Products and solutions

for gas distribution networks

CATALOG
 INDEX

GAS SAFETY
BALL VALVES page 22 page 25
SYSTEM DEVICES

CABINETS
page 30 GATE VALVES page 22
FOR GAS STATIONS

CABINET STANDS page 9 METAL GAS CABINETS page 8

CONNECTION PE BUTT FUSION

page 11 page 18
COLUMNS FITTINGS

ELECTROFUSION PE ELECTROFUSION
page 20 page 17
WELDING MACHINES FITTINGS

FILTERS page 23 PE VALVES page 19

FLANGED PE-STEEL PE-STEEL

page 13 page 13
TRANSITIONS TRANSITIONS

PLASTIC GAS
GAS RISERS page 12 page 6
CABINETS

GAS METERING
page 29 SHUT-OFF VALVES page 24
STATIONS

GAS METER BARS page 10 SURFACE BOXES page 19

GAS PRESSURE
TELESCOPIC EXTENSION
REDUCING-METERING page 27 page 19
SPINDLES
STATIONS

GAS PRESSURE THROUGH

page 28 page 14
REDUCING STATIONS THE WALL PIPES

GAS
page 29
INSTALLATIONS
HOMPLEX - one of the largest
romanian companies distributing
products for natural gas distribution You can configure with HOMPLEX an optimal
networks and house connections . We set up of brand and system -based solutions
specialisein providing comprehensive for building a complete gas installation . At
solutions for supplying natural gas
and LPG for industrial and residential the Client ’s request , we will be happy to
needs. suggest the solutions to meet speci fic,
national requirements and practices.
Our company provides all necessary
equipment for gas connections in
residential, public and industrial buildings.

We are also an authorised distributor of

PE fittings and gas equipment of well-known
European manufacturers.

Residential gas installation system

AA M A Plastic gas cabinet

5

B Gas meter bar

L
C Gas meter
K
B D Gas riser

C E Stand for gas cabinet

F Surface box
D D
G Telescopic extension
E I spindle for PE valve

H PE ball valve

F I Connection column

J Electrofusion fitting
G
K Valve cabinet
H J
L Through the wall pipe

M Gas pressure regulator

 GAS CABINETS

PLASTIC GAS CABINETS

Technical parameters
Plastic gas cabinets
Injection molded cabinets made from sturdy polypropylene
Self-extinguishing housing - safety
Convenient fixing system for fitters
Universal - fits all gas meters (G2,5/G4/G6) and regulators
Can be used with all elements of typical household gas
connection available in the market
Cheap and simple stand solution for the gas cabinet
Dimensions: 574 mm (width) x 585 (height) x 245 (depth)

Material: PP Warranty: 3 years

index colour

06-30-057 0-21 yellow

06-30-057 0-22 brown
06-30-057 0-23 light grey
6 Features:

CABINET IS ASSEMBLED ONCE

DISMANTLING TO PIECES BUILT-IN SLOT FOR A GAS METER BAR
THE INSTALLATION IS FINISHED

Convenient and cheaper shipping thanks The body and the back wall are separate parts No holes need to be drilled in cabinet
to dismantling to pieces Time of installation shorter by about 30 minutes for installation

ADDITIONAL CONNECTION BETWEEN

4 CM ADJUSTMENT RANGE CONTOURED CASING
BODY AND THE BACK WALL OF THE CABINET

The gas meter bar can be moved 4 cm, in either The solution designed to provide high Overlapping of the door and the main body
direction, with the gas meter’s counter reliability for cabinet's robustness increasing the airtightness and watertightness
still visible Protection of the cabinet against the weather
Easier installation of the cabinet conditions
 PLASTIC GAS CABINETS

PLASTIC VALVE CABINET 300 x 340 x 200 mm

MULTIPLE APPLICATIONS

+ GAS PRESSURE REGULATOR FE 25

Features:
UV resistant

Convenient installation on walls

PLASTIC GAS CABINETS

Convenient mounting after completing the installation

Available in 3 colours: yellow, light grey, brown

Universal application

3-year warranty

+ GAS METER G4

GAS CABINET 350 x 485 x 200 mm GAS CABINET 600 x 600 x 250 mm

Gas cabinet with pedestal

- overall view

parameter option „A” option „B”

material polycarbonate with fiberglass polypropylene

colour yellow, grey yellow, grey

flammability class V-0 V-2
glow wire flammability index IEC 60695-2-12 IEC 60695-2-12

