Documenti di Didattica
Documenti di Professioni
Documenti di Cultura
AquaWatcher
WATER ANALYSIS SENSOR
32 US SHALE PRODUCTIVITY WILL OFFSET RISING Layers of rock beneath giant old
SERVICE COSTS fields, like the Yates field near Iraan,
Texas, shown here, are the focus of
A new industry study suggests that the improving productivity
the majority of current US drilling
of US shale wells will help many operators deal with the sting of activity. Photo by Jan Buchholtz.
rising oilfield service costs. The conclusions offer a decidedly more
positive financial outlook for this sector than what many other
analysts are predicting.
An Official Publication of the Society of Petroleum Engineers. Printed in US. Copyright 2017, Society of Petroleum Engineers.
Zonal Isolation
69 FORMATION DAMAGE
Niall Fleming, SPE, Leading Adviser, Well Productivity and Stimulation,
Statoil
VISURAY ION
X-RAY VIS
The complete SPE technical papers featured in this issue are available
free to SPE members for two months at www.spe.org/jpt.
REDEFINING HOW OPERATORS
DRILL, COMPLETE,
AND PRODUCE WELLS
An integrated approach
that delivers the difference.
We’ve earned our position as a leading, multinational
oilfield services provider by continually adapting to meet
the challenges faced by our clients — whether they are
operational or economic. With a comprehensive portfolio of
innovative technologies and a focus on providing integrated
solutions that lower nonproductive time and increase
production, we are relentless in our mission to improve
efficiency and reliability.
2018 President
Darcy Spady, Broadview Energy
Salis Aprilian, PT Badak NGL
CANADIAN
Cam Matthews, C-FER Technologies
DRILLING
Jeff Moss, ExxonMobil
Well integrity
Khalid Zainalabedin, Saudi Aramco Hisham Saadawi, Ringstone Petroleum Consultants
WORLD CRUDE OIL PRODUCTION+‡ HENRY HUB GULF COAST NATURAL GAS SPOT PRICE‡
THOUSAND BOPD
6
O PEC JUN JUL AUG SPE
5 USD/million Btu
Algeria 1330 1350 1350 1350
Angola 1823 1829 1833 1768 4
2016
JAN
FEB
MAR
APR
MAY
JUN
JUL
AUG
SEP
OCT
NOV
DEC
Kuwait1 2570 2570 2570 2580
Libya 330 310 250 310
Nigeria 1938 1873 1913 1943
Qatar 1537 1537 1537 1517
Saudi Arabia1 10540 10670 10640 10580 WORLD CRUDE OIL PRICES (USD/bbl)‡
UAE 3135 3156 3186 3216
Venezuela 2280 2220 2210 2200
MAY JUN JUL AUG SEP OCT NOV DEC
TOTAL2 35601 35648 35689 35713
Brent 46.74 48.25 44.95 45.84 46.57 49.52 44.73 53.32
More than ever, it is time to make the right decisions: develop production in the
short term, increase reserves, improve economics, update Field Development
Plans, implement adequate IOR/EOR strategy, prepare for the rebound.
Make sure your decision is supported by the best available expertise. Contact Beicip-Franlab.
Beicip-Franlab Headquarters
232, avenue Napoléon Bonaparte - BP 213
92500 Rueil-Malmaison Cedex - France
Phone: +33 1 47 08 80 00 - Fax: +33 1 47 08 41 85
Email: info@beicip.com
www.beicip.com
RISK AND REWARD
Partnerships
Janeen Judah, 2017 SPE President
Following my theme for the year on risk reduction, increased production and recovery, and long-term
and reward, this month’s column looks at asset management.
how partnerships affect the risk/reward How did this symbiosis with service companies develop?
balance. Our industry is full of partner- First, a little history. Early in the 20th century, IOCs expanded
ships—it’s how we share the risk in a into frontier areas and the concession agreements were tilted
very risky business. But when times are strongly in their favor. These agreements were often charac-
hard, the partnerships can be strained— terized by a long concession time frame and big scale, limited
as they are today. Can we adjust the busi- oversight by the host government, and not much revenue flow-
ness models and partnership alliances so that both operators ing back to the host government. These were bonanza times for
and service providers can survive and thrive going forward? Can Big Oil. After WWII, oil demand increased in newly expanding
partnerships be adjusted to benefit both parties? Is it time for economies, and independence movements by many former col-
some new business models? onies created new governments. Domestic political pressures
Whenever I speak to students and SPE’s Young Profession- forced the new host governments to look at the IOCs different-
als, I remind them this is the oil business. As engineers and ly. Some countries, such as Iran, nationalized their oil industry.
SPE members, we love to focus on technology, but ultimately Most negotiated new, often joint venture agreements where the
oil companies thrive on dollars and barrels. Generally, interna- profits were shared more equally between the IOC and the host
tional oil companies (IOCs) make money from very long-term government. But most countries still lacked the human capital
investments while national oil companies (NOCs) are more fo- to exploit their oil resources themselves. So, the IOCs became
cused on developing long-term, sustainable oil and gas fields one-stop shops for all aspects of development—company-
within their borders. NOCs also nurture their own citizens’ job owned rigs, large R&D centers, and full-service technical staff.
skills and support local industries. More revenue went to the host government, but not much was
The past 2 years for the service side of our business have accomplished for local human or industry development. Tech-
been a matter of survival. Or, in some cases, not. Everyone nologies were developed in IOC company laboratories, and ser-
agrees that the service sector has taken the strongest hit dur- vice companies stuck to their usual product lines.
ing this downturn. Operators still have cash flow because of the In the 1970s, the oil embargoes and price increases changed
underlying producing assets. But when the operators stop in- the partnership power structure yet again. Existing NOCs began
vesting, the service companies’ cash flow stops. The operators’ to push back and started looking and acting more like the IOCs.
cash flow may be down by half, but at least they still have cash NOCs, such as Saudi Aramco, wanted more than just a check
flow. Many service companies’ cash flow has gone to almost from the IOCs—they wanted to be full and equal partners.
zero. These service companies have few options other than Other countries that had never had an NOC, such as Thailand
to retire or mothball equipment, cut their staffs, and “hold and Malaysia, formed new enterprises to better manage their
our breath and hope for better times soon.” See Schlumberger national resources. The partnership power shifted as the NOCs
CEO Paal Kibsgaard’s presentation at the Scotia Howard Weil demanded more from the IOCs, including sourcing and devel-
2016 Energy Conference, 21 March 2016 at http://www.slb. oping both local human talent and service industries and sup-
com/news/presentations/2016/2016_0321_pkibsgaard_scotia_ pliers. NOCs began bringing in technology directly, including
howard_weil.aspx. setting up their own technology centers, and they began raising
So, what’s at stake? Operators (both NOCs and IOCs) are their own capital in markets. The NOCs became more sophisti-
completely dependent on the service sector to execute our proj- cated and continue to do so.
ects. They drill our wells, build our production and refining fa- The long downward price cycle of the 1980s and 1990s
cilities, and, most importantly, provide us with innovative new caused big changes in the IOC community. The late 1990s was
products. IOCs provide integration capability, the full value an era of big mergers; many of the smaller majors were ab-
chain, and usually a very long-term view for asset management. sorbed by the larger ones. More importantly for the partner-
IOCs have the capability and incentive to actually apply the new ship discussion, the IOCs reduced or eliminated their ability to
technologies developed by the service companies—for cost develop new technologies on their own by shutting down long-
Procurement Procurement
Supplier
Supplier Supplier
Supplier
Supplier Supplier Supplier
Supplier
SupplierSupplier
Supplier Supplier
Supplier
Technical design done Work scope fragmented and Project execution with limited
exclusively by the operator procured based on lowest price integration and significant overlaps
Source: Presentation by Paal Kibsgaard at the Scotia Howard Weil 2016 Energy Conference, 21 March 2016.
standing US-based E&P research and development facilities: right type of technology solutions for each project. The key to un-
Amoco in Tulsa, Oklahoma; Marathon in Littleton, Colorado; locking these sustainable reductions is the willingness to change
ARCO in Plano, Texas; and Chevron in La Habra, California, to behaviors and mindsets to work together in a different way.
name a few still-missed research centers. It may not have been In this recent downturn, some service companies, especially
deliberate, but IOCs effectively outsourced technology develop- Schlumberger, have advocated for a move away from the cur-
ment to the service providers. rent procurement-led relationship between service and oper-
As projects became more complex, with rising costs and ating companies to a more collaborative relationship. Both risk
stakes, both IOCs and NOCs needed more from the service com- and reward would be shared, where the service providers would
panies. The service sector, including the engineering, procure- share in upside if their solutions yield results. If operators could
ment, and construction (EPC) community, created sophisticat- plan their work on a longer time horizon, service companies
ed supply chain organizations, sourcing not only commodities could staff and equip to meet their needs. I think long-term, col-
like pipe and sand, but also sophisticated technology and soft- laborative relationships are more likely to emerge with NOCs,
ware, often with mixed results. which (by definition) take a long-term view of their own re-
So, here we are. Not very good partners, yet dependent on source developments. IOCs are too often driven by market ana-
each other for survival. Operators are squeezing cost conces- lysts and quarterly or annual shareholder demands. But there is
sions from service and EPC companies, while the service sector hope for a different partnership equation.
is madly slashing capacity. NOCs are unhappy at losing market Of course, if it were easy, we would already have done it. Op-
share to the technology-driven US shale revolution. Host gov- erators and service companies should be more collaborative in
ernments are shell-shocked at the dramatic reduction in rev- technology development and place less emphasis on low-bid,
enue, which supports the entire government for most of them. procurement-driven solutions. These solutions work for pure
Fragile local companies have seen their business ebb away. commodities such as pipe or sand but are not so applicable for
Yet, if the service sector is crippled, operators will not be able technology-driven solutions such as subsea kits or complex
to execute their plans. We are partners because we have to be— completions. Operators could level-set their spending to lock in
we cannot survive without each other. At the November 2016 long-term service contracts and avoid swings in costs and avail-
IPTC conference in Bangkok, John McCreery of Bain and Com- ability. Can we bring both sides to the table? Can we be more
pany led a plenary session on partnership in a new (lower for open? Will the E&P industry learn the lesson that the laws of
longer) paradigm. How can IOCs, NOCs, and service companies economics still apply?
work better together so all can survive in a volatile market that As we cut slack out of our system, the business cycles will
is healthy and sustainable for all? produce more big winners and big losers. Cutting capacity dur-
Is there something we can do differently? In Bangkok, the pan- ing downturns leads to cost inflation during high oil prices and
elists all agreed that for new project sanctions, costs must con- activity upturns.
tinue to reduce. This requires all parties to work together on the Always. JPT
That role was formerly held by Saudi Arabia, which would increase or decrease oil Leonard Kalfayan, Hess Corporation
panies shows upstream capital spending could rise by an average of 7% this year. Zillur Rahim, Saudi Aramco
The US Energy Information Administration (EIA), which earlier predicted a slight Eric Ringle, FMC Technologies
decline in US production this year, reversed its forecast last month. It now predicts Martin Rylance, BP plc
an increase in total US output from 8.9 million B/D in 2016 to 9 million B/D this year Robello Samuel, Halliburton
and 9.3 million B/D in 2018. The increase will come from increases in tight oil pro- Otto L. Santos, Retired
duction, drilling efficiency, and better well productivity. The EIA predicts that WTI Luigi A. Saputelli, Frontender Corporation
prices will average USD 52/bbl this year and USD 55/bbl in 2018, as the increased Sally A. Thomas, Retired
production keeps the global supply/demand in balance. JPT
Win Thornton, BP plc
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The market for abandonment and tal Enforcement (BSEE) says that, under over 10 years (Oil and Gas UK 2016).
