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F E B R UA RY 2 0 1 7 • VO LU M E 69, N U M B E R 2 JOURNAL OF PETROLEUM TECHNOLOGY

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CONTENTS
Volume 69 • Number 2

14 GUEST EDITORIAL • THE LOOMING MARKET FOR


ABANDONMENT AND DECOMMISSIONING
As the boom of the 1970s and 1980s makes way for the first tranche
of major decommissioning projects, the market for abandonment
and decommissioning has grown over the past 5 years. To deliver
these projects in a safe and economic way, decommissioning needs
to be accepted as a serious industry challenge.

28 NEW PERMIAN OIL PLAY REQUIRES PUMPING


AND PERSISTENCE
A new play in the Permian Basin is unconventional in an unexpected
way: There is a small group of independents producing from a
watery formation where oil production begins after they have
pumped only water for weeks. The payoff begins when the reservoir
pressure is lowered far enough to release gas into the liquid, which
begins to push the oil out.

32 US SHALE PRODUCTIVITY WILL OFFSET RISING Layers of rock beneath giant old
SERVICE COSTS fields, like the Yates field near Iraan,
Texas, shown here, are the focus of
A new industry study suggests that the improving productivity
the majority of current US drilling
of US shale wells will help many operators deal with the sting of activity. Photo by Jan Buchholtz.
rising oilfield service costs. The conclusions offer a decidedly more
positive financial outlook for this sector than what many other
analysts are predicting.

35 REBOUND TO TEST IF COST CUTS WILL LAST DEPARTMENTS


As drilling activity rises, the demand for all that is needed
to complete wells rises even faster. The wells are bigger, and 6 Performance Indices
more water and sand are used for each foot stimulated. As a 8 Regional Update
result, service company prices are expected to jump this year 10 President’s Column
and completion engineers are looking for efficiencies to offset 12 Comments
those increases. 16 Technology Applications
42 MEXICO AWARDS ITS FIRST DEEPWATER BLOCKS; 20 Technology Update
WHAT COMES NEXT? 22 E&P Notes
Mexico’s long awaited deepwater auction saw 8 out of 10 blocks 77 People
awarded but there remains plenty of work to be done before 78 Professional Services
activity ramps up, including finalizing regulatory rules, upgrading 79 Advertisers’ Index
ports, and optimizing the bid rules for future auctions. 80 SPE Events

An Official Publication of the Society of Petroleum Engineers. Printed in US. Copyright 2017, Society of Petroleum Engineers.
Zonal Isolation

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TECHNOLOGY FOCUS
We give
you the
45 DRILLING TECHNOLOGY AND RIGS
Michael H. Weatherl, SPE, Engineering Consultant and President,
Well Integrity
superpowers
46 Deepwater Tieback-Cementing-Design Challenges and Engineering
Approach
you’ve
50 Remote Directional Drilling and Logging in the Arctic always
52 How To Develop a Well-Specific Capping-Stack Blowout Contingency Plan dreamed of.
54 OFFSHORE FACILITIES Introducing the world’s
Mark Elkins, SPE, Retired
first X-Ray technology
55 Passive-Fire-Protection Optimization in Offshore Topside Structures for oil wells.
58 In-Service Hull Inspections for Avoiding Dry Docking Safely VISURAY’s revolutionary VR90 ®
not only finds downhole blockages
60 Design of a Floating-Liquefied-Natural-Gas System for Severe
Metocean Conditions faster, it lets you see 2D and 3D
reconstructions of the obstruction.
62 WELL TESTING We’ll illuminate the problem, you’ll
Angel G. Guzmán-Garcia, SPE, Energy Consultant eliminate the problem. Better yet,
you’ll eliminate downtime and
63 Fieldwide Determination of Directional Permeabilities Through Transient
Well Testing increase profitability.

66 Novel Solutions for Transient Sandface Temperature in Dry-Gas- Contact us for a


Producing Wells demonstration
67 Case History: High-Pressure/High-Temperature Underbalanced visuray.com
Drillstem Testing

69 FORMATION DAMAGE
Niall Fleming, SPE, Leading Adviser, Well Productivity and Stimulation,
Statoil

70 Integrated Approach To Managing Formation Damage in Waterflooding


72 Formation Damage: A Novel Approach in Evaluating Zonal-
Productivity Loss

74 Removing Fines-Migration Formation Damage in the Putumayo Basin


in Colombia

VISURAY ION
X-RAY VIS

The complete SPE technical papers featured in this issue are available
free to SPE members for two months at www.spe.org/jpt.
REDEFINING HOW OPERATORS
DRILL, COMPLETE,
AND PRODUCE WELLS
An integrated approach
that delivers the difference.
We’ve earned our position as a leading, multinational
oilfield services provider by continually adapting to meet
the challenges faced by our clients — whether they are
operational or economic. With a comprehensive portfolio of
innovative technologies and a focus on providing integrated
solutions that lower nonproductive time and increase
production, we are relentless in our mission to improve
efficiency and reliability.

See how our commitment to service quality delivers the


difference at weatherford.com
© 2016 Weatherford. All rights reserved.

DRILLING & FORMATION EVALUATION


WELL CONSTRUCTION
COMPLETION & STIMULATION
PRODUCTION
archerwell.com/point
SPE BOARD OF DIRECTORS

OFFICERS SOUTH AMERICA AND CARIBBEAN


Anelise Quintao Lara, Petrobras
2017 President
Janeen Judah, Chevron SOUTH, CENTRAL, AND EAST EUROPE
Matthias Meister, Baker Hughes
2016 President
Nathan Meehan, Baker Hughes SOUTH ASIA AND THE PACIFIC

2018 President
Darcy Spady, Broadview Energy
Salis Aprilian, PT Badak NGL

SOUTHWESTERN NORTH AMERICA


Libby Einhorn, Concho Oil & Gas
Barrier
failure is
Vice President Finance
WESTERN NORTH AMERICA
Roland Moreau, ExxonMobil Annuitant
Andrei Popa, Chevron
REGIONAL DIRECTORS
TECHNICAL DIRECTORS
AFRICA
Adeyemi Akinlawon, Adeb Konsult

CANADIAN
Cam Matthews, C-FER Technologies
DRILLING
Jeff Moss, ExxonMobil

HEALTH, SAFETY, SECURITY, ENVIRONMENT,


certain.
AND SOCIAL RESPONSIBILITY
EASTERN NORTH AMERICA
Trey Shaffer, ERM
Joe Frantz Jr., Range Resources
MANAGEMENT AND INFORMATION
GULF COAST NORTH AMERICA
J.C. Cunha
J. Roger Hite, Inwood Solutions
COMPLETIONS
MID-CONTINENT NORTH AMERICA
Jennifer Miskimins, Colorado School of Mines
Chris Jenkins, Independent Energy Standards

MIDDLE EAST PRODUCTION AND FACILITIES

Well integrity
Khalid Zainalabedin, Saudi Aramco Hisham Saadawi, Ringstone Petroleum Consultants

NORTH SEA RESERVOIR DESCRIPTION AND DYNAMICS


Karl Ludvig Heskestad, Aker BP Tom Blasingame, Texas A&M University

NORTHERN ASIA PACIFIC


Phongsthorn Thavisin, PTTEP
DIRECTOR FOR ACADEMIA is at a tipping
Dan Hill, Texas A&M University
ROCKY MOUNTAIN NORTH AMERICA
Erin McEvers, Clearbrook Consulting AT-LARGE DIRECTORS point.
RUSSIA AND THE CASPIAN Khaled Al-Buraik, Saudi Aramco
Anton Ablaev, Schlumberger Helena Wu, Santos Ltd.

Most integrity surveys only


evaluate barrier condition.
Archer’s new Point® system
JPT STAFF The Journal of Petroleum Technology® magazine is a
registered trademark of SPE.
evaluates barrier performance
SPE PUBLICATIONS: SPE is not responsible for any
Glenda Smith, Publisher statement made or opinions expressed in its publications. to locate leaks and flowpaths
John Donnelly, Editor
EDITORIAL POLICY: SPE encourages open and objective
discussion of technical and professional subjects per-
efficiently, accurately and
Pam Boschee, Senior Manager Magazines

Chris Carpenter, Technology Editor


tinent to the interests of the Society in its publications.
Society publications shall contain no judgmental remarks
comprehensively.
or opinions as to the technical competence, personal
Trent Jacobs, Senior Technology Writer character, or motivations of any individual, company, or Better well integrity means
group. Any material which, in the publisher’s opinion,
Anjana Sankara Narayanan, Editorial Manager
does not meet the standards for objectivity, pertinence, improved profitability and
and professional tone will be returned to the contribu-
Joel Parshall, Features Editor
tor with a request for revision before publication. SPE reduced integrity risk.
Stephen Rassenfoss, Emerging Technology Senior Editor accepts advertising (print and electronic) for goods and

Stephen Whitfield, Staff Writer


services that, in the publisher’s judgment, address the
technical or professional interests of its readers. SPE
It’s time to talk to Archer.
reserves the right to refuse to publish any advertising it
Adam Wilson, Special Publications Editor
considers to be unacceptable.
Craig Moritz, Assistant Director Americas Sales & Exhibits COPYRIGHT AND USE: SPE grants permission to make
up to five copies of any article in this journal for personal
Mary Jane Touchstone, Print Publishing Manager

David Grant, Digital Publishing Manager


use. This permission is in addition to copying rights grant-
ed by law as fair use or library use. For copying beyond
The Point® system
that or the above permission: (1) libraries and other users
Laurie Sailsbury, Composition Specialist dealing with the Copyright Clearance Center (CCC) must
pay a base fee of USD 5 per article plus USD 0.50 per
Dennis Scharnberg, Proofreader page to CCC, 29 Congress St., Salem, Mass. 01970, USA
(ISSN0149-2136) or (2) otherwise, contact SPE Librarian
at SPE Americas Office in Richardson, Texas, USA, or
e-mail service@spe.org to obtain permission to make
more than five copies or for any other special use of
copyrighted material in this journal. The above permis-
sion notwithstanding, SPE does not waive its right as
copyright holder under the US Copyright Act.
Canada Publications Agreement #40612608.
PERFORMANCE INDICES

WORLD CRUDE OIL PRODUCTION+‡ HENRY HUB GULF COAST NATURAL GAS SPOT PRICE‡

THOUSAND BOPD
6
O PEC JUN JUL AUG SPE
5 USD/million Btu
Algeria 1330 1350 1350 1350
Angola 1823 1829 1833 1768 4

Ecuador 550 545 550 559 3


Indonesia 833 833 830 830
2
Iran 4120 4130 4150 4170
Iraq 4405 4415 4460 4480 1

2016
JAN

FEB

MAR

APR

MAY

JUN

JUL

AUG

SEP

OCT

NOV

DEC
Kuwait1 2570 2570 2570 2580
Libya 330 310 250 310
Nigeria 1938 1873 1913 1943
Qatar 1537 1537 1537 1517
Saudi Arabia1 10540 10670 10640 10580 WORLD CRUDE OIL PRICES (USD/bbl)‡
UAE 3135 3156 3186 3216
Venezuela 2280 2220 2210 2200
MAY JUN JUL AUG SEP OCT NOV DEC
TOTAL2 35601 35648 35689 35713
Brent 46.74 48.25 44.95 45.84 46.57 49.52 44.73 53.32

WTI 46.71 48.76 44.65 44.72 45.18 49.78 45.71 51.97


THOUSAND BOPD
NON-OPEC JUN JUL AUG SEP
Canada 3112 3657 3854 3837
China 4034 3938 3874 3887 WORLD ROTARY RIG COUNT†
Egypt 495 494 493 493

Mexico 2213 2193 2180 2148


REGION JUN JUL AUG SEP OCT NOV DEC
Norway 1480 1762 1603 1430
US 417 449 481 509 544 580 634
Russia 10453 10254 10316 10729
Canada 63 94 129 141 156 173 209
UK 898 964 837 848
USA 8711 8691 8747 8580 Latin America 178 186 187 189 183 181 184
Other3 12542 12514 12340 12643 Europe 91 94 96 92 87 97 99
TOTAL 43938 44467 44244 44595
Middle East 389 390 379 386 391 380 376
Total World 79539 80115 79933 80308
Africa 87 82 81 77 77 79 78
Asia Pacific 182 186 194 190 182 188 192
INDICES KEY
+
Figures do not include natural gas plant liquids. TOTAL 1407 1481 1547 1584 1620 1678 1772
1
Includes approximately one-half of Neutral Zone production.
2
Includes all current OPEC members.
3
The “Other” line item also includes Argentina, Australia, Azerbaijan, Brazil,
Colombia, Denmark, Equatorial Guinea, India, Kazakhstan, Malaysia,
Oman, Sudan, Syria, Vietnam, and Yemen. Monthly production from these WORLD OIL SUPPLY AND DEMAND‡
countries was listed individually in previous JPT issues. Ongoing work
on the US Energy Information Administration (EIA) website is disrupting
the regular updating of these countries’ production numbers. Additional MILLION BOPD 2016
annual and monthly international crude oil production statistics are
available at: Quarter 4th 1st 2nd 3rd
http://www.eia.gov/beta/international/.
† Source: Baker Hughes. SUPPLY 95.98 95.68 96.27 97.83
‡ Source: EIA.
Numbers revised by EIA are given in italics. DEMAND 94.27 95.43 96.78 95.80
Supply includes crude oil, lease condensates, natural gas plant liquids, biofuels, other liquids,
and refinery processing gains.

6 JPT • FEBRUARY 2017


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Copyright © 2017 Schlumberger. All rights reserved. 16-ST-233884


REGIONAL UPDATE

on petroleum prospecting license 402, which GBP 500-million (USD 810-million) tax


AFRICA
covers 126,000 acres. The company holds a allowance for large shallow-water gas fields
Z Africa Oil reported that the Erut-1 well 42.5% interest in the well, which is operated in July 2012. Located 90 miles offshore
has been spudded on Kenya’s Block 13T. by Oil Search (37.5%). Barracuda Limited, a Lincolnshire, England, the field has estimated
Situated on a large structural feature in the Santos subsidiary, has a 20% interest that is gross 2P reserves of approximately 635 Bcf.
northern portion of the South Lokichar Basin, subject to regulatory approval. Engie has a 38.75% interest in Cygnus with
Erut-1 follows the successful Etom-2 well that the remaining stakes held by Centrica
discovered 334 ft of net pay. The latest well Z AWE said that well performance from (48.75%) and Bayerngas (12.5%).
is the first in a firm four-well program slated Stage 1A of the Waitsia gas project in the
for the first half of the year, the company North Perth Basin of Western Australia
said. Contingently, four additional wells has exceeded preproduction expectations
MIDDLE EAST
could be drilled. Tullow is operator with over the first 3 months of operations. Z The Rumaila Operating Organization
a 50% interest in the block. Africa Oil and Stage 1A of the company-operated project (ROO) announced that Iraq’s Rumaila
Maersk each hold 25% stakes. began production in August 2016 from the field has produced 3 billion bbl of oil since
Senecio-3 discovery well and the Waitsia-1 the ROO joint venture (JV) started up
Z Lekoil said that oil has flowed from appraisal well. An independent review of in January 2010. Rumaila has increased
the Otakikpo Marginal field in Nigeria to the well performance has determined that production from 1 million B/D in 2009 to
onshore storage tanks, from which it will preliminary results from the two zones under more than 1.45 million B/D today, said lead
be transported when an offshore pipeline test indicate an accessed gas-in-place volume JV contractor BP. Under ROO, the number of
is finished. All onshore facilities have been of 100 Bcf or more. AWE and Origin Energy producing wells at the mature field has risen
commissioned and approved by regulators. each hold 50% interests in the project. by about 50%. More than 240 new wells have
The pipeline connecting the storage tanks been drilled, and a well workover program
with the tanker offloading manifold is 80% has countered the field’s natural decline rate.
complete, the company said. Upon the line’s
EUROPE The JV consists of BP (38%), China National
completion, shipments to an export terminal Z Aker BP reported that the Ivar Aasen field Petroleum Company (37%), and South Oil
will begin, and field production is expected in the North Sea has produced first oil, with Company of Iraq (25%).
to ramp up gradually to 10,000 B/D. Lekoil is the project coming in on time and within
the operator with a 40% interest in the field. budget. Situated 109 miles west of Karmøy,
Green Energy holds the remaining interest. Norway, the field contains an estimated 186
NORTH AMERICA
million BOE and, depending on oil prices Z TransCanada recently abandoned plans
and development results, could have an to lower tolls on its cross-country gas
ASIA economic life of 20 years, the company said. pipeline to eastern Canada, which industry
Z Soco announced that two infill Aker BP was formed in September 2016 by analysts believe creates an opening for
development wells in the Te Giac Trang field the merger of Det Norske Oljeselskap and United States gas producers to expand into
on Block 16-1 offshore southeast Vietnam BP Norway. Canada’s market. In the absence of additional
have found hydrocarbons. The TGT-27P and western-Canadian gas shipments eastward,
TGT-28P wells were drilled to total measured Z Hurricane Energy announced that its producers especially in Pennsylvania’s
depths of 13,008 ft and 14,468 ft, respectively. Lincoln well (205/26b-A) in the United Marcellus Basin could shift supplies to
Both wells encountered hydrocarbons Kingdom North Sea, west of the Shetland Canadian population centers. Antero
throughout the Miocene and Oligocene Islands, discovered a “significant” oil column. Resources, Rice Energy, and Gulfport
reservoir horizons and are being analyzed The company recently completed drilling Energy, which supply Marcellus gas to the
to evaluate the initial perforation strategy, and logging the well, which resulted in a US Midwest, could benefit most from this
the company said. Soco (28.5% interest) is significant fractured basement discovery. opportunity, said analysts Timm Schneider
the field operator with other participants Gas chromatography and drilling data and Stephen Richardson at Evercore ISI.
including PTTEP (28.5%), Petrovietnam (41%) indicated a hydrocarbon column of at least Proposed US-to-Canada pipeline projects
and OPECO Vietnam (2%). 2,165 ft that lies outside the structural could also benefit, GMP FirstEnergy analyst
closure on Hurricane’s nearby Greater Martin King said.
Lancaster potential development acreage,
AUSTRALIA/OCEANIA according to Robert Trice, chief executive
Z ExxonMobil reported a natural gas officer. Lincoln’s predrill assessment of
SOUTH AMERICA
discovery in the Papua New Guinea North 250 million recoverable bbl of oil “may be Z Petrobras has started production from
Highlands, 13 miles northwest of the Hides conservative,” he said. the pre-salt Lapa field in the offshore Santos
gas field. The Muruk-1 well encountered high- Basin. The floating production, storage, and
quality sandstone reservoirs similar to Hides Z Engie’s Cygnus field has achieved first offloading vessel Caraguatatuba has the
and was in line with predrill expectations, gas and is on course this year to become capacity to process 100,000 B/D of oil at
the company said. Spudded on 2 November the largest producing gas field in the the company-operated field, Petrobras said.
2016, the well was drilled to a 10,630-ft United Kingdom North Sea. Discovered The company has a 45% interest in the field,
depth and is being evaluated to determine in 1988, Cygnus went into development with the other stakes held by Shell’s BG unit
the size of the discovery. Muruk-1 is located only after the government introduced a (30%) and Repsol Sinopec (25%). JPT

8 JPT • FEBRUARY 2017


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RISK AND REWARD

Partnerships
Janeen Judah, 2017 SPE President

Following my theme for the year on risk reduction, increased production and recovery, and long-term
and reward, this month’s column looks at asset management.
how partnerships affect the risk/reward How did this symbiosis with service companies develop?
balance. Our industry is full of partner- First, a little history. Early in the 20th century, IOCs expanded
ships—it’s how we share the risk in a into frontier areas and the concession agreements were tilted
very risky business. But when times are strongly in their favor. These agreements were often charac-
hard, the partnerships can be strained— terized by a long concession time frame and big scale, limited
as they are today. Can we adjust the busi- oversight by the host government, and not much revenue flow-
ness models and partnership alliances so that both operators ing back to the host government. These were bonanza times for
and service providers can survive and thrive going forward? Can Big Oil. After WWII, oil demand increased in newly expanding
partnerships be adjusted to benefit both parties? Is it time for economies, and independence movements by many former col-
some new business models? onies created new governments. Domestic political pressures
Whenever I speak to students and SPE’s Young Profession- forced the new host governments to look at the IOCs different-
als, I remind them this is the oil business. As engineers and ly. Some countries, such as Iran, nationalized their oil industry.
SPE members, we love to focus on technology, but ultimately Most negotiated new, often joint venture agreements where the
oil companies thrive on dollars and barrels. Generally, interna- profits were shared more equally between the IOC and the host
tional oil companies (IOCs) make money from very long-term government. But most countries still lacked the human capital
investments while national oil companies (NOCs) are more fo- to exploit their oil resources themselves. So, the IOCs became
cused on developing long-term, sustainable oil and gas fields one-stop shops for all aspects of development—company-
within their borders. NOCs also nurture their own citizens’ job owned rigs, large R&D centers, and full-service technical staff.
skills and support local industries. More revenue went to the host government, but not much was
The past 2 years for the service side of our business have accomplished for local human or industry development. Tech-
been a matter of survival. Or, in some cases, not. Everyone nologies were developed in IOC company laboratories, and ser-
agrees that the service sector has taken the strongest hit dur- vice companies stuck to their usual product lines.
ing this downturn. Operators still have cash flow because of the In the 1970s, the oil embargoes and price increases changed
underlying producing assets. But when the operators stop in- the partnership power structure yet again. Existing NOCs began
vesting, the service companies’ cash flow stops. The operators’ to push back and started looking and acting more like the IOCs.
cash flow may be down by half, but at least they still have cash NOCs, such as Saudi Aramco, wanted more than just a check
flow. Many service companies’ cash flow has gone to almost from the IOCs—they wanted to be full and equal partners.
zero. These service companies have few options other than Other countries that had never had an NOC, such as Thailand
to retire or mothball equipment, cut their staffs, and “hold and Malaysia, formed new enterprises to better manage their
our breath and hope for better times soon.” See Schlumberger national resources. The partnership power shifted as the NOCs
CEO Paal Kibsgaard’s presentation at the Scotia Howard Weil demanded more from the IOCs, including sourcing and devel-
2016 Energy Conference, 21 March 2016 at http://www.slb. oping both local human talent and service industries and sup-
com/news/presentations/2016/2016_0321_pkibsgaard_scotia_ pliers. NOCs began bringing in technology directly, including
howard_weil.aspx. setting up their own technology centers, and they began raising
So, what’s at stake? Operators (both NOCs and IOCs) are their own capital in markets. The NOCs became more sophisti-
completely dependent on the service sector to execute our proj- cated and continue to do so.
ects. They drill our wells, build our production and refining fa- The long downward price cycle of the 1980s and 1990s
cilities, and, most importantly, provide us with innovative new caused big changes in the IOC community. The late 1990s was
products. IOCs provide integration capability, the full value an era of big mergers; many of the smaller majors were ab-
chain, and usually a very long-term view for asset management. sorbed by the larger ones. More importantly for the partner-
IOCs have the capability and incentive to actually apply the new ship discussion, the IOCs reduced or eliminated their ability to
technologies developed by the service companies—for cost develop new technologies on their own by shutting down long-

To contact the SPE President, email president@spe.org.

10 JPT • FEBRUARY 2017


Procurement-Driven Commercial Model
Technical Design Procurement Process Project Execution

Operator Operator Operator

Procurement Procurement

Technical Scope Procurement Scope Project Delivery

Supplier
Supplier Supplier
Supplier
Supplier Supplier Supplier

Supplier
SupplierSupplier
Supplier Supplier
Supplier

Technical design done Work scope fragmented and Project execution with limited
exclusively by the operator procured based on lowest price integration and significant overlaps

Source: Presentation by Paal Kibsgaard at the Scotia Howard Weil 2016 Energy Conference, 21 March 2016.

standing US-based E&P research and development facilities: right type of technology solutions for each project. The key to un-
Amoco in Tulsa, Oklahoma; Marathon in Littleton, Colorado; locking these sustainable reductions is the willingness to change
ARCO in Plano, Texas; and Chevron in La Habra, California, to behaviors and mindsets to work together in a different way.
name a few still-missed research centers. It may not have been In this recent downturn, some service companies, especially
deliberate, but IOCs effectively outsourced technology develop- Schlumberger, have advocated for a move away from the cur-
ment to the service providers. rent procurement-led relationship between service and oper-
As projects became more complex, with rising costs and ating companies to a more collaborative relationship. Both risk
stakes, both IOCs and NOCs needed more from the service com- and reward would be shared, where the service providers would
panies. The service sector, including the engineering, procure- share in upside if their solutions yield results. If operators could
ment, and construction (EPC) community, created sophisticat- plan their work on a longer time horizon, service companies
ed supply chain organizations, sourcing not only commodities could staff and equip to meet their needs. I think long-term, col-
like pipe and sand, but also sophisticated technology and soft- laborative relationships are more likely to emerge with NOCs,
ware, often with mixed results. which (by definition) take a long-term view of their own re-
So, here we are. Not very good partners, yet dependent on source developments. IOCs are too often driven by market ana-
each other for survival. Operators are squeezing cost conces- lysts and quarterly or annual shareholder demands. But there is
sions from service and EPC companies, while the service sector hope for a different partnership equation.
is madly slashing capacity. NOCs are unhappy at losing market Of course, if it were easy, we would already have done it. Op-
share to the technology-driven US shale revolution. Host gov- erators and service companies should be more collaborative in
ernments are shell-shocked at the dramatic reduction in rev- technology development and place less emphasis on low-bid,
enue, which supports the entire government for most of them. procurement-driven solutions. These solutions work for pure
Fragile local companies have seen their business ebb away. commodities such as pipe or sand but are not so applicable for
Yet, if the service sector is crippled, operators will not be able technology-driven solutions such as subsea kits or complex
to execute their plans. We are partners because we have to be— completions. Operators could level-set their spending to lock in
we cannot survive without each other. At the November 2016 long-term service contracts and avoid swings in costs and avail-
IPTC conference in Bangkok, John McCreery of Bain and Com- ability. Can we bring both sides to the table? Can we be more
pany led a plenary session on partnership in a new (lower for open? Will the E&P industry learn the lesson that the laws of
longer) paradigm. How can IOCs, NOCs, and service companies economics still apply?
work better together so all can survive in a volatile market that As we cut slack out of our system, the business cycles will
is healthy and sustainable for all? produce more big winners and big losers. Cutting capacity dur-
Is there something we can do differently? In Bangkok, the pan- ing downturns leads to cost inflation during high oil prices and
elists all agreed that for new project sanctions, costs must con- activity upturns.
tinue to reduce. This requires all parties to work together on the Always. JPT

JPT • FEBRUARY 2017 11


COMMENTS EDITORIAL COMMITTEE
Bernt Aadnøy, University of Stavanger

Syed Ali—Chairperson, Consultant

Tayfun Babadagli, University of Alberta

Tempered Optimism William Bailey, Schlumberger

Mike Berry, Mike Berry Consulting

John Donnelly, JPT Editor Maria Capello, Kuwait Oil Company

Frank Chang, Saudi Aramco

Simon Chipperfield, Santos


Numerous reports suggest that the worst of the oil industry Alex Crabtree, Hess Corporation
downturn is decidedly over, and that the outlook for renewed Gunnar DeBruijn, Schlumberger
capital spending this year is positive. Some firms are even hir- Mark Egan, Retired
ing again. But production is also rising, which will moderate Mark Elkins, Retired
oil price increases.
Alexandre Emerick,
Industry E&P spending is on the upswing but remains well Petrobras Research Center
short of spending levels reached 2-3 years ago. Oil and gas Niall Fleming, Statoil
firm upstream expenditures will increase 3% this year to Ted Frankiewicz, SPEC Services
USD 450 billion, reversing 2 years of steep decline, according to Wood Mackenzie’s Stephen Goodyear, Shell
latest global upstream outlook. Spending this year, however, will still be roughly
Omer M. Gurpinar, Schlumberger
40% below 2014 expenditures.
A.G. Guzman-Garcia, Retired
Most of the spending increase this year will be in US shale, according to Wood
Greg Horton, Retired
Mackenzie, because that resource is less expensive to produce and wells can quickly
John Hudson, Shell
come on line. US shale has emerged as the global market’s “swing producer” in the
past couple of years, as output quickly ramped up or declined based on oil prices. Morten Iversen, Karachaganak Petroleum

That role was formerly held by Saudi Arabia, which would increase or decrease oil Leonard Kalfayan, Hess Corporation

flows into the market to moderate prices. Thomas Knode, Statoil


The consultancy forecasts that oil prices will average USD 57/bbl this year, gradu- Sunil Kokal, Saudi Aramco
ally rising to USD 85/bbl in 2020. If oil prices stay higher than USD 50/bbl, indepen- Marc Kuck, Eni US Operating
dents could increase spending by as much as 25% this year, Wood Mackenzie says, Jesse C. Lee, Schlumberger
but spending by larger operators will be more conservative. Douglas Lehr, Baker Hughes
It also sees new life in new projects, predicting that more than 20 major develop- Silviu Livescu, Baker Hughes
ments will go forward this year, a third of them in deep waters. Several independents
Shouxiang (Mark) Ma, Saudi Aramco
have already signaled higher capital budgets this year, including Pioneer Natural
John Macpherson, Baker Hughes
Resources and Diamondback Energy.
Stéphane Menand, DrillScan
Other reports also are optimistic about an oil industry rebound. Rystad Energy
Graham Mensa-Wilmot, Chevron
predicts that new offshore production capacity of 15 billion bbl will be approved
this year, tripling last year’s total. And a Barclay’s survey of more than 100 E&P com- Badrul H. Mohamed Jan, University of Malaya

panies shows upstream capital spending could rise by an average of 7% this year. Zillur Rahim, Saudi Aramco

The US Energy Information Administration (EIA), which earlier predicted a slight Eric Ringle, FMC Technologies

decline in US production this year, reversed its forecast last month. It now predicts Martin Rylance, BP plc
an increase in total US output from 8.9 million B/D in 2016 to 9 million B/D this year Robello Samuel, Halliburton
and 9.3 million B/D in 2018. The increase will come from increases in tight oil pro- Otto L. Santos, Retired
duction, drilling efficiency, and better well productivity. The EIA predicts that WTI Luigi A. Saputelli, Frontender Corporation
prices will average USD 52/bbl this year and USD 55/bbl in 2018, as the increased Sally A. Thomas, Retired
production keeps the global supply/demand in balance. JPT
Win Thornton, BP plc

Xiuli Wang, Baker Hughes

Mike Weatherl, Well Integrity

Rodney Wetzel, Chevron

Scott Wilson, Ryder Scott Company

Jonathan Wylde, Clariant Oil Services

Robert Ziegler, Weatherford

To contact JPT’s editor, email jdonnelly@spe.org.

