BT7000 Parts

Revised: August 2007
INSTRUCTIONS FOR ORDERING PARTS
When ordering parts, contact your nearest Terex Cranes distributor and give the following
information to assure prompt service:
MACHINE IDENTIFICATION:
State the model and serial number, located on

a plate affixed to the Turret behind the
Operator’s Seat.
PART IDENTIFICATION:
REF. PART.NO. DESCRIPTION QTY.
State the part number, description and
1 656-00008 Boom Decal Kit..................................... 1
quantity required. Do not use the item number.
Avoid using the words “Pairs” or “Sets”.
SHIPPING INSTRUCTIONS:
State the invoicing address. Unless otherwise

specified, invoices will be mailed to the
shipping address. INVOICE TO: SHIP TO:
Mid State Equipment Ace Construction Co.
State the correct shipping address and the Milwaukee, WI Madison, WI
means of shipment: parcel post, air mail,
air freight, UPS, bus, etc.
USING THIS PARTS BOOK
This Parts Manual has been designed for optimum
ease of reading and is the key to Customer-
Distributor-Factory communication. Genuine
replacement parts, along with interchangeable
product improvements as they become available, will
keep your machine in a reliable and productive
condition.
The following instructions describe the features of

the manual and how to use it effectively.
Use this manual also as a supplement to the

Operator’s Manual and Maintenance Manual when
performing service procedures on the machine.
IMPORTANT
This manual lists serviceable parts for EVERY machine built of this model
designation. Serial numbers are used to identify parts when a product
improvement is made or an alternate component is used. KNOW THE SERIAL
NUMBER OF YOUR MACHINE before searching for replacement parts.
The PARTS GROUP INDEX shows the functional arrangement of associated parts for the
machine. A group number identifies the same group of parts regardless of model (Group 25 is
always the hydraulic system). The groups which apply to the machine are listed in numerical
order. A letter suffix to a group number, 25A, is used for variable parts groups.
PAGE NUMBERS are in numerical sequence within each parts group. The first number is the
group number and the second number is the numerical sequence number. Letter suffixes are
used to maintain continuity to the manual as revisions are incorporated (1.1, 1.2, 1.2A, 1.2B, 1.3,
etc.).
EXPLODED VIEW ILLUSTRATIONS show the relationship of assembled parts. The illustrations
are keyed to an accompanying parts list on the same page or on the facing page and are
positioned for ease in reading the manual.
LOCATING INDIVIDUAL PARTS
1. Turn to the PARTS GROUP INDEX and find the general area of the part inquestion. (Example:
Seat would be found in “Operator’s Cab & Machinery Housing” Group 27).
2. Refer to the partsgroup and check to see if a subsequent letter-designated group is used.
Check the title block on the pages to determine the application of the group to your particular
machine.
BOOM ASSEMBLY 100’ 39 JIB ASSEMBLY 39A
3. Major assemblies are shown at the beginning of each group with page references to component parts
breakdowns on the pages which follow. Briefly skim through the group to familiarizeyourself with the
information included in it. Locate the illustration and parts list which pertain to the assembly or part
you desire. Compare the serial number of your machine to those which may appear on the page to be
sure you are ordering the correct part.
4. Item numbers on the illustration correspond to those in the parts list. Parts not shown with an item
number are the same as identical or symmetrical parts with an item number. Parts keyed with an
asterisk or other symbol are included in a repair kit. If no part number is shown, these parts cannot be
ordered separately.
5. Quantities are shown as required per component assembly unless otherwise noted.
6. If an assembly is listed without any serviceable parts, it must be ordered complete. Serviceable
parts of components are listed under the component part or a subsequent page as indicated.
7. All hardware shown without the size listed after the noun name is specially made for the particular
application and must not be substituted with standard hardware.
PARTS GROUPS
BT7000
LOWER UPPER
2 CARRIER FRAME 12 SUPERSTRUCTURE
2.1 TRUCK CHASSIS 12.1 TURRET INSTALLATION
2.2 SUBFRAME ASSEMBLY NON-CONTINUOUS ROTATION
2.3 SUBFRAME INSTALLATION 12.2 TURRET INSTALLATION
2.4 FLATBED OPTIONS CONTINUOUS ROTATION
2.5 FLATBED INSTALLATION 12.3 SWING STOP INSTALLATION
2.6 BOOM REST ASSEMBLY
2.7 MAINFRAME INSTALLATION
2.8 MAINFRAME INSTALLATION HYDRAULICS
2.9 OPERATOR PLATFORM
INSTALLATION 22 SWING SYSTEM
22.1 ROTATION GEARBOX
3 OUTRIGGERS INSTALLATION
3.1 OUTRIGGERS 22.2 ROTATION GEARBOX
3.2 MAIN OUTRIGGER ASSEMBLY
ASSEMBLY
24 PUMP DRIVE CASE
3.3 MAIN OUTRIGGER CYLINDER
3.4 MAIN OUTRIGGER CYLINDER 24.1 HYDRAULIC PUMP
INSTALLATION
3.5 AUXILIARY OUTRIGGER
24.2 TRIPLE VANE HYDRAULIC
ASSEMBLY
PUMP ASSEMBLY
24.3 TRIPLE VANE HYDRAULIC
CYLINDER PUMP ASSEMBLY
CYLINDER
I
PARTS GROUPS
BT7000
25 HYDRAULIC SYSTEM MISCELLANEOUS
25.1 HYDRAULIC RESERVOIR
ASSEMBLY 29 TOOLS, PAINT, LUBRICANTS
25.2 HYDRAULIC RESERVOIR 29.1 TOOLS / PAINTS
INSTALLATION 29.2 SPLIT FLANGE CLAMPS
25.3 HYDRAULIC RESERVOIR 29.3 CLAMPS
FILTER INSTALLATION
30 DECALS & PLACARDS
25.4 HYDRAULIC RESERVOIR
PIPING 30.1 MARKING DECAL PLACEMENT
25.5 MAIN VALVE ASSEMBLY 30.2 MARKING DECAL PLACEMENT
25.6 MAIN VALVE SUBASSEMBLY 30.3 CONSOLE DECAL
25.7 MAIN VALVE PIPING 30.4 OUTRIGGER MARKING DECAL
NON-CONTINUOUS
ROTATION ELECTRICAL
25.8 HYDRAULIC PIPING
33 ELECTRICAL SYSTEM
NON-CONTINUOUS
ROTATION 33.1 ELECTRICAL SYSTEM
HARNESSES
25.9 HYDRAULIC PIPING - SWING
33.2 ELECTRICAL SYSTEM
CONSOLE CONTROLS
MAIN OUTRIGGERS
33.3 ELECTRICAL SYSTEM
OUTRIGGER ALARM SWITCH
AUXILIARY OUTRIGGERS
25.12 UNLOADER VALVE ASSEMBLY
25.13 WINCH VALVE ASSEMBLY
CONTROLS
28 OPERATOR CONTROLS
28.1 CONTROL CONSOLE
ASSEMBLY
ASSEMBLY
ASSEMBLY
28.4 THROTTLE INSTALLATION
28.5 THROTTLE INSTALLATION
II
PARTS GROUPS
BT7000
WINCH, BOOM, & 39A JIB
ATTACHMENTS 39A.1 JIB ASSEMBLY SINGLE
STAGE
39 HYDRAULIC TELESCOPING BOOMS 39A.2 JIB ASSEMBLY - TWO STAGE
39.1 BOOM ASSEMBLY - 100’ 39A.3 JIB STOWAGE
BASE SECTION
39.2 BOOM ASSEMBLY - 100’ 40 HYDRAULIC WINCH
BASE SECTION 40.1 COMBINED FLOW 2 SPEED
39.3 BOOM ASSEMBLY - 100’ WINCH INSTALLATION
SECOND SECTION 40.2 WINCH ASSEMBLY
39.4 BOOM ASSEMBLY - 100’ 40.3 WINCH ASSEMBLY
SECOND SECTION 40.4 WINCH ASSEMBLY
39.5 BOOM ASSEMBLY - 100’ BRAKE VALVE
THIRD SECTION
39.6 BOOM ASSEMBLY - 100’
THIRD SECTION
39.7 BOOM ASSEMBLY - 100’ 44 HOOK BLOCKS, BALLS
TIP SECTION 44.1 HOOK BLOCK - 1 SHEAVE
39.8 BOOM ASSEMBLY - 77’ 20 TON
BASE SECTION 44.2 HOOK BLOCK - 2 SHEAVE
30 TON
BASE SECTION
44.3 HOOK BLOCK - 4 SHEAVE
40 TON
SECOND SECTION
39.11 BOOM ASSEMBLY - 77’ 44.3 OVERHAUL BALL - 7 TON
SECOND SECTION SWIVEL
39.12 BOOM ASSEMBLY - 77’ 44.4 OVERHAUL BALL - 7 TON
TIP SECTION NON-SWIVEL
TIP SECTION 45 WIRE ROPE, REEVING
39.14 EXTENSION CYLINDER 45.1 WIRE ROPE, REEVING
ASSEMBLY - 100’
39.15 EXTENSION CYLINDER
ASSEMBLY - 77’
39.16 EXTENSION CYLINDER
39.17 HOIST CYLINDER / CABLE
GUIDE INSTALLATIONS
39.18 HOIST CYLINDER
ASSEMBLY
39.19 HOIST CYLINDER
III
PARTS GROUPS
BT7000
ACCESSORIES 51.20 WINCH CABLE TENSIONER -
ASSEMBLY
51 OPTIONAL EQUIPMENT 51.21 MOTOR SHIFT 2 SPEED WINCH
51.1 TOOL BOX - INSTALLATION INSTALLATION
51.2 FRONT BUMPER OUTRIGGER -
INSTALLATION 52 RATED CAPACITY INDICATOR
51.3 FRONT BUMPER OUTRIGGER 52.1 RCI INSTALLATION
ASSEMBLY 52.2 RCI BOOM INSTALLATION
51.4 FRONT BUMPER OUTRIGGER 52.3 RCI BOOM INSTALLATION
ASSEMBLY 52.4 RCI COMPUTER ASSEMBLY
51.5 FRONT BUMPER OUTRIGGER 52.5 RCI REEL ASSEMBLY
VALVE 52.6 RCI DISPLAY
51.6 OPTIONAL HYDRAULIC TANK 52.7 ANGLE DISPLAY OPTION
INSTALLATION
51.7 OPTIONAL HYDRAULIC TANK
ASSEMBLY
51.8 OIL COOLER INSTALLATION
51.9 HYD GROUND TOOL CIRCUIT
51.10 HYDRAULIC SWIVEL / PIPING
INSTALLATION
51.11 MAIN VALVE PIPING -
CONTINUOUS ROTATION
51.12 WINCH VALVE PIPING -
CONTINUOUS ROTATION
51.13 RADIO REMOTE CONTROL
INSTALLATION
THROTTLE INSTALLATION
RELAY BOX ASSEMBLY
51.17 1 PERSON STEEL PLATFORM -
ASSEMBLY
ASSEMBLY
ASSEMBLY
IV
Refer to Truck Chassis manufacturer (Ford, Freightliner, Sterling, etc.) for truck repair/replacement parts.
RECORD VEHICLE/MACHINE INFORMATION BELOW FOR USE WHEN ORDERING PARTS
Truck Chassis Comments

Manufacturer______________________________
Model
Boom Truck Comments

Model No.
Serial No.
Comments
Optional
Equipment
WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
DATE: Revised 04-2007

GROUP
TRUCK CHASSIS MODEL: BT7000 Series
2
Page 2.1
1
4
3
11
10
9 5
6
REF PART NO. DESCRIPTION QTY

691-00001 Install Group, Sub-Frame Boom Trucks
1 400-02323 Ring Terminal, #8 16/14ga ........................2
2 220-00003 HHCS, 1/4-20NC X .75 GR5 ZInc .............9
3 222-00006 Flat Washer 1/4 Zinc Plate ........................9
4 400-25163 Wire Harness, Tail Light - Alarm................1
5 400-02230 Terminal - Butt Connection 14-16Ga .........2
6* 400-09318 Grommet 2 1/2" Light ................................3
6* 400-09095 Grommet 2” light
7* 400-09113 Light 2 1/2 Red Reflective..........................3
7* 400-09094 Light 2” Red Reflective
8 221-90001 Nut, HH Top Lock 1/4UNC ........................3
9 714A1432 Alarm, Backup/Outrigger ...........................1
10 701-00705 Sub-Frame - Weldment, 22Ft. ...................1
11 209-00174 Trim - Seal .................................................10’
* Measure Light Diameter To Determine Correct Replacement

GROUP
MODEL: BT7000 Series
SUBFRAME ASSEMBLY 2
Page 2.2
FLATBED
SUBFRAME
PART NUMBER FLATBEDS

600-38215 22’ Steel Standard Duty
600-38210 22’ Wood Standard Duty
PART NUMBER FLATBEDS

600-38222 22’ Wood Super Duty
600-38224 22’ Steel Super-Duty (3/16”)
600-38230 22’ Wood Super-Duty W/O Rails

GROUP
FLATBED OPTIONS 2
Page 2.3
1
2,3,4

1 709-01251 Plate - Shear ............................................. 1
2 220-06032 Bolt 5/8UNC x1/2” Long ............................ 6
3 222-06010 Washer - Flat 5/8....................................... 12
4* 221-96005 Nut - Lock 5/8UNC .................................... 6
* Item Not Shown

GROUP
SHEAR PLATE INSTALLATION MODEL: BT7000 Series
2
Page 2.4
SUPER STANDARD
DUTY 11,12 DUTY 3
4,5 4,5
6,7,8,9
7,9,10
13,14 15 13,14
TRUCK
FRAME
2
REF PART NO DESCRIPTION QTY

1 209-00461 Mud Flap, 1/2 x 24 x 36 Logo White.......... 2
2 785-00561 Angle support, Mud Flap ........................... 2
3 709-00160 Flatbed Tiedown Bolt (STD DUTY) .......... 14
4 221-94002 Nut Toplock 1/2-13 .................................... 14
5 222-04009 Washer, Flat Hard Zinc 1/2 ....................... 14
6 220-00004 HHCS1/4-20NC x 1 1/4” GR5 ................... 8
7 221-90001 Nut, TopLock ............................................. 14
8 222-00019 Washer, Flat .............................................. 8
9 222-00006 Washer, Flat .............................................. 14
10 220-00003 HHCS 1/4-20 x 3/4” GR5........................... 6
11 220-04001 HHCS 1/2-13NC x 2 GR5 (SUPER DUTY)14
12 222-32005 Bevel Washer 1/2” (SUPER DUTY) .......... 14
13 400-09371 Marker Light, Red W/Grommet (Rear) ...... 4
14 400-09372 Marker Light, Amber W/Grommet (Front).. 4
15 PG 2.2 Subframe................................................... 1

GROUP
FLATBED INSTALLATION MODEL: BT7000 Series
2
Page 2.5
8 6
8 2
3,4,5
7

1 709-01212 Boom Rest Weldment ............................... 1
2 729-02175 Pad, Wear, 2 x 6 PLYSERT ...................... 2
3 220-01005 HHCS 5/16-18NC x 1 “Long, GR5 ............ 4
4 222-01001 Washer, Flat, 5/16, PLTD.......................... 20
5 222-11002 Washer, Lock, 5/16 Med., PLTD ............... 12
6 22001010 HHCS 5/16-18NC x 1 3/4” Long, GR5 ...... 8
7 221-01001 Nut, Hex Head, 5/16-18 NC ...................... 8
8 709-01318 Support Plate, Boom Rest......................... 1

GROUP
BOOM REST ASSEMBLY MODEL: BT7000 Series
2
Page 2.6
1 701-00732 Mainframe Weldment, BT7000.................. 1
2 783-02895 Support bar, Tie Down .............................. 4
3 220-09078 Tie Down Stud 30”..................................... 8
4 221-99014 Lock Nut 1-1/4NF ...................................... 32
5 221-29006 Nut, Jam, 1-1/4-12 NF............................... 16
6 222-09005 Washer, Flat 1-1/4 Hard ............................ 32
7 220-09111 Tie Down Stud........................................... 8

GROUP
MAINFRAME INSTALLATION MODEL: BT7000 Series
2
Page 2.7
4,5
1
9
2
2
5 3,4,10
1
2
3,4,11
7,3,4
3 3,5 6
5

1 709-01301 Platform, LH Weldment ...........................1
2 709-01300 Platform, RH Weldment...........................1
3 222-12001 Washer, Lock 3/8 PLTD ..........................16
4 222-02005 Washer, flat 3/8 PLTD .............................16
5 221-02001 Nut, Hex 3/8NC .......................................16
6 220-02011 HHCS 3/8NC x 2" Long ...........................4
7 220-02007 HHCS3/8 NC x 3/4” Long ........................ 4
8 209-00444 Handle, grab ............................................ 2
9 770-02492 Bracket, Mounting Platform ..................... 2
10 220-02004 HHCS 3/8 ................................................ 4
11 220-02002 HHCS 3/8 ................................................ 4

GROUP
OPERATOR PLATFORM MODEL: BT7000 Series
Installation 2
Page 2.8
1
3

1 Page 3.5 Main Outrigger .......................................... 1
2 Page 3.2 Auxiliary Outrigger..................................... 1
3 Page 51.3 Optional Front Bumper Outrigger.............. 1

GROUP
OUTRIGGERS MODEL: BT7000 Series
3
Page 3.1
2 5,6
Sub Frame
Truck Frame
7 3
1 4,5
8

766-00022 H-Frame Auxiliary Outrigger Assembly
Installation
1 Page 3.3 H-Frame Auxilliary Outrigger Assembly .... 1
2 783-03010 Tie Down Support Bar............................... 2
3 021-40046 Frame Stiffener ......................................... REF
4* 221-99013 Lock Nut .................................................... 8
5* 222-09003 Washer, Flat.............................................. 8
6* 221-29005 Nut, Jam.................................................... 4
7* 400-25084 Harness Assembly, Electrical.................... 1
8* 220-09115 Tie Down Stud........................................... 4
* Part of kit 210-00023

GROUP
AUXILIARY OUTRIGGER MODEL: BT7000 Series
Installation 3
Page 3.2
1 29
29 1
12
29
10
10
11 2 2 5
15, 1
18,20 13,14, 16 7 7 7
7
4 8 6 2
2
12 12 17
13,14,15 19,20 17 3 5
4 12 13,14,15
33 4 22,
5 30 32,23 26
26 32 27 30 21
22,23 27 33 7,8
2 20,
27 28,
5 35,
37 36
2
18,20 12 1 29
10 4
11 27 27
31
9,10 34 25
20 12 6,7
24 12
21,22,23
3 19,20
REF PART NO. DESCRIPTION QTY REF PART NO. DESCRIPTION QTY
760-00378 H-Frame Auxiliary Outrigger Assembly ..... 1
1 760-20436 Aux. O/R -Horizontal Outer Weldment ...... 1 20 222-11002 Washer, Lock, 5/16 ....................................14
2 760-10336 Aux. O/R -Horizontal Inner Weldment ....... 2 21 802-01594 Cover, Aux. O/R Control valve ..................1
3 760-10335 Aux. O/R -Vertical Inner Weldment ........... 2 22 220-00002 Bolt, Hex Head, 1/4 x 1/2 ...........................6
4 Page 3.4 Cylinder, Horizontal Aux. Outrigger........... 2 23 222-10005 Washer, Lock 1/4 .......................................6
5 page 3.4 Cylinder, Vertical Aux. Outrigger ............... 2 24 220-01003 Bolt, Hex Head, 5/16 x 1 1/4 ......................4
6 870-30211 Pin, Vertical Cylinder, Rod End ................. 2 25 514-54004 Elbow, 90 Deg., 6ORB/6OFS ....................4
7 200-10013 Retaining Ring, 1 1/4 Dia. ......................... 8 26 201-00170 Clamp, Double 5/8 Dia...............................2
8 870-30212 Pin, Vertical Cylinder Barrel End ............... 2 27 502-20797 Hose Assembly ..........................................4
9 870-10184 Pin, Horizontal Cylinder, Rod End............. 2 28 222-01001 Washer, Flat 5/16.......................................2
10 200-00006 Retaining Ring, 3/4 Dia ............................. 8 29 513-40014 Connector ..................................................5
11 870-10185 Pin, Horizontal Cylinder, Barrel End.......... 2 30 519-40007 Cap, #6 OFS ..............................................5
12 729-02238 Wear Pad .................................................. 6 31 519-50010 Cap, #8 OFS ..............................................1
13 787-00255 Shim, Wear Pad-0.040 .............................. 4 32 222-00006 Washer, flat 1/4..........................................2
14 787-00256 Shim, Wear Pad-0.0.63 ............................. 4 33 513-40015 Connector, Long #6 x #6............................4
15 787-00257 Shim, Wear Pad-0.100 .............................. 4 34 513-50026 Connector, #8 x #6.....................................1
16 870-10186 Lockpin, Horizontal Aux. O/R .................... 2 35 559-00157 Control Valve, Aux. O/R.............................1
17 224-16014 Roll Pin, 1/4 Dia. x 1 1/2............................ 2 36 220-01008 Bolt, Hex Head 5/16...................................2
18 220-01005 Bolt, Hex Head, 5/16 x 1 ........................... 4 37 783-03010 Support Bar, Auxiliary O/R.........................2
19 220-01004 Bolt, Hex Head, 5/16 x 3/4 ........................ 4

