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Abstract- Viscosity reduction of crude oil for its obtained in natural gas production; light oils; light
efficient transportation through cross country hydrocarbons; organic solvents like methyl tert-butyl
pipelines is of prime importance in the petroleum ether (MTBE), tert-amyl methyl ether (TAME), etc;
industry. One of the methods is to blend the crude oil alcohols like pentanol, hexanol, etc; gasoline and
with light hydrocarbons and organic solvents. The middle distillates like kerosene. A dilution ratio of
method is easy to implement and is widely used for 0 –20 % for heavy crude oil and 25 to 50% for
transporting heavy crude oils and bitumen. A number bitumen is enough to carry out the method
of diluents like condensates, light oils, naphtha, successfully [2].
middle distillates and organic solvents are used. The
resultant viscosity depends on number of factors like A. Advantages and Disadvantages
the composition of crude oil, properties of diluent, Dilution has number of advantages. It reduces the
oil/diluent ratio and the interaction between crude oil viscosity of crude oil thereby facilitating its
and the diluent. This requires a good mathematical transportation through pipelines. It avoids high
model for accurate viscosity prediction. A number of pressure drops and reduces the pumping cost.
models available in the literature have been discussed Furthermore dilution helps the desalting and
in this paper. Also an empirical model based on dehydration operations downstream.
experimentation for viscosity reduction of crude oil The method also suffers certain disadvantages.
diluted with n- hexane at different temperatures has Transportation of solvent requires an additional
been developed. The model gives fair accuracy in a pipeline along with the crude oil pipeline. This
limited operating range. demands considerable capital and operational
investment in pumping and pipeline maintenance.
Key words: Flow Assurance, Hydrocarbons, Separation of solvent and returning it to oil production
Viscosity Reduction, Crude Oil Dilution, Crude Oil site requires the creation of a separate facility. Choice
Transportation of the solvent is also affected by the oil composition.
This is due to the compatibility issues between the
I. Introduction asphaltenes and paraffins present in the oil with the
solvent. If due care is not taken, deposition of
Transportation of crude oil through pipelines is a asphaltenes and paraffins can cause further problems.
major flow assurance challenge. This is attributed to Availability of the diluents in the desired quantity is
crude oil composition, density, viscosity and ambient also an important issue. Moreover, prediction of
temperature conditions. Increased viscosities due to solvent/oil ratio for achieving a required reduction in
the above factors lead to large pressure drops, viscosity is difficult as the number of governing
increased pumping costs, blocked pipelines and parameters is large and inconsistent such that simple
production loss. This is true for heavy as well as mixing rules are ineffective.
medium density crude oils. Heavy oil (API < 20) and
extra heavy oil (API < 10) have high proportion of B. Diluents
asphaltenes and paraffins compared to low molecular
weight hydrocarbons. During transportation these (i) Natural gas condensates-Being the lightest
asphaltenes and paraffins tend to get unstable and hydrocarbon component, dissolution of heavier
precipitate causing multiphase flow and clogging of components and subsequent reduction in the viscosity
pipelines. Estimated losses are in the range of millions is facilitated by natural gas condensates. This was a
of dollars annually [1].Commonly used methods for widely used method since 1930s. But the popularity
remediation or prevention include mechanical dropped after 80‟s due to the following reasons.
methods, thermal treatment and chemical methods. Firstly the availability of condensates depends on the
Along with these, dilution of crude oil is one of the demand of natural gas. Secondly, with the increased
most widely used methods for overcoming the above heavy oil recovery, the existing production of
problem. This paper reviews the method of crude oil condensates is insufficient. Thirdly, the distance
dilution in detail. between the condensate production site and the oil
II. Crude Oil Dilution production site is a major issue. Lastly, asphaltenes
are not properly soluble in condensates. This may
Dilution of crude oil is the oldest method (since results in flocculation which leads to partial plugging
1930s) and can be accomplished by using condensates of pipelines.
(ii) Light oils-Crude oils having API gravity between A generalized expression for has been developed
35 and 42 can be used for dilution. But these suffer by Shu [9] to predict the viscosity crude oil diluted
similar disadvantages as condensates like availability with light hydrocarbons.
and compatibility with asphaltenes.
17.04( o s ) 0.5237 o 3.2745 s 1.6316
(iii) Naphtha- Hydrocarbons ranging from C6 to C12
form the naphtha fraction of crude oil distillates. It has
ln o
low density which leads to efficient dilution of crude s
oil. It has good compatibility with asphaltenes owing
Where, ρo and ρs are densities of oil and solvent
to the presence of aromatic content in it. It is easily
respectively.
recyclable and reusable.