decommissioning has undoubtedly its Idle Iron Program, wells or plat- Either way, the figures are extreme-
grown over the past 5 years, as the boom forms no longer in use must be decom- ly compelling.
of the 1970s and 1980s makes way for missioned within 5 years. As of 2015, Prior to abandonment, it is vital that
the first tranche of major decommis- this amounted to 535 eligible platforms we effectively plan late-life asset opera-
sioning projects. From the smaller plug- and rising. While Europe’s legislation tions to ensure that we fully maximize
and-abandonment campaigns in the Gulf is different, Oil and Gas UK’s recent the asset potential. However, production
of Mexico to the mighty Brent field in the Decommissioning Insight 2016 report optimization is complex and requires a
UK North Sea, we have reached a mile- estimated that over the next decade, strong understanding of each element—
stone in our industry that feels alien to 186 projects are forecast for decom- from the reservoir to the near-wellbore
many of us. missioning, including 1,800 wells. and surface facilities. For that reason,
Having spent the majority of my To deliver this in a safe and econom- it is important we start with a review of
25-year career focused on exploration ic way, we need to accept and embrace well-performance data so we can under-
and appraisal, this has not been lost on decommissioning as a serious indus- stand and identify inefficiencies in the
me. A large proportion of those years try challenge. reservoir or production system. Tak-
were committed to the complex chal- Many people still perceive or talk ing into account the incremental pro-
lenges associated with high-production about decommissioning in a negative duction gains, we can apply solutions
land wells in the Middle East, offshore, way, as if it marks the immediate death that overcome these challenges, ranging
deep water, as well as subsea projects of our industry. Setting aside the fact from well intervention to gas lift optimi-
in the Gulf of Mexico, Brazil, Asia, and we are still making new discoveries, it zation and debottlenecking of produc-
Australia. However, as we continue to has taken us many decades to explore tion facilities.
optimize recovery from mature fields, for oil and will take many more to aban- In some instances, this requires more
it has opened my eyes to the prospect of don our wells and decommission infra- innovative solutions, particularly in the
decommissioning from a challenge that structure. A study from the late 1990s field of production surveillance. Expro,
was “on the horizon” to one that is quite estimated the cost of decommissioning for example, uses sonar clamp-on meter-
literally on our doorstep. the world’s 6,500 offshore platforms ing technology to realize the increased
Government legislation has played at between USD 29–40 billion over 30 potential from wells and fields through
a large part in this refocus, as recent years (Pittard 1997). However, this now improved production monitoring and
changes drive specific technical and seems a huge underestimation, given optimization of well performance. How-
time requirements. For example, the that the UK alone is forecasting a cost ever, by contrast in one recent proj-
US Bureau of Safety and Environmen- of nearly GBP 18 billion/USD 22 billion ect, the company had to resurrect lega-
cy tools to fit the specific low-pressure
application the customer was looking for.
Michael Jardon is chief executive officer of Expro, appointed in Ultimately, it is about using the appro-
April 2016 after serving 5 years as the company’s chief operating priate technology that is best suited to
officer. Before joining the company, he was vice president of well the project.
testing and subsea responsible for North and South America at Once all methods are exhausted and
Schlumberger and held senior roles in wireline, completions, well
we move toward the inevitable stage of
testing, and subsea from 1992 to 2008. He held a variety of
assignments throughout North America, South America, and the
abandonment, innovation continues to
Middle East. He spent 3 years with Vallourec as president of North play a critical role. As an industry, we
America, leading the commercial activities across North America, directing global pioneered in our approach to explora-
research and development, and managing sales and strategy for the region. Jardon tion and appraisal, exploring increas-
holds a BS degree in mechanical engineering and mathematics from Colorado School ingly complex reservoirs, basins, and
of Mines. frontiers, so why can’t we do the same
Drilling-Waste-
Transportation Technology
CubeLink from Cubility safely and cost-
effectively transports drilling waste
directly from shale shakers or Cubil-
ity’s MudCube solids-control system to
a storage unit or final processing unit on
a drilling rig. The system is targeted at
onshore and offshore drilling contrac-
tors and oil companies seeking greater
rig efficiency in handling cuttings (par-
ticularly dry cutting), facilitating the
transportation of cuttings from their
drilling facilities, and reducing waste-
handling and drilling-fluid costs. The Fig. 5—The AutoFrac RFID-actuated stimulation system from Weatherford
system gives operators the ability to han- allows remote-controlled actuation of lower-completion tools for efficient
dle dry and moist drilling waste hori- stimulation of openhole sections in extended-reach wells.
The unique properties of deepwater that augments and enhances standard tion by mitigating the possibility of gas
formations pose significant challenges well-control protocols. in the riser.
to the capabilities of conventional The technique provides distinct drill- Characterized by presenting a high
drilling rigs. By retrofitting rigs with ability, efficiency, and process safety level of uncertainty and technical dif-
automated drilling systems, includ- benefits in deepwater environments. It ficulty, deepwater formations that have
ing managed-pressure drilling (MPD) addresses the higher level of priority settled in place often feature drill-
equipment, operators and contractors that the industry has placed on process ing conditions in which the window
in global deepwater basins can optimize safety, which largely involves the ability between the pore pressure and fracture
efficiency and economics while main- to accurately and actively monitor and gradient is very narrow. The scenario
taining the level of safety that the indus- control operations while drilling. makes these formations highly sensitive
try and regulatory community have Long used in land and shallow-water to, and less able to support, pressure.
mandated for this high-stakes arena. drilling, MPD-ready rigs are proving Often, the only way to navigate the
MPD, an adaptive drilling process their value in deepwater operations by drilling windows in a deepwater well is
that actively controls annular pressure delivering a reliable level of automation to set multiple casing strings. The deep-
throughout the wellbore, is increas- and process control when the risk of a er the well, the more strings required,
ingly being integrated into the ris- well-control incident is highest. Fluc- with each pipe adding time, cost,
ers of existing deepwater drilling ves- tuations in wellbore pressure often and risk.
sels (Fig. 1). It is the cornerstone of create drilling hazards that result in By implementing an automated MPD
an automated well-control strategy lost circulation, kicks, and other prob- system, the operator can navigate nar-
lems that can significantly increase rig row windows with fewer casing strings,
time and cost, or lead to catastrophic resulting in a larger hole size at the
well-control incidents. desired depth to extract hydrocarbons.
An automated MPD system installed An automated MPD system also reduc-
onto a deepwater semisubmersible rig es formation damage, which improves
or drillship can effectively monitor and well productivity, prolongs bit life,
maintain the annular hydraulic pressure and reduces mud costs by minimizing
profile by applying common MPD vari- fluid losses.
ants, such as constant bottomhole pres-
sure (CBHP) and pressurized mud cap Controlling Uncertainties
drilling (PMCD). Unlike a conventional drilling rig sys-
The ability to continuously monitor tem, an MPD system installed on a rig
various wellbore parameters—particu- can easily accommodate the downhole
larly those related to downhole pres- uncertainties that operators typically
sure—while drilling and making con- face in deepwater reservoirs. This capa-
nections also enhances personnel bility is especially important in pre-salt
preparedness by serving as an extra set plays where the degree of uncertainty
of eyes to supplement those of less- is additionally problematic because the
experienced drillers. salt bodies can shield features from accu-
While expanding the drilling enve- rate detection by seismic surveillance.
Fig. 1—A riser joint is shown, which lope and monitoring wellbore pressure Using MPD, the driller can change
is integrated into the automated
profiles, an MPD system that provides pressure on demand quickly and effi-
drilling system of a deepwater rig
for the application of managed- automated advanced flow detection, ciently, instead of having to alter the
pressure drilling techniques. Source: including early kick detection, also mud weight. By detecting and reacting
Weatherford. reduces the risks of human interven- to problems before they become diffi-
Enrollment in US petroleum engineer- survey, does not think the current That will depend on the level of indus-
ing programs has peaked and is on the downturn “will be as bad” as the one try hiring in coming years, which he
downslide, matching the short-lived 3 decades ago. The big question is: said is impossible to reliably predict
surge in the 1980s, when a generation Will that long trough be repeated after because hiring plans are subject to sud-
of engineers were graduated. a decade where the industry stepped den changes.
Lloyd Heinze, the petroleum engi- up its recruiting to hire college gradu- But for those choosing majors, it is a
neering professor at Texas Tech Uni- ates in time for the many workers near- question that is a big concern.
versity who compiles this annual ing retirement? “Students and parents are astute about
watching the job market. They are much
US Petroleum Engineering Enrollment more selective than they were in the
14,000 1980s,” Heinze said.
13,000 Doctor Junior As of this school year, the total enroll-
12,000 Master Sophomore ment in US universities is down but is still
Number of Students
76
00
04
08
12
16
7
20
20
19
19
19
19
19
19
19
20
20
20
8,000
BS 1956–2017
peak in the 1980s.
7,000 Undergrad Junior + Senior The number of graduates from the five
Inflation-adjusted oil price 80 biggest classes in the 1980s, from 1982 to
6,000
5,000
NUMBER OF PETROLEUM
60
ENGINEERING GRADUATES
4,000 1980s Recent
Number of Degrees
1,600
in the 1980s occurred more than year
1,400
before the enrollment peak, and that is BS PE
1,200
happening again. MS PE
The volatility of oil prices means com- 1,000
PhD PE
panies in this business are prone to make 800
quick changes in hiring plans. But stu- 600
dents who have made big, long-term 400
commitments to majoring in petroleum 200
engineering “are not going to switch 0
gears,” Heinze said.
6
0
64
68
72
76
80
84
88
92
96
00
04
08
12
16
5
20
20
19
19
19
19
19
19
19
19
19
19
19
20
20
20
Evidence of that fact is the number of
juniors in the class of 2018 with about Academic Year
3,500 students, or about 40% of the
record total graduating the previous
5 years. Professional SPE Members by Age
One positive in the chart shows that the 25
Percentage of Membership
++
<2
–2
–2
–3
–3
–4
–4
–5
–5
–6
65
20
25
30
35
40
45
50
55
60
bership shows that in 2005, the largest
Age
group of engineers in exploration and
production was age 50 or older. Last year’s big layoffs have added to Also, it is likely to have further reduced
A survey done in late 2015 shows a the challenges faced by job seekers by the number of engineers in their late 50s
flip in the demographics with the largest putting many experienced workers on in the workforce, reducing the need to
groups of members in their 20s and 30s. the market. hire future graduates.
Drilling automation is one of the most the interaction of human crews with Koederitz is a drilling automation pio-
promising emerging technologies that automated rig systems, according to neer, having previously spent 20 years
the oil and gas industry has to look for- one expert. at National Oilwell Varco, where he
ward to. The potential benefits span “In all the projects that I have worked designed automated systems for weight-
the spectrum from health and safety to on, what I have found is that the issues on-bit, real-time optimization, and drill-
lower costs and repeatable well results. involving people were much bigger than ing diagnostics.
