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Personal Nandyo Alpalmy

Profile
Quality Engineer - Plate Rolling Mill
PT. KRAKATAU POSCO – Cilegon Works
nandyo.a@krakatauposco.co.id
Contact: +62-811-11-73287

 Educational Background

1. Metallurgy & Materials Engineering, University of Indonesia.

(B.S.Eng/ST ), Year of 2008

2. Materials Science & Engineering, Yeungnam University - South Korea

(M.Sc.Eng), Year of 2012

 Qualifications & Experience

1. Six Sigma Green Belt

2. Lead auditor ISO 9001:2015
3. Value Engineering
4. Minitab
1. Company Profile

KRAKATAU POSCO is a Joint Venture company

between KRAKATAU STEEL Indonesia and POSCO Korea.

- No.1 Steelmaker in Southeast Asia - 4 Largest Steelmaker in the World

- Established on 1970
- National steel producer and lead the
Indonesian Steel Association
- Integrated upstream - downstream
facilities
- Established on 1968
- Global Expansion since 1990
- Most Sustainable corporation in the
world in World Economic Forum 2016
- Develop the latest world class
technology for steel Quality and
services

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1. Company Profile

 ± 2,200 Employees  388 Hectare total area

• Krakatau Steel and POSCO Main Plants (Integrated Steel Mill)

expatriate • Coke Plant
• Technical Assistant • Sinter Plant
• Supervisory • Blast Furnace ( 3 Million Ton/Year)
• Operators • Steelmaking Plant
• Plate Mill (1.5 Million Ton/Year)
Supporting Facilities
• Waste Treatment • Raw Material Jetty
• Water Treatment • Raw Material Yard
• Oxygen Plant Closed & Open yard
• Power Plant
• Laboratory

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 1. Company Profile - History Milestone

2009 2010 Dec 2013 2014 2017

MOA Signing Construction Official First Steel 10 Million Ton

between Period completion by Plate Shipment Steel Shipment
Krakatau Steel President of
and POSCO Indonesia

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1. Company Profile – Location

Strategic location
South East Asia
Merak Port Cilegon City
Cigading Port
Ciwandan Port

Sunda Coast
To Jakarta
INDONESIA  Located in Sunda Strait coast
 Near 3 Loading Ports
 100 KM from Capital City of Jakarta

13 km 9 km 0 100 km

Marketing Office Jakarta

Cilegon Jakarta
Cigading Port Soekarno Hatta
Merak Port Ciwandan Port International Airports Priok Port
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1. Company Profile - Certificates

We commit to implement and continuously improve our Management System

Quality Control & Assurance Marine Class Society Certificates

International Standard American society of
ABS
ISO 9001 : 2015-LRQA Shipping
ISO 14001 : 2004
Lloyd’s Registered LR
ISO 17025 : 2004
National Standard Registro Italiano Navale RINA

OHSAS 18001:2007 Korean Register KR

SMK3
Bureau Veritas BV
National Standard
Biro Klasifikasi Indonesia BKI
CE Europe
Det Norske Veritas &
AD 2000 W1 Germany DNV GL
Germanischer Lloyd
BIS India
Nippon Kaiji Class NK
TISI Thailand
SIRIM Malaysia China Register CR
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2. Product – Steel Slab

Steel Slab
Good Internal Quality

Very Low Impurities Slab with

Spotless Surface
*Checked through macro etch
and S-Print test
Capability
Thickness : 230 mm
Width : 1,100 mm ~ 2,300 mm
Length : 6,000 mm ~ 12,000 mm (Max 35 MT) Segregation-reduction
technology
Steel Slab Supply
• Slab for Sales : 1.9 Million Ton/Year Tight Control of Phospor and
Sulphur continued with Degassing
• Slab for Plate : 1 Million Ton/Year and inclusion control with high-
vacuum handling (RH)

Other Treatment
Control of apply scrap amount to
• Killing Method (Si, Al, or Degassing Treatment) reduce impurities by Blast Furnace
• Special Control for B, Mo & N (Molten Iron Ratio ≥ 88%)

• Non-Radioactive test
• Additional Slab Marking
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2. Product – Steel Slab