GROUP
Assembly 3
Page 3.3
540-00061

540-00061 Cylinder, Horizontal Auxiliary Outrigger ... 2
268-91011 Seal Kit, PN 540-00061............................. 1

1 540-30181 Cylinder, Auxiliary Outrigger Vertical .........2
2 552-00088 Check Valve...............................................2
268-90170 Seal Kit, PN 540-30181

GROUP
Cylinder Assembly 3
Page 3.4
5,9 2
3,4
12,13 10,11
6 12,20,22
12,19,20
14,18
7,8
15,16,17 14,18
12,20,21
23,24,25,26
1 1
26
765-00050 Installation, Main Outrigger Assembly
15 870-40199 Pin, Outrigger ............................................2
1 Page 3.6 Outtigger Assembly ................................... 2
16 12219-12 Cable..........................................................2
2 789-05525 Shear Plate................................................ 4
17 1222-225 Sleeve ........................................................4
3 220-02014 Bolt, Hex Head 3/8 .................................... 4
18 223-03201 Pan HD Screw 1/4 .....................................4
4 222-02005 Washer, flat 3/8 ......................................... 4
19 802-01588 Cover, Hydraulic Hose ...............................1
5 221-02001 Nut, Hex 3/8 .............................................. 4
20 220-00002 Bolt, Hex head 1/4 .....................................11
6 729-02341 Wear Pad .................................................. 4
21 802-01626 Cover, Outrigger Hydraulic Hose ...............1
7 220-01031 Bolt, Hex Head 5/16 .................................. 8
22 802-01625 Cover, Outrigger Hydraulic Hose ...............1
8 222-11002 Washer, Lock 5/16 .................................... 8
23 220-04005 HHCS 1/2-13NC x 1 1/2” GR5 ...................8
9 222-12001 Washer, Lock 3/8 ...................................... 4
24 221-94002 Lock Nut 1/2-13 NC ...................................8
10 220-00005 Bolt, Hex Head 1/4 .................................... 4
25 222-04011 Flatwasher Special.....................................16
11 222-00006 Washer, Flat 1/4 ........................................ 4
26 711 0387 Pad Outrigger 18” ......................................2
12 222-10005 Washer, Lock 1/4 ...................................... 15
27 760-00425 Weldment, Shoe Stow ...............................2
13 221-00001 Nut, Hex 1/4 .............................................. 4
28 789-05456 Plate, Shoe Rotation Stop..........................2
14 802-01593 Cap, End Cover......................................... 2

GROUP
MAIN OUTRIGGER INSTALLATION MODEL: BT7000 Series
3
Page 3.5
28 41
20
13 18
41
24
28 10 11,12 27 9
19
16,17 43 29
21,22 28 46 28
3 1
43 45 23
25,26
35,36
49 33,34
16,17
15
15 44 3
42 37,38
43 25,26,27
13 7,8 18,19
28
2 39,40
28
42
10
31,32 30
7
5,6 29 29
4 28
28
14
760-20469 Main Outrigger Assembly .......................... Ref 23 518-45003 Bulk Head Union W/Locknut ......................2
24 785-02055 Angle Bracket, Hydraulic Hose Retainer....2
1 760-10411 Weldment, Beam 1st Stage....................... 1
25 223-15203 Bolt, Hex Head 1/4.....................................6
2 760-10412 WEldment, 2nd Stage ............................... 1
26 222-10005 Washer, lock 1/4 ........................................6
3 860-10015 Sheave ...................................................... 2
27 221-00001 Nut, Hex 1/4 ...............................................6
4 Page 3.8 Cylinder, Main Outrigger Vertical .............. 1
28 502-30738 Hose Assembly, Vertical O/R Cylinder ......2
5 220-37002 Capscrew, Socket Head 3/4...................... 4
29 502-30698 Hose Assembly, Main Outrigger ................2
6 222-17001 Washer, Lock ............................................ 4
30 780-00303 Pad, Support 1st Stage Outrigger..............2
7 789-05147 Shear Plate................................................ 2
31 220-01021 Bolt, Hex Head 5/16...................................2
8 220-32009 Capscrew, Socket Head 3/8...................... 2
32 222-11002 Washer, Lock .............................................2
9 Page 3.7 Cylinder, Main Outrigger Horizontal .......... 1
33 513-40014 Union, 6ORB/6ORB ...................................2
10 760-00376 Weldment, Slide Trombone Cylinder......... 1
34 519-40007 Cap, 6OFS .................................................2
11 220-02004 Capscrew, Hex Head 3/8 .......................... 2
35 514-55011 Elbow, 90 Deg............................................2
12 222-12001 Washer, lock 3/8........................................ 2
36 519-50010 Cap, 8OFS .................................................2
13 861-13021 Wire rope, Outrigger 5/16.......................... 1
37 221-00021 Hex Nut 1/4 ................................................2
14 729-02680 Wear Pad .................................................. 1
38 220-99062 U-Bolt 1/4 ...................................................1
15 870-20259 Weldmenet, Pin Cable Retainer ................ 2
39 220-04002 Bolt, hex Head 1/2 .....................................4
16 220-04023 Bolt, Hex Head 1/2 .................................... 2
40 222-14003 Washer, Lock 1/2 .......................................4
17 221-94002 Top Locknut 1/2......................................... 2
41 032-60005 Tube, SPCR Sheave Support ....................2
18 221-96005 Locknut 5/8................................................ 1
42 786-05404 Hose Shield................................................1
19 222-06010 Washer, Flat 5/8 ........................................ 1
43 400-03071 Plastic Abrasion Spiral Sheild ....................4
20 031-10009 SPRC 1 x 5/8, 3/16 thick ........................... 1
44 510-50422 Tube Assembly, Vertical O/R Supply.........2
21 802-01586 Cover, Leg Outrigger................................. 1
45 513-50023 Connector #8ORB to #8OFS .....................4
22 223-03214 Screw, Pan Head ...................................... 2
46 209-00174 Seal Trim....................................................1.7

GROUP
MAIN OUTRIGGER ASSEMBLY MODEL: BT7000 Series
3
Page 3.6
540-10043

540-10043 Cylinder, Main Outrigger Horizontal ......... 2
268-90181 Seal Kit for PN 540-10043
(Includes Items 1 Thru 13)
1 NSS Wiper ......................................................... 1
2 NSS Ucup1.75x.188x.375 ................................. 1
3 NSS Back-Up Ring ............................................ 1
4 NSS O-Ring ....................................................... 1
5 NSS Wiper ......................................................... 2
6 NSS U-Cup ........................................................ 2
7 NSS Wear Ring ................................................. 2
8 NSS Cl Ring....................................................... 2
9 NSS O-Ring ....................................................... 1
10 NSS Seal Piston ................................................ 1
11 NSS Backup Ring .............................................. 2
12 NSS O-Ring ....................................................... 1
13 NSS O-Ring ....................................................... 2
NSS - Not Sold Seperately

GROUP
MAIN OUTRIGGER HORIZONTAL MODEL: BT7000 Series
Cylinder 3
Page 3.7
2 1 3 4,5 7 8
1
9
540-50022

540-50022 Cylinder, Main Outrigger Vertical .............. 2
268-75022 Seal Kit for PN 540-50022

1 NSS Wiper......................................................... 1
2 NSS Seal ........................................................... 1
3 NSS O-Ring....................................................... 1
4 NSS Back-Up Ring ............................................ 1
5 NSS O-Ring....................................................... 1
6 NSS O-Ring....................................................... 1
7 NSS O-Ring....................................................... 1
8 NSS Wear Ring ................................................. 2
9 NSS Wear Ring ................................................. 2
NSS - Not Sold Seperately

GROUP
MAIN OUTRIGGER VERTICAL MODEL: BT7000 Series
Cylinder 3
Page 3.8
1
4
5
7
8
9
10
11
12
1 712-00274 Turret assembly, 7000 Series ................... 1) 7 511-21001 Nut, Lock....................................................2
2 514-02002 Elbow, 90 Deg. 1/4 Tube x 1/8NPT........... 2 8 221-01001 Nut, Hex 5/16NC........................................2
3 502-00180 Hose Assembly, Swing Bearing Lube ....... 2 9 222-11002 Washer, Lock 5/16 PLTD...........................2
4 719-00439 Rod, Swing Stop Weldment ...................... 1 10 222-01001 Washer, Flat 5/16 PLTD ............................4
5 501-03002 Zerk, 1/8NPT ............................................. 2 11 220-01006 Screw, HHC 5/16NC x 1 1/2" Long............2
6 518-20001 Connector, Bulkhead 1/8FPT .................... 2 12 785-02053 Angle, Swing Stop Support ........................1
WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED
DATE: Issued 04-2007 GROUP

ROTATION STOP INSTALLATION
Non-Continuous Rotation
12
Page 12.1
4,5 6
2,3
1
1
6 4,5
7
8 11
12
16
9,10 17
13,14
18
15
14,20
15 19
14,20 13,14
19
21
23,24 22
25,26 1
27
27
28 30
29
31
See Page 12.3

TURRET INSTALLATION
12
Page 12.2
See Page 12.2
REF PART NO. DESCRIPTION .........................................QTY
1 719-00439 Swing Stop Rod Weldment........................1
2 220-32001 Bolt socket Head 3/8-16 ............................1
3 011-20014 Spacer, 3/8” SCH80 Pipe x 0.44 ...............1
4 1205-113 Locknut Hex 7/8-9UNC ESNA ...................69
5 1209-10 Washer, Flat 7/8” A325 Hard PLTD...........138
6 220-08008 HHCS 7/8-9UNC x 7.50” GR8 ...................69
7 100-30028 Collar Casting, Swing Stop ........................1
8 224-14004 Roll Pin ......................................................1
9 870-00129 Clevis Pin, 5/16”.........................................2
10 224-02001 Cotter Pin...................................................2
11 806-00246 Swing K/O Link Assembly..........................1
12 712-00274 Turret, 7000 Series ...................................1
13 220-06037 Bolt, Hex Head 5/8-11 ...............................2
14 222-16003 Washer, Lock 5/8”......................................8
15 870-90030 Pin..............................................................2
16 209-00802 Trim Edging 5/8” ........................................2ft
17 514-02002 Elbow, 90 Deg. 1/4 Tube x 1/8 NPT ..........2
18 716-00035 Rotation Bearing, 7000 Series...................1
19 224-26005 Rod End.....................................................2
20 220-36010 Bolt, Socket Head 5/8 ................................4
21 502-00180 Hose Assembly, Swing Bearing Lube.......2
22 209-00470 Trim Edging 1/2” .......................................3ft
23 220-01006 Capscrew, Hex Head 5/16-18UNC x 1.5 ...2
24 222-01001 Washer, Flat 5/16 ......................................4
25 222-11002 Washer, Lock, 5/16....................................2
26 221-01001 Nut, Hex 5/16-18 UNC...............................2
27 785-02053 Support Angle, Swing Stop........................1
28 511-21001 Locknut ......................................................2
29 518-20001 Bulkhead Connector ..................................2
30 501-03002 Zerk, 1/8 NPT ............................................2
31 222-02005 Washer, Flat 3/8” .......................................2

TURRET INSTALLATION
Non-continuous Rotation
12
Page 12.3
3,4 5
1,2
5 3,4
6
10
7,8 11
12
9
8,14
9 13
8,14 7,8
13
15
16
17 19
18
20
1 220-32001 Bolt socket Head 3/8-16 ............................1 11 514-02002 Elbow, 90 Deg. 1/4 Tube x 1/8 NPT.......... 2
2 011-20014 Spacer, 3/8” SCH80 Pipe x 0.44 ...............1 12 716-00035 Rotation Bearing, 7000 Series .................. 1
3 1205-113 Locknut Hex 7/8-9UNC ESNA ...................69 13 224-26005 Rod End .................................................... 2
4 1209-10 Washer, Flat 7/8” A325 Hard PLTD...........138 14 220-36010 Bolt, Socket Head 5/8................................ 4
5 220-08008 HHCS 7/8-9UNC x 7.50” GR8 ...................69 15 502-00180 Hose Assembly, Swing Bearing Lube ...... 2
6 712-00274 Turret, 7000 Series ...................................1 16 209-00470 Trim Edging 1/2” ....................................... 3ft
7 220-06037 Bolt, Hex Head 5/8-11 ...............................2 17 511-21001 Locknut...................................................... 2
8 222-16003 Washer, Lock 5/8”......................................6 18 518-20001 Bulkhead Connector.................................. 2
9 870-90030 Pin 2.75” x 26 1/16” ...................................2 19 501-03002 Zerk, 1/8 NPT ............................................ 2
10 209-00802 Trim Edging 5/8” ........................................2ft 20 222-02005 Washer, Flat 3/8”....................................... 2

TURRET INSTALLATION
Continuous Rotation
12
Page 12.4
2,3
5
7,8,9

1 Page 22.2 Gearbox, Rotation Assembly..................... 1
2 220-37020 Bolt, Socket Head, 3/4-10UNRC-3 x 2 1/4”4
3 222-07003 Washer, Flat 3/4 PLT Hard........................ 4
4 513-50027 Connector, Straight ................................... 1
5 802-01644 Cover, Pinion Gear.................................... 1
6 802-01645 Cover, Rotation Gear Box ......................... 1
7 220-01004 Capscrew hex Head 5/16NC x 3/4 .......... 6
8 222-11002 Washer, Lock 5/16 .................................... 6
9 222-01001 Washer, Flat 5/16 ...................................... 6

GROUP
ROTATION GEARBOX MODEL: BT7000 Series
Installation 22
Page: 22.1
9
13 12 15 14 1 5 24 32 26 28 27 33 31 34 35
5
10 11 40
38,39
16 17 3 18 19 2 20 23 29 30 44 37 42 43 36 41 47 48
22,46
6
7 8 4 4 22 21
See Page 22.3

GROUP
Assembly 22
Page: 22.2
See Page 22.2

292-00038 Gearbox, Rotation Assembly .....................1
1 NSS Ring, Gear .................................................1
2 NSS Primary Planet Gear Assembly .................1
3 NSS Output Planet Gear Assembly ...................1
4 058-00664 O-Ring .......................................................2
5 058-00665 Output Pinion Bearing Carrier ...................1
6 SNN Grease Fitting ............................................1
7 058-00047 Vent Plug ...................................................1
8 058-00666 ORB Flush Plug .........................................2
9 SNN Capscrew, Socket Head ............................12
10 SNN Output Pinion Gear (2 1/2 Teeth) ..............1
11 058-00670 Seal ...........................................................1
12 058-00671 Bearing Cone.............................................1
13 058-00672 Bearing Cup...............................................1
14 SNN Bearing Cone.............................................1
15 058-00674 Bearing Cup...............................................1
16 SNN Split Ring ...................................................1
17 SNN Split Ring Retainer.....................................1
18 SNN Thrust Washer ...........................................1
19 NSS Primary Sun Gear ......................................1
20 SNN Thrust Washer ...........................................1
21 SNN Capscrew, Socket Head ............................8
22 058-00681 Lock washer, Metric (8mm) .......................16
23 058-00682 Brake Housing ...........................................1
24 058-00683 Spring ........................................................4
25 058-00684 Spring Spacer ............................................1
26 058-00685 Brake Plate ................................................1
27 058-00686 Seal, U-Cup ...............................................1
28 058-00687 Brake Plate Spacer....................................1
29 058-00688 Friction Disc ...............................................3
30 058-00689 Brake Disc .................................................8
31 058-00690 Brake Hub..................................................1
32 058-00691 Retaining Ring ...........................................1
33 058-00692 O-Ring .......................................................1
34 058-00693 Pipe, Plug ..................................................1
35 058-00694 O-Ring .......................................................1
36 058-00695 Hydraulic Motor (4.5 cu. in.) ......................1
37 058-00697 Motor Adapter ............................................1
38 SNN Capscrew, Hex Head.................................2
39 058-00034 Lock washer (1/2) ......................................2
40 SNN Eccentric Ring ...........................................1
41 SNN Brake Valve Block with CB Cartridges ......1
42 SNN Capscrew, Hex Head.................................2
43 SNN O-Ring .......................................................2
44 058-00703 Elbow fitting, 90 Deg..................................1
45 SNN Hose Assembly..........................................1
46 058-00705 Capscrew, Socket Head,(Metric 8mm ) .....8
47 SNN Adapter ......................................................1
48 SNN Swivel Nut 90 Deg. ....................................1
Notes:
SNN: Serial Number Needed - Provide the serial number of the rotation gearbox when contacting Terex Service or Parts Departments
NSS: Not Sold Seperately - This component is not available as a service part, the entire rotation gearbox unit will need replacement

GROUP
Assembly 22
Page: 22.3
1
2 3
4 9
SWING
SECTION
BOOM
SECTION
WINCH
SECTION
8
5 6
7

Page 24.2 Hydraulic Pump
1 502-50521 Hose, 1.0” Winch Pump ............................ 1

2 502-30749 Hose, .5” Swing Pump .............................. 1
3 514-55011 90, Elbow M#8 OFS x M#8 ORB .............. 1
4 502-40929 Hose, .75” Boom Pump............................. 1
5 503-06008 Pump Suction Hose .................................. 1
6 201-00248 Bolt Hose Clamp 3” ................................... 1
7 504-03509 90 Hose End, beaded ............................... 1
8 505-06004 Split Flange kit, 2.5” .................................. 1
9 505-02002 Split Flange Kit, 1.0”.................................. 1
* 505-01002 Split Flange Kit, .75”.................................. 1
* ITEM NOT SHOWN

GROUP
HYDRAULIC PUMP INSTALLATION MODEL: BT7000 Series
24
Page: 24.1
SEE PAGE 24.3

GROUP
TRIPLE VANE HYDRAULIC PUMP MODEL: BT7000 Series
Assembly 24
Page: 24.2
SEE PAGE 24.2
520-00053-1 Hydraulic Pump Assembly (Vickers) 22 935-00024 Bolt ............................................................ 4
Side Mount 6 Bolt PTO Curbside Mount 23 935-00140 Screw ........................................................ 2
24 935-00141 Pin ............................................................. 2
520-00053-2 Hydraulic Pump Assembly (Vickers) 25 935-00142 Inlet Plate .................................................. 1
Side Mount 6 Bolt PTO Strretside Mount 26 935-00143 Seal Pack .................................................. 4
27 935-00121 Side Plate Kit ............................................ 1
520-00053-3 Hydraulic Pump Assembly (Vickers) 28 935-00139 Ring........................................................... 1
Bottom Mount 8 Bolt PTO 29 935-00144 Vane Kit .................................................... 1
30 935-00138 Rotor ......................................................... 1
520-00053-4 Hydraulic Pump Assembly (Vickers) 31 935-00143 Seal Pac.................................................... 4
Allison Automatic PTO Curbside Mount 32 935-00117 Outlet Plate ............................................... 1
33** 935-00028 O-Ring....................................................... 1
1 935-00119 Body Kit ..................................................... 1 34 935-00136 Seal Ring .................................................. 1
2** 935-00101 Primary Shaft Seal .................................... 1 35** 935-00060 O-Ring....................................................... 1
3 935-00033 Washer ...................................................... 1 36 935-00122 Back-Up Ring ............................................ 1
4 935-00097 Shaft (297 Type)........................................ 1 37 935-00022 Bolt ............................................................ 4
5 935-00020 Bearing ...................................................... 1 38 935-00135 Rear Mounting Cover ................................ 1
6 935-00025 Ring ........................................................... 1 39** 935-00093 O-Ring....................................................... 2
7 935-00034 Lockring ..................................................... 1 40 935-00111 Wear Plate ................................................ 1
8 935-00119 Back Up Ring............................................. 1 41 935-00095 Pin ............................................................ 2
9** 935-00026 O-Ring ....................................................... 1 42 935-00110 Ring........................................................... 1
10 935-00151 Seal Ring ................................................... 1 43 935-00109 Vane Kit .................................................... 1
11** 935-00030 O-Ring ....................................................... 1 44 935-00108 Rotor ......................................................... 1
12 935-00150 Outlet Plate................................................ 1 45 935-00107 Pressure Plate .......................................... 1
13 935-00149 Seal Pac .................................................... 4 46 935-00106 spring. ....................................................... 1
14 935-00120 Flex Side Plate .......................................... 2 47** 935-00093 O-Ring....................................................... 1
15 935-00148 Ring ........................................................... 1 48 935-00100 V10 Cover Option ..................................... 1
16 935-00044 Rotor ......................................................... 1 49 935-00088 Bolt ............................................................ 1
17 935-00056 Vane KiT.................................................... 1
18 935-00146 Inlet Plate .................................................. 1 REPAIR KITS
19 935-00147 Pin ............................................................. 2 ** 935-00091 Pump Seal Kit
20 935-00145 Hex Head Screw........................................ 2 935-00087 Swing Section Cartridge
21 935-00041 Inlet Cover ................................................. 1 935-00098 Boom/Center Section Cartridge
935-00080 Winch/Main Section Cartridge

