QW-253

WELDING VARIABLES(Essential, Non-Essential, Supplementary) PROCEDURE SPECIFICATIONS (WPS)

ASME Sec IX, 2010 - Shielded Metal-Arc Welding (SMAW)
(Download & Works in MS Excel) (Prepared by JGC Annamalai) (in case of doubt, please refer to Original Doc)
ASME Sec IX, Paragraph Brief of Variables Essental Supple Non

Acton
(Variable Details are hidden in the mentary essental
Cells, below) Essental

.1 ɸ Groove design X
QW-402 .4 - Backing X
Joints .10 ɸ Root spacing X
.11 ± Retainers X
.5 ɸ Group Number X
.6 T Limits impact X
QW-403 Base
Metals .8 ɸ T Qualified X
.9 t Pass > 1⁄2 in. (13 mm) X
.11 ɸ P-No. qualified X
.4 ɸ F-Number X
.5 ɸ A-Number X
.6 ɸ Diameter X
QW-404 Filler
Metals .7 ɸ Diameter > 1⁄4 in. (6 mm) X
.12 ɸ Classificaton X
.30 ɸ t X
.33 ɸ Classificaton X
.1 + Positon X
QW-405 Positons
.2 ɸ Positon X
.3 ɸ ↑↓ Vertcal welding X
.1 Decrease > 100°F (55°C) X
QW-406 Preheat .2 ɸ Preheat maint. X
.3 Increase > 100°F (55°C) (IP) X
.1 ɸ PWHT X
QW-407 PWHT .2 ɸ PWHT (T & T range) X
.4 T Limits X
.1 Heat input X
QW-409 Electrical
Characteristcs .4 ɸ Current or polarity X X
.8 ɸ I & E range X
.1 ɸ String/weave X
.5 ɸ Method cleaning X
.6 ɸ Method back gouge X
QW-410
Technique .9 ɸ Multple to single pass/side X X
.25 ɸ Manual or automatc X
.26 ± Peening X
.64 Use of thermal processes X

Acton, Legend:
+ Additon, > Increase/greater than, ɸ Change ↑ Uphill, ← Forehand,
− Deleton, < Decrease/less than, ↓ Downhill, → Backhand
 QW-256
WELDING VARIABLES, PROCEDURE SPECIFICATIONS (WPS)
ASME Sec IX, 2010 - Gas Tungston Arc Welding (GTAW or TIG)
(Download & Works in MS Excel) (Prepared by JGC Annamalai) (in case of doubt, please refer to Original Doc)
ASME Sec IX, Paragraph Brief of Variables Essental Supple Non

Acton
(Variable Details are hidden in the mentary essental
Cells, below) Essental
QW-402 Joints .1 ɸ Groove design X
.5 + Backing X
.10 ɸ Root spacing X
.11 ± Retainers X
QW-403 Base .5 ɸ Group Number X
Metals .6 T Limits X
.8 T Qualified X
.11 ɸ P-No. qualified X
QW-404 Filler .3 ɸ Size X
Metals .4 ɸ F-Number X
.5 ɸ A-Number X
.12 ɸ Classificaton X
.14 ± Filler X
.22 ± Consumable.insert X
.23 ɸ Filler metal product form X
.30 ɸ t X
.33 ɸ Classificaton X
.50 ± Flux X
QW-405 Positon .1 + Positon X
.2 ɸ Positon X
.3 ɸ ↑↓ Vertcal welding X
QW-406 Preheat .1 Decrease > 100°F (55°C) X
.3 Increase > 100°F (55°C) (IP) X
QW-407 PWHT .1 ɸ PWHT X
.2 ɸ PWHT (T & T range) X
.4 T Limits X
QW-408 Gas .1 ± Trail or . comp. X
.2 ɸ Single, mixture, or % X
.3 ɸ Flow rate X
.5 ± or ɸ Backing flow X
.9 - Backing or comp X
.10 ɸ Shielding or trailing X
QW-409 Elec .1 > Heat input X
Characteristcs .3 ± Pulsing I X
.4 ɸ Current or polarity X X
.8 ɸ I & E range X
.12 ɸ Tungsten electrode X
QW-410 .1 ɸ String/weave X
Technique
.3 ɸ Orifice, cup, or nozzle size X
.5 ɸ Method cleaning X
.6 ɸ Method back gouge X
.7 ɸ Oscillaton X
 .9 ɸ Multple to single pass/side X X
.10 ɸ Single to mult electrodes X X
.11 ɸ Closed to out chamber X
.15 ɸ Electrode spacing X
.25 ɸ Manual or automatc X
.26 ± Peening X
.64 Use of thermal processes X

Acton, Legend:
+ Additon, > Increase/greater than, ɸ Change ↑ Uphill, ← Forehand,
− Deleton, < Decrease/less than, ↓ Downhill, → Backhand
 QW-254
WELDING VARIABLES, PROCEDURE SPECIFICATIONS (WPS)
ASME Sec IX, 2010 - Submerged Arc Welding (SAW)
(Download & Works in MS Excel) (Prepared by JGC Annamalai) (in case of doubt, please refer to Original Doc)
ASME Sec IX, Paragraph Brief of Variables Essental Supple Non