12 JPT • FEBRUARY 2017


BEFORE AFTER

Fight the signs


of aging.

Don’t let old age affect your well’s performance. Remove skin damage that’s blocking your
production flow with Baker Hughes chemicals for near-wellbore damage (CND).

Apply directly down the well, requiring zero CAPEX or additional equipment.

Remove paraffin, asphaltenes, scale, and emulsion blocks in a single treatment.

Restore formation water-wettability and improve reservoir communication.

Enhance production rates and lower lifting costs.

Visit BakerHughes.com/CND to learn how we can help you remove years of


near-wellbore damage in hours.

Attending MEOS? Stop by Booth #331 to learn more about CND solutions.

© 2017 Baker Hughes Incorporated. All Rights Reserved. 46541 01/2017


GUEST EDITORIAL

The Looming Market for Abandonment


and Decommissioning
Michael Jardon, Chief Executive Officer, Expro

The market for abandonment and tal Enforcement (BSEE) says that, under over 10 years (Oil and Gas UK 2016).
decommissioning has undoubtedly its Idle Iron Program, wells or plat- Either way, the figures are extreme-
grown over the past 5 years, as the boom forms no longer in use must be decom- ly compelling.
of the 1970s and 1980s makes way for missioned within 5 years. As of 2015, Prior to abandonment, it is vital that
the first tranche of major decommis- this amounted to 535 eligible platforms we effectively plan late-life asset opera-
sioning projects. From the smaller plug- and rising. While Europe’s legislation tions to ensure that we fully maximize
and-abandonment campaigns in the Gulf is different, Oil and Gas UK’s recent the asset potential. However, production
of Mexico to the mighty Brent field in the Decommissioning Insight 2016 report optimization is complex and requires a
UK North Sea, we have reached a mile- estimated that over the next decade, strong understanding of each element—
stone in our industry that feels alien to 186 projects are forecast for decom- from the reservoir to the near-wellbore
many of us. missioning, including 1,800 wells. and surface facilities. For that reason,
Having spent the majority of my To deliver this in a safe and econom- it is important we start with a review of
25-year career focused on exploration ic way, we need to accept and embrace well-performance data so we can under-
and appraisal, this has not been lost on decommissioning as a serious indus- stand and identify inefficiencies in the
me. A large proportion of those years try challenge. reservoir or production system. Tak-
were committed to the complex chal- Many people still perceive or talk ing into account the incremental pro-
lenges associated with high-production about decommissioning in a negative duction gains, we can apply solutions
land wells in the Middle East, offshore, way, as if it marks the immediate death that overcome these challenges, ranging
deep water, as well as subsea projects of our industry. Setting aside the fact from well intervention to gas lift optimi-
in the Gulf of Mexico, Brazil, Asia, and we are still making new discoveries, it zation and debottlenecking of produc-
Australia. However, as we continue to has taken us many decades to explore tion facilities.
optimize recovery from mature fields, for oil and will take many more to aban- In some instances, this requires more
it has opened my eyes to the prospect of don our wells and decommission infra- innovative solutions, particularly in the
decommissioning from a challenge that structure. A study from the late 1990s field of production surveillance. Expro,
was “on the horizon” to one that is quite estimated the cost of decommissioning for example, uses sonar clamp-on meter-
literally on our doorstep. the world’s 6,500 offshore platforms ing technology to realize the increased
Government legislation has played at between USD 29–40 billion over 30 potential from wells and fields through
a large part in this refocus, as recent years (Pittard 1997). However, this now improved production monitoring and
changes drive specific technical and seems a huge underestimation, given optimization of well performance. How-
time requirements. For example, the that the UK alone is forecasting a cost ever, by contrast in one recent proj-
US Bureau of Safety and Environmen- of nearly GBP  18 billion/USD 22 billion ect, the company had to resurrect lega-
cy tools to fit the specific low-pressure
application the customer was looking for.
Michael Jardon is chief executive officer of Expro, appointed in Ultimately, it is about using the appro-
April 2016 after serving 5 years as the company’s chief operating priate technology that is best suited to
officer. Before joining the company, he was vice president of well the project.
testing and subsea responsible for North and South America at Once all methods are exhausted and
Schlumberger and held senior roles in wireline, completions, well
we move toward the inevitable stage of
testing, and subsea from 1992 to 2008. He held a variety of
assignments throughout North America, South America, and the
abandonment, innovation continues to
Middle East. He spent 3 years with Vallourec as president of North play a critical role. As an industry, we
America, leading the commercial activities across North America, directing global pioneered in our approach to explora-
research and development, and managing sales and strategy for the region. Jardon tion and appraisal, exploring increas-
holds a BS degree in mechanical engineering and mathematics from Colorado School ingly complex reservoirs, basins, and
of Mines. frontiers, so why can’t we do the same

14 JPT • FEBRUARY 2017


with abandonment? After all, aren’t we just reverse engineer-
ing the well? While I may be simplifying matters, there are
several ways in which we can do this.
Starting with the supply chain, we need to increase col-
laboration with other companies to deliver greater value to
clients. This represents a challenge for peer companies that
operate in a highly cost-competitive environment. Comple-
mentary joint ventures between different supply chain com-
panies can deliver the breadth of expertise required to aban-
don wells, decommission infrastructure, and dispose of assets
safely. This offers clear cost savings and efficiencies to the
Host Supported By
operators, while reducing any potential safety and/or envi-
ronmental risk in the process. Alternatively, technology part-
nerships can innovate without the need for high levels of
investment, often adapting existing products to deliver low-
cost solutions.
Likewise our relationships with clients are key to success,
although different during this phase. We cannot approach
2017 CALL FOR PAPERS
abandonment as a commodity, as operators are not looking
for the lowest-cost provider; they are looking for the low-
est cost to abandon the well(s). Alternative risk and reward
NOW OPEN
models between the service sector and operators can offer
the solution that customers need to minimize their exposure
FINAL DATE FOR ABSTRACT SUBMISSIONS
and manage costs, something the supply chain is starting to MONDAY 1 MAY 2017
embrace. While this is not a new concept, some supply chain
companies and operators are becoming more flexible in their www.adipec.com/cfp
approach and open to nontraditional contracting strategies.
Even now, we are looking at the next evolution of the busi-
ness model. For example, is there a “partial abandonment”
approach, where we can continue to produce as topside
decommissioning begins? As we transition to the end-of-
life cycle, companies are undoubtedly willing to accept ideas
that prolong costly decommissioning while continuing to
add value.
However, we will not truly succeed until we embrace decom-
missioning and recognize it as a natural part of the life cycle.
We have a huge legacy of wells that need to be abandoned
and decommissioned and, while traditional methods still
dominate, we need to step up and innovate in our approach.
There is no better example of this than the aforementioned
Brent decommissioning project, which is revolutionizing by
using the heavy-lift vessel Pioneering Spirit to remove the
24,200-ton Brent Delta topside platform in one go. While
this is a goliath project that requires a bold approach, it is the
underlying passion that is driving it.
Let us hope this can act as inspiration for the rest of the
industry and pave the way for us to realize the fullest potential
that decommissioning has to offer. JPT
DON’T MISS THE OPPORTUNITY TO SPEAK AT ONE OF THE LEADING
References
OIL AND GAS CONFERENCES AND EXHIBITIONS IN
Oil and Gas UK. 2016. Decommissioning Insight 2016.
http://oilandgasuk.co.uk/decommissioninginsight.cfm. ASIA, AFRICA, EUROPE AND MENA REGIONS
Pittard, A. 1997. Technology Field Abandonment Costs
Vary Widely Worldwide. Oil and Gas Journal 95 (11). Host City Official Media Conference ADIPEC
Partner Organiser Organised By
http://www.ogj.com/articles/print/volume-95/issue-11/
in-this-issue/production/technology-field-abandonment-
costs-vary-widely-worldwide.html

JPT • FEBRUARY 2017 15


TECHNOLOGY APPLICATIONS

Chris Carpenter, JPT Technology Editor

Damage-Remediation gle, time-saving treatment. The CND


Chemicals remediation treatments are made from
Throughout a well’s lifetime, paraffin, specially-formulated multifunctional
asphaltenes, inorganic scale and emul- microemulsions that remove existing
sion blockages can build up in the near- damage and leave the formation surface
wellbore area, causing formation dam- water-wet for easier and faster hydrocar-
ages that restrict the flow of fluids and bon production (Fig.  1). The chemicals
gases, resulting in decreased produc- are applied directly down the annulus
tion and increased lifting cost. Baker or production tubing, requiring no addi-
Hughes introduced a series of chemi- tional equipment so that major invest-
cals for near-wellbore damage (CNDs) ment is avoided. The chemicals can be
that help restore wells to a healthy, used in conventional and unconvention-
productive state by removing multi- al mature fields, gas-storage wells, pro-
ple skin-damage problems with a sin- duction and injection wells, and dispos-
al wells. Additionally, these products
can be combined with the acids used in
traditional stimulation methods to pro-
tect against common side effects such as
asphaltene destabilization and rigid film Fig. 2—The ThinJackGAP gap-data
system allows accurate flange-
emulsions that may lead to additional gap measurement, allowing even
formation damage. separations of flanges while also
◗ For additional information, visit protecting the tubing hanger neck.
www.bakerhughes.com/CND.
to the separation-system operator, who
Gap-Data System may be 5 to 10 m from the flange.
Flange gaps are measured while pull- ◗ For additional information, visit
ing or pushing rusty bolts through bolt www.ThinJackGAP.com.
holes. This minimizes the likelihood
of jamming the bolts or studs inside Hydraulically Actuated
the holes. The ThinJackGAP is a real- Diaphragm-Metering Pumps
time gap-data system for all flange- Pulsafeeder introduced the PULSA-
separation methods (Fig. 2). The system PRO series of hydraulically actuated
displays the gap between the two parts diaphragm-metering pumps. A vari-
of the bolted flange during their separa- ety of enhancements extend the meter-
tion. If this is not measured, there is a ing pump’s pressure and flow rang-
risk that the flange is tilted and jammed es, improve accuracy, and simplify the
on its bolts. A small tilt and a strong hydraulic-management system, all while
pull from a drillstring or crane jams the reducing the pump’s footprint. The
flange, resulting in a long shift to release pumps combine the efficiency of a plung-
it. ThinJackGAP reduces the likelihood er pump with the sturdiness of a dia-
of this happening by displaying the real- phragm seal to eliminate leakage. New
Fig. 1—Baker Hughes’ near-wellbore- time gap measured around the flange enhancements to the line of PULSAPRO
damage-remediation chemicals at
circumference. Other gap-measuring 680, 880, and 7120 pumps meet the
work. (1) Near-wellbore formation
damage slows or prevents oil flow systems require the measurer to move needs of operators in the downstream
into the well. (2) CND treatments around pipework and obstructions on a oil and gas, chemical-processing, and
penetrate and dissolve or disperse crowded well deck to measure the gap. water-treatment industries (Fig. 3).
the skin damage. (3) After a 24-hour This slows down the flange separation These enhancements include increased
shut-in period, production is resumed
and increases uncertainty regarding the flow rates up to 270 gal/hr, pressure
and deposits are removed. (4) The
formation is returned to a healthy point at which the flange is to be freed. up to 5,100 psi, operational tempera-
production state; surfaces are water- The system displays the gap at several tures up to 275°F, and viscosity up to
wet with no organic deposits. points on the flange circumference next 1,000  cp. Leak-detection capabilities

16 JPT • FEBRUARY 2017


of lower-completion tools for effi-
cient stimulation of openhole sections
in extended-reach wells. The system
provides options for tool communica-
tion that do not rely on control lines
or mechanical actuation: radio frequen-
cy identification (RFID) technology,
frequency-modulated pressure pulses,
ACTiFRAC pressure pulses, timers, or
a combination of these methods. RFID
actuation is the primary form of actua-
tion for most applications. When it is not
Fig. 4—Cubility’s CubeLink drilling- possible to drop RFID tags downhole, the
waste-transportation technology. system can be actuated using a sequence
of pressure cycles developed specially for
zontally and vertically, as well as access use with this system. ACTiFRAC technol-
real-time information on the weight, ogy leverages algorithms included in the
volume, and degree of moisture in the tool software to recognize pressure puls-
cuttings. CubeLink consists of a recur- es during circulation. Remotely oper-
ring belt shaped in a drop-belt config- ated flapper valves and sleeves provide
uration (Fig.  4). The system opens up selective zonal isolation and proppant
in a U-shape in the feeding station to diversion (Fig. 5). By enabling users to
receive drilling waste that is fed by grav- preset an actuation plan based on the
ity from one or several shakers or Mud- completion design, the system signifi-
Fig. 3—The PULSAPRO 7120, one of Cubes into the feeding station. The belt cantly reduces the time between frac-
Pulsafeeder’s line of hydraulically is then closed and routed to the destina- ture cycles. Operational logic can be
actuated diaphragm-metering pumps. tion. The belt opens and returns flat over fully customized to specific well condi-
a turning roller where the drilling waste tions and operator requirements. Addi-
provide pressurized leak detection by drops by gravity into a receptacle. tionally, the AutoFrac system is the only
monitoring the diaphragm integrity ◗ For additional information, visit openhole-completion system that has
and signaling alarms (or stopping the www.cubility.com. proven capable of functioning during a
pump) at the first sign of diaphragm fail- full screenout. The technology has been
ure. An expanded range of materials, Remotely Actuated successfully deployed in challenging
now including higher-grade alloys and Stimulation System North Sea environments.
multiple diaphragm types, can handle a The Weatherford AutoFrac system ◗ For additional information, visit
diverse range of chemical solutions. enables remote-controlled actuation www.weatherford.com.
◗ For additional information, visit
www.pulsa.com/pulsapro.

Drilling-Waste-
Transportation Technology
CubeLink from Cubility safely and cost-
effectively transports drilling waste
directly from shale shakers or Cubil-
ity’s MudCube solids-control system to
a storage unit or final processing unit on
a drilling rig. The system is targeted at
onshore and offshore drilling contrac-
tors and oil companies seeking greater
rig efficiency in handling cuttings (par-
ticularly dry cutting), facilitating the
transportation of cuttings from their
drilling facilities, and reducing waste-
handling and drilling-fluid costs. The Fig. 5—The AutoFrac RFID-actuated stimulation system from Weatherford
system gives operators the ability to han- allows remote-controlled actuation of lower-completion tools for efficient
dle dry and moist drilling waste hori- stimulation of openhole sections in extended-reach wells.

18 JPT • FEBRUARY 2017


Diversion-Stimulation Service
In acid stimulations, it is often chal-
lenging to achieve the wellbore cover-
age needed to optimize recovery. Often,
mechanical isolation is not a feasible
option because of operational con-
straints. Schlumberger’s OpenPath
Sequence diversion-stimulation service
sequentially diverts acid into additional
clusters or zones to maximize wellbore
coverage, resulting in more-precise
treatment placement and greater pro-
duction when compared with conven-
tional methods (Fig. 6). The service uses
degradable fibers to suspend multimod-
al particles that enable sequential stim-
ulation of intervals in acid stimulations. Fig. 6—Schlumberger’s OpenPath Sequence diversion-stimulation service
Suitable for both cased and openhole sequentially plugs perforations in the near-wellbore region to maximize
completions, the service can be used for wellbore coverage.
acid fracturing or matrix stimulations in
carbonate reservoirs. The service is also In the Middle East, a customer wanted In addition, the productivity index
suited for restimulation treatments in to stimulate two separate zones with improved by more than 300% with an
mature fields. It has been tested in res- multiple clusters in a vertical well. Effec- increase in production to 1,200 B/D
ervoirs in the Middle East and in North tive diversion using the service was indi- from 350 B/D. JPT
America, resulting in proven diversion cated by an increase in diversion pres- ◗ For additional information, visit
and significantly improved production. sure and confirmed by injection logs. www.slb.com/OpenPath.

Program Chair — Petroleum Engineering, Texas A&M University at Qatar


Texas A&M University at Qatar
Texas A&M’s branch campus in Qatar, part of the 2,500 acre multi-institutional campus known as Education City, formally opened on 7 Sept. 2003, offering undergraduate
degree programs in chemical, electrical, mechanical and petroleum engineering and one master program in chemical engineering. Each of these four undergraduate
programs is accredited by the Engineering Accreditation Commission of ABET, www.abet.org. The Texas A&M University engineering program is widely considered among
the best in the United States, and the curricula offered at the Qatar campus are materially identical to those offered at the main campus in College Station, Texas. Texas A&M
University at Qatar, fully funded by Qatar Foundation for Education, Science and Community Development, provides a unique opportunity for the University to expand its
international presence and to provide educational and research opportunities for faculty and students.
More than 700 Texas A&M engineering degrees have been awarded in Doha since December 2007. At the start of the 2016–2017 academic year, the Qatar campus had
a student body of more than 500 undergraduate and graduate students who study and conduct research in the Texas A&M Engineering Building, which was completed in
May 2007. This 55,000-square-meter facility was constructed at a cost of more than $150 million with vast wired and wireless connectivity. It features high-tech classrooms,
computer laboratories, well-equipped teaching laboratories, and a major research annex.
Program Overview
Texas A&M Qatar attracts some of the best high school graduates in the region. The Petroleum Engineering Program (https://pete.qatar.tamu.edu) has 10 full-time faculty
and three part-time faculty members, with supporting administrative and research staff. Faculty members have a strong commitment to teaching, research, and service. The
program benefits from state-of-the-art facilities and instrumentation in support of its key educational and research missions. The faculty have established strong educational
and research programs on a foundation of core engineering disciplines. The program continues to be refreshed in terms of its curriculum and research to meet local and global
needs. There is significant support in Qatar for research through funds from Qatar National Research Fund and Industry.
Job Summary
Texas A&M University at Qatar (TAMUQ) (http://www.qatar.tamu.edu/) invites applications for the position of chair of the Petroleum Engineering Program at the rank
of full professor. The program chair is a senior leadership role in the Qatar campus. Duties include providing overall leadership and setting direction to the program, involving
defining and setting standards and expectations for curriculum, research and service. The job demands budget management, faculty and staff recruitment, development
and evaluation including outreach activities. A key part of the role involves collaboration and liaison with Texas A&M University, College Station for research, teaching, industry
contacts and others. The chair is expected to promote the development of the program and work with faculty across the campus, local industry, and the regional community,
to identify and pursue innovations in education, research, and service. Successful candidates are also expected to have a strong commitment to teaching excellence at under-
graduate and graduate levels, and a demonstrated research capability that will enable the candidate to develop an externally funded, independent research program and
publish in leading scholarly journals. Tangible evidence of industry experience will be an advantage. This position is a renewable appointment at the TAMUQ campus located
in the Education City in Doha, Qatar and the successful candidate must relocate to Qatar.
Salary and Benefits
TAMUQ offers a competitive salary package commensurate with rank and experience. The package includes overseas salary premium, accommodations, annual home leave
allowances, dependent education, local transportation allowance, medical insurance, plus appropriate relocation and repatriation expenses.
Required Education and Experience
Applicants must have an earned doctorate in petroleum engineering or a closely related field. Evidence of successful leadership experience is essential together with strong
organizational, written and verbal communication skills, as well as effective interpersonal skills.
Other Requirements
Candidates should submit applications electronically by applying for this position at: https://www.tamengineeringjobs.com/.
Texas A&M University is an Equal Opportunity/Affirmative Action/Veterans/Disability employers committed to diversity. It is the policy of these members to recruit, hire, train and promote without regard to
race, color, sex, religion, national origin, age, disability, genetic information, veteran status, sexual orientation or gender identity.
TECHNOLOGY UPDATE

Retrofitting MPD Systems to Deepwater Rigs


Aids Drilling, Efficiency, and Process Safety
Julmar Shaun Sadicon Toralde, SPE, Weatherford

The unique properties of deepwater that augments and enhances standard tion by mitigating the possibility of gas
formations pose significant challenges well-control protocols. in the riser.
to the capabilities of conventional The technique provides distinct drill- Characterized by presenting a high
drilling rigs. By retrofitting rigs with ability, efficiency, and process safety level of uncertainty and technical dif-
automated drilling systems, includ- benefits in deepwater environments. It ficulty, deepwater formations that have
ing managed-pressure drilling (MPD) addresses the higher level of priority settled in place often feature drill-
equipment, operators and contractors that the industry has placed on process ing conditions in which the window
in global deepwater basins can optimize safety, which largely involves the ability between the pore pressure and fracture
efficiency and economics while main- to accurately and actively monitor and gradient is very narrow. The scenario
taining the level of safety that the indus- control operations while drilling. makes these formations highly sensitive
try and regulatory community have Long used in land and shallow-water to, and less able to support, pressure.
mandated for this high-stakes arena. drilling, MPD-ready rigs are proving Often, the only way to navigate the
MPD, an adaptive drilling process their value in deepwater operations by drilling windows in a deepwater well is
that actively controls annular pressure delivering a reliable level of automation to set multiple casing strings. The deep-
throughout the wellbore, is increas- and process control when the risk of a er the well, the more strings required,
ingly being integrated into the ris- well-control incident is highest. Fluc- with each pipe adding time, cost,
ers of existing deepwater drilling ves- tuations in wellbore pressure often and risk.
sels (Fig.  1). It is the cornerstone of create drilling hazards that result in By implementing an automated MPD
an automated well-control strategy lost circulation, kicks, and other prob- system, the operator can navigate nar-
lems that can significantly increase rig row windows with fewer casing strings,
time and cost, or lead to catastrophic resulting in a larger hole size at the
well-control incidents. desired depth to extract hydrocarbons.
An automated MPD system installed An automated MPD system also reduc-
onto a deepwater semisubmersible rig es formation damage, which improves
or drillship can effectively monitor and well productivity, prolongs bit life,
maintain the annular hydraulic pressure and reduces mud costs by minimizing
profile by applying common MPD vari- fluid losses.
ants, such as constant bottomhole pres-
sure (CBHP) and pressurized mud cap Controlling Uncertainties
drilling (PMCD). Unlike a conventional drilling rig sys-
The ability to continuously monitor tem, an MPD system installed on a rig
various wellbore parameters—particu- can easily accommodate the downhole
larly those related to downhole pres- uncertainties that operators typically
sure—while drilling and making con- face in deepwater reservoirs. This capa-
nections also enhances personnel bility is especially important in pre-salt
preparedness by serving as an extra set plays where the degree of uncertainty
of eyes to supplement those of less- is additionally problematic because the
experienced drillers. salt bodies can shield features from accu-
While expanding the drilling enve- rate detection by seismic surveillance.
Fig. 1—A riser joint is shown, which lope and monitoring wellbore pressure Using MPD, the driller can change
is integrated into the automated
profiles, an MPD system that provides pressure on demand quickly and effi-
drilling system of a deepwater rig
for the application of managed- automated advanced flow detection, ciently, instead of having to alter the
pressure drilling techniques. Source: including early kick detection, also mud weight. By detecting and reacting
Weatherford. reduces the risks of human interven- to problems before they become diffi-

20 JPT • FEBRUARY 2017


cult or impossible to control, MPD can cuttings collected are accepted into the immediately closed to control the well,
actively influence the safety and effi- lost-circulation zone. which reinforces mass balance quickly
ciency of rig operations. When drilling in sour reservoirs, and safely. In the event of a fluid loss,
By enhancing drillability, efficiency, PMCD enables operators to manip- the choke can relieve surface pressure to
and process safety, MPD is considered ulate annular pumping rate and SBP mitigate the losses.
the most readily available and proac- in a manner that forces the toxic sour The ICU is capable of distinguish-
tive way to meet heightened standards gas downhole, where it can be pumped ing actual kicks/losses from other, less
for verifying deepwater drilling param- into the formation with the drilling critical drilling events. When operat-
eters and achieving safe drilling margins fluid and cuttings and away from well- ing in automated mode, the ICU also
between the well’s pressure profile and site personnel. controls the drilling chokes to regu-
the anticipated pore pressures. late backpressure as needed. By detect-
Operators have required MPD-ready Enabling MPD ing and confirming downhole pressure
rigs to help drill exploratory, apprais- Both MPD variants are made possible events, the technique accurately and
al, and development wells in pre-salt by two primary components that leave efficiently manages minute fluid influx-
areas. Real-time monitoring and early a small surface footprint. The first is the es and losses, which results in a safer
kick detection provide the additional rotating control device (RCD), which and more efficient operation through-
assurance that deviations from normal closes in the well to enable the appli- out the drilling process.
drilling operations can be managed as cation of SBP and provides rotation In addition to its obvious usefulness
efficiently as possible. to facilitate drilling with pressure in in cases involving a predetermined risk
Rigs retrofitted with MPD systems the annulus. of kicks or fluid loss, or uncertainty
deliver multiple cost, environmental, As part of the mud-return system, the related to pore-pressure, fracture, or
and safety benefits by enabling a num- RCD routes the fluids through an auto- hole-stability gradients, this capability
ber of applications, the most common mated drilling choke manifold that is is a valuable safeguard against other, not
of which are CBHP drilling and PMCD. equipped with sensors to extract impor- fully anticipated pressure events.
The techniques reduce drilling hazards tant fluid data. This is a marked dif-
such as differential sticking, kicks, and ference from conventional drilling sys- Enhancing Deepwater Drilling
losses, and significantly lower the risk tems, in which the fluid return is open The adoption of the MPD integration
of well-control incidents. to the atmosphere. on floating rigs is gaining widespread
In narrow pressure windows and The second key component for CBHP acceptance, with many rigs operating in
wellbore ballooning situations, CBHP drilling and PMCD is the MPD mani- deepwater fields worldwide now retro-
is maintained by applying surface back- fold. An automated manifold, including fitted with the necessary equipment.
pressure (SBP) in a closed-loop process. drilling chokes and a high-resolution While regulations do not explicitly
Operators can navigate narrow mud- mass flowmeter, enables operators to require MPD capabilities on deepwater
weight windows, maintaining a precise make faster, better drilling decisions rigs, the benefits of MPD are recognized
balance between the pore-pressure and that are based on surface and wellbore as one of the key ways to meet the nec-
fracture-pressure gradients even when data rather than predictions. essary drilling parameters, protocols,
pumping stops. The flowmeter captures critical data and classifications.
The closed-loop system enables quick from annular fluid returns, such as Globally, MPD-equipped deepwater
adjustments to bottomhole pressure and mass flow, density, and temperature, in rigs have exhibited their power to
also diverts mud returns away from the real time. Data are routed to an intelli- enhance  drillability by enabling rank
rig floor, which enhances wellsite safety. gent control unit (ICU), which precisely wildcat wells to reach and evaluate
In cases of severe circulation losses, detects fluid influxes or losses in gallons target formations and helping devel-
which are commonly encountered in rather than barrels to capture events too opment wells to access the reservoir.
carbonate formations, the PMCD vari- small for detection with a conventional In terms of efficiency, deepwater MPD
ant of MPD overcomes the limitations of drilling system. operations have incurred minimal, if
conventional drilling techniques. This This enhanced sensitivity improves any, NPT related to well-control inci-
is crucial in deep carbonates that are reaction to kicks, losses, and the risk of dents and have enabled quick transi-
characterized by extensive fractures or gas in the riser at depth. The flowmeter tions from one MPD mode to another.
karsts, which are large holes that can is installed with drilling chokes that are From a process safety standpoint,
cause major circulation problems. engineered to open and close to regulate MPD operations, including advanced
The PMCD method facilitates pump- SBP, which is essential for actively man- flow detection, have consistently helped
ing light mud into the annulus to cre- aging the annular pressure profile. to identify, detect, and control influxes
ate a mud cap, which enables the use of A second, redundant choke reduc- before they become unmanageable, and
a less-costly drilling fluid such as sea- es the potential for encountering non- have to date experienced no events in
water while drilling through the loss productive time (NPT). If an influx is which large volumes of gas have reached
zones. This “sacrificial” fluid and the detected, the automatic choke can be the riser undetected. JPT

JPT • FEBRUARY 2017 21


E&P NOTES

Petroleum Engineering Schools


Begin To See Enrollment Declines
Stephen Rassenfoss, JPT Emerging Technology Senior Editor

Enrollment in US petroleum engineer- survey,  does not think the current That will depend on the level of indus-
ing programs has peaked and is on the downturn “will be as bad” as the one try hiring in coming years, which he
downslide, matching the short-lived 3 decades ago. The big question is: said is impossible to reliably predict
surge in the 1980s, when a generation Will that long trough be repeated after because hiring plans are subject to sud-
of engineers were graduated. a decade where the industry stepped den changes.
Lloyd Heinze, the petroleum engi- up its recruiting to hire college gradu- But for those choosing majors, it is a
neering professor at Texas Tech Uni- ates in time for the many workers near- question that is a big concern.
versity who compiles this annual ing retirement? “Students and parents are astute about
watching the job market. They are much
US Petroleum Engineering Enrollment more selective than they were in the
14,000 1980s,” Heinze said.
13,000 Doctor Junior As of this school year, the total enroll-
12,000 Master Sophomore ment in US universities is down but is still
Number of Students

11,000 Senior Freshman high by historical standards.