GROUP
TRIPLE VANE HYDRAULIC PUMP MODEL: BT7000 Series
Assembly 24
Page: 24.3
11 8
10
12 3 2 9 4 1 7 13 5,6

875-90336 Hydraulic Reservoir Assembly .................. 1
1 875-90339 Reservoir, Hydraulic Oil, Steel, 90 Gal...... 1
2 570-09005 Nipple, 2 1/2” Close................................... 1
3 570-90055 Gate Valve, 2 1/2” ..................................... 1
4 875-90332 Plug, Socket Head 3/4NPT ....................... 1
5 875-90330 Diffuser, 2NPT x 1 1/4NPT........................ 1
6 875-90329 Reducer, 2 1/2NPT x 2NPT....................... 1
7 875-90326 Strap, Mtg, Hyd Tank ................................ 2
8 875-90138 Cap, Breather Assembly ........................... 1
9 875-90327 Strap, Rubber 2 1/32” x 10ft ...................... 2
10 875-90340 Gauge, Sight Glass ................................... 2
11 517-30015 Hex Plug, 1 5/8-12..................................... 2
12 504-00902 Coupling, 2 1/2” Hose................................ 1
13 875-90325 Bracket, 24” Round Hyd Tank ................... 2

GROUP
HYDRAULIC RESERVOIR MODEL: BT7000 Series

25
Assembly Page 25.1
6
8,9
4
1
3

1 Page 25.1 Hyd Reservoir Assembly........................... 1
2 504-00706 Coupling, Hose, 1 1/4 MPT ....................... 1
3 201-00146 Clamp, Hose 1 1/2 .................................... 2
4 503-03001 Hose 1 1/2 I.D ........................................... 1
5* 789-05507 Hydraulic Tank Frame Spacer .................. 2
6 223-15210 Screw, 5/16 x 3/4 Self Tapping ................. 2
7 201-00181 Clamp, Cable ............................................ 3
8* 220-06032 Bolt, Hex Head 5/8 NC x 2" Long.............. 8
9* 221-96005 Nut, Hex Head 5/8NC PLTD ..................... 8
*ITEM NOT SEEN

GROUP
HYDRAULIC RESERVOIR
Installation
25
Page 25.2
6,7 11,12,13,
5 9 10
8 14
15
4
16
3 1,2
17
18
1 505-03001 Flange, 1 1/2 ............................................. 2 10 510-90279 Tube, Return Assembly .............................1
2 505-03003 Flange, 1 1/2 ............................................. 2 11 220-01004 Bolt, 5/16NC x 3/4" Long ...........................2
3 504-03407 Hose, End, 90 Deg. ................................... 1 12 222-11002 Washer, Lock 5/16 PLTD...........................2
4 201-00146 Clamp, Hose 1 1/2..................................... 2 13 222-01001 Washer, Flat 5/16 PLTD ............................2
5 503-03001 Hose 1 1/2 I.D ........................................... 1 14 221-01001 Nut, Hex, 5/16NC PLTD.............................2
6 222-14003 Washer, Lock 1/2 PLTD ............................ 12 15 770-02621 Bracket, Hydraulic Filter Mounting .............1
7 220-04005 Bolt, Hex Head 1/2NC x 1 1/2" Long......... 8 16 935-00113 Filter, By-Pass Gauge................................1
8* 260-30004 O-Ring ....................................................... 3 17 503-06008 2 1/2” Hose, Pump Inlet .............................1
9 501-02013 Filter Head................................................. 1 18 501-02014 Filter Cartridge ...........................................2
* ITEM NOT SEEN

GROUP
HYDRAULIC RESERVOIR
Filter Installation
25
Page 25.3
4
2,3
1
3,5

1 510-90279 Tube, Return Ass.(#12 Pg 25.2) ................1
2 220-04001 Bolt, Hex Head, 1/2NC x 2" Long ..............4
3 222-14003 Washer, Lock 1/2 PLTD.............................12
4* 260-30004 O-Ring .......................................................3
5 220-04005 Bolt, Hex Head 1/2NC x 1 1/2" Long .........8
6 770-02621 Bracket, Hyd. Filter MNT, (#17 Pg 25.2)....1
*ITEM NOT SEEN

GROUP
HYDRAULIC RESERVOIR
Piping
25
Page 25.4
4 5 9 10,11
1 2 3
6 7 8
12
8 13 15
14
16,17
18 7
19 23
20,21 22
24
25 27
26
REF PART NO DESCRIPTION QTY REF PART NO DESCRIPTION QTY

1 514-57010 Elbow, 90 12 OFS x 12 ORB..................... 1 15 513-30003 Connector, #4 OFS x #4 ORB ...................1
2 552-00086 Valve, Check Spool ................................... 1 16 519-50012 Reducer .....................................................1
3 517-00014 Union, 12OFS............................................ 1 17 511-50004 Nut, Hex Head ...........................................1
4 513-40018 Connector, 6 OFS x 8 ORB....................... 4 18 516-85004 Tee Connector #8 ......................................1
5 519-40007 Cap, #6 OFS ............................................. 4 19 514-55011 Elbow, 90 - 8 OFS x 8 ORB .......................1
6 513-50038 Connector, 8 OFS x 8 ORB....................... 6 20 519-60008 Reducer .....................................................1
7 513-60008 Connector,10 OFS x 8 ORB...................... 1 21 511-61002 Tube Nut #10 .............................................1
8 514-52003 Elbow, 90 Deg. #4OFS x #4 ORB ............. 3 22 516-86006 Tee, #10.....................................................1
9 517-30002 Plug, #10 ORB .......................................... 4 23 513-50027 Connector, 8 OFS x 10 ORB .....................1
10 513-70038 Connector, #12 OFS x #10 ORB............... 1 24 519-50010 Cap, #8 OFS ..............................................1
11 519-70032 Cap, #12 OFS ........................................... 1 25 514-55015 Elbow, 90 Deg. 8 OFS x 8 ORB.................1
12 514-59024 Elbow, 90 16 OFS x 12 ORB..................... 1 26 519-60007 Cap, #10 OFS ............................................1
13 550-00387 Valve Assembly, Tandem.......................... 1 27 517-30004 Plug, #12 ORB ...........................................2
14 514-62002 Elbow, 90 Deg. #4 ..................................... 1

GROUP
MAIN VALVE ASSEMBLY MODEL: BT7000 Series

25
Page 25.5
11
12
10
9 8
1 2 3 4 5 6 6 6 6 7

550-00383 Main Valve Sub Assembly
1 940-00005 Inlet Section Assembly .............................. 1
2 940-00080 Spool Section Assembly (Swing) .............. 1
3 940-00016 Mid-Inlet Section Assembly ....................... 1
4 940-00085 Spool Section Assembly (Hoist) ................ 1
5 940-00034 Spool Section Assembly (Telescope)........ 1
6 940-00009 Spool Section Assembly (Outrigger) ......... 4
7 940-00010 Outlet Section Assembly ........................... 1
8 940-00013 Unloader Valve.......................................... 2
9 940-00084 Relief Valve ( Main) ................................... 1
10 940-00012 Relief Valve (Swing) .................................. 1
11 940-00031 Detent Spring Repair Kit............................ 7
12 940-00017 Kit, Tie Bolt ................................................ 1
269-00097 Seal Kit, complete
269-00098 Seal Kit Relief Valve

GROUP
MAIN VALVE SUBASSEMBLY MODEL: BT7000 Series
25
Page 25.6
21
14
1 3 5 7 9
11
17
AuxO/R AuxO/R O/R O/R Boom Ext Topping Swing
15
2 13 16
4 6 8 10 12
19
18
NOTE- HOSES HAVE BEEN OMITTED FOR CLARITY,

NUMBERS INDICATE HOSE CONNECTION PLACEMENT.
503-94003 Hose Kit, Auxiliary Outriggers (Items 1-4) 13 502-40828 Hose, Priority Valve/Main Valve)............... 1
14 502-30557 Hose, Swing Motor (CCW)........................ 2
1 502-20973 Hose, Aux Outrigger (S.S. Vert Extend) .... 2
15 502-30557 Hose, Swing Motor (CW)
2 502-20974 Hose, Aux Outrigger (S.S. Vert Retract).... 2
3 502-20973 Hose, Aux Outrigger (C.S. Vert Extend)
4 502-20974 Hose, Aux Outrigger (C.S. Vert Retract) 503-93010-1 Hose Kit, Triple Pump
16 502-30749 Hose, Pump, (Swing Section) .................. 1
503-92024-3 Hose Kit, Hydraulic, BT7000 (Items 5-12) . 1
503-92025 Hose Kit, Control Assembly (Items 17,18)
5 502-30699 Hose, Main Outriggers (C.S. Vert Extend) 4
6 502-30699 Hose, Main Outriggers (C.S. Vert Retract) 17 502-11308 Hose, Test Port (Swing Pump) ................. 1
7 502-30699 Hose, Main Outriggers (S.S. Vert Extend) 18 502-10973 Hose, Test Port (Boom Extension) ........... 1
8 502-30699 Hose, Main Outriggers (S.S. Vert Retract)
9 502-35069 Hose, Boom Cylinder (Extend) .................. 2 800-50054 BT7000 Control Console Assembly (Items 19,20)
10 502-35069 Hose, Boom Cylinder (Retract)
19 510-20457 Tube Assembly, Unload Valve Supply ...... 1
11 502-35068 Hose, Topping Cylinder (Retract) .............. 2
21 502-11225 Hose Greer Base ...................................... 1
12 502-35068 Hose, Topping Cylinder (Extend)

GROUP
MAIN VALVE PIPING
25
Page 25.7
7
MAIN O/R VALVE
PRIORITY VALVE ASSEMBLY
ASSEMBLY
8
RETURN MANIFOLD
2 9 ASSEMBLY
1
3 6
10,11
4 5 12,13
2 MAIN VALVE ASSEMBLY
14 16
15 7,8
17
6 (TO BOOM
2 EXTEND)
WINCH 5
TOPPING ASSEMBLY
(TO TELESCOPE
CYLINDER
CYLINDER RETRACT
1 559-00251 10 220-01011
Priority Flow control Valve......................... 1 Capscrew, Hex Head 5/16 .........................4
2 502-11225 11
Hose, GREER Base / Case Drain, Priority 2 222-01001 Washer, Flat 5/16.......................................4
3 514-57011 12 222-11002
Elbow, Parker Seal-LOK ........................... 1 Washer, Lock 5/16 .....................................4
4 502-40929 13 221-01001
Hose, Pump, Boom ................................... 1 Nut, Hex 5/16 .............................................4
5 502-40828 14 502-35069
Hose, Main Valve, Boom........................... 1 Boom Cylinder Ext/Ret...............................2
6 502-20864 15 514-52005
Hose, Priority Valve/Main .......................... 1 Elbow 90 ...................................................1
7 559-00157 16 502-40719
Valve, Control, Aux. O/R ........................... 1 Hose, Winch ..............................................2
8 502-30700 17 502-11045
Hose, Main Outrigger Horiz....................... 4 Hose, Case Drain, Winch Motor ................1
9 502-30635 Hose, Outrigger Valve ............................... 1

GROUP
HYDRAULIC PIPING
25
Page 25.8
CLOCKWISE
SWING PORT
COUNTER-
CLOCKWISE
SWING PORT

1 502-30557 Hose assembly, Swing...............................2
2 Page 22.2 Hose Assembly, Brake Release ................1

GROUP
HYDRAULIC PIPING
Swing
25
Page 25.9
6
2
1
3

* 503-92024-3 Hose Kit (Includes Items 1-5)
2
1 1* 502-30700 Hose Main Outrigger Horiz .......................4
2* 502-30699 Hose, Main Outrigger Vert .........................4
3* 502-20864 Hose, Priority/Main Valve...........................1
4* 502-40828 Hose, Priority/Main Valve...........................1
5* 502-30635 Hose, Outrigger Valve................................1
6 559-00146 Priority Flow Control Valve.........................1
7 220-01011 Capscrew, Hex Head 5/16 .........................4
13
8 222-01001 Washer, Flat 5/16.......................................4
9 222-11002 Washer, Lock 5/16 .....................................4
10 221-01001 Nut, Hex, 5/16 ............................................4
10
11 559-00157 Aux O/R Control Valve...............................1
12 513-40014 Connector #6 OFS x #6 ORB ....................6
6 13 513-50028 Connector, Parker #8-6..............................1
7,8,9
11
12
1 1

GROUP
HYDRAULIC PIPING
Main Outriggers
25
Page 25.10
2,3
2,3
1 1
NOTE:
FLATBED AND HOSE TROLLEYS REMOVED
4 4 3
3
5 4
1
1
6
503-94003 Aux O/R Hose Kit
1 502-20797 Hose, Horiz Aux O/R ................................. 4
2 502-20973 Hose, Vert Aux O/R................................... 2
3 502-20974 Hose, Vert Aux O/R................................... 2
4 502-20798 Hose, Aux O/R Valve Supply .................... 1
5 502-30586 Hose, Aux O/R Valve Return .................... 1
6 559-00252 Control Valve, Aux O/R ............................. 1
7 514-54004 Elbow, 90, 6ORB x 6OFS ......................... 4
* 774-00046 Trolley Track, Aux O/R .............................. 2
* 774-00047 Trolley, Hose, Aux O/R ............................. 2
* Item Not Shown

GROUP
HYDRAULIC PIPING
Auxiliary Outriggers
25
Page 25.11
3
1 2
4A,4B
4C

500-01397 Unloader Valve Assembly W/Fittings
1 551-10136 Manifold, Unloader .................................... 1
2 514-52003 Elbow, 90 Deg., 4 OFS x 4 ORB............... 1
3 513-20017 Connector, 4 OFS x 4 ORB....................... 3
4A 394-00029 Solenoid Only Service............................... 2
4B 394-00026 Solenoid Coil, Service ............................... 2
4C 394-00003 Solenoid Coil, Nut ..................................... 2
5 394-00028 Check Valve, Service ................................ 3

GROUP
UNLOADER VALVE ASSEMBLY MODEL: BT7000 Series

25
Page 25.12
3
9 4
10
1
7 6 5
8

1 550-00314 Valve, Winch ............................................. 1
2 513-70023 Connector, M#12 OFS x M#12 ORB......... 2
3 513-90032 Connector, M#16 OFS x M#16 ORB......... 1
4 514-69012 Conn. Elbow M#16 OFS x M#16 ORB ...... 1
5 519-90036 Cap, Tube, F#16 OFS ............................... 1
8 514-52003 Conn. Elbow M#4 OFS x M#4 ORB .......... 2
9 502-40719 Hose, Winch Down ................................... 2
10 502-40719 Hose, Winch Up

GROUP
WINCH VALVE ASSEMBLY MODEL: BT7000 Series
25
Page 25.13
1,2
10
4
3
4 4
6 31
5 8
7 9
10
11
12
13
27
16 14
26
15
25
17 24
21
20 22 23
18
19
28,29,30
1 222-40007 Retainer, Rod ............................................ 2 17 209-00444 Handle, C/H #2399D..................................2
4 808-00048 Knob, Control, (Black) ............................... 14 18 519-90051 Manifold Return..........................................1
3 808-00049 Knob, Control, Winch, (Black) ................... 2 19 502-50314 Hose Assembly, Valve Return ...................1
2 809-00385 Rod, 2 Speed Winch ................................. 2 20 502-10999 Hose Assembly, Unload Valve Return.......1
5 221-06002 Nut, Jam, 5/8-11 UNC PLTD..................... 16 21 510-20373 Tube Assembly, Winch Unload..................1
6 209-00832 Level Indicator, Circular............................. 2 22 502-10973 Hose Assembly, Shuttle Valve...................1
7 400-04125 Switch, Momentary.................................... 4 23 510-20370 Tube Assembly, Shuttle Supply .................1
8 804-00810 Control Handle, S.S. Aux. O/R .................. 1 24 500-01803-1 Valve Assembly, winch ..............................1
9 804-00809 Control Handle, C.S. Aux. O/R.................. 1 25 550-00314 Valve Assembly, Main ...............................1
10 804-00812 Control Handle, S.S. O/R .......................... 1 26 510-70773 Tube Assembly, Power Beyond.................1
11 804-00811 Control Handle, C.S. OR ........................... 1 27 802-01489 Cover, Console End, C.S...........................1
12 804-00829 Control Handle, Winch .............................. 1 28 220-02004 Bolt, Hex Head3/8UNC x 1 GR5 PL ..........4
13 804-00807 Control Handle, Telescope........................ 1 29 222-12001 Washer, Lock, 3/8 PLTD............................10
14 804-00805 Control Handle, Boom Hoist...................... 1 30 221-02001 Nut, 3/8-16UNC PLTD ...............................6
15 804-00806 Control Handle, Swing............................... 1 31 518-20013 Test Port Bulkhead, Seal-Lok #4 ...............3
16 802-01490 Cover, Console End, S.S. ......................... 1
GROUP
CONTROL CONSOLE MODEL: BT7000 Series
ASSEMBLY 28
Page 28.1
,
40,42 7 16
20 8 15
10 11 17,18,19
9
12 13,14
21
26,27,28,29
22,23,24,25
26,27,28
22,23,25
1 801-00107 Console, Sub Assembly.............................1 16 709-01119 Block, Bearing ........................................... 12
2 870-00129 Pin, Clevis 5/16 Dia. ..................................9 17 222-00006 Flat washer, 1/4 PLTD .............................. 18
3 224-02001 Pin, Cotter 1/8 x 3/4 ...................................9 18 221-90001 Nut, Hex LK, 1/4-20UNC PLTD ................ 18
4 400-24062 Sub-Assembly, O/R Alarm Switches .........1 19 220-00007 Bolt, Hex Head, 1/4-20UNC x 2PL............ 18
5* 806-00235 Control Link Assembly, Swing ...................1 20 502-50314 Hose Assembly, Valve Return .................. 1
6 806-00243 Control Link Assembly, Winch ...................1 21 502-50313 Hose Assembly, Valve Return .................. 1
7 806-00236 Control Link Assembly, Boom....................1 22 220-04048 Bolt, Hex Head, 1/2-13UN x 2 GR5 .......... 4
8 806-00237 Control Link Assembly, Telescope ............1 23 222-14001 Washer, Lock 1/2 PLTD ............................ 4
9 806-00238 Control link assembly, C.S. O/R ................1 24 222-04001 Washer, Flat 1/2 PLTD ............................. 2
10 806-00239 Control Assembly. S.S. O/R ......................1 25 221-04001 Nut, Hex, 1/2-13UNC PLTD ...................... 4
11 806-00240 Control Link Assembly, C.S. STB ..............1 26 222-12001 Washer, Lock, 3/8 PLTD ........................... 10
12 806-00241 Control Link Assembly, S.S. STB ..............1 27 221-02001 Nut, 3/8-16UNC PLTD .............................. 6
13 870-00044 Pin, Clevis 3/16 Dia. ..................................7 28 220-02005 Bolt Hex Head 3/8-16UN x 2 1/2 GR5 ...... 4
14 224-01001 Pin, Cotter 3/32 x 1/2 .................................7 29 222-01001 Washer, Flat, 5/16 PLTD .......................... 30
15 783-02785 Bar, Valve Spacer......................................2 30** 802-01390 Cover, Console Front ................................ 2
**REMOVED FOR CLARITY
GROUP
Assembly 28
Page 28.2
8
3 7
5,6
9
2 4
1 3
10,11,12 14
16 13
15
1 400-04129 E-Stop Pushbutton .................................... 2 9 400-25137 Harness Assembly, Control, Aux. O/R.......1
2 519-70032 Hole, Plug, 1/2 Dia Push-In ....................... 2 10 263-00044 Gasket, Level Mounting .............................2
3 400-04125 Switch, Momentary.................................... 4 11 209-00831 Level Base, Circular Level .........................2
4 1245-162 Hour Meter ................................................ 1 12 209-00832 Level Indicator, Circular .............................2
5 400-04122 Switch, DPDT Moment .............................. 8 13 400-05334 Horn, ATB, ECA.........................................1
6 400-04036 Switch, Guard............................................ 8 14 500-01397 Valve Assembly, Unload ............................1
7 400-04123 Switch, Start/Stop...................................... 2 15 400-24062 Subassembly, O/R Alarm Switch ...............1
8 400-25169 Harness Assembly, Console .................... 1 16 516-20013 Test Port Bulkhead, Seal-Lok #4 ...............3
GROUP
Assembly 28
Page 28.3
8
3 7
9
5,6
10 11