UV resistance UV stabilized UV stabilized

 STANDARD METAL GAS CABINETS

Technical parameters Unique features of our cabinets:

Sheet grade: DC01
Anti-corrosion protection: double side zinc coated metal sheet -
Thickness: 0,8/1,0/1,5mm
Zinc coat thickness: 25 µm
various colours: yellow, brown, light grey - for standard boxes,
Paint coat thickness: min. 60 µm
black and antique copper for steel cabinets
Colours: yellow RAL1018, brown RAL8017, light grey RAL7040
other colours available on request
At the Client’s request we can make cabinets in any colour.

FREE-STANDING GAS CABINETS

01 02 03

with slanted roof with slanted roof (for 2 horizontally with slanted roof (for 2 vertically
mounted gas meters) mounted gas meters)

WALL-MOUNTED GAS CABINETS RECESSED GAS CABINET

01 02
with fl at roof with slanted roof
 PREMIUM METAL GAS CABINETS

01 02

free-standing stylish gas cabinet free-standing from stainless steel

Mainly used:
as cabinets for G4 /G6 gas
meters with regulators -
typical connection for single
family houses. Available
colours: brown, antique
copper and black.

GAS BOTTLE STORAGE CABINET

METAL GAS CABINETS

9

Cabinet made from hot-dip galvanized

steel sheets for high temperature and high strength.

CABINET STANDS

Available for metal and plastic gas cabinets.

01 02 03
600 mm
1500 mm

2000 mm

1000 mm
 GAS METER BARS

Examples of Homplex meter bars

Technical
parameters
01 X
Max.pressure: 10 bar
Working pressure: 2 kPa
Max. working temperature: 60 °C
Min. working temperature: -29 °C
Y
Zinc coating: 8-12 µm
110mm 95mm
Conforming to: PN-EN ISO 3183:
02
X 2015-5 ; PN-EN 10216-1:2014-2 ;
PN-EN ISO 228-1:2005 ;
PN-EN ISO 2081:2011 ;
53 mm

PN-EN 12732+A1:2014-09

Y
At the Client’s request,
we can make any meter
03
110mm 95mm
bars to meet specific,
Y national requirements
and practices.

10 X

95mm 110mm
04

X Y

110mm 95mm 80mm 110mm 90-160mm

X Y
05 06
55 mm

X Y
58 mm

110mm
55mm 110mm

X Y
55 mm

110mm
 CONNECTION COLUMNS

01 02 03
The columns are available
in sizes DN25 through
DN90, with a choice of ends
(flanges, threads, taps,

photo index diameter ending

PE

CONNECTION COLUMNS
01 05-30-0025-33 25 ball valve DN15
05-30-0025-36 25 flange DN20
02 05-30-0032-03 32 thread 1”
05-30-0032-02 32 thread 5/4 ”
05-30-0032-17 32 ball valve DN15
03 05-30-0032-4 1 32 flange DN25
05-30-004 0-03 4 0* thread 1”
05-30-004 0-04 4 0* thread 5/4 ”
05-30-004 0-30 4 0* thread 1 1/2” 11
05-30-0050-07 50 thread 5/4 ”
1620 mm

1620 mm

1620 mm
05-30-0063-04 63 thread 1 1/2”
05-30-0063-28 63 thread 5/4 ”
05-30-0063-30 63 thread 2”
05-30-0063-32 63 flange DN50
05-30-0090-09 90 flange DN80
* with PE casing
500 mm

500 mm

HOMPLEX columns advantages

Technical parameters
Connection columns by HOMPLEX guarantee safe gas
Max. pressure: 1 MPa
connections, e.g. to regulators in gas meterboxes.
Working pressure: 0.5 MPa