10,000 A long-term chart of enrollment shows
9,000
how it boomed before the 1980s bust,
8,000
7,000 with a surge of engineers entering the job
6,000 market in a short period.
5,000 For those graduating during the 2017
4,000 academic year (2016–2017) and after-
3,000 ward, the job market looks nothing
2,000
1,000
like the one they saw when they chose
0 their major.
The oil price slump has resulted in
2

76

00

04

08

12

16
7

20

20
19
19

19

19

19

19

19

20

20

20

deep layoffs, with more than 300,000


Academic Year job cuts industrywide.
Less obvious has been the surge in the
9,000
number of petroleum engineering gradu-
100 ates seeking work, which far exceeds the
Number of Petroleum Engineering Graduates

8,000

BS 1956–2017
peak in the 1980s.
7,000 Undergrad Junior + Senior The number of graduates from the five
Inflation-adjusted oil price 80 biggest classes in the 1980s, from 1982 to
6,000

5,000
NUMBER OF PETROLEUM
60
ENGINEERING GRADUATES
4,000 1980s Recent

40 1982 1,280 2013 1,165


3,000
1983 1,529 2014 1,452
2,000 1984 1,375 2015 1,728
20
1985 1,420 2016 2,165
1,000
1986 1,417 2017 2,060
0 0 Total 7,021 8,570
1952 1956 1960 1964 1968 1972 1976 1980 1984 1988 1992 1996 2000 2004 2008 2012 2016 2020

22 JPT • FEBRUARY 2017


1986, totaled 7,021 students, compared Petroleum Engineering Degrees Granted in USA
to 8,570 graduates from 2013 to 2017,
1983 BS 1,529 2016 BS 2,102
with another big class to come. 2,200
Cumulative Degrees Granted
Oil markets can react far more 2,000 BS 50,424
quickly than engineering students. 1,800
MS 11,054
PhD 1,783
The inflation-adjusted peak oil price

Number of Degrees
1,600
in the 1980s occurred more than year
1,400
before the enrollment peak, and that is BS PE
1,200
happening again. MS PE
The volatility of oil prices means com- 1,000
PhD PE
panies in this business are prone to make 800
quick changes in hiring plans. But stu- 600
dents who have made big, long-term 400
commitments to majoring in petroleum 200
engineering “are not going to switch 0
gears,” Heinze said.
6

0
64

68

72

76

80

84

88

92

96

00

04

08

12

16
5

20

20
19
19

19

19

19

19

19

19

19

19

19

20

20

20
Evidence of that fact is the number of
juniors in the class of 2018 with about Academic Year
3,500 students, or about 40% of the
record total graduating the previous
5 years. Professional SPE Members by Age
One positive in the chart shows that the 25
Percentage of Membership

price of oil, based on the current value of


the dollar, peaked at a higher level in the 20
1980s boom than it did recently, and
back then it fell further. Heinze said that 15
may mean the current downtrend may
not be as severe. 10
Over the past decade, the surge in
graduates was readily absorbed by oil 5
companies faced with the prospect of the 2015 2005
mass retirements of an aging workforce. 0
The chart of SPE professional mem-
0

++
<2

–2

–2

–3

–3

–4

–4

–5

–5

–6

65
20

25

30

35

40

45

50

55

60
bership shows that in 2005, the largest
Age
group of engineers in exploration and
production was age 50 or older. Last year’s big layoffs have added to Also, it is likely to have further reduced
A survey done in late 2015 shows a the challenges faced by job seekers by the number of engineers in their late 50s
flip in the demographics with the largest putting many experienced workers on in the workforce, reducing the need to
groups of members in their 20s and 30s. the market. hire future graduates.

Four Misconceptions That Lead to Drilling


Automation Failure
Trent Jacobs, JPT Senior Technology Writer

Drilling automation is one of the most the interaction of human crews with Koederitz is a drilling automation pio-
promising emerging technologies that automated rig systems, according to neer, having previously spent 20 years
the oil and gas industry has to look for- one expert. at National Oilwell Varco, where he
ward to. The potential benefits span “In all the projects that I have worked designed automated systems for weight-
the spectrum from health and safety to on, what I have found is that the issues on-bit, real-time optimization, and drill-
lower costs and repeatable well results. involving people were much bigger than ing diagnostics.
But before this technology leaps the technical issues,” said Bill Koederitz, In his remarks, made on the final stop
from pilot to center stage, early adopt- chief technology officer at GK Plus Inno- of his SPE Distinguished Lecture Series
ers will be challenged to create new vations, during a presentation at a recent tour, titled “How NOT To Do Drilling
managerial strategies that improve SPE Gulf Coast Section event. Automation,” he offered a pragmatic per-

JPT • FEBRUARY 2017 23


on automation altogether. Otherwise, he
said, their failures will only give the tech-
nology “a bad name.”

3. The Driller Only Needs To Know


How To Turn It On, Not How It Works
“The problem with this is that you don’t
really get much value out of automa-
tion because it is not effectively used
by the rig crew and, in the worst case,
this approach totally destroys rig-side
acceptance to the point where they want
it to fail,” said Koederitz. The fix for
this, again, is to teach the driller and
the crew that automation is a tool and
then show them how to make optimal
use of it.
Koederitz said companies can help
their cause by designing automated sys-
A floorman making a pipe connection during a drilling operation. tems that inform the driller of how and
Source: Getty Images.
why it is working vs. installing it as a
black box device that offers little to no
spective of the technology: “Automation the driller feel as though he is the “key feedback to the drill shack. Another way
is a tool to improve performance—it’s enabler” for the technology. He said this to enhance the drillers’ comfort factor is
just a tool, no more, no less.” will involve allowing the driller some to run them through simulator exercises
Some of the people problems he high- degree of control over the system; exact- that will give them familiarity with auto-
lighted are rooted in the following mis- ly how much depends on experience. mation’s abilities and limitations prior to
conceptions, which portray automated using it in the field.
drilling technology as far more capable 2. If the Data Were Good Enough
than it really is. Holding onto these false Before, They Will Be Good Enough 4. Let the System Do Everything
assumptions means companies are risk- for Automation We Think They Need, Let the Crew
ing the poor execution of an automated Automated drilling systems are entire- Sort It Out
program, the results of which could slow ly dependent on wire-drillpipe and an Koederitz said the “we” here repre-
down uptake in general. array  of other sensors to provide the sents head office management, whose
real-time data needed to make second- ideas of how rig crews operate are
1. The Driller is No Longer Needed by-second adjustments. These data- often very different from reality. He
If an automated drilling system is work- gathering systems are must-haves, yet went on to say that the assumption that
ing optimally, then why is a human drill- Koederitz said some companies have most crews would appreciate or make
er needed on the rig? This seemingly fair been too overconfident that their non- good use of a “grab bag” of automat-
question reflects the most common false- automated rigs could be converted with- ed features is incorrect, and may invite
hood that Koederitz said he encounters. out  adding them. unintended consequences.
Not only are drillers still needed, “In my experience, once you first go “The result of this is that the drillers
Koederitz stressed that the only way to out to the rig to automate something, you are overloaded, and they either misuse
achieve the highest performance from an will find that the typical data on the rig is the system or don’t use it,” he said, add-
automated system is to make the human never good enough for what you need,” ing that when it comes to automation,
driller its central component. “The drill- he said. “And if you look very close, you nonuse is always better than misuse.
er is the one person who really knows may find that it is insufficient for what it The better approach is to design the
what is going on out at the rig, and if he is currently used for.” automated package as a suite of tools,
is gone, automation will not work—even The solution is to conduct a rig survey and allow the driller to select the right
if he is not required to do anything,” ahead of entering into an automated pro- tool for the right job. Koederitz said the
he said. gram. This allows companies to compare design criteria for such a suite should
Koederitz added that maintaining the the available data with the requirements focus on simplicity and be modular. In
idea of the human driller as the core of of an automated system, and then make reference to the latter, he explained that
the operation gives that person more necessary upgrades. Koederitz advised “the driller must be able to use different
ownership over his role (one that may companies that are unwilling or unable automated systems in any combination
be perceived to be at risk) and makes to invest in the upgrades to take a pass to provide flexibility.”

24 JPT • FEBRUARY 2017


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Commercial GTL Project Opens in Southeast Texas
Stephen Whitfield, Staff Writer

Infra Technology, a company specializ- the reactors, causing a reaction between multitube reactors, with tube length
ing in the development of synthetic fuels carbon monoxide and hydrogen that ranging from 1,500 to 3,000 mm. After
from natural gas, coal, and biomass, results in the formation of heavi- selling the pilot plant to VNIIGAZ Gaz-
opened the first completed small-scale er, mostly liquid, hydrocarbons. The prom in 2013, Infra commissioned a
commercial gas-to-liquids (GTL) project reaction is accompanied by cracking larger-scale full-cycle pilot plant with
in the state of Texas. Located in Whar- and other processes, helping to create a a higher degree of automation and a
ton, a small town 60 miles southwest light synthetic oil consisting of gasoline more extensive data-gathering sys-
of Houston, the plant will produce syn- and diesel fractions. Dmitry Popov, vice tem. The company produces its
thetic crude oil from natural and associ- president of commercial at Infra, said Fischer-Tropsch catalysts in its factory
ated gas. this makes the technology in the Whar- in Moscow and is currently developing
The Wharton plant is Infra’s first plant ton plant unique. new catalysts that will allow the gen-
in the US. The company has been oper- “We are producing synthetic crude eration of a higher proportion of the
ating pilot plants in Russia for the past oil in the Fischer-Tropsch step of the diesel or kerosene fraction in the syn-
7 years. process. Most other technologies are thetic oil.
Modularly constructed, the plant producing solid or intermediate prod- The plant will require a staff of 20
utilizes GTL technology based on the ucts like waxes, and that means they people to operate and maintain. Popov
Fischer-Tropsch process, where hydro- need a third step [to produce synthet- said the plant will begin operations in
carbons are created through a series ic crude], which can be very expensive 2017, estimating a conservative time
of chemical reactions. The plant will when it comes to building a refinery. In frame of 3 weeks from startup to the
operate in two stages. The first stage our case, our product can be immedi- first production of synthetic crude.
involves the production of synthesis gas ately blended or put in the oil pipeline,” The Wharton plant could be a notice-
(syngas) through a reformer that con- Popov said. able step in GTL development in the
verts solid fuel into gaseous reactants. Each reactor can produce approxi- US. Only six full-scale GTL plants are
The technology processes feedgas with mately 300 g of liquid product per liter operating globally: two in Africa, three
varying density, from dry methane to of reactor volume per hour. A 3D reactor in the Middle East, and one in Asia.
heavy gases. model of transport phenomena in the In December 2013, Shell canceled its
The second stage of plant operation catalyst bed allows the integration of all plans to build a 140,000-B/D GTL proj-
involves the production of synthet- calculations of heat and mass transfer. ect in Louisiana because of high esti-
ic crude through a series of Fischer- The company’s first pilot plant mated capital costs; the company
Tropsch reactors. Infra uses proprie- allowed it to test Fischer-Tropsch syn- already operates GTL plants in Malaysia
tary, pelletized cobalt-based catalyst in thesis in different single-tube and and Qatar.

Energy Policy Uncertain in the Wake of Brexit Referendum


Stephen Whitfield, Staff Writer

With an uncertain future spawning from In a presentation hosted by the SPE will retain and which ones it will seek
the Brexit referendum, the British gov- Gulf Coast Section’s International Study to replace. However, she said leaving
ernment is seeking to maintain as much Group, Cynthia Conner examined the the EU will allow the country to bet-
consistency in its energy policy as pos- potential challenges and opportunities ter address its “energy trilemma,” a
sible. A representative from the British facing the oil and gas industry in the combination of sustainability, afford-
Consulate of Houston said there will be wake of Brexit. Conner is a senior policy ability, and security concerns. Sus-
changes to the way goods, services, and lead at the British Consulate of Hous- tainability likely will remain a govern-
people move from the UK to the EU, and ton and a member of the Global and ment priority—Conner said companies
while very few concrete statements can Economic Policy Group at the British should expect the UK to maintain its car-
be made about how Brexit will impact Embassy in Washington, DC. bon emissions reduction policies—but
the oil and gas industry, investment in Conner said the specific impacts of affordability of natural gas, and security
Britain’s offshore and onshore assets Brexit on UK energy policy remain to through energy independence are issues
will be critical for the country mov- be seen, as the UK government deter- that must be addressed in the post-
ing forward. mines which regulations from the EU it Brexit landscape.

26 JPT • FEBRUARY 2017


The steady decline of oil and gas pro- be difficult for the UK to become a net
duction in the UK North Sea has forced exporter of shale gas given the low oil
the country to rely on outside sources to price market and the ample supply cur- ®
meet its energy needs. The UK has been rently available, but that difficulty will
a net importer of natural gas since 2004 not discourage the government from
and a net importer of crude oil since promoting investment.
2005. Last July, National Grid released
a report forecasting that the country
would import 80% of its gas supplies by
2030 and 93% by 2040 without strong
economic growth and steady investment
“The shale development is in much
earlier days, so that is further down the
line. But, it is something where we know
we have excellent resources if we are able
to economically get them off the ground.
e
Nr w
fo
in domestic gas production. It is certainly something we understand
Despite the drop in production, the is going to be challenging, particularly
North Sea will be crucial to any energy as we have so much availability of sup-
initiatives in the UK. Production from ply and with prices being where they are

!
the UK Continental Shelf increased from right now, but we want to do everything
2014 to 2015, the first such increase in
15 years. Production in the first half of
2016 was 5.7% higher than in the first
half of 2015.
Conner said the government is
we can to position ourselves to be in the
best place to take advantage when prices
rise,” Conner said.
The UK and the EU are currently in
the early stages of negotiating trade 20 1 7
focused on ensuring that its North Sea agreements. The UK government has
assets are in the right hands, and that yet to trigger Article 50, which would
it puts the right systems in place to pro- formally notify the EU of Britain’s inten-
vide operators with proper access to tion to withdraw, but UK Prime Minis-
infrastructure and capital. ter Theresa May said the formal Brexit
“We would far prefer to be a net export- negotiation process would begin no
er and meet our needs from domestic later than the end of March. Trigger-
sources,” Conner said. “We think that ing Article 50 would establish a 2-year
there is still a strong place in a portfolio deadline for exiting the EU, meaning the
certainly for North Sea production, par- UK’s departure may be finalized by the
ticularly for the right producers. A lot spring of 2019.
of assets in the North Sea right now are Conner said that companies should
owned by the supermajors, and so we’re expect an intensive intergovernmen-
still having good success.” tal negotiation process and that they
Shale development will also be criti- should closely monitor developments in
cal to bolstering UK production. Conner the negotiations as they occur. As Brexit
cited Cuadrilla’s plans to drill explora- negotiations progress, the companies
tion wells at a site in Lancashire—the with contracts to operate in UK territory
first hydraulic fracturing activity in the
UK in 6 years—as a key milestone. Cua-
beyond 2019 should examine those con-
tracts for any potentially troublesome
Explore the
drilla received a drilling permit from the language, such as clauses that may con-
UK Secretary of State for Communities
and Local Government in October 2016
flict with changing UK trade law. They
should assess any potential impacts Online Home
following a lengthy negotiation, and it of a new law across all disciplines and
began work on the site in January. The directly engage with the government
company plans to drill a 3,500-m pilot
well along with two horizontal wells this
should it find anything problematic.
“We want to know if we are mak-
for JPT
year, with the goal of determining the ing a decision that’s going to be nega-
economic viability of extracting shale tively impacting a company operating Mobile Friendly
gas from the area. Gas production could in the UK,” Conner said. “It’s impor-
start in early 2018. tant to us to have the right systems and
Conner said the UK may not see signif- regulations in place in order to encour- Improved Navigation
icant production from shale until “fur- age investment that will benefit the UK
ther down the line” despite the progress economy. So, that’s something that we
coming from Lancashire. She said it will want to be hearing.” JPT Exclusive Content

JPT • FEBRUARY 2017


www.spe.org/jpt
TECHNOLOGY UPDATE
New Permian Oil Play
Requires Pumping and Persistence
Stephen Rassenfoss, JPT Emerging Technology Senior Editor

This well pad for Manzano Energy serves


two leases with about 8 wells. Most of
the 16 tanks store produced water from
wells producing about 15% oil, before
it is sent via a company pipeline to its
disposal well. Source: Manzano LLC.

S ometimes a new oil play is discov-


ered by an explorer doing “the right
thing for the wrong reason.”
our pump intake pressure down,” Barbe
said. “They were exactly right and we had
to change our opinion on how and why
and Associates, an engineering consult-
ing firm in Midland, Texas, that is track-
ing this recent trend.
That is how Ken Barbe, one of the the reservoir would work economically.” Unlike wells in high-profile plays such
founders and managers Manzano LLC, The three companies are among a as the Wolfcamp, oil production from
describes the decision to drill one of the group of independents in West Texas that these wells declines more slowly so that
first successful wells into a Permian play have shown it is possible to consistently “a year later it will be 100 to 150 B/D. It
which is unconventional, but not in the drill and complete wells producing hun- is not as steep as we see in shale plays,”
way he and his partner had expected. dreds of barrels a day of good-quality oil Hall said.
The independent company drilled a from relatively shallow, horizontal wells About 90% of the wells are successful,
horizontal well thinking “we were deal- that require little fracturing. but large-scale water-handling capacity
ing with tight rock that produced limited The method requires a leap of faith is required because the key to this meth-
amounts from vertical wells,” he said. But and some high-capacity injection wells od is reducing pressure in the reservoir
when they fractured their first horizon- because those wells initially produce by disposing of the water elsewhere. Even
tal well they found more permeable rock only large quantities of water and con- when oil production comes on line, about
producing a lot of water. tinue to do so long enough to make a 80% of the output is saltwater.
That led to conversations with two strong case for plugging and abandoning He said there are about 12 small, pri-
other companies pioneering this zone the hole. vate companies now drilling in the resid-
that said it was to be expected. “They always come in at 100% water ual oil zone (ROZ), which is found below
“We had some conversation with Forge for a couple of weeks, then they start the oil/water contact level in conven-
Energy and Walsh Petroleum and they making a little oil, 1 to 3 B/D, with a peak tional reservoirs. The ROZ represents
encouraged us to be patient and that we usually of about 200 and 300 B/D,” said an enormous target. Research work con-
would start seeing an oil cut once we got Russell Hall, president of Russell K. Hall ducted by a group in Midland and backed

28 JPT • FEBRUARY 2017


by the Research Partnership to Secure
Energy for America (RPSEA), a non-
profit organization that supports new
energy technology, has shown that it
is hundreds of feet thick and underlies
much of the Permian in West Texas and
New Mexico.
While an ancient natural waterflood
swept out much of the oil—leaving about
as much as would be left after a year of
waterflooding in a producing field—that
was enough to attract many explorers
whose wells produced only water.
Name recognition remains a problem
for the play in part because the com-
panies involved are not well-known. At a
session on development strategies for the
ROZ, a featured topic at the 2016 CO2 and
ROZ Conference in Midland in December
2016, nearly all the companies making
presentations were small independents,
and some were startups, often backed by
private equity funds.
The companies involved also cannot
agree on a name for the play because
of different ideas about how it works.
Steve Melzer, a Midland consultant who
was the director of the conference, said The residual oil zone (light blue) in the Permian Basin is found beneath the
oil/water contact level in most of the major oil fields (darker blue) in the San
the name he uses “depends on who I
Andreas formation, but covers a far larger area. Source: Melzer Consulting.
am with.”
Some call it dewatering because the
water is removed by pumping and dis- to produce gas and gas liquids from the ger attraction to oil than normally
posed of in other formations, rather than Hunton formation in Oklahoma, said Ben assumed, allowing an oil saturation level
reinjected. Others call it a depressurizing Azar, whose father was a pioneer in the of approximately 35% with variations
play because the water removal stimu- play that dates back to the 1990s. that do not seem related to porosity, as is
lates production by reducing reservoir Azar, co-founder of ROZ Resourc- commonly thought.
pressure to below the bubblepoint—the es, said the depressurizing process can “We have talked to good technical peo-
level where the gas dissolved in the oil be compared to producing coal-seam ple who looked at us like, ‘You crazy
escapes from the solution and expands. gas, where dewatering is also required. idiots, that is not how the world works,’”
The escaping gas drives production and “When I have tried to explain the Hunton Melzer said.
increases the relative permeability of the in simple terms, I have described it as
oil within the tight rock, said Hall, who coalbed methane on steroids,” Azar said. Amazing Patience
has been running simulations to study “It is the same in that you have to move a The first horizontal ROZ well complet-
the process. lot of water to get the gas out.” ed in the Permian was drilled by Walsh
Others see horizontal drilling tapping The difference is that in coal-seam gas, Petroleum, Hall said, adding that Man-
pockets of oil, or say fracturing is need- reducing the pressure frees gas trapped zano Energy was close behind. After that
ed to stimulate production along later- in the coal—desorption—while in oil, well was drilled, Walsh waited more than
als that are typically about 5,000-ft long. the pressure reduction causes the gas in 30 days before it started getting signifi-
Hall has been closely following this solution to vaporize and expand, driving cant oil production. “The amazing thing
West Texas play since he was hired by liquids production. is they had the patience. They did not just
a pipeline company to study whether When it comes to the details of how abandon it after a week,” he said.
it will yield enough to justify installing the oil and gas got there and why it has Those explorers were learning from
lines to serve it. remained there, research has led to some experience like a similar group of inde-
Production data are limited. The old- unconventional theories. pendents in the Hunton formation.
est well was drilled 3 years ago. The best ROZ researchers have concluded In the late 1990s, Altex Resources
analogy is a play that used dewatering that the rock is oil-wet, with a stron- noticed the benefit of removing water

JPT • FEBRUARY 2017 29


Bubbles swell Oil seeps out of the pores

Removing water reduces the pressure within the reservoir, allowing natural gas to bubble out of solution. Gas expansion
drives oil out of pores, increasing production. Source: Melzer Consulting.

from a reservoir when a well it used to Permian Difference formation (the Arbuckle) can be linked to
reinject water into a producing formation Azer’s company was Brittany Energy, the high earthquake rate.”
broke down, forcing the company to pay which has since been sold to Hunton Two of Brittany’s old wells are now
to haul the water to a disposal well. Holdings. The play suffered when the being used by the state to observe pres-
“The oil cut went up. That seemed value of gas liquids plummeted as pro- sure changes in that deep formation to
funny, but it was great. That’s no prob- duction from shale plays glutted the mar- help study the issue.
lem. Then they got the disposal well fixed ket and water disposal became a a point Texas looks like the next frontier. The
and the oil cut went down and a light bulb of contention after a surge in the number area covered by the ROZ in the Permian
goes on,” he said. of earthquakes in Oklahoma led to dis- is far larger than the Hunton, it produces
That suggested that removing water posal-well injection limits. quality crude (30 to 36 °API), and water
promoted production, but when the com- Now state officials are pointing to the disposal has not been an issue there.
pany drilled wells into a nearby dolomite dewatering play in the heart of the area Dewatering offers a lower-cost alterna-
formation, all it got was “a big splash of hardest hit by earthquakes as one of the tive to using enhanced oil recovery (EOR)
water and a puff of gas,” Azar said. causes of the trouble. to produce oil from the ROZ.
Frustrated by those dry holes, his “Production from the Mississippi- Permian operators such as Occidental
father drilled a horizontal well and began an Limestone and Hunton dewatering and Hess have deepened carbon diox-
pumping thousands of barrels of water play operations within the 15,000-sq-mi ide (CO2) EOR projects to tap the ROZ
a day and continued to do so for several earthquake area of interest has result- beneath 16 conventional reservoirs.
months until natural gas began showing ed in an unprecedented amount of salt- Kinder Morgan has taken this a step fur-
up in the flow, Azar said. water” injected into deep disposal wells, ther with its Tall Cotton project that is
“We saw gas around the backside (in said Tim Baker, director of the Okla- the first greenfield ROZ project, using
the casing annulus), the water volumes homa Corporation Commission Oil CO2 to produce oil in a location with no
go down and gas volumes go up. It was and Gas Conservation Division, adding production above it.
totally counterintuitive,” he said. “Over that “there is broad agreement among Using alternating carbon dioxide and
time, the gas got richer and richer,” with researchers that disposal of these large water injections can produce around
more than half in the form of natural gas amounts of water into the state’s deepest 30% of the oil in place in the ROZ. That
liquids, which then commanded a pre-
mium price.
Ultimately, the play stretched over
about five counties in Oklahoma, “but
Dewatering in the Hunton
even within the Hunton there was not a An SPE paper (94347) based on using dewatering to produce oil in
whole lot of fanfare about it,” he said. the Hunton basin in Oklahoma observed:
The plays were always limited to 1. Much of the original oil was displaced by natural water influx
small local operators, in part because in geological times, with a lot going to shallower formations.
big companies had trouble explaining it 2. The amount of trapped oil is a function of porosity, with more
to investors. remaining in less porous rock.
“It is a complicated story to tell to the 3. Producing and disposing of water releases gas from the oil,
public markets,” said Azar. There was the ultimately driving oil production, which rises slowly over time.
awkward question: How does it work? 4. As pressure depletes, oil and gas production rises and the ratio
“Originally, we really did not know, but of water to oil and gas goes down.
we recognized it was working and con- 5. This lasts as long as gas continues to bubble out of the solution.
tinued to drill it.” Over time enough data Less oil will be produced than in a conventional reservoir where
were gathered that led to a series of SPE gas is driving production because so much energy is expended
papers and a report for RPSEA explaining to move water.
how depressurizing worked.

30 JPT • FEBRUARY 2017


is several times more than dewater-
ing, which is around 7.5%, Melzer said.
Carbon dioxide is able to remove more
oil from the oil-wet rock, and works
in areas lacking the gassy oil required
for depressurization.
Still, dewatering is an attractive alter-
native because it opens the ROZ to com-
panies that do not have the money, skills,
or patience to make a large, long-term
commitment to CO2 EOR.
“What is nice about this is we do
not have to spend money to put CO2 in
ground. You can drill horizontal wells,
draw it (pressure) down, and make
money. It is not as large an upfront invest-
ment,” Hall said.
When talking about this method, Mel-
zer prefers to call it the DUROZ, for
This tank battery was used for oil/water separation and storage of water
“depressurizing the upper ROZ.” produced from wells in the Hunton formation in Oklahoma. The water was then
“Upper” is specified because testing sent to disposal wells by operators who had discovered that they could initiate
has shown the gas content is higher in the oil and gas production by lowering the bottomhole pressure. Source: Ben Azar.
oil near the top of the zone, which can be
as much as 500-ft thick. That is essential, ed in water processing and disposal equip- Melzer said. Research concluded that
because the gas coming out of the oil in ment. Azer said it is important to drill wells the rock became oil-wet late in the pro-
solution is critical to moving the oil and that allow pumps to be installed as deeply cess of being turned into dolomite, and
ensuring that it flows. as possible to speed drainage, resulting in microbes may well play a key role.
The local geology also is important. more production sooner. Hall expects that the Permian operators
There are places that cannot be depres- While the ROZ is hardly an ideal reser- chasing what looks like a big opportunity
surized, because large fractures or high- voir, Hall described it as fair-quality rock. on small budgets will cooperate to figure
ly permeable rock allow large inflows of A paper on what made dewatering it out. “They are doing a great job of shar-
new water to replace the water as fast as work by three researchers from the Uni- ing data among themselves. It is among
it can be pumped. versity of Tulsa (SPE 94347) does not the most transparent projects I have ever
There are also locations where well mention fracturing. It points out that seen,” he said, adding, “That certainly
logs show promising levels of oil, but fail productivity in the play varies widely improves the learning curve. If you can
to show that the oil cannot be mobilized based on a variety of reservoir factors learn from someone else’s mistakes, you
due to fractures or impermeable areas in ranging from oil saturation levels to the do not make them yourself.” JPT
the rock, said Mohan Kelkar, a petroleum amount of gas in the oil.
engineering professor at the Universi- Greater oil saturation was found in less For Further Reading
ty of Tulsa who has written extensively porous rock, which was less likely to have SPE 94347 Dewatering of Hunton Reservoir:
about the Hunton play. been swept out by an ancient waterflood What Makes It Work? by M. Gupta,
Horizontal drilling is thought to con- that removed much of the oil. Based on R. Joshi, and M. Kelkar, University of
tribute to production by tapping into data from many wells in a four-county Tulsa. doi:10.2118/94347-MS.
natural compartments containing oil. area, the paper concluded that conven- SPE 89462 Dewatering in Hunton
Fracturing is commonly used, though tional reservoir models did not adequate- Reservoir—Drill Vertical or Horizontal
these jobs are small compared to the ly explain things, such as the declining Well? by D. Zubarev, S. Patwardhan,
hydraulic pressure applied to nearby gas/oil ratio, so they created a model that M. Kelkar, University of Tulsa;
shale formations. Azar points out the reflects how the pressure decline affects B. Keefer, Marjo Operating Co.
ROZ reservoirs are relatively permeable, the output. doi:10.2118/89462-MS.
and even with fracturing, pumping is still Some of those conclusions are chal- SPE 93963 Changes in Horizontal-
required to lower the pressure enough to lenged by work in the Permian. Drilling Practices Improve Production
get the oil flowing. “The 20 years of work done character- From the Hunton Formation: Area
Because of the large volume of water izing the ROZs beneath the San Andres Study Comparison by K.L. Booth, Altex
produced, companies need leases covering oil fields has surprisingly shown that the Resources Inc.; B. Varcoe, Precision
large contiguous areas to generate enough oil saturation of the rock is relatively Drilling; and P. Bryden, Altex Resources
production to justify the investment need- independent of the porosity of the rock,” Inc. doi:10.2118/93963-MS.

JPT • FEBRUARY 2017 31


New Study
US Shale Productivity Will Offset
Rising Service Costs
Trent Jacobs, JPT Senior Technology Writer

T hough crude prices are rising, US


shale producers face questions over
whether their improving oil produc-
ciency benchmarks established over
the past 2 years represent sustainable
progress that cannot be wholly attrib-
firm PetroNerds. “It means that once
they’ve sunk their costs in the begin-
ning, they will be getting more cash flow
tion results and cost efficiencies will uted to high-grading programs or ser- out of the wells later on by flattening
last as increasing drilling activity drives vice sector price concessions. The out decline curve tails and lifting them
demand for oilfield services. Countering expectation is that many operators up a bit.”
a raft of negative outlooks, a new study will be able to offset the approach- Using aggregated well data from three
argues that the unconventional sector ing financial headwinds with higher- of the most active areas in the US—
has reason to be optimistic about the producing wells. the Permian, Williston, and Powder
months and years ahead. These conclusions are based on the River basins—the study shows that ini-
Thanks to a greater understand- performance of operators in several key tial 12-month production totals soared
ing of geology and improved technol- shale plays where not only are initial pro- 41% from 2014 to 2016. The combined
ogy application, the new generation of duction rates improving—an early mea- 60-month estimated ultimate recovery
horizontal wells completed during the sure of success—but so are two other rates for that same span are up 22%.
downturn are outperforming their pre- important performance indicators: high- The data also show that gains are
decessors by wide and growing margins, er cumulative production and slower strongest in the first 2 years of produc-
according to the study published by the decline rates. tion, after which output begins to track
Oxford Institute for Energy Studies in “This is extremely promising for long- closer to historical baselines. But from a
November, “Unravelling the US Shale term US oil production and the overall reserves perspective, the trend lines Cur-
Productivity Gains.” health of these operators,” said Trisha tis identified through her research may
The bottom line, as this study sees Curtis, author of the study and president signal that some unconventional produc-
it, is that the well productivity and effi- of the Denver-based market research ers are boosting ultimate recovery rates
of oil-in-place, often pegged in the single
digits for shale reservoirs. To put this in
Annual Permian Basin decline curves of perspective, a 1% increase in recovery
600 horizontal wells show that well productivity for the largest oil-rich shale plays would
improvements accelerated substantially during
translate into millions of extra barrels
the worst period of the industry downturn.
500
Source: PetroNerds/Drillinginfo data. produced each year.