Acton
(Variable Details are hidden in the mentary essental
Cells, below) Essental
QW-402 Joints .1 ɸ Groove design X
.4 - Backing X
.10 ɸ Root spacing X
.11 ± Retainers X
QW-403 Base .5 ɸ Group Number X
Metals .6 T Limits X
.8 ɸ T Qualified X
.9 t Pass > 1⁄2 in. (13 mm) X
.11 ɸ P-No. qualified X
QW-404 Filler .4 ɸ F-Number X
Metals .5 ɸ A-Number X
.6 ɸ Diameter X
.9 ɸ Flux/wire class. X
.10 ɸ Alloy flux X
.24 ±,ɸ Supplemental X
.27 ɸ Alloy elements X
.29 ɸ Flux designaton X
.30 ɸ t X
.33 ɸ Classificaton X
.34 ɸ Flux type X
.35 ɸ Flux/wire class. X X
.36 Recrushed slag X
QW-405, Positon .1 + Positon X
QW-406 Preheat .1 Decrease > 100°F (55°C) X
.2 ɸ Preheat maint. X
.3 Increase > 100°F (55°C) (IP) X
QW-407 PWHT .1 PWHT X
.2 ɸ PWHT (T & T range) X
.4 ɸ T Limits X
QW-409 Electrical .1 > Heat input X
Characteristcs .4 ɸ Current or polarity X X
.8 ɸ I & E range X
QW-410 .1 ɸ String/weave X
Technique .5 ɸ Method cleaning X
.6 ɸ Method back gouge X
.7 ɸ Oscillaton X
.8 ɸ Tube-work distance X
.9 ɸ Multple to single pass/side X X
.10 ɸ Single to mult electrodes X X
.15 ɸ Electrode spacing X
.25 ɸ Manual or automatc X
.26 ± Peening X
 .64 Use of thermal processes X

Acton, Legend:
+ Additon, > Increase/greater than, ɸ Change ↑ Uphill, ← Forehand,
− Deleton, < Decrease/less than, ↓ Downhill, → Backhand
 QW-255
WELDING VARIABLES, PROCEDURE SPECIFICATIONS (WPS)
ASME Sec IX, 2010 - Gas Metal Arc Welding (GMAW or MIG) & Flux Cored Arc Welding(FCAW)
(Download & Works in MS Excel) (Prepared by JGC Annamalai) (in case of doubt, please refer to Original Doc)
ASME Sec IX, Paragraph Brief of Variables Essental Supple Non

Acton
(Variable Details are hidden in the mentary essental
Cells, below) Essental
QW-402 Joints .1 ɸ Groove design X
.4 - Backing X
.1 ɸ Root spacing X
.11 ± Retainers X
QW-403 Base .5 ɸ Group Number X
Metals .6 T Limits X
.8 ɸ T Qualified X
.9 t pass>1/2 in.(13mm) X
.10 T limits (5 Cir.arc) X
.11 ɸ P-No. qualified X
QW-404 Filler .4
Metals ɸ F-Number X
.5 ɸ A-Number X
.6 ɸ Diameter X
.12 ɸ Classificaton X
.23 ɸ Filler metal product form X
.24 ± Supplemental X
.27 ɸ Alloy Elements X
.3 ɸ t X
.32 t Limits (S.cir.arc) X
.33 ɸ Classificaton X
QW-405 Positon .1 + Positon X
.2 ɸ Positon X
.3 ɸ ↑↓ Vertcal welding X
QW-406 Preheat .1 + Decrease > 100°F (55°C) X
.2 ɸ Preheat maint. X
.3 ɸ Increase > 100°F (55°C) (IP) X
QW-407 PWHT .1 ɸ PWHT X
.2 ɸ PWHT (T & T range) X
.4 T Limits X
QW-408 Gas .1 ± Trail or . ɸ comp. X
.2 ɸ Single, mixture, or % X
.3 ɸ Flow rate X
.5 ± or ɸ Backing flow X
.9 - Backing or comp X
.1 ɸ Shielding or trailing X
QW-409 Elec .1 > Heat input X
Characteristcs .2 ɸ Transfer Mode X
.4 ɸ Current or polarity X X
.8 ɸ I & E range X
QW-410 .1 ɸ String/weave X
Technique .3 ɸ Orifice, cup, or nozzle size X
.5 ɸ Method cleaning X
 QW-410
Technique

.6 ɸ Method back gouge X

.7 ɸ Oscillaton X
.8 ɸ Tube-Work distance X
.9 ɸ Multple to single pass/side X X
.1 ɸ Single to mult electrodes X X
.15 ɸ Electrode spacing X
.25 ɸ Manual or automatc X
.26 ± Peening X
.64 Use of thermal processes X

Acton, Legend:
+ Additon, > Increase/greater than, ɸ Change ↑ Uphill, ← Forehand,
− Deleton, < Decrease/less than, ↓ Downhill, → Backhand
Legend:
+ Additon, > Increase/greater than, ↑ Uphill, ← Forehand, Φ Chang
− Deleton, < Decrease/less than, ↓ Downhill, → Backhand
 ← Forehand, Φ Change
hill, → Backhand