1 809-00407 Throttle Weldment .....................................1
2 809-00389 Throttle Shaft, Casting ...............................1
3 709-01612 Bearing, Block Acceleration Pedal.............2
4 806-00198 Control Pedal, Main Link............................1
5 220-00007 Bolt, Hex Head1/4 NC x 2" Long ...............4
6 222-00006 Washer, Flat, 1/4 PLTD .............................4
7 870-00002 Pin, Clevis, 1/4 x 3/4 ..................................2
8 100-30029 Throttle Pedal ............................................1
9 202-10062 Spring, Throttle Pedal Return ....................2
10 809-00390 Clevis Assembly ........................................2
11 600-40329 Cable, Throttle ...........................................2
* 224-01001 Pin, Cotter 3/32” x 1/2” long
* 221-90001 Nut, Hex Head, 1/4 NC Toplock ................4
* 08074200 Nylon Spacer .............................................2
* 224-12001 Pin, Roll, 1/8 x 1 1/8" Long ........................1
* 870-00132 Pin, 3/8 x 4 Long........................................1
* item hidden
GROUP
THROTTLE INSTALLATION 28
Page 28.4
OPERATORS PLATFORM OPERATORS PLATFORM
CURB SIDE OPERATOR CONSOLE STREET SIDE
1,2,3,4 11
6,7
8,9,2
8,9,2
10
FRONT OF TRUCK

1 222-00006 Washer, Flat, 1/4 PLTD ............................. 10
2 221-90001 Nut, Hex, 1/4 NC Top Lock ....................... 9
3 220-00007 Bolt, Hex Head 1/4NC x 2" Long ............... 4
4 036-10040 Spacer Tube, 1/2 Dia. Long ...................... 4
5 600-40347 Throttle Sub-assembly .............................. 2
6 201-00143 Cable, clamp ............................................. 2
7 209-00046 Swivel Stop................................................ 2
8 201-00141 Tube, clamp 1/4......................................... 2
9 220-00003 Bolt, Hex head 1/4NC x 3/4" Long............. 4
10 600-40329 Cable, Throttle ........................................... 2
11 * Throttle Pedal ........................................... 1
* Chassis Dependant
GROUP
THROTTLE INSTALLATION MODEL: BT7000 Series
28
Page 28.5
706A8760 Tool Kit.......................................................Opt
(Includes Items 1 Through 11)
1 1226-54 Wrench, Adjustable, Hydraulic Fitting........1

2 1226-55 Wrench Set, Combination (17 Pc) .............1
3 1226-56 Socket Set, 3/4” Drive (12 Pc) ...................1
4 1226-57 Flex Handle, 3/4” Drive, 18” Long..............1
5 1226-58 Extension Bar, 3/4” Drive, 16” Long...........1
6 1226-59 Socket, 3/4” 12 Point .................................1
7 1226-60 Universal Joint, 3/4” Drive..........................1
8 1226-61 Spanner< Adjustable Hook (2”-4 3/4”) .......1
9 1226-62 Punch, Long Taper (1/4 x 12” ....................1
10 1226-32 Hammer, Ball Peen (32 Oz.)......................1
11 1226-63 Tool Box.....................................................1
12 218536 Paint, Terex White

13 218538 Aerosol Paint, Terex White
14 218535 Paint, Terex Grey
15 218539 Aerosol Paint, Terex Grey
16 216537 Primer

1 600-40440 Digital Hydraulic Test Guage
2 518-20014 Diagnostic Coupler
3 502-11324 19” Hose Extension
4 Ref Console Hydraulic Pressure Test Port

GROUP
TOOLS / PAINTS MODEL: BT7000 Series
29
Page 29.1
TUBE OD PART NO. DESCRIPTION QTY.
3/4” 12019-279 Split Flange Clamp ..........................2

1218-26 O-Ring.............................................1
1200-61 Capscrew, 3/8C x 1-1/4...................4
1210-20 Lock Washer ...................................4
1” 1219-665 Split Flange Clamp ..........................2

1218-103 O-Ring.............................................1
1200-61 Capscrew, 3/8C x 1-1/4...................4
1210-20 Lock washer ....................................4
1-1/4” 1219-392 Split Flange Clamp ..........................2

1218-63 O-Ring.............................................1
1200-307 Capscrew, 7/16C x 1-1/2.................4
1210-23 Lock Washer ...................................4
1-1/2” 1219-390 Split Flange Clamp ..........................2

1218-72 O-Ring.............................................1
1200-100 Capscrew, 1/2C x 1-1/2...................4
1210-26 Lock Washer ...................................4

1218-126 O-Ring.............................................1
1200-100 Capscrew, 1/2C x 1-1/2...................4
1210-26 Lock Washer ...................................4

1218-61 O-Ring.............................................1
1200-146 Capscrew, 5/8C x 1-3/4...................4
1210-32 Lock Washer ...................................4

GROUP
SPLIT FLANGE CLAMPS MODEL: RM4000 Series
29
Page 29.2
1/4” 5/16” 3/8” 1/2” 5/8” 3/4” 7/8” 1” 1 1/4” 1 1/2”
CLAMP SET 1240-172 1240-163 1240-160 1240-168 1240-146 1240-132
COVER PLATE 1240-174 1240-162 1240-162 1240-170 1240-148 1240-148
NUT 1240-173 1240-161 1240-161 1240-169 1240-157 1240-156*
CAPSCREW 1200-3 1200-5 1200-5 1200-7 1200-13 1200-13

1/4C x1 1/4Cx1 1/4 1/4Cx1 1/4 1/4Cx1 1/2 1/4Cx2 1/4 1/4Cx2 1/4
WHERE USED Hyd Brakes Air Brakes Air Brakes Outriggers Upper & Upper
Lower Hyd. Hydraulics
1/4” 5/16” 3/8” 1/2” 5/8” 3/4” 7/8” 1” 1 1/4” 1 1/2”
CLAMP SET 1240-172 1240-163 1240-160 1240-168 1240-146 1240-132
COVER PLATE 1240-174 1240-162 1240-162 1240-170 1240-148 1240-148
NUT 1240-173 1240-161 1240-161 1240-169 1240-157 1240-156*
CAPSCREW 1200-3 1200-5 1200-5 1200-7 1200-13 1200-13

1/4C x1 1/4Cx1 1/4 1/4Cx1 1/4 1/4Cx1 1/2 1/4Cx2 1/4 1/4Cx2 1/4
WHERE USED Hyd Brakes Air Brakes Air Brakes Outriggers Upper & Upper
Lower Hyd. Hydraulics

GROUP
CLAMPS MODEL: BT7000 Series
29
Page 29.3
2 3
1 4
5,6
7
12
12
8,9
13 11 10
13
REF PART NO. DESCRIPTIION QTY

1 653-00396 12” Terex Logo Decal ................................2
2 653-00389 R.H. Boom Angle Indicator ........................1
3 653-00397 Warning-Finger Pinch Point Decal.............2
4 653-00393-2 Terex Stinger Decal ...................................2
5 653-00392-23 BT7077 Model Number Decal....................2
6 653-00392-25 BT70100 Model Number Decal..................2
7 653-00398 Warning-Finger/Hand Pinch Point .............1
8 652-00059 CAUTION-PTO Decal ................................1
9 654-00704 Final Vehicle Certification, Decal ...............1
10 651-00185 Placard, DANGER Riding Loadline............2
11 651-00195 Placard, DANGER Drive Line ....................2
12 651-00184 Placard, Electrocution Hazard ...................2
13 12400-955 Decal, Crush DANGER..............................4
*Decal Kits Available
* 656-00008 Boom Kit Common

* 656-00006 Flatbed/Platform Decal Kit
* 656-00005 Console/Pedestal Decal Kit
* 656-00002-2 Outrigger Decal Kit

GROUP
MARKING DECAL PLACEMENT 30
Page 30.1
3 2 1
4,5
6
7,8
9
14 14
10 11 12 13 15
15

1 653-00396 12” Terex Logo Decal ................................2
2 653-00390 L.H. Boom Angle Indicator.........................1
3 653-00397 Warning-Finger Pinch Point Decal.............2
4 652-00059 CAUTION-PTO Decal................................1
5 654-00704 Final Vehicle Certification, Decal ...............1
6 653-00393-1 Terex Stinger Decal ...................................2
7 653-00392-23 BT7077 Model Number Decal ...................2
8 653-00392-25 BT70100 Model Number Decal .................2
9 12400-1003 Decal, Fire Extinquisher.............................1
10 651-00195 Placard, DANGER Drive Line ....................2
11 651-00185 Placard, DANGER Riding Loadline ...........2
12 652-00525 Placard, Master Lube Chart.......................1
13 652-00073 Hydraulic Oil Only, Decal...........................1
14 651-00184 Placard, Electrocution Hazard ...................2
15 12400-955 Decal, Crush DANGER..............................1

GROUP
MARKING DECAL PLACEMENT MODEL: BT7000 Series
30
Page 30.2
8 8
7 7
6 9 9 6
5 5
4 4
3 3
2 2 1
1
10 11 12 10
14
15 15
13 13
16 16
18 18
17
REF PART NO. DESCRIPTIION QTY REF PART NO. DESCRIPTIION QTY
1 650-00330 Control Boom Decal ..................................2 10 651-00270 DANGER, 2 Blocking, Decal ..................... 2
2 650-00654 2-Spd Winch Control Decal .......................2 11 651-00377 Switch Controls Decal, Curb Side ............. 1
3 650-00411 Control Boom Telescope Decal .................2 12 651-00378 Switch Controls Decal, Street Side ........... 1
4 650-00329 Control Swing Decal ..................................2 13 652-00111 Operating Instructions, Decal .................... 2
5 650-00434 Control Rear S.S. O/R Decal .....................2 14 653-00229 Unit Stability Decal .................................... 1
6 650-00433 Control Rear C.S. O/R Decal.....................2 15 652-00114 Crane Hand signals, Decal ....................... 2
7 650-00432 Control Front S.S. O/R Decal ....................2 16 651-00253 WARNING ALL, Decal .............................. 2
8 650-00431 Control Front C.S. O/R Decal ....................2 17 652-00572 Placard, Machine Maintenance Chart ....... 1
9 651-00341 Conpliance Warning Decal ........................2 18 651-00184 Placard, Electrocution Hazard................... 2

GROUP
CONSOLE DECAL MODEL: BT7000 Series
30
Page 30.3
5
4 4
3 3
1 2 2 1
6 6
6 6
2 2

1 659-00215 White Outrigger Strip .................................8
2 659-00216 Yellow Outrigger Strip................................12
3 651-00184 Electrocution Hazard Decal .......................6
4 651-00185 Danger Riding Decal..................................2
5 653-00332 Made In USA Decal ...................................1
6 12400-955 Outrigger Crushing Decal ..........................4
7 652-00469 Outrigger Stowage Pin Decal ....................4

GROUP
OUTRIGGER MARKING DECAL MODEL: BT7000 Series
30
Page 30.4
1
TRUCK CHASSIS
ENGINE PTO AUTO

CONTROL RELAY TRANS
RELAY
STREETSIDE CONSOLE CURBSIDE CONSOLE

OUTRIGGER CONSOLE CONSOLE OUTRIGGER
SWITCHES SWITCHES SWITCHES SWITCHES
OUTRIGGER ALARM
SWITCHES
MAINFRAME
MAIN
O/R
VALVE
2 3
PRIORITY FLOW
CONTROL VALVE
4
GREER
SUBFRAME
6
AUX O/R
VALVE
OUTRIGGER/
BACKUP
ALARM
FLATBED LIGHTS
SUBFRAME
CHASSIS CHASSIS
TAIL LIGHTS ID LIGHTS TAILLIGHTS

1 400-02450 Wire Harness, Main Electrical....................1
2 400-25137 Harness, Aux Outrigger Valve - Console...2
3 400-25083 Harness, Main O/R Valve - Console..........1
4 400-25169 Harness, Console ......................................1
5 400-25163 Harness, Tail Lights / Backup Alarm..........1
6 400-25084 Harness, Aux O/R Valve............................1

GROUP
ELECTRICAL SYSTEM MODEL: BT7000 Series
Harnesses 33
Page 33.1
4 3 6 1,2 7 6 5
9 10 11
8

1 400-04122 Switch, DPDT Momentary .........................8
2 400-04036 Switch Guard .............................................8
3 400-04123 Switch, Engine Start / Stop ........................2
4 1245-162 Hour Meter.................................................1
5 400-04129 E-Stop Push Button ...................................2
6 400-04125 Switch, Momentary ....................................4
7 Page 52.? Front Outrigger Switch...............................2
8 Page 25.10 Winch Selenoid, Combined Flow 2 Speed ref
9 Page 25.10 ATB Selenoid.............................................ref
10 Page 33.1 Harness, Console ......................................ref
11 400-05334 ATB Alarm .................................................1

GROUP
ELECTICAL SYSTEM MODEL: BT7000 Series
Console Controls 33
Page 33.2
1,2,3
9
7
4
*View Of Right-rear Of Console, Cover Removed

400-24062 Outrigger Alarm Switch Assembly
1 221-00009 Hex Nut 6-32..............................................8
2 222-10009 Lock Washer #6.........................................8
3 222-00004 Flat Washer #6 ..........................................8
4 223-01129 SRHMS 6-32 x 1 1/8..................................8
5 400-01956 Jumper Assembly Brown 16Ga .................1
6 400-01957 Jumper Assembly Blue 16Ga ....................1
7 400-05109 Switch O/R Warning ..................................4
8 786-01774 Mounting, O/R Warning Switch..................1
9 Page 33.1 Harness, Console ......................................ref

GROUP
ELECTRICAL SYSTEM MODEL: BT7000 Series
Outrigger Alarm Switch 33
Page 33.3
2,3,4
1
5
9 10 6
7 13,33,34 14,15,16
12 11 8 17,18,19
30,31,32 20
25,26 21
27,28,29 23,24,25
22
SECTION VIEWS - SEE PAGE 39.2
721-00239 Sub-Assembly, Boom 70100
Internal LMI
1 722-01349 Weldment, Boom Base.............................. 1
18 220-02004 Capscrew, Hex Head3/8 ........................... 18
2 729-02798 Plate Cover, Base Boom ........................... 1
19 729-02235 Wear Pad, ................................................ 14
3 223-15210 Screw, Hex Head 5/16............................... 4
20 861-13020 Wire Rope Assembly 5/16 Dia 3rd ............ 4
4 222-11002 Washer, Lock 5/16..................................... 12
21 221-06001 Nut, Hex Head 5/8 .................................... 6
5 221-03001 Hex Head Nut, 7/16 ................................... 2
22 221-06002 Nut Jam, 5/8.............................................. 6
6 729-02578 Angle Pointer Assembly ............................ 2
23 224-26005 Pin, Rod End ............................................. 1
7 222-03002 Washer, Flat 7/16 ...................................... 2
24 220-06037 Capscrew, Hex Head 5/8 .......................... 1
8 220-03004 Hex Head capscrew 7/16 .......................... 2
25 222-16003 Washer, Lock ............................................ 3
9 222-50087 Spring, Washer.......................................... 24
26 220-36010 Socket Head Capscrew 5/8 ...................... 2
10 221-18001 Nut Hex Head 7/8 ...................................... 6
27 802-01572 Cover, Base Boom Access Hole ............... 2
11 221-18003 Nut, Jam Hex Head 7/8 ............................. 6
28 223-01202 RHMS, 1/4 ................................................ 4
12 222-50086 Spring Washer........................................... 48
29 222-10005 Washer, Lock 1/4 ...................................... 4
13 223-00306 Screw Flat Head ........................................ 8
30 515-07002 Elbow, 45 Deg........................................... 2
14 222-12001 Washer, Lock............................................. 32
31 514-67004 Elbow, 90 Deg........................................... 2
15 787-00238 Shim, 0.040 ............................................... 20
32 519-70032 Cap, 5/8 .................................................... 2
16 787-00239 Shim, 0.063 ............................................... 20
33 223-00605 Screw, Flat Head 1/2 ................................ 16
17 787-00240 Shim, 0.100 ............................................... 20
34 729-02619 Wear Pads ................................................ 8

GROUP
BOOM ASSEMBLY - 100’ MODEL: BT7000 Series
BASE SECTION
39
Page 39.1
1,2
4
3
5
4
6,7
8,9
16
10
15
14 11,12,13
17

Internal LMI
1 729-02348 Wear Pad, 2 Hole ......................................1
2 223-00425 FSHMS 3/8 x 7/8 .......................................2
3 729-02235 Wear Pad, .................................................14
4 861-13020 Wire Rope Assembly 5/16 Dia 3rd.............4
5 780-00279 Block Support, Cable Retract, 3rd .............2
6 220-02048 Capscrew, 3/8 x 1 1/4 ................................12
7 222-02011 Washer, Flat 3/8 ........................................8
8 222-12001 Washer, Lock.............................................32
9 220-02011 Capscrew, 3/8 x 2 ......................................8
10 271-18002 Bushing, Hinge ..........................................2
11 787-00316 Shim, Wear Pad 0.060...............................18
12 787-00317 Shim, Wear Pad 0.040...............................6
13 787-00318 Shim, Wear Pad 0.010...............................6
14 802-01607 Cover, Adjustable Wear Pad .....................4
15 223-00605 Screw, Flat Head 1/2 .................................16
16 729-02619 Wear Pads .................................................8
17 870-90030 Pin, 2 3/4 Dia. x 26 1/16 ............................1

GROUP
BASE SECTION 39
Page 39.2
4
5
3
2 10,11,12
6,7,8 13,14,15
1 9
35,36
34
16,17
31,32,33
18
29,30 28 21,22 19
11,12
24,25 20
26,27
23
721-00239 Sub-Assembly, Boom 70100 18 861-13019 Wire Rope Assembly 5/16, Retract 4th .....2
Internal LMI 19 221-06001 Nut, Hex Head 5/8 .....................................6
20 221-06002 Nut Jam, 5/8...............................................6
1 722-01351 Weldment, 2nd Stage Boom ..................... 1
21 729-02236 Wear Pad ...................................................4
2 802-01607 Cover, Adjustable Wear Pad..................... 4
22 223-00409 FSHMS 3/8 ................................................20
3 223-00306 Screw Flat Head........................................ 8
4 729-02619 Wear Pads ................................................ 8
24 221-91004 Nut, Hex Top Lock .....................................4
5 548-00057 Assembly Ext. Cylinder Ramp Bracket ..... 1
25 222-01001 Washer, flat 5/16........................................16
6 787-00316 Shim, Wear Pad 0.060 .............................. 18
26 220-01003 Capscrew, Hex Head 5/16 x 1 ...................8
7 787-00317 Shim, Wear Pad 0.040 .............................. 6
27 729-02310 Cable Retract Guide, 2nd ..........................2
8 787-00318 Shim, Wear Pad 0.010 .............................. 6
28 870-30208 Pin, retract Sheave 2nd .............................2
9 223-00605 Screw, Flat Head 1/2................................. 16
29 860-10009 Sheave Assembly, 5/16 .............................6
10 222-12001 Washer, Lock ............................................ 32
30 274-20004 Bearing.......................................................6
11 787-00238 Shim, 0.040 ............................................... 20
31 220-07009 Capscrew, Hex head 3/4............................12
12 787-00239 Shim, 0.063 ............................................... 20
32 222-07003 Washer, Flat, 3/4........................................12
13 787-00240 Shim, 0.100 ............................................... 20
33 781-00188 Boss Support, Extend Cylinder Trunnion...2
34 861-17046 Wire Rope 3/4 Extend 4th..........................2
15 729-02235 Wear Pad, ................................................ 14
35 221-18003 Nut, Jam Hex Head 7/8..............................6
16 221-92008 Nut Lock 3/8 .............................................. 2
36 221-18001 Nut Hex Head 7/8 ......................................6
17 222-02005 Washer, Flat 3/8........................................ 4