400 Widespread Improvements


In terms of recent production growth, no
other shale play comes close to the Perm-
B/D

300
ian. Through the downturn, oil produc-
200
tion from horizontal wells in the Permian
has risen by nearly half a million barrels
to more than 1.2 million B/D.
100
Initial production rates there have
increased sharply from 300 B/D in 2013
0 to about 550 B/D in 2016. A look at the
1 3 5 7 9 11 13 15 17 19 21 23 25 27 29 31 33 35 37 39 41 43 45 47 49 51 53 55 57 59 61 63 65 67
Months in Production decline curves shows that, on average,
Permian wells completed in 2016 gen-
2011 2012 2013 2014 2015 2016
erate about the same daily output after
8 months as a 2013 well’s peak daily pro-

32 JPT • FEBRUARY 2017


duction rate, typically reached in its first
3 months. 600 Williston basin decline curves from
2011—2016.
Operators working in the Williston of 500
North Dakota, home to the Bakken and 400
Three Forks formations, are achieving

B/D
300
average initial production rates close to 200
500 B/D. That figure is up by almost
100
100 B/D in 2 years.
0
Unlike in the Permian, many operators
1 3 5 7 9 11 13 15 17 19 21 23 25 27 29 31 33 35 37 39 41 43 45 47 49 51 53 55 57 59 61 63 65 67
in the Williston had acreage positions
Months in Production
held by production when the downturn
arrived, which contributed to the region’s 2011 2012 2013 2014 2015 2016
steep rig count drop. Despite this, in
2015 and 2016, Williston operators man-
aged to turn in the biggest production Powder River basin decline curves
600
improvements in several years. Curtis from 2011—2016.
500
predicted that production and overall
400
well performance will be on the rise for
B/D

at least the next couple of years as drill- 300

ing picks up steam. 200


Not mentioned in the study, but 100
worth noting, is that from September 0
to October of last year, Bakken produc- 1 3 5 7 9 11 13 15 17 19 21 23 25 27 29 31 33 35 37 39 41 43 45 47 49 51 53 55 57 59 61 63 65 67

tion surged by 70,000 B/D—the largest Months in Production


month-to-month increase that play has 2011 2012 2013 2014 2015 2016
ever recorded.
The story is a little different in the
much smaller and less-talked-about Pow-
der River Basin of Wyoming where both 1,000 EOG Resources’ Eagle Ford Shale
decline curves from 2011—2016.
overall production and early output fig-
800
ures are on the decline. Wells complet-
ed in the Powder River in 2015 had early
600
production rates of about 550 B/D and
B/D

had significantly slower declines than 400


older wells.
For wells completed in 2016, initial 200
rates dropped to 400 B/D and decline
curves were only marginally better than 0
the years prior to 2015. Curtis noted that 0 3 6 9 12 15 18 21 24 27 30 33 36 39 42 45 48 51 54 57 60 63 66
with less than 100 wells drilled in 2016, Months in Production
the sample size is much smaller than is 2011 2012 2013 2014 2015 2016
available in other plays.
Although well performance appears
to be trending down, the study empha- the previous year. The company is among best use of existing technologies such as
sizes that Powder River production is a handful of operators that are publicly microseismic, geomechanical modeling,
stabilizing and that the area holds a discussing their attempts to grow pro- and rock core analysis.
lot of potential for an uplift in pro- duction and soften decline rates by care- By doing more of this geophysi-
ductivity as higher oil prices encourage fully designing the completion strategy cal homework, shale operators have
more investment. for each new well. become adept at the optimal placement
The study’s findings also highlight dra- of lateral sections inside tight pay zones.
matic production improvements made in Completion Design Changes They have also designed more effective
the Eagle Ford Shale by the area’s larg- Curtis found that no single technolog- hydraulic fracturing treatments that
est operator, EOG Resources. Wells com- ical advance has been responsible for use double and triple dosages of sand
pleted by EOG in 2016 were delivering the recent progress. Desperation has and water.
more than 1,000 B/D of initial produc- played a bigger role, handing operators However, skeptical industry analysts
tion rates compared with about 800 B/D the motivation they need to make the maintain that the affordability of these

JPT • FEBRUARY 2017 33


advances will evaporate when oilfield The biggest change operators have that operators can use tighter well spac-
service and supply costs normalize. made, and one Curtis said most ana- ing to maximize reservoir drainage area,
There is also doubt surrounding the lysts have missed, is that instead of try- Curtis said. Though this practice, called
durability of higher production rates ing to punch through the rock with long downspacing, has sometimes led to the
since many operators are considered to and extensive fracture networks, shale occurrence of inter-well communica-
be high-grading their best acreage. This producers are now focused on making tion events known as frac hits, Curtis
line of thinking holds that as the number shorter fractures to “rubble-ize” the area said some companies are showing that
of prime drilling locations dwindles, so around the wellbore. they can place their wells closer together
will the production rates of future wells. Curtis believes this completion tech- without production bleeding from one
Curtis is not convinced by these points nique will carry forward regardless of well to another.
and believes instead that oil produc- cost increases because it allows operators And when operators speak of high-
tion from new wells is on track to offset to use higher volumes of lower-cost sand grading programs, she said it needs to be
increasing expenses. “Generally speak- as proppant. This means they can forgo understood that the definition of what is
ing, I don’t think that many in the analyt- the more sophisticated ceramic or resin- considered a sweet spot or a core acre-
ical community have a full grasp on how coated proppants that were designed to age position is expanding as a result of
these operators have changed the way enhance conductivity and flow. For the the new learnings and techniques. In
they are drilling and completing these same reason, basic slickwater formulas other words, the reservoir rock being
wells,” she said. “Service costs are cer- can be used to transport the sand vs. the drilled out today is not necessarily going
tainly going to go up, and there will be more expensive crosslink gels and hybrid to be more productive than next years’
some problems with that, but operators fracturing fluids needed to carry prop- drilling targets. “As operators continue
are in the very early innings of advancing pant farther into the reservoir. to learn, their portfolio of sweet spots
well productivity and they have a lot of Another advantage that comes with and high-graded acreage has grown too,”
running room left.” keeping the fractures more localized is Curtis said. JPT

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Technology Conference
23–25 January 2018 | The Woodlands, Texas,
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Rebound To Test
If Cost Cuts Will Last
Stephen Rassenfoss, JPT Emerging Technology Senior Editor

O
ne sign that things are getting that it would take a price from USD 55/bbl lyst for Wood Mackenzie, who said the
better for US onshore explora- to USD 65/bbl to “substantially increase” savings are 40% from more efficient
tion is the revival of talk about US crude oil drilling. And that was before operations and 60% due to service sec-
looming shortages and bottlenecks. service costs began rising. tor price concessions, which will shrink.
By mid-year, sand to prop open frac- The smallest bar on the chart was for Bain & Company clients put it at 60% of
tures and trucks to pump those jobs are companies that can make money drill- sustainable efficiencies and 40% from
expected to be in short supply. Oilfield ing when oil is USD 49/bbl or less. Some price concessions, said Jorge Leis, a Bain
hands are already a scarce commodity. analysts publish estimates of average oil partner that leads its Americas Oil &
Those are solvable problems, but at a prices needed to profitably produce oil, Gas Practice.
price some companies may find uncom- but those averages mask a wide range Rystad Energy said the average price
fortably high. of break-even levels. There are also dif- needed to profitably produce oil in the
Surveys by branches of the US Federal ferences among analysts on what per- US nonconventional sector has dropped
Reserve Bank done in the fourth quarter centage of the cost reductions made in by 50% since the downturn hit in late
of 2016 said that the break-even oil price the industry since 2014 will vaporize in 2014, but a lot of that is based on suppli-
for companies in Texas and surround- the face of the double-digit service price er discounts. “Lower unit prices of ser-
ing states varies widely, and is generally increases that are expected this year in vice companies are a major reason for
greater than USD 50/bbl. The survey by the unconventional services sector. the drop,” said Jon Duesund, senior proj-
the bank’s Dallas branch found that nearly “We hear every ratio possible,” said ect manager for Rystad, during a recent
60% of the 141 companies surveyed said Jackson Sandeen, a senior research ana- briefing in Houston.

Delaware Basin Wolfcamp Oil Play—Efficiencies Lowering Completed Well Costs*

3/4 Savings From Efficiencies Sustainable Efficiency Improvements

+USD 0.4MM –USD 1.6MM


USD 8.3MM
Flowback Water
and Facilities Handling

–USD 0.6MM Efficiency Savings


USD 1.6MM Per Well
USD 6.5MM
Drilling Faster
Completion
Operations
Supervsion
and Labor

Flowback Pressure
and Facilities Pumping

Drilling
Price Savings
USD 0.6MM Per Well Wireline
Rentals and
1Q 2015 High- Efficiencies Pricing 2016 Equipment
Density Target
Completions

* CWC=Drilling, Completion, Well-Site Facilities and Flowback. Costs for 4,500 ft lateral well.

An EOG presentation breaks down how the company has reduced the cost of Permian Basin production, with more than
70% of its activities not affected by service company price increases. Source: EOG Resources.

JPT • FEBRUARY 2017 35


What WTI price do you think is necessary for cally affect our well cost but, at the same
35 time, we are making greater strides at
US crude oil drilling activity to substantially increase?
reducing our well costs.”
30
EOG and other low-cost firms have
made large investments in physical and
Percent Reporting

25
virtual assets that target the best rock,
20 control the cost of the sand and water
pumped on ever-bigger jobs, and effi-
15 ciently handle the water, oil, and gas in
their own facilities.
10 The best way to reduce the cost of a
barrel of oil is to produce more of it, and
5 do that consistently by using data and
analysis to pick the best targets.
0 “Targeting is having a larger role than
<49 50–54 55–59 60–64 65–69 70–74 >75
people think it would,” Helms said during
USD/bbl
a presentation last November.
One hundred forty-one oil and gas firms answered this question from 14–22 The impact of targeting over time at
September 2016. Respondents were asked to assume Henry Hub natural gas EOG is evident as it completes it back-
prices remain near current levels. Source: Federal Reserve Bank of Dallas. log of drilled but uncompleted wells
(DUCs) built up over the past couple
Rystad concludes that 40% of the cuts The service sector price increases years. Helms said that “a lot of DUCs are
are unsustainable because they are based expected in 2017 are a fraction of the not premium wells. Because of targeting,
on supplier discounts, 40% are sustain- total concessions those companies made things drilled 2 years ago are not in that
able because they are based on greater over the past 2 years, Leis said. [high-margin] category.”
efficiency, and 20% are cost savings that But engineers on exploration teams
erode over time. will be feeling pressure to hold the line on Going Longer
At the top of its list of sustainable ways the price of production by finding ways The rising number of drilling rigs now
to save is high-grading. That covers every- to reduce costs to make up for lost dis- working understates the increase in
thing from hiring only the most efficient counts, such as fracturing methods that drilling because faster rigs are drilling
drilling rigs and crews to methods used require less horsepower to pump. longer laterals.
to target the most productive rock. The “About 1,000 horizontal rigs could
payoff from high-grading, though, will Pressure Differential be enough to get back to same num-
be lessened when rising demand forces Based on presentations from leading, ber of horizontal well spuds as seen in
companies to be less selective about the publicly traded producers in the Perm- 2014,” Duesund said. Three years ago,
equipment leased and the spots drilled, ian Basin, USD 50/bbl oil can be high- the Baker Hughes rig counts showed
Duesund said. ly profitable. EOG, which has a goal of more than 1,500 rigs drilling horizon-
“Some of the efficiencies we see dis- drilling what it calls premium wells, is tal or directional wells, less than half the
appearing,” he said. “We will not see the earning a 30% rate of return when oil current level.
[break-even cost] level in 2014, but it will is selling for USD 40/bbl and twice that Rising prices will push companies
be higher than current levels.” at USD 50/bbl. By 2018 its goal is to to speed the transition to drilling lon-
Richard Spears, managing partner move nearly all its wells into the pre- ger horizontal wells. In the past year,
for Spears & Associates, said discounts mium category. Richard Spears has seen a surge in the
from service companies could be as In 2016, EOG said 95% of its wells number of 10,000-ft and 12,000-ft lat-
much as 75% of the reduction in the earned a return of greater than 10% with erals drilled. He said, “10,000-ft later-
break-even cost of producing a barrel oil at USD 50/bbl, while it estimated that als used to be used just in North Dakota.
of oil. only 39% of the wells drilled industry- Now it is something we are seeing abso-
No one expects the price shock to stall wide reached that standard. lutely everywhere.” He predicts that, in
the rally in unconventional exploration “The things that are affected by service a couple of years, 15,000-ft laterals will
at a time when the OPEC deal to reduce cost increases [such as drilling, wireline, be standard.
production is pushing up oil prices, or and pumping services] represent maybe There are sustainable savings in these
at least reduce the risk of a repeat of the one-fourth of the total savings we have designs, which reduce the number of ver-
price plunge early last year, and billions achieved to date,” said Billy Helms, exec- tical wells and drilling pads needed to
of dollars in investor money are flow- utive vice president of exploration and drain a large area. A slide from EOG
ing into hot spots, mostly in the Perm- production for EOG. He added, “If those Resources showed that moving from a
ian Basin. go up 10% to 20%, that will not dramati- 4,500-ft lateral to a 7,200-ft one cut the

36 JPT • FEBRUARY 2017


cost of developing a 19,200-acre lease conductivity. But studies by Rystad and Delaware Basin Wolfcamp Oil Play
from USD 40.2 million to USD 31.6 mil- Bain & Company based on production
lion, increasing the net present value of data from completions using greater vol- 15.4 –4
5%
the asset by more than 50%. umes of lower-grade sand, argue that the
That is a sustainable gain as is fast- reward for using far more sand outweigh
er drilling, which has allowed EOG to the gains from paying more for proppant
9.8
reduce the time it takes to drill a 7,000-ft with higher technical specifications. 8.5
well from more than 38 days in 2014 To control costs, some independents 7.8
to 21  days in late 2016. EOG and others such as EOG and Pioneer have invested in
are also using their growing trove of data sand mines, Sandeen said.
from the Permian to target the most pro- Ever-bigger fracturing jobs continue to
ductive rock, where they are using new deliver greater production with no end
fracturing designs to better fracture in sight. That adds cost, but by reduc-
2014 2015 2016 Target
the rock. ing expenses such as the number of days
*Normalized to 7,000-ft lateral.
required for drilling, EOG said it was able
Go Bigger to reduce the overall cost of drilling and EOG reported the time needed to drill
a 7,000-ft lateral fell rapidly in 2 years.
When it comes to fracturing, the trend completing wells though the third quar-
has always been toward pumping more ter of last year.
water and sand. When it comes to pumping the job, es that contribute little or nothing, using
When Richard Spears started in the though, the work can only go so fast. the optimal amount of the most effi-
service business more than 30 years ago That  is by the design specifications cient hardware in the well, and eventual-
selling completion services for Hallibur- and the capacity of the well casing. As ly using automation to reduce labor costs
ton, he jokes that when he would ask Richard Spears put it, “A 100-bbl/min and ensure that fracture designs are exe-
whether to sell a big frac job or a little frac job goes at 100 bbl/min.” cuted as planned.
one, the answer was always: “Richard, For many companies, the expertise
sell them a big one.” Partners Required required and hours of work entailed to
The industry has profited from that As prices rise, grinding out profits in target wells and design better comple-
advice. The average fracturing job now shale will require a greater focus on more tions is more than they can do with their
is using volumes of sand that would have efficient completions, said Leis of Bain. reduced staff and will require develop-
been incomprehensible back then, and He sees a lot of potential to save money ing partnerships with service companies,
are twice what was common 5 years ago. by reducing the number of fracture stag- Leis said.
Pioneer Natural Resources has gone
from pumping sand at 1,000 lb/ft of lat- Enhance Returns with Longer Laterals – Delaware Basin Wolfcamp
eral in 2014 to 1,700 lb/ft in its latest Short Laterals Long Laterals
completion designs. Stages have gone
from 240 ft apart to 100 ft apart, accord- 640
ing to a December 2016 presentation on Acres 960
the company’s website. Acres

The industry is pushing beyond that


640
limit. Chesapeake Energy and Southwest- Acres
ern Energy have both reported fractur-
ing jobs using 5,000 pounds or more per 960
lateral foot, according to the Bloomberg 640 Acres NPV 54%
Acres Higher with
news service. Long Laterals
Rising prices in the face of greater
demand is likely to change habits, and Per Well Total Per Well Total
already has in the sand business. The Lateral, ft 4,500 27,000 7,200 28,800
enormous rise in proppant used per well CWC*, USD 6.7 MM 40.2 MM 7.9 MM 31.6 MM
helped push the industry away from Direct ATROR** 47% 47% 78% 78%
higher-cost ceramics and proppant, as it NPV10, USD 2.6 MM 15.6 MM 6.0 MM 24.0 MM
went first to white sand and more recent- NPV=Net Present Value
ly to lower-cost brown sand. * CWC=Drilling, Completion, Well-Site Facilities and Flowback.
** ATROR=After-Tax Real Rate of Return. See reconciliation schedules. Oil price USD 40,
This trend runs counter to studies con- natural gas price USD 2.50 per MMBtu.

cluding that proppants that are stron- This presentation from EOG Resources in November 2016 showed how drilling
ger and rounder perform better because longer horizontal wells allows it to use four wells to more efficiently cover
they offer greater crush resistance and an area requiring six shorter laterals, reducing its cost by more than 20%.

JPT • FEBRUARY 2017 37


Maximizing the value and trust with- EOG Resources
in these partnerships will require some High-Density vs. Old Completion Technology
changes in habits. Service companies are
looking for ways to do more with less,
2010 Completions
and clients may need to be willing to pay 540 Events/1,000 ft
a premium price if an innovative idea or
device adds significant value.
While developing an unconvention-
al play looks more like running a large
mine, where continuous gains in efficien-
cy are valued, the biggest profits are still 2015 Completions
to be found by identifying the few spots 4,030 Events/1,000 ft
likely to be highly productive.
While the number of highly productive
places to drill, commonly known as sweet
spots, is limited by geology, EOG said the
Enhance Complexity to Contain Events Closer
number of premium wells is also a func-
Contact More Surface Area to Wellbore
tion of how they are drilled and complet-
ed in addition to the cost of that work. Note: Microseismic dots represent well stimulation events during completions.
A 10% increase in expected output or a
Fracturing jobs are designed to hit a compact area a lot harder and prop it
10% reduction in costs can significant-
with far more sand than in the past.
ly add to an inventory of premium loca-
tions to drill. The potential for sustainable gains Sandeen is watching how small E&P
Replicating the results of EOG and appears to be there, but even some of the firms backed by private equity that
other highly efficient producers will be biggest oil companies have been unable have reported big productivity gains by
difficult because it is based on factors to replicate the results of the most effi- intensively fracturing the best rock will
such as low-cost leases, contiguous acre- cient unconventional producers. Over the fare over the long term. “When prices
age allowing the building of efficient next few years, it will become clear which recover, how repeatable is that well
facilities, and a costly accumulation of companies have sustainably reduced as you start to ramp up to more rigs?”
years of data plus in-house expertise. their expenses. he said.

Looking Up, But Still Tough


Outlook Brightens for Unconventional Oil

U S drilling and completion com-


panies that were slashing work-
forces and cannibalizing pumping
The sector, which was the first to
feel the pain of the downturn, began
to recover late last year and then got a
IHS is predicting a 25% rise in the
cost of services and supplies for fractur-
ing in 2017, said Samir Nangia, director
trucks for parts 6 months ago are now boost from OPEC, which agreed to cut of consulting in the IHS Energy Insight
hiring crews and repairing equipment to production to push up oil prices. Group. That estimate is up from the
meet rising demand. “Generally, across the Lower 48 even firm’s prediction made 3 months ago.
“Utilization of crews is already effec- before the OPEC decision, there was Nangia said that oilfield “hiring has
tively at 100% and that is driving our a sense that 2017 would be a better picked up. And we are hearing it has
prices up,” said Richard Spears, man- year for oilfield service companies,” said picked up pretty significantly.”
aging partner for Spears & Associates, Jackson Sandeen, senior research ana- The comeback they are describing is
during a recent presentation put on lyst for Wood Mackenzie. The oilfield still an anomaly within the global indus-
by the SPE Gulf Coast Section and the information firm predicts a 10% infla- try. Offshore exploration and oil sands
American Association of Drilling Engi- tion rate in the US drilling and comple- development will remain in a deep slump,
neers. The firm that tracks oilfield ser- tion service sector. while onshore drilling in most countries
vices is expecting that prices for pres- He and other analysts see increases in will grow sluggishly, if at all.
sure pumping will rise 10 to 20% when the cost of pressure pumping, sand, and Even large parts of the US unconven-
multiwell service contracts come up for wireline services early in the year, and tional business are little affected by the
renewal early in 2017. rising drilling rates later on. upturn that pushed the number of rigs

38 JPT • FEBRUARY 2017


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hit early and hard by the downturn. The
Completion Optimization Program industry laid off more than 60% of the
Designing completions to allow more rock
nontechnical labor force, Nangia said.
to be contacted closer to the wellbore
The current capacity of pumper trucks
Version 1.0 Version 2.0 Version 3.0 used for fracturing is 7 million horse-
Initial Frac Design Current Frac Design Testing Underway power, about one-third of the late 2014
(2013–2014) (Q3 2015–Today) (Q1–Q4 2016) peak, Richard Spears said. The upside is
the industry should be able to push it to
• 1,000 lbs/ft proppant • 1,400 lbs/ft proppant • Up to 1,700 lbs/ft proppant
• 30 bbls/ft fluid • 36 bbls/ft fluid • Up to 50 bbls/ft fluid 12 to 14 million horsepower at a reason-
• 60-ft cluster spacing • 30-ft cluster spacing • Down to 15-ft cluster spacing able cost, he said.
• 240-ft stage spacing • 150-ft stage spacing • Down to ~100-ft stage spacing
• USD 0.5 MM per well • +USD 0.5–1.0 MM per well vs. That added supply, though, will limit
vs. initial frac design1 current frac design1
• ~100 well program (70 wells online) the pace of price increases, as could oil
prices if they do not rise as hoped.
“For now, surplus capacity is weighing
on the market. The supply-demand bal-
ance is heading in the right direction. We
are still in an oversupplied market,” said
Jeffrey Miller, president of Halliburton,
1Assumes perforated lateral length of 9,000 ft.
during the company’s third-quarter 2016
earnings call, adding that “this equip-
Bigger completions drive demand. Pioneer Resources’ fracturing designs have ment has required substantial mainte-
evolved in line with industry trends, pumping far more water and sand through nance, so price increases are needed.”
more closely spaced clusters of perforations with a goal of creating more Many of their customers argue they
complex fracture networks in a tighter area. Source: Pioneer Resources.
cannot afford rising costs. Oil prices in
the low USD 50/bbl are just reaching the
working in the US from 404 rigs at the where they no longer had to buy sand level where the majority of companies in
bottom of May 2016 to 658 at year’s end, and chemicals from service companies, the unconventional business can profit-
according to the Baker Hughes rig count. which had long benefitted from markups ably drill and complete those wells, and
This could simply be described as the on sales of supplies. As it gets harder to they are reluctant to assume that oil pric-
Permian Basin rally, which is where more line up completion services, he predicts es will rise to cover a big jump in expenses.
than half of the US drilling rigs are work- the providers will use that leverage to try At a client briefing shortly after OPEC,
ing—five times the second-most active to regain control. John Spears, president of Spears & Asso-
play, the Eagle Ford. Such battles show this is still a tough ciates, predicted the deal will reduce sup-
Demand for completion services out- business, but these are better problems plies by 1.5 million B/D by the second
stripped the growth in drilling rigs work- to have than fighting for survival after oil quarter of this year, aiding prices. But the
ing because much longer horizontal wells prices plunged last spring, and things hit payoff for the OPEC cuts will be capped
are being drilled faster and fractured bottom around mid-2016. by production added as higher prices
using far more water and sand per foot Last July, oil and gas companies bring more barrels on to the market out
to create more productive fracture net- announced more than 40,000 job cuts, of storage or from places not covered by
works and prop them open. which helped push global industry losses production limits.
Demand began pushing up sand prices to more than 420,000 since the down- “It’s not going back to USD 90[/bbl]
first in 2016, and in 2017 the cost of prop- turn began in 2014, according to John to USD 100[/bbl], but we do see prices
pant is expected to rise by 15%, Sandeen Graves, president of Graves & Co. He has going up from where they are,” said
said. This is expected to lead to short sup- been doing fewer updates as the pace John Spears, who forecasts oil prices of
plies in the lowest-priced sand—brown of layoffs has slowed, though he is still USD 55/bbl to USD 60/bbl by late 2017,
sand, which has been used to limit the seeing cuts in some slumping sectors, and going up from there to a peak level of
added cost of high-volume jobs—forcing such as shipyards supplying the offshore around USD 70/bbl.
users to buy higher-cost grades, he said. business. He can see things are pick- Rising demand presents a new set of
ing up around Texas based on his com- problems for service providers, partic-
Tough Business pany’s work reviewing deals for clients, ularly smaller ones. While the biggest
Richard Spears sees growing backlogs for but hiring is hard to track because com- companies can begin focusing on profits,
pressure pumping equipment leading to panies generally do not announce plans offering opportunities to smaller players,
a struggle between operators and suppli- to add workers. they need to raise some money to do so.
ers over who controls purchasing. The fact that the service business is Good experienced hands are hard to
During the depths of the downturn, improving in the US also reflects how find because many of those who were
he said operators insisted on deals much capacity has been lost in a sector laid off found other jobs and are not

40 JPT • FEBRUARY 2017


coming back and the qualified locals in working by taking on jobs that often ability to buy the product they need to
West Texas who want to work are already resulted in a loss. deliver,” said Richard Spears.
working, Richard Spears said. A year from now, the price of pressure Service companies are seeking long-
An alternative is hiring newcomers pumping is likely to spike as the industry term contracts at the higher rates need-
who are willing and able to get to well- uses up the inventory of serviceable used ed to pay to add capacity, but operators
sites in remote spots in West Texas and trucks. After that, the cost of fixing up the are pushing back. “We do not see anyone
New Mexico. It can take a year of train- remaining pumping trucks is around the willing to sign contracts,” Nangia said,
ing and on-the-job experience to reach cost of buying new equipment, Richard adding service companies are offering
the level of being a trusted hand, IHS said Spears said. lower rates for deals running 6 months
in its PumpingIQ report. Another alter- Opportunities will be there as the or more.
native is to persuade those who lost their strongest names—Schlumberger and The prospect of rebuilding the busi-
jobs to return to a business where sudden Halliburton—focus on increasing prof- ness can be an attractive trap for cash-
layoffs are an occupational hazard. That it margins, even if it means losing mar- strapped service companies. Banks loans
could be costly because they “may be ket share. are not an option for those companies.
reluctant to return unless they get good “Oilfield service companies are going The investors interested in the sector are
salaries,” Duesund said. to have to recapture margins to stay in selective, and if they are willing to put up
In the Bakken, some companies are business,” Sandeen said. money ask for a lot in return.
offering sign-on bonuses for truck drivers But smaller players will not have a “It [growth] is a real challenge for com-
and housing assistance to attract talent lot of time to figure out how to finance panies because that requires a substantial
that is scarce locally, according to a story growth. Based on past recoveries, the amount of working capital to fix those
in The Bismarck Tribune newspaper. comeback in drilling and completions trucks up and hire crews for jobs that
Another cost of growth will be fix- will happen rapidly, rewarding those they will not be paid for from 60 to 90
ing pumping equipment. Even modest with the cash to grow. days,” after it is done, said John Spears.
repairs can be a financial stretch for cash- For those without credit, “the orders As a result, industry upturns often lead to
short companies that have kept crews are there but service companies have no more bankruptcies. JPT

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JPT • FEBRUARY 2017 41


Mexico Awards Its First Deepwater Blocks;
What Comes Next?
Trent Jacobs, JPT Senior Technology Writer

M exico’s historic public tender for


its deepwater real estate resulted
in the awarding of eight out of 10 blocks
al four blocks in the Salina Basin were
contracted to three different consor-
tiums, including one formed by Statoil,
to receive close to 60% of the combined
profits from the eight blocks and the lone
farmout. Mexican officials also said they
on offer. Held last December in Mexico BP, and Total. are hoping the deepwater contracts even-
City, the event marked the fourth and Another block encompassing a deep- tually will yield 900,000 B/D of crude, a
final auction of the country’s Round One, water discovery known as the Trion volume that would help stem the coun-
which reopened doors to foreign oil and field was awarded as a farmout agree- try’s declining production from existing
gas investment for the first time since the ment between BHP Billiton and Mexi- fields. Government officials added that
country’s energy sector was nationalized co’s state-owned oil company Pemex. first production from Trion might be
almost 80 years ago. BHP will acquire 60% of the project’s reached within 6 years, while it is expect-
The awarded blocks went to 13 com- interest under the terms of the contract, ed that the other areas will need up to a
panies whose exploration and produc- which it won through a tie-breaking decade to be developed.
tion operations are expected to generate offer of a USD 624 million cash bonus
around USD 34 billion over the next 15 to Mexico’s petroleum fund. BP was the What’s Next?
years. The winning bids also committed losing bidder. According to many observers, the pro-
to drill at least eight deepwater wells. Including the three previous onshore duction potential that the deep water
All four blocks offered in the deep- and shallow-water auctions, Mexico has holds for Mexico was the chief driver
water Perdido area were awarded, awarded 39 exploration and production behind the country’s sweeping energy
including two to Chinese Offshore Oil contracts to companies from nine for- reforms that became law in 2013. But
Corporation (CNOOC) and one to a con- eign countries. now that a number of the prime blocks
sortium of Chevron, Pemex, and Inpex— In a press conference following the have been allocated, what comes next?
Japan’s largest oil company. An addition- auction, the government said it expects For the companies that have already
signed offshore contracts, their next
steps are likely to include the expansion
United States of Mexico’s port facilities to accommo-
date the arrival of larger deepwater ves-
sels and rigs. Some expect the small port
town of Dos Bocas to become a deep-
water hub because of its proximity to the
southern Salina Basin blocks.
There are fewer port options to the
Gulf of Mexico north where the Perdido blocks are
located. However, in the area along the
Mexico-US maritime border, operators
may have the benefit of accessing a sub-
sea pipeline on the US side known as
Great White. On the Mexican side of the
5-year plan Gulf, there is no comparable deepwater
Production Exploration production infrastructure. That might
Round 1 Round 1
Round 2
Round 3
Round 2
Round 3
push operators with the most remote
Round 4 Round 4 fields to select floating, production,
Production and storage, and offloading vessels as their
Exploration
development strategy.
Mexico’s 5-year plan is shown in block-by-block detail and is categorized In the meantime, the Mexican gov-
between exploration areas and those where oil and gas have been discovered. ernment must fill a number of gaps in
Source: National Hydrocarbons Commission the country’s health, safety, and envi-

