SCHOOL OF MECHANICAL ENGINEERING

JIMMA INSTITUTE OF TECHNOLOGY, JIMMA UNIVERSITY

A.Y: 2017/18
IC Engine and Combustion Modelling
Problem #2: Cold Flow Simulation (CFS)
Create a Cold Flow Analysis using ANSYS/ICE for the canted valve cylinder geometry prepared during Port Flow
Simulation.

1. Modify the Geometry on Valve Guide and Valve Margin as discussed.

2. Mesh the decomposed geometry with mesh control of 2x reference size.
3. Setup the solver, monitor, boundary conditions, and post processing images. Create velocity magnitude
with vectors at selected symmetry cut plane.
4. Prepare the report with extended discussion in word format.

Table 1. Dimensions for Port Geometry represented on Fig. 1a and 1b. (mm, degree)
PFS Input CFS modification to be Engine Input
included, mm
Name

Ø4, Ex-Valve Dia. (Ø4=2*R1)

L4, Chamber Tapper length
Ø2, Cylinder Bore Diameter

Ø3, In-Valve Dia.(Ø3=2*R1)

ɵ3, valve inclination angle
Initial

guide depth (adjustable)

Connecting rode Length

H2, Piston bulge height

R5, Valve margin curve

Ø5 and Ø6 Valve Stem

L5 and L6, Valve stem

Ø1, Piston top profile

ɵ2, valve seat angle-

H1, Clearance height

L6, Chamber Tapper

Engine Speed (RPM)

ɵ1, valve seat angle
s L5, port-chamber

H5, Valve margin

R4, Ex-port bend
R3, In-port bend

Guide diameter

Crank Radius
upstream
A.K. 96 70 3 6 30 6 28 5 26 18 55 30 45 35 1 10 0.5 140 55 1800
E.Y. 96 70 3 6 34 6 25 5 30 20 55 30 35 25 1 10 0.5 140 55 1800
M.W. 96 70 3 6 30 6 25 5 26 18 55 30 35 25 1 10 0.5 140 55 1800
N.F. 84 60 2 4 30 4 20 5 26 18 55 30 45 35 1 10 0.5 150 62 2000
N.B. 84 60 2 4 30 4 20 5 26 18 55 30 35 25 1 10 0.5 150 62 2000
S.M. 84 60 2 4 30 4 20 5 24 16 55 30 45 35 1 10 0.5 150 62 2000
T.D. 100 74 3 6 34 7 28 5 30 20 55 30 45 35 1 10 0.5 200 75 2250
T.M. 100 74 3 6 30 7 28 5 26 18 55 30 45 35 1 10 0.5 200 75 2250
T.G. 100 74 3 6 34 7 25 5 30 20 55 30 35 25 1 10 0.5 200 75 2250

Table 2. Valve Dimensions represented on Fig. 1b. (mm, degree)

In-Valve Ex-Valve
L3 2 2
H3 66 66
R2 6 4
L1 3 3
L2 3 3
R1 0.5x Ø (Valve Diameter) given in Table 1
ɵ1 and ɵ2 Check at Table 1. above

Fig. 1a. ICE Port sketch Fig. 1b. Valve sketch