GROUP
SECOND SECTION
39
Page 39.3
1 2 3
4,5,6
11
14
15 16
12,13 17
8 10 9 8
7 7

Internal LMI
1 729-02335 Wear Pad, anti-Shift 2nd ........................... 4
2 223-00409 FSHMS 3/8................................................ 20
3 783-03524 Bar Mounting Anti Shift Wear Pad............. 4
4 787-00308 Shim, wear Pad, 0.040 .............................. 4
5 787-00309 Shim, Wear Pad, 0.063 ............................. 4
6 787-00310 Shim, Wear Pad, 0.100 ............................. 4
7 031-40229 Retract sheave Spacer, 2nd ...................... 2
8 729-02659 Plate, Cable Retainer Retract LH 3rd ........ 6
9 501-03001 Lube Fitting................................................ 4
10 200-10013 Retaining Ring ........................................... 5
11 729-02235 Wear Pad, ................................................ 14
12 222-12001 Washer, Lock ............................................ 32
13 220-02011 Capscrew, 3/8 x 2...................................... 8
14 780-00280 Block support Retract Cable 4th................ 2
15 861-13019 Wire Rope Assembly 5/16, Retract 4th .... 2
16 220-02048 Capscrew, 3/8 x 1 1/4................................ 12
17 222-02011 Washer, Flat 3/8 ........................................ 8

GROUP
SECOND SECTION 39
Page 39.4
1
2 3,4,5,6,7 8
10
11 12 13
15,16
14 17 18,19,20,21
22,23,24
1 34,35
39 38 36 27,28,18
30,31 25,26,5
40 37 19,20
32,33
29
Internal LMI
21 222-01009 Washer, flat................................................8
1 861-13020 Wire Rope Assembly 5/16 Dia 3rd ............ 4
22 222-11002 Washer, Lock 5/16 .....................................12
2 223-00405 FSHMS 3/8................................................ 1
23 220-01005 Capscrew, Hex head 5/16 x 1 1/4..............8
3 783-03551 Bar, Retaining, Anchor, 3rd Stage ............ 1
24 729-02759 Wear Pad...................................................4
25 729-02235 Wear Pad, .................................................14
5 222-12001 Washer, Lock ............................................ 32
26 220-02048 Capscrew, 3/8 x 1 1/4 ................................12
6 729-02693 Wear Pad, 6 5/8 x 2 x 3/4.......................... 2
27 729-02236 Wear Pad...................................................4
7 729-02691 Bracket, wear Pad..................................... 2
28 223-00409 FSHMS 3/8 ................................................20
8 200-90001 Snap ring, 5 Inch Internal .......................... 2
29 861-13019 Wire Rope Assembly 5/16, Retract 4th .....2
9 870-90042 Pin, 3rd Stage 4th Extend ......................... 2
30 221-91004 Nut, Hex Top Lock .....................................4
10 501-03001 Lube Fitting ............................................... 4
31 222-01001 Washer, flat 5/16........................................16
11 729-02767 Plate, Sheave Pin Retainer 3rd................. 2
32 729-02311 Guide, Cable Retract 3rd stage .................2
12 273-00004 Needle Bearing, 105mm ID....................... 2
13 860-60016 Sheave, Extend, 4th,3rd Stage ................. 2
34 220-04003 Bolt, 1/2......................................................10
14 861-17046 Wire Rope 3/4 Extend 4th ......................... 2
35 222-04001 Washer, Flat ..............................................8
15 787-00317 Shim, Wear Pad 0.040 .............................. 6
36 221-94002 Nut, Lock 1/2..............................................8
16 787-00318 Shim, Wear Pad 0.010 .............................. 6
37 725-00159 Cable, Anchor ............................................1
17 223-00607 FHMS 1/2 .................................................. 4
38 870-30210 Pin, retract, Sheave 3rd Stage...................2
18 787-00238 Shim, 0.040 ............................................... 20
39 860-10009 Sheave Assembly, 5/16 .............................6
19 787-00239 Shim, 0.063 ............................................... 20
40 274-20004 Bearing ......................................................6
20 787-00240 Shim, 0.100 ............................................... 20

GROUP
THIRD SECTION
39
Page 39.5
1 2 3
4,5,6
19,20,21 7 8
11
10
8
7
19,20,21
17
13 12
18 13 14,15,16

Internal LMI
1 729-02335 Wear Pad, anti-Shift 2nd............................4
2 223-00409 FSHMS 3/8 ................................................20
3 783-03524 Bar Mounting Anti Shift Wear Pad .............4
4 787-00308 Shim, wear Pad, 0.040...............................4
5 787-00309 Shim, Wear Pad, 0.063..............................4
6 787-00310 Shim, Wear Pad, 0.100..............................4
7 003-20007 Bar, Wear Pad Mount ................................4
8 729-02619 Wear Pads .................................................8
9 223-00314 Screw, Flat Head 5/16 ...............................8
10 802-01608 Cover .........................................................2
11 223-00605 Screw, Flat Head 1/2 .................................16
13 729-02659 Plate, Cable Retainer Retract LH 3rd ........6
14 222-12001 Washer, Lock .............................................32
15 224-23008 Rod End, 3/8 ..............................................2
16 220-02004 Capscrew, Hex Head3/8 ............................18
17 501-03007 Fitting Lube, 90 Deg...................................2
18 222-29004 Bushing ......................................................6
19 787-00316 Shim, Wear Pad 0.060...............................18
20 787-00317 Shim, Wear Pad 0.040...............................18
21 787-00318 Shim, Wear Pad 0.010...............................18

GROUP
THIRD SECTION
39
Page 39.6
2,3,4
1
6,7 5
12,13 2,3,4
8,9,10,11
26,27
12,13
17,18,19
22,23 20,21
24,25 14,15,16
Internal LMI
15 870-30200 Pin, Auxiliary Sheave .................................1
1 722-01350 Weldment, 4th Stage Boom ...................... 1
16 200-10013 Retaining Ring ...........................................5
2 870-60214 Pin, Sheave, 2”Dia .................................... 2
17 224-04002 Hairpin, 3/16 Dia. .......................................1
3 200-30006 Retaining Ring........................................... 4
18 223-00409 FSHMS 3/8 ................................................20
4 501-03001 Lube Fitting, straight 1/4-28....................... 2
19 787-00238 Shim, 0.040................................................20
5 729-02663 Weldment, Spacer, Boom Tip ................... 2
20 787-00239 Shim, 0.063................................................20
6 274-30006 Bearing Inner Race ................................... 4
21 787-00240 Shim, 0.100................................................20
7 860-70008 Assy, Sheave 5/8” cable............................ 4
22 729-02713 Wear Pad, .................................................2
8 222-14003 Washer, Lock 1/2 ...................................... 28
23 729-02170 Wear Pad ...................................................2
9 222-04009 Washer, Flat 1/2 ........................................ 14
24 223-00301 FSHMS 5/16 ..............................................4
10 729-02693 Wear Pad, 6 5/8 x 2 x 3/4.......................... 2
25 221-91004 Nut, Hex Top Lock .....................................4
11 729-02691 Bracket, wear Pad ..................................... 2
26 222-01001 Washer, flat 5/16........................................16
12 729-02692 Eccentric, Wear Pad.................................. 2
27 783-03705 Bar, Cable Anchor, 4th Stage ....................2
13 224-02006 Hairpin, 0.120 Dia...................................... 2
28 223-00804 FSHMS, 5/8 ...............................................8
14 870-10199 Pin, Cable Retainer, Modified.................... 2

GROUP
TIP SECTION
39
Page 39.7
1 2,3,4
5
9 6
10 14,15,16
7 13,33,34 17,18,19
12 11 8
30,31 20
32 25,26 21
27,28 23,24,25 22
29
Internal LMI
1 722-01349 Weldment, Boom Base.............................. 1
18 220-02004 Capscrew, Hex Head3/8 ............................18
2 729-02798 Plate Cover, Base Boom ........................... 1
19 729-02235 Wear Pad, .................................................14
3 223-15210 Screw, Hex Head 5/16 .............................. 4
4 222-11002 Washer, Lock 5/16 .................................... 12
21 221-06001 Nut, Hex Head 5/8 .....................................6
5 221-03001 Hex Head Nut, 7/16................................... 2
22 221-06002 Nut Jam, 5/8...............................................6
6 729-02578 Angle Pointer Assembly ............................ 2
23 224-26005 Pin, Rod End..............................................1
7 222-03002 Washer, Flat 7/16 ...................................... 2
24 220-06037 Capscrew, Hex Head 5/8 ...........................1
8 220-03004 Hex Head capscrew 7/16 .......................... 2
25 222-16003 Washer, Lock .............................................3
9 222-50087 Spring Washer, Thin .0787” ...................... 24
26 220-36010 Socket Head Capscrew 5/8 .......................2
10 221-18001 Nut Hex Head 7/8...................................... 6
27 802-01572 Cover, Base Boom Access Hole................2
11 221-18003 Nut, Jam Hex Head 7/8 ............................. 6
28 223-01202 RHMS, 1/4 .................................................4
12 222-50086 Spring Washer, Thick .0984”..................... 48
29 222-10005 Washer, Lock 1/4 .......................................4
13 223-00306 Screw Flat Head........................................ 8
30 515-06004 Elbow, 45 Deg............................................2
14 222-12001 Washer, Lock ............................................ 32
31 514-66004 Elbow, 90 Deg............................................2
15 787-00238 Shim, 0.040 ............................................... 20
32 519-70032 Cap, 5/8 .....................................................2
16 787-00239 Shim, 0.063 ............................................... 20
33 223-00605 Screw, Flat Head 1/2 .................................16
17 787-00240 Shim, 0.100 ............................................... 20
34 729-02619 Wear Pads .................................................8

GROUP
BASE SECTION
39
Page 39.8
1,2
6
5
4 7
5 8
12 9,10,11
13,14
15,16
17

Internal LMI
1 729-02348 Wear Pad, 2 Hole ......................................1
2 223-00425 FSHMS 3/8 x 7/8 .......................................2
3 271-18002 Bushing, Hinge ..........................................2
4 729-02235 Wear Pad, .................................................14
6 729-02619 Wear Pads .................................................8
7 780-00279 Block Support, Cable Retract, 3rd .............2
8 223-00605 Screw, Flat Head 1/2 .................................16
9 787-00316 Shim, Wear Pad 0.060...............................18
10 787-00317 Shim, Wear Pad 0.040...............................6
11 787-00318 Shim, Wear Pad 0.010...............................6
12 802-01607 Cover, Adjustable Wear Pad .....................4
13 220-02048 Capscrew, 3/8 x 1 1/4 ................................12
14 222-02011 Washer, Flat 3/8 ........................................8
15 222-12001 Washer, Lock.............................................32
16 220-02011 Capscrew, 3/8 x 2 ......................................8
17 870-90031 Pin, 2 3/4 Dia. x 12 5/8 ..............................1

GROUP
BASE SECTION 39
Page 39.9
1
3
4 9,10,11
5,6,7 12,13,14
2 8
3
15
16
17
28
29
30
26,27
25 18,19
21,22 10,11,12
23,24
SECTION VIEWS - SEE PAGE 39.11 20
Internal LMI
16 729-02579 Pointer, Angle ............................................2
1 722-01351 Weldment, 2nd Stage Boom......................1 17 222-02005 Washer, Flat 3/8.........................................4
2 729-02619 Wear Pads .................................................8 18 729-02236 Wear Pad ...................................................4
3 223-00306 Screw Flat Head ........................................8 19 223-00409 FSHMS 3/8 ................................................20
4 802-01607 Cover, Adjustable Wear Pad .....................4 20 861-13020 Wire Rope Assembly 5/16 Dia 3rd.............4
5 787-00316 Shim, Wear Pad 0.060...............................18 21 221-91004 Nut, Hex Top Lock .....................................4
6 787-00317 Shim, Wear Pad 0.040...............................6 22 222-01001 Washer, flat 5/16........................................16
7 787-00318 Shim, Wear Pad 0.010...............................6 23 220-01003 Capscrew, Hex Head 5/16 x 1 ...................8
8 223-00605 Screw, Flat Head 1/2 .................................16 24 729-02310 Cable Retract Guide, 2nd ..........................2
9 222-12001 Washer, Lock.............................................32 25 870-30208 Pin, retract Sheave 2nd .............................2
10 787-00238 Shim, 0.040................................................20 26 860-10009 Sheave Assembly, 5/16 .............................6
11 787-00239 Shim, 0.063................................................20 27 274-20004 Bearing.......................................................6
12 787-00240 Shim, 0.100................................................20 28 220-07009 Capscrew, Hex head 3/4............................12
13 220-02004 Capscrew, Hex Head3/8............................18 29 222-07003 Washer, Flat, 3/4........................................12
14 729-02235 Wear Pad, .................................................14 30 781-00188 Boss Support, Extend Cylinder Trunnion...2
15 221-92008 Nut Lock 3/8...............................................2

GROUP
SECOND SECTION 39
Page 39.10
1 2 6
3,4,5
10
9,11
8,9
15 12
12 14 12
13 12 13

Internal LMI
1 729-02335 Wear Pad, anti-Shift 2nd ........................... 4
2 783-03524 Bar Mounting Anti Shift Wear Pad ............ 4
3 787-00308 Shim, wear Pad, 0.040.............................. 4
4 787-00309 Shim, Wear Pad, 0.063 ............................. 4
5 787-00310 Shim, Wear Pad, 0.100 ............................. 4
6 223-00409 FSHMS 3/8................................................ 20
7 729-02235 Wear Pad, ................................................ 14
8 222-12001 Washer, Lock ............................................ 32
9 220-02048 Capscrew, 3/8 x 1 1/4 ............................... 12
10 780-00280 Block support Retract Cable 4th ............... 2
11 222-02011 Washer, Flat 3/8........................................ 8
12 729-02659 Plate, Cable Retainer Retract LH 3rd........ 6
13 031-40229 Retract sheave Spacer, 2nd...................... 2
14 501-03001 Lube Fitting ............................................... 4
15 200-10013 Retaining Ring........................................... 5

GROUP
SECOND SECTION 39
Page 39.11
1 2
3 4
8,9 10,11
5,6,7 12 13,14,15
34 33 32
29 8,9
20,21
30 25,26
22,23
31 27,28
24 13,14,15
17,18,19
Internal LMI
19 224-04002 Hairpin, 3/16 Dia. .......................................1
20 729-02236 Wear Pad ...................................................4
2 548-00055 Assembly Extension Cylinder Ramp Bracket1
21 223-00409 FSHMS 3/8 ................................................20
3 223-00405 FSHMS 3/8 ................................................1
22 787-00238 Shim, 0.040................................................20
4 783-03551 Bar, Retaining, Anchor, 3rd Stage .............1
23 787-00239 Shim, 0.063................................................20
5 222-17001 Washer, Lock 3/4.......................................4
24 787-00240 Shim, 0.100................................................20
6 220-07005 Bolt, Hex Head, 3/4....................................4
25 221-91004 Nut, Hex Top Lock .....................................4
7 221-07001 Nut, Hex 3/4...............................................4
26 222-01001 Washer, flat 5/16........................................16
8 224-02006 Hairpin, 0.120 Dia. .....................................2
27 729-02311 Guide, Cable Retract 3rd stage .................2
9 870-10199 Pin, Cable Retainer, Modified ....................2
10 860-70008 Sheave Assembly 5/* Dia. Cable...............4
29 220-04003 Bolt, 1/2......................................................10
11 274-30006 Bearing, Inner Race...................................4
30 222-04001 Washer, Flat...............................................8
12 729-02663 Weldment, Spacer, Boom Tip....................2
31 221-94002 Nut, Lock 1/2..............................................8
13 870-60214 Pin, Sheave, 2”ia. ......................................2
32 725-00159 Cable, Anchor ............................................1
14 200-30006 Retaining Ring, ..........................................4
33 870-30210 Pin, retract, Sheave 3rd Stage...................2
15 501-03001 Lube Fitting ................................................4
17 870-30200 Pin, Auxiliary Sheave.................................1
18 200-10013 Retaining Ring ...........................................5

GROUP
TIP SECTION
39
Page 39.12
13
8,9,10
1
2
3 11
4
4
5
6
7
12
13

Internal LMI
1 270-00020 Bushing......................................................2
2 783-03551 Bar, Retaining, Anchor, 3rd Stage .............1
3 220-02006 Capscrew, Hex Head3/8............................2
4 222-12001 Washer, Lock.............................................32
5 224-23008 Rod End, 3/8..............................................2
6 220-02004 Capscrew, Hex Head3/8............................18
8 787-00308 Shim, wear Pad, 0.040 ..............................4
9 787-00309 Shim, Wear Pad, 0.063..............................4
10 787-00310 Shim, Wear Pad, 0.100..............................4
11 783-03524 Bar Mounting Anti Shift Wear Pad .............4
12 729-02335 Wear Pad, anti-Shift 2nd............................4
13 223-00409 FSHMS 3/8 ................................................20

GROUP
TIP SECTION 39
Page 39.13
548-00057 Extension Cylinder Assembly
13 501-03001 Lube Fitting ................................................2
1 Page 39.16 Extension Cylinder .................................... 1
14 223-00405 Flat Socket Head Screw 3/8 ......................8
2 777-00108 Weldment, sheave Bracket ....................... 1
15 274-80001 Bearing, Inner Race ...................................2
3 861-17052 Wire Rope Assembly................................. 4
16 220-09011 Capscrew, Hex head..................................2
4 223-00420 FHSCS 3/8 ................................................ 10
17 222-09004 Washer, Flat...............................................2
5 100-30043 Casting, wear Pad ..................................... 2
18 222-19001 Washer, Lock .............................................2
6 100-30042 Casting, Slide C.S. Bottom........................ 1
7 100-30041 Casting Slide S.S. Bottom ......................... 1
20 222-14001 Washer, Lock 1/2 .......................................2
8 221-02001 Nut Hex 3/8 ............................................... 10
21 221-04001 Hex Nut 1/2 ................................................2
9 782-01703 Tube, Spacer............................................. 10
22 222-12001 Washer, Lock, 3/8 ......................................10
10 860-60015 Sheave Assembly 4 Rope 3/4’ Dia............ 1
23 729-02821 LMI Cable Guide ........................................2
11 870-80012 Pin, Sheave ............................................... 1
24 223-00412 FSHCS 3/8.................................................4
12 200-50008 Retaining Ring........................................... 2

