned pipelines in this region is
ing Mumbai-Pune multi-products line and its contractor. Project participants are targeting the 2,142-mile cross-border Nabucco Gas
extension to Sholapurvia Miraj. This involves initial gas deliveries to customers in 2009. Pipeline. Five companies — Austria’s OMV
several hundred miles of 12- and 14-inch diam- Gas, Botas of Turkey, Bulgargaz of Bulgaria,
eter cross-country pipeline. No completion Former Soviet Transgaz of Romania and MOL of Hungary
date for the second project has been set. Union/Eastern Europe have formed a company to build the new
Also under way is a $422 million project Once again, the considerable number of pipeline to transport gas from the Caspian and
being executed by Global Industries, in con- cross-border projects waiting to be imple- Middle East to central and western Europe. The
sortium with Larsen & Toubro Ltd., to replace mented account for a much greater number of new venture group — Nabucco Gas Pipeline
approximately 115 miles of oil and gas planned pipeline miles than actual construc- International Ltd. — will be responsible for
pipelines for ONGC off Bombay. In the 2005 tion in nations making up the Former Soviet preparing the financial documents and coordi-
work season, 14 lines, totaling 48.93 miles Union and Eastern Europe. Of the 16,564 nating the subsequent project phases. The pro-
will be replaced, while 26 pipelines, with miles of new and planned projects, only 3,830 posal carries a $5.5 billion price tag and is not
lengths totaling just over 70 miles will be miles represent work now in progress. expected to begin operation until 2011.
replaced in the 2006-07 season. Despite numerous challenges, the region Also in recent weeks, ENI announced that
In the Gulf of Thailand, Hyundai Heavy did see completion of the Baku-Tbilisi the Trans Austria Gasleitung (TAG) pipeline
Industries is constructing a 376-mile pipeline Ceyhan (BTC) pipeline to export Azeri, and which transports Russian gas to Italy through
to transport gas from offshore fields to possibly up to 600,000 bpd of Kazakhstani Austria will be expanded. By 2008, the trans-
Malaysia. The contract, valued at $280 mil- oil, along a 1,040-mile route from Baku, port capacity will be increased not less than
lion, is scheduled for completion next July. Azerbaijan via Georgia to the Turkish 3.2 billion cubic meters per year. Work will
Mediterranean port of Ceyhan, allowing oil to begin in September.
Planned Projects bypass the Bosporus Strait. A BP-led consor- Investment for the expansion amounts to
The high level of planned projects in the tium began operating the 1-million bpd some 130 million euro and the work will be car-
Asia/Pacific region is not surprising when ener- pipeline in May with first tanker deliveries ried out by TAG GmbH, a company jointly
gy use in China, India and other developing scheduled later this year. owned by ENI and the Austrian company OMV.
Asian nations is likely to increase more rapidly The South Caucasus Pipeline (SCP), aka. In other news, the TNK-BP-led venture that
than in other regions over the next decade. Baku-Tbilisi-Ezrurum, or BTE, planned for plans to link the Russian natural gas grid in
Also in this region, Thailand, Malaysia, development by an eight-company consor- Siberia to China and possibly South Korea via
Indonesia, Vietnam and Java have pipelines tium led by BP, will parallel the BTC oil line a pipeline from the Kovykta gas condensate
under construction or planned at this time. for most of its route before connecting to the field in Russia’s Irkutsk region says the proj-
Turkish infrastructure near the town of ect has been delayed because of a late con-
Australia Erzurum. Completion of the $1 billion, 550- struction start. Field production is now slated
In Australia, despite a decade of strong eco- mile line is to be undertaken in stages. The