But before this technology leaps the technical issues,” said Bill Koederitz, In his remarks, made on the final stop
from pilot to center stage, early adopt- chief technology officer at GK Plus Inno- of his SPE Distinguished Lecture Series
ers will be challenged to create new vations, during a presentation at a recent tour, titled “How NOT To Do Drilling
managerial strategies that improve SPE Gulf Coast Section event. Automation,” he offered a pragmatic per-
Re-ConSM Frac-less
Re-Stimulation
for EFFICIENT, INCREASED PRODUCTION
EXCELLENCE DELIVERED.
CJENERGY.COM
Commercial GTL Project Opens in Southeast Texas
Stephen Whitfield, Staff Writer
Infra Technology, a company specializ- the reactors, causing a reaction between multitube reactors, with tube length
ing in the development of synthetic fuels carbon monoxide and hydrogen that ranging from 1,500 to 3,000 mm. After
from natural gas, coal, and biomass, results in the formation of heavi- selling the pilot plant to VNIIGAZ Gaz-
opened the first completed small-scale er, mostly liquid, hydrocarbons. The prom in 2013, Infra commissioned a
commercial gas-to-liquids (GTL) project reaction is accompanied by cracking larger-scale full-cycle pilot plant with
in the state of Texas. Located in Whar- and other processes, helping to create a a higher degree of automation and a
ton, a small town 60 miles southwest light synthetic oil consisting of gasoline more extensive data-gathering sys-
of Houston, the plant will produce syn- and diesel fractions. Dmitry Popov, vice tem. The company produces its
thetic crude oil from natural and associ- president of commercial at Infra, said Fischer-Tropsch catalysts in its factory
ated gas. this makes the technology in the Whar- in Moscow and is currently developing
The Wharton plant is Infra’s first plant ton plant unique. new catalysts that will allow the gen-
in the US. The company has been oper- “We are producing synthetic crude eration of a higher proportion of the
ating pilot plants in Russia for the past oil in the Fischer-Tropsch step of the diesel or kerosene fraction in the syn-
7 years. process. Most other technologies are thetic oil.
Modularly constructed, the plant producing solid or intermediate prod- The plant will require a staff of 20
utilizes GTL technology based on the ucts like waxes, and that means they people to operate and maintain. Popov
Fischer-Tropsch process, where hydro- need a third step [to produce synthet- said the plant will begin operations in
carbons are created through a series ic crude], which can be very expensive 2017, estimating a conservative time
of chemical reactions. The plant will when it comes to building a refinery. In frame of 3 weeks from startup to the
operate in two stages. The first stage our case, our product can be immedi- first production of synthetic crude.
involves the production of synthesis gas ately blended or put in the oil pipeline,” The Wharton plant could be a notice-
(syngas) through a reformer that con- Popov said. able step in GTL development in the
verts solid fuel into gaseous reactants. Each reactor can produce approxi- US. Only six full-scale GTL plants are
The technology processes feedgas with mately 300 g of liquid product per liter operating globally: two in Africa, three
varying density, from dry methane to of reactor volume per hour. A 3D reactor in the Middle East, and one in Asia.
heavy gases. model of transport phenomena in the In December 2013, Shell canceled its
The second stage of plant operation catalyst bed allows the integration of all plans to build a 140,000-B/D GTL proj-
involves the production of synthet- calculations of heat and mass transfer. ect in Louisiana because of high esti-
ic crude through a series of Fischer- The company’s first pilot plant mated capital costs; the company
Tropsch reactors. Infra uses proprie- allowed it to test Fischer-Tropsch syn- already operates GTL plants in Malaysia
tary, pelletized cobalt-based catalyst in thesis in different single-tube and and Qatar.
With an uncertain future spawning from In a presentation hosted by the SPE will retain and which ones it will seek
the Brexit referendum, the British gov- Gulf Coast Section’s International Study to replace. However, she said leaving
ernment is seeking to maintain as much Group, Cynthia Conner examined the the EU will allow the country to bet-
consistency in its energy policy as pos- potential challenges and opportunities ter address its “energy trilemma,” a
sible. A representative from the British facing the oil and gas industry in the combination of sustainability, afford-
Consulate of Houston said there will be wake of Brexit. Conner is a senior policy ability, and security concerns. Sus-
changes to the way goods, services, and lead at the British Consulate of Hous- tainability likely will remain a govern-
people move from the UK to the EU, and ton and a member of the Global and ment priority—Conner said companies
while very few concrete statements can Economic Policy Group at the British should expect the UK to maintain its car-
be made about how Brexit will impact Embassy in Washington, DC. bon emissions reduction policies—but
the oil and gas industry, investment in Conner said the specific impacts of affordability of natural gas, and security
Britain’s offshore and onshore assets Brexit on UK energy policy remain to through energy independence are issues
will be critical for the country mov- be seen, as the UK government deter- that must be addressed in the post-
ing forward. mines which regulations from the EU it Brexit landscape.
!
the UK Continental Shelf increased from right now, but we want to do everything
2014 to 2015, the first such increase in
15 years. Production in the first half of
2016 was 5.7% higher than in the first
half of 2015.
Conner said the government is
we can to position ourselves to be in the
best place to take advantage when prices
rise,” Conner said.
The UK and the EU are currently in
the early stages of negotiating trade 20 1 7
focused on ensuring that its North Sea agreements. The UK government has
assets are in the right hands, and that yet to trigger Article 50, which would
it puts the right systems in place to pro- formally notify the EU of Britain’s inten-
vide operators with proper access to tion to withdraw, but UK Prime Minis-
infrastructure and capital. ter Theresa May said the formal Brexit
“We would far prefer to be a net export- negotiation process would begin no
er and meet our needs from domestic later than the end of March. Trigger-
sources,” Conner said. “We think that ing Article 50 would establish a 2-year
there is still a strong place in a portfolio deadline for exiting the EU, meaning the
certainly for North Sea production, par- UK’s departure may be finalized by the
ticularly for the right producers. A lot spring of 2019.
of assets in the North Sea right now are Conner said that companies should
owned by the supermajors, and so we’re expect an intensive intergovernmen-
still having good success.” tal negotiation process and that they
Shale development will also be criti- should closely monitor developments in
cal to bolstering UK production. Conner the negotiations as they occur. As Brexit
cited Cuadrilla’s plans to drill explora- negotiations progress, the companies
tion wells at a site in Lancashire—the with contracts to operate in UK territory
first hydraulic fracturing activity in the
UK in 6 years—as a key milestone. Cua-
beyond 2019 should examine those con-
tracts for any potentially troublesome
Explore the
drilla received a drilling permit from the language, such as clauses that may con-
UK Secretary of State for Communities
and Local Government in October 2016
flict with changing UK trade law. They
should assess any potential impacts Online Home
following a lengthy negotiation, and it of a new law across all disciplines and
began work on the site in January. The directly engage with the government
company plans to drill a 3,500-m pilot
well along with two horizontal wells this
should it find anything problematic.
“We want to know if we are mak-
for JPT
year, with the goal of determining the ing a decision that’s going to be nega-
economic viability of extracting shale tively impacting a company operating Mobile Friendly
gas from the area. Gas production could in the UK,” Conner said. “It’s impor-
start in early 2018. tant to us to have the right systems and
Conner said the UK may not see signif- regulations in place in order to encour- Improved Navigation
icant production from shale until “fur- age investment that will benefit the UK
ther down the line” despite the progress economy. So, that’s something that we
coming from Lancashire. She said it will want to be hearing.” JPT Exclusive Content
Removing water reduces the pressure within the reservoir, allowing natural gas to bubble out of solution. Gas expansion
drives oil out of pores, increasing production. Source: Melzer Consulting.
from a reservoir when a well it used to Permian Difference formation (the Arbuckle) can be linked to
reinject water into a producing formation Azer’s company was Brittany Energy, the high earthquake rate.”
broke down, forcing the company to pay which has since been sold to Hunton Two of Brittany’s old wells are now
to haul the water to a disposal well. Holdings. The play suffered when the being used by the state to observe pres-
“The oil cut went up. That seemed value of gas liquids plummeted as pro- sure changes in that deep formation to
funny, but it was great. That’s no prob- duction from shale plays glutted the mar- help study the issue.
lem. Then they got the disposal well fixed ket and water disposal became a a point Texas looks like the next frontier. The
and the oil cut went down and a light bulb of contention after a surge in the number area covered by the ROZ in the Permian
goes on,” he said. of earthquakes in Oklahoma led to dis- is far larger than the Hunton, it produces
That suggested that removing water posal-well injection limits. quality crude (30 to 36 °API), and water
promoted production, but when the com- Now state officials are pointing to the disposal has not been an issue there.
pany drilled wells into a nearby dolomite dewatering play in the heart of the area Dewatering offers a lower-cost alterna-
formation, all it got was “a big splash of hardest hit by earthquakes as one of the tive to using enhanced oil recovery (EOR)
water and a puff of gas,” Azar said. causes of the trouble. to produce oil from the ROZ.
Frustrated by those dry holes, his “Production from the Mississippi- Permian operators such as Occidental
father drilled a horizontal well and began an Limestone and Hunton dewatering and Hess have deepened carbon diox-
pumping thousands of barrels of water play operations within the 15,000-sq-mi ide (CO2) EOR projects to tap the ROZ
a day and continued to do so for several earthquake area of interest has result- beneath 16 conventional reservoirs.
months until natural gas began showing ed in an unprecedented amount of salt- Kinder Morgan has taken this a step fur-
up in the flow, Azar said. water” injected into deep disposal wells, ther with its Tall Cotton project that is
“We saw gas around the backside (in said Tim Baker, director of the Okla- the first greenfield ROZ project, using
the casing annulus), the water volumes homa Corporation Commission Oil CO2 to produce oil in a location with no
go down and gas volumes go up. It was and Gas Conservation Division, adding production above it.
totally counterintuitive,” he said. “Over that “there is broad agreement among Using alternating carbon dioxide and
time, the gas got richer and richer,” with researchers that disposal of these large water injections can produce around
more than half in the form of natural gas amounts of water into the state’s deepest 30% of the oil in place in the ROZ. That
liquids, which then commanded a pre-
mium price.
Ultimately, the play stretched over
about five counties in Oklahoma, “but
Dewatering in the Hunton
even within the Hunton there was not a An SPE paper (94347) based on using dewatering to produce oil in
whole lot of fanfare about it,” he said. the Hunton basin in Oklahoma observed:
The plays were always limited to 1. Much of the original oil was displaced by natural water influx
small local operators, in part because in geological times, with a lot going to shallower formations.
big companies had trouble explaining it 2. The amount of trapped oil is a function of porosity, with more
to investors. remaining in less porous rock.
“It is a complicated story to tell to the 3. Producing and disposing of water releases gas from the oil,
public markets,” said Azar. There was the ultimately driving oil production, which rises slowly over time.
awkward question: How does it work? 4. As pressure depletes, oil and gas production rises and the ratio
“Originally, we really did not know, but of water to oil and gas goes down.
we recognized it was working and con- 5. This lasts as long as gas continues to bubble out of the solution.
tinued to drill it.” Over time enough data Less oil will be produced than in a conventional reservoir where
were gathered that led to a series of SPE gas is driving production because so much energy is expended
papers and a report for RPSEA explaining to move water.
how depressurizing worked.
300
ian. Through the downturn, oil produc-
200
tion from horizontal wells in the Permian
has risen by nearly half a million barrels
to more than 1.2 million B/D.