A connection column consists of a PE-steel transition unit, Max. working temperature: 60 °C

protected by an aluminum pipe and insulation foam. The Min. working temperature: -29 °C
conduit protects the PE pipe from high temperatures, UV Pipe steel: L360N
radiation and mechanical damage.
Conduit pipe: Aluminium

Weba connection columns significantly reduce installation Flange steel: P245GH PE

time. Our solutions have been tested and proven in over PE100 PE-steel transition unit, approved by IGNiG
60 000 gas connections in Poland and abroad and this is why no. AT/2014-03-11 ( ediition I/2014)
we cover them with 3 year warranty. Conforming to: PN-EN 10208-1, PN-EN 10216-1, PN-EN 12329,
PN-EN 1555-2
 PRE-INSULATED GAS RISERS WITH PE-STEEL TRANSITION

Available in sizes DN25 through DN63 with all sorts of endings (flanges, threads,
valves, welding ends, etc.), made from pre-insulated or tape insulated pipes.
Standard lengths: 500 x 1500 or 1500 x 1500. At the Client’s request, gas
risers can be manufactured in any length.

01 02 03
Technical parameters
Max. pressure: 1 MPa
Working pressure: 0.5 MPa
Max. working temperature: 60 °C
Min. working temperature: -29 °C
Insulation: PE - layer
Insulation thickness: at least 2 mm
Coating leak tightness: Voltage 25kV – 100% trials
Pipe steel: L 360N
Flange steel: P245GH

Riser leak tightness: 10 bar trial - 100% of trials

PE-steel transition unit approved by IGNiG no. AT/2014-03-03
(ediition I/2014)
Conforming to: EN 1092-1+A1:2013-7; EN 1555-2:2012; EN
12068:2002; EN ISO 3183:2015-5; EN 331:2005

12

01

02

03
HOMPLEX risers advantage
Insulation resistant to mechanical damage

100% guaranteed insulation impenetrability

The installation is quick and low cost

Insulation resistance to avalanche breakdown at 25.000 V

Additional protection by the heat shrink tube

Intersection of pre-insulated gas riser

PE-STEEL TRANSITIONS

01 02 03 04
PE-steel transition Pre-insulated PE-steel transition PE-steel transition
- galvanised PE-steel transition with heat made of carbon
shrink tube steel without
zinc coating
DN25-DN63: 300mm
DN90-DN250: 400mm

DN25-DN63: 270mm

PE-STEEL TRANSITIONS
DN90-DN250: 270mm

13

Technical parameters
Working pressure: 0.5 MPa
Max. pressure: 1 MPa
Pipe steel: L360N
PE pipe: PE100 RC
PE-steel transition unit approved by IGNiG no. AT/2014-03-11 (ediitions I/2014)
Conforming to: PN-EN 1555-2:2012 ;PN-EN ISO 3183:2015-5

FLANGED PE-STEEL TRANSITIONS

Technical parameters
Working pressure: 0.5 MPa
Max. pressure: 1 MPa
370mm Pipe steel: L360N
Flange steel: P245GH
PE pipe: PE100 RC
PE-steel transition unit, approved by IGNiG no. AT/2014-03-11
(ediitions I/2014)
Conforming to: PN-EN 1555-2:2012 ;PN-EN ISO 3183:2015-5 ;
PN-EN 1092-1+A1:2013-07
 THROUGH THE WALL PIPES

Technical parameters H OMPLEX pipes advantages

Max. pressure: 10 bar Ready-made through the wall pipes can be used to introduce
Pipe steel: L360N gas pipes into buildings in quick and aesthetic manner.
Conduit pipe: Polyethylene
The zinc coating and the protective conduit ensure reliability
Zinc coating at least: 8-12 µm
and safety in this crucial stage of installation.
Conforming to: PN-EN ISO 3183:2015-5

STANDARD THROUGH THE WALL PIPES (ABOVEGROUND ENTRY TO BUILDING)

Different lengths available on request

a DN20, union nut 1”, L= 650mm

14
500mm

650mm

b DN20, union nut 1”, L= 750mm

600mm

750mm

c Pre-insulated pipe DN25, union nut 1”, male thread 1”, L=650mm, steel pipe with PE layer
THROUGH THE FOUNDATION WALL PIPE (UNDERGROUND ENTRY TO BUILDING)

a Pre-insulated pipe DN32 PE40 with elbow

and ball valve 1 1/4” (female thread)

b Pre-insulated pipe DN25 PE32 with elbow

and ball valve 1” (female thread)

c Pre-insulated pipe DN25 PE32 with angle ball valve 1” (female thread)

