Documenti di Didattica
Documenti di Professioni
Documenti di Cultura
INRODUCTION
1.1.INTRODUCTION TO SHOCK ABSORBER
A shock absorber or damper is a mechanical device designed to smooth
out or damp shock impulse, and dissipate kinetic energy.
1.1.1.Description
1.1.2.Explanation
1.1.3. Applications
1
1.1.4.Vehicle suspension
2
1.2.TYPES OF SHOCK ABSORBERS
There are several commonly-used approaches to shock absorption:
Air shock absorber consists of an air chamber, an iron piston and a fluid.
1.2.2.Damper Shock Absorber
3
Figure 1.2.2.1 : Mono Tube Shock Absorber
The mono tube damper consists of single tube with two valves. It is
mostly oil filled and used in larger vehicles. When the damper compresses when
of the valve gets opened and when it extends the other valve gets open and the
first one closes.
4
At the bottom of the device on the inside is a compression valve or base
valve. When the piston is forced up or down by bumps in the road, hydraulic
fluid moves between different chambers via small holes or "orifices" in the
piston and via the valve, converting the "shock" energy into heat which must
then be dissipated.
Metal Spring
Rubber Buffer
Hydraulic Dashpot
Collapsing safety Shock Absorbers
Pneumatic Cylinders
Self compensating Hydraulic
1.3.1. Metal springs
Simply locating metal springs to absorb the impact loads are a low cost
method of reducing the collision speed and reducing the shock loading. They
are able to operate in very arduous conditions under a wide range of
temperatures. These devices have high stopping forces at end of stroke. Metal
springs store energy rather than dissipating it.
These are single use units which are generally specially designed for
specific duties. They are designed such that at impact they collapse and the
impact energy is absorbed as the materials distort in their inelastic/yield range.
They therefore are more compact compared to devices based on deflections
within their elastic range.
These devices use air as the resilient medium. Air has a high energy
storage capacity compared to metal or elastomer materials. For duties with high
loads and deflections the air spring is generally far more compact that the
equivalent metal or elastomer device. Due to the compressibility of air these
have a sharply rising force characteristic towards the end of the stroke. The
majority of the energy is absorbed near the end of the stroke.The force on an air
cylinder buffer is determined by the relation PVn=constant.
6
CHAPTER 2
LITERATURE REVIEW
2.1.Meghraj P.Arekar
2.2.Lakshmana Kishore
2.3.Chirangivee.K.R
7
the kinetic energy of suspension vibration between the wheel and a sprung
mass.and then converting that energy into useful electric power. The main aim
of the project is efficiently transforming that energy into electrical power by
using optimally designed power generating shock absorber. In turn,the electrical
power can be used to recharge batteries or others efficient energy storage
devices rather than be dissipated. The results of the project are encouraging and
suggest that significant amount of the vertical motion energy can be recovered
and stored.
2.4.Swapnil Shahade
2.5.Poornamohan
8
CHAPTER 3
INTRODUCTION TO PRO/ENGINEER
9
CHAPTER 4
INTRODUCTION TO FEA
Mass, volume, temperature
Strain energy, stress strain
Force, displacement, velocity, acceleration
Synthetic (User defined)
10
There are multiple loading conditions which may be applied to a system. Some
examples are shown:
Point, pressure, thermal, gravity, and centrifugal static loads
Thermal loads from solution of heat transfer analysis
Enforced displacements
Heat flux and convection
Each FEA program may come with an element library, or one is constructed
over time. Some sample elements are:
Rod elements & Beam elements
Plate/Shell/Composite elements
Shear panel
Solid elements
Spring elements
Mass elements
Rigid elements
Viscous damping elements
Many FEA programs also are equipped with the capability to use multiple
materials within the structure such as:
Isotropic, identical throughout
Orthotropic, identical at 90 degrees
General anisotropic, different throughout
4.1.Types of Engineering Analysis
Structural analysis consists of linear and non-linear models. Linear models
use simple parameters and assume that the material is not plastically deformed.
Non-linear models consist of stressing the material past its elastic capabilities.
The stresses in the material then vary with the amount of deformation as in.
Vibrational analysis is used to test a material against random vibrations, shock,
and impact.
11
4.2.Results of Finite Element Analysis
4.2.2 Analysis:
The dataset prepared by the preprocessor is used as input to the finite
element code itself, which constructs and solves a system of linear or nonlinear
algebraic equations. Kijuj = fi
where u and f are the displacements and externally applied forces at the nodal
points; The formation of the K matrix is dependent on the type of problem being
attacked, and this module will outline the approach for truss and linear elastic
stress analyses;
4.2.3 Post-processing:
In the earlier days of finite element analysis, the user would pore through
reams of numbers generated by the code, listing displacements and stresses at
discrete positions within the model.
12
CHAPTER 5
DESIGN CALCULATIONS
G = 41000
Height h = 220mm
No of active turns n= 14
13
Considering dynamic loads it will be double W = 330Kgs = 3234N
(δ) = × × × /× = 282.698
τ = K×
K = + . = × × + . = 0.97
τ = K× = 0.97 × × ×
× = 499.519
The buckling factor for the hinged end and built-in end springs
Wcr=5.719×0.05×469.102=134.139N.