GROUP
EXTENSION CYLINDER ASSEMBLY MODEL: BT7000 Series
100’ 39
Page 39.14
548-00056 Extension Cylinder Assembly
1 Page 39.16 Extension Cylinder .................................... 1
15 200-50008 Retaining Ring ...........................................2
2 777-00108 Weldment, sheave Bracket ....................... 1
16 501-03001 Lube Fitting ................................................2
3 861-17052 Wire Rope Assembly................................. 4
17 223-00405 Flat Socket Head Screw 3/8 ......................8
4 223-00427 FHSCS 3/8x 4.5” ....................................... 4
18 274-80001 Bearing, Inner Race ...................................2
5 100-30043 Casting, wear Pad ..................................... 2
19 220-09011 HHCS 1-8NC x 2” GR5 ..............................2
6 100-30041 Casting, Slide C.S. Bottom........................ 1
20 222-09004 Washer, Flat 1” ..........................................2
7 100-30042 Casting Slide S.S. Bottom ......................... 1
21 222-19001 Washer, Lock 1”.........................................2
8 100-30044 Spacer, Slide Bottom................................. 2
9 220-02051 HHCS 3/8-16NC x 1.5 GR8....................... 6
23 222-14001 Washer, Lock 1/2 .......................................2
10 223-00409 Flat HSCB 3/8-16NC x 1.25 ...................... 6
24 221-04001 Hex Nut 1/2 ................................................2
11 221-02001 Nut Hex 3/8 ............................................... 5
25 222-12001 Washer, Lock, 3/8 ......................................4
12 782-01703 Tube, Spacer............................................. 4
26 787-00758 1” Shim.......................................................4
13 860-60015 Sheave Assembly 4 Rope 3/4’ Dia............ 1
27 787-00759 3/8” Shim....................................................2
14 870-80012 Pin, Sheave ............................................... 1
28 865-00028 RCI Cable Guide........................................1

GROUP
EXTENSION CYLINDER ASSEMBLY MODEL: BT7000 Series
77’ 39
Page 39.15
540-80081 18
15
13 17
12
11 19
10
9
8
3
5
4
3
1 16
20
14
7
6
2

540-80081 Extension Cylinder
268-72022 Seal Kit, Extension Cylinder
1 898-00160 socket head set screw ...............................3

2 898-00154 Nut Ring .....................................................1
3* NSS Wear Ring ..................................................3
4 898-00168 Piston .........................................................1
5* NSS Piston Seal.................................................1
6* NSS Backup .......................................................2
7* NSS O-Ring........................................................1
8 898-00153 Spacer........................................................1
9 898-00157 Rod Weldment ...........................................1
10 898-00169 Case Weldment .........................................1
11* NSS O-Ring........................................................1
12* NSS Backup .......................................................1
13 898-00170 Head ..........................................................1
14* NSS Rod Seal ....................................................1
15* NSS U Cup.........................................................1
16* NSS Wiper..........................................................1
17* NSS O-Ring........................................................2
18 898-00152 Valve Block ................................................1
19 898-00167 Socket Head Cap Screw............................4
20** 552-00132 Counter Balance Valve ..............................1
** CB Seal Kit 059-00018

GROUP
EXTENSION CYLINDER MODEL: BT7000 Series
39
Page 39.16
3,4
3,5
7
3,4
3,5
1
6 2
1 Page 39.18 Hoist Cylinder Assembly ........................... 1 6 870-90030 Pin, 2 3/4Dia. x 26 1/16..............................1
2 224-26005 Rod End, 5/8Dia x 4 Long ......................... 2 7 870-80019 Pin. 2 3/4 Dia x 13 5/8................................1
3 222-16003 Washer, Lock, 5/8 Med. LTD..................... 6 8 729-02797 Cable Guide Top Plate...............................4-5
4 220-36010 Bolt, SH, 5/8-11NC x 3/4-A574, PLTD ...... 4 9 729-02348 Wear Pad, 2 Hole.......................................1
5 220-06037 Bolt, Hex Head, 5/8NC x 1 1/2GR5 PLT ... 2

GROUP
HOIST CYLINDER /CABLE GUIDE MODEL: BT7000 Series
Installations
39
Page 39.17
2
3
1

1 Page 39.19 Hoist Cylinder ............................................ 1
2 514-56005 Elbow, 90 Deg. Long #10 ......................... 2
3 514-52005 Elbow, 90 Deg. #4OFS x #6ORB .............. 1

GROUP
HOIST CYLINDER ASSEMBLY 39
Page 39.18
6 3 4 7 21 22
11 540-90099
1
10 17 16
15 14 2
9
13
8
19,20 18
12

540-90099 Hoist Cylinder............................................ Ref
1 898-00202 SHSS .375-16 x .5” ................................... 4
2 898-00198 SHSS .250-20 x .375 Cup Nylok............... 2
3 898-00231 Plug SAE 10 .875-14 HH STL................... 2
4 898-00221 Plug SAE 6 .563-18 HH STL..................... 1
5 898-00233 Plug SAE 4 .438-20 SH STL..................... 2
6 552-00149 Valve, Counterbalance 3900 PSI.............. 1
7 898-00207 Valve, Velocity Fuse ................................. 1
8 271-18002 Bushing ..................................................... 4
9 898-00206 Head Gland............................................... 1
10 898-00205 Rod Weldment .......................................... 1
11 898-00204 Case Weldment ........................................ 1
12 898-00203 Piston ........................................................ 1
* 268-90189 Seal Kit, Topping Cylinder ........................ 1

13 * Wiper......................................................... 1
14 * UCB .......................................................... 1
15 * U-Cup........................................................ 1
16 * Backup ...................................................... 1
17 * O-Ring....................................................... 1
18 * Wear Ring ................................................. 2
19 * Backup ...................................................... 2
20 * O-Ring....................................................... 1
21 * Wear Ring ................................................. 2
22 * Seal, Piston - Buna ................................... 1

GROUP
HOIST CYLINDER 39
Page 39.19
1
9
8
11 10
5
9
3 4 8
* 730-51338-1 Jib Assembly, Single Stage
1 730-51315 Base, Jib Weldment ...............................1

2 770-02517 Tip, Jib Weldment ..................................1
3 860-70013 Sheave Assembly, 5/8 Rope..................1
4 274-30004 Bearing, Inner Race ...............................1
5 870-50058 Pin, Sheave ...........................................1
6 501-03001 Zerk, Grease ..........................................1
7 200-30001 Ring, Retaining ......................................2
8 220-02060 Capscrew, 3/8NC x 1 1/8” Long .............6
9 222-02011 Flatwasher, 3/8 ......................................6
10 224-02006 Hairpin, .120 ..........................................1
11 870-10174 Pin, Clevis ..............................................1
GROUP
JIB ASSEMBLY
Single Stage
MODEL: BT7000 39A
PAGE 39A.1
13
14
15 27
16 26
26
27 27
26
2 15
10 14
11 11
9 13
15
29 16
30 14
13
3
4
8
7 13 14
15
1 24
16 23
6
22
11
5 9
28 21
20
25
12 26
28 19
14 26
31
15
18
16
16
17 15
14
13
REF. PART.NO. DESCRIPTION QTY. REF. PART.NO. DESCRIPTION QTY.
730-51338-2 Jib Assembly, 2 Stage
1 730-51315 Base, Jib Weldment .............................. 1 17 783-03585 Bar, Support - Jib................................... 1

2 730-51313 2nd Stage, Jib Weldment ...................... 1 18 870-00159 Pin, 1/2 x 12 1/4” Long .......................... 1
3 770-02517 Tip, Jib Weldment.................................. 1 19 870-20263 Pin, 1 x 9 1/8” Long ............................... 1
4 860-70013 Sheave Assembly, 5/8 Rope ................. 1 20 200-10002 Ring, Snap............................................. 2
5 274-30004 Bearing, Inner Race .............................. 1 21 870-20264 Pin, 1 x 14 1/8” Long ............................. 1
6 870-50058 Pin, Sheave ........................................... 1 22 224-19006 Pin, Roll 1/2 x 4” Long ............................ 1
7 501-03001 Zerk, Grease ......................................... 1 23 224-16003 Pin, Roll 1/4 x 2 1/4” Long ...................... 1
8 200-30001 Ring, Retaining...................................... 2 24 224-04002 Pin, Cotter 4 3/16” Long ......................... 1
9 220-02048 Capscrew, 3/8NC x 1 1/4” Long ............ 6 25 223-00304 Screw, FSHM 5/16NC x 5/8” Long ......... 4
10 221-92001 Nut, Toplock - 3/8 NC ............................ 6 26 222-11002 Lockwasher, 5/16.................................... 18
11 222-02011 Flatwasher, 3/8 ...................................... 6 27 220-01013 Capscrew, 5/16NC x 5/8”........................ 10
12 729-02170 Wear Pad .............................................. 2 28 220-01003 Capscrew, 5/16NC x 1 1/4”..................... 8
13 729-02341 Wear Pad .............................................. 9 29 224-02006 Hairpin, .120 ........................................... 1
14 787-00241 Shim, .040 ............................................. 10 30 870-10174 Pin, Clevis............................................... 1
15 787-00242 Shim, .063 ............................................. 10 31 224-04006 Pin, Cotter, 3/16 x 1 1/2”......................... 2
16 787-00243 Shim, .100 ............................................. 2
GROUP
JIB ASSEMBLY
Two Stage
MODEL: BT7000 39A
PAGE 39A.2
1
2 3 4
730-51332 Jib Stowage
1 770-02523 Bracket Weld, Jib Stop...........................1

220-02004 Capscrew, 3/8-16 x 1 Gr 5 Zn ................4
222-12001 Lockwasher, 3/8 Zn................................4
2 770-02322 Bracket Weld, Stow Ramp .....................1
220-06038 HHB, 5/8NC x 1 1/4 Gr5 Pltd .................8
222-06006 Flatwasher, 5/8 USS Zn .........................8
222-16003 Lockwasher, 5/8 Pltd..............................8
870-20256 Pin, 1” DIA Jib Stow ...............................1
200-10011 Snap RIng ..............................................2
3 870-00152 Hitch Pin Assembly ................................1
4 770-01736 Bracket Weld, Jib Stow ..........................1
220-06038 HHB, 5/8NC x 1 1/4 Gr5 Pltd .................8
222-06006 Flatwasher, 5/8 USS Zn .........................8
222-16003 Lockwasher, 5/8 Pltd..............................8
787-00226 Shim, .040 x 2-3/8x4 ..............................2
787-00227 Shim, .063 x 2-3/8x4 ..............................2
787-00228 Shim, .100x2-3/8x4 ................................2
GROUP
JIB STOWAGE MODEL: BT7000 39A

PAGE 39A.3
3 4 1 2
6 5 5

1 Page 40.2 Winch Assembly ....................................1
2 220-07051 Caspcrew, 3/4-10 UNC x 2.75 Gr 8 Zn ..4
221-97002 Nut, Toplock 3/4-10 NC Zn ....................4
222-07003 Flatwasher, 3/4 Hard Zn Pl ....................8
3 514-59021 Elbow, 90° M#16 OFS X M#16ORB ......1
4 513-20023 Connector, Str M1/4 NPT x M#40RB .....1
5 502-40908 Hose Assembly, 3/4” ID .........................2
6 519-70032 Cap, Tube F#12 OFS.............................2
7 513-90032 Connector, L M#16 OFS x M#16 ORB ..1
8 518-60007 Bulkhead Fittings ...................................2
9 802-01622 Winch Cover ..........................................1

GROUP
COMBINED FLOW 2 SPEED WINCH MODEL: BT7000 Series
Installation
40
Page 40.1
1
2
3
4
5
6
7
8 4
9
16
18 10
11
15
17 19 12
13
14
20 21
22
23
28 19
29 26
24
30 25
31
32 22
33 27
32 30
34
35
36
37
38
36
34
43
39
44 40
45
41
46
42
47 48
51 19
49
18
50
55
56 59
57
58
52
53
56 60
54
61
55
See Page 40.3 57

GROUP
WINCH ASSEMBLY MODEL: BT7000 Series
40
Page 40.2
See Page 40.2
293-00038 Winch Assembly
1 058-00632 Brake Cylinder .......................................... 1 32 058-00405 Bearing, Roller...........................................6

2 058-00431 Spring........................................................ 12 33 058-00406 Bearing, Spacer.........................................3
3 058-00430 Pressure Plate .......................................... 1 34 058-00399 Spirol Pin, Primary Planet Carrier..............3
4 058-00433 Spacer....................................................... 1 35 058-00404 Output Planet Gear Shift ...........................3
5 058-00432 Backup Ring.............................................. 1 36 058-00398 Washer, Thrust ..........................................6
6 058-00429 Seal........................................................... 1 37 058-00613 Primary Planet Gear ..................................3
7 058-00629 Disc, Steel................................................. 8 38 058-00397 Bearing, Roller...........................................3
8 058-00634 Disc, Friction ............................................. 7 39 058-00396 Primary Planet Gear Shaft.........................3
9 058-00643 Spring, Spacer .......................................... 1 40 058-00641 Side Plate, Support End ............................1
10 058-00434 O-Ring....................................................... 1 41 058-00444 Spacer, Bar................................................2
11 058-00435 Backup Ring.............................................. 1 42 058-00642 Side Plate, Motor End................................1
12 058-00637 Motor Support ........................................... 1 43 058-00614 Output Planet Carrier.................................1
13 058-00540 O-Ring....................................................... 1 44 058-00408 Output Thrust Plate ...................................1
14 058-00595 O-Ring Flush Plug..................................... 1 45 058-00638 Output Sun Gear .......................................1
15 058-00608 Plug, Vent ................................................. 1 46 058-00611 Washer, Lock.............................................1
16 058-00640 Capscrews ................................................ 8 47 058-00635 Primary Planet Carrier ...............................1
17 058-00636 Bearing Support ........................................ 1 48 058-00400 Primary Thrust Plate ..................................1
18 058-00568 Capscrew .................................................. 14 49 058-00620 Primary Sun Gear ......................................1
19 058-00034 Washer, Lock ............................................ 22 50 058-00610 Washer, Thrust ..........................................1
20 058-00423 Retaining Ring .......................................... 1 51 058-00633 Base ..........................................................1
21 058-00420 Seal........................................................... 1 52 058-00607 Washer, Lock.............................................8
22 058-00413 Bearing, Ball.............................................. 2 53 058-00440 Capscrew...................................................8
23 058-00617 Cable Drum............................................... 1
24 058-00618 Cable Drum Closure ................................. 1
54 058-00597 Sprague Brake Assembly ..........................1
25 058-00621 O-Ring Flush Plug..................................... 1
Includes Items 55 through 61
26 058-00436 Capscrew .................................................. 4
27 058-00487 Seal........................................................... 1 55* 058-00390 Retaining Ring ...........................................2
28 058-00426 O-Ring, Flush Plug.................................... 1 56* 058-00389 Washer, Thrust ..........................................2
29 058-00639 Cable, Wedge ........................................... 1 57* 058-00609 Sprag Bearing............................................2
30 058-00407 Washer, Thrust ......................................... 1 58* Sprag, Clutch.............................................1
31 058-00615 Output Planet Gear ................................... 3 59* Outer Brake Race......................................1
60* Inner Brake Race.......................................1
61* 058-00391 Retaining Ring ...........................................1

GROUP
40
Page 40.3
13 14
15
12
16 17
18
11
19
20
21
1 2
22
10
23
24
3
25
31
26
4
9 30
29 28 27
8
7
6 5

552-00085 Brake Valve Assembly
16 Housing ..................................................... 1
1 058-00576 Capscrew................................................... 4
17 058-00660 Valve Spring Shim..................................... AR
2 058-00034 Washer, Lock............................................. 4
18 058-00649 Spring, Retainer ........................................ 1
3 058-00590 Adapter, Straight........................................ 1
19 058-00655 O-Ring ....................................................... 1
4 058-00591 Adapter, 90 Deg. ....................................... 1
20 058-00654 Spool, Spring............................................. 1
5 058-00589 Tube, (Manifold to Brake Release)............ 1
21 Damper Piston........................................... 1
6 058-00646 Tee ............................................................ 1
22 058-00657 O-Ring ....................................................... 1
7 058-00586 Manifold ..................................................... 1
23 058-00659 Backup Ring .............................................. 1
8 058-00547 Capscrew................................................... 4
24 058-00656 O-Ring ....................................................... 1
9 058-00546 O-Ring ....................................................... 2
25 058-00658 Backup Ring .............................................. 1
10 530-20157 Hydraulic Motor ......................................... 1
26 Spool ......................................................... 1
11 058-00585 O-Ring ....................................................... 1
27 058-00650 Plug, (With O-Ring .................................... 1
12 058-00085 Brake Valve Assembly............................... 1
28 058-00651 O-Ring ....................................................... 1
13 058-00647 Capscrew................................................... 4
29 058-00653 Check Valve Spring................................... 1
14 058-00593 Adapter, 90 Deg. ....................................... 1
30 058-00648 Spring, Retainer ........................................ 1
15 058-00644 Tube (Brake Valve To Manifold)................ 1
31 Check Valve Poppet.................................. 1

GROUP
Brake Valve 40
Page 40.4
29
12
22
27
21
23
20
24
15
19
10
17
16 14
25
13
2
8 3
26
7
28 1
6
5
9
4
REF. PART NO. DESCRIPTION QTY. REF. PART NO. DESCRIPTION QTY.
861-60092 Hook Block - 20 Ton
1 215311 Housing ................................................ 1 16 215294 Spirolox ................................................ 1

2 215326 Spacer.................................................. 1 17 219136 Spacer.................................................. 1
3 215312 Roller Thrust Bearing ........................... 1 18 215305 Roll Pin................................................. 1
4 219130 Hook & Nut Assembly .......................... 1 19 215324 Grease Fiiting ....................................... 1
5 215323 J Latch Kit ............................................ 1 20 219137 Thrust Washer Bronze ......................... 1
6 217899 Lock Washer ........................................ 2 21 219138 Sheave ................................................. 1
7 217898 Hex Screw - Lock Wire......................... 2 22 219139 Dead End ............................................. 1
8 219131 Lock Wire ............................................. 1 23 215278 Roller Bearing ...................................... 1
9 215286 Grease Fitting....................................... 1 24 219136 Spacer.................................................. 1
10 NSS Plate ..................................................... 2 25 NSS Cheek Weight....................................... 2
12 219132 Reeving Guide Assembly..................... 1 26 219140 Name Plate .......................................... 1
13 219133 Jam Nut................................................ 4 27 217857 Caution Plate........................................ 1
14 219134 Tie Bolt ................................................. 2 28 216955 Drive Screw .......................................... 1
15 219135 Center Pin ............................................ 1 29 219134 Tie Bolt ................................................. 1

GROUP
HOOK BLOCK
1 Sheave / 20 Ton
MODEL:BT7000 44
PAGE: 44.1
4
5
1
8
11
7
10
REF. PART NO. DESCRIPTION QTY.
861-60096 Hook Block, 2-Sheave - 30 Ton
1 861-90475 Sheave Assy.........................................2

861-90476 Sheave, Less Bearing.........................2
861-90477 Bearing Assy, Sheave ........................2
2 861-90484 Plate Set, Load .....................................1
3 861-90485 Plate Set, Complete..............................1
4 861-90478 Pin Assy, Center ...................................1
5 861-90483 Bolt Assy, Upper ...................................2
6 861-90486 Guard Assy Set.....................................1
7 861-90480 Trunnion/Hook Assy W/Latch ...............1
(Includes numbers 8 through 11)
8 861-90479 Trunnion Assy.......................................1

9 861-90454 Latch Kit................................................1
10 861-90481 Hook W/Nut ..........................................1
11 861-90482 Bearing, Hook .......................................1
-- 861-90487 Kit, Warning, Block,Info ........................1

GROUP
HOOK BLOCK
2 Sheave / 30 Ton
MODEL: BT7000 44
PAGE: 44.2
5,29
24
17
4
15
19
20 27
12,21 22
20 25
10 18
19 17 23
26,31
9
14 8
11 7
5,29 13
16
3
14
6,30 6,30
18 28
26,31 17 15
REF. PART NO. DESCRIPTION QTY. REF. PART NO. DESCRIPTION QTY.
410 4059 Hook Block, 4 Sheave, 40 Ton

1 215911 Outer Ring & Roller Assembly ............. 4 17 215280 Nut, 1” .................................................. 8
2 215912 Shv WC 14.00 x 3.75 ID x .75 TK ........ 4 18 215306 Spacer.................................................. 2
3 215913 Thrust Washer...................................... 2 19 215304 Lube Fitting, 1/8” .................................. 4
4 215914 Thrust Washer...................................... 3 20 215917 Retaining Ring...................................... 2
5 215329 3/4” Capscrew ...................................... 4 21 215918 Center Pin ............................................ 1
6 215291 Chain.................................................... 3 22 215292 Dead End ............................................. 1
7 215330 Housing ................................................ 1 23 215334 Tie-Bolt................................................. 2
8 215285 Thrust Bearing...................................... 1 24 215333 Tie-Bolt................................................. 2
9 215286 Alemite Fitting ...................................... 1 25 215332 QR 14R Guide AY................................ 1
10 215283 Set Screw............................................. 1 26 215335 11 L Pin 1 1/4 ....................................... 4
11 215327 3/8 Capscrew ....................................... 1 27 215336 Spacer.................................................. 2
12 215337 Roll Pin................................................. 1 28 215919 Latch Kit ............................................... 1
13 215915 Hook & Nut........................................... 1 29 215287 Lockwasher, 3/4” .................................. 4
14 215290 Pin, Quick Release............................... 3 30 215303 Split Ring.............................................. 3
15 215916 Plate Group .......................................... 1 31 215305 Roll Pin................................................. 3
16 215301 S Hook ................................................. 1