42 JPT • FEBRUARY 2017


ronmental rules before deepwater work
can move forward on solid regulatory Pedro Joaquín Coldwell, Mexico’s
secretary of energy, addresses
ground. Officials will be further chal-
the media following December’s
lenged to do all they can to help beef up deepwater auction. Source: National
Mexico’s supply chain capabilities since Hydrocarbons Commission.
all of the contracts have a minimum local
content rule attached.
There will also be a steep learning
curve involved for the regulators. Estab-
lished by the new reforms less than 3
years ago, Mexico’s National Hydrocar-
bons Commission has no track record in
overseeing exploration and production
operations and must balance this role
with the need to get production trending
upwards as soon as possible.
“The companies will have to walk step
by step with the regulator to have a clear
understanding of the day-to-day oper-
ations. That is the only way the win- after the winning bidders failed to meet But for the rest, Pemex was told it
ning companies can achieve the levels the financial requirements. Since the would have to get in line just like every-
of efficiency required to have good prof- fields were only expected to produce a one else and join the open market. In
it margins,” explained Gonzalo Mon- couple of thousand barrels a day at most, Round One, the company chose to par-
roy, an economist and managing direc- the matter was considered to be a minor ticipate only in the deepwater auction,
tor of the Mexico City-based energy wrinkle in an otherwise successful Round a move that surprised few as it reflected
consultancy GMEC. One process. Pemex’s well-known desire to revive its
There are questions, too, regarding But to prevent overbidding in future languishing deepwater program.
whether the Mexican government will rounds, the government will set a maxi- Speaking at an industry event in Hous-
stick with the weighting system it used to mum for added royalty. Medina said plac- ton days after the deepwater auction,
select the winning bids. In both the first ing a greater emphasis on well commit- Lourdes Melgar, a fellow at the Massachu-
shallow-water auction and the deepwater ments would have a similar effect, but setts Institute for Technology and Mex-
auction, a number of winning bids were noted that the government likely needs ico’s former deputy secretary of energy
decided by the royalty figure a company to achieve critical mass in terms of the for hydrocarbons, said the auction would
or consortium was willing to add on to number of awarded contracts before it is not have been considered a success by the
the government’s minimum requirement. willing to take such a step. government without the deals that Pemex
In the deepwater auction, Statoil sub- Regardless of the royalty issue, Medi- struck with BHP and Chevron.
mitted a bid with 13% added royalty and na is optimistic that the following rounds “One of the reasons why we needed
a commitment to drill two exploration will attract competitive bids, especially the reform is because there were things
wells but lost out to a Petronas-led group the next deepwater auction. Speaking on that Pemex couldn’t do and couldn’t hire
that bid 22.99% added royalty, with zero the Mexican half of the Gulf of Mexico, he anyone to do, such as in the deep water,”
well commitments. said: “This is still an area where less than she said, adding that the partnerships are
Pablo Medina, a Latin American 50 exploration wells have been drilled, “good news because they mean Pemex
upstream research analyst at Wood which is hardly a big number when you will be working with an international oil
Mackenzie, is among those who believe compare it with the more than 1,200 company and learning how to be a com-
that the government’s preference for roy- [wells] drilled on the US side.” petitive company.”
alties runs the risk of awarding contracts The reforms did not come soon
to companies that may never drill a well, Reflections on Pemex enough, however, to help Pemex weather
and therefore, never pay any taxes. “It is The glare of the international spotlight its financial storm that has been exasper-
not the best idea to worry about how big that came with Round One has partly ated by declining production, falling oil
your slice will be out of a cake that doesn’t obscured another important story, and prices, and steep debt. Last year, Pemex
yet exist,” he said. “It is much better to that is what this all means for Pemex. saw its government-approved budget
make sure that the cake is actually going After the reforms passed, Pemex was the slashed by 75% and had to issue more
to be baked.” sole participant in a pre-auction process than USD 4 billion in bonds as part of a
After the onshore auction held early termed Round Zero, in which 83% of the new debt restructuring plan.
last year, the Mexican government country’s proven reserves were allocated Melgar described the financial chal-
announced it would re-tender six blocks to the national oil company. lenges facing Pemex as “enormous” and

JPT • FEBRUARY 2017 43


The port of Dos Bocas, located along the coast of the Mexican
state of Tabasco, is used to support jackup rigs and supply vessels
but will need significant upgrades and expansion to become a
deepwater facility. The nearby town of Dos Bocas also lacks many
hotel rooms or an international airport. Source: Mexicoxport.

lamented that the company remains corporate leadership to obtain internal the decisions yourself, there is a certain
overstaffed compared with other nation- acceptance for the farmout of Trion, a resistance to sharing the decision making
al oil companies with similar output. deepwater discovery the company made with other people,” she said, adding that
Highlighting the ongoing cultural tran- in 2012. the hardest part for Pemex has been in
sition that is happening at Pemex, she “When you have always been a monop- convincing its staff “that we are not going
added that it took quite an effort by oly, and when you have always made back to the past.” JPT

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44 JPT • FEBRUARY 2017


TECHNOLOGY FOCUS

Drilling Technology and Rigs


Michael H. Weatherl, SPE, Engineering Consultant and President, Well Integrity

Sustaining innovation and well perfor- Once again, there are and further insight into specific solutions
mance during economic downcycles is on the most urgent drilling challenges,
a hot topic right now, familiar in many a number of common including safety, environmental protec-
ways to those of us privileged enough to threads revealed in the tion, operational efficiency, reliability,
have been involved in upstream opera- and well integrity.
tions for 3 decades or more. However,
paths to success: dedicated Once again, there are a number of
the severity of this downturn has result- leaders with clear vision common threads revealed in the paths
ed in an unprecedented purging of exist- beyond near-term economic to success: dedicated leaders with clear
ing paradigms. In parallel with a pro- vision beyond near-term economic
longed period of depressed commodi- and organizational hurdles; and organizational hurdles; retention
ty pricing, geopolitical upheaval, budget retention of competent, of competent, highly motivated tech-
constraints, and loss of experienced per- nical teams; and the courage to push
sonnel all contributed to challenges in highly motivated technical new ideas and persevere through early
delivering performance and technology teams; and the courage trial-and-error phases.
through 2016 and into the new year. The wisdom of history continues to
In this context, it is particular-
to push new ideas and teach us that complex-well solutions can
ly important to reveal and highlight persevere through early be discovered and captured best when
new initiatives and success stories. As trial-and-error phases. the essential elements are present: ade-
will be shown in this feature, across quate levels of time and talent, front-end
operator/service companies and geo- loading, and continuity of key personnel.
graphical boundaries, breakthroughs in well-control/blowout contingency plan- The featured papers reinforce these prin-
safer and more-innovative and -efficient ning, new remote-operations concepts ciples, and the common threads in the
well-construction strategies continue to for extreme Arctic landscapes, break- paths to success are evident for us to con-
occur. Highlighted papers include topics through steerable-liner drilling, and tinue to recognize and apply. JPT
with particular relevance: recent deepwa- improved drilling fluids for long hori-
ter casing and cement design, improved zontal onshore wells. Beyond these head-
understanding of rig-control systems, lines, the reader will find valuable content Recommended additional reading
at OnePetro: www.onepetro.org.
Michael H. Weatherl, SPE, is an engineering consultant and presi- IADC/SPE 178883 Improved Drilling
dent of Well Integrity in Houston. He holds a BS degree in petro- Performance in Extended Horizontals
leum engineering from The University of Tulsa and has been a Using Clean Brines in the Williston Basin
registered petroleum engineer in Texas since 1993. Before starting by J. Davidson, QEP Energy, et al.
Well Integrity in August 2014, Weatherl worked as a drilling and SPE 181415 Drill-Rig Control Systems:
completion team leader for Hess’ New Ventures Unit in Houston Debugging, Tuning, and Long-Term Needs
following assignments in Norway and Offshore Americas. Before by Paul Pastusek, ExxonMobil Development,
Hess, he worked for 25 years for Chevron, including in a number of et al.
positions in production and drilling in Louisiana and Texas. Weatherl is a member of the IADC/SPE 178811 World Record Using
JPT Editorial Committee and serves on the SPE Deepwater Drilling and Completion Steerable-Drilling-Liner Technology To
Conference Committee. He is a 30-year SPE member, has authored several papers, and Secure a Previously Nondrillable Section
served as a technical editor for SPE Drilling and Completion from 1991 to 2013. Weatherl in Unstable Shale by Vincent Bossis, Statoil,
can be reached at weatherlsr@yahoo.com. et al.

JPT • FEBRUARY 2017 45


Deepwater Tieback-Cementing-Design
Challenges and Engineering Approach
MD (ft) MD (ft)

T
92 92
he conventional design configuration
of nested liners does not always
allow for meeting the Bureau of Ocean 19½-in. Riser 19½-in. Riser
Energy Management, Regulation, and 36-in. Casing 36-in. Casing
36-in. Casing 36-in. Casing
Enforcement’s worst-case-discharge 22-in. Casing 22-in. Casing
(WCD) criteria, and the long-string 6,830 36-in. Casing 6,830 36-in. Casing
configuration presents operational 7,832 22-in. Casing 7,832 22-in. Casing
8,618 22-in. Casing 8,618 22-in. Casing
limitations. Tieback casings and liners, on 18-in. Liner
9,694 9,694 18-in. Liner
the other hand, enable reaching the well 16-in. Liner 16-in. Liner
objective while meeting the WCD criteria. 17⅞-in. Liner 17⅞-in. Liner
However, tieback casings and liners
12,997 12,997
present several operational challenges
during the well-construction phase.
This paper focuses on cementing-design
challenges and discusses the engineering 16-in. Liner 16-in. Liner
techniques used to approach them. 18,750 18,450 11⅞-in. Liner
19,500 13⅝-in. Liner 19,500 13⅝-in. Liner
14-in. Liner 20,000 14-in. Liner
Well-Construction 21,328 21,328
Design Changes 22,334 13⅝-in. Liner 22,334 13⅝-in. Liner
To meet WCD criteria, existing well-
24,047
construction designs for the deepwater 24,347
25,422 25,422
Gulf of Mexico must be modified signifi- 11⅞-in. Liner 11⅞-in. Liner
cantly. Deepwater wells must survive an
uncontrolled blowout at the mudline, and 28,000 28,000
the well must survive shutting in the blow- 29,309
Open Hole
29,309
Open Hole
30,302 (a) (b)
out, leaving the well fully evacuated to oil 30,737
30,302
30,737
from the wellhead to the flowing zone.
Fig. 1—(a) Original predrill casing design. (b) Altered casing design with
These two WCD scenarios impose
additional 11⅞-in. scab liner. MD=measured depth.
severe casing-collapse-pressure and
axial-compression conditions. The se- transfer of the uncontrolled hydrocarbon- greater than 15,000 ft is mostly limited
vere casing-collapse pressure comes fluid flow to the wellhead and from a cas- by static hookload capacity of the current
from a reduction of casing internal ing deballooning effect of the severe- fleet of deepwater drilling rigs. Tieback
pressure because of an uncontrolled collapse-pressure condition under WCD. strings are normally included in the cas-
hydrocarbon-fluid flow to the wellhead Several casing-design options are ana- ing design, with the objective of repair-
and possible external-pressure increase lyzed for advantages and disadvantages ing damaged, worn, and corroded existing
because of annulus pressure buildup (APB) with the consideration of meeting WCD liner or casing and providing addition-
of trapped annulus fluid. The severe cas- criteria. The nested-liners option is sus- al protection against troublesome inter-
ing axial compression load comes from ceptible to both collapse and axial failure vals. Tieback liners, which are also called
casing thermal compression load because along the liner body and at the hanger dur- “scab” liners, extend existing liners far-
of casing-temperature elevation from heat ing WCD. Running long strings to depths ther uphole and are hung inside a previous
casing, whereas tieback casings are run to
the mudline and seated at the wellhead.
This article, written by Special Publications Editor Adam Wilson, contains highlights
Several factors must be considered in
of paper SPE 178884, “Deepwater Tieback-Cementing-Design Challenges and tieback-string design. These include an-
Engineering Approach—Gulf of Mexico Case Study,” by Anouar Elhancha and nular clearance, burst and collapse rat-
Mohammed Dooply, SPE, Schlumberger, and Brian Koons, SPE, and Muhammad ing, hold-down capacity, and equipment
Saleh, Chevron, prepared for the 2016 IADC/SPE Drilling Conference and Exhibition, performance against pressure and tem-
Fort Worth, Texas, USA, 1–3 March. The paper has not been peer reviewed. perature conditions.

For a limited time, the complete paper is free to SPE members at www.spe.org/jpt.

46 JPT • FEBRUARY 2017


Sometimes,
lighter is heavier.
Light Footprint™
Tubular Running Solutions
Drastically reduce manpower and equipment with the right plan, the right people, and the right tools.
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VOLANT JPT SOIL_JAN 2017.indd 1 2017-01-04 10:30 AM


The first case study discussed in the annulus with water-based spacers ential pressure across the liner-running
complete paper, an exploration well in ahead of the cement also helps to tool must be kept below a safe limit ad-
the Gulf of Mexico, involved altering the lessen the fluid expansion. vised by the liner manufacturer. In prac-
casing plan. The original casing plan after ◗ Reducing the mud weight before tice, for simplification, this translates to a
setting the 13⅝-in. liner, which was hung running the tieback string lowers maximum surface pressure seen through-
inside the 16-in. drilling liner, was to set the pressure differential on out the job. If this maximum surface
the 11⅞-in. drilling liner before reaching the hanger by trapping a lower pressure is exceeded during the job, the
well total depth, with a contingency of hydrostatic pressure below the liner-hanger-setting mechanism could be
setting 9⅜-in. liner if required (Fig. 1). hanger at the moment it is set. activated prematurely. This could result in
Analyzing the mudline blowout sce- the burst failure of the preceding casing.
nario, the weakest point is the col- Cementing Hydraulics. The higher the
lapse rating of the 13⅝-in.-liner-hanger TOC in the annulus and the higher the vis- Mud-Displacement Efficiency. Fric-
polished-bore receptacle and the tie- cosity of the spacer and cement slurry, the tion pressure is predominant in a tight
back seal mandrel. Subsequently, this higher the circulating pressure toward annulus, which means having a friction
also introduced a severe collapse load the end of displacement. Design limita- pressure hierarchy with a 10 to 20%
on the 16-in. liner behind it. After finite- tions, such as burst and collapse limits, margin between displaced and displac-
element analysis was conducted to miti- hookload, axial forces, and liner-hanger- ing fluid in the annulus is the main driv-
gate this potential casing failure during a setting pressure limits, restrict how much er for achieving effective mud removal in
WCD scenario, an additional 11⅞-in. scab circulating pressure can be experienced tieback-string cement jobs.
liner was included in the casing configu- and, therefore, how far the slurry can be Casing Centralization. Running forc-
ration after running the 11⅞-in. drilling lifted in the annulus and the level of rheo- es are usually high in tieback strings.
liner (Fig. 1b). The existing 13⅝-in. liner logical hierarchy that can be achieved for The choice of centralizers, therefore, is
was also tied back to the wellhead with the purpose of effective mud removal. limited to small-tolerance rigid stand-
13⅝×14-in. combination casing to en- off bands and bow-spring subs. Casing
sure that the 16-in. casing would be iso- Burst and Collapse Limits. Similar to standoff is critical to achieving the re-
lated and the well would have enough col- a conventional primary-cementing op- quired top of hydraulic isolation for APB
lapse resistance from salt formations. eration in which the cementing-design mitigation. Bow-spring subs normally
engineer would ensure that hydrostat- provide better standoff because of their
Tieback-Cementing-Design ic pressure is kept above pore pressure restoring force; however, the tradeoff
Challenges and circulating pressure is kept below is increased drag and excessive start-
APB Mitigation. APB is the pressure the fracture pressure, pressure integri- ing force. A combination of rigid cen-
generated within a sealed annulus by ty in tieback-cementing design, where tralizers on the lower part of the string
thermal expansion of trapped wellbore no open hole exists, addresses the burst and bow-spring centralizers on the upper
fluids as they are heated, typically during and collapse of the previous casing and part of the cemented annulus is usually a
production. For a well to experience APB, liner hangers behind and below the tie- good trade-off.
two conditions must present: a sealed an- back string. Density and Rheological Hierarchy.
nulus and temperature increase. Mud-displacement simulations showed
APB-mitigation techniques can be cat- Hookload and Axial Forces. Prediction of that rheological hierarchy has a much
egorized into two methods. The first hookload during the casing-design phase, bigger effect on displacement efficiency
method is aimed at reducing lateral heat along with monitoring during casing/ in tieback annuli than density hierarchy
transfer from the production tubing by liner running and cement placement, is has, which is different from what is seen
lowering differential temperature and very important to the success of the op- in large-clearance annuli. This is mainly
volume changes, resulting in lower an- eration. The centralizer program must le- because frictional forces tend to cancel
nular pressure. verage casing standoff and running forc- gravitational forces in tight annuli.
The second method of mitigation is es. This becomes even more challenging Pump Rates and Flow Regimes.
based on the technique of increasing the in the unusually tight tieback annuli. Fur- Pump rates are usually limited in ce-
flexibility of the annulus by managing thermore, in the case of short tieback lin- menting tieback strings because of the
the rate of APB with respect to the rate of ers, the high circulating pressures tend high circulating pressures. The flow re-
temperature differential in the annulus. to cancel the buoyant weight of the liner. gime in the tight annulus is predomi-
To mitigate APB in a trapped cased an- Currently, no known and reliable sim- nantly laminar except when using New-
nulus, the following approaches are con- ulators are capable of calculating the tonian preflush where turbulent flow can
sidered in tieback-string designs: change in axial forces under dynam- be achieved in the 3- to 5-bbl/min pump-
◗ Higher top of cement (TOC) in the ic pumping conditions. Therefore, the rate window. Considering the challenges
annulus reduces the amount of cementing-design engineer would need of achieving effective casing standoff and
fluids prone to expansion in the to calculate such forces manually. meeting density and rheological hierar-
noncemented annular space. chy, pumping Newtonian preflush ahead
◗ Displacing most of or all of the Hydraulic Activation of Liner-Running of the viscous spacers and cement slur-
nonaqueous drilling fluid from the Tool. During the cement job, the differ- ries is recommended when possible. JPT

48 JPT • FEBRUARY 2017


Remote Directional Drilling
and Logging in the Arctic

F ew locations present as many


challenges for drilling as the
Arctic. It is one of the most hostile
ces; emergency response plans; remote-
operation standards; and remote-
operation implementation guidelines.
Because of the increase in the num-
ber of rigs with connectivity, a new
operations-support center (OSC) to cover
environments in the world, with some all the active drilling jobs in Russia and
of the most remote locations, the Challenges of the Arctic central Asia was commissioned.
toughest logistics challenges, and the Drilling at high latitudes presents unique The first wave of remote operations
largest gaps in infrastructure on the challenges. First, some personnel are re- in Russia occurred in 2009, with at-
planet. One solution to reduce risk to luctant to work in such an extreme envi- tempts to use remote operations as part
personnel and the environment and ronment. Temperature is only one of the of the OSC on high-volume projects to
to optimize cost was to use directional reasons these environments are seen as improve service quality and personnel
drilling and to log the well remotely. harsh. These environments also experi- optimization. Fig. 1 shows the ROC in
Advances in data, communication, and ence cyclic opportunities for operations. Tyumen, Russia, which supports Russia’s
transmission technology have made An example of this is seen in Alaska, land operations. The first measurement-
this possible. where, in summer, there is less drilling while-drilling (MWD) and logging-while-
at high latitudes because the required in- drilling (LWD) remote jobs were conduct-
Challenges frastructure changes when the ice roads ed at the beginning of 2009, and, by the
of Remote Operations melt, preventing machinery and equip- end of the year, two centers were set up
Implementing remote operations is not ment from being transported. in Tyumen and Irkutsk, Russia, support-
simple and definitely cannot be accom- The environment also is isolated from ing five western Siberian and four eastern
plished without thorough planning. proper infrastructure, and it can take Siberian remote jobs, respectively. Even-
Three key elements are required: people, twice as many employees to perform a tually, these two ROCs were combined to
infrastructure, and processes. given task because most employees will form the first unique centralized ROC for
First, the right profiles and compe- work on rotation. This doubles the health, all Russian land operations.
tency levels to staff both field crews and safety, and environment (HSE) risk.
remote operations centers (ROCs) must Other reasons make these locations The Evolution of Remote
be identified. less attractive from a business perspec- Operations in the Arctic
Second, infrastructure must be con- tive. These include the cost of special Historically, there has been an indus-
sidered. Every remotely operated rig and equipment, the cost of transport, and try acceptance for two MWD and two
ROC should be equipped with a standard the cost of infrastructure. All of these directional-drilling engineers at the rig-
kit that provides a reliable fit-for-purpose are challenges that every operator must site covering operations constantly. The
communication channel, ensuring con- consider before beginning operations in tasks performed by these individuals
tinuous remote control. the Arctic. Other risks are the health and were divided into two types—tasks that
Finally, processes must be determined, safety of employees and the environment. are physical or mechanical and those that
reviewed, and implemented. Develop- involve deskwork. For example, when
ing global baselines that will be adopted Remote-Operations History downhole tools are made up and sen-
and adapted by the business units will in Russia sors are installed on the rig floor, the
provide consistency. This includes haz- In 2008, the connectivity coverage on- main tasks for engineers are in the log-
ard analysis and risk-control documents; shore Russia improved dramatically with ging unit, monitoring drilling parame-
responsible, accountable, consulted, an increase in communication from the ters, making logs, generating reports,
and informed charts; escalation matri- rigs, from just a few to almost all rigs. and controlling trajectory. The physical
actions required for engineers are neces-
sary only when downhole tools are above
This article, written by Special Publications Editor Adam Wilson, contains
the rotary table, which is only a small part
highlights of paper SPE 178873, “Remote Directional-Drilling and Logging-While- of the time of the overall drilling process.
Drilling Operations in the Arctic,” by Crispin Chatar, SPE, Alexey Stepnov, Anton Improvements in technology have
Mardyashov, and Juan Raul Elizondo Gonzalez, Schlumberger, prepared for made it possible to relocate paperwork
the 2016 IADC/SPE Drilling Conference and Exhibition, Fort Worth, Texas, USA, and monitoring operations far away from
1–3 March. The paper has not been peer reviewed. harsh environments to a city office with-

For a limited time, the complete paper is free to SPE members at www.spe.org/jpt.

50 JPT • FEBRUARY 2017


Fig. 1—Russian land ROC. and tool performance, reviews and ac- site for fear of liability claims. However,
cepts surveys from downhole telemetry the engineer actually may have a higher
tools, and generates real-time logs to be chance of success while sitting in a room
out any losses in speed of data process- sent to the client. The rigsite engineer filled with other like-minded experts with
ing or quality of provided services. As a can monitor surface equipment and help a wealth of knowledge and experience. A
result, workload in the field decreased troubleshoot issues when necessary. At change in mentality will be necessary to
because only physical tasks are now re- this initial stage, it is important to keep at take the required steps forward.
quired there. That means the crew size at least one person at the wellsite. In Russia’s land drilling environment,
the rig could be reduced to two engineers, To prove the feasibility of the direc- the first steps were taken to cement re-
one for the day shift and one for the night tional remote operations, six directional- mote operations as part of the acceptable
shift. These engineers would be in touch drilling jobs were conducted in 2014 processes and procedures. The industry
with the office continuously and provide in remote-operation shadow mode, already uses remote operations in many
a physical presence only when necessary. which means the remote-operations locations around the world. Finally, re-
This also means that the remote engineer directional-drilling infrastructure was mote operations are being pursued as
no longer needs to spend time on the rig set up and the directional-drilling en- a reliable alternative in one of the envi-
floor, which provides the engineer with gineer was running the jobs but the full ronments where it has huge potential to
the ability to monitor operations remote- directional-drilling and MWD/LWD crew bring value—the Arctic. JPT
ly and control the operations for more was in place on the rig. This allowed the
than one rig at the same time. This relo- team to test the remote-operations func-
cation reduced HSE exposure and the cost tionality while ensuring that the wells
of personnel transportation but increased were steered properly. After proving that
the risk of miscommunication because the shadow-mode directional service for
parts of the field team are now thousands remote operations was a success, one
of kilometers apart. To manage the risk, of the directional-drilling engineers was
operations were moved to the office from removed from the rig and the job was run
the rigsite in distinct steps. in full-remote mode.
The first step consisted of moving For both MWD and directional-drilling
MWD operations. The roles of the well- remote operations, connectivity is of par-
site engineer and remote-operations en- amount importance and quality should
gineer were split. The protocol mandated be consistently high. For that purpose,
that the MWD engineer at the rigsite was an additional secondary network pro-
now responsible for physical equipment vider is always present on remotely oper-
preparations, surface equipment instal- ated jobs. Both sides, in the office and at
lation, and the weekly inventory check. the rig, have a master-network line and a
Once the equipment is set up and the backup-network line to which the system
necessary connections to program the is automatically switched in case of a fail-
tools are ready, the remote-operations ure of the first network.
engineer begins working from the office.
By using a remote administration appli- Final Thoughts
cation, the engineer is able to control the Most operators require oversight of the
rigsite work station from the office. directional-drilling engineer. In fact, if
After the bottomhole assembly (BHA) the directional driller is not at the rig floor
is made up and run below the rotary table, and a volatile situation such as a stuck
there will be no further physical tasks. At pipe leads to a lost BHA, the appropriate
this point, the MWD remote-operations accepted reaction in the industry is to lay
engineer takes complete control of MWD the liability on the missing directional-
service by use of network communica- drilling engineer. Because of this, many
tion. The engineer monitors data quality companies keep personnel at the rig-

JPT • FEBRUARY 2017 51


How To Develop a Well-Specific
Capping-Stack Blowout Contingency Plan

T he planning process for developing


a well-specific subsea-capping
contingency plan involves assessing the
ple understand and can manage risks,
thus ensuring safe and sustainable oper-
ations at all times.
ping stack from a floating vessel, the
weight and stability of the capping stack
to overcome the force of the blowout jet,
feasibility of deploying a capping stack All blowouts are inherently different; and dynamic-flow simulations of closing
from a floating vessel, determining the thus, it would be both impractical and the capping-stack outlets without loss of
weight and stability of the capping stack impossible to attempt to cover every pos- well integrity.
to overcome the force of the blowout sible blowout scenario in a contingency
jet, and performing dynamic-flow plan. For source-control planning, an op- Computational-Fluid-Dynamics
simulations of closing the capping stack erator should, at a minimum, address a (CFD) Analysis of
outlets without loss of well integrity. worst credible scenario to demonstrate Capping-Stack Landing
This process not only assesses the how the well will be brought under con- The weight of capping stacks can vary
feasibility, complexity, and risk exposure trol. This scenario may be different from from 30 to 170 t with connectors, but,
of the capping operation but also the worst-case discharge, which is used typically, the stacks with higher pressure
may justify further planning, studies, to estimate spill potential and necessary and temperature ratings will be heavi-
or expenditure. resources for containment and cleanup. er. When a stack is lowered onto the
As an example, if there is uncertainty jet from a prolific blowout, the effective
Introduction about the gas/oil ratio (GOR), a low-case weight and stability of the stack must be
Blowout-kill techniques can be classified GOR may cause more oil spill, while a sufficient to overcome the upward hy-
as either surface-intervention or relief- high-case GOR may make source control drodynamic forces from the flow stream
well methods. Relief wells aim to kill a more challenging. exiting the wellbore. Depending on the
blowout from the bottom by injecting Relief-well contingency planning has worst-credible-blowout scenario and the
fluid into the wellbore until the influx of been standard practice in parts of the stack that has been identified as likely to
formation fluid is stopped and the well world for decades, and there are many be mobilized, it may be necessary to con-
is static when pumping stops. In many available guidelines detailing a plan- duct CFD modeling to determine the fea-
cases, a relief well will be the safest inter- ning process. In comparison, the post- sibility of landing and installing the cap-
vention and have the highest likelihood Macondo subsea-capping stacks are a ping stack successfully.
of success, and often it is considered the relatively new technology and source- For the CFD modeling, a simplified
last line of defense against a blowout. control plans that cover the associated computer-aided-drafting geometry is
Surface interventions are kill attempts equipment and operations are a recent prepared to represent the capping stack.
aimed at controlling the discharge at the requirement. Industry standards and The geometry must be of sufficient de-
wellhead or at the fluid-exit point. An guidelines cover a lot of general informa- tail to ensure that the results are not dis-
example is to install a capping stack on tion on the equipment, connections, and torted but also simple enough to keep
top of the wellhead and close its open- interfaces needed for capping and con- computational time to a minimum. The
ings, which can be gate valves, chokes, taining a blowing subsea well. However, model has an open bore through the
or rams. there is little or no information available center, which reduces the hydrodynamic
on how to develop a well-specific cap- forces significantly because it allows the
Blowout Contingency Planning. Blow- ping plan that covers engineering analy- jet to pass through the stack without ob-
out contingency plans ensure that peo- sis of the feasibility of deploying a cap- struction as the stack is moved close to
the casing. The stationary capping stack
This article, written by Special Publications Editor Adam Wilson, contains highlights will be placed with a vertical offset with
respect to the well before one end of the
of paper SPE 181393, “How To Develop a Well-Specific Blowout Contingency Plan That
cable is lowered toward the well. During
Covers Engineering Analysis of the Deployment, Installation, and Soft Shut-In of a
this process, the capping stack is allowed
Subsea Capping Operation,” by Ray T. Oskarsen, SPE, Morten H. Emilsen, SPE, and to move in all six degrees of freedom
Amir S. Paknejad, Add Energy; Mike Cargol, Trendsetter Engineering; and Kwee (three rotations and three translations)
Choong See, SPE, Shell International Exploration and Production, prepared for the in response to hydrodynamic forces. The
2016 SPE Annual Technical Conference and Exhibition, Dubai, 26–28 September. The capping stack is then landed on the fluid-
paper has not been peer reviewed. exit point, as illustrated in Fig. 1.

For a limited time, the complete paper is free to SPE members at www.spe.org/jpt.