14
CHAPTER 6
MODEL OF SHOCK ABSORBER
6.1. 2D DRAWINGS OF SHOCK ABSORBER
6.2.1. BOTTOM PART
6.1.2.TOP PART
15
6.1.3. HELICAL SPRING PART
6.1.4. ASSEMBLY
16
6.2. PARTS OF SHOCK ABSORBER
17
6.2.3 HELICAL SPRING
6.2.4.TOTAL ASSEMBLY
18
6.3.MODIFIED SPRING OF SHOCK ABSORBER
19
CHAPTER 7
INTRODUCTION TO ANSYS
Like solving any problem analytically, you need to define (1) your
solution domain, (2) the physical model, (3) boundary conditions and (4) the
physical properties. You then solve the problem and present the results. In
numerical methods, the main difference is an extra step called mesh generation.
This is the step that divides the complex model into small elements that become
solvable in an otherwise too complex situation. Below describes the processes
in terminology slightly more attune to the software.
20
7.1.3 Generate Mesh
At this point ANSYS understands the makeup of the part. Now define
how the Modeled system should be broken down into finite pieces.
7.2.2.Static Analysis
7.2.4.Buckling Analysis
Used to calculate the buckling loads and determine the buckling mode
shape. Both linear (eigenvalue) buckling and nonlinear buckling analyses are
possible. In addition to the above analysis types, several special-purpose
features are available such as Fracture mechanics, Composite material analysis,
Fatigue, and both p-Method and Beam analyses.
21
7.2.5 Thermal Analysis
ANSYS is capable of both steady state and transient analysis of any solid
with thermal boundary conditions. Steady-state thermal analyses calculate the
effects of steady thermal loads on a system or component. Users often perform a
steady-state analysis before doing a transient thermal analysis, to help establish
initial conditions. A steady-state analysis also can be The last step of a transient
thermal analysis; performed after all transient effects have diminished. ANSYS
can be used to determine temperatures, thermal gradients, heat flow rates, and
heat fluxes in an object that are caused by thermal loads that do not vary over
time. Such loads include the following:
Convection
Radiation
Heat flow rates
Heat fluxes (heat flow per unit area)
Heat generation rates (heat flow per unit volume)
Constant temperature boundaries
7.2.6. Coupled Fields Analysis
A coupled-field analysis is an analysis that takes into account the
interaction (coupling) between two or more disciplines (fields) of engineering.
A piezoelectric analysis, for example, handles the interaction between the
structural and electric fields: it solves for the voltage distribution due to applied
displacements, or vice versa. Other examples of coupled-field analysis are
thermal-stress analysis, thermal-electric analysis, and fluid-structure analysis.
Some of the applications in which coupled-field analysis may be required are
pressure vessels (thermal-stress analysis), fluid flow constrictions (fluid-
structure analysis), induction heating (magnetic-thermal analysis), ultrasonic
transducers (piezoelectric analysis) magnetic forming (magneto-structural
analysis), and micro electro mechanical systems (MEMS).
22
7.2.7. Modal Analysis
23
CHAPTER 8
PRESENT DESIGN
8.1. Structural Analysis for bike weight (125kgs) using Spring Steel as
spring material
24
8.1.2 Tetra Meshed Model
25
RESULTS AFTER APPLIENG LOADS
26
Fig 8.2.1:- Displacement vector sum
Density: 0.000007850kg/mm3
27
Fig 8.3.1:-Van misses stress
8.4. Structural Analysis for one person and bike weight(200kgs) using
28
CHAPTER 9
NEW MODIFIED DESIGN
9.1. Structural Analysis for bike weight (125kgs) using Spring Steel as
spring material
29
9.2 Structural Analysis for bike weight (125kgs) using Beryllium Copper as
spring material
30
Fig 9.6:-Von Misses Stress
9.4. Structural Analysis for one person and bike weight (200kgs) using
Beryllium Copper as springmaterial
32
CHAPTER 11
CONCLUSIONS
1. In this project we have designed a shock absorber used in a 150cc bike.
We have modeled the shock absorber by using 3D parametric software
Pro/Engineer.
2. To validate the strength of our design, we have done structural analysis
and modal analysis on the shock absorber. We have done analysis by
varying spring material Spring Steel and Beryllium Copper.
3. By observing the analysis results, the analyzed stress values are less than
their respective yield stress values. So our design is safe.
4. By comparing the results for both materials, the stress value is less for
Spring Steel than Beryllium Copper.
5. Also the shock absorber design is modified by reducing the diameter of
spring by 2mm and structural, modal analysis is done on the shock
absorber. By reducing the diameter, the weight of the spring reduces. By
comparing the results for both materials, the stress value is less for Spring
Steel than Beryllium Copper.
6. By comparing the results for present design and modified design, the
stress and displacement values are less for modified design.
7. So we can conclude that as per our analysis using material spring steel for
spring is best and also our modified design is safe.
33
CHAPTER 12
REFERENCES
34