THROUGH THE WALL PIPES

d Through the wall pipe with PE corrugated protection layer

15

FLEXIBLE THROUGH THE FOUNDATION WALL PIPE (UNDERGROUND ENTRY TO BUILDING)

DN25 PE32, male thread 1”, stainless steel

with PE coating, L=2100mm
 TELESCOPIC EXTENSION SPINDLES FOR PE BALL VALVES

SURFACE BOXES

TELESCOPIC EXTENSION SPINDLES

Different lengths
available on request

GAS VALVES
1800 - 2900 mm

800 - 1200 mm

19

For manual cutting off of gas flow through a valve. The columns’ height is adjustable, for example 80 cm
to 120 cm, and they are lightweight and easy to install.

PE VALVES GAS / WATER

Alternative for cast iron valves. Polyethylene valves are

lightweight and hence portable and easy to install. As
they are made entirely from PE, there is no need for
PE-cast iron connection. This solutions is incomparably
more reliable and safer. PE valves have been tested and
proven in thousands of installations.
 ELECTROFUSION WELDING MACHINES

01 02 03

Electrofusion welding machine Electrofusion welding machine Electrofusion welding machine

ZK 90 ECO ZK 160 ECO ZT 6000

20 05
04

06

Electrofusion welding machine Electrofusion welding machine Electrofusion welding machine

ZK 250 PRO ZK 400 PRO ZK 6000

Important
Electrofusion welding machines can be used for electrofusion fittings offered
by any manufacturer. When selecting a welding device, its power rating must be
taken into consideration, as it determines what diameters can be welded.

We are the general distributor of electrofusion welding machines by Labtronik,

a Polish manufacturer.

We recommend welding machines with code readers to help automate and

speed up the welding.
Electrofusion welding machines - Technical data

NAME ZK 90 ECO ZK 16 0 ECO ZK 25 0 PRO ZK 400 PRO ZK 6 000 ZT 6 000

Approximate max. welding diameter* 90 160 250 400 630 630
Max. welding power [W] ~1200 ~1800 ~2200 ~3000 ~5000 ~5000

ELECTROFUSION WELDING MACHINES

Supply voltage 230V (200V ÷ 250) AC - 50 Hz
Welding voltage 8 ÷ 42V (0.1V setting interval)
Welding time 1 ÷ 5000 s (1 s interval)
Cooling time 1 ÷ 99 min. (1 min. interval)
Backlit display LCD, 2 rows, each 16 characters LCD, 4 rows, each 20 characters
Keyboard numeric alphanumeric
Weld logger yes
No. of logged cycles 500 2048
Protocol of welds made yes
Manual entry of bar code yes
Manual setting yes
Repeating of last setting yes
Quick start of welding w/o using keyboard yes 21
Overhaul information yes
Automatic welding time compensation to
yes
ambient temp.
Welding process control yes
Viewing voltage, current and time
yes
remaining until the end of welding
Entering weld location, operator's name
no yes
and construction site number
Quick view of saved welds no yes yes no
Printing reports "in the field" on a thermal
no yes yes no
printer
Replaceable heating wire no yes
Automatic identification of fittings with built
no yes
in resistor
PC software yes yes yes
Bar code reader yes yes yes yes yes yes

Working with USB pendrives option option option option yes yes
Cable length 3m
Working temperature range 0 ÷ +40˚C
Storage temperature range - 20 ÷ +50˚C
Heating terminals 4,0 / 4,7 (included)
300 x 220 x 300 380 x 380 x 380
Dimensions 430 mm x 280 mm x 200 mm
mm mm
Weight [kg] 19 22 22 27 21 29
Protection class IP 55 IP 65
Warranty (months) 24

*The specified scope of welded diameters is only for information purposes.