52 JPT • FEBRUARY 2017


Cap-and-Flow Analysis
On the basis of the risk of losing well-
bore integrity or broaching to the sea-
bed, the blowout task force may decide
to initiate a cap-and-flow operation in-
stead of cap and contain. That is, the
capping stack will be partially or com-
pletely open and the flow from the cap-
ping stack will be diverted through a
riser system and coflex hoses to a float-
ing production, storage, and offload-
ing unit or a flowback vessel that would
house the well-test kit. The main chal-
lenge will be to investigate the effect of
the hose length and inner diameter that
are required to achieve the rated capac-
ity of the well-test kit, which will require
computation of the required backpres-
sure for choking the well back and stay-
ing within the rate limit of the line or
surface equipment. The main goal is to
confirm that the well would have suffi-
cient integrity to handle the backpres-
Fig. 1—In the CFD model, the capping stack is lowered onto the jet of the sure for controlled flowback.
blowout, in this case for a partially bent wellhead.
Well-Kill Intervention
CFD simulations may be used to deter- closing sequence will be halted and, in After a capping stack has been used to
mine if a capping stack can be landed and some cases, the stack will be opened up cap and contain or cap and flow, a well-
installed for a specific well and blowout again to relieve pressure. This reduces kill technique to bring the well to static
scenario. They may also be run for a wide the risk of a potential broach scenario, conditions must be performed. For cap
range of blowout scenarios to identify which often is considered a worst-case and contain, the choice may be to bull-
an acceptable operating envelope, which scenario because it would reduce or com- head or wait for a relief well to inter-
will be unique for every subsea capping pletely eliminate any further chance of a sect. For cap and flow, a relief well may
stack, depending on its weight and con- surface intervention. be the only practical kill solution be-
figuration. If it is found that a capping- A hard shut-in, where all capping- cause the blowout well likely cannot be
stack landing may be challenging, it may stack openings are closed instantly, may, shut in.
be possible to use devices such as funnels in some cases, result in unnecessary Bullheading may increase pressures at
and guide wires to aid in centering the liquid-hammer effects. Furthermore, it the wellhead above the shut-in pressure
stack and keeping it stable. reduces the ability to conduct downhole and increase risk of a burst failure. Fur-
diagnostics while closing the capping thermore, the condition of the blowout
Cap-and-Contain Analysis stack. For these reasons, a hard shut- wellbore may be unknown after days of
After assessing the feasibility of subsea- in will not be recommended for most flowing hydrocarbons that could include
capping-stack deployment and landing, scenarios. Instead, the capping stack gas and sand at high velocities.
analysis of the well-flow situation and should be closed in a carefully planned Unlike in bullheading, the wellhead
development of a safe shut-in procedure sequence—a soft shut-in—while using a pressure will likely never exceed the shut-
are necessary. All subsea capping stacks multiphase-flow-simulation tool to esti- in pressure for a relief-well intervention.
will be designed with several indepen- mate downhole conditions. Although a relief well may take a long
dent outlets that can be opened or closed If well-integrity analysis supports the time before making connection with the
by use of rams, gate valves, or chokes. feasibility of capping the well, then the blowout well, it is considered a safer ap-
The stack will also have a pressure sen- decision will likely be to attempt a cap- proach than bullheading. With a cap-
sor directly below the stack outlets that and-contain operation. In this operation, ping stack installed, a slow circulation
is used to monitor the pressure in the all the openings of the stack will be closed of kill mud can be pumped from the re-
wellbore. During the closing sequence, in sequence until the well is completely lief well into the blowout wellbore and up
the pressure readings, in combination shut in. The expected pressure-response through the capping stack. By control-
with multiphase-flow simulations, will ranges should be developed and a safe ling the choke opening on the capping
be used to diagnose downhole condi- soft-shut-in procedure made to ensure stack, a constant bottomhole pressure
tions. If the pressure response indicates that the stack openings can be closed can be maintained above the formation
a potential for loss of well integrity, the without risking loss of well integrity. pore pressure. JPT

JPT • FEBRUARY 2017 53


TECHNOLOGY FOCUS

Offshore Facilities
Mark Elkins, SPE, Retired

Welcome to the Offshore Facilities fea- The first paper describes The third paper covers work performed
ture in this month’s JPT. I had the plea- by the Hull Inspection Techniques and
sure of screening 207 papers submitted a design case study Strategy joint-industry project to devel-
to SPE in this field during the past year for split-process floating op new floating production, storage, and
to come up with the three papers select- offloading vessel hull-inspection meth-
ed for this issue that cover elements of
liquefied natural gas, ods that minimize or eliminate diving.
offshore facilities design and inspection. in which the primary This has been achieved by conducting
The first paper describes a design case production and many of the inspections from inside the
study for split-process floating lique- hull, using advanced methods to inspect
fied natural gas, in which the primary gas-treatment functions critical isolation valves and marine pip-
production and gas-treatment functions are provided ing, and inspecting the hull appendag-
are provided on a host platform while es with miniature remotely operated
liquefaction occurs on separate vessels on a host platform vehicles. The alternative method deliv-
that serve also for storage and trans- while liquefaction occurs ers improved inspection data as well as
port. Splitting the services results in significant reductions in cost and peo-
advantages that include facilitating stan-
on separate vessels … . ple on board and minimal weather/
dardization of the liquefaction design sea-state downtime.
and eliminating the need for liquefied- ture. Principles of this unified risk- I hope you enjoy reading these
natural-gas-offloading systems designed based approach for accidental load- papers. JPT
for open-water conditions. ings and its application to fire-response
The next paper describes a risk-based analysis and PFP are explained, and
approach for application of passive fire the method is compared against the Recommended additional reading
protection (PFP) on an offshore struc- conventional approach. at OnePetro: www.onepetro.org.
IPTC 18373 Adapting the Caspian Factor
Mark Elkins, SPE, holds a BS degree in chemical engineering for the Installation of Petronas’ First
from Louisiana State University. He has worked in the oil and gas Gravity-Based Structure by Khairil Raezwan
industry for 37 years in various capacities as a process engineer, Rashdi, Petronas, et al.
process engineering lead, and project engineer with Arco and OTC 26481 Development of a Novel
ConocoPhillips. Elkins’ work included offshore experience in the Hybrid AUV System for Pipeline Inspection
US Gulf of Mexico, Indonesia, and Tunisia, and he served as the in Gulf of Thailand by Phakhachon
company representative in the contractor shop for ConocoPhillips’ Hoonsuwan, PTTEP, et al.
Floating Liquefied Natural Gas Technology Development Project. OTC 27068 Fuel Efficiency on Floating
Elkins’ most recent assignment was as gas-treating-plant process lead for the Production Systems by Jos Bronneberg,
Alaska liquefied-natural-gas project. He retired in 2016 and is a member of the JPT SBM Offshore USA
Editorial Committee.

54 JPT • FEBRUARY 2017


Passive-Fire-Protection Optimization
in Offshore Topside Structures

A pplying sufficient passive fire


protection (PFP) on topside
structural-steel members is critical.
specified period of time, depending on
the rating of the PFP material (proper-
ties and thickness). On the other hand,
members that result in progressive col-
lapse of the structure are identified.
These critical members are then select-
Simplified and conservative approaches if PFP is used excessively, a considerable ed for developing a PFP scheme.
are available to estimate the extent and amount of cost will be imposed relat- The redundancy-analysis method may
amount of PFP necessary. The main ed to PFP material, installation, inspec- result in an unconservative amount of re-
concern with simplified approaches is tion, and maintenance and a consider- quired PFP. First, topside structures are
that they can lead to overapplication of able amount of dead load will be added to designed to be highly redundant to with-
the PFP, resulting in substantial increase the structure. Therefore, investigations stand different loading conditions dur-
in topside weight. These methods also on the optimal application (e.g., choos- ing construction, installation, and op-
may result in underestimation of the ing the right places—members, joints, eration. Therefore, it is likely that the
required amount of PFP, which can vessels, and pipes—along with the right topside structure can survive the opera-
compromise structural integrity. This material in the appropriate thickness) tional loading with some members re-
paper presents a risk-based approach in offshore platforms can result in cost- moved. Second, in an actual fire, by the
for PFP-scheme development. effective use of PFP while still achieving time a member or several members fail
the purpose of the PFP application. because of fire exposure, the strength of
Introduction remaining members (yield strength and
The structural-integrity assessment and Existing PFP-Optimization Young’s modulus) is already degraded.
fire-response analysis of offshore plat- Approaches Therefore, the capacity of the topside
forms in fire focus on providing safe es- Global Fire (Individual-Member Fail- structure may be overestimated in the re-
cape routes for personnel for a specified ure). The global fire analysis method dundancy analysis.
period of time and minimizing the prob- for identifying PFP application on a top-
ability of damage and fracture in primary side structure requires analysis of the Conventional PFP-Optimization
structural steel, hydrocarbon-equipment whole structure when entirely exposed Methods Using Ductility-Level Analy-
supports, secondary steel along the pri- to the most severe fire loading. The PFP sis. A ductility-level analysis (DLA) is a
mary escape routes, and pressurized hy- scheme is then developed on the basis of nonlinear, progressive collapse time his-
drocarbon pipes and vessels. the structure’s response. This method is tory analysis. It allows redistribution of
In order to achieve this, PFP is used ex- very conservative and results in an exces- structural loads from overused members
tensively in offshore topside structures. sive amount of required PFP to resist the and can indicate failure of the structure
A PFP material is a good thermal insu- fire loading. after which no further load distribution
lator, and application of PFP on steel is possible. Ductility-level fire-response
components of the topside structure re- Redundancy Analysis. In the analysis accounts for material and geo-
sults in a delay of the heat transfer to the redundancy-analysis method, in a re- metric nonlinear behavior of steel.
protected members. Therefore, material petitive process, a topside structure is
degradation and thermal expansion are analyzed against operational loads with Risk-Based Approach
postponed in protected members. Con- one or several members of the structure for PFP Optimization
sequently, structural integrity of the es- being removed in each repetition. In this Nonlinear structural-response analysis is
cape routes and safety of hydrocarbon method, no fire loading is defined on best suited for fire response assessment
pipes and vessels can be retained for a the structure. In each repetition, failed and PFP optimization because it serves
to minimize conservatism and identify
failure mechanisms with good precision.
This article, written by Special Publications Editor Adam Wilson, contains highlights
PFP optimization based on DLAs and risk
of paper OTC 26579, “Passive-Fire-Protection Optimization in Offshore Topside
assessment (e.g., individuals, asset, envi-
Structures,” by Ali Sari, Genesis Oil and Gas; Ekkirala Ramana, Technip Malaysia; ronment) may reduce PFP requirements
and Sepehr Dara and Umid Azimov, Genesis Oil and Gas, prepared for the 2016 significantly when compared with results
Offshore Technology Conference Asia, Kuala Lumpur, 22–25 March. The paper has obtained in conjunction with traditional
not been peer reviewed. Copyright 2016 Offshore Technology Conference. Reproduced linear screening analyses or based only
by permission. on deterministic DLA.

The complete paper is available for purchase at OnePetro: www.onepetro.org.

JPT • FEBRUARY 2017 55


REGISTER NOW
www.spe.org/go/CTWIReg

(a) (b)

Fig. 1—PFP schemes developed for a topside structure using the conventional
(a) and risk-based (b) approaches.

Unified Risk-Based Approach for Ac- exercise. Thermal-stress analysis is per-


cidental Loadings. The unified risk- formed for each fire case, on the basis
based approach is a method to quantify of heat-transfer-simulation results, ac-
the risk of accidental loads such as fire, cording to DLA. On the basis of the
blast, ship impact, and dropped objects, consequence-analysis results for each
in terms of both probability/frequency fire case, damage probabilities for each
and consequence. It takes into account damage level are computed.
the consequence of human loss as well Damage probabilities for each case,
as asset loss. In the frequency analysis, along with the associated fire-event fre-
technical-safety and process-safety in- quencies, are used to develop a damage-
puts such as hazard curves, frequency- frequency matrix. Occupant-presence
exceedance curves, and return periods probability, occupant vulnerability,
are used to determine how frequently and the damage-frequency matrix are
an event is expected to happen. Outputs then combined to form the individual
of the frequency analysis can include a risk matrix for all damage levels. Using
fragility curve, damage-frequency ma- two variables, such as individual risk
trix, and individual-risk matrix. In the for different damage levels and differ-
consequence analysis, severity levels re- ent consequence-severity levels, risk is
sulting from an event are determined identified on the risk matrix. If the risk
on the basis of the risk associated with is found to be not tolerable, then an opti-
George R. Brown Convention Center that event. On the basis of the frequency mal PFP scheme is developed in an itera-
Houston, Texas, USA and consequence analyses, a risk rank- tive process to shift the risk to a tolerable
21–22 March 2017 ing is identified by use of a risk matrix. region in the risk matrix.
If the risk is not acceptable, mitigation, Examples of optimized PFP schemes
repair, or strengthening options may developed for a topside structure using
This joint SPE/ICoTA conference be considered. both conventional and risk-based meth-
will cover innovative solutions, ods are presented in Fig. 1. In both cases,
case histories, and performance Risk-Based Fire-Response Analysis the structural integrity of the topside
improvements. Register now and and PFP Optimization. In a risk-based structure is maintained against acciden-
learn via: fire-structural-response analysis and tal fire. Additionally, the excess amount
• Top-notch technical sessions PFP optimization using DLA, the fire- of the PFP is removed while, at the same
response analysis starts with an iden- time, eliminating or minimizing the as-
• Informative speakers
tification of a target zone of interest. sociated risks. Members with PFP are
• ePoster presentations For the identified target zone, time- highlighted in the figures. It can be seen
• Special events and training courses dependent exceedance-frequency curves that using the risk-based approach can
are developed by a technical safety team. result in a significant savings on the re-
Then, for each event frequency, a time- quired amount of PFP. This will further
dependent fire load, which can be re- decrease the weight of the structure,
garded as an individual fire case, is de- construction costs, and maintenance of
veloped for a heat-transfer-simulation the PFP. JPT

www.icota.com
JPT • FEBRUARY 2017
In-Service Hull Inspections
for Avoiding Dry Docking Safely

C urrent methods for external


inspection of floating assets on
station use divers or remotely operated
ulators, oil majors, class societies, lease
operators, service companies, and edu-
cational bodies representing all sectors


Ability to accurately plan schedules
vs. weather dependency
POB reduction
vehicles (ROVs), but these methods incur of the industry. ◗ Compliance with operator, class,
high safety, people-on-board (POB), and The HITS JIP drew opinion from the flag, and client acceptance
cost penalties. The data produced by industry and concluded that there are ◗ Quality and value of inspection
these methods are restricted by marine principally four challenges that should information
growth and limited access to isolation be addressed:
valves. The Hull Inspection Techniques ◗ Minimizing diving operations for Inspecting the Hull Envelope—
and Strategy (HITS) joint-industry hull in-water inspections From Inside the Hull
project (JIP) called for new methods to ◗ Minimizing man entry for An inspection plan was developed in
be developed that minimize or eliminate inspection of confined spaces which advanced nondestructive-testing
diving. This has been achieved by ◗ Developing a capability to inspect (NDT) methods would be used to inspect
carrying out many of the inspections cargo oil tanks with minimal the outer surface of hull plating and criti-
from inside the hull. cleaning requirements cal welds with equivalent or better cov-
◗ Developing competency standards erage and data quality than provided by
Introduction for hull inspectors divers or ROVs.
The exploration and production of deep- The HITS JIP does not carry out any The methods used did not require re-
water hydrocarbon reserves requires ever- developments itself but encourages in- moval of marine growth from the areas
more-complex and high-capital-value dustry to develop or adapt technology to inspected. Various methods were tested
floating assets. There are a number of key improve hull-inspection techniques and and validated independently to demon-
drivers required to optimize profitable evaluates the results. strate their effectiveness. However, ac-
operations, including managing the integ- An industrywide survey concluded that cess to inspect tanks, especially cargo oil
rity of the topside and hull while reducing the first priority should be given to mini- tanks, was challenging for operators.
cost and POB and complying with client, mizing diving operations for hull inspec- A concept of aligning the in-water scope
corporate, and regulatory requirements. tion, and, accordingly, three of the HITS with the requirement for entry into tanks
Floating production units can be de- member organizations cooperated in the was developed to align with the Continu-
signed for 25 years or more on station, development of an alternative method. ous Hull Survey program. This meant that
and the new-generation ultradeepwater This paper describes the new method- no additional tank entry was required and
(UDW) drilling units also need to plan ology; details how it has been applied to the in-water scope could be spread over
their integrity-management strategies floating production, storage, and offload- a 5-year period. In fact, inspection plans
without dry docking for extended peri- ing vessels (FPSOs) and UDW drillships; have been developed that cover anything
ods (Fig. 1). and presents the lessons learned through between 5 and 20 years, so operators and
These requirements have driven the site implementation. regulators have more certainty about
development of innovative methods for workload and budgets and can plan better.
inspecting, testing, and maintaining In-Water Hull Inspections
pressure systems as well as hull struc- The HITS JIP participants defined the ob- Inspecting the Sea Chest and
tures, the latter sometimes not getting jectives of the hull in-water inspection as Overboard-Discharge Valves
the integrity attention it deserves. ◗ Safety risk reduction It became clear when reviewing diver and
The HITS JIP was formed to address ◗ Cost optimization and budget ROV videos of isolation-valve inspections
these issues, with membership from reg- certainty that the data gathered were not adequate
to confirm either the functionality or
the condition of the valves. Good integ-
This article, written by Special Publications Editor Adam Wilson, contains highlights of rity of critical isolation valves requires
paper OTC 26750, “In-Service Hull Inspections for Avoiding Dry Docking Safely,” by D. the valves to be inspected internally such
Constantinis and P. Davies, EM&I Group, prepared for the 2016 Offshore Technology that the sealing faces can be clearly seen
Conference Asia, Kuala Lumpur, 22–25 March. The paper has not been peer reviewed. and correct valve function and leak integ-
Copyright 2016 Offshore Technology Conference. Reproduced by permission. rity can be verified.

The complete paper is available for purchase at OnePetro: www.onepetro.org.

58 JPT • FEBRUARY 2017


Fig. 1—Drilling (left) and production (right) assets.

In a dry-dock environment, the valve rine fouling than valves on discharge Site Testing
can be readily stripped down, carefully lines. This led to the discovery that ma- Site testing was executed on the Espirito
inspected, function tested, and reassem- rine fouling on the internal faces of the Santo FPSO.
bled. On station, this would require a team valves could be dealt with by cycling the To confirm that the new method was
of divers or a work-class ROV to fit blank- valves before inspection. This dislodged at least equivalent to a diving survey, div-
ing plates so that the valve can be removed the marine growth, and a camera manip- ers inspected some of the indications
and inspected by a maintenance team, an ulator was able to get close to the valve found by the new method. A good cor-
expensive and hazardous operation. and inspect the sealing faces. relation was discovered between the
The technique eventually developed The next challenge was addressing the two methods.
borrowed expertise from the gas industry question of marine growth on hull ap-
(hot tapping) and the nuclear industry pendages such as bilge-keel connections Lessons Learned
(high-performance miniature cameras and sea-chest inlet grids. ◗ POB used was four, which is a
with integral lighting). These techniques Various options were tested includ- reduction from the 15 typically used
were adapted so that the camera could be ing crawlers and ROVs equipped with a for diving operations. The system is
inserted into the piping adjacent to the variety of cleaning methods (mechani- insensitive to weather and sea state,
valve and manipulated so that a detailed cal, water jetting, and cavitation blast unlike diving operations.
visual inspection and function test could equipment). All of these systems have ◗ Access to tanks for internal
be performed. their positive and negative points, but inspection was an issue. This has
These inspections could be carried out a simple mechanical cleaning head de- now been solved by use of a long-
during normal operations and showed ployed on a specially modified portable term continuous inspection plan in
the valve condition and sealing faces in maintenance-and-observation-class ROV which tank entry is aligned with the
detail and the valve functionality in situ was effective in most cases. Continuous Hull Survey program.
and under operating conditions. This When the reasons for cleaning marine ◗ Internal fouling of isolation
provided a level of assurance better than fouling of the sea-chest inlet grids were valves was a potential issue. It
that of any previous method. analyzed, it was discovered that there was was discovered that inlet valves
no clear requirement to perform this task were more susceptible to fouling
Cleaning Requirements other than the potential for the fouling to than discharge valves and that
The new method does not require marine diminish the flow rate below a required cycling the valves before inspection
growth to be removed from surfaces such performance standard. The decision was dislodged marine growth on the
as shell plating or weld cruciforms that made, therefore, to use flowmeters to sealing faces, allowing the camera
are part of the hull envelope because the check for adequate flow and to trend system to carry out close visual
NDT methods used from within the hull any reductions in flow rate, thus provid- inspection and function testing of
do not require this. Cleaning of various ing reliable data for determining if (and the valve.
appendages such as bilge-keel ends, sea- when) cleaning is required. ◗ External fouling of the inlet grids
chest inlet grids, and moonpool welds on Apart from the typical scope associat- was also a concern. The solution
drillships was considered a potential re- ed with FPSO hulls, drillships have moon- developed was to measure and trend
quirement before inspection, depending pools that have critical welds underwater. the flow rate so that the cost of
on individual environmental conditions The water in moonpools can be too tur- unnecessary cleaning is avoided.
and subsequent levels of marine growth. bulent for divers or ROVs, and the weld- ◗ Inspection of drillship moonpool
An examination of the requirements inspection challenge was solved by using critical welds is now conducted
for cleaning valves internally revealed high-performance cameras remotely de- using high-performance cameras on
that inlet valves were more prone to ma- ployed on carbon-fiber manipulators. carbon-fiber manipulators. JPT

JPT • FEBRUARY 2017 59


Design of a Floating-Liquefied-Natural-Gas
System for Severe Metocean Conditions

I n the past few years, several


floating-liquefied-natural-gas
(FLNG) projects have become
concepts on the market involve an in-
tegrated FLNG vessel that incorpo-
rates all functions into a single ves-
◗ An overall reduction in complexity
and cost
◗ An increase in design flexibility and
commercial. However, most FLNG sel: primary processing, gas treatment, residual value for redeployment
systems designed to date remain natural-gas-liquids (NGL) fractionation, Design features of the split system
complex, costly, and operationally liquefaction, storage of condensate/ include
limited to areas with benign-to- NGL/LNG, and offloading of each prod- ◗ Standard, proven, off-the-shelf hull
moderate metocean conditions that uct from storage. This approach leads designs for both host facility and
allow side-by-side offloading of the to very large and complex purpose- liquefaction vessel
liquefied natural gas (LNG). This paper built vessels. ◗ Segregation of functions between
describes a split-process FLNG design Processing requirements for treating floating production, storage,
where primary production and gas- wellhead gas to LNG inlet quality vary and offloading (FPSO) vessel and
treatment functions are provided on a considerably from field to field. liquefaction
host platform while liquefaction occurs It is not practical to design a single ◗ Dual nitrogen expander
on a separate vessel. The arrangement generic topside-process scheme to deal liquefaction process with
works in moderate-to-severe with the range of conditions that may carbon dioxide precool cycle for
metocean conditions. be encountered if the FLNG vessel has compactness, safety, and simplicity
to produce two, three, or more fields ◗ Dual-fuel diesel electric (DFDE)
Introduction over its useful life. However, once the prime movers for liquefaction for
Today, FLNG is generally accepted in the gas is rendered suitable for liquefaction, improved efficiency
industry as feasible. The focus is now on with water, acid gas, contaminants, ◗ Wider selection of yards, multiple
technology selection, liquefaction and and heavier hydrocarbons removed, parallel construction paths, and
storage capacity, and safe operational the facility requirements for liquefac- modularized and repetitive design
considerations, particularly with regard tion, storage, and offloading of the LNG and build
to LNG offloading. are the same from one field to another, Segregating the FLNG functions be-
Concerns typically raised with pro- varying only according to capacity. tween different vessels provides several
posed FLNG schemes include benefits for cost, safety, project sched-
◗ Size, weight, and complexity of FLNG-System Configuration—Segre- ule, and operations.
topside gated Arrangement. The FLNG con-
◗ Topside hydrocarbon inventory cept described in this paper was de- Discussion
and effect on safety design signed to circumvent many of the cost Selection and Function of Host Plat-
◗ LNG-offloading method and sea- and design concerns of the convention- form. For the segregated FLNG concept,
state limitations al integrated FLNG concepts. The pri- the host facility is selected on the basis
◗ Overall project cost, schedule, and mary assumption is that deintegrat- of site-specific field-development con-
uncertainty ing, or splitting, the system between ditions just like any other offshore field
◗ Design for generic application and a field-specific host facility to provide development. Functionally, the host pro-
residual value primary processing, liquid handling, vides primary separation, depletion com-
and gas treatment and a generic LNG pression, gas dehydration, condensate/
FLNG-System Configuration—In- liquefaction/storage/offloading ves- oil treatment and stabilization, and, in
tegrated Arrangement. Most FLNG sel provides some cases, drilling platform or well bay.
Modifications to the host facili-
ty for FLNG involve replacing or add-
This article, written by Special Publications Editor Adam Wilson, contains highlights
ing the following equipment to the gas
of paper OTC 27074, “Design Case Study for a 4-Mt/a FLNG System for Severe Metocean process system:
Conditions,” by Robert M. Shivers III, SPE, and Richard P. Michel, LoneStar ◗ Mole sieve dehydration (replaces
FLNG; and Norman P. Kolb, Strategy Engineering, prepared for the 2016 Offshore glycol gas dehydration)
Technology Conference, Houston, 2–5 May. The paper has not been peer reviewed. ◗ Mercury absorption beds
Copyright 2016 Offshore Technology Conference. Reproduced by permission. ◗ Amine unit for acid-gas removal

The complete paper is available for purchase at OnePetro: www.onepetro.org.

60 JPT • FEBRUARY 2017


◗ Hydrocarbon dewpoint system for
removal of C5+ components
◗ Heat integration for export-gas
precooling
Host facilities considered in general
include fixed or self-installing platforms
in shallow water; concrete gravity-base
platforms for ice-prone waters; tension-
leg platforms for moderately deep water
subject to tropical cyclonic storms;
FPSOs (circular spread moored or ship-
shaped turret moored); production
semisubmersibles for deep water; or
mobile-offshore-drilling-unit (MODU)
semisubmersibles for small-scale, mo-
bile systems.
An example FPSO-type host facility
for moderately deep water in noncyclon-
ic areas is shown in Fig 1. The FPSO is
based on a Sevan 650 hull. Several hulls
of this type have been built for MODU Fig. 1—Spread-moored FLNG host FPSO.
and FPSO service. The circular hull can
be spread moored, eliminating the cost stalled power. This is increased to tional swivel for a deep seawater intake
and complexity of a large turret. The 108  MW of installed power by using six hose to provide cold seawater for pro-
FPSO topside consists of two parallel pro- V18 engines in two engine rooms. cess cooling. The turret is designed for
cess trains of 300-million-scf/D capac- At the bow, a 42-ft-long sandwich sec- quick connect and disconnect (less than
ity each. The 600-million-scf/D capac- tion (Fig. 2) is spliced in just forward of 8 hours).
ity is sufficient to feed the 4 Mt/a of LNG the cargo compartment to house The sandwich piece provides a foot-
liquefaction capacity. ◗ Disconnectable turret, turret trunk, print for the liquefaction module. The
and auxiliaries liquefaction module contains two 1-Mt/a
Design of LNG Liquefaction Vessel. ◗ Switch gear including transformers, liquefaction trains arranged port and
The liquefaction vessel is based on a variable-frequency drives, and starboard. Each train consists of
Moss-type LNG carrier of 155 000- to magnetic bearing controls ◗ One cold box containing five
170 000-m3 capacity and is equipped ◗ Seawater/freshwater heat braised-aluminum heat-exchanger
with DFDE propulsion. The contain- exchangers and cooling-water cores
ment system eliminates risk of dam- pumps ◗ One warm-loop and one cold-loop
age from sloshing in slack tanks dur- The turret contains a 10-in.-nominal- turbo expander/compressors
ing filling. bore gas swivel to deliver precooled gas ◗ Three integral, sealed, nitrogen
A standard LNG carrier with a DFDE to the liquefaction vessel from the host compressors (ISCs)
power plant will have 25–30 MW of in- platform. The turret contains an addi- ◗ Printed-circuit heat-exchanger
interstage coolers
◗ One boil-off-gas compressor
◗ One liquid expander
The ISCs are driven directly by a high-
speed electric motor that is housed in
the compressor body. The motor and im-
pellers are installed on a common shaft
supported on magnetic bearings and are
Standard Moss LNG Carrier
cooled by a slip stream of the gas being
DFDE Drive compressed. The entire assembly is her-
metically sealed within the compressor
body, with no external shaft seals.
ISCs were originally developed for re-
mote, unmanned pipeline booster sta-
tions. In recent years, they have been se-
lected for seabed compression. The use of

Fig. 2—Bow extension. (Continued on page 76)

JPT • FEBRUARY 2017 61


TECHNOLOGY FOCUS

Well Testing
Angel G. Guzmán-Garcia, SPE, Energy Consultant

2016 was another slow year in the oil Continued enthusiasm ly not only for the experts but also for
industry as the price of oil remained low. the upcoming generation. The papers for
Despite the ongoing downturn, the 18th in the well-testing segment this issue of JPT were selected to cover
meeting of the Win Cubed Well Test Net- of the oil industry field applications as well as value added
work (WTN) was hosted by Tetra Tech- by consultants and academics. As dif-
nologies in Houston in April. There were
is also apparent. ficult as it is to narrow down the list
37 attendees present plus 11 others who to three manuscripts, I have confidence
participated by telephone. Delegates rep- mation was shared with the group. Plans that, in the end, these three manuscripts
resented a broad spectrum of operators are already under way for the WTN 2017 show insightful use of well-test data. The
and service companies, as well as a few meeting in Houston. For those interest- additional-reading articles selected offer
independent consultants. Fourteen pre- ed, further information about the meet- many insights that are of value to the
sentations covered success stories and ing as well as steps to join the network practitioner. Most certainly, the interest-
innovations developed and implemented can be found at www.wincubed.co.uk. ed reader should seek further articles on
in the industry. During the 2-day meet- Continued enthusiasm in the well- this topic in the OnePetro library. JPT
ing, an enthusiastic and open-minded testing segment of the oil industry is
participation was commonplace. A sig- also apparent. Even though there was
nificant portion of participants contrib- a smaller number of articles and pre- Recommended additional reading
uted to the discussion and, on the basis sentations among various conferences at OnePetro: www.onepetro.org.
of experience, helped build on the pre- related to well testing during 2016, there
sentations to ensure that relevant infor- are articles that contribute significant- SPE 177785 Successful Delivery of
Downhole Measurements From Abu Dhabi
Giant Offshore Field by Daniel Newton,
Zakum Development Company, et al.
Angel G. Guzmán-Garcia, SPE, is an independent energy con-
sultant. He holds a PhD degree in chemical engineering from SPE 179008 Applied Buildup-Well-
Tulane University. Guzmán-Garcia spent more than 23 years Test Interpretation: Field Testing of
Conventional and Deconvolution Methods
with ExxonMobil, where he held a variety of positions: conduct-
by Omar Rosario, PDVSA, et al.
ing research on the response of resistivity tools in shaly sands;
investigating nuclear-magnetic-resonance petrophysical appli- SPE 181352 Consistent Integration of
cations; conducting and interpreting production logging; Drillstem-Test Data Into Reservoir Models
designing fluid-sampling collection and pressure/volume/ on a Giant Field Offshore Norway
by Jon Sætrom, Resoptima, et al.
temperature analyses; and designing, executing, and interpreting well tests in both
siliciclastic and carbonate environments. He is an instructor in well testing, produc- SPE 181546 Temperature Transients
tion logging, and petrophysics and is a member of the JPT Editorial Committee. Affect Reservoir-Pressure Estimation
Guzmán-Garcia can be reached at catrachon@msn.com. During Well Tests—Case Study and Model
by Pierre-David Maizeret, Schlumberger, et al.