100
Initial production rates there have
increased sharply from 300 B/D in 2013
0 to about 550 B/D in 2016. A look at the
1 3 5 7 9 11 13 15 17 19 21 23 25 27 29 31 33 35 37 39 41 43 45 47 49 51 53 55 57 59 61 63 65 67
Months in Production decline curves shows that, on average,
Permian wells completed in 2016 gen-
2011 2012 2013 2014 2015 2016
erate about the same daily output after
8 months as a 2013 well’s peak daily pro-
B/D
300
average initial production rates close to 200
500 B/D. That figure is up by almost
100
100 B/D in 2 years.
0
Unlike in the Permian, many operators
1 3 5 7 9 11 13 15 17 19 21 23 25 27 29 31 33 35 37 39 41 43 45 47 49 51 53 55 57 59 61 63 65 67
in the Williston had acreage positions
Months in Production
held by production when the downturn
arrived, which contributed to the region’s 2011 2012 2013 2014 2015 2016
steep rig count drop. Despite this, in
2015 and 2016, Williston operators man-
aged to turn in the biggest production Powder River basin decline curves
600
improvements in several years. Curtis from 2011—2016.
500
predicted that production and overall
400
well performance will be on the rise for
B/D
O
ne sign that things are getting that it would take a price from USD 55/bbl lyst for Wood Mackenzie, who said the
better for US onshore explora- to USD 65/bbl to “substantially increase” savings are 40% from more efficient
tion is the revival of talk about US crude oil drilling. And that was before operations and 60% due to service sec-
looming shortages and bottlenecks. service costs began rising. tor price concessions, which will shrink.
By mid-year, sand to prop open frac- The smallest bar on the chart was for Bain & Company clients put it at 60% of
tures and trucks to pump those jobs are companies that can make money drill- sustainable efficiencies and 40% from
expected to be in short supply. Oilfield ing when oil is USD 49/bbl or less. Some price concessions, said Jorge Leis, a Bain
hands are already a scarce commodity. analysts publish estimates of average oil partner that leads its Americas Oil &
Those are solvable problems, but at a prices needed to profitably produce oil, Gas Practice.
price some companies may find uncom- but those averages mask a wide range Rystad Energy said the average price
fortably high. of break-even levels. There are also dif- needed to profitably produce oil in the
Surveys by branches of the US Federal ferences among analysts on what per- US nonconventional sector has dropped
Reserve Bank done in the fourth quarter centage of the cost reductions made in by 50% since the downturn hit in late
of 2016 said that the break-even oil price the industry since 2014 will vaporize in 2014, but a lot of that is based on suppli-
for companies in Texas and surround- the face of the double-digit service price er discounts. “Lower unit prices of ser-
ing states varies widely, and is generally increases that are expected this year in vice companies are a major reason for
greater than USD 50/bbl. The survey by the unconventional services sector. the drop,” said Jon Duesund, senior proj-
the bank’s Dallas branch found that nearly “We hear every ratio possible,” said ect manager for Rystad, during a recent
60% of the 141 companies surveyed said Jackson Sandeen, a senior research ana- briefing in Houston.
Flowback Pressure
and Facilities Pumping
Drilling
Price Savings
USD 0.6MM Per Well Wireline
Rentals and
1Q 2015 High- Efficiencies Pricing 2016 Equipment
Density Target
Completions
* CWC=Drilling, Completion, Well-Site Facilities and Flowback. Costs for 4,500 ft lateral well.
An EOG presentation breaks down how the company has reduced the cost of Permian Basin production, with more than
70% of its activities not affected by service company price increases. Source: EOG Resources.
25
virtual assets that target the best rock,
20 control the cost of the sand and water
pumped on ever-bigger jobs, and effi-
15 ciently handle the water, oil, and gas in
their own facilities.
10 The best way to reduce the cost of a
barrel of oil is to produce more of it, and
5 do that consistently by using data and
analysis to pick the best targets.
0 “Targeting is having a larger role than
<49 50–54 55–59 60–64 65–69 70–74 >75
people think it would,” Helms said during
USD/bbl
a presentation last November.
One hundred forty-one oil and gas firms answered this question from 14–22 The impact of targeting over time at
September 2016. Respondents were asked to assume Henry Hub natural gas EOG is evident as it completes it back-
prices remain near current levels. Source: Federal Reserve Bank of Dallas. log of drilled but uncompleted wells
(DUCs) built up over the past couple
Rystad concludes that 40% of the cuts The service sector price increases years. Helms said that “a lot of DUCs are
are unsustainable because they are based expected in 2017 are a fraction of the not premium wells. Because of targeting,
on supplier discounts, 40% are sustain- total concessions those companies made things drilled 2 years ago are not in that
able because they are based on greater over the past 2 years, Leis said. [high-margin] category.”
efficiency, and 20% are cost savings that But engineers on exploration teams
erode over time. will be feeling pressure to hold the line on Going Longer
At the top of its list of sustainable ways the price of production by finding ways The rising number of drilling rigs now
to save is high-grading. That covers every- to reduce costs to make up for lost dis- working understates the increase in
thing from hiring only the most efficient counts, such as fracturing methods that drilling because faster rigs are drilling
drilling rigs and crews to methods used require less horsepower to pump. longer laterals.
to target the most productive rock. The “About 1,000 horizontal rigs could
payoff from high-grading, though, will Pressure Differential be enough to get back to same num-
be lessened when rising demand forces Based on presentations from leading, ber of horizontal well spuds as seen in
companies to be less selective about the publicly traded producers in the Perm- 2014,” Duesund said. Three years ago,
equipment leased and the spots drilled, ian Basin, USD 50/bbl oil can be high- the Baker Hughes rig counts showed
Duesund said. ly profitable. EOG, which has a goal of more than 1,500 rigs drilling horizon-
“Some of the efficiencies we see dis- drilling what it calls premium wells, is tal or directional wells, less than half the
appearing,” he said. “We will not see the earning a 30% rate of return when oil current level.
[break-even cost] level in 2014, but it will is selling for USD 40/bbl and twice that Rising prices will push companies
be higher than current levels.” at USD 50/bbl. By 2018 its goal is to to speed the transition to drilling lon-
Richard Spears, managing partner move nearly all its wells into the pre- ger horizontal wells. In the past year,
for Spears & Associates, said discounts mium category. Richard Spears has seen a surge in the
from service companies could be as In 2016, EOG said 95% of its wells number of 10,000-ft and 12,000-ft lat-
much as 75% of the reduction in the earned a return of greater than 10% with erals drilled. He said, “10,000-ft later-
break-even cost of producing a barrel oil at USD 50/bbl, while it estimated that als used to be used just in North Dakota.
of oil. only 39% of the wells drilled industry- Now it is something we are seeing abso-
No one expects the price shock to stall wide reached that standard. lutely everywhere.” He predicts that, in
the rally in unconventional exploration “The things that are affected by service a couple of years, 15,000-ft laterals will
at a time when the OPEC deal to reduce cost increases [such as drilling, wireline, be standard.
production is pushing up oil prices, or and pumping services] represent maybe There are sustainable savings in these
at least reduce the risk of a repeat of the one-fourth of the total savings we have designs, which reduce the number of ver-
price plunge early last year, and billions achieved to date,” said Billy Helms, exec- tical wells and drilling pads needed to
of dollars in investor money are flow- utive vice president of exploration and drain a large area. A slide from EOG
ing into hot spots, mostly in the Perm- production for EOG. He added, “If those Resources showed that moving from a
ian Basin. go up 10% to 20%, that will not dramati- 4,500-ft lateral to a 7,200-ft one cut the
cluding that proppants that are stron- This presentation from EOG Resources in November 2016 showed how drilling
ger and rounder perform better because longer horizontal wells allows it to use four wells to more efficiently cover
they offer greater crush resistance and an area requiring six shorter laterals, reducing its cost by more than 20%.
Upstream Professionals
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hit early and hard by the downturn. The
Completion Optimization Program industry laid off more than 60% of the
Designing completions to allow more rock
nontechnical labor force, Nangia said.
to be contacted closer to the wellbore
The current capacity of pumper trucks
Version 1.0 Version 2.0 Version 3.0 used for fracturing is 7 million horse-
Initial Frac Design Current Frac Design Testing Underway power, about one-third of the late 2014
(2013–2014) (Q3 2015–Today) (Q1–Q4 2016) peak, Richard Spears said. The upside is
the industry should be able to push it to
• 1,000 lbs/ft proppant • 1,400 lbs/ft proppant • Up to 1,700 lbs/ft proppant
• 30 bbls/ft fluid • 36 bbls/ft fluid • Up to 50 bbls/ft fluid 12 to 14 million horsepower at a reason-
• 60-ft cluster spacing • 30-ft cluster spacing • Down to 15-ft cluster spacing able cost, he said.
• 240-ft stage spacing • 150-ft stage spacing • Down to ~100-ft stage spacing
• USD 0.5 MM per well • +USD 0.5–1.0 MM per well vs. That added supply, though, will limit
vs. initial frac design1 current frac design1
• ~100 well program (70 wells online) the pace of price increases, as could oil
prices if they do not rise as hoped.
“For now, surplus capacity is weighing
on the market. The supply-demand bal-
ance is heading in the right direction. We
are still in an oversupplied market,” said
Jeffrey Miller, president of Halliburton,
1Assumes perforated lateral length of 9,000 ft.
during the company’s third-quarter 2016
earnings call, adding that “this equip-
Bigger completions drive demand. Pioneer Resources’ fracturing designs have ment has required substantial mainte-
evolved in line with industry trends, pumping far more water and sand through nance, so price increases are needed.”
more closely spaced clusters of perforations with a goal of creating more Many of their customers argue they
complex fracture networks in a tighter area. Source: Pioneer Resources.
cannot afford rising costs. Oil prices in
the low USD 50/bbl are just reaching the
working in the US from 404 rigs at the where they no longer had to buy sand level where the majority of companies in
bottom of May 2016 to 658 at year’s end, and chemicals from service companies, the unconventional business can profit-
according to the Baker Hughes rig count. which had long benefitted from markups ably drill and complete those wells, and
This could simply be described as the on sales of supplies. As it gets harder to they are reluctant to assume that oil pric-
Permian Basin rally, which is where more line up completion services, he predicts es will rise to cover a big jump in expenses.
than half of the US drilling rigs are work- the providers will use that leverage to try At a client briefing shortly after OPEC,
ing—five times the second-most active to regain control. John Spears, president of Spears & Asso-
play, the Eagle Ford. Such battles show this is still a tough ciates, predicted the deal will reduce sup-
Demand for completion services out- business, but these are better problems plies by 1.5 million B/D by the second
stripped the growth in drilling rigs work- to have than fighting for survival after oil quarter of this year, aiding prices. But the
ing because much longer horizontal wells prices plunged last spring, and things hit payoff for the OPEC cuts will be capped
are being drilled faster and fractured bottom around mid-2016. by production added as higher prices
using far more water and sand per foot Last July, oil and gas companies bring more barrels on to the market out
to create more productive fracture net- announced more than 40,000 job cuts, of storage or from places not covered by
works and prop them open. which helped push global industry losses production limits.