Pipeline & Gas Journal / August 2005 / www.pipelineandgasjournal.com


Construction Overview

Growing World Energy Demand


in 2007. Kovykta, which lies 279 miles north-
west of Irkutsk city, contains an estimated 1.9
By 2030, energy demand will grow by 50%. The
trillion cubic meters of gas.
efficient use of energy will be increasingly important.
Russia’s Gazprom is the world’s largest gas
Source: ExxonMobil’s 2004 Corporate Citizenship Report.
producer, holding approximately 20% of the
global gas reserves. Currently, Europe is
Gazprom’s only export market. For this reason,
Gazprom is still interested in constructing a
pipeline from Russia directly to Germany, with
an extension to Great Britain and other coun-
tries. More than $50 million has been invested in
feasibility studies to build the North-European
Gas (NEG) Pipeline Project. One of its most
important features is that it will directly connect
Russian producers with customers in western
Europe, bypassing transit countries. The total
cost of the planned project is $6 billion. In order
to implement the project, some 460 miles of
additional pipeline would be needed in the
Vologda and Leningrad regions to reach the
seashore near the town of Vyborg.
In looking at Russia’s lackluster pipeline
construction, some cite funding difficulties and
advances by Kremlin policymakers toward
increased state influence in the energy sector.
Possibly for these reasons, the most signifi-
cant construction activity is in the Russian Far
East where the Shell-led consortium Sakhalin
Energy Development Ltd. is moving ahead with
the Sakhalin II development — the world’s
largest single integrated oil and gas project.
Slated to begin operations in early 2007,
almost 1,242 miles of pipeline construction — with estimated recoverable reserves of 12.2 pipeline construction increased over the past
1,139 miles onshore and 103-miles offshore — Tcf. Norsk Hydro is the acting operator in the year, going from 5,066 miles to 6,795 miles. Of
is being undertaken in this phase. Construction development phase, and Norsk Shell is sched- the new and planned pipelines, only 1,804 miles
of the onshore oil and gas pipeline that will run uled as operator in the production phase. As represent work now in progress.
from Piltun in the north of Sakhalin Island via part of the development of the world’s longest One of the most significant projects is the
the Onshore Processing Facility, to submarine pipeline — the 746-mile Langled $600 million, 620-mile West African Gas
Prigorodnoye in the south, is well under way. Pipeline — is being constructed here. Pipeline (WAGP) Project that will traverse both
The two pipeline systems are each 487 miles in Work associated with the development is well on and offshore from Nigeria’s Niger Delta
length. (See P&GJ, April 2005, for details). under way and a number of vessels are involved region to its final planned terminus at Ghana.
As to other plans, the Khabarovsk Krai in laying the Langled Pipeline. Pipelaying began Willbros West Africa was awarded a contract by
government is considering building the 1,429- in April and is due to finish next year. The job of West African Gas Pipeline Co. Ltd. to install cus-
mile KoRus Pipeline to transport 25 Bcm/y of readying the Langled pipeline has been awarded tody transfer metering in Nigeria and a 30-inch
natural gas from Sakhalin through North to Halliburton. The system is due to carry natural gas pipeline from the existing Escravos
Korea and on to South Korea. Further exten- Ormen Lange gas from its processing facility to Lagos gas pipeline system to the initial compres-
sions could service Japan and other nations. the UK beginning in October 2007. sor station at Lagos Beach, and the point of
Also being discussed by Japan Petroleum Norway’s other major project, Snøhvit in departure for the offshore section.
Exploration Co. (JAPEX) is a gas pipeline the Barents Sea, represents Statoil’s first and Additional pipelines and regulating and
from Sakhalin Island to Japan by late 2008. Europe’s only export facility for LNG. The metering facilities for the onshore portions of
The Sakhalin-Japan Project would involve 33,000-ton barge-mounted production plant the project in Benin, Togo, and Ghana are
construction of a 700-mile subsea line linking for Snøhvit left the Dragados yard in Spain on included in the project scope, as well as the engi-
Cape Soya, Russia, with Niigata Prefecture, June 27 aboard the Blue Marlin heavy-lift neering, procurement, construction and tie-in of
Japan. Engineering, procurement and con- vessel for its voyage to the Melkøya site in the initial compressor station and land pipeline
struction is expected to take five years. northern Norway. The plant is due to export section. Groundbreaking ceremonies were held
5.7 billion cubic meters of LNG annually to at Takoradi, Ghana, on Dec. 3, 2004. Project
Western Europe & EU the U.S. and Europe beginning in 2006. completion is expected late next year.
Countries in western Europe and those Laying of the 89-mile main pipeline to carry Willbros is also working on Phase II of the
making up the European Union are currently the unprocessed wellstream from Snøhvit to Amenan Kpono Gas Pipeline project.
the world’s second-largest energy consumer land was recently completed. Conclusion of the Willbros (Nigeria) Limited was contracted by
behind the U.S. Although planned and new pipelay work marks the completion of the Stolt Offshore West Africa to install and pre-
pipeline construction lags in the region, grow- world’s longest multiphase-flow pipeline. When commission the onshore portion of the 24-
ing demand could increase additions in the the pipeline becomes operational in 2006, it will inch gas pipeline to provide additional feed to
next three to four years. provide valuable information on multiphase the NLNG Plant on Bonny Island.
The most significant pipelines scheduled flow transport over long distances. Completion is slated later this year.
for near-term completion are part of two In Egypt, Apache Corp. is developing a
world-class developments in Norway to devel- Africa pipeline to link its Qasr fields with a gas supply
op the Ormen Lange and Snøhvit fields. While crime, corruption and ethnic unrest hub at Apache’s Shams gas field. Plans call for a
Ormen Lange, in the Norwegian Sea, is make security an issue in a number of African 22-mile, 24-inch diameter pipeline from Qasr to
Norway’s second-largest natural gas discovery nations, it is also a region where new and planned Shams; a 37-mile, 18-inch diameter pipeline