62 JPT • FEBRUARY 2017


Fieldwide Determination of Directional
Permeabilities Through Transient Well Testing

K nowledge of the maximum-


and minimum-permeability
directions in anisotropic reservoirs
All previously proposed methods in
the literature require three sets of inter-
ference or pulse tests among wells offset
and conducted tests among all the wells
in Field C. Each pair of interwell tests is
analyzed with dual-porosity models with
helps to optimize injector and at different azimuths, and the pressure- techniques described in the literature.
producer locations and is important response data are analyzed simultane- The obtained diffusivity ranges over four
for reservoir management, especially ously using type-curve matching to cal- orders of difference and conforms with
under secondary or enhanced recovery culate permeability tensors. In practice, the heterogeneous nature of the carbon-
of hydrocarbons. The complete paper there is limited opportunity to conduct ate field.
describes a method using transient-test all three sets of interference tests through As an example, one pulse test was con-
data rich with dynamic information the same well at one time and to analyze ducted between two wells in the west
aiming to provide fieldwide permeability them simultaneously to derive a perme- of Field C. Four-day pulses were sent
distribution in well-spacing scale, ability tensor. In the complete paper, a out from Well P-1, and the pressure at
which is relevant for estimating fluid new method is proposed that uses pre- Well P-2 responded within hours. The
movement and recovery. vious test-analysis results directly to es- pressure derivative identifies the cor-
timate the permeability tensor. The respondence much more clearly than
Introduction analysis results (the permeability and po- the pressure curve. The buildup tests at
The knowledge of flow communica- rosity of the fast path linking two wells) Wells P-1 and at P-2 show distinguishable
tion between wells is key information from a single set interwell (interference matrix-to-fracture interporosity tran-
for reservoir management, especially or pulse) test could be obtained using sient flow behavior (the trough on
in secondary or tertiary recovery. The any modern techniques with analyti- pressure-derivative curves). Therefore, a
surveillance methods to collect dynam- cal, semianalytical, or numerical models dual-porosity model is selected to match
ic data to gain such knowledge include and would not be limited to conventional the pulse-test data in both the history
multiple-well pressure-transient tests type-curve matching. The algorithm uses plot and the log-log diagnosis plot of one
and tracer tests. The measurements of mathematical matrix operations, and all pulse period, and the fast-path proper-
tracer agents arriving at producing wells analysis results can be integrated to gen- ties—permeability, porosity, storativity
provide direct confirmation of flow com- erate the field permeability-tensor map. ratio, and the interporosity flow coeffi-
munication. Interwell transient tests Mathematical aspects of the method, as cient—are estimated. The flow-capacity
derive similar information through the well as method validation, are discussed value obtained from the pulse test is five
measurement of pressure responses (at in the complete paper. times larger than those from the individ-
observation wells) to the production- or ual buildup tests at the wells, a phenom-
injection-rate changes at an active well, Field Application enon that is not uncommon in natural-
and the time required to conduct such The proposed method is applied in ly fractured reservoirs. It indicates that
tests is much shorter than the time re- Field C (a carbonate). Fractures are com- there is a conductive facture network
quired to conduct tracer tests. For aniso- mon and significantly enhance produc- linking the two wells. The flow-capacity
tropic reservoirs, such as naturally frac- tivity. Because the operator is seeking value from a single-well test is the effec-
tured fields or channel systems, knowing potential opportunities for additional tive average of the tested reservoir vol-
the permeability tensor directions and oil recovery, efforts are made to under- ume including both fracture and matrix
the ratios of the maximum to the mini- stand the flow communication among systems near the well, while the pulse-
mum permeability in various locations in wells and fracture orientation in the field. test response is dominated by the most
the field provides better opportunities to Extensive interwell transient data have conductive path linking between wells.
make optimal operational decisions. been collected from carefully designed The flow-capacity values from both in-
terwell and single-well tests being similar
implies that the fracture distribution, or
This article, written by JPT Technology Editor Chris Carpenter, contains highlights the lack of it, around the wells is the same
of paper SPE 181437, “Fieldwide Determination of Directional Permeabilities Using as that existing between the wells.
Transient Well Testing,” by Yan Pan, Medhat Kamal, and Wayne Narr, Chevron, Another interference-test example in-
prepared for the 2016 SPE Annual Technical Conference and Exhibition, Dubai, volves an operation needed to reduce
26–28 September. The paper has not been peer reviewed. production at Well P-3 in the north.

For a limited time, the complete paper is free to SPE members at www.spe.org/jpt.

JPT • FEBRUARY 2017 63


The nearby Well P-4 with a permanent erated showing the maximum and mini- ◗ Comparing the fast-path properties
downhole gauge collected the pressure mum permeabilities and their directions derived from interwell-test analysis
responses to the rate change at Well derived from the permeability tensors. with the corresponding effective
P-3. The flow communication between From geological information and static average values obtained from
Wells P-3 and P-4 was confirmed. When data, the dominant fracture trend and the individual buildup tests at the
analyzing the interference test with a orientations of effective fractures at each wells could provide information
dual-porosity model, the log-log plot of well location are also mapped. Rose dia- of highly conductive paths in the
the pulse period is more sensitive to the grams show the strike of effective frac- reservoir. The formation properties
fracture-storativity ratio and the inter- tures, which were measured with a bore- from these two different types
porosity flow coefficient than the histo- hole image log. Effective fractures are of tests being similar implies
ry plot and can be used to fine tune their interpreted to be those with the potential that the distribution of the high-
values. Comparing the results, the fast- to affect flow to a well, or within a reser- conductivity medium, if it exists,
path matrix/fracture-system properties voir. On the basis of their visual charac- is relatively uniform. The flow
(fracture-storativity ratio and the inter- ter, the fractures include small-aperture capacity of the fast path from the
porosity flow coefficient) tend to be big- cracks, solution-enlarged fractures, and interwell test being much higher
ger than the effective average values ob- caverns/vugs that are an extreme devel- than the average value from the
tained from single-well buildup tests. opment of solution enlargement. The buildup test indicates that there is
All interwell tests in the field are an- dominant trend of fractures is based on a highly conductive path linking
alyzed following the same procedure, the authors’ interpretive model of frac- the wells.
using the single-well buildup-test results tures parallel and perpendicular to the ◗ The method of calculating
as reference to seek clues concerning strike of the depositional margin of this directional permeabilities requires
fracture distribution. The majority of the carbonate buildup. at least three sets of interference or
wells have had interwell tests conducted In most areas of the field, the domi- pulse tests at different directions
at different directions, and the permea- nant permeability directions from inter- through the same well at each
bility tensors at those well locations can well transient data are consistent with location. If more than three sets of
be calculated using the proposed method those from static data. Fracture orien- interwell tests are available, select
from previous interference- or pulse-test- tations vary substantially throughout the most representative directions
analysis results. Then, a field map is gen- the field, suggesting high variability in on the basis of reservoir structure,
fracture-system character. In the areas geological features, and those with
where the derived dominant permeabil- high-quality data.
ity directions align with the fracture ori- ◗ Comparing the formation
entations based on the geological model, properties of the fast path linking
Technical Papers the ratio of maximum to minimum per- two wells derived from an interwell
meability is relatively high. In the areas test with the effective average
The complete SPE technical where the fracture orientation is diffi- values from a single-well buildup
papers synopsized in this cult to predict, some wells show strong test provides information about the
issue are available free to anisotropic ratios; the others are close to distribution of high-conductivity
SPE members for 2 months isotropic. These permeability tensors ob- paths.
tained from dynamic data in well-spacing ◗ With enough interwell transient
at www.spe.org/jpt.
scale help to determine fracture distribu- data, a fieldwide permeability-
tions and orientations and their effects tensor map can be generated
on flow communication among various easily. The information can
wells in the field and are key informa- be compared with that from
Subscriptions tion for making reservoir-development geological information and static
Address Change: plans, especially with secondary- and data. The permeability tensors
tertiary-recovery strategies. from dynamic transient data are
Contact Customer Services in well-spacing scale. The static
Conclusions data are from the wellbore, and
at 1.972.952.9393 to notify
◗ A practical method of estimating the scale is usually small (inches).
of address change or directional permeabilities is Integrating the interpretation
make changes online at developed to use well coordinates results from both types of data
www.spe.org/members/ and analysis results of individual reduces uncertainty in reservoir
update. interwell transient tests directly in characterization.
heterogeneous reservoirs through ◗ The application of the proposed
mathematical-matrix operations. method in a large carbonate
Subscriptions are USD 15
◗ Each individual interwell test can be reservoir demonstrates its
per year (members). analyzed using any conventional or practicality even in fields with
modern method. complex varying anisotropy. JPT

64 JPT • FEBRUARY 2017


Novel Solutions for Transient Sandface
Temperature in Dry-Gas-Producing Wells

T he application of high-precision
downhole temperature sensors has
resulted in pressure-transient analysis
mation of zonal reservoir properties and
flow rates from a single transient event.
However, this will be realized only when
able. In the complete paper, the authors
assume Darcy’s law because it can be
shown that the non-Darcy effect on the
(PTA) being complemented or replaced a comprehensive set of TTA solutions is rate of change of temperature with time,
by temperature-transient analysis (TTA). available for the heat- and mass-transfer the parameter used in TTA, is small
However, the derivation and use of TTA models in porous media required to cover (even in high-rate gas wells).
solutions is challenging because of the all the downhole scenarios frequently en- Equations of state describing the den-
small value of the measured temperature countered during well production. sity as a function of pressure are avail-
change and the more-complex nature of Most of the work performed in the area able. They can also be used to obtain the
the governing physics and equations. In of transient-sandface-temperature mod- real-pressure solution from the pseudo-
particular, analysis work flows for wells eling has been limited to slightly com- pressure solution for a gas.
producing gas or gas/liquid mixtures pressible fluids (liquids), a limitation that
are still lacking because most published allowed the introduction of simplifying The Thermal Model. The numerical
liquid TTA solutions cannot be applied assumptions to the thermal models. In thermal model used in this work in-
in the presence of gas. The complete contrast, the essential step of extending cludes temperature changes in porous
paper addresses a work flow for a dry- TTA to compressible fluids (gases) results media caused by transient fluid and rock
gas-producing well. in a highly nonlinear mathematical prob- expansion, the Joule-Thomson effect,
lem that is more difficult to solve. conduction, and convection.
Introduction The complete paper develops analyti-
Applications of downhole temperature cal models for predicting transient sand- Numerical Modeling
measurements can be divided into two face temperature in gas-producing wells Radial fluid flow was modeled in a cy-
broad classes based on the type of tem- and illustrates their use for reservoir lindrical reservoir system with a verti-
perature models used and the reservoir- monitoring and flow-rate allocation. As cal well located at the center. Heat ex-
flow regimes analyzed. The first class such, it represents a major contribution change with the under- and overlying
uses semisteady-state models, usually in to the development of a comprehensive formations was not included because of
conjunction with measurements made TTA work flow. its negligible effect at early times.
at a single point in time by distributed- The described model was set up and
temperature sensors (DTSs). The second Underlying Physical Processes solved numerically with a numerical
class of models uses TTA with both point Full details of all equations, assump- solver. The pressure from the numerical
and distributed measurements made tions, derivations, and work flows re- simulation was compared with an ana-
over a period of time. garding related phenomena are provid- lytical line-source pseudopressure solu-
TTA is relatively tolerant to measure- ed in the complete paper. tion developed for gas flow.
ment accuracy. It essentially requires data When the numerical and analytical
on the rate of temperature change, which The Pressure Model. Flow in porous solutions for the modeled parameters
is normally measured one or two orders media related to conventional produc- are compared, a close match is observed
of magnitude better than the absolute val- tion is described by combining the em- for both the radial pressure distribution
ues (i.e., the difference between the sen- pirical Darcy’s-law equation with the and the transient wellbore pressures.
sor’s resolution and the sensor accuracy). mass-balance continuity equation to
The combination of TTA and PTA po- give the diffusivity equation, whose an- Analytical Solutions
tentially allows the comprehensive esti- alytical solutions are generally avail- Knowledge of the pressure distribution in
the zone of interest is required to develop
an analytical temperature solution. An
This article, written by JPT Technology Editor Chris Carpenter, contains highlights
analytical pseudopressure solution was
of paper SPE 181057, “Novel Solutions and Interpretation Methods for Transient used to find the pressure derivatives by
Sandface Temperature in Vertical Dry-Gas-Producing Wells,” by Akindolu O. Dada, use of two fitting parameters. The method
Khafiz M. Muradov, and David R. Davies, Heriot-Watt University, prepared for of characteristics was used to derive the
the 2016 SPE Intelligent Energy International Conference and Exhibition, Aberdeen,
6–8 September. The paper has not been peer reviewed. (Continued on page 80)

For a limited time, the complete paper is free to SPE members at www.spe.org/jpt.

66 JPT • FEBRUARY 2017


Case History: High-Pressure/High-Temperature
Underbalanced Drillstem Testing

T his paper describes the


method developed to achieve
underbalanced drillstem testing (DST)
in a deepwater field offshore India. DST
x x
tools rated to 450°F and 15,000-psi
differential pressure were configured
to maintain integrity and successfully
evaluate the well potential. By use of a
multicycle DST tool string, the reservoir
potential was tested safely and
effectively with an underbalanced test
fluid in two deepwater wells, achieving
the desired test objectives.

Introduction
An operator in India needed to con-
duct high-pressure/high-temperature
x x 9⅝-in. casing
(HP/HT) drillstem testing on a deep-
water well with low-density clear brine 7-in. liner
in the annulus. Performing DST was nec- x x
essary to assess hydrocarbon poten- 5-in. liner
tial in the deepwater block for further
field-development plans. The DST tools
Fig. 1—Well schematic.
performed satisfactorily for approxi-
mately 18 days during the test on a semi-
submersible rig. Before lowering the DST tools, a well- and solid settlement could have result-
The well was completed in a 6-in. hole, integrity test was performed by conduct- ed in the retrievable packer sticking and
which resulted in a 5-in. casing program, ing an inflow test for a 5-in.-liner shoe, a could have presented challenges for an-
thereby creating a significant challenge. 5-in.-liner-hanger top, and a 7-in.-liner- nulus pressure transmission to operate
The retrievable packer suitable for the hanger top. Hermetic tests were per- DST tools. The kill-mud weight required
7-in. casing was set above the 5-in.-liner- formed to ensure that casings sustained was in the range of 15.8 to 16.8 lbm/gal,
hanger top, resulting in a tail pipe of ap- the required annulus pressure for opera- compared with the available brine weight
proximately 350 m. Well killing at the tion of the DST tools. of 11.4 to 13.8 lbm/gal. The bottomhole
end of the DST with such a long tail pipe temperature was in the range of 365
was a challenge. Need for HP/HT to 370°F.
The method of operating DST tools Underbalanced Testing
in both underbalanced brine and kill- The anticipated pore pressure was sig- Slimhole DST Tools
weight mud was developed along with a nificantly higher than the available brine The option of deploying slimhole
meticulously designed well-test program weight. The use of kill-weight mud for the DST tools suitable for a 5-in. liner was
and a well-kill procedure with a long tail DST operation was considered, but high- planned but was not possible because
pipe below the 7-in. retrievable packer. temperature conditions, barite sagging, of the available time frame. Slimhole
DST tools would have limited opera-
tions such as wireline correlation and
This article, written by JPT Technology Editor Chris Carpenter, contains highlights slickline sampling.
of paper SPE 178089, “Case History: HP/HT Underbalanced Drillstem Testing,
Deepwater KG Offshore,” by Mahesh Sarode and Milind Khati, Halliburton, Planning and Execution
prepared for the 2015 SPE Oil and Gas India Conference and Exhibition, Mumbai, The objectives and challenges of this DST
24–26 November. The paper has not been peer reviewed. job were defined as follows:

For a limited time, the complete paper is free to SPE members at www.spe.org/jpt.

JPT • FEBRUARY 2017 67


◗ Determine the initial reservoir leaks, leaks in the riser, string diagrams, were activated hydraulically while
pressure and temperature. operating-pressure calculations, risk the downhole tester valve was kept
◗ Gather the bottomhole fluid sample. analysis, roles and responsibilities, and in fail-safe open mode.
◗ Verify well integrity. lines of communication. 12. A reservoir study program was
◗ Perform underbalanced DST with completed. Pressure, volume, and
reservoir pressure of 15.8 lbm/ Well Preparation and Testing temperature samples were also
gal and temperature of 370°F at Operation: Detailed Steps captured, and a gradient survey
4300-m depth. The detailed steps performed after com- was performed.
◗ Conduct underbalanced DST of pleting drilling, lowering a 5-in. liner, and 13. The well-kill operation
reservoir objects behind a 5-in. liner cementing are listed here. Fig. 1 provides commenced. The circulating valve
using a 7-in. retrievable packer and the well schematic. The steps to complete was cycled to circulating position
DST tools with a long tail pipe. the well preparation are provided in the to displace annulus brine by kill-
◗ Execute the well-kill plan. complete paper. weight mud.
Completing all the steps in well prep- 14. After completing the kill-weight-
Equipment Preparation aration is critical before beginning mud displacement, the circulating
After completing the logging activities, an underbalanced tubing-conveyed- valve was cycled to the well-test
reservoir data such as bottomhole pres- perforation (TCP) and DST bottomhole- position. At this stage, the well
sure and temperature were received. This assembly deployment. volume above the circulating valve
information is very important for equip- The following steps were taken to per- had kill-weight brine in annulus
ment preparation. Because the DST tools form the underbalanced DST: and tubing.
operate with a dual-fluid system at 370°F, 1. Make up and run in hole the TCP 15. The next step in the operation
all the tools were stripped and were reas- assembly. was to bullhead kill mud to the
sembled with special HP/HT redress kits. 2. Make up and run in hole the 2⅞-in. formation. Bullheading gas
Equipment reassembling, function test- tubing to serve as tail pipe in the trapped below the 7-in. packer
ing, and pressure testing were carried out 5-in.-liner section. was challenging, so, in the string
by a highly experienced DST team. 3. Make up and run in hole the 7-in. diagram, one circulating sub was
Multicycle circulating valves and multi- retrievable packer and HP/HT DST strategically placed immediately
cycle downhole tester valves require ni- tools. below the 7-in. packer.
trogen precharge. Because the tools were 4. Make up and run in hole the 16. The placement of the circulating
expected to operate in both underbal- 3½-in. tubing up to seabed. The sub enabled bullheading below the
anced brine and kill-weight mud, a ni- tubing was hydraulically pressure 7-in. packer into the formation.
trogen precharge suitable to both fluid tested at very high pressures while 17. The contingency plan in case
systems was performed. The single-shot running in hole considering the the formation did not allow
rupture-disk-operated tools were also TCP hydraulic firing-head pressure bullheading was also prepared,
designed to operate in both fluid sys- and reservoir pressure. which required increasing the kill-
tems. The function test of equipment is 5. The fluted hanger assembly was weight mud above 16.5 lbm/gal at
important because the tools are required made up on string and run in hole the depth of the circulating valve
to operate in the wellbore in HP/HT con- on drillpipe as a landing string. (approximately 3800 m) to balance
ditions. The equipment-function test and 6. Wireline correlation was the hydrostatic head against the
pressure test were witnessed by an on- conducted to space out guns formation pressure at a depth of
site DST engineer and the operator’s on- on depth. 4300 m, which was approximately
site well-test engineer. 7. The fluted hanger with drillpipe 18.0 lbm/gal.
was pulled out of hole and laid 18. A flow check was conducted,
Well-Test-Program Preparation down. and the packer was unseated
and Contingency Plan 8. The subsea safety system was afterward.
A detailed well-test program and DST- made up; the latch/unlatch 19. The TCP-DST string was pulled out
tool operating-pressure calculation were mechanism was function tested of hole after the successful job.
prepared by the service company’s well- and run in hole.
test engineer and were reviewed with the 9. The flowhead was connected after Conclusion
operator’s well-test engineer. A detailed running in hole all the assemblies. By use of the multicycle DST tool string,
discussion and review were held with all 10. The retrievable packer was set by the operator was able to test the reser-
involved teams to explain the detailed rotation, the rupture-disk/pipe- voir potential safely and effectively with
well-test program. The well-test program tester valve was activated, and the an underbalanced test fluid in two deep-
served as the reference document for circulating valve was cycled for water wells, achieving the desired test
every step. It covered aspects of the op- cushion spotting. objectives. This project set a record for a
eration such as well information, approv- 11. After cushion spotting, the service company performing HP/HT un-
al for expenditure, sequence of opera- circulating valve was cycled to the derbalanced DST in a deepwater environ-
tions, contingency plans in case of tubing well-test position, and TCP guns ment in India. JPT

68 JPT • FEBRUARY 2017


TECHNOLOGY FOCUS

Formation Damage
Niall Fleming, SPE, Leading Adviser, Well Productivity and Stimulation, Statoil

In a corresponding article from 2015, It is permeability that is for the reduced productivity because we
I quoted the title of Brant Bennion’s cannot see downhole what type of dam-
1999 article “Formation Damage—The often the most difficult age has occurred and where. Production
Impairment of the Invisible, by the Inevi- to quantify; therefore, engineers can use significant amounts of
table and Uncontrollable, Resulting in an time in attempting to identify a cause for
Indeterminate Reduction of the Unquan-
focusing on permeabilities poor productivity. This process involves
tifiable.” I would like to think that, in coreflooding to cover evaluating all that has happened in the
given the considerable effort spent on the span of those likely to be well, which includes the fluids used, loss-
drilling- and completion-fluid develop- es during drilling and completion, lower-
ment since the article was written, we encountered can improve completion type and potential for plug-
have a much better control of the “inevi- our understanding of the ging, and how effective well cleanup was.
table and uncontrollable.” Likewise, with Consideration of all data available can
respect to a “reduction in the unquan- potential formation damage eventually point toward one factor that
tifiable,” much of the uncertainty can that could be expected. could explain productivity decline. Core-
be minimized by performing represen- flooding can also be used to simulate
tative corefloods using plugs of different the sequences performed in the well, to
permeability value to reflect the values In this short article, I would like to try to identify the damaging mechanism.
expected downhole. It is permeability focus on “the impairment of the invisible” Regardless of those factors, the key take-
that is often the most difficult to quanti- because it is here that the greatest uncer- home message is that prevention is much
fy; therefore, focusing on permeabilities tainty exists with regard to formation- better than cure. JPT
in coreflooding to cover the span of those damage evaluation. One of the challeng-
likely to be encountered can improve our es for those involved with understanding
understanding of the potential formation an unexpected decline in well perfor- Recommended additional reading
damage that could be expected. mance is identifying the exact causes at OnePetro: www.onepetro.org.
SPE 178963 Laboratory Simulation and
Niall Fleming, SPE, is the leading adviser for well productivity Damage in Openhole Water Injectors
and stimulation with Statoil in Bergen, Norway. He has worked by Michael Byrne, LR Senergy, et al.
previously as a production geologist, chemist, and engineer. SPE 178018 Evaluation of Damage
Fleming’s main interest is within the area of formation damage Mechanisms in Tight Gas Reservoirs: Field
from drilling and completion fluids and in wells under produc- Example From Perth Basin by Nick Bahrami,
tion. He holds a PhD degree in geology from Imperial College SGS Netherlands, et al.
London. Fleming has authored several SPE papers, is an associ- SPE 179007 Ability of a Filter-Cake
ate editor for SPE Production & Operations, serves on the JPT Breaker To Diffuse Into Completion Brine
Editorial Committee, and has been a member of the organizing committees for and Packed Gravel by Clotaire-Marie Eyaa
several SPE conferences and workshops. He can be reached at nfle@statoil.com. Allogo, Schlumberger, et al.

JPT • FEBRUARY 2017 69


Integrated Approach To Managing
Formation Damage in Waterflooding

U nderstanding of formation
damage is a key theme in a
waterflood project. An integrated
injection wells, subsurface targets, risk,
and mitigations.
The subsurface work flow is illustrated
and determine if this potentially can re-
sult in OOZI or in short-circuiting of the
injector and producer. The deliverable
multidisciplinary approach is required in Fig. 1 of the compete paper. The follow- is a limit diagram or operating envelope
to determine an optimal design and ing main steps are identified: of required water quality vs. injection
strategy. An operator has developed 1. Identification of potential water rates that helps to prevent “unaccept-
a suite of tools to tackle these issues sources. All available water sources need able” fracture growth over the lifetime
and help in adequate design and to be identified, and a screening should of an injection well. For both matrix and
optimization of waterfloods. be performed by assessing the compat- fractured injection, sensitivity runs need
ibility of the injected water with the clays to be performed to address subsurface
Introduction in the reservoir (i.e., risk of clay swelling). uncertainties. The output from the sub-
Many waterfloods in the operating phase 2. Injection targets for field develop- surface assessment for both injection
do not perform as expected. Often this is ment. On the basis of the expected res- modes, in terms of water quality and in-
because of well-injectivity issues where ervoir performance for waterflooding in jection rate, needs to be validated against
the required water quality for the inject- a field development, the targets for the the injection targets for the field develop-
ed water is either not properly defined total water-injection volume for the (full) ment. When the injection targets are met,
(i.e., by the subsurface disciplines) or not field should be defined. this is called a technically feasible sub-
properly managed (i.e., at the surface fa- 3. Subsurface assessment. The ef- surface scenario.
cilities). A rapid decline in well injectivity fect of the quality of the injected water 4. Deliverables for subsurface scenar-
can result when injecting under matrix is assessed for both matrix and frac- ios. For each scenario, the production
conditions, and a loss in reservoir con- tured injection. This assessment is per- profiles, sustainable injection rate per
tainment caused by out-of-zone injection formed in the subsurface-modeling work well, injection volumes, quality of inject-
(OOZI) or a short-circuiting injector and flow, where the required water quali- ed water, number of injection wells, sub-
producer can occur when injecting under ty specifications in relation to injection surface targets, risk, and mitigations are
fractured conditions, all negatively af- rates are evaluated. For matrix injec- defined and will be used as input in the
fecting reservoir sweep. tion, the output of the subsurface- facilities and wells work flow.
modeling work flow is the decline in well The subsurface-modeling work flow
Subsurface and Subsurface- injectivity over time as a function of (Fig. 2 of the complete paper) describes
Modeling Work Flows water quality and injection rate. This how the required water-quality speci-
To determine an optimal waterflooding will determine the well-stimulation fications can be defined for both ma-
concept, it is important for the integrat- frequency that is required for restor- trix and fractured injection. On-site
ed work flow that the outcome of the sub- ing the injectivity, which will affect the core-flush tests or rock-impairment
surface assessment be a range of techni- operating-expense profile and well up- simulation models can be used to de-
cally feasible scenarios. These scenarios time. The subsurface-modeling work termine injectivity-decline rate and
should incorporate the ranges in subsur- flow can also be used to define the filter- half-life time for injectors under matrix-
face uncertainties combined with sub- size requirements of the water-treatment injection conditions.
surface concept options. The objective surface facilities for matrix injection.
for the subsurface work flow is to define For fractured injection, the output ASCET
for each of these scenarios the produc- of the subsurface modeling work flow is The actual and simulated coreflood eval-
tion profile for the field, injection vol- to predict the induced-fracture growth uation tool (ASCET) is a high-pressure
ume, quality of injected water, number of over the entire injection time of the well on-site core-flush testing rig. It was de-
veloped with the objective of measuring
the permeability decline over time as a
This article, written by JPT Technology Editor Chris Carpenter, contains highlights function of water quality. These data are
of paper SPE 174174, “Integrated Approach To Managing Formation Damage in used to determine injector half-life time,
Waterflooding,” by Sergey Aristov, Paul van den Hoek, and Eddie Pun, Shell, the filter-cake properties (permeability
prepared for the 2015 SPE European Formation Damage Conference, Budapest, and thickness) for a certain water qual-
Hungary, 3–5 June. The paper has not been peer reviewed. ity, and the causes of permeability losses.

For a limited time, the complete paper is free to SPE members at www.spe.org/jpt.