Our Customers

KOREA T HAI LAN D

INDIA MALAY S IA

VIETNAM

ITALY
2. Product – Steel Plate

Steel Plate Testing services

Mechanical test (Impact & tensile test)
Z-Tensile
Hardness (Brinell, Vickers, Rockwell)
Capability Weld Bead Bend Test
Thickness : 6 ~ 75 mm Bending Test
Width : 1,500 ~ 4,300 mm Drop Weight Tear Test (DWTT)
Length : 3,000 ~ 25,000 mm Drop Weight Test (DWT)
Max Weight : 10.4 ~ 16 Ton (/Pieces) Stain Aging Impact (No Cooling)
Penentrant Testing
Product Strength Microstructure (NMI, FGS, AGS)
Macro testing
• Formability • Clean & Bright Surface Magnetic Particle Testing
• Machinability • High Vacuum Treatment Radioactivity Testing
• Tight Quality Control • Wide Range of Size Sulphur Print
Ultra sonic Test

Steel Plate Application

Ship Building Pipeline Pressure Constructions Heavy
Vessel Equipment

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Global Expansion Germany
Spain Thailand
Italy S.Korea Malaysia
Belgium Japan Vietnam
Netherland India Phillippines
Singapore
Mexico
Europe
North Asia
America
Middle
East

S.E Asia
Africa
UAE
South Saudi Arabia
Kuwait
America Egypt
Jordan
Oman
Qatar
Brazil S. Africa

By expanding market Globaly, KP promotes their

material and support Worldwide projects
2. Production Process
2. Production Process
3. Iron Making : Make the Molten Iron

BFG

Lumpy ore Sinter Plant

Ore Fine ore

Yard PCI BF
CJY
Pellet
Miscellaneou
s
Burnt Lime
Coke breeze Pig Iron,
CMCP Slag
CDQ &
Coal Crusher Quenching
Tower
CJY
Yard Surge Blending By Product Plant COG
Bin Bin Coke Plant

YARD SINTER PLANT COKE PLANT BLAST FURNACE

CONTROL ROOM
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3. Iron Making: Reduction of Iron

Blast Furnace Process

철광석 Iron Ore

Top of Blast
Throat furnace

Burden profile Solid zone

Shaft

Softening &
Belly Melting zone

Bosh Melting
zone

Hearth 용융 Melting

용선 Pig iron

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4. Steel Making: Iron into Steel

2 units of KR Station 1 unit of Ladle Furnace

(Desulphurisation 1 unit of RH-Degasser
Treatment)
1 unit of LD-Converter 1 unit of CCM
(Mixed-Blow Gas Stirring) with 2 strands

Mechanical Stirring
add De-S agents
Hot
(CaO, CaF2, etc)
Metal
from BF

HMR 88.2% Con-cast Yield 97.5%

Heat Size 300 T/heat Crude Steel 3 Million T/Year
30.9 Ch/Day
Tapping Yield 94.5%

≤40 minutes 40 minutes ≤40 minutes 40 minutes

Treatment Time

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Example Pictures of Equipment in Steelmaking Plant

(a) (d)

Fig. Charging scrap into the Converter

Fig. Converter in Steelmaking Plant,

manufactured by SMS-DEMAG
(e)

(b)
(c)

Scrap Chute
17/26Charging Ladle Fig. Charging Hot Metal into the Converter
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5. Continuous Casting: Making the slab

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5. Continuous Casting: Making the slab

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5. Continuous Casting: Making the slab

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6. Plate Rolling: Slab  Plates
■ Schematic diagram of plate products

● Slab: Material for hot rolling

● Mother Plate (As-rolled plate)

● Plate products

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6. Plate Rolling: Slab  Plates

Item Slab As Rolled Plate Remark

Slab (ton/year) 1,500,000 1,380,000 Yield : 92.0%
Thickness 120 – 300 6.0 – 120 Main Slab : 230 mm
1,200 - 4,650 (Hot) After trimming 1,200-4,500
Size (mm) Width 1,200 – 2,300
1,200 - 4,600 (Cold) After gas cutting 1,000-4,500
Length 2,400 – 4,200 3,000 – 25,000 As-rolled plate: Max. 45,000 mm
Max. 22 21 Max. slab 300 ×2,300 ×4,200
Weight (ton)
Ave. 9.9 2.5 Max. slab 230 ×1,650 ×3,329

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6. Plate Rolling: Slab  Plates

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2. Plate Rolling: Slab  Plates

Plate Mill Facility

Reheating Furnace Rolling Mill

Hot Leveler

Cooling Bed Shearing

Gas Cutter

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