Electrofusion fittings of the same diameter, but made by different manufacturers, may require higher or lower welding power.
 GAS VALVES

BALL VALVES

01 02 03

spherical valve ball valve fl anged ball valve

01 02 03
DN 15, male thread 3/4" female thread 1/2" DN 32 PN16
DN 20, male thread 1" female thread 3/4" DN 40 PN16
female thread 1" DN 50 PN16 Technical parameters
female thread 5/4" DN 65 PN16
Max. Pressure: 4MPa
female thread 1 1/2" DN 80 PN16
Max. working temperature: 110°C
female thread 2" DN 100 PN16
DN 20 PN16 DN 125 PN16
Min. working temperature: -30 °C

DN 25 PN16 DN 150 PN16 Conforming to technical approval: AT/98-05-0061

22

GATE VALVES

Gate valves – flanged gate valves available in

sizes DN 40 through DN 300, gate valves with
PE ends available in sizes:
PE 32 DN 25, PE40 DN 32, PE 63 DN 50.

We select optimal valve columns during

the execution of the project.

Technical parameters
Max. pressure: 16 bar
Leak tightness class: A
Max. working temperature: 60 °C
Min. working temperature: -20 °C
Nodular cast iron: EN-GJS-400-15
Seals: NITRILE RUBBER (NBR)
Conforming to technical approval AT/97-04-0047
Certificate UDT-CERT CSJ/122/2010
Conforming to: EN 1563 EN 1629 EN 1982
 GAS FILTERS

The filters are used to remove solid impurities from gas. The impurities are filtered out
while the gas flows through filter cartridges. Filters protect gas meters, regulators and gas
consuming appliances against damage.

HOMPLEX ANGLE GAS FILTER DN15

Technical parameters
Inlet: union pipe 3/4”

80 mm
Outlet: taper thread 3/4”
Filtering class: 99,9% particles bigger than 5 µm
116 mm

Working pressure: 6.4 bar

Working temperature: 60 °C / -29 °C
Zinc coating: 8 - 12 µm
Certificate UDT-CERT CSJ/122/2010
Conforming to 97/23/WE directive standard

GAS FILTERS
HOMPLEX FLANGED GAS FILTERS 23

Available in sizes Available in sizes Available in sizes

from DN25 to DN65. DN25 to DN40 (cast iron). from DN80 to DN150.
01 02 03

type model max. work. pressure (bar) inlet x outlet capacity (litre)
01 WE 05/25 16 DN25 x DN25 1,9
WE 05/32 16 DN32 x DN32 1,9
Pressure Equipment Directive 97/23/EC
WE 05/40 16 DN40 x DN40 2 CE mark
WE 1.0/50 16 DN50 x DN50 3,6 Filtering class: 99,9% (bigger than 5µm)
WE 1.0/65 16 DN65 x DN65 3,6
02 ZE 05/25 6,4 DN25 x DN25 1,6
ZE 05/32 6,4 DN32 x DN32 1,6
ZE 05/40 6,4 DN40 x DN40 1,6
03 WE 80 16 DN80 x DN80 9,8
WE 100 16 DN100 x DN100 20,8
WE 150 16 DN150 x DN150 16
 SAFETY SYSTEMS

Active gas installation safety systems are intended for automatic shut-off of inflow of gas into the
system where a leak has occurred. The shut-off is effected by the following devices working in
cooperation: gas sensor, alarm module, solenoid valve and acoustic-optical signaling device. When
the sensor detects gas, it sends a signal to the alarm module which in turn sends a signal to the
solenoid valve and closes the valve and to the acoustic-optical signalling device.

SHUT OFF SOLENOID VALVES MADAS

The closing is automatic when, for accidental causes,

the value of the regulation pressure goes up the set pressure.
The valve reset is only manual and can be done only after
verifying the causes and solving the problem that provoked
the closing.

SHUT OFF SOLENOID VALVES- MAG 3 FLAP VALVE

24

For use outside buildings, in medium pressure installations,

up to 5 bar. Once detectors sense the presence of gas in
a room, the supply of gas to the installation is shut off.
Opened only manually.