70 JPT • FEBRUARY 2017


The ASCET rig is capable of monitoring 100
continuously the permeability declines in 90
three separate core plugs simultaneously.
The different water qualities are achieved 80
through a series of built-in filters (media

Matrix Damage (%)


70
and cartridge filters). The main features
60
of the tool are
◗ In-field flooding of reservoir plugs 50
with actual injection water at
40
representative pressure differentials
◗ Measuring of injectivity decline 30
against water quality in real time
20
◗ All basic parameters can be varied
individually 10
◗ Fully automated design—with
0
digital signal transmission, 0 20 40 60 80 100
processing, and storage—allows for Maximum Solids Size (µm)
virtually unlimited test duration
Fig. 1—Formation damage as a function of solids size (FORDAM).
FORDAM
It is often necessary to provide estimates coated solids for produced-water ◗ Reservoir containment. This
on formation plugging and water-quality reinjection. involves the minimum requirements
requirements at the early stages of the The procedure to predict injectivity to enable sustained injectivity over
project. In this case, and also when no decline over time under matrix condi- project life while not affecting
ASCET measurements can be performed, tions using the tool is as follows: reservoir containment caused by
modeled predictions of the injectivity de- 1. Select representative wells for mod- fracture-height growth.
cline over time can be made with the eling (or prognosed wells). ◗ Reservoir sweep. This involves the
rock-impairment-simulation software 2. Commence construction of an indi- minimum requirements to ensure
called FORDAM. This tool models the ex- vidual model for each well. that fracture-length growth does
tent of formation damage under matrix 3. Execute mercury-injection capillary not adversely affect reservoir sweep
injection caused by contaminated solids pressure experiments in the laboratory and ultimate recovery. This will be
in the injected water. It does not model for establishing the PTSD of the reser- a balance of well placement, water
the effect of formation damage caused voir rock. quality, and fracture orientation.
by dispersed oil droplets in the inject- 4. Provide input on reservoir data. ◗ Near-wellbore plugging. This
ed water. The tool has the following two 5. Incorporate solids in injected water. involves the minimum requirements
functionalities: 6. Determine injectivity decline over to ensure that injectivity for
◗ Predict injectivity decline over time time and estimate half-life time of injec- fractured injection does not decline
as a function of solids type and tor for injected-water quality, followed owing to severe near-wellbore
associated concentration in the by running sensitivities on different plugging.
injected water. This can be used water qualities. These requirements for fractured in-
to assess whether the prognosed 7. Determine maximum solids size for jection can be defined with two modeling
injectivity decline is economically attaining maximum formation damage of tools that simulate the induced-fracture
acceptable in view of the required the matrix rock. growth over time (PWRI-FRAC and
stimulation frequency. FRAC-IT). The objective of both models
◗ Define filter-size requirements Fractured-Injection Tools is to predict the induced-fracture growth
in water-treatment facilities. On When injection occurs under fractured over the entire injection time of the well
the basis of the pore-throat-size conditions, the rock matrix will be frac- and determine if this potentially can re-
distribution (PTSD) of the reservoir tured, thus increasing the surface area for sult in OOZI or affect reservoir sweep
rock, it can be determined what the injection water to leak off into the sur- and ultimate recovery. Before starting to
the maximum allowable solids rounding reservoir. As a result, the injec- construct the simulation models, a num-
size is for preventing more than tivity will increase and higher injection ber of key parameters must be known
90% of the pore throats from rates per well can be achieved. In addi- through direct measurements, through
being plugged by the formation tion, the required water quality can often laboratory testing, or by using appropri-
of an external filter cake (Fig. 1). be more relaxed, which can result in lower ate analogs. In essence, FRAC-IT is simi-
Because the tool cannot model the water-treatment costs. For injection under lar to the PWRI-FRAC tool, with the dif-
injectivity decline caused by the (managed) fracturing conditions, there ference being that the fracture-growth
formation of an internal filter cake, are some key requirements that need to be simulator is fully coupled to a standard
this option is not applicable to oil- addressed for each specific situation: reservoir simulator. JPT

JPT • FEBRUARY 2017 71


Formation Damage: A Novel Approach
in Evaluating Zonal-Productivity Loss

T he paper describes a novel


methodology to construct
distributed formation damage
(PI) of a horizontal well, is included in the
complete paper.
used to account for the geometrical skin
created by acid-induced washouts.

across openhole wells in carbonate Evaluation Methodology Case Study


reservoirs and to evaluate the effects On the basis of the equations provided in The proposed methodology was applied
of damage on zonal productivity. This the complete paper, a well model was built for an openhole horizontal well drilled
methodology improves the prediction to evaluate the PI of a horizontal well. recently in an oil-wet carbonate reser-
of well productivity by identifying the The proposed method requires two voir. The studied well was drilled with
contribution of various types of damage steps. The first step is to evaluate the well water-based mud with an overbalance
to zonal productivity. This is critical for damage after drilling. To do so, a pro- of approximately 300 psi. The drilling
efficient decision making concerning duction test should be performed and mud was displaced to lighter brine mud
well-completion and field-development bottomhole flowing pressure recorded. after reaching total depth. After drilling
options, particularly at the early stages By analyzing the bottomhole pressure- and before acidizing, the bottomhole
of greenfield development. transient behavior, the flow regime can pressure-transient analysis (PTA) indi-
be identified. Then, the average dam- cated the presence of high skin. After
Introduction age skin around the wellbore can be ob- 1  month of oil production, acid treat-
Numerous papers have investigated near- tained, depending on the flow regime. ment was carried out to remove the
wellbore damage caused by drilling and Also, a production-logging-tool (PLT) ac- damage. The acid was pumped down-
acid, but the majority of these studies quisition should be performed across the hole with coiled tubing from the toe of
assume a homogeneous anisotropic res- entire drain in order to estimate zonal the well to the heel with constant rate.
ervoir and a perfectly horizontal well productivity. The model is then matched This technique ensures an effective dis-
with constant diameter. In practice, these with PLT data by iteration over the tribution of acid treatment along the
assumptions are unrealistic, especially damaged-zone permeability. With drain and thus a successful removal of
when dealing with multilayered carbon- the distributed damage permeabili- damage skin. Nevertheless, the resid-
ate reservoirs. The proposed methodol- ty per zone obtained from the model, ual skin after acid treatment is expect-
ogy in this paper relies on more-realistic the skin can be calculated. Here, it ed to vary per zone, depending on per-
assumptions made on the basis of actual should be noted that the caliper data meability and reservoir lithology. The
well and reservoir data. after drilling should be used to account bottomhole pressure-transient analysis
The case presented in this study in- for the geometrical skin created by performed after acid treatment shows
volves a horizontal openhole well drilled drilling-induced washouts. no skin presence, thus indicating a suc-
across a multilayered oil-wet carbonate The second step is to evaluate the well cessful acid-job operation. The produc-
reservoir of a greenfield, with baffles damage after acidizing. The same ap- tion test showed an increment of ap-
and barriers present between reservoir proach used in the first step should be proximately 2,000 BOPD compared
layers. The study evaluates the damage used here, except for the skin input. In with the production test before acid.
types experienced by the formation and this step, the skin is introduced as an ad- Subsequently, the production logging
their effect on productivity. ditional skin. The model is matched with was performed, and bottomhole pres-
A discussion of formation damage, in- PLT data by iteration over additional skin sure and rates are used as a reference to
cluding the mathematical bases of the per zone. After matching the model, the history match the well model.
skin concept, geometrical skin, drilling- distributed skin across the drain is deter-
induced skin, and the productivity index mined. Caliper data after acid should be Reservoir Characteristics. The well
was drilled in an oil-wet layer-cake car-
bonate reservoir with six productive lay-
This article, written by JPT Technology Editor Chris Carpenter, contains highlights
ers interbedded with five baffles. Pro-
of paper SPE 177533, “Formation Damage: A Novel Approach To Evaluate Zonal- ductive layers are approximately 10 ft
Productivity Loss in Horizontal Wells,” by C.B. Maalouf, I. Baca Espinoza, S.M. thick, whereas baffles are approximate-
Al-Jaberi, J.Y. Marrauld, and M. Amer, Abu Dhabi Marine Operating Company, ly 2 ft thick. These layers are homoge-
prepared for the 2015 Abu Dhabi International Petroleum Exhibition and Conference, neous laterally, with a good porosity-to-
Abu Dhabi, 9–12 November. The paper has not been peer reviewed. permeability relationship.

For a limited time, the complete paper is free to SPE members at www.spe.org/jpt.

72 JPT • FEBRUARY 2017


Oil Productivity Index
The oil is light (30 °API), with viscosity 0.0175
0.0170
of approximately 1.5 cp. The total com- 0.0165
0.0160 PIo (Ideal)
pressibility is 1.13×10–5 psi–1. The res- 0.0155
0.0150
ervoir pressure per layer was measured 0.0145 PIo (After Drilling and Acid)
0.0140
with pressure-while-drilling methods. 0.0135 PIo (After Drilling)
0.0130
This allows calculating the PI across the 0.0125
0.0120
zones more confidently. These reservoir 0.0115

PIo (STB/D/psi/ft)
0.0110
parameters are key inputs for the well- 0.0105
0.0100
productivity evaluation. 0.0095
0.0090
The wellbore inclination (90°) plays 0.0085
0.0080
an important role in borehole-fluid dy- 0.0075
0.0070
namic movements, when more than one 0.0065
0.0060
0.0055
phase is present. Fortunately, the well 0.0050
0.0045
is producing a single oil phase. There is 0.0040
0.0035
only a small section of stagnant water 0.0030
0.0025
present in the well close to the toe, 0.0020 A B C D
0.0015
which should have a negligible effect on 0.0010
0.0005
bottom-zone productivity.
9,800 10,000 10,200 10,400 10,600 10,800 11,000 11,200 11,400 11,600 11,800 12,000 12,200 12,400 12,600 12,800
MD (ft)
Zonal Permeability. As the drain cross-
Fig. 1—PI comparison between ideal case (blue) of 6-in. wellbore without
es several reservoir layers with different
drilling and acid damage showing the highest PI for most of the permeable
properties, large variations in permea- zones and actual case after drilling and acid (purple). Acid is very effective for
bility are seen across the drain. Ideally, high-permeability zones but has less effect for low-permeability zones. The
production is expected to be linked di- productivity without acid stimulation (red) is the lowest.
rectly to permeability, but this is not true
in reality as observed in PLT data. Be- inflow zones. Baffle zones were not pro- Because of the permeability con-
cause the objective was to study the ef- ducing in the PLT run, and their per- trast between zones, formation dam-
fect of damage on productivity, the per- meability was considered as zero in the age is expected to vary between zones
meability input per layer was examined well model. Consequently, only produc- as is the case with the drilling-fluid-
carefully by analyzing static and dynamic ing zones were taken into account for in- invasion profile.
data. Core data from nearby wells show a flow simulation. A discussion of drilling- and acid-
good porosity-vs.-permeability correla- Pressure-while-drilling data showed induced skin for this case study is pre-
tion for reservoir layers. The logging data that Layer 2 was not acting as a baffle and sented in the complete paper.
acquired while drilling and from wireline was allowing strong communication be-
were used to predict and estimate the tween Layers 1 and 3. Therefore, these Effect of Damage
most-probable distribution of permeabil- layers were merged as Zone A. Layer 5 on Zonal-Productivity PI
ity. Interpreted PTA average permeabil- has lower permeability and is renamed Once the well model was matched with
ity shows higher permeability compared as Zone B. Layer 7 has slightly better per- PLT data, it was used for a skin sensitiv-
with formation-testing permeability (de- meability compared with Layer 5 and ity study on well productivity for various
rived from mobility) and cores. Never- is renamed as Zone C. Layer 9 does not formation-damage stages. The ideal well
theless, PTA interpretation assumes a show any production and thus was not productivity was compared with produc-
single-layer homogeneous reservoir and considered as a producing zone. Layer 11 tivity after drilling and with productiv-
does not represent the complex reality of has high permeability (similar to Zone A) ity after acid. Because there were no PLT
a multilayered reservoir. Therefore, PTA- and is renamed as Zone D. The vertical- data acquired before acid, the PI after
interpretation results should be consid- to horizontal-permeability ratio shows drilling was simulated by use of caliper
ered qualitatively rather than quantita- good consistency for permeable zones data after drilling and by removing addi-
tively. As a result, core permeability data and is taken as approximately 0.8 for all tional skin caused by acid. The ideal case
from offset wells were used as input to producing zones. was simulated using the 6-in. ideal well-
bore with no drilling skin and no acid
Effect of Washout on PI
skin. Constant surface rate is considered
for this evaluation. The effect of washout
PI Ideal: Washout Washout on the well productivity is also evaluated
PI Before Acid PI After Acid No Damage Before Acid After Acid by applying different calipers for ideal
(STB/D/psi) (STB/D/psi) (STB/D/psi) (STB/D/psi) (STB/D/psi)
conditions (no skin from drilling or acid).
17.4 22.2 23.7 0.7 0.2 When simulating the results before
–26.7% –6.4% 0.0% 0.3% 0.7% acid (acid skin is removed), the pressure

Table 1—Comparison of PI after different well stages and operations. (Continued on page 76)

JPT • FEBRUARY 2017 73


Removing Fines-Migration Formation
Damage in the Putumayo Basin in Colombia

T o date, more than 100 sandstone-


acidizing treatments have been
performed in several Colombian oil Caribbean Sea Barranquilla
Cartagena
fields, targeting the Villeta and Caballos
Formations in the Putumayo Basin. Panama
Fines migration has been the main
Venezuela
damage mechanism treated with this
type of chemical stimulation. This paper
summarizes a wide variety of sandstone-
acid-stimulation case histories,
highlighting aspects such as mechanical
Pacific Ocean
conditions and operational practices.

Introduction Bogota
The Putumayo Basin is located in south-
ern Colombia. The Putumayo Basin shows
Port of Colombia
a stratigraphic sequence containing Early Tumaco
Cretaceous (marine) to Miocene/Plio- Port of
cene sediments (fluvial). Fig. 1 illustrates Esmeraldas
Putumayo
the location of the Putumayo Basin. Basin

Sand Villeta Formation Brazil


The T Sand samples examined are fine- Ecuador
to medium-grained sandstones. They
are composed primarily of quartz
grains  cemented primarily with quartz Peru
overgrowths and authigenic clays. Rare-
to-minor cements include solid hydro- Fig. 1—Location of Putumayo Basin.
carbon, pyrite, and dolomite. X-ray-
diffraction (XRD) analyses show that all photographs show authigenic kaolinite inated by quartz. The grains are cement-
of the sandstone samples are composed filling intergranular zones and possibly ed primarily by quartz overgrowths and
primarily of quartz and clay minerals. replacing grains. authigenic clays. XRD determined that
Feldspars are absent from all but one all of the samples are composed primar-
sample. Given that virtually all of the Caballos Formation ily of quartz and clay minerals. Feld-
framework grains are quartz, with pos- Samples in this formation are all sand- spars are rare to absent from these sand-
sibly minor argillaceous grains, the sand- stones. Estimated average grain size stones, confirming that virtually all of
stone is classified as quartzarenites. ranges from very fine sand to medium the framework grains are quartz and
Scanning-electron-microscope (SEM) sand. The framework grain suite is dom- the sandstones should be classified as
quartzarenites. Clay-mineral content
This article, written by JPT Technology Editor Chris Carpenter, contains highlights averages 7.8%, with illite and mixed-
layer illite/smectite more common than
of paper SPE 178996, “Removing Formation Damage From Fines Migration in
kaolinite. SEM photos show that these
the Putumayo Basin in Colombia: Challenges, Results, Lessons Learned, and New
clays are authigenic.
Opportunities After More Than 100 Sandstone-Acidizing Treatments,” by Wildiman
Reinoso, Fredy Torres, and Manuel Aldana, Grantierra, and Pablo Campo, Emilce Designing
Alvarez, and Erika Tovar, Halliburton, prepared for the 2015 SPE International an Effective Treatment
Conference and Exhibition on Formation Damage Control, Lafayette, Louisiana, USA, To determine appropriate fluids, acid
24–26 February. The paper has not been peer reviewed. types, concentrations, and treatment

For a limited time, the complete paper is free to SPE members at www.spe.org/jpt.

74 JPT • FEBRUARY 2017


volumes, a software simulator with a log- ◗ Acts as a clay stabilizer to control are not required because injection is per-
ical process was used. The structured fines migration during and formed through the annulus.
process consisted of two phases. following the treatment. Jet pumps are used as the lifting system
for producing wells; these are fished be-
Candidate Selection and Skin Analy- Stimulation Treatment fore the stimulation treatment and then
sis. A formation-damage-adviser tool Three steps are necessary when acidiz- reinstalled to perform post-stimulation
ranked potential damage mechanisms. ing sandstone reservoirs: preflush, flowback for each stage when the condi-
Fines migration was confirmed as the main flush, and post-flush. The stimula- tions stabilize.
primary damage mechanism. This result tion trend was designed for these steps In the case of injection wells, produced
agrees with the mineralogy and the de- as follows: water is treated to adjust injection param-
tailed surveillance of skin by pressure- ◗ Tubing pickling. This was performed eters and then is pumped through two in-
transient analysis (PTA), which indicated with hydrochloric acid (HCl) or jection systems at 2,600 or 3,000 psi.
a progressive increase in formation dam- acetic/formic acid, depending
age with production rate. on the logistics at the location. Treatment Execution
PTA identified Well 1 and Well 2 as hav- The treatment was pumped to a and Records
ing a total skin prejob value of 32 and circulating sleeve (not into the In addition to the two case histories pre-
60, respectively. These wells were select- formation) before pumping the sented here, a third case history, involv-
ed as candidates because they showed stimulation fluid sequences. ing acid stimulation and scale inhibition,
potential for improved productivity on ◗ Organic preflush. A low-interfacial- is presented in the complete paper.
the basis of general information about tension aromatic/aliphatic solvent
the (undamaged) reservoir quality, such mixture was used as a preflush and Case History 1: Typical Acid Stimula-
as permeability, thickness, porosity, was allowed a 2-hour soaking period tion in T Sand. After the integrity of the
and saturation. to dissolve asphaltenes covering the downhole equipment had been tested, a
target fines. pickling treatment was performed. Be-
Fluid Selection. For this stage, the soft- ◗ Brine conditioner. 5% ammonium fore stimulation, 70 bbl of 5% ammo-
ware has two applications—an acid ex- chloride allowed the establishment nium chloride was circulated down the
pert and a geochemical simulator. The of chemical equilibrium. production tubing through the circulat-
acid expert provides acid-formulation ◗ Acid preflush. A mixture of organic ing sliding sleeve. The circulating sleeve
recommendations for a matrix-acidizing acids (acetic and formic) was used was closed, and an injectivity test using
treatment. The geochemical simulator as a preflush to dissolve calcium 50 bbl of 5% ammonium chloride was
confirms that there are no issues with carbonate before the RHF main performed, reaching 1.4 bbl/min with
the formation of precipitates during the treatment. 1,948 psi of pressure at the surface. A
progression of the secondary reaction. ◗ RHF (main treatment fluid). An total of 12 bbl of organic-solvent pre-
The recommended treatment consist- RHF (15 wt% HCl, 1.5 wt% HF, and flush was pumped and displaced with
ed of the following stages: organic pre- 5 wt% AlCl3•6H2O) system that has 71 bbl of 5% ammonium chloride, thus
flush, brine conditioner, acid preflush, proved to be successful was used as forcing the solvent preflush into the for-
retarded hydrofluoric acid (RHF), and the main treatment. mation. During this stage of the treat-
a fines-stabilizer system. Conventional ◗ Fines-stabilizer brine. 5% ment, a slight increase in pressure was
matrix acidizing with HF is effective only ammonium chloride with a observed, followed by a pressure drop at
for removing shallow clay damage 1 or stabilizer was used to help minimize the end of the treatment stage. The treat-
2 in. from the wellbore. RHF is a system the tendency to disperse or ment was allowed to soak for 2 hours to
designed for treating sandstone forma- deflocculate naturally occurring enable a reaction between the solvent
tions that have been damaged from the fines within the formation matrix. preflush and the organic material in the
migration or swelling of silica, feldspars, formation. After this time, 25 bbl of acid
and clays up to 2 to 6 in. from the well- Well Mechanical Conditions preflush was pumped and displaced with
bore. The primary advantages of using Well completions are performed with 71  bbl of 5% ammonium chloride to
RHF include the following: tubing-conveyed perforating (TCP) using force the acid preflush into the forma-
◗ Deeper penetration of live HF into 4½- to 4⅝-in. perforating guns with tion. After displacing the acid preflush,
the formation. 5 shots/ft in 7-in. casing. Both produc- 64 bbl of RHF treatment—followed by
◗ Retarded reaction with quartz sand ers and injectors use 3½-in., 9.3-lbm/ft 64 bbl of post-flush treatment (fines-
and silica to promote deep-damage tubing. For formation isolation, 7-in. hy- stabilizer brine)—was pumped and dis-
removal and improve compatibility draulic packers are used, followed by placed into the formation with 71 bbl
with feldspar-containing sliding sleeves that allow communication of 5% ammonium chloride. Before the
formations. with the formation by being opened and treatment entered the formation, the
◗ Minimized damage to formation closed with a shifting tool and a slickline pump rate was 1.6 bbl/min at 391 psi at
consolidation. RHF reacts less with unit as necessary. For injection wells in the surface. When the treatment plus
the quartz cementation that holds the Caballos Formation, sliding sleeves 7 bbl of post-flush entered the formation,
the formation grains together. are used. For the T Sand formation, these the flow rate increased to 1.8 bbl/min

JPT • FEBRUARY 2017 75


at 391 psi at the surface. At the end of the Design of a Floating- Formation Damage:
RHF stage, the pump rate stabilized at
Liquefied-Natural-Gas A Novel Approach
1.75 bbl/min and 595 psi. Finally, 100 bbl
of 5% ammonium chloride brine was System for Severe in Evaluating Zonal-
overflushed to remove reaction residues Metocean Conditions Productivity Loss
from the well. (Continued from page 61) (Continued from page 73)
After stimulation, the T sand was open
to production, showing a change in oil ISCs and the elimination of nearly all hy- shows a significant drop compared with
rate from 1,272 to 2,307 BOPD, which drocarbon inventory in the liquefaction original reservoir pressure. The simulat-
represented an increase of 81%. system enable the liquefaction module to ed pressure drop (approximately 40 psi)
be extremely compact and lightweight. shows a consistent match with actual
Case History 2: Acid Stimulation and In contrast to most FLNG vessels, be- pressure drop during well testing.
Conformance. This well was drilled and cause the liquefaction vessel described The results show that the current
completed to 5,724-ft measured depth. here is simply a modified ship, it re- formation-damage conditions are very
Previous successful acidizing treat- mains classed, flagged, and crewed as a close to ideal, when there is no skin
ments had been performed on sim- ship and it would periodically dry dock presence in the wellbore without wash-
ilar wells with the following dosages: for repair and maintenance. This op- out (Fig. 1). For the zones next to the
20 gal/ft of organic treatment, 80 gal/ft of erating philosophy is expected to re- heel of the well (Zones A and B) that
organic-acid preflush, 100 gal/ft of RHF, duce capital and operational expen- were exposed to longer drilling times
100  gal/ft of fines-stabilizer brine, and ditures significantly compared with and therefore to more mud invasion,
70 gal/ft of 5% ammonium chloride as a liquefaction vessel that must be de- the productivity is lower compared with
an overflush. In October 2012, a stimu- signed to remain on station indefinite- nondamaged zones.
lation treatment for the T sand was per- ly and that must be crewed as a produc- The positive effect of acid treatment on
formed. The skin factor dropped from tion unit. productivity is clearly observed by com-
32 to −2.9, representing a productivity For a 4-Mt/a system in a severe met- parison of PI before and after acid. In the
regain of 2.17. ocean environment, there are three liq- bottomhole PI distribution, the produc-
Recently, high water production was uefaction vessels and three disconnect- tivity is much less than ideal hole produc-
identified in this well, and it became able buoys in the system. At any time, tivity in every zone, even though the well
necessary to assist the acid-stimulation there are two vessels on station in the is producing at a high rate.
treatment with a relative permeability field liquefying gas, with one vessel in Table 1 shows the effect of drilling
modifier (RPM). The RPM was used to de- transit to a discharge point in sheltered damage and acid treatment on well pro-
crease permeability to water in the treat- water. Thus, the offshore transfer of LNG ductivity. The results show that the well
ed zone. It was also desirable that the cargo from the FLNG vessel to an LNG can produce without acid treatments
treatment not significantly affect hydro- carrier is avoided. The liquefaction vessel with 26.7% less productivity compared
carbon production because of increased remains mobile by disconnecting the tur- with its full potential (ideal hole). Acid
water cut. The recommended treatment ret and transiting to a safe, sheltered lo- treatment helped to remove the damage
was applied successfully in this well, pro- cation for ship-to-ship transfer of cargo caused by drilling and almost restored
viding more than a twofold improvement in the conventional manner at a transfer the full well-productivity potential (re-
in oil productivity. Also, a reduction in jetty or existing LNG-storage terminal. sulted in −6.4%).
water cut of 10% was evidenced.
System Arrangement and Application. Conclusions
Conclusions The split-FLNG concept can be adapted The methodology shows that permeable
◗ The acid-stimulation treatment to a wide range of applications by select- zones near the heel were more affect-
was designed to remove formation ing a host facility suitable for the site- ed than permeable zones near the toe.
damage caused by fines migration specific gas composition, water depth, Acidizing is more effective in recover-
and focused on enhancing the metocean conditions, well-drilling and ing the damages in high-permeability
production capacity, and it was -intervention method, and condensate zones than in lower-permeability zones.
applied successfully in these fields. storage and handling. Host facilities On the basis of these conclusions, it can
◗ A suitable design of the stimulation that have been considered for various be seen that acid jobs can be optimized
treatment yielded an effective cases include by spending more time when pump-
dissolution of the main damage ◗ Circular, spread-moored FPSO ing acid across the lower-permeability
mechanism, even in the presence of ◗ Ship-shaped, turret-moored FPSO layers. Longer exposure to acid in
calcite scale and asphaltenes. ◗ Conventional or self-installing these zones should help to remove the
◗ Acid stimulation combined with use fixed platform drilling-induced skin. Finally, the model
of RPMs and scale inhibitors proved ◗ Concrete gravity-base platform developed for this study allows the evalu-
to be a successful field application ◗ Tension-leg platform ation of zonal productivity along the hor-
for recovering oil-production rates ◗ Production semisubmersible izontal well, which is essential to proper
and reducing water cut. JPT ◗ MODU semisubmersible JPT reservoir management. JPT

76 JPT • FEBRUARY 2017


PEOPLE

WILLIAM B. BARKER, SPE, was appointed DERRICK O’KEEFFE, SPE, was appointed
vice president of analysis at MicroSeismic head of division for safety and integrity at
and will be responsible for performance and the National Offshore Petroleum Safety and
delivery of data analysis services worldwide. Environment Management Authority (NOP-
He spent the past 11 years at MicroSeismic SEMA), Australia’s independent regulator
holding various positions on the analysis for offshore petroleum facilities and activi-
team, most recently as manager of analysis. ties in Commonwealth waters. In this role,
Before MicroSeismic, he worked in electromagnetics at NAEVA he will ensure regulatory requirements around the occupational
Geophysics as a field geophysicist mapping unexploded ord- health and safety of the offshore oil and gas workforce are met.
nance at sites throughout the US. Barker holds a BS in geophys- O’Keeffe previously worked as country manager at Murphy Oil,
ics from the University of Kansas and is also a member of the chief operating officer at Strike Energy, and business manager
Society of Exploration Geophysicists. at Woodside. He also has international experience, having
worked in the UK, US, Asia, and the Middle East at companies
CHRISTINA KARAPATAKI, SPE, and SAM such as Blade Petroleum, British Gas, Schlumberger, and Mara-
(YINGLIN) XU, SPE, are recognized in Forbes’ thon Oil. Through his consultancy work, he recently provided
2017 list of 30 Under 30 in Energy. Karapata- his offshore oil and gas expertise to the National Energy Re-
ki is a principal at Schlumberger and makes sources Australia, part of the Australian government’s Industry
venture capital investments on behalf of the Growth Centres Initiative. O’Keeffe holds a BS from Loughbor-
company. In recent years she has deployed ough University of Technology and an MBA from Cranfield
Karapataki USD 9 million in ten financings of com- University, both in the UK.
panies, including Nantero, Onapsis, 908 De-
vices, and Naturafrac. She holds BA (Hons) JAMES (JIMMY) SMITH, SPE, was appointed to the board of di-
and MEng degrees from Cambridge Univer- rectors at Wavefront Technology Solutions. Smith has more
sity and an MS degree from Massachusetts than 35 years of domestic and international experience with
Institute of Technology. Xu is the head of oil major and independent oil and gas producers. Previously, he
and gas investment banking at CohnReznick was the chief operating officer and board member of Great
Capital Markets Securities. She has been in- Plains Operating (GPO). Before GPO, Smith was an equity part-
Xu
volved in more than USD 2 billion in debt and ner and vice president operations at Grayhawk Energy, vice
equity financings and merger and acquisition transactions. Xu president operations at Cortez Oil and Gas, and held opera-
previously worked as a petroleum engineer for BP Americas fo- tional and engineering positions with ARCO and Burlington
cused on unconventional resource plays. She holds a BS degree Resources/Meridian Oil. Smith holds a BS degree in petroleum
in petroleum engineering from Texas A&M University. engineering from the University of Wyoming.

CURTIS W. MEWBOURNE, SPE, was induct-


ed into the Petroleum Hall of Fame by The
Permian Basin Petroleum Museum in Mid-
land, Texas. Instituted in 1967, the Petro-
leum Hall of Fame honors persons and firms In Memoriam
who have made outstanding contributions This section lists with regret SPE members who recently
to the development of the petroleum indus- passed away. If you would like to report the passing of a
try or have served as worthy examples to those in the industry. family member who was an SPE member, please write to
Mewbourne founded the Mewbourne Oil Company in 1965, service@spe.org.
which has drilled more than 1,000 wells in the Permian Basin Jimmy Lee Broussard, Cypress, Texas, USA
and 1,400 wells in the Anadarko Basin. Mewbourne funded the David W. Chenot, Bakersfield, California, USA
Mewbourne Hall of Mathematics and Science at All Saints Epis- I. Ted B. Cranmer, Butler, Pennsylvania, USA
copal School in Tyler, Texas, and St. John’s School in Houston. C.E. Daugherty, Pointblank, Texas, USA
Mewbourne Oil Company is the largest supporter of student Robert L. Gatliff, Las Vegas, Nevada, USA
scholarships and internships over the past 25 years at the Uni- William W. Kelly Jr., Lexington, Kentucky, USA
versity of Oklahoma, and Mewbourne has endowed seven Mew- Robert I. Peters, Peterborough, New Hampshire, USA
bourne Chairs in Petroleum Engineering and the Mewbourne Laurence E. Roberts, Dallas, Texas, USA
Professorship in Petroleum Engineering at the university. He Frank W. Robl, Fairview, Texas, USA
holds a BS in petroleum engineering from the University of Steven P. Tischer, Midland, Texas, USA
Oklahoma and was granted the honorary degree of Doctor of Jon R. Withrow, Oklahoma City, Oklahoma, USA
Humane Letters by the university in 2002.

JPT • FEBRUARY 2017 77


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was confirmed that this approach result- ical TTA work flow for a dry-gas well. It is
Novel Solutions for
ed in the closest match to the numeric- shown to be capable of characterizing a
Transient Sandface al solution. producing layer or zone or of estimating
Temperature in Dry-Gas- the production rate of both synthetic and
Producing Wells Conclusions real-field case studies. Model case studies
High-resolution temperature sensors are are provided in the complete paper.
(Continued from page 66)
now being installed in many modern well This work represents a significant con-
completions. Real-time temperature data tribution to the development of a com-
asymptotic early-time temperature solu- can be used for reservoir monitoring and prehensive set of fast TTA work flows for
tion by applying reasonable assumptions flow-rate allocation only when analysis well testing and monitoring. It is a major
to simplify the coupled temperature and work flows that are both robust and ac- step in the development of multiphase
analytical pressure models. curate have been developed. (gas/liquid) TTA methods in the longer-
The analytical model used the volu- The complete paper reports work car- term objective of developing a full spec-
metrically averaged gas properties. It ried out on the development of an analyt- trum of TTA methods. JPT

80 JPT • FEBRUARY 2017


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