Demand began pushing up sand prices to more than 420,000 since the down- “It’s not going back to USD 90[/bbl]
first in 2016, and in 2017 the cost of prop- turn began in 2014, according to John to USD 100[/bbl], but we do see prices
pant is expected to rise by 15%, Sandeen Graves, president of Graves & Co. He has going up from where they are,” said
said. This is expected to lead to short sup- been doing fewer updates as the pace John Spears, who forecasts oil prices of
plies in the lowest-priced sand—brown of layoffs has slowed, though he is still USD 55/bbl to USD 60/bbl by late 2017,
sand, which has been used to limit the seeing cuts in some slumping sectors, and going up from there to a peak level of
added cost of high-volume jobs—forcing such as shipyards supplying the offshore around USD 70/bbl.
users to buy higher-cost grades, he said. business. He can see things are pick- Rising demand presents a new set of
ing up around Texas based on his com- problems for service providers, partic-
Tough Business pany’s work reviewing deals for clients, ularly smaller ones. While the biggest
Richard Spears sees growing backlogs for but hiring is hard to track because com- companies can begin focusing on profits,
pressure pumping equipment leading to panies generally do not announce plans offering opportunities to smaller players,
a struggle between operators and suppli- to add workers. they need to raise some money to do so.
ers over who controls purchasing. The fact that the service business is Good experienced hands are hard to
During the depths of the downturn, improving in the US also reflects how find because many of those who were
he said operators insisted on deals much capacity has been lost in a sector laid off found other jobs and are not
Motivate
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public speakers? If you do, consider nominating one or more of them for the
Society of Petroleum Engineers Distinguished Lecturer Program.
lamented that the company remains corporate leadership to obtain internal the decisions yourself, there is a certain
overstaffed compared with other nation- acceptance for the farmout of Trion, a resistance to sharing the decision making
al oil companies with similar output. deepwater discovery the company made with other people,” she said, adding that
Highlighting the ongoing cultural tran- in 2012. the hardest part for Pemex has been in
sition that is happening at Pemex, she “When you have always been a monop- convincing its staff “that we are not going
added that it took quite an effort by oly, and when you have always made back to the past.” JPT
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Excellent work should be recognized everywhere.
Sustaining innovation and well perfor- Once again, there are and further insight into specific solutions
mance during economic downcycles is on the most urgent drilling challenges,
a hot topic right now, familiar in many a number of common including safety, environmental protec-
ways to those of us privileged enough to threads revealed in the tion, operational efficiency, reliability,
have been involved in upstream opera- and well integrity.
tions for 3 decades or more. However,
paths to success: dedicated Once again, there are a number of
the severity of this downturn has result- leaders with clear vision common threads revealed in the paths
ed in an unprecedented purging of exist- beyond near-term economic to success: dedicated leaders with clear
ing paradigms. In parallel with a pro- vision beyond near-term economic
longed period of depressed commodi- and organizational hurdles; and organizational hurdles; retention
ty pricing, geopolitical upheaval, budget retention of competent, of competent, highly motivated tech-
constraints, and loss of experienced per- nical teams; and the courage to push
sonnel all contributed to challenges in highly motivated technical new ideas and persevere through early
delivering performance and technology teams; and the courage trial-and-error phases.
through 2016 and into the new year. The wisdom of history continues to
In this context, it is particular-
to push new ideas and teach us that complex-well solutions can
ly important to reveal and highlight persevere through early be discovered and captured best when
new initiatives and success stories. As trial-and-error phases. the essential elements are present: ade-
will be shown in this feature, across quate levels of time and talent, front-end
operator/service companies and geo- loading, and continuity of key personnel.
graphical boundaries, breakthroughs in well-control/blowout contingency plan- The featured papers reinforce these prin-
safer and more-innovative and -efficient ning, new remote-operations concepts ciples, and the common threads in the
well-construction strategies continue to for extreme Arctic landscapes, break- paths to success are evident for us to con-
occur. Highlighted papers include topics through steerable-liner drilling, and tinue to recognize and apply. JPT
with particular relevance: recent deepwa- improved drilling fluids for long hori-
ter casing and cement design, improved zontal onshore wells. Beyond these head-
understanding of rig-control systems, lines, the reader will find valuable content Recommended additional reading
at OnePetro: www.onepetro.org.
Michael H. Weatherl, SPE, is an engineering consultant and presi- IADC/SPE 178883 Improved Drilling
dent of Well Integrity in Houston. He holds a BS degree in petro- Performance in Extended Horizontals
leum engineering from The University of Tulsa and has been a Using Clean Brines in the Williston Basin
registered petroleum engineer in Texas since 1993. Before starting by J. Davidson, QEP Energy, et al.
Well Integrity in August 2014, Weatherl worked as a drilling and SPE 181415 Drill-Rig Control Systems:
completion team leader for Hess’ New Ventures Unit in Houston Debugging, Tuning, and Long-Term Needs
following assignments in Norway and Offshore Americas. Before by Paul Pastusek, ExxonMobil Development,
Hess, he worked for 25 years for Chevron, including in a number of et al.
positions in production and drilling in Louisiana and Texas. Weatherl is a member of the IADC/SPE 178811 World Record Using
JPT Editorial Committee and serves on the SPE Deepwater Drilling and Completion Steerable-Drilling-Liner Technology To
Conference Committee. He is a 30-year SPE member, has authored several papers, and Secure a Previously Nondrillable Section
served as a technical editor for SPE Drilling and Completion from 1991 to 2013. Weatherl in Unstable Shale by Vincent Bossis, Statoil,
can be reached at weatherlsr@yahoo.com. et al.
T
92 92
he conventional design configuration
of nested liners does not always
allow for meeting the Bureau of Ocean 19½-in. Riser 19½-in. Riser
Energy Management, Regulation, and 36-in. Casing 36-in. Casing
36-in. Casing 36-in. Casing
Enforcement’s worst-case-discharge 22-in. Casing 22-in. Casing
(WCD) criteria, and the long-string 6,830 36-in. Casing 6,830 36-in. Casing
configuration presents operational 7,832 22-in. Casing 7,832 22-in. Casing
8,618 22-in. Casing 8,618 22-in. Casing
limitations. Tieback casings and liners, on 18-in. Liner
9,694 9,694 18-in. Liner
the other hand, enable reaching the well 16-in. Liner 16-in. Liner
objective while meeting the WCD criteria. 17⅞-in. Liner 17⅞-in. Liner
However, tieback casings and liners
12,997 12,997
present several operational challenges
during the well-construction phase.
This paper focuses on cementing-design
challenges and discusses the engineering 16-in. Liner 16-in. Liner
techniques used to approach them. 18,750 18,450 11⅞-in. Liner
19,500 13⅝-in. Liner 19,500 13⅝-in. Liner
14-in. Liner 20,000 14-in. Liner
Well-Construction 21,328 21,328
Design Changes 22,334 13⅝-in. Liner 22,334 13⅝-in. Liner
To meet WCD criteria, existing well-
24,047
construction designs for the deepwater 24,347
25,422 25,422
Gulf of Mexico must be modified signifi- 11⅞-in. Liner 11⅞-in. Liner
cantly. Deepwater wells must survive an
uncontrolled blowout at the mudline, and 28,000 28,000
the well must survive shutting in the blow- 29,309
Open Hole
29,309
Open Hole
30,302 (a) (b)
out, leaving the well fully evacuated to oil 30,737
30,302
30,737
from the wellhead to the flowing zone.
Fig. 1—(a) Original predrill casing design. (b) Altered casing design with
These two WCD scenarios impose
additional 11⅞-in. scab liner. MD=measured depth.
severe casing-collapse-pressure and
axial-compression conditions. The se- transfer of the uncontrolled hydrocarbon- greater than 15,000 ft is mostly limited
vere casing-collapse pressure comes fluid flow to the wellhead and from a cas- by static hookload capacity of the current
from a reduction of casing internal ing deballooning effect of the severe- fleet of deepwater drilling rigs. Tieback
pressure because of an uncontrolled collapse-pressure condition under WCD. strings are normally included in the cas-
hydrocarbon-fluid flow to the wellhead Several casing-design options are ana- ing design, with the objective of repair-
and possible external-pressure increase lyzed for advantages and disadvantages ing damaged, worn, and corroded existing
because of annulus pressure buildup (APB) with the consideration of meeting WCD liner or casing and providing addition-
of trapped annulus fluid. The severe cas- criteria. The nested-liners option is sus- al protection against troublesome inter-
ing axial compression load comes from ceptible to both collapse and axial failure vals. Tieback liners, which are also called
casing thermal compression load because along the liner body and at the hanger dur- “scab” liners, extend existing liners far-
of casing-temperature elevation from heat ing WCD. Running long strings to depths ther uphole and are hung inside a previous
casing, whereas tieback casings are run to
the mudline and seated at the wellhead.
This article, written by Special Publications Editor Adam Wilson, contains highlights
Several factors must be considered in
of paper SPE 178884, “Deepwater Tieback-Cementing-Design Challenges and tieback-string design. These include an-
Engineering Approach—Gulf of Mexico Case Study,” by Anouar Elhancha and nular clearance, burst and collapse rat-
Mohammed Dooply, SPE, Schlumberger, and Brian Koons, SPE, and Muhammad ing, hold-down capacity, and equipment
Saleh, Chevron, prepared for the 2016 IADC/SPE Drilling Conference and Exhibition, performance against pressure and tem-
Fort Worth, Texas, USA, 1–3 March. The paper has not been peer reviewed. perature conditions.
For a limited time, the complete paper is free to SPE members at www.spe.org/jpt.
www.volantproducts.ca/lightfootprint/
For a limited time, the complete paper is free to SPE members at www.spe.org/jpt.
For a limited time, the complete paper is free to SPE members at www.spe.org/jpt.
Offshore Facilities
Mark Elkins, SPE, Retired
Welcome to the Offshore Facilities fea- The first paper describes The third paper covers work performed
ture in this month’s JPT. I had the plea- by the Hull Inspection Techniques and
sure of screening 207 papers submitted a design case study Strategy joint-industry project to devel-
to SPE in this field during the past year for split-process floating op new floating production, storage, and
to come up with the three papers select- offloading vessel hull-inspection meth-
ed for this issue that cover elements of
liquefied natural gas, ods that minimize or eliminate diving.
offshore facilities design and inspection. in which the primary This has been achieved by conducting
The first paper describes a design case production and many of the inspections from inside the
study for split-process floating lique- hull, using advanced methods to inspect
fied natural gas, in which the primary gas-treatment functions critical isolation valves and marine pip-
production and gas-treatment functions are provided ing, and inspecting the hull appendag-
are provided on a host platform while es with miniature remotely operated
liquefaction occurs on separate vessels on a host platform vehicles. The alternative method deliv-
that serve also for storage and trans- while liquefaction occurs ers improved inspection data as well as
port. Splitting the services results in significant reductions in cost and peo-
advantages that include facilitating stan-
on separate vessels … . ple on board and minimal weather/
dardization of the liquefaction design sea-state downtime.
and eliminating the need for liquefied- ture. Principles of this unified risk- I hope you enjoy reading these
natural-gas-offloading systems designed based approach for accidental load- papers. JPT
for open-water conditions. ings and its application to fire-response
The next paper describes a risk-based analysis and PFP are explained, and
approach for application of passive fire the method is compared against the Recommended additional reading
protection (PFP) on an offshore struc- conventional approach. at OnePetro: www.onepetro.org.
