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SAUDI ARAMCO ID/PID - 31-March-13 - REV 7 (Standards Cutoff - March 2013) Rev 7 31-Mar-13

SAIC NUMBER DATE APPROVED QR NUMBER


SAUDI ARAMCO INSPECTION CHECKLIST
Review Procedure: Cement-Shop applied internal Cement
SAIC-H-2001 30-Apr-13 COATING-
Mortar protective lining for steel pipe
PROJECT TITLE WBS / BI / JO NUMBER CONTRACTOR / SUBCONTRACTOR

EQUIPMENT ID NUMBER(S) EQUIPMENT DESCRIPTION EQPT CODE SYSTEM ID. PLANT NO.

LAYOUT DRAWING NUMBER REV. NO. PURCHASE ORDER NUMBER EC / PMCC / MCC NO.

SCHEDULED INSPECTION DATE & TIME ACTUAL INSPECTION DATE & TIME QUANTITY INSP. MH's SPENT TRAVEL TIME
SAUDI ARAMCO USE ONLY
SAUDI ARAMCO TIP NUMBER SAUDI ARAMCO ACTIVITY NUMBER WORK PERMIT REQUIRED?

SAUDI ARAMCO INSPECTION LEVEL CONTRACTOR INSPECTION LEVEL

ITEM
ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A RE-INSP DATE
No.

A General Requirements

Procedure is identified & traceable to Contractor's Quality System.


Sch. Q,
A1 Format is ISO format and contains basic ISO elements such as Scope,
Section 3
references, Responsibilities, Definitions, etc

The Procedure shall address requirements related to Shop application Sch. Q,


A2 of Cement-Mortar lining on steel pipe [ 4" and larger ] Attachment IV
specified in 01-SAMSS-05 & AWWA C205. Para 1.1

Procedure should address the requirements to be adhered during the


01-SAMSS-005,
A3 Cement line pipe storage, transportation and handling as per 01-
Para. 5.3.1
SAMSS-024

A4 Procedure address the Safety Requirements mandated in SAES-H-102. SAES-H-102

B Specific Requirements (Procedure Elements)

Surface Preparation Requirements: The steel surface to be cement


01-SAMSS-005,
B1 mortar shall be cleaned in accordance with St2 of SIS-05-59-00 for the
Para. 4.3.1
application cement mortar.

Cement Lining Materials Requirements:


1. Portland Cement shall conform to the requirements of ASTM C150,
Type V, including the optional chemical & Physical requirements as per
Table 1A & 2A
01-SAMSS-005,
2. Sand should be of fine aggregate (ASTM C136) & contains the
Para. 4.2.2.1
B2 deleterious substances that do not exceed the following limits:
Para. 4.2.3
Clay Lumps and Friable Particles 3.00% by weight
Para. 4.2.4
Acid Soluble Chlorides {Cl} 0.06% by weight
Acid Soluble Sulfates {SO3} 0.40% by weight.
3. Mixing water shall not contain total dissolved solids in excess of 500
PPM.

Cement Lining Mix Design: The Cement-mortar composed of


cement,sand and water, well mixed and of consistency to obtain a
01-SAMSS-005,
B3 dense, homogeneous lining that will adhere firmly to the pipe surface.
Sec. III B
the cement-mortar lining mix shall not exceed 7 1/2 gal. (28.4 L) per 94
lb. (43 kg. ) of cement. (AWWA C205, Sec 4.4.1)
Application procedure of cement mortar lining - as per AWWA C205-07, 01-SAMSS-005,
B4
Sec 4.4 Sec. III B
Curing of cement mortar lining and end capping requirements - as per 01-SAMSS-005,
B5
AWWA C205-07, Sec 4.4.7 & Sec 6.2 Sec. III B

Page 1 of 2
SAUDI ARAMCO ID/PID - 31-March-13 - REV 7 (Standards Cutoff - March 2013) Rev 7 31-Mar-13
SAIC NUMBER DATE APPROVED QR NUMBER
SAUDI ARAMCO INSPECTION CHECKLIST
Review Procedure: Cement- Mortar protective lining for
SAIC-H-2001 30-Apr-13 COATING-
steel water pipe
PROJECT TITLE WBS / BI / JO NUMBER CONTRACTOR / SUBCONTRACTOR

ITEM
ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A RE-INSP DATE
No.

The Procedure shall detail final inspection.(Saudi Aramco Form 175- 01-SAMSS-005,
B6
012500) Para. 5.3.1
For Sleeved pipe there shall be no cutback and flush with end of pipe
01-SAMSS-005,
whereas for specifically designed for butt welding the cement mortat
B7 Para.
lining shall be cut back a min. of 10 to a max of 25 mm from the end of
4.4.2.1/4.4.2.2
pipe.
Thickness Verification: The thickness of the cement lining shall be
01-SAMSS-005,
B8 checked within 0.6m of the end of the pipe at the 3, 6, 9, and 12 o'clock
Para. 4.4.2.3
positions
01-SAMSS-005
The Procedure shall address the testing and acceptance criteria
B9 Para 5.1
specified in 01-SAMSS-05 (See attachment 1 )
Table 1

Scope of Work &


Incorporation of the Saudi Aramco Test & Inspection Plan with the
B10 Project Quality
applicable S.A. Inspection Checklists (SAIC) and Test Reports (SATR).
Plan

REMARKS:

ATTACHMENTS: Attachment 1 - Detailed Requirements as Per 01-SAMSS-005

REFERENCE DOCUMENTS:
1. Schedule Q, Contractor's Quality Requirements, (Contract Edition)
2. 01-SAMSS-005, Shop Applied, Internal Cement Mortar Lining of Steel Pipe (7 May 2011)
3. AWWA C205-07, STD FOR CEMENT-MORTAR PROTECTIVE LINING & COATING FOR STEEL WATER PIPE (4" & Larger) -SHOP APPLIED,
(1 Mar, 2008.)

Contractor / Third-Party Saudi Aramco


Construction Representative* PMT Representative
Work is Complete and Ready for Inspection: T&I Witnessed QC Record Reviewed Work Verified
Name, Initials and Date: Name, Initials and Date:

QC Inspector PID Representative


Performed Inspection Work / Rework May Proceed T&I Witnessed QC Record Reviewed Work Verified
Name, Initials and Date: Name, Initials and Date:

QC Supervisor Proponent and Others


Quality Record Approved: T&I Witnessed QC Record Reviewed Work Verified
Name, Organization,
Name, Sign and Date:
Initials and Date:

*Person Responsible for Completion of Quality Work / Test Y = YES N = NO F = FAILED

Page 2 of 2
SAUDI ARAMCO ID/PID - 31-March-13 - REV 7 (Standards Cutoff - March 2013) Rev 7 30-Apr-13
SAIC NUMBER DATE APPROVED QR NUMBER
SAUDI ARAMCO INSPECTION CHECKLIST
Review Procedure: Cement- Mortar protective lining for
SAIC-H-2001 30-Apr-13 COATING-
steel water pipe
Attachment 1 - Detailed Requirements as Per 01-SAMSS-005 & AWWA-205

SAIC-H-2001 Attach. 1

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