GROUP
HOOK BLOCK
4 Sheave / 40 Ton
MODEL: BT7000 44
PAGE: 44.3
1
4
6
3
8
5
7
11
2
5 9
10
861-60087 Overhaul Ball, 7 Ton, 239#, 5/8”
1 215382 Swivel ...................................................1

2 215393 Adapter Bar 3/8.....................................2
3 215394 Overhaul Ball ........................................1
4 215395 Ball Latch Pin ........................................1
5 215387 Jam Nut 1 1/4 .......................................2
6 215388 Cotter Pin 3/16 ......................................1
7 215389 Hook Latch Pin .....................................1
8 215388 Cotter Pin 3/16 ......................................1
9 215390 Replacement Hook Latch Kit ................1
10 215391 Eye Hook ..............................................1
11 215392 Spacer 1 1/4..........................................1

GROUP
OVERHAUL BALL
7 Ton Swivel
MODEL: BT7000 44
PAGE: 44.4
3
6
2
7
861-60089 Overhaul Ball, 7 Ton - Non-Swivel
1 215393 Adapter Bar 3/8.....................................2

2 215394 Overhaul Ball ........................................1
3 215395 Ball Latch Pin ........................................1
4 215387 Jam Nut 1 1/4 .......................................2
5 215388 Cotter Pin 3/16 ......................................2
6 215389 Hook Latch Pin .....................................1
7 219129 Replacement Hook Latch Kit ................1
8 215391 Eye Hook ..............................................1
215392 Spacer 1 1/4..........................................1

GROUP
OVERHAUL BALL
7 Ton - Non-Swivel
MODEL: BT7000 44
PAGE 44.5
1 861-60090 Ball and Hook, Swivel, 7 Ton .................... 1
* 861-90367 Ball and Hook, Non-Swivel 7 Ton.............. 1
2 861-60024 Load Block, 17 Ton 3 Part Line ................. 1
861-60025 Load Block, 22 Ton 3, 4, and 5 Part Line .. 1
861-60033 Load Block, 17.5 Ton 4 Part Line.............. 1
861-60029 Load Block, 17.5 Ton 2, 3 Part Line .......... 1
861-60028 Load Block, 22.5 Ton 4 and 5 Part Line .... 1
3 861-70007 Wedge and Socket 9/16............................ 1
4 861-90059 Clamp........................................................ 1
5 205-00033 Weight and Chain Anti-2Block................... 1
6 870-30200 Pin, 1 1/4 x 5 1/4" Long ............................. 1
7 224-04002 Hairpin ....................................................... 1
8 224-04001 Pin, Cotter ................................................. 1
9 861-17041 Wire rope, Spin Resistant, 5/8 x 350’ ........ 1
861-17047 Wire Rope, 6 x 25 IWRC, 5/8 x 350’ ......... 1
10 735-00001 Sheave, Auxiliary....................................... 1
*USE WITH 861-16089

GROUP
WIRE ROPE REEVING MODEL: BT7000 Series

45
Page 45.1
5
6
3
4 2
7
3
6 1 6
2
4 7
Mounting Location Will Vary With Installed options

1 600-32312 Tool Box, 36 x 18 x 18
600-32576 Tool Box, 30 x 18 x 18............................... 1
2 221-02001 Nut Hex Head 3/8NC................................. 8
3 222-02008 Washer, Flat 3/8 PLTD.............................. 8
4 222-12001 Washer, Lock 3/8 PLTD ............................ 8
5 770-02206 Utility Box Stud Bar ................................... 2
6 783-03386 Utility Box, Back-Up................................... 2
7 220-02048 Bolt, HH 3/8 NC 1 1/2................................ 8

GROUP
TOOL BOX MODEL: BT7000 Series
Installation 51
Page 51.1
1
5,6
2,3,4
7
See Page 51.3

GROUP
FRONT BUMPER OUTRIGGER MODEL: BT7000 Series
Installation 51
Page 51.2
See Page 51.2

760-00437-2 Front Bumper O/R Assembly
1 Page 51.4 O/R Assembly, Front Bumper ....................1

3 222-06010 Washer, Flat 5/8.........................................16
4 221-96002 Toplock Nut 5/8..........................................8
5 861-26062 Sling 1.25” x 4’ ...........................................1
6 861-90473 Screw Pin Anchor Shackle.........................2
7 516-85003 Tee, 2x M#6 OFS x F#6 OFS ....................1
8 516-85004 Tee, 2x M#8 OFS x F#8 OFS ....................1
9 * Front O/R MTG Bracket ............................1
Contact Terex Service For Correct Bracket

GROUP
Installation 51
Page 51.3
20
34,33
36
6,7 4
19
31
18
22
32 35 1
30
23
21
26,27,28
24
1 29
25
8
11
2
10
2 17
14,13 15,16
1
12
4 1
2
5,6
See Page 51.5


GROUP
Assembly 51
Page 51.4
SEE PAGE 51.4

760-00444 Front Bumper O/R Install
1 770-02600 Front Bumper O/R Support Bracket . ........ 1

2 760-00443 Front Bumper O/R Housing-Outer Weld....1
3 760-10408 Front Bumper O/R Housing -Inner Weld ... 1
4 540-20142 Jack Cylinder ............................................. 1
5 870-30211 Cylinder Pin, Vertical -Rod End ................. 1
6 200-10013 Retaining Ring 1 1/4 .................................. 4
7 870-10210 Cylinder Pin, Vertical Barrel End ............... 1
8 870-30161 Pin, O/R Pivot 1 1/4 ................................... 1
9 224-16014 Pin, Roll 1/4 x 1 1/2 ................................... 1
10 870-10188 Pin, O/R Stop 3/4....................................... 1
11 224-19004 Pin, Roll 1/2 x 3 ......................................... 2
12 783-03099 Bar, O/R Latch........................................... 1
13 787-00233 Shim, 0.040 ............................................... 1
14 787-00234 Shim, 0.063 ............................................... 1
15 220-02004 Bolt, hex Head 3/8 ..................................... 2
16 222-12001 Washer, Lock3/8........................................ 2
17 202-10061 Spring, Compression ................................. 1
18 551-10092 Valve, Assembly Solenoid O/R ................. 1
19 502-20816 Hose Assembly, Front O/R Retract ........... 1
20 513-40015 Connector #6 OFS x #6 ORB .................... 2
21 513-50026 Connector #8 OFS x #6 ORB .................... 1
22 514-54004 Elbow, 90 Deg. #6 OFS x #6 ORB ............ 2
23 502-20813 Hose Assembly, Valve Supply................... 1
24 502-30596 Hose Assembly, Valve Return................... 1
25 400-02435 Wire Harness, Valve/ Switch ..................... 1
26 220-00006 Bolt, Hex Head 1/4 .................................... 2
27 222-10005 Washer, Lock 1/4....................................... 2
28 222-00006 Washer, Flat, 1/4 ....................................... 2
29 400-15086 Cable Tie ................................................... 6
30 514-54008 Elbow, 90 Deg. #6 OFS x #6 ORB ............ 2
31 502-20815 Hose Assembly, Front O/R Extend............ 1
32 802-01621 Cover, Front O/R Valve ............................. 1
33 220-00021 Bolt, Hex Head 5/16 .................................. 1
34 222-00006 Washer, Flat 5/16 ...................................... 1
35 651-00186 Danger O/R Extend Decal .........................1
36 653-00401 Danger Do Not Anchor/Tow Decal ............ 1

GROUP
Assembly 51
Page 51.5
22,23 9,10 20
1
3
13
21
4,5,6
17
19
9
14,15,16 11
13
12
11

13 504-03408 Hose End ST 1 1/2” 4 Bolt ........................ 1
1 Page 2.7 Main Frame, BT7000................................. 1
14 220-01004 HHCS 5/16 x 3/4” GR5 ............................. 3
2 Page 51.17 90 Gal Hyd Tank Assembly....................... 1
15 222-11002 Lock Washer 5/16”.................................... 3
3 501-02012 Return Line FIlter Assembly ...................... 1
16 221-01001 Hex Nut 5/16NC........................................ 3
4 220-04064 Stud, Tiedown 1/3-13 x 16” ....................... 2
17 201-00178 Clamp, Cable SGL 1 5/8” Dia ................... 1
5 222-04011 Flat Washer 1/2”........................................ 4
18 783-03116 Bar, Support.............................................. 1
6 221-04001 Nut 1/2 -13NC ........................................... 4
19 222-01001 Flat Washer 5/16” ..................................... 1
7 501-02014 Filter Element ............................................ 2
20* 935-00113 Filter Bypass Gage ................................... 1
8 501-01077 Hyd Filter (Includes* ................................. 1
21 501-01078 Filter Element............................................ 1
9 505-03003 1 1/2” SAE 4 Bolt Flange Kit...................... 2
23 220-34011 Bolt 1/2-13 x 1 3/4”.................................... 4
10 504-03407 Hose End 90 1 1/2” ................................... 1
24 222-14004 Lock Washer, Hi-Collar 1/2”...................... 4
11 503-03001 Hose 1 1/2” ID SAE 100R4
12 201-00146 Clamep, Hose 1 1/2” T-Bolt....................... 2

GROUP
OPTIONAL HYDRAULIC TANK MODEL: BT7000 Series
Installation 51
Page 51.6
3
4 6

875-90342 Hyd Tank Assembly
1 875-90341 90 Gal BT Mainframe Hyd Tank................ 1
2 875-90340 Guage, Sight Glass ................................... 1
3 875-90331 Breather Cap Assembly ............................ 1
4 875-90332 Plug, 3/4” NPT Hex Socket ....................... 1
5 570-90055 2 1/2” Gate Valve ...................................... 1
6 570-09005 2 1/2” NPT Closed Nipple ......................... 2
7 504-00902 2 1/2” Hose Coupling ............................... 1
8 570-38008 2 1/2” NPT Elbow ...................................... 1

GROUP
OPTIONAL HYDRAULIC TANK MODEL: BT7000 Series
Assembly 51
Page 51.7
15,16,17
12,13,14
5 4
10 11
8
20

526-00013 Oil Cooler Assembly
1 501-05010 Oil Cooler...................................................1
2 400-05418 Thermal Switch - 160 Deg .........................1
18 3 400-04990 Switch Boot................................................1
19 4 502-50316 Hose Assembly, Cooler Return .................1
5 502-50317 Hose Assembly, Cooler Supply .................2
4 6 782-01269 Support, Oil Cooler ....................................2
8 7 785-01481 Angle, Cooler Support ...............................1
5 18
19 8 517-90006 Adapter #16FOR x 1”MPT .........................2
9 514-59021 Elbow, 90 #16OFS.....................................1
10 516-89013 Tee, Run, Special ......................................1
6 11 517-00045 Adapter #6FP x #10ORB ...........................1
9
12 220-01005 HHCS 5/16-18NC x 1” ...............................2
12,13,14 13 222-11002 Lockwasher 5/16........................................4
14 221-01001 Hex Nut 5/16-18.........................................4
15 220-02004 HHCS 3/8-16NC x 1” .................................6
15,16,17 16 222-12001 Lock Washer 3/8”.......................................6
4
17 221-02001 Hex Nut 3/8-16NC .....................................6
18 011-20016 Spacer Pipe ...............................................4
19 220-01011 HHCS 5/16-18NC x 3.5” ............................6
20 400-05502 Electrical Box, Oil Cooler ...........................1
1
5
15,16,17

GROUP
OIL COOLER MODEL: BT7000 Series
Installation 51
Page 51.8
40
39
19
23
20
22 24
41 26
31
32 18 30 42 27
25
30
28 2,3,4,5,6
21
33
3,4,5,7
34 43 29
35
34
31 44,45,46
32 38
36 32
9,10,11
17
12,13,14,15 1 8 17
500-01544 Aux Hydraulic Ground Tool Circuit
24 502-40757 Hose, V20 Jumper Supply/Pump .............. 1
1 785-01622 Q/D Mounting Bracket ............................... 1
25 502-35019 Hose, V20 PBY/Console Valve ................. 1
2 220-02011 HHCS 3/8-16 x 2 GR5 ............................... 2
26 511-41001 Bulkhead Lock Nut #6 ............................... 1
3 222-02005 Flat Washer 3/8 ......................................... 8
27 518-30007 Bulkhead 3/8 MPT, 8JIC ........................... 1
4 222-12001 Lock Washer 3/8........................................ 4
28 501-04020 Dust Plug 3/8 ............................................ 1
5 221-02001 Hex Nut 3/8-16 .......................................... 4
29 501-04071 Quick Disconnect 3/8 FPT ........................ 1
6 222-32001 Wedge, 3/8 Bevel ...................................... 2
30 514-05002 90 Elbow 1/2 MPT-8 JIC ........................... 2
7 220-02006 HHCS 3/8-16 x 1 1/2 GR5 ......................... 2
31 516-85001 Swivel Nut Tee 8 JIC ................................ 2
8 650-00694 Placard Tool Cir Return Press................... 1
32 514-65001 90 Swivel Nut Elbow 8 JIC ........................ 3
9 220-00009 HHCS 1/4-20 x 2 3/4 ................................ 2
33 510-50306 Tube 1/2 Dia x 2 3/4.................................. 1
10 222-10005 Lock Washer 1/4........................................ 2
34 513-50003 Str Connector 8 ORB-8 JIC ...................... 2
11 221-00001 Hex Nut 1/4-20 .......................................... 2
35 552-00022 Check Valve - Gressen LTF-8 .................. 1
12 220-01008 HHCS 5/16-18 x 3 GR5 ............................ 3
36 510-50305 Tube 1/2 Dia x 2 1/4.................................. 1
13 222-11002 Lock Washer 5/16...................................... 3
37 513-50002 Str Connector 1/2 MPT-8 JIC.................... 1
14 221-01001 Hex Nut 5/16-18 ........................................ 3
38 510-50391 Tube 1/2 Dia Flow Div/V20 Ret................. 1
15 789-03808 Valve VE/FD Mounting Bracket ................. 1
39 514-69012 Swivel Nut 90 Elbow - 16 OFS.................. 1
16 209-00174 Seal Trim Edging ....................................... 1ft
40 516-89011 Swivel Nut Run Tee - 16 OFS................... 1
17 500-01507 Tool Circuit Control Valve.......................... 1
41 511-61001 Bulkead Lock Nut #10 ...............................
18 559-00042 Flow Divider- FCSI-1/2 .............................. 1
42 518-40007 Bulkhead 1/2 NPT 10 JIC ......................... 1
19 502-20795 Hose, Q/D/Flow Divider ............................. 1
43 501-04010 Q/D Body 1/2 FPT..................................... 1
20 502-30585 Hose, Q/D/V20 W. Port ............................. 1
44 340-00030 Shim, Gressen 0.010 100 PSI .................. 2
21 501-04028 Dust Plug 1/2 ............................................. 1
45 340-00031 Shim, Gressen 0.020 200 PSI .................. 2
22 502-30553 Hose, V20 W.Port/FLow Divider................ 1
46 340-00032 Shim, Gressen 0.030 300 PSI .................. 2
23 502-40753 Hose, V20 Return/Manifold ....................... 1

GROUP
HYD GROUND TOOL CIRCUIT MODEL: BT7000 Series
51
Page 51.9
1,2
3,4
5,4
6,7
9
11
10 12,13 16
8,2
9
14 15
17,18,19
20
21
30,31,32
16
22,15
16 23
33
24,25
26
24,25 23
27
29 28 23
REF PART NO DESCRIPTION QTY REF PART NO DESCRIPTION QTY

1 502-11098 Hose Assembly, Upper Winch Drain ......... 1 17 223-00302 FHM Screw 5/16 ........................................4
2 519-20005 Plug, 4 OFS............................................... 2 18 222-11002 Washer, Lock 5/16 .....................................4
3 502-40789 Hose Assembly, Upper Winch supply ....... 2 19 221-01001 Nut, Hex 5/16 .............................................4
4 519-70033 Plug, 12 OFS............................................. 4 20 809-00036 Yoke, 1/2....................................................2
5 502-40790 Hose Assembly, Upper Tele Supply.......... 2 21 783-03134 Bar Torque Rod Support............................2
6 502-35026 Hose Assembly, Upper Boom Hoist .......... 2 22 870-00008 Pin, Clevis ..................................................2
7 519-60009 Plug, 10 OFS............................................. 2 23 400-17082 Collector Assembly, 9 ring .........................1
8 502-11159 Hose Assembly, Base XDCR Upper ......... 1 24 222-10005 Washer, Lock .............................................4
9 209-00677 Torque Rod, centerpost............................. 2 25 220-00003 Bolt, Hex Head 1/4.....................................4
10 789-04121 Plate Torque Rod Retainer........................ 2 26 502-11262 Hose Assembly, Centerpost Drain.............1
11 502-30604 Hose, Torque Rod Spacer......................... 2 27 516-82003 Tee, Swivel Nut..........................................1
12 220-02002 Bolt, Hex Head 3/8 .................................... 2 28 221-04002 Nut, Jam 1/2...............................................1
13 222-12001 Washer Lock 3/8 ....................................... 4 29 785-01709 Angle, Collector Ring Stop.........................1
14 222-04001 Washer, Flat1/2 ......................................... 2 30 220-04052 Bolt, Hex Head 1/2.....................................2
15 224-02004 Cotter Pin .................................................. 4 31 222-04009 Washer, Flat 1/2.........................................2
16 500-01566 Hydraulic Swivel Assembly ....................... 1 32 221-94006 Nut, Hex, Lock ...........................................2
33 220-04005 Bolt, Hex Head...........................................1

GROUP
HYDRAULIC SWIVEL / PIPING MODEL: BT7000 Series
Installation 51
Page 51.10
21
14
1 3 5 7 9
11
17
AuxO/R AuxO/R O/R O/R Boom Ext Topping Swing
15
2 13 16
4 6 8 10 12
19
18

503-94003 Hose Kit, Auxiliary Outriggers 13 502-40828 Hose, Priority Valve/Main Valve)............... 1
14 502-30557 Hose, Swing Motor (CCW)........................ 2
1 502-20973 Hose, Aux Outrigger (S.S. Vert Extend) .... 2
15 502-30557 Hose, Swing Motor (CW)
2 502-20974 Hose, Aux Outrigger (S.S. Vert Retract).... 2
3 502-20973 Hose, Aux Outrigger (C.S. Vert Extend)
4 502-20974 Hose, Aux Outrigger (C.S. Vert Retract) 503-93010-1 Hose Kit, Triple Pump ...............................
16 502-30749 Hose, Pump, (Swing Section)
503-92023-3 Hose Kit, Hydraulic, BT7000 ..................... 1
503-92025 Hose Kit, Control Assembly
5 502-30699 Hose, Main Outriggers (C.S. Vert Extend) 4
6 502-30699 Hose, Main Outriggers (C.S. Vert Retract) 17 502-11308 Hose, Test Port (Swing Pump)
7 502-30699 Hose, Main Outriggers (S.S. Vert Extend) 18 502-10973 Hose, Test Port (Boom Extension) ........... 1
8 502-30699 Hose, Main Outriggers (S.S. Vert Retract)
9 502-40541 Hose, Boom Cylinder (Extend) .................. 2 800-50054 BT7000 Control Console Assembly
10 502-40541 Hose, Boom Cylinder (Retract)
19 510-20457 Tube Assembly, Unload Valve Supply ...... 1
11 502-30535 Hose, Topping Cylinder (Retract) .............. 2
21 502-11225 Hose Greer Base
12 502-30535 Hose, Topping Cylinder (Extend)

GROUP
MAIN VALVE PIPING MODEL: BT7000 Series
Continuous Rotation 51
Page 51.11
1


503-92023-3 Hose Kit, Hydraulic, BT7000 ..................... 1
1 502-40789 Hose, Winch Down ................................... 2
2 502-40789 Hose, Winch Up

GROUP
WINCH VALVE PIPING MODEL: BT7000 Series
Continuous Rotation 51
Page 51.12
1
4,5