IPTC 18373 Adapting the Caspian Factor
Mark Elkins, SPE, holds a BS degree in chemical engineering for the Installation of Petronas’ First
from Louisiana State University. He has worked in the oil and gas Gravity-Based Structure by Khairil Raezwan
industry for 37 years in various capacities as a process engineer, Rashdi, Petronas, et al.
process engineering lead, and project engineer with Arco and OTC 26481 Development of a Novel
ConocoPhillips. Elkins’ work included offshore experience in the Hybrid AUV System for Pipeline Inspection
US Gulf of Mexico, Indonesia, and Tunisia, and he served as the in Gulf of Thailand by Phakhachon
company representative in the contractor shop for ConocoPhillips’ Hoonsuwan, PTTEP, et al.
Floating Liquefied Natural Gas Technology Development Project. OTC 27068 Fuel Efficiency on Floating
Elkins’ most recent assignment was as gas-treating-plant process lead for the Production Systems by Jos Bronneberg,
Alaska liquefied-natural-gas project. He retired in 2016 and is a member of the JPT SBM Offshore USA
Editorial Committee.
(a) (b)
Fig. 1—PFP schemes developed for a topside structure using the conventional
(a) and risk-based (b) approaches.
www.icota.com
JPT • FEBRUARY 2017
In-Service Hull Inspections
for Avoiding Dry Docking Safely
◗
Ability to accurately plan schedules
vs. weather dependency
POB reduction
vehicles (ROVs), but these methods incur of the industry. ◗ Compliance with operator, class,
high safety, people-on-board (POB), and The HITS JIP drew opinion from the flag, and client acceptance
cost penalties. The data produced by industry and concluded that there are ◗ Quality and value of inspection
these methods are restricted by marine principally four challenges that should information
growth and limited access to isolation be addressed:
valves. The Hull Inspection Techniques ◗ Minimizing diving operations for Inspecting the Hull Envelope—
and Strategy (HITS) joint-industry hull in-water inspections From Inside the Hull
project (JIP) called for new methods to ◗ Minimizing man entry for An inspection plan was developed in
be developed that minimize or eliminate inspection of confined spaces which advanced nondestructive-testing
diving. This has been achieved by ◗ Developing a capability to inspect (NDT) methods would be used to inspect
carrying out many of the inspections cargo oil tanks with minimal the outer surface of hull plating and criti-
from inside the hull. cleaning requirements cal welds with equivalent or better cov-
◗ Developing competency standards erage and data quality than provided by
Introduction for hull inspectors divers or ROVs.
The exploration and production of deep- The HITS JIP does not carry out any The methods used did not require re-
water hydrocarbon reserves requires ever- developments itself but encourages in- moval of marine growth from the areas
more-complex and high-capital-value dustry to develop or adapt technology to inspected. Various methods were tested
floating assets. There are a number of key improve hull-inspection techniques and and validated independently to demon-
drivers required to optimize profitable evaluates the results. strate their effectiveness. However, ac-
operations, including managing the integ- An industrywide survey concluded that cess to inspect tanks, especially cargo oil
rity of the topside and hull while reducing the first priority should be given to mini- tanks, was challenging for operators.
cost and POB and complying with client, mizing diving operations for hull inspec- A concept of aligning the in-water scope
corporate, and regulatory requirements. tion, and, accordingly, three of the HITS with the requirement for entry into tanks
Floating production units can be de- member organizations cooperated in the was developed to align with the Continu-
signed for 25 years or more on station, development of an alternative method. ous Hull Survey program. This meant that
and the new-generation ultradeepwater This paper describes the new method- no additional tank entry was required and
(UDW) drilling units also need to plan ology; details how it has been applied to the in-water scope could be spread over
their integrity-management strategies floating production, storage, and offload- a 5-year period. In fact, inspection plans
without dry docking for extended peri- ing vessels (FPSOs) and UDW drillships; have been developed that cover anything
ods (Fig. 1). and presents the lessons learned through between 5 and 20 years, so operators and
These requirements have driven the site implementation. regulators have more certainty about
development of innovative methods for workload and budgets and can plan better.
inspecting, testing, and maintaining In-Water Hull Inspections
pressure systems as well as hull struc- The HITS JIP participants defined the ob- Inspecting the Sea Chest and
tures, the latter sometimes not getting jectives of the hull in-water inspection as Overboard-Discharge Valves
the integrity attention it deserves. ◗ Safety risk reduction It became clear when reviewing diver and
The HITS JIP was formed to address ◗ Cost optimization and budget ROV videos of isolation-valve inspections
these issues, with membership from reg- certainty that the data gathered were not adequate
to confirm either the functionality or
the condition of the valves. Good integ-
This article, written by Special Publications Editor Adam Wilson, contains highlights of rity of critical isolation valves requires
paper OTC 26750, “In-Service Hull Inspections for Avoiding Dry Docking Safely,” by D. the valves to be inspected internally such
Constantinis and P. Davies, EM&I Group, prepared for the 2016 Offshore Technology that the sealing faces can be clearly seen
Conference Asia, Kuala Lumpur, 22–25 March. The paper has not been peer reviewed. and correct valve function and leak integ-
Copyright 2016 Offshore Technology Conference. Reproduced by permission. rity can be verified.
In a dry-dock environment, the valve rine fouling than valves on discharge Site Testing
can be readily stripped down, carefully lines. This led to the discovery that ma- Site testing was executed on the Espirito
inspected, function tested, and reassem- rine fouling on the internal faces of the Santo FPSO.
bled. On station, this would require a team valves could be dealt with by cycling the To confirm that the new method was
of divers or a work-class ROV to fit blank- valves before inspection. This dislodged at least equivalent to a diving survey, div-
ing plates so that the valve can be removed the marine growth, and a camera manip- ers inspected some of the indications
and inspected by a maintenance team, an ulator was able to get close to the valve found by the new method. A good cor-
expensive and hazardous operation. and inspect the sealing faces. relation was discovered between the
The technique eventually developed The next challenge was addressing the two methods.
borrowed expertise from the gas industry question of marine growth on hull ap-
(hot tapping) and the nuclear industry pendages such as bilge-keel connections Lessons Learned
(high-performance miniature cameras and sea-chest inlet grids. ◗ POB used was four, which is a
with integral lighting). These techniques Various options were tested includ- reduction from the 15 typically used
were adapted so that the camera could be ing crawlers and ROVs equipped with a for diving operations. The system is
inserted into the piping adjacent to the variety of cleaning methods (mechani- insensitive to weather and sea state,
valve and manipulated so that a detailed cal, water jetting, and cavitation blast unlike diving operations.
visual inspection and function test could equipment). All of these systems have ◗ Access to tanks for internal
be performed. their positive and negative points, but inspection was an issue. This has
These inspections could be carried out a simple mechanical cleaning head de- now been solved by use of a long-
during normal operations and showed ployed on a specially modified portable term continuous inspection plan in
the valve condition and sealing faces in maintenance-and-observation-class ROV which tank entry is aligned with the
detail and the valve functionality in situ was effective in most cases. Continuous Hull Survey program.
and under operating conditions. This When the reasons for cleaning marine ◗ Internal fouling of isolation
provided a level of assurance better than fouling of the sea-chest inlet grids were valves was a potential issue. It
that of any previous method. analyzed, it was discovered that there was was discovered that inlet valves
no clear requirement to perform this task were more susceptible to fouling
Cleaning Requirements other than the potential for the fouling to than discharge valves and that
The new method does not require marine diminish the flow rate below a required cycling the valves before inspection
growth to be removed from surfaces such performance standard. The decision was dislodged marine growth on the
as shell plating or weld cruciforms that made, therefore, to use flowmeters to sealing faces, allowing the camera
are part of the hull envelope because the check for adequate flow and to trend system to carry out close visual
NDT methods used from within the hull any reductions in flow rate, thus provid- inspection and function testing of
do not require this. Cleaning of various ing reliable data for determining if (and the valve.
appendages such as bilge-keel ends, sea- when) cleaning is required. ◗ External fouling of the inlet grids
chest inlet grids, and moonpool welds on Apart from the typical scope associat- was also a concern. The solution
drillships was considered a potential re- ed with FPSO hulls, drillships have moon- developed was to measure and trend
quirement before inspection, depending pools that have critical welds underwater. the flow rate so that the cost of
on individual environmental conditions The water in moonpools can be too tur- unnecessary cleaning is avoided.
and subsequent levels of marine growth. bulent for divers or ROVs, and the weld- ◗ Inspection of drillship moonpool
An examination of the requirements inspection challenge was solved by using critical welds is now conducted
for cleaning valves internally revealed high-performance cameras remotely de- using high-performance cameras on
that inlet valves were more prone to ma- ployed on carbon-fiber manipulators. carbon-fiber manipulators. JPT
Well Testing
Angel G. Guzmán-Garcia, SPE, Energy Consultant
2016 was another slow year in the oil Continued enthusiasm ly not only for the experts but also for
industry as the price of oil remained low. the upcoming generation. The papers for
Despite the ongoing downturn, the 18th in the well-testing segment this issue of JPT were selected to cover
meeting of the Win Cubed Well Test Net- of the oil industry field applications as well as value added
work (WTN) was hosted by Tetra Tech- by consultants and academics. As dif-
nologies in Houston in April. There were
is also apparent. ficult as it is to narrow down the list
37 attendees present plus 11 others who to three manuscripts, I have confidence
participated by telephone. Delegates rep- mation was shared with the group. Plans that, in the end, these three manuscripts
resented a broad spectrum of operators are already under way for the WTN 2017 show insightful use of well-test data. The
and service companies, as well as a few meeting in Houston. For those interest- additional-reading articles selected offer
independent consultants. Fourteen pre- ed, further information about the meet- many insights that are of value to the
sentations covered success stories and ing as well as steps to join the network practitioner. Most certainly, the interest-
innovations developed and implemented can be found at www.wincubed.co.uk. ed reader should seek further articles on
in the industry. During the 2-day meet- Continued enthusiasm in the well- this topic in the OnePetro library. JPT
ing, an enthusiastic and open-minded testing segment of the oil industry is
participation was commonplace. A sig- also apparent. Even though there was
nificant portion of participants contrib- a smaller number of articles and pre- Recommended additional reading
uted to the discussion and, on the basis sentations among various conferences at OnePetro: www.onepetro.org.
of experience, helped build on the pre- related to well testing during 2016, there
sentations to ensure that relevant infor- are articles that contribute significant- SPE 177785 Successful Delivery of
Downhole Measurements From Abu Dhabi
Giant Offshore Field by Daniel Newton,
Zakum Development Company, et al.
Angel G. Guzmán-Garcia, SPE, is an independent energy con-
sultant. He holds a PhD degree in chemical engineering from SPE 179008 Applied Buildup-Well-
Tulane University. Guzmán-Garcia spent more than 23 years Test Interpretation: Field Testing of
Conventional and Deconvolution Methods
with ExxonMobil, where he held a variety of positions: conduct-
by Omar Rosario, PDVSA, et al.
ing research on the response of resistivity tools in shaly sands;
investigating nuclear-magnetic-resonance petrophysical appli- SPE 181352 Consistent Integration of
cations; conducting and interpreting production logging; Drillstem-Test Data Into Reservoir Models
designing fluid-sampling collection and pressure/volume/ on a Giant Field Offshore Norway
by Jon Sætrom, Resoptima, et al.
temperature analyses; and designing, executing, and interpreting well tests in both
siliciclastic and carbonate environments. He is an instructor in well testing, produc- SPE 181546 Temperature Transients
tion logging, and petrophysics and is a member of the JPT Editorial Committee. Affect Reservoir-Pressure Estimation
Guzmán-Garcia can be reached at catrachon@msn.com. During Well Tests—Case Study and Model
by Pierre-David Maizeret, Schlumberger, et al.
