Laporan VPR01

STRUCTURE DESIGN CALCULATION
VERTICAL PIN RACK
JAKARTA
Prepare By:
PT. Besmindotama Semesta Cibitung
September 2018
Structure Design Calculation Vertical Pin Rack
1. INDEX
1 Foreword ........................................................... 3
2 Materials ........................................................... 3
2.1 Steel quality ............................................................................................................................... 3
2.2 Profile ........................................................................................................................................ 3
2.3 Structure Demension ................................................................................................................ 4
3 Load Position and Restraint Information ................. 5

3.1 Dead load .................................................................................................................................. 5
3.2 Live load .................................................................................................................................... 5
3.3 Restraint .................................................................................................................................... 6
4 Analysis ............................................................ 8
4.1 Sectionial area calcualtion ......................................................................................................... 8
4.2 Rekap Beban Maksimum ............................................................. Error! Bookmark not defined.
5 Kesimpulan .............. Error! Bookmark not defined.
2
1 FOREWORD
This Vertical Pin Rack is a structure system for storing cylindrical material with an upright
position. (Figure 3.1 Top View Load Position).
In this report the panner will take the maximum capacity of this vertical pin rack.
The weakest part of the strcutre will be a determinant in finding the maximum load
capacity of a structure.
Figure 1.1 3D Look Vertical Pin Rack
2 MATERIALS
2.1 STEEL QUALITY
The quality of steel used in vertical pin rack is as follows:
1. SS-400 with Tensile Stress (fu) = 400 Mpa and Yield Stress (fy) = 240 Mpa.
2. A500-B with Tensile Stress (fu) = 400 Mpa and Yield Stress (fy) = 320 Mpa
2.2 PROFILE
Profile dimension used in the vertical pin rack are as follows:
1. RHS 220x100x6 - A500-B
3
2. Steel Plate 12 mm - SS-400

3. Steel Plate 6 mm - SS-400
2.3 STRUCTURE DEMENSION
Figure 2.1 Top View
Figure 2.2 Front View
4
Figure 2.3 Side view
3 LOAD POSITION AND RESTRAINT INFORMATION

3.1 DEAD LOAD
Dead load consists of own weight steel profile of structure with specific gravity
7850kg/m3. Because of its insignificant weight, the dead load can be ignored.
3.2 LIVE LOAD

Planner will calculate for the maximum live load capacity of this Vertical Pin Rack.
Figure 3.1 Top View Load Position
5
Figure 3.2 Side View Load Position
3.3 RESTRAINT
Restraint structure analysis in this case is when the structure lifted with a forklift.
Because in this condition is the most critical condition.
Forklift lift position has 2 directions, namely the direction of the short axis (Figure 3.4
short axis restraint position) and the long direction (Figure 3.5 long axis restraint
position).
In the direction of the long axis there is a possibility that the length of the forklift only
reaches the middle of the span.
Figure 3.3 Forklift and size comparison
6
Figure 3.4 Short axis restraint position
Figure 3.5 Long axis restraint position
7
4 ANALYSIS
4.1 SECTIONIAL AREA CALCUALTION
1. Sectional area calculation RHS 220x100x6 - A500-B. through 1.18 m
Figure 4.1 RHS 220x100x6 section area through 1.18 m
Figure 4.2 tributary area
PROPERTIES PENAMPANG
B, width = 220.00 mm
H, height = 100.00 mm
t, thickness = 6.00 mm
I, Moment of Inertia = 6,521,152.00 mm4
Z, section modulus = 147,312.00 mm3
r, radius of gyration = 42.00 mm
A, area = 3,696.00 mm2
E, Young’s Modulus = 200,000.00 Mpa
fy, yield stress = 320.00 Mpa
b/t = 36.67
Kompak, 1.12 E/fy = 700.00
Tidak Kompak, 1.4 E/fy = 875.00
Penampang Kompak
8
NOMINAL MOMENT
Mn = fy x Z = 47,139,840.00 Nmm
= 47.14 kNm
θ Mn = 0.9 * Mn
Mn = 42.43 kNm
L, long span = 1.18 m

Mn = Mu = 1/8 q l2
42.43 = 0.17 q
q = 243.76 kN/m
q = 24.38 Ton/m
2. Sectional area calculation RHS 220x100x6 - A500-B. through 0.78 m
Figure 4.3 RHS 220x100x6 through 0.78 m
Figure 4.4 Tributary area 2
B, Width = 220.00 mm
H, Height = 100.00 mm
A, area = 3,696.00 mm2
9

b/t = 36.67
Kompak, 1.12 E/fy = 700.00
Penampang Kompak
NOMINAL MOMENT
Mn = fy x Z = 47,139,840.00 Nmm
= 47.14 kNm
θ Mn = 0.9 * Mn
Mn = 42.43 kNm

Mn = Mu = 1/8 q l2
42.43 = 0.08 q
q = 557.87 kN/m
q = 55.79 Ton/m
3. Calculating the strength of the RHS 220x100x6 – A500-B cantilever

This condition occurs in the longitudinal direction if the length of the fork is half-
span.
Figure 4.5 cross section of RHS 220x100x6 cantilever
10
B, Width = 220.00 mm
A, area = 3,696.00 mm2
b/t = 36.67
Kompak, 1.12 E/fy = 700.00
Penampang Kompak
NOMINAL MOMENT
Mn = fy x Z = 47,139,840.00 Nmm
= 47.14 kNm
θ Mn = 0.9 * Mn
Mn = 42.43 kNm

Mn = Mu = 1/2 q l
2
42.43 = 0.69 q
q = 61.46 kN/m
q = 6.15 Ton/m
11
4. Calculate the strength of the cross section of a 12 mm thick plate. Spans 1.38 m
Figure 4.7 cross section of 12 mm plate spanning 1.38 m
B, Width = 1,000.00 mm
NOMINAL MOMENT
Mn = fy x Z = 8,640,000.00 Nmm
= 8.64 kNm
θ Mn = 0.9 * Mn
Mn = 7.78 kNm
L, panjang bentang = 1.38 m

Mn = Mu = 1/8 q l
2
7.78 = 0.24 q
q = 32.67 kN/m
q = 3.27 Ton/m
12
5. Calculate the strength of the cross section of a 12 mm thick plate. 4 x 0.27 m

span
Figure 4.9 Cross section of 12 mm plate span 1.08 m
Figure 4.10 Tributari area 5
B, width = 1,000.00 mm
NOMINAL MOMENT
Mn = fy x Z = 8,640,000.00 Nmm
= 8.64 kNm
θ Mn = 0.9 * Mn
Mn = 7.78 kNm

Mn = Mu = 1/8 q l
2
7.78 = 0.15 q
q = 53.33 kN/m
q = 5.33 Ton/m
13
6. Calculating the strength of the cantilevered 12 mm thick plate
Figure 4.11 Cantilever cross section t 12 mm
B, width = 1,000.00 mm
MOMEN NOMINAL
Mn = fy x Z = 8,640,000.00 Nmm
= 8.64 kNm
θ Mn = 0.9 * Mn
Mn = 7.78 kNm
L, panjang bentang = 0.475 m

Mn = Mu = 1/2 q l
2
7.78 = 0.11 q
q = 68.93 kN/m
q = 6.89 Ton/m
14
4.2 MAXIMUM LOAD SUMMARY

Table 4.1 Maximum load on cross section
q, load/m' Tributary Max Amount of Load/Pin

No
(Ton/m) (m) Load(Ton) Loaded Pin (Ton)
1 24.38 0.750 18.282 15 1.219
2 55.79 1.175 65.549 12 5.462
3 6.15 0.750 4.609 10 0.461
4 3.27 1.080 3.528 12 0.294
5 5.33 1.380 7.360 12 0.613
6 6.89 1.380 9.512 3 3.171
The recommended load taken is the smallest load that can be loaded by 1 pin, condition
3 that is equal to 0.294 tons ~ 294 kg.
Safety factor 1.25, so it becomes = 294 / 1.25 = 235.20 kg.
5 CONCLUSION
From the analysis that has been carried out concluded as follows:
1. The maximum load recommended for 1 pin is 235.20 kg. Because this is the
smallest value, it will automatically meet all the conditions of the review.
2. The total total load is 40 x 235.20 = 9408 kg (9.40 tons).
Figure 5.1 Load Distribution (Max @235,2 kg)
15
Thus this report was made for proper use.
Cibitung, September 2018

PT. Besmindotama Semesta Cibitung
Agus Hanjoyo
Operational Manager
16

Laporan VPR01

Caricato da

Informazioni sul documento

Titolo originale

Copyright

Formati disponibili

Condividi questo documento

Condividi o incorpora il documento

Opzioni di condivisione

Hai trovato utile questo documento?

Questo contenuto è inappropriato?

Copyright:

Formati disponibili

Laporan VPR01

Caricato da

Copyright:

Formati disponibili

STRUCTURE DESIGN CALCULATION

VERTICAL PIN RACK

PT. Besmindotama Semesta Cibitung

3 Load Position and Restraint Information ................. 5

5 Kesimpulan .............. Error! Bookmark not defined.

Figure 1.1 3D Look Vertical Pin Rack

1. RHS 220x100x6 - A500-B

2. Steel Plate 12 mm - SS-400

2.3 STRUCTURE DEMENSION

Figure 2.1 Top View

Figure 2.2 Front View

Figure 2.3 Side view

3 LOAD POSITION AND RESTRAINT INFORMATION

3.2 LIVE LOAD

Figure 3.1 Top View Load Position

Figure 3.2 Side View Load Position

Figure 3.3 Forklift and size comparison

Figure 3.4 Short axis restraint position

Figure 3.5 Long axis restraint position

Figure 4.1 RHS 220x100x6 section area through 1.18 m

Figure 4.2 tributary area

L, long span = 1.18 m

2. Sectional area calculation RHS 220x100x6 - A500-B. through 0.78 m

Figure 4.3 RHS 220x100x6 through 0.78 m

Figure 4.4 Tributary area 2

E, Young’s Modulus = 200,000.00 Mpa

L, long span = 0.78 m

3. Calculating the strength of the RHS 220x100x6 – A500-B cantilever

Figure 4.5 cross section of RHS 220x100x6 cantilever

Figure 4.6 Tributary area 3

L, long span = 1.175 m

Figure 4.7 cross section of 12 mm plate spanning 1.38 m

Figure 4.8 Tributary area 4

L, panjang bentang = 1.38 m

5. Calculate the strength of the cross section of a 12 mm thick plate. 4 x 0.27 m

Figure 4.9 Cross section of 12 mm plate span 1.08 m

Figure 4.10 Tributari area 5

L, long span = 1.08 m

6. Calculating the strength of the cantilevered 12 mm thick plate

Figure 4.11 Cantilever cross section t 12 mm

Figure 4.12 Tributary area 6

L, panjang bentang = 0.475 m

4.2 MAXIMUM LOAD SUMMARY

q, load/m' Tributary Max Amount of Load/Pin

Safety factor 1.25, so it becomes = 294 / 1.25 = 235.20 kg.

Figure 5.1 Load Distribution (Max @235,2 kg)

Thus this report was made for proper use.

Cibitung, September 2018

Potrebbero piacerti anche