Viscosity reduction is affected by the concentration of
(iv) Organic solvents/ distillates- Gasoline and asphaltenes in maltenes. There exists a critical
kerosene have been used as distillates owing to their concentration above which there is entanglement of
good solvent properties. Gasoline also helps to
the colloidal particles which results in increasing the
improve the octane number in downstream processing.
resultant viscosity of crude oil. Reduction in viscosity
Yaghi and Benami [3] have shown that 15% kerosene
can be achieved by limiting the entanglement. This
mixed with heavy oil at 50°C achieves the same
can be achieved by increasing the interaction between
viscosity reduction achieved by 20% kerosene at room solvent and the polar part of the crude oil viz.
temperature. Use of Methyl tert-butyl ether (MTBE), asphaltenes which reduces the interactions amongst
tert-amyl methyl ether (TAME) and dimethyl ether
the asphaltenes themselves.
(DME) have been considered [4]. Recovery of DME
These molecular interactions can be measured with
is easier as compared to other solvents. Argillier et al
the help of the solubility parameter t as given by the
[5] have shown that alcohols are more effective in
Hildebrand and Scott theory. The solubility parameter
reducing the viscosity. Hasan et al [6] have found that
is a representation of the combined effect of the
10% ethyl alcohol reduced viscosity of crude oil by
dispersion forces (comprising of London forces and
almost 80% at 250C.This can be due to interaction
van der Waals forces), polar interactions and hydrogen
between the hydroxyl groups and asphaltenes.
bonding. Hansen parameter takes into account the
above factors.
(v) Carbon dioxide- In some recent developments,
R.Hu et al [7] have studied the effect of carbon
n
V
dioxide on the heavy crude oil. They have found that
i i
crude oil saturated with carbon dioxide undergoes
i 1
significant reduction in viscosity at a given
temperature and pressure. Where, is the Hansen parameter of the mixture
i is the Hansen parameter of the pure solvent
C. Prediction of Resultant Viscosity of the Crude oil- „i‟
Diluents Mixture Vi is the volume fraction of the solvent „i' in
the
When oil and diluents are mixed together, the mixture
resulting viscosity depends on the dilution rate,
viscosities and densities of oil and diluents. It is Using the above theory, Gateau et al [8] have proved
observed in general that lower the viscosity of the experimentally that dispersion forces have negligible
diluents, lower is the viscosity of the blended mixture. effect on asphaltene aggregation whereas polar
A number of correlations have been developed till interactions and hydrogen bonding have appreciable
date for prediction of resultant viscosity. But the effect. With mixtures of solvents like 2-butanone,
accuracy of these relations is limited owing to the butyronitrile, butryraldehyde and ethyl acetate with
number of parameters involved in them. Gateau et al naphtha and nonane, they have proved that the solvent
[8] have discussed few such relationships. with more polarity gives better viscosity reduction.
This was concluded from the observation that the
The classical Arrhenius equation has been modified polar parameter p has less value in naphtha based
by Lederer to represent the viscosity of a mixture. solvent mixtures as compared to nonane based solvent
mixtures. This means that the polar sites of
V asphaltenes in naphtha are more accessible to the polar
o log 1 Vo log
log solvents leading to higher efficiency and better
V V o V V s
viscosity reduction. Also using small angle X-ray
o s o s
scattering (SAXS) they have shown that polar solvents
Where Vo, o, Vs and s are the volume fractions and
like hexyl alcohol can reduce the gyration radius of
viscosities of oil and solvent respectively and is an
the asphaltene particles and the relative viscosity of
empirical constant varying between 0 and 1.
% Change in Viscosity
hydrogen bonding parameter and viscosity reduction 90
efficiency. Thus, the candidate solvents for a 80
particular application can be selected using the
Hansen‟s theory. 70
60
Motahhari et al [10] have used Expanded Fluid (EF) 50
viscosity model for predicting the viscosities of 3 to
30 % by weight condensate diluted heavy oils and 40
bitumen at temperatures up to 1750C and pressures up 30
to 10 MPa. 35 45 55 65 75
Using a diluent of single type in two different Fig.2. Changes in Viscosities of the Mixtures
proportions, it is proposed to predict the reduction in
viscosity of a crude oil at different temperatures.
T C Viscosity Viscosity %
S0 S1 S2 (0C) (Weight Reduction: Reduction: Deviation
Fraction) Actual (%) Model
80 Predicted (%)
65 0.1 52.586 56.941 -8.282
Viscosity (cP)