Pipeline & Gas Journal / August 2005 / www.pipelineandgasjournal.com


Construction Overview

from Shams to Tarek; and a 26-mile, 20-inch


pipeline from Shams to Obaiyed. The project
cost is estimated at $75 million and should be
operational later this year.
In other news, Nigeria and Algeria are seek-
ing the World Bank’s assistance to construct the
$7 billion, 3,700-mile Trans-Saharan Gas
Pipeline to deliver natural gas from those two
countries to European markets. The pipeline
route will extend from North Africa to Beni Saf
before crossing the Mediterranean and making
landfall in Almeria, Spain. Medgaz will be
responsible for the 124-mile subsea portion of
the project. The pipeline will transport up to 7
Bcm of gas per year.
According to reports, Kenya and Uganda
may extend an existing multi-product known as the Arab Gas Pipeline or Jordanian pipelines, of which 1,093 miles represent
pipeline. Construction was scheduled to begin Gas Transmission Pipeline. projects in Brazil.
in 2007 but has been delayed. Plans call for As to construction under way, one of the few
the 198-mile, 8-inch diameter pipeline to run South/Central significant projects that has progressed is the
from either Eldoret or Kisumu, Kenya to America, Caribbean $81.5 million, 379-mile Patagonia Pipeline. The
Kampala, Uganda. The nations that make up Central America Argentine government contracted Emgasud, a
have limited energy resources and consume local contractor, to construct the pipeline that
Middle East no natural gas. In the foreseeable future the will supply gas to the provinces of Chubut, Rio
Despite oil and gas activity being sidelined region will likely remain important to world Negro and Neuquèn in Argentina’s Patagonia
in some areas by violence and conflicts, the energy markets as a transit center for oil (via region. The 10- to 12-inch diameter line will
Middle East holds two-thirds of the world’s the Panama Canal) and as a potential energy transport 1 MMcf/d of gas.
proved oil reserves and one-third of the transit center between North and South What could bode well for near-term construc-
world’s gas reserves. And those are just the America. At this time the region accounts for tion is a decision by the Washington-based Inter-
known reserves. For this reason, there remains no major pipeline activity. American Development Bank to support a proj-
a huge potential for significant energy activi- In the Caribbean, only three countries have oil ect for a South American natural gas pipeline to
ty well into the future. and natural gas reserves - Barbados, Cuba, and link Peru, Chile, Argentina, Uruguay, Brazil,
Once again, the region’s most significant Trinidad and Tobago. Of these, Trinidad and Bolivia and Paraguay. The project would require
project is Dolphin Energy Ltd.’s natural gas Tobago are important to the U.S. as a supplier of the construction or expansion of pipelines in
project in Qatar’s North Field, the largest non- LNG. As shown in Fossil Energy’s Natural Gas Argentina as well as new infrastructure in Peru
associated gas field in the world. The project, Imports and Exports Fourth Quarter Report and Brazil. A preliminary estimate of the needs
which began in 2003, requires construction of 2004, last year, more than 70% of U.S. LNG that could be covered with Peruvian natural gas
several pipelines, including two 48-inch diam- imports were supplied by Trinidad and Tobago. would be around 30 MMcm/d. No timeline has
eter subsea lines to transport North Field gas to Trinidad and Tobago officials are also been announced for a construction start.
a processing facility in Ras Laffan. One of working to bring the Eastern Caribbean Equally promising is an ambitious proposal by