403-00008 NBB Radio Remotes SLP Kit .................... Ref
1 514-56008 Elbow, 90 SW Nut #08 M .......................... 1
2 514-55018 Elbow, 90 SW Nut #10 M .......................... 1
3 403-00008 Hose Kit, Pressure + Return ..................... 1
4 403-00009 Transmitter ................................................ 1
5 403-00004 Battery, 7.2V Rechargeable ...................... 2
6 651-00328 Placard Joystick Electrocution Hazard ...... 1
6

GROUP
RADIO REMOTE CONTROL MODEL: BT7000 Series
51
Page 51.13
1
2,8,9,10
Winch
Telescope
Topping
Swing
7
4 6
9
10
2
5 12
5
11 13
9
10
14
15
8
9
9,10,14 10
2
16
17

403-00008 NBB Radio Remotes SLP Kit
1 775-00190 Servo Mounting Bracket, Left ....................1
2 221-01001 Hex Nut 5/16-18NC ...................................7
3 775-00191 Servo Mounting Bracket, Right ..................1
4 403-00001 Antenna Assembly With Cable ..................1
5 806-00255 Clevis/Linkage Rod Kit...............................1
6 650-00663 Plac., Switches Operating Instructions ......2
7 402-00036 Receiver Box With SLP .............................1
8 220-01005 HHCS 5/16-18NC x 1” ...............................11
9 222-01001 Flat Washer 5/16” ......................................27
10 222-11002 Lock Washer 5/16......................................13
11 559-00243 Servo Actuator, 4 Function ........................1
12 220-01006 HHCS 5/16-18NC x 1 1/2GR5 ...................2
13 775-00189 Receiver Triangle Mounting Bracket..........1
14 220-50603 HHCS M8 x 1.25 x 16mm CL8.8 ...............6
15 789-05245 Mounting Bracket, RRC Power Pak...........1
16 520-90026 Power Pak Assembly, Pump/Meter/Tank ..1
17 800-10045 Remote Throttle Install...............................1

GROUP
Installation 51
Page 51.14
800-10045 RC Throttle Installation
7 785-01876 Receiver Box With SLP..............................1
1 400-11027 Servo Mounting Bracket, Left .................... 1
8 209-00402 HHCS 5/16-18NC x 1” ...............................11
2 222-10005 Hex Nut 5/16-18NC ................................... 7
9 221-00020 Flat Washer 5/16” ......................................27
3 220-00001 Servo Mounting Bracket, Right.................. 1
10 221-00003 Lock Washer 5/16 ......................................13
4 221-00001 Antenna Assembly With Cable.................. 1
11 223-03206 Servo Actuator, 4 Function ........................1
5 205-00007 Clevis/Linkage Rod Kit .............................. 1
12 783-03472 HHCS 5/16-18NC x 1 1/2GR5 ...................2
6 209-00359 Plac., Switches Operating Instructions ...... 2

GROUP
Throttle Installation 51
Page 51.15
22 26
19 20
12,15,16 2,5
3
25
10,15,16,18
6
21
23
7
14,15,16
9
19 21
13,15,17 22
24
13,15,17 11,15
400-05503 NBB Radio RemoteBox ............................. Ref
14 400-23336 Connector, 2 Position Tower..................... 1
1 400-05509 Enclosure, 10x8x4 ..................................... 1
15 400-23531 Seal ........................................................... 30
2 400-05510 Base, Relay ............................................... 8
16 400-23407 Sockets ..................................................... 13
3 400-05511 Relay SPDT............................................... 8
17 400-23408 Pins, Male ................................................. 15
4 400-10092 Breaker 30 Amp......................................... 1
18 400-23308 Cavity Plug ................................................ 2
5 400-02460 Term 1/4 Spade Locking ........................... 34
19 400-15572 Cord Grip................................................... 1
6 400-03072 Terminal Block........................................... 18
20 400-15573 Cord Grip................................................... 1
7 400-05512 Partition Plate ............................................ 1
21 400-15574 Cord Grip................................................... 6
8 400-05514 End Bracket ............................................... 2
22 400-02454 14/3 Cable................................................. 20’
9 400-03074 Din Rail 35mm ........................................... 1
23 400-02455 14/5 Cable................................................. 6’
10 400-23461 Connector, 6 Position Tower ..................... 1
24 400-02456 14/9 Cable................................................. 8’
11 400-23460 Connector, 6 Position Shroud.................... 1
25 400-02457 12/4 Cable................................................. 3’
12 400-23532 Connector, 4 Position Tower ..................... 2
26 400-02458 10/3 Cable................................................. 20’
13 400-23406 Connector, 3 Position Shroud.................... 3

GROUP
Relay Box Assembly 51
Page 51.16
* 730-20413 1 Person Steel Platform Assembly............ Ref
* 651-00355 Placard Kit..................................................1
1 730-20413 Platform, 1 Person Steel Weldment .......... 1
13* 651-00202 Placard, Attachment Instructions ...............1
2 730-20114 Brake, Disc Sub-Assembly........................ 1
14* 651-00060 Operating ...................................................1
3 770-00995 Brake Bracket............................................ 1
15* 651-00191 Placard, Operator Training.........................1
4 730-20009 Brake, Gravity Handle ............................... 1
16* 651-00187 Placard, Electrocution Hazard ...................1
5 222-01003 Washer, Flat .............................................. 1
17* 651-00203 Placard, Side Folding Jib Work Platform ...1
6 730-20013 Brake, Disc ................................................ 1
18* 651-00335 Placard, Falling From Platform ..................1
7 730-20064 Brake, Disc Weldment............................... 1
19* 652-00496 Placard, Crane Hand Signals.....................1
8 870-60206 Pin, 2 x 1/2X x 21 1/16" Long.................... 1
20* 654-00594 Placard, Basket Identification.....................1
9 870-00131 Pin, Hitch Assembly .................................. 1
21 209-00434 Lanyard, Aerial Shock Absorber ................1
10 224-19004 Pin, Roll, 1/2 x 3" Long.............................. 2
22 209-00809 Harness, Safety .........................................1
11 220-02004 Bolt, Hex Head3/8 x 1" Long ..................... 2
23 666-10001 Flag, ATB Bypass ......................................1
12 222-12001 Washer, Lock 3/8 ...................................... 2
*ITEM NOT SHOWN

GROUP
1 PERSON STEEL PLATFORM MODEL: BT7000 Series
Assembly
51
Page 51.17
730-20408 2 Person Steel Assembly .......................... Ref
1 730-20410 2 Person Steel Platform Weldment ........... 1
13 510-20447 Tube Assembly, Brake Pump ....................1
2 559-00055 Brake, Hydraulic ........................................ 1
14 510-20448 Tube Assembly, Brake Pump ....................1
3 559-00056 Pump, Hand .............................................. 1
15 514-62001 Elbow, 90 Deg............................................1
4 771-00128 Bracket, Hand Pump ................................. 2
16 513-20001 Connector, Straight ....................................1
5 600-40280 Gauge........................................................ 1
17 513-20006 Connector, Straight ....................................1
6 730-20338 Disc, Weldment ......................................... 1
18 730-20409 Door, Swing Away Weldment ....................1
7 222-29011 Bushing, 3 x 2 - 14 Ga............................... 4
19 870-80013 Pin, Latch ...................................................2
8 870-60222 Pin, Pivot RH ............................................. 1
20 224-19017 Pin, Roll 1/2 x 1 1/4" Long .........................2
9 870-00149 Pin, Disc Locking Assembly ...................... 1
21 501-03001 Grease Fitting, Straight ..............................2
10 870-60220 Pin, Pivot LH.............................................. 1
22 220-04011 Bolt, 1/2 x 4" Long......................................2
11 870-00131 Pin, Bucket Assembly................................ 3
23 220-00005 Bolt, 1/4 x 2 1/2" Long................................4
12 513-20002 Connector, Straight ................................... 2

GROUP
Assembly
51
Page 51.18
RREF PART NO. DESCRIPTION QTY REF PART NO. DESCRIPTION QTY
24 222-10005 Washer, Lock 1/4 ...................................... 4 34* 651-00202 Placard, Attachment Instructions ...............1
25 222-14003 Washer, Lock 1/2 ...................................... 2 35* 651-00060 Operating ...................................................1
26 221-04001 Nut, Hex, 1/2 ............................................. 2 36* 651-00191 Placard, Operator Training.........................1
27 221-00001 Nut, Hex, 1/4 ............................................. 2 37* 651-00187 Placard, Electrocution Hazard ...................1
28 224-12009 Pin, Roll, 1/8 x 1" Long.............................. 2 38* 651-00203 Placard, Side Folding Jib Work Platform ...1
29 222-04011 Washer, Flat, 1/2ID x 1/16OD ................... 1 39* 651-00335 Placard, Falling From Platform ..................1
30 202-10077 Spring, Compression................................. 1 40* 652-00496 Placard, Crane Hand Signals.....................1
31 220-04025 Screw, Hex Head, 1/2NC x 3 1/2" Long .... 2 41* 654-00594 Placard, Basket Identification.....................1
32 221-94002 Nut, 1/2NC PLT ......................................... 2 42** 209-00434 Lanyard, Aerial Shock Absorber ................1
33 808-00031 Knob, Push-Pull......................................... 1 43** 209-00809 Harness, Safety .........................................1
* 651-00355 Placard Kit ................................................. 1 44** 666-10001 Flag, ATB Bypass ......................................1
*ITEM NOT SHOWN

**ITEM INCLUDED IN 731-30010

GROUP
Assembly
51
Page 51.19
10
3
2
7
5
8 4
3
9
6
8
5
7
* 717-00054-3 Winch Tensioner Assembly .......................Ref
5 901-00216 Roller, Cable Packer Outer ....................... 2
1 802-01627 Cover, Winch .............................................1
6 901-00217 Roller, Cable Packer ................................. 1
2 901-00430 Tensioner, Cable Assembly .......................1
7 901-00218 Capscrew .................................................. 2
8 901-00219 Flange, Ball Bearing.................................. 2
9 901-00220 Spring, Cable Packer LH........................... 1
3 901-00214 Bearing, Sleeve .........................................2
10 901-00221 Spring, Cable Packer, RH ......................... 1
4 901-00332 Arm, Cable Packer.....................................1

GROUP
WINCH CABLE TENSIONER MODEL: BT7000 Series
Assembly 51
Page 51.20
1 220-07005 HHCS 3/4-10NC x 2.5 GR8....................... 4
2 222-07003 Flat Washer 3/4” ........................................ 8
3 221-97002 Toplock Nut 3/4-10NC ............................... 4
4 513-90032 Connector M#16OFS x M#16ORB ............ 1
5 293-00045 Planetary Drive Winch Assembly .............. 1
6 552-10026 Check Valve .............................................. 1
7 570-11001 Coupling 1/4NPT ....................................... 1
8 513-20027 Connector M#6OFS x M#4MPTF .............. 1
9 502-20998 Hose 3/8 x 11.5, F#6OFS x F#6OFS 90 ... 1
10 513-20017 Connector M#4OFS x M#4ORB ................ 1
1,2,3 11 502-11310 Hose 1/4 x 9 F#4OFS x F#4OFS 90 ......... 1
12 516-84003 Tee, 2 x M#4OFS x M#4ORB.................... 2
14 551-10032 Valve Assembly, Selenoid ......................... 1
15 775-00187 Bracket, Valve Support.............................. 1
4 16 502-20999 Hose 3/8 x 16, F#6OFS x F#6OFS 90 ...... 1
17 514-04010 90 Elbow M#6OFS x M#4ORB.................. 1
18 514-52005 90 Elbow M#4OFS x M#6ORB.................. 12
19 220-00007 HHCS 1/4-20NC x 2 GR8.......................... 2
20 222-00006 Flatwasher 1/4”.......................................... 2
21 222-10005 Lock Washer 1/4” ...................................... 2
7 8 10 22 221-00001 Hex Nut 1/4-20NC ..................................... 2
9 11
24 502-11087 Hose 1/4” ID .............................................. 1
6 25 518-60007 Bulkhead Union 12WLD W/LN .................. 2
26 519-70032 Cap, Tube, F#12OFS ................................ 2
27 502-40908 Hose Assembly 3/4” .................................. 2
5 12
13
14
15
16
4 17 18
19,20,21,22
23
24
27
25 26

GROUP
MOTOR SHIFT 2 SPEED WINCH MODEL: BT7000 Series
Installation 51
Page 51.21
19 16,17,18 8
20,21 11,12,13
2,3,4,5,6,7
22,23,24
14,15
1 9
10
508-00085 MG586 Internal RCI Assembly
400-16135 RCI KIT (Greer MG586).........................1

1 717 0882 Cwt w/ Chain..........................................1

2 774-00054 Post, ATB Switch (Plated)......................1
3 729-02729 Bracket LMI/ATB Switch (Painted).........1
4 861-90467 ATB Switch Assembly ............................1
5 213830 Bolt.........................................................2
6 213844 Switch, Contact ......................................1
7 213845 Magnet ...................................................1
8 Page 52.3 Reeling Drum .........................................1
9 Page 52.4 Display ...................................................1
10 Page 52.2 Computer Assembly ..............................1
11 861-90465 Sheave Assembly, Internal LMI .............1
12 220-00021 Capscrew, 1/4-20 x 5/8” .........................4
13 221-00021 Flatwasher, 1/4 ......................................4
14 865-00028 Eyelet, LMI Cable ..................................1
15 221-02001 Hexnut, 3/8-16 .......................................1
16 220-00041 Capscrew, 1/4-20 x 1 1/2” Fullthread .....1
17 222-29004 Washer, Fender 1/4 x 1 1/2” ..................1
18 221-90001 Locknut, 1/4-20 UNC .............................1
19 220-30024 Capscrew, 5-40 x 1/2” ............................2
20 201-00253 Fastener, LMI.........................................2
21 220-30025 Capscrew, 8-32 x 3/8” ............................2
22 201-00141 Clamp, ø1/4 x .40 ..................................3
23 222-00006 Flatwasher, 1/4 Zinc...............................3
24 226-00021 Rivet, .50 HD .25D x .63 Lg ...................3
DATE: Revised 04-2007 GROUP

RCI INSTALLATION MODEL: BT7000 52
PAGE 52.1
SEE PAGE 52.3
1,2,3
11
16,18,19
10 9
12 13 14
15
4,5,17
RCI BOOM INSTALLATION MODEL: BT7000 52

PAGE 52.2
SEE PAGE 52.2
1 861-90494 Internal Lmi Sheave Assy - Rear........................1
2 222-02008 3/8” Washer (.406” x.812”) .................................2
3 220-02004 HHCS 3/8-16 x 1” ...............................................2
4 220-00041 HHCS 1/4-20 x 1 1/2” Full Thread ......................1
5 222-29004 Fender Washer 1/4” x 1 1/2”...............................1
6 220-30024 SHCS 5-40 x 1/2” ...............................................2
7 861-90386 Reel / A-LMS / ATB ............................................1
8 222-02005 Washer 3/8” ........................................................4
9 201-00141 Clamp 1/4” x .40” Hole .......................................5
10 226-00021 Rivet .5”HD x .25”D x .63” ..................................5
11 222-00006 Washer 1/4” ........................................................5
12 774-00054 Brachet, ATB Switch...........................................1
13 729-02729 LMI/ATB Switch Bracket .....................................1
14 861-90434 ATB Switch Assembly.........................................1
15 717 0882 Counterweight and Chain, ATB ..........................1
16 220-02003 HHCS 3/8-16 x 3/4” ............................................2
17 221-90001 Hex Nut 1/4-20 Top Lock ....................................1
18 861-90496 Internal LMI Sheave Assembly - Front ...............1
19 222-00024 Washer .405” x .813” x 1/16” ..............................2
RCI BOOM INSTALLATION MODEL: BT7000 52

PAGE 52.3
9,10 1
5 8
400-16122 Computer, MG586
1 717 0776 System Chip [Generic - Not Programmed] .........1

2 514-62002 Elbow, 90°...........................................................1
3 502-11225 Hose ...................................................................1
4 502-10916 Hose ...................................................................1
5 400-02444 Harness, Elec - Cab/Box ....................................1
6 400-25155 Harness, Console ...............................................1
7 400-01530 Cable, Ground ....................................................1
8 666-10002 Cable, Computer to Display................................1
9 220-00003 Capscrew, 1/4 NC x 3/4” Lg...............................4
10 222-10005 Lockwasher, 1/4 Plated.......................................4
RCI COMPUTER ASSEMBLY MODEL: BT7000 52

PAGE 52.4
3
1
1A
861-90466 Reeling Drum, MG586
1 666-10008 Base Plate Assembly ......................................... 1

1A 216652 Potentiometer, Extension ................................ 1
2 216653 Slip Ring............................................................. 1
3 216654 O-Ring................................................................ 1
4 216655 Cover Assembly ................................................. 1
5 216656 Screw ................................................................. 12
6 861-90406 Cable, Tail .......................................................... 1
7 861-90392 Ext. Cable Assembly .......................................... 1
RCI REEL ASSEMBLY MODEL: BT7000 52

PAGE 52.5
3 4,5,6
1 400-16119 Display, MG586 .................................................. 1

2 786-01826 Bracket, Display Mount (machines before 05/03/06)
786-01886 Bracket, Display Mount (after 05/03/06)............. 1
3 785-02059 Angle, Display Mount ......................................... 1
4 220-00021 Capscrew, 1/4-20 UNC x .63 Lg......................... 2
5 222-00006 Flatwasher, 1/4 Zinc ........................................... 2
6 221-90001 Locknut, 1/4-20 UNC.......................................... 2
RCI DISPLAY MODEL: BT7000 52

PAGE 52.6
1 2

1 400-16126 Angle Display, BA591................................ 1
2 783-03672 Bracket, Angle Display ............................... 2
ANGLE DISPLAY (OPTION) MODEL: BT7000 52

PAGE 52.7

BT7000 Parts

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Revised: August 2007

INSTRUCTIONS FOR ORDERING PARTS

State the model and serial number, located on

State the invoicing address. Unless otherwise

The following instructions describe the features of

Use this manual also as a supplement to the

BOOM ASSEMBLY 100’ 39 JIB ASSEMBLY 39A

RECORD VEHICLE/MACHINE INFORMATION BELOW FOR USE WHEN ORDERING PARTS

Truck Chassis Comments

Boom Truck Comments

DATE: Revised 04-2007

REF PART NO. DESCRIPTION QTY

* Measure Light Diameter To Determine Correct Replacement

DATE: Revised 04-2007

PART NUMBER FLATBEDS

PART NUMBER FLATBEDS

DATE: Revised 04-2007

REF PART NO. DESCRIPTION QTY

* Item Not Shown

DATE: Revised 04-2007

REF PART NO DESCRIPTION QTY

DATE: Revised 04-2007

REF PART NO DESCRIPTION QTY

DATE: Revised 04-2007

DATE: Revised 04-2007

REF PART NO DESCRIPTION QTY

DATE: Revised 04-2007

REF PART NO DESCRIPTION QTY

DATE: Revised 04-2007

REF PART NO. DESCRIPTION QTY

* Part of kit 210-00023

DATE: Revised 04-2007

DATE: Revised 04-2007

REF PART NO. DESCRIPTION QTY

REF PART NO. DESCRIPTION QTY

DATE: Revised 04-2007

DATE: Revised 04-2007

DATE: Revised 04-2007

REF PART NO. DESCRIPTION QTY

NSS - Not Sold Seperately

DATE: Revised 04-2007

REF PART NO. DESCRIPTION QTY

268-75022 Seal Kit for PN 540-50022

NSS - Not Sold Seperately

DATE: Revised 04-2007

DATE: Issued 04-2007 GROUP

See Page 12.3

DATE: Issued 04-2007 GROUP

DATE: Issued 04-2007 GROUP

DATE: Issued 04-2007 GROUP

REF PART NO DESCRIPTION QTY

DATE: Revised 04-2007

See Page 22.3

DATE: Revised 04-2007

REF PART NO. DESCRIPTION QTY

DATE: Revised 04-2007

REF PART NO. DESCRIPTION QTY

1 502-50521 Hose, 1.0” Winch Pump ............................ 1

* ITEM NOT SHOWN

DATE: Revised 04-2007

DATE: Revised 04-2007

DATE: Revised 04-2007

REF PART NO. DESCRIPTION QTY

DATE: Revised 04-2007