SHUT OFF VALVES- ZB STOP VALVE

Valves adapted for operation with gas detectors. Opened

manually, closed with electric impulse (or manually) from,
e.g. a gas detection system. No power is required. The valves
can be used in low pressure installations in public utility
buildings, apartment blocks and single family house, etc.
GAS DETECTORS

We offer methane, propane, butane and carbon

monoxide detectors. They are designed to detect
and indicate dangerous concentration of gases.

SAFETY SYSTEMS
Alarm modules are designed to control and power 25
supply for gas detectors. They control external
devices like solenoid valves and alerting devices.

GAS THERMAL PROTECTIVE DEVICES

In case of fire, valves prevent gas leakage from

installations damaged by the fire, especially from
gas consuming appliances (boilers, cookers).
L1 The valves are triggered by temperature. Once a
temperature of 9 0’C is reached, the flow of gas
L2
is automatically shut off. The valves remain leak
tight up to 9 00’C.
 GAS PRESSURE REDUCING AND METERING STATIONS
(R&M STATIONS)

HOMP LEX provides a

comprehensive range of R&M
stations which are designed,
engineered and tested to comply
with client specification
as well as International standards
MODULAR DESIGN ENSURES:

High quality thanks to serially manufactured modules

Perfected technology

Predictable cabinet size

26
Optional extension and installation of extra equipment
without having to replace the cabinet

GAS STATIONS ARE MANUFACTURED

SERIALLY AND HAVE MODULAR DESIGN.
 GAS PRESSURE REDUCING - METERING STATIONS

Example diagram – flow capacity up to 1 6 m³

GAS PRESSURE REDUCING AND METERING STATIONS (R&M STATIONS)

05
04 gas filter and spherical valve DN15 in the inlet
07 01
7 00 mm

06 03 gas meter G10, max. gas flow Q=16 m³

04 gas pressure regulator FE25

01 03
05 data logger
m
0m
1 000 mm
40 07 manometer and manometer valve in the outlet

08 solenoid valve MAG in the outlet

27

Example diagram - Reducing-metering station, 2 lines, flow capacity = 8 0 m³

01 02

03 01 filtering line - with two filters

02 metering line

03 reducing line – dual

 Reducing-metering gas station, Reducing-metering gas station,
flow capacity = 1 6 0 m³, dual filtering line, cabinet made flow capacity = 2 00 m³, 1 filtering line with by-pass
from multi-layer boards

Reducing-metering gas station, Reducing-metering gas station,

flow capacity = 40 m³ flow capacity = 1 2 0 m³, 1 filter with by-pass

28

GAS PRESSURE REDUCING STATIONS

Example diagram – flow capacity = 2 5 m³

05 07
6 00 mm

02

m
0m
25
6 00 mm

02 gas filter and fl ange valve DN25 in the inlet

05 gas pressure regulator FE25 for Q=25m³

07 manometer and manometer valve in the outlet

 GAS METERING STATIONS

Example diagram – flow capacity up to 1 6 m³

GAS PRESSURE REDUCING AND METERING STATIONS (R&M STATIONS)

03
04
7 00 mm

01 02

01 flange valve DN50 in the inlet

m 02 gas meter G10, max. gas flow Q=16 m³

0m
40
1 000 mm 03 data logger

04 manometer and manometer valve in the outlet

05 solenoid valve MAG in the outlet

29

GAS INSTALLATIONS

Metering gas installations - the purpose of gas installations is to make technological metering of
the volume of gas flowing through gas consuming appliances such as boilers, heaters and burners of
various devices. We offer full support in selecting optimal equipment.

Reducing gas installations - reducing installations serve to reduce gas pressure before gas
consuming appliances. A gas installation includes: an inlet valve, a filter with differential manometer,
a medium pressure manometer, a regulator, a low pressure manometer, a vibration compensation
unit. We will be happy to prepare customised gas installations offers at the Client’s request.
 CABINETS FOR GAS STATIONS

CABINETS MADE FROM ALUMINIUM SANDWICH PANELS

CABINET MADE FROM MULTI-LAYER BOARD

30

steel or aluminium sheet

rigid polyurethane foam

steel or aluminium sheet

CABINETS MADE FROM SHEETS OF STEEL OR ALUMINIUM