these, a 230-mile pipeline that runs from the National Gas Pipeline to fruition. Earlier this Brazil’s national energy company Petrobras to
processing facility to Abu Dhabi, UAE, is year details were released on a feasibility add 3,110 miles of new gas pipeline by 2007.
being constructed by Saipem. Completion of study financed by the project’s current share- Central to the project is the 807-mile Southeast-
the $350 million project is slated for next year. holders — Guardian-Holdings, AIC Financial Northeast gas pipeline, Gasene, to link the
In another development off Qatar, J Ray Group and the IntraCaribbean Pipeline Co. Campos and Santos Basins to northeast markets.
McDermott is set to begin work later this year on The study reportedly substantiated the techni- Petrobras’ transportation subsidiary
a 60-mile, 38-inch diameter pipeline that will cal and commercial viability of the project. Transpetro estimates that 1,555 miles of oil
extend from the field to an onshore terminal in The planned route of the line has been altered pipelines will be added to its network by 2010
Qatar. The project is in support of ExxonMobil to extend from Tobago to Barbados, then on to that will require investments totaling $2 billion.
Middle East’s Al Khaleej gas project. It is antic- Martinique and Guadeloupe with connecting Petrobras also has eight offshore field dis-
ipated to start up with pipeline gas sales to spurs to St. Lucia and Dominica. coveries under study and forecasts that 34
domestic users in Qatar later this year. Since the new route eliminates earlier plans additional offshore fields will be brought
Pipeline proposals include the Iran- for links to both St.Vincent and Grenada, onstream by 2010.
Pakistan-India gas pipeline (on the drawing some opposition seems likely. Fearing that local suppliers will not be able
boards since 1994) that may get off the Once the project proceeds, construction is to meet the demand for planned
ground next year. planned in two phases, the first from Tobago Petrobras/Transpetro oil and gas pipeline
Also under consideration is the $2.7 billion to Barbados in the 2006-07 timeframe and projects, Transpetro has expressed interest in
Gulf South Asia (GUSA) pipeline from Qatar from Guadeloupe to its termination point in attracting U.S. companies to render pipeline
to Pakistan that was first announced almost 13 the 2008-09 timeframe. When completed, the engineering, construction and assembly serv-
years ago. The gas pipeline will require 1,007 $550 million pipeline will transport 150 ices to the on and offshore sectors.
miles of construction offshore and 75 miles MMcf/d of natural gas. The region also accounts for a number of
onshore. As proposed, it will transport 2 Bcf/d other projects under study and in the planning
with additional throughput planned later. The Pipelines Planned & phase that are discussed in detail in P&GJ’s
expected time for construction is three years. Under Construction sister publication, Pipeline News. P&GJ
Still awaiting a construction start is While several South America nations seem
Literature Cited:
Egyptian Natural Gas Holding Company’s poised for significant energy developments,
World Energy Outlook, Energy Information Administra-
244-mile south-north gas pipeline across the region currently accounts for only 379
tion, Washington, D.C. ; BP Statistical Review of World
Jordan (Aqaba to Rehab) to bring LNG to miles of pipeline construction. Conversely,
Energy, June 2005; ExxonMobil’s 2004 Corporate
major power plants, industries and consumers they account for 3,171 miles of planned
Citizenship Report. Pipeline News, July 2005.
in Jordan, Syria and Lebanon. The pipeline is

Pipeline & Gas Journal / August 2005 / www.pipelineandgasjournal.com

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