For a limited time, the complete paper is free to SPE members at www.spe.org/jpt.
T he application of high-precision
downhole temperature sensors has
resulted in pressure-transient analysis
mation of zonal reservoir properties and
flow rates from a single transient event.
However, this will be realized only when
able. In the complete paper, the authors
assume Darcy’s law because it can be
shown that the non-Darcy effect on the
(PTA) being complemented or replaced a comprehensive set of TTA solutions is rate of change of temperature with time,
by temperature-transient analysis (TTA). available for the heat- and mass-transfer the parameter used in TTA, is small
However, the derivation and use of TTA models in porous media required to cover (even in high-rate gas wells).
solutions is challenging because of the all the downhole scenarios frequently en- Equations of state describing the den-
small value of the measured temperature countered during well production. sity as a function of pressure are avail-
change and the more-complex nature of Most of the work performed in the area able. They can also be used to obtain the
the governing physics and equations. In of transient-sandface-temperature mod- real-pressure solution from the pseudo-
particular, analysis work flows for wells eling has been limited to slightly com- pressure solution for a gas.
producing gas or gas/liquid mixtures pressible fluids (liquids), a limitation that
are still lacking because most published allowed the introduction of simplifying The Thermal Model. The numerical
liquid TTA solutions cannot be applied assumptions to the thermal models. In thermal model used in this work in-
in the presence of gas. The complete contrast, the essential step of extending cludes temperature changes in porous
paper addresses a work flow for a dry- TTA to compressible fluids (gases) results media caused by transient fluid and rock
gas-producing well. in a highly nonlinear mathematical prob- expansion, the Joule-Thomson effect,
lem that is more difficult to solve. conduction, and convection.
Introduction The complete paper develops analyti-
Applications of downhole temperature cal models for predicting transient sand- Numerical Modeling
measurements can be divided into two face temperature in gas-producing wells Radial fluid flow was modeled in a cy-
broad classes based on the type of tem- and illustrates their use for reservoir lindrical reservoir system with a verti-
perature models used and the reservoir- monitoring and flow-rate allocation. As cal well located at the center. Heat ex-
flow regimes analyzed. The first class such, it represents a major contribution change with the under- and overlying
uses semisteady-state models, usually in to the development of a comprehensive formations was not included because of
conjunction with measurements made TTA work flow. its negligible effect at early times.
at a single point in time by distributed- The described model was set up and
temperature sensors (DTSs). The second Underlying Physical Processes solved numerically with a numerical
class of models uses TTA with both point Full details of all equations, assump- solver. The pressure from the numerical
and distributed measurements made tions, derivations, and work flows re- simulation was compared with an ana-
over a period of time. garding related phenomena are provid- lytical line-source pseudopressure solu-
TTA is relatively tolerant to measure- ed in the complete paper. tion developed for gas flow.
ment accuracy. It essentially requires data When the numerical and analytical
on the rate of temperature change, which The Pressure Model. Flow in porous solutions for the modeled parameters
is normally measured one or two orders media related to conventional produc- are compared, a close match is observed
of magnitude better than the absolute val- tion is described by combining the em- for both the radial pressure distribution
ues (i.e., the difference between the sen- pirical Darcy’s-law equation with the and the transient wellbore pressures.
sor’s resolution and the sensor accuracy). mass-balance continuity equation to
The combination of TTA and PTA po- give the diffusivity equation, whose an- Analytical Solutions
tentially allows the comprehensive esti- alytical solutions are generally avail- Knowledge of the pressure distribution in
the zone of interest is required to develop
an analytical temperature solution. An
This article, written by JPT Technology Editor Chris Carpenter, contains highlights
analytical pseudopressure solution was
of paper SPE 181057, “Novel Solutions and Interpretation Methods for Transient used to find the pressure derivatives by
Sandface Temperature in Vertical Dry-Gas-Producing Wells,” by Akindolu O. Dada, use of two fitting parameters. The method
Khafiz M. Muradov, and David R. Davies, Heriot-Watt University, prepared for of characteristics was used to derive the
the 2016 SPE Intelligent Energy International Conference and Exhibition, Aberdeen,
6–8 September. The paper has not been peer reviewed. (Continued on page 80)
For a limited time, the complete paper is free to SPE members at www.spe.org/jpt.
Introduction
An operator in India needed to con-
duct high-pressure/high-temperature
x x 9⅝-in. casing
(HP/HT) drillstem testing on a deep-
water well with low-density clear brine 7-in. liner
in the annulus. Performing DST was nec- x x
essary to assess hydrocarbon poten- 5-in. liner
tial in the deepwater block for further
field-development plans. The DST tools
Fig. 1—Well schematic.
performed satisfactorily for approxi-
mately 18 days during the test on a semi-
submersible rig. Before lowering the DST tools, a well- and solid settlement could have result-
The well was completed in a 6-in. hole, integrity test was performed by conduct- ed in the retrievable packer sticking and
which resulted in a 5-in. casing program, ing an inflow test for a 5-in.-liner shoe, a could have presented challenges for an-
thereby creating a significant challenge. 5-in.-liner-hanger top, and a 7-in.-liner- nulus pressure transmission to operate
The retrievable packer suitable for the hanger top. Hermetic tests were per- DST tools. The kill-mud weight required
7-in. casing was set above the 5-in.-liner- formed to ensure that casings sustained was in the range of 15.8 to 16.8 lbm/gal,
hanger top, resulting in a tail pipe of ap- the required annulus pressure for opera- compared with the available brine weight
proximately 350 m. Well killing at the tion of the DST tools. of 11.4 to 13.8 lbm/gal. The bottomhole
end of the DST with such a long tail pipe temperature was in the range of 365
was a challenge. Need for HP/HT to 370°F.
The method of operating DST tools Underbalanced Testing
in both underbalanced brine and kill- The anticipated pore pressure was sig- Slimhole DST Tools
weight mud was developed along with a nificantly higher than the available brine The option of deploying slimhole
meticulously designed well-test program weight. The use of kill-weight mud for the DST tools suitable for a 5-in. liner was
and a well-kill procedure with a long tail DST operation was considered, but high- planned but was not possible because
pipe below the 7-in. retrievable packer. temperature conditions, barite sagging, of the available time frame. Slimhole
DST tools would have limited opera-
tions such as wireline correlation and
This article, written by JPT Technology Editor Chris Carpenter, contains highlights slickline sampling.
of paper SPE 178089, “Case History: HP/HT Underbalanced Drillstem Testing,
Deepwater KG Offshore,” by Mahesh Sarode and Milind Khati, Halliburton, Planning and Execution
prepared for the 2015 SPE Oil and Gas India Conference and Exhibition, Mumbai, The objectives and challenges of this DST
24–26 November. The paper has not been peer reviewed. job were defined as follows:
For a limited time, the complete paper is free to SPE members at www.spe.org/jpt.
Formation Damage
Niall Fleming, SPE, Leading Adviser, Well Productivity and Stimulation, Statoil
In a corresponding article from 2015, It is permeability that is for the reduced productivity because we
I quoted the title of Brant Bennion’s cannot see downhole what type of dam-
1999 article “Formation Damage—The often the most difficult age has occurred and where. Production
Impairment of the Invisible, by the Inevi- to quantify; therefore, engineers can use significant amounts of
table and Uncontrollable, Resulting in an time in attempting to identify a cause for
Indeterminate Reduction of the Unquan-
focusing on permeabilities poor productivity. This process involves
tifiable.” I would like to think that, in coreflooding to cover evaluating all that has happened in the
given the considerable effort spent on the span of those likely to be well, which includes the fluids used, loss-
drilling- and completion-fluid develop- es during drilling and completion, lower-
ment since the article was written, we encountered can improve completion type and potential for plug-
have a much better control of the “inevi- our understanding of the ging, and how effective well cleanup was.
table and uncontrollable.” Likewise, with Consideration of all data available can
respect to a “reduction in the unquan- potential formation damage eventually point toward one factor that
tifiable,” much of the uncertainty can that could be expected. could explain productivity decline. Core-
be minimized by performing represen- flooding can also be used to simulate
tative corefloods using plugs of different the sequences performed in the well, to
permeability value to reflect the values In this short article, I would like to try to identify the damaging mechanism.
expected downhole. It is permeability focus on “the impairment of the invisible” Regardless of those factors, the key take-
that is often the most difficult to quanti- because it is here that the greatest uncer- home message is that prevention is much
fy; therefore, focusing on permeabilities tainty exists with regard to formation- better than cure. JPT
in coreflooding to cover the span of those damage evaluation. One of the challeng-
likely to be encountered can improve our es for those involved with understanding
understanding of the potential formation an unexpected decline in well perfor- Recommended additional reading
damage that could be expected. mance is identifying the exact causes at OnePetro: www.onepetro.org.
SPE 178963 Laboratory Simulation and
Niall Fleming, SPE, is the leading adviser for well productivity Damage in Openhole Water Injectors
and stimulation with Statoil in Bergen, Norway. He has worked by Michael Byrne, LR Senergy, et al.
previously as a production geologist, chemist, and engineer. SPE 178018 Evaluation of Damage
Fleming’s main interest is within the area of formation damage Mechanisms in Tight Gas Reservoirs: Field
from drilling and completion fluids and in wells under produc- Example From Perth Basin by Nick Bahrami,
tion. He holds a PhD degree in geology from Imperial College SGS Netherlands, et al.
London. Fleming has authored several SPE papers, is an associ- SPE 179007 Ability of a Filter-Cake
ate editor for SPE Production & Operations, serves on the JPT Breaker To Diffuse Into Completion Brine
Editorial Committee, and has been a member of the organizing committees for and Packed Gravel by Clotaire-Marie Eyaa
several SPE conferences and workshops. He can be reached at nfle@statoil.com. Allogo, Schlumberger, et al.
U nderstanding of formation
damage is a key theme in a
waterflood project. An integrated
injection wells, subsurface targets, risk,
and mitigations.
The subsurface work flow is illustrated
and determine if this potentially can re-
sult in OOZI or in short-circuiting of the
injector and producer. The deliverable
multidisciplinary approach is required in Fig. 1 of the compete paper. The follow- is a limit diagram or operating envelope
to determine an optimal design and ing main steps are identified: of required water quality vs. injection
strategy. An operator has developed 1. Identification of potential water rates that helps to prevent “unaccept-
a suite of tools to tackle these issues sources. All available water sources need able” fracture growth over the lifetime
and help in adequate design and to be identified, and a screening should of an injection well. For both matrix and
optimization of waterfloods. be performed by assessing the compat- fractured injection, sensitivity runs need
ibility of the injected water with the clays to be performed to address subsurface
Introduction in the reservoir (i.e., risk of clay swelling). uncertainties. The output from the sub-
Many waterfloods in the operating phase 2. Injection targets for field develop- surface assessment for both injection
do not perform as expected. Often this is ment. On the basis of the expected res- modes, in terms of water quality and in-
because of well-injectivity issues where ervoir performance for waterflooding in jection rate, needs to be validated against
the required water quality for the inject- a field development, the targets for the the injection targets for the field develop-
ed water is either not properly defined total water-injection volume for the (full) ment. When the injection targets are met,
(i.e., by the subsurface disciplines) or not field should be defined. this is called a technically feasible sub-
properly managed (i.e., at the surface fa- 3. Subsurface assessment. The ef- surface scenario.
cilities). A rapid decline in well injectivity fect of the quality of the injected water 4. Deliverables for subsurface scenar-
can result when injecting under matrix is assessed for both matrix and frac- ios. For each scenario, the production
conditions, and a loss in reservoir con- tured injection. This assessment is per- profiles, sustainable injection rate per
tainment caused by out-of-zone injection formed in the subsurface-modeling work well, injection volumes, quality of inject-
(OOZI) or a short-circuiting injector and flow, where the required water quali- ed water, number of injection wells, sub-
producer can occur when injecting under ty specifications in relation to injection surface targets, risk, and mitigations are
fractured conditions, all negatively af- rates are evaluated. For matrix injec- defined and will be used as input in the
fecting reservoir sweep. tion, the output of the subsurface- facilities and wells work flow.
modeling work flow is the decline in well The subsurface-modeling work flow
Subsurface and Subsurface- injectivity over time as a function of (Fig. 2 of the complete paper) describes
Modeling Work Flows water quality and injection rate. This how the required water-quality speci-
To determine an optimal waterflooding will determine the well-stimulation fications can be defined for both ma-
concept, it is important for the integrat- frequency that is required for restor- trix and fractured injection. On-site
ed work flow that the outcome of the sub- ing the injectivity, which will affect the core-flush tests or rock-impairment
surface assessment be a range of techni- operating-expense profile and well up- simulation models can be used to de-
cally feasible scenarios. These scenarios time. The subsurface-modeling work termine injectivity-decline rate and
should incorporate the ranges in subsur- flow can also be used to define the filter- half-life time for injectors under matrix-
face uncertainties combined with sub- size requirements of the water-treatment injection conditions.
surface concept options. The objective surface facilities for matrix injection.
for the subsurface work flow is to define For fractured injection, the output ASCET
for each of these scenarios the produc- of the subsurface modeling work flow is The actual and simulated coreflood eval-
tion profile for the field, injection vol- to predict the induced-fracture growth uation tool (ASCET) is a high-pressure
ume, quality of injected water, number of over the entire injection time of the well on-site core-flush testing rig. It was de-
veloped with the objective of measuring
the permeability decline over time as a
This article, written by JPT Technology Editor Chris Carpenter, contains highlights function of water quality. These data are
of paper SPE 174174, “Integrated Approach To Managing Formation Damage in used to determine injector half-life time,
Waterflooding,” by Sergey Aristov, Paul van den Hoek, and Eddie Pun, Shell, the filter-cake properties (permeability
prepared for the 2015 SPE European Formation Damage Conference, Budapest, and thickness) for a certain water qual-
Hungary, 3–5 June. The paper has not been peer reviewed. ity, and the causes of permeability losses.
For a limited time, the complete paper is free to SPE members at www.spe.org/jpt.
For a limited time, the complete paper is free to SPE members at www.spe.org/jpt.
PIo (STB/D/psi/ft)
0.0110
parameters are key inputs for the well- 0.0105
0.0100
productivity evaluation. 0.0095
0.0090
The wellbore inclination (90°) plays 0.0085
0.0080
an important role in borehole-fluid dy- 0.0075
0.0070
namic movements, when more than one 0.0065
0.0060
0.0055
phase is present. Fortunately, the well 0.0050
0.0045
is producing a single oil phase. There is 0.0040
0.0035
only a small section of stagnant water 0.0030
0.0025
present in the well close to the toe, 0.0020 A B C D
0.0015
which should have a negligible effect on 0.0010
0.0005
bottom-zone productivity.
9,800 10,000 10,200 10,400 10,600 10,800 11,000 11,200 11,400 11,600 11,800 12,000 12,200 12,400 12,600 12,800
MD (ft)
Zonal Permeability. As the drain cross-
Fig. 1—PI comparison between ideal case (blue) of 6-in. wellbore without
es several reservoir layers with different
drilling and acid damage showing the highest PI for most of the permeable
properties, large variations in permea- zones and actual case after drilling and acid (purple). Acid is very effective for
bility are seen across the drain. Ideally, high-permeability zones but has less effect for low-permeability zones. The
production is expected to be linked di- productivity without acid stimulation (red) is the lowest.
rectly to permeability, but this is not true
in reality as observed in PLT data. Be- inflow zones. Baffle zones were not pro- Because of the permeability con-
cause the objective was to study the ef- ducing in the PLT run, and their per- trast between zones, formation dam-
fect of damage on productivity, the per- meability was considered as zero in the age is expected to vary between zones
meability input per layer was examined well model. Consequently, only produc- as is the case with the drilling-fluid-
carefully by analyzing static and dynamic ing zones were taken into account for in- invasion profile.
data. Core data from nearby wells show a flow simulation. A discussion of drilling- and acid-
good porosity-vs.-permeability correla- Pressure-while-drilling data showed induced skin for this case study is pre-
tion for reservoir layers. The logging data that Layer 2 was not acting as a baffle and sented in the complete paper.
acquired while drilling and from wireline was allowing strong communication be-
were used to predict and estimate the tween Layers 1 and 3. Therefore, these Effect of Damage
most-probable distribution of permeabil- layers were merged as Zone A. Layer 5 on Zonal-Productivity PI
ity. Interpreted PTA average permeabil- has lower permeability and is renamed Once the well model was matched with
ity shows higher permeability compared as Zone B. Layer 7 has slightly better per- PLT data, it was used for a skin sensitiv-
with formation-testing permeability (de- meability compared with Layer 5 and ity study on well productivity for various
rived from mobility) and cores. Never- is renamed as Zone C. Layer 9 does not formation-damage stages. The ideal well
theless, PTA interpretation assumes a show any production and thus was not productivity was compared with produc-
single-layer homogeneous reservoir and considered as a producing zone. Layer 11 tivity after drilling and with productiv-
does not represent the complex reality of has high permeability (similar to Zone A) ity after acid. Because there were no PLT
a multilayered reservoir. Therefore, PTA- and is renamed as Zone D. The vertical- data acquired before acid, the PI after
interpretation results should be consid- to horizontal-permeability ratio shows drilling was simulated by use of caliper
ered qualitatively rather than quantita- good consistency for permeable zones data after drilling and by removing addi-
tively. As a result, core permeability data and is taken as approximately 0.8 for all tional skin caused by acid. The ideal case
from offset wells were used as input to producing zones. was simulated using the 6-in. ideal well-
bore with no drilling skin and no acid
Effect of Washout on PI
skin. Constant surface rate is considered
for this evaluation. The effect of washout
PI Ideal: Washout Washout on the well productivity is also evaluated
PI Before Acid PI After Acid No Damage Before Acid After Acid by applying different calipers for ideal
(STB/D/psi) (STB/D/psi) (STB/D/psi) (STB/D/psi) (STB/D/psi)
conditions (no skin from drilling or acid).
17.4 22.2 23.7 0.7 0.2 When simulating the results before
–26.7% –6.4% 0.0% 0.3% 0.7% acid (acid skin is removed), the pressure
Table 1—Comparison of PI after different well stages and operations. (Continued on page 76)
Introduction Bogota
The Putumayo Basin is located in south-
ern Colombia. The Putumayo Basin shows
Port of Colombia
a stratigraphic sequence containing Early Tumaco
Cretaceous (marine) to Miocene/Plio- Port of
cene sediments (fluvial). Fig. 1 illustrates Esmeraldas
Putumayo
the location of the Putumayo Basin. Basin
For a limited time, the complete paper is free to SPE members at www.spe.org/jpt.
WILLIAM B. BARKER, SPE, was appointed DERRICK O’KEEFFE, SPE, was appointed
vice president of analysis at MicroSeismic head of division for safety and integrity at
and will be responsible for performance and the National Offshore Petroleum Safety and
delivery of data analysis services worldwide. Environment Management Authority (NOP-
He spent the past 11 years at MicroSeismic SEMA), Australia’s independent regulator
holding various positions on the analysis for offshore petroleum facilities and activi-
team, most recently as manager of analysis. ties in Commonwealth waters. In this role,
Before MicroSeismic, he worked in electromagnetics at NAEVA he will ensure regulatory requirements around the occupational
Geophysics as a field geophysicist mapping unexploded ord- health and safety of the offshore oil and gas workforce are met.
nance at sites throughout the US. Barker holds a BS in geophys- O’Keeffe previously worked as country manager at Murphy Oil,
ics from the University of Kansas and is also a member of the chief operating officer at Strike Energy, and business manager
Society of Exploration Geophysicists. at Woodside. He also has international experience, having
worked in the UK, US, Asia, and the Middle East at companies
CHRISTINA KARAPATAKI, SPE, and SAM such as Blade Petroleum, British Gas, Schlumberger, and Mara-
(YINGLIN) XU, SPE, are recognized in Forbes’ thon Oil. Through his consultancy work, he recently provided
2017 list of 30 Under 30 in Energy. Karapata- his offshore oil and gas expertise to the National Energy Re-
ki is a principal at Schlumberger and makes sources Australia, part of the Australian government’s Industry
venture capital investments on behalf of the Growth Centres Initiative. O’Keeffe holds a BS from Loughbor-
company. In recent years she has deployed ough University of Technology and an MBA from Cranfield
Karapataki USD 9 million in ten financings of com- University, both in the UK.
panies, including Nantero, Onapsis, 908 De-
vices, and Naturafrac. She holds BA (Hons) JAMES (JIMMY) SMITH, SPE, was appointed to the board of di-
and MEng degrees from Cambridge Univer- rectors at Wavefront Technology Solutions. Smith has more
sity and an MS degree from Massachusetts than 35 years of domestic and international experience with
Institute of Technology. Xu is the head of oil major and independent oil and gas producers. Previously, he
and gas investment banking at CohnReznick was the chief operating officer and board member of Great
Capital Markets Securities. She has been in- Plains Operating (GPO). Before GPO, Smith was an equity part-
Xu
volved in more than USD 2 billion in debt and ner and vice president operations at Grayhawk Energy, vice
equity financings and merger and acquisition transactions. Xu president operations at Cortez Oil and Gas, and held opera-
previously worked as a petroleum engineer for BP Americas fo- tional and engineering positions with ARCO and Burlington
cused on unconventional resource plays. She holds a BS degree Resources/Meridian Oil. Smith holds a BS degree in petroleum
in petroleum engineering from Texas A&M University. engineering from the University of Wyoming.
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was confirmed that this approach result- ical TTA work flow for a dry-gas well. It is
Novel Solutions for
ed in the closest match to the numeric- shown to be capable of characterizing a
Transient Sandface al solution. producing layer or zone or of estimating
Temperature in Dry-Gas- the production rate of both synthetic and
Producing Wells Conclusions real-field case studies. Model case studies
High-resolution temperature sensors are are provided in the complete paper.
(Continued from page 66)
now being installed in many modern well This work represents a significant con-
completions. Real-time temperature data tribution to the development of a com-
asymptotic early-time temperature solu- can be used for reservoir monitoring and prehensive set of fast TTA work flows for
tion by applying reasonable assumptions flow-rate allocation only when analysis well testing and monitoring. It is a major
to simplify the coupled temperature and work flows that are both robust and ac- step in the development of multiphase
analytical pressure models. curate have been developed. (gas/liquid) TTA methods in the longer-
The analytical model used the volu- The complete paper reports work car- term objective of developing a full spec-
metrically averaged gas properties. It ried out on the development of an analyt- trum of